Power Transmission Products

& Industry Solutions

Customer-focused Solutions.
Reliable Performance.
Trusted Brands. Rex MatTop

Link-Belt
MCC
RTS
TableTop

Berg
Falk
Marbett
Thomas

Highfield
Stearns
Autogard

Table of Contents
Gear Drives.............................................................4-12
Falk V-Class.............................................................4-5
Parallel & Right Angle Solutions ............................6-7
Concentric Solutions...............................................8
Shaft-Mounted and Mixer Solutions.......................9
Worm Gears............................................................9
Falk Ultramite Gearmotors...................................10
AirMax Filters........................................................11
Falk GMax Lubricants............................................11
Mill & Custom Products...........................................12

Couplings..............................................................18-21
Non-Lubricated Couplings......................................18-19
Composite Couplings.............................................19
Lubricated Couplings..............................................20
Accessories.............................................................21

Repair Services & Solutions..................................13

FlatTop Chain & Components...............................24-25

Bearings..................................................................14-17
Roller Bearings.........................................................14-15
Ball Bearings............................................................16-17
Sleeve Bearings.......................................................17

Specialty Offerings..................................................26
Berg..........................................................................26
Stearns....................................................................26
Highfield..................................................................26

Autogard Torque Management Products............21

Industrial Chain & Conveying Equipment ..........22-23
Chain Solutions........................................................22-23
Conveying Equipment............................................23

Rexnord Value in Action.........................................27

Keeping the Industry Moving

When it comes to providing highly engineered products that improve
productivity and efficiency for industrial applications worldwide, Rexnord
is the most reliable in the industry. Our commitment to customer
satisfaction and superior value extends to every area of our business.
Delivering Lowest Total Cost of Ownership The highest quality products
are designed to help prevent equipment downtime, increase productivity
and deliver dependable operation.
Valuable Expertise An extensive product offering is accompanied by
global sales specialists, customer service and maintenance support teams,
available anytime.
Solutions to Enhance Ease of Doing Business Our commitment to
operational excellence means you benefit from our focus on getting the
right products to the right place at the right time.

Delivering on Schedule Worldwide

With dedicated production facilities around the world, Rexnord provides
you with global availability of quality products and services to meet your
schedule. Our distributor locations and Rexnord account executives
provide local availability, and offers cost-effective solutions and reduced
lead times.

Rexnord. Consistently creating superior value for customers, shareholders and associates.

Gear Drives
Critical Components That Keep You In Motion
Rexnords high-quality, reliable and rugged gear designs are installed in the worlds most challenging applications.
More than 100 years of experience, a full product line, technical support and local service allow for maximum
performance and the lowest total cost of ownership. To prove our reliability, we offer a heavy-duty, three-year
warranty on the majority of our gear drives.

Falk V-Class
Extreme industrial applications demand gear drives that perform every day, no exception. That means a long seal life, solid thermal
performance and increased operating life. It means shorter lead times, convenient serviceability and faster, easy access support. It
means the Falk V-Class, the Rexnord gear drive engineered to deliver power, durability and reliability under the toughest conditions.

The Falk V-Class gear drive is the new standard in gear drives
from Rexnord a drive thats born to lead and built to last.
When asked for the gear drive that delivers reliability, keeps
maintenance costs down, maximizes uptime and utilizes the
latest technology, the answer is the Falk V-Class. With its
cooler operating temperature, optimal power and advanced
technology, the Falk V-Class gear drive outperforms and outlasts
the competition. Trust V-Class, the gear drive offering the
qualities you need:
Tough. More torque capacity to handle the heaviest loads.
Reliable. Steadfast dependability in demanding conditions.
Quiet. Quiet drive train for noise-sensitive areas.
Cool. Runs cooler for a longer operating life.
Easy to Service. Designed to maximize uptime and profitability.
Proven. More than 100,000 engineering hours in design make
Falk V-Class the most dependable gear drive ever built.
4

Falk V-Class
Ratios: 1.25 to 160:1
Power: 15 to 10,000 hp (11 to 7,500 kW)
Torque: Up to 3,020,000 in-lbs (up to 240 kNm)
27 sizes
Right angle or parallel shafts
Solid or hollow output shafts
Heavy duty ductile iron housing withstands shock loads
Horizontally split housing allows easy disassembly/
assembly for maintenance
Superior thermal performance
Exclusive Magnum no-leak seal design

Falk AirMax Plus

AirMaxPlus breathers help keep Falk V-Class
gear drives clean and free of harmful materials,
prolonging the life of the drive.

Inching Drive Option

This optional package enables the V-Class gear drive to offer
reliable, full-load inching operation. This allows slow-speed
operation of equipment for inspection and maintenance. It
can run continuously to prevent freeze-up of components in
harsh and cold weather environments when facilities may be
temporarily not in production.

