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Questionnaire For Casting Foundries
Questionnaire For Casting Foundries
Phone No:
FAX No.:
Supplier Contact:
Name & Title (Please print or type)
Signature
Date
Quality Assurance
Date
Procurement
Date
Preface:
This document is used for the evaluation of the capabilities and quality system of potential or current
Victaulic supplier. A Quality Audit does not convey source approval or assurance of commercial
business.
Please answer all questions. If you cannot answer a question, contact your Victaulic Representative.
Contents of this audit will be kept confidential.
VICTAULIC
Supplier Quality Audit Questionnaire Version D
Page 1 of 10
No
a) If yes, by what agency or registrar granting certification, to what level, and when is the expiration
date?
No
c) If you are currently pursuing your ISO 9000 registration, when is an audit scheduled?
d) If multiple facilities/operations exist in your company, are these also ISO certified?
Yes
No
If not, please list all the facilities/operations without ISO certification as bellows:
2.
Email address:
3.
Please provide a copy of detailed Quality Assurance Manual for our reference.
4.
What languages except English are spoken by the management representatives for Manufacturing and
Quality Assurance?
5.
No
If not, how do you approve your suppliers and manage their quality issues?
6.
VICTAULIC
Supplier Quality Audit Questionnaire Version D
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7.
No
8.
No
9.
10.
No
Do you provide the training associated with quality system to the employees? Yes
No
If yes, how?
11.
Do you have the ability to exchange drawings with your customer electronically? Yes
No
12.
13.
No
Please describe in details and attach a copy of original records showing a recent example:
14.
In the event of a field failure of the product you supply to Victaulic, who would be our urgent
contact:
Name:
Title:
Phone:
Email Address:
Fax:
15.
No
VICTAULIC
Supplier Quality Audit Questionnaire Version D
Page 3 of 10
16.
17.
Do you have a program to control hazardous materials or chemicals used at your facility?
Yes
18.
No
No
Do you have the proper environment permits for air/water and noise discharges from the local
authority? Yes
No
No
b) Frequency of tests?
c) Are raw material tests documented? Yes
No
No
How often?
VICTAULIC
Supplier Quality Audit Questionnaire Version D
Page 4 of 10
f) Are there controls in place to prevent movement of incoming, non-conforming material into the
production system? Yes
No
No
a) Are there any storage requirements based on temperature/or other atmospheric conditions?
Yes
No
2.
a). Describe the tests that are performed on incoming shipments of molding sand:
3.
c). By whom?
4.
Describe the type or brand, size and capacity of sand molding equipment in use:
5.
VICTAULIC
Supplier Quality Audit Questionnaire Version D
Page 5 of 10
6.
If made internally, describe the type or brand, size and capacity of core-making equipment in use:
7.
8.
9.
How and where are patterns and core boxes stored and maintained?
2.
No
3.
Describe the type or brand, size and capacity of furnace equipment in use:
4.
5.
6.
Describe the tests that are performed during the melting process:
VICTAULIC
Supplier Quality Audit Questionnaire Version D
Page 6 of 10
2.
3.
4.
5.
6.
7.
Describe how temperature, inoculation and Mg fade time are monitored and controlled:
8.
What is the procedure for tracking molds poured from a specific ladle?
VICTAULIC
Supplier Quality Audit Questionnaire Version D
Page 7 of 10
9.
10.
a) What is the approximate number of gages used throughout the manufacturing process?
c) By whom?
2.
No
No
No
3.
No
No
Do you indicate the material and specification requirement(s) as well as the inspection standard(s)
in the final inspection sheet? Yes
No
Please attach a copy of the completed final inspection report for our reference.
5.
Wall thickness:
Ovality (out-of-roundness):
6.
Packaging:
No
2.
Is SPC utilized for significant product characteristics and process parameters? Yes
No
Do your SPC control charts indicate that statistical control has been achieved and process
capability demonstrated? Yes
No
(If yes, please attach a copy of a control chart that is used for a Victaulic product)
4.
Are your sub-suppliers required to use SPC and provide that information?
Yes
5.
No
Are all levels of your personnel undergoing any type of SPC training programs? Yes
No
Comments/Observations:
Conclusion:
Accept
Reject
__________________________
VICTAULIC
Supplier Quality Audit Questionnaire Version D
Page 10 of 10