Mining
Forest Products

DuraPlate Cooling System

Optional DuraPlate patent-pending cooling system controls
oil tempratures in the most extreme conditions. The selfcontained system requires no water or electricity to circulate
cooled oil throughout the unit.

Industries
served

Aggregate
Food
Grain
Cement
Primary Metals
Power Generation

Parallel & Right Angle Solutions

Falk A-Plus Parallel & Right Angle Drives

Ratios: 1.80:1 to 437:1
Power: Up to 19,000 hp (14,168 kW)
Torque: 26,000 to 5,500,000 in-lbs (2.9 to 621 kNm)
17 sizes

Eight sizes

Horizontal shaft

Solid or hollow output shafts

Solid or hollw output shafts

Heavy-duty fabricated steel housing

Heavy-duty fabricated steel housing

Available with low-speed shaft up or down

Optional flange mount available

Optional drywell available

Exclusive Magnum no-leak seal

Custom solution for your toughest vertical applications

Custom solution for your toughest applications

Falk A-Plus Parallel & Right Angle Vertical Drives

Ratios: 5.60:1 to 437:1
Power: Up to 9,000 hp (6,711 kW)
Torque: 185,000 to 3,400,000 in-lbs (21 to 384 kNm)

Falk Drive One Universal Drives

Ratios: 1.25:1 to 140:1
Power: 25 to 2,500 hp (20 to 1,900 kW)
Torque: 58,000 to 840,000 in-lbs (5 to 94 kNm)

Falk Drive One High Torque Drives

Ratios: 160:1 to 700:1 (higher ratios available)
Power: Up to 1,000 hp (746 kW)
Torque: 910,000 to 4,050,000 in-lbs (103 to 458 kNm)

Nine sizes

Six sizes

Right angle or parallel shaft

Horizontal output

Horizontal or vertical output shafts

Solid or hollow output shafts

Solid or hollow output shafts

Exclusive six-sided mounting

High torque from a compact package

Cost-effective alternative to hydraulic and
conventional drives

Pre-engineered accessories provide complete

application solutions

Falk True Hold Low-Speed Backstop

Bores: 1.5 to 20.0 in (38 to 510 mm)
Torque: 3,000 to 747,000 ft-lbs (4,068 to 1,013,000 Nm)
Overrunning Speeds from 1 to 2,800 rpm
16 Sizes
Suitable for single, tandem or multiple backstop
configurations
Stock bore sizes available in less than one week
Instant response, provides more system holding
power than any other backstop
NRTH for low-speed and semi-high-speed
applications
NRT for heavy-duty high torque applications

Concentric Solutions

Rexnord Shaft Mounted Planetgear (SMP)

Ratios: 11:1 to 1785:1
Power: Up to 1,000 hp (375 kW)
Torque: 140,000 to 3,000,000 in-lbs (15 to 339 kNm)

Rexnord Planetgear 7000 Speed Reducer

Ratios: 9.3:1 to 7052:1
Power: Up to 1,000 hp (750 kW)
Torque: Up to 905,000 in-lbs (102 kNm)
14 sizes

Five sizes

Handles high shock loads, 250% overload capacity

Solid or hollow output shaft

Taconite duty seals provide optimal performance and

long seal life
Modular design leads to ease of assembly and availability
Internal backstop is easily field-installed
Compact, power dense packages is smaller than
traditional reducers

Taconite duty seals provide optimal performance and

long seal life
Custom solutions available, right angle input, C-face
input, and hollow output shaft sizes to meet exact
application requirements
Hydro Advantage, an innovative hydraulic removal
system, assures shaft removal

Falk UltraMax Concentric Drives

Ratios: 1.5:1 to 195:1
Power: Up to 500 hp (375 kW)
Torque: Up to 530,000 in-lbs (60,000 Nm)
12 sizes
Concentric configurations
Optional scoop, flange, or baseplate mounted motors
Helical gearing minimizes noise and vibration
Available in low ratio for high-speed applications
Heavy-duty bearing and seal protection
Optional reliability packages includes Protech seals,
AirMax breather, oil sight glass, anti-foam block, oil
sampling port and quick oil filtration disconnects

Shaft-Mounted & Mixer Solutions

Falk Quadrive Shaft-Mounted Drives

Ratios: 5, 9, 14, 25:1
Power: Up to 224 kW (300 hp)
Torque: Up to 360,000 in-lbs (40,675 Nm)
11 sizes for flange or shaft mounting

Falk RAM Mixer Drives

Ratios: 5.06:1 to 1,207:1
Power: Up to 4,100 kW (5,500 hp)
Torque: Up to 3,800,000 in-lbs (429,000 Nm)

Horizontal or vertical mounting

18 sizes in parallel shaft or right angle shaft

configurations

Bushing bores from 1 to 6-1/2 in (25 to 160 mm)

Solid and hollow shafts

5 to 350 rpm output speeds

Torque Assist (TA) taper bushing
guarantees lifetime removal
High performance seal design handles
severe duty applications with Viton grease
purgeable seals

Top, bottom or side entry mixer mountings

Rugged, rigid housing that includes:
No leak drywells
Extended bearing life
Large diameter shafting

Worm Gears
Falk Omnibox Worm Gear Drives
Ratios: 5:1 to 3,600:1
Power: Up to 100 hp (81 kW)
Torque: Up to 90,000 in-lbs (10,168 Nm)
14 sizes for foot, flange or shaft mounting
1.33 to 10 in (34 to 254 mm) centers
Vertical or horizontal inputs and outputs
Compact design with versatile mount options leak tested
and shipped with oil to eliminate setup time and start up
failures
Available in stainless steel, BISSC-certified or sealed
reducers, which are lubricated for life
9

Falk Ultramite Gearmotors

Falk Ultramite Gearmotors
Accept standard NEMA/IEC C-Face and flange-mounted motors, permitting choice of customer preferred motor
Innovative motor bushing eliminates fretting between motor and gear drive. This patented design offers easy installation and
allows quick trouble-free change-out even after years of hard, continuous use
Multiple mounting positions: base, wall, top, vertical, shaft and flange
Continuous-duty ratings from the American Gear Manufacturers Association (AGMA)

UC Helical Concentric
Ratios: 1.4:1 up to 16,000:1
Power: 1/4 to 50 hp (19 to 37 kW) capacity
Torque: Up to 40,000 in-lbs (5 kNm)
10 sizes

Nine sizes

Base and option flange mounted designs

Straight bored hollow, tapered hollow shaft with TA

bushing or solid output shafts

UJ Shaft-Mounted Offset Helical

Ratios: 5:1 to 20,000:1
Power: 1/4 to 50 hp (19 to 30 kW) capacity
Torque: Up to 48,000 in-lbs (5 kNm)

UW Right Angle Helical Worm

Ratios: 8:1 to 60,000:1
Power: 1/4 to 50 hp (19 to 37 kW) capacity
Torque: Up to 46,000 in-lbs (5 kNm)

Six sizes

Eight sizes

Shaft-mounted designs utilize TA taper bushing

Straight bored hollow, tapered hollow shaft with TA

bushing or solid output shafts

CEMA screw conveyor design available

10

UB Right Angle Helical Bevel

Ratios: 8:1 to 10,000:1
Power: 1/4 to 100 hp (19 to 74 kW) capacity
Torque: Up to 120,000 in-lbs (13 kNm)

AirMax Filters
AirMax
For years the AirMax filter has supplied excellent protection:
the media prevents moisture and particulate contamination
from entering gearboxes, providing 99.7% efficiency at three
microns with very low pressure drops.
AirMaxPlus AM-2
The AirMax Plus AM-2 includes a desiccant material that
absorbs water and protects against moisture intrusion, even
more fully than the traditional AirMax. It includes a color
indicator system for easy replacement identification.
AirMaxPlus AM-HG
The AirMax Plus AM-HG takes filtration to a new level. In
addition to the desiccant and particulate filtration, the AMHG has an expansion chamber that isolates lubricants from
all levels of ambient humidity and a check valve to ensure no
excess pressure/vacuum builds.

Falk GMax Lubricants

Falk GMax 6000 Gear Drive Lubricants
Horsepower, heat, moisture and abrasive contamination are
constantly working to break down your gear drive lubricant.
GMax 6000 is designed to provide superior wear protection in
the most demanding gear drive applications. Our gears leave
the factory filled with GMax 6000 lubricants and are warranted
for 10 years (from the date of shipment) against failure due to
excessive wear or surface distress.

Falk GMax 9000 Open Gearing Lubricant

Now we can offer the perfect lubricant to protect heavy-duty
gearing. GMax 9000 is specially formulated to provide the best
wear prevention for open gearing and pinions in the industry.
It provides this superior wear prevention because of superior
viscosity stability and the low coefficient of friction we have
designed into it.

11

Mill & Custom Products

Falk Ring Gearsets: Quality Design from the Start
Rexnord, maker of Falk products and the worlds leading
manufacturer of ring gears, designs and produces with quality.
Our commitment to consistently employ state-of-the-art
techniques for design, materials, and manufacturing enables
us to continually enhance performance, reliability, and overall
lifetime value for customers around the world.
Rexnord delivers production expertise from the gear casting,
in-house heat treating and carburizing, to sophisticated gear
cutting and precision grinding. Its the total package all under
one roof. Unrivaled application engineering knowledge
allows Rexnord to engineer complete power transmission
and conveying solutions, which help minimize total cost of
ownership and maximize overall lifetime value.
Proven World Class Performance
A wide selection of gears are available, including
Straight-cut spur gears
Helical configurations
Double helical gears (herringbone gears)
Gears are available in cast steel, ductile iron, or fabricated
metals such as rolled plate and forged ring.

MAAG Gear Cutting Capabilities

MAAG gear cutting capabilities up to 46.25 ft (14 m) assure that
gear teeth are precisely machined to exacting AGMA tolerances.
Surface finishes extend the life of gears and ensure equipment
availability.
Case Carburizing Capabilities
Case carburizing increases surface hardness and significantly
improves durability ratings while extending component life.
Our in-house case carburizing facility coupled with ladletreated, vacuum-degassed forged steels allow you to uprate
power densities, significantly increasing the life of your new or
replacement components.
Steel Castings
Our alloy cast steels have shown meritorious service for heavily
loaded gears, coupling hubs, and numerous other castings used
in the construction, mining, cement, paper and automotive
industries. Through years of testing and analysis experience as
the leading manufacturer of mechanical power transmission
equipment, we have developed firsthand experience regarding
data for tensile strength, yield strength, fatigue strength and
hardenability of our alloy steels.

Repair Services & Solutions

Unparalled Repair and Remanufacture Solutions

Repair & Remanufacture Solutions, from Start to Finish

Falk RENEW Prager field service groups provide a breadth
of services, and our regional service strategy ensures we are
onsite within hours instead of days. We provide everything
from installation assistance to complete, in-place scheduled or
emergency repairs and rebuilds:
Start-up services: ensure optimal setup and performance
including laser alignments
Predictive services: vibration, oil sampling and
thermographic analysis so you can stay on top of your
drives health
Performance services: such as custom maintenance
programs to maintain uptime and increase reliability
No matter the size of your gearbox, Falk RENEW Prager
services provide unparalleled remanufacturing capabilities to
make the drive you rely on new again. We can:
Repair, replace, or reverse-engineer current or obsolete
gear drives from:

- Falk, Link-Belt, or Rexnord

- Any other manufacturer, foreign or domestic

Restore drives to original tolerances
Renew drives to original design specifications

We offer:
80 years of archived, original engineering drawings to
eliminate guesswork
Work thats backed by our standard 18-month or
three-year warranty
Genuine Falk, Link-Belt and Rexnord service parts for all
models and generations of enclosed gear drives

Custom services: asset management programs to support and

help you manage and predict system-level service requests,
spare parts and drives, as well as scheduled downtime based
on system reliability and maintenance needs
Pickup services: no-cost removal of many types of gear
drives from your site that are broken, not useable or simply
no longer needed
Service contracts: annual agreements to assist with
on- and off-site repair, reducing total cost of ownership,
maintenance and spare part replacement
More Options, More Solutions:
Coupling Repair and Custom Drives
Falk RENEW Prager expertise not only applies to gear drive
repairs, but the repair of fixed fluid couplings and scoop control
drives, pumps and other associated equipment. Our Saint Rose,
Louisiana, facility near New Orleans can also engineer and build
custom gear drives for virtually any special purpose or application.

13

Bearings
Because Uptime is Everything
Rexnord customers have depended on our premium quality bearing design, performance and technical support for
decades. Our well-known brands, including Rex and Link-Belt, encompass ball bearings, cylindrical roller bearings,
sleeve bearings, and spherical roller bearings, which are used worldwide in the industrial machinery, conveyors, chain
and belt drive, fan and blower, and power transmission industries.

Roller Bearings
For 100 years Rex and Link-Belt roller bearings have been built to survive the toughest applications in the harshest environments.
Our roller bearings feature superior sealing and shaft mounting technology, performance surfaces precision-ground and finished in
the USA, as well as high thrust and radial load capacities. We offer dedicated engineering support to help customize units to your
specifications. From high speeds to punishing loads, indoors to underwater, Rex and Link-Belt roller bearings take abuse and come
back for more.

Rex Roller Bearings

Full range of housing styles

Rex 6000 Series SHURLOK Adapter

Mount Roller Bearing

Shaft sizes up to 7 in (180 mm)

Easy to install and remove

Super-finished rollers and races

Enables use of commercial grade shafting

Five shaft attachment styles

4 (2) of dynamic and static misalignment

Four standard field interchangeable seals (seven total)

Superior sealing, speeds and loads

Auxiliary end caps

Spyglass Optical Strain Sensor (OSS)

Fully self aligning up to 4 (2) total

Ensures proper mounting tightness

Field adjustable internal bearing clearance

Proprietary Positive Locking System (PLS) longer life and

ease of removal
Fits entire Rexnord housing product line

14

Link-Belt Cylindrical Roller Bearings

Link-Belt Roller Bearings

Broad offering of standard, narrow, wide and

intermediate width series

Full range of housing styles

Special products designed for unique customer

application requirements

Two standard seals

Shaft sizes up to 11 in (280 mm)

High-capacity designs
Case carburized races

Shaft sizes up to 5 in (125 mm)

Three shaft attachment styles
Fully self aligning up to 2
Field-adjustable internal bearing clearance

Full complement and retainer designs, including

formed steel, segmented steel and bronze
Manufactured to ABMA industry standards

Aggregates

Link-Belt Adapter Mounted Spherical Roller Bearings

Air Handling

Standard LER seal

Construction

D5 Pentac contact auxiliary seal option

Food & Beverage

D8 taconite-duty auxiliary seal option

Industry leading bearing/housing fit (H7)
Industry standard SAF interchangeable
Grade 5 cap bolts
Consistent mounting through precision-drilled dowel holes
Extra support for shock loads via center support bar
in base
Pry slots in cap for easy removal

Industries
served

Forest Products
Heavy-Duty Trucking
Material Handling
Marine
Mining
Oil & Gas
Steel

15

Ball Bearings
Link-Belt Ball Bearings are backed by more than 70 years of U.S.-based manufacturing and
technical expertise. Our proven platform is found in every corner of industry across the
globe. Unparalleled product diversity allows us to deliver a ball bearing optimized to fit
your application. When youre ready to spec your bearing, our experts will ensure you get
the proper product to maximize system performance.

Standard Duty Bearings

Narrow and wide inner rings
Full range of bearing styles
Set screw, concentric and eccentric cam locking collars
Broad line of seal options including flinger configuration
Shaft sizes up to 4 in (102 mm)
Found in most industries

Medium Duty Bearings

Rugged, dependable performance
Full range of bearing styles
Set screw and concentric locking collars
Broad line of seal options including flinger configuration
Shaft sizes up to 3 in (88.9 mm)
Popular in mining and aggregate applications

Heavy Duty Bearings

Ideal solution for demanding applications and high speeds
Fixed and expansion units
Set screw, eccentric cam and new SHURLOK locking collars
Multiple seal options
Shaft sizes up to 4 in (102 mm)
Popular solution for air handling applications

16

The Latest Rexnord Ball Bearing Solutions

Centrik-Lok CL Collar

SHURLOK Mounting Collar

Industry leading holding strength

Features Spyglass visual indication of proper installation

Ships ready to install

Ships ready to install

Ideal for high speed/vibratory applications

Unique design promotes easy removal from the shaft

Accommodates use of commercial grade shafting

Accommodates use of commercial grade shafting

Available in standard duty bearings

Available in heavy-duty bearings

Sleeve Bearings
With a history of satisfied customers, expertise and quality, Rexnord produces sleeve bearings that can help you take on a variety
of applications. Maintenance-free operation, including extra long life and no lubrication requirements, ensure Link-Belt sleeve
bearings and Duralon bearings promote uptime and meet your needs.

Link-Belt Sleeve Bearings

Rexnord Duralon Bearings

Available in rigid or Flex-Block

Electrically-insulating and chemically-resistant

Babbitt, bronze and cast iron bearing surfaces

Corrosion-resistant

Finished, machined, carbon graphite housing

ends for flush mounting of sprockets and sheaves

Lightweight: 77% lighter than steel and 30% less than aluminum

One-piece solid housing

Minimize galling and scoring

Two-piece split housing include: split, gibbed joint

and angular joint

Resist galvanic and fretting corrosion

Two-piece bearings have shims to accommodate

for adjustments and compensate for wear

Available in round, square, hex and custom shapes

Operate self-lubricated to 30,000 psi dynamically

Minimize slip stick problems

Eliminate contaminating lubricants and complex lubrication
systems
Extra long life in the presence of water or other liquid
contaminants
17

Couplings
Complete Portfolio for any Application
With a history of providing coupling solutions for close to a century, Rexnord customers receive the benefits of that
experience in a full selection of disc, grid, gear, elastomeric, fluid and composite couplings all manufactured for
quality, reliability and easy maintenance. This is complemented by a team of sales and service specialists, that all
come together to deliver the lowest cost of ownership in the industry through enhanced productivity and dependable
performance. For any coupling application, Rexnord is your critical link.

Non-Lubricated Couplings

Rexnord Thomas Disc Couplings

Over 25 sizes

12 sizes

18 engagement, disconnect, brake and shear pin

options

Up to 7.25 in (184 mm) bore capacity

Up to 15.5 in (394 mm) bore capacity

Up to 4,500 rpm

Up to 3,390,000 in-lb (383,019 Nm) torque capacity

Patented hub and flex element design ensure long life

Up to 36,000 rpm

Close-coupled and spacer designs available to

accommodate shaft spacing

Allows for visual inspection and easy replacement of

disc packs and center members

18

Falk Wrapflex Elastomeric Couplings

Up to 133,000 in-lb (15,027 Nm) torque capacity

Features zero backlash, low-restoring forces,

electrically-insulated designs

Polyurethane element has excellent wear and chemical

resistance and an operating temperature range of
-40F to 200F

Meets API 71 or API 610 specifications

ATEX certified

Composite Couplings
Rexnord Addax Composite Couplings
13 sizes
Up to 5.06 in (130 mm) bore capacity
Up to 36,200 in-lb (4,090 Nm) torque capacity
Custom spacer lengths, up to 275 in (6,985 mm)
Up to 500 hp
Corrosion-resistant center member, flex element, hub and
hardware lower the cost of ownership and extend service life
Patented unitized flex elements provide 1 of misalignment
per element and eliminate fretting
Ships in less than 24 hours if required

Rexnord Omega, Omega HSU and Rexnord Viva

Elastomeric Couplings

Aggregates
Agriculture

15 Omega sizes, 12 Viva sizes

Air Handling

Up to 11 in (279 mm) bore capacity

Up to 340,200 in-lb (38,440 Nm) torque capacity
Up to 7,500 rpm
Split-in-half flex element design for efficient installation
and replacement
Mounting hole patterns allow for a wide range of shaft
gaps: from 0.25 to 11.81 in (6 to 300 mm)

Cement

Industries
served

Forest Products
Mining
Oil & Gas
Petrochemical
Primary Metals

Non-lubricated and low-maintenance

Power Generation

Viva model features patented V notch design which

provides uniform failure area for overload protection

Water Treatment

ATEX certified
19

Lubricated Couplings

Falk Steelflex Grid Couplings

Coupling
applications
Agitators
Compressors
Conveyors
Cooling Towers
Fans

25 sizes
11 models including high-speed, spacer, flywheel,
brake and controlled torque
Up to 20 inches (508 mm) bore capacity
Up to 8,250,000 in-lb (932,126 Nm) torque capacity
Up to 10,000 rpm
Five-year heavy-duty warranty when lubricated with
LTG grease

Pumps
Crushers
Reclaimers & Stackers

Falk Lifelign Gear Couplings

28 sizes

Up to 7 in (177 mm) bore capacity

13 models for general purpose, high-speed and

high-torque applications

Up to 66,000 in-lbs (7,367 Nm) torque capacity

Up to 43 in (1,067 mm) bore capacity

Starting power adjustable from 120% to 250%

of full load torque

Up to 72,450,000 in-lb (8,185,763 Nm) torque capacity

Large flex hubs accommodate high-torque
applications in space-limited installations
Three-year, heavy-duty warranty

20

Falk True Torque Fixed-Fill Fluid Couplings

Up to 1,500 hp (1,119 kW) power rating

Overload protection

Accessories

Falk Orange Peel Rotating Shaft Guards

Falk Long Term Grease (LTG)

Polyethylene, steel and aluminum construction

Significantly extended relubrication intervals

Shaft, spacer, fluid couplings and line shaft

coupled designs

Superior lubrication
Usable up to 250F (121C)

Diameters to 33 in (838 mm)

Lengths to 96 in (2,438 mm)

Torque Management Products

Autogard designs and manufactures mechanical overload
protection devices (torque limiters) for use in industrial power
transmissions.
Torque Limiters: Offer adjustable, accurate and
repeatable torque setting with instant and complete
disengagement of the drive
Torque Monitoring: MoniTorq allows measurement
and transmission of real-time torque data from any
location in the drive train

21

Industrial Chain & Conveying Equipment

For the Most Demanding Applications
Rexnord is the industry leader and most experienced chain manufacturer in the world. Our chain designs are created
on the latest computer-aided design equipment, and then transmitted via computer network to the manufacturing
floor where the designs are turned into finished products. Using state-of-the-art manufacturing technologies we bring
quality, reliable chain with years of trouble-free performance.

Chain Solutions

Roller Chain

Welded Steel Chain

Both Link-Belt and Rex roller chains are automatically

assembled, pre-lubricated, and factory pre-loaded
resulting in:
- Tight tolerances and uniformity

22 standard sizes in both narrow- and wide-mill chain are

available for quick delivery

Solid bushings on narrow-mill chains and one-piece

formed barrel on wide-mill chains

- Consistent quality

- Ease of installation and alignment

- Eliminated need for lubrication during installation

Advanced design features are furnished as standard on

all chains

Available with customized attachment configurations and

hard-facing

Stocked in a wide variety of common sizes: 35 through

264 in multiple widths up to 8 wide

Optimum interference fits between pin and sidebar

Selectively induction-hardened pin

Two roller chain series available: high-performance Rex

series and mid-range Link-Belt series

Optional selectively induction-hardened sidebars

Durable hard-facing and attachments

- Longer shelf life

High-performance Link-Belt Oilfield series also available

Heat-treated and high-case hardness
High interference press fits
Shot-peened components
High pre-loading
Factory pre-lubricated

22

Conveying Equipment
Bucket Elevators
Single source for all your elevator component needs
Equipment includes: premium traction wheels and
sprockets, heavy-duty buckets, premium heat treat,
heavy-duty chain and no-lube bearings

Idlers
Super-sealed against contaminants
Convenient, patented, one-point greasing system
Available in belt widths from 18 to 96 in (457.2 mm to
2.438 m), CEMA designs, with custom configurations

Leaf Chain

All standard sizes available in F (machine tool quality), AL

(high quality), and BL (super heavy-duty) series

Superior corrosion protection

Superior wear resistance

Environmentally friendly lubrication characteristics

High-case hardness

High-press fits

Shot-peened components

High pre-loading

Handles punishing, heavy-duty applications

Cement

Engineered Chain

Most standard sizes are available for quick delivery

Wide array of designs to suit specific applications and

customer requirements

Designed and produced from choice raw materials

Superior heat treatment and hardness depth of

all components

Technically superior sidebar hole quality

Shot-peened sidebars

High-press fits

Fertilizer

Industries
served

Steel
Power Generation
Solid Waste Handling
Mining
Aggregate

23

FlatTop Chain & Components

Delivering Productivity Solutions
Rexnord FlatTop conveyor chains and components are leading edge solutions designed to continuously improve
productivity for customers in every application. With more than 120 years of experience, Rexnord offers the broadest
selection of high quality chains, components, sprockets and accessories available in the world. Our team of experienced
application engineers and industry experts is committed to helping you select the ideal product for your application.
Our dedication to new product development enables us to provide innovative product solutions for our customers
most demanding application requirements. Every chain, belt and component stamped with a Rexnord brand has
undergone extensive research and quality testing, ensuring our customers conveying needs will be met with the most
economical, efficient and reliable means possible.

FlatTop Chains & Components

Rexnord TableTop and MatTop Conveyor chains are engineered to satisfy a wide range of conveyor applications. Rexnord chains
feature straight-running and side-flexing options for ease of installation and reduced floor space requirements. A wide variety of
innovative surface options are also available to accommodate smooth transfers, inclines and declines, accumulation issues and
rinsing requirements.

Rexnord TableTop Conveyor Chains

Feature high-performance metal and thermoplastic
materials for high-strength and high-speed
applications
Narrow widths for multiple strand and variable speed
conveyors

24

Rexnord MatTop Conveyor Chains

Feature continuous conveying surface for applications
demanding greater width requirements
Molded-to-width (MTW) and assembled-to-width (ATW)
configurations
Pins extend the full width of the chain for maximum
strength and smoother conveying surfaces

Rexnord Roller Upgrade System (RUS)

Our innovative RUS technology delivers substantial long-term
improvements in productivity and worker safety and fits in any
existing system including general conveying, inclines, declines
and powered curve applications.
Increase Your Productivity
Up to a 85% reduction in downtime resulting in less labor
cost and lost production hours
Eliminate unplanned maintenance from belt frays,
punctures, tears and jams
Up to a 90% reduction in inventory such as costly
replacement rollers and drive belts
Boost Your Safety
Dangerous pinch points are virtually eliminated
Significant reduction in noise levels
Enhance Your Environmental Sustainability
Low-friction material options reduce energy consumption
Consumable parts such as rollers, pulleys and belts are
eliminated

Rexnord Marbett Components

Engineered to perform in high-speed and high-sanitation
applications, Marbett components help extend chain life and
provide smooth running conveying conditions.
Complete solution sets include:
Chain guide, product handling and frame support
components
Supporting and leveling elements
Self-aligning bearings
Specialty components such as nose-over bars and rollers

Engineered Solutions
The Rexnord FlatTop engineering team strives to be the
best in the world at continuously improving our customers
productivity through superior material handling solutions.
Our engineered solutions include:
Chain selection and product handling tests to determine
the best product selection for your specific application
Preventative maintenance programs through proactive
chain and sprocket life assessment and evaluation

Automotive
Beverage

Industries
served

Industrial
Container
Food
Warehouse & Distribution

Field assistance for on-site training including design,

maintenance and troubleshooting
25

Specialty Offerings
Our customers have consistently relied on Rexnords efficiency, knowledge and experience to deliver top quality
products for their toughest applications. Our brands are used by customers worldwide who have already benefited
from Rexnords dedication to providing exceptional service and specialty solutions.

Berg Miniature Precision Mechanical Parts

By manufacturing and distributing high-quality precision mechanical
components worldwide, our goal is to shorten lead times while
enhancing performance. The Berg product portfolio includes:
Gears

Lead screws

Sprockets and pulleys

Hardware fasteners

Timing belts
Roller chains
Worm gear boxes

Stearns Brakes, Clutches and Switches

Stearns is the leading manufacturer of spring-set electrically set
motor brakes. Choosing Stearns products means youll receive the:
Broadest line of industrial brakes available from any
single manufacturer
Shortest lead times
Best quality products to bring you maximum performance
Most consistent and courteous customer service available
in the power transmission business

Highfield Security Systems

Highfield Manufacturing is an innovator and leading global producer
of high-quality security systems for the electric, gas and water utility
industries. Choosing Highfield products means youll receive:
A complete line of locking devices and hardware to keep
your operations safe, secure and profitable
Industry-standard safety valves, accessories and specialty
products for a variety of markets
Custom solutions to provide fast turnaround
Superior knowledge of your industry

26

Rexnord Value in Action

When it comes to providing highly engineered products that improve productivity and efficiency for industrial
applications worldwide, Rexnord is the most reliable in the industry. Our commitment to customer satisfaction
and superior value extends to every area of our business. Here are some of the ways we deliver on our promise of
providing lowest total cost of ownership, valuable expertise solutions to enhance ease of doing business.
HeAdquARteRs

eld Avenue
14-5310

Delivering Lowest Total Cost of Ownership

Rexnord strives to be a trusted advisor, providing efficient
product and service solutions that result in a lower total cost of
ownership through acquisition and installation savings, reduced
downtime, less maintenance and longer product life. We assess
your current situation and help you select the best possible
solution for your application, taking into account:
Acquisition costs
Installation costs
Maintenance events
Lost production costs
Other pricing specific to your equipment or application
For a personalized cost analysis of your unique application,
contact your local Rexnord Account Executive. To learn more,
visit www.rexnord.com/TCO.
Valuable Expertise
Our core value is to put the customer first. We work with a
dedicated team of sales representatives, product specialists,
manufacturing plants and warehouses to deliver the information
and product that you need.
In addition, the Rexnord Innovation Center delivers advanced
technology, innovative thinking and breakthrough research to
improve productivity and efficiency for industrial applications
worldwide. Our independent, accredited laboratory through our
Rexnord Technical Services (RTS) offering provides confidential
testing.

Solutions to Enhance Ease of Doing Business

Rexnord e-Business solutions provide innovative tools to save
you time, reduce costs and boost productivity.
Whether you want to conduct business via Electronic Data
Interchange (EDI), a direct system-to-system exhange, or
through Vendor Managed Inventory (VMI), the Rexnord
e-Business team can deliver a solution to match your unique
business needs.
If self-service is your preference, visit our web portal at
www.partners.rexnord.com. The portal makes it easy to check
product pricing and availability, place orders, view order status
and track purchase history.

Rexnord. Consistently creating superior value for customers, shareholders and associates.
27

P 866-REXNORD
www.rexnord.com

Why Choose Rexnord?

When it comes to providing highly engineered products that
improve productivity and efficiency for industrial applications
worldwide, Rexnord is the most reliable in the industry.
Commitment to customer satisfaction and superior value
extend across every business function.
Delivering Lowest Total Cost of Ownership
The highest quality products are designed to help
prevent equipment downtime and increase productivity
and dependable operation.

Valuable Expertise
An extensive product offering is accompanied by global sales
specialists, customer service and maintenance support teams,
available anytime.
Solutions to Enhance Ease of Doing Business
Commitment to operational excellence ensures the right
products at the right place at the right time.

Rexnord Corporation
Rexnord is a growth-oriented, multi-platform industrial company with leading market
shares and highly trusted brands that serve a diverse array of global end markets.
Process and Motion Control
The Rexnord Process and Motion Control platform designs, manufactures, markets
and services specified, highly engineered mechanical components used within complex
systems where our customers reliability requirements and the cost of failure or
downtime are extremely high.
Water Management
The Rexnord Water Management platform designs, procures, manufactures
and markets products that provide and enhance water quality, safety, flow
control and conservation.

2012 Rexnord Corporation

CP040 Printed in USA 06/12