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API 653 Cert. Prep. API 575 Study Guide
API 653 Cert. Prep. API 575 Study Guide
This following is a study aid that you can use to help you learn the details and content
of API RP-575, Inspection of Atmospheric and Low-Pressure Storage Tanks (2nd
Edition). There will be about 15-30 questions from this document on the API 653 exam.
We do not spend much time in class discussing this publication. So it is important that
you become familiar with this content in your personal study sessions.
The questions in this study aid are in the same order as API 575. The answer key is in
the back of this guide. When you study API 575, read a number of pages and then
answer the corresponding questions. You want to keep practicing this study guide until
you can score 80+%.
Open book questions are highlighted in yellow.
Section 2
Description of Code
Code
Tank linings
Tank venting
MSTS
August 2012
Section 3
1.
0.05 psig.
0.5 psig.
2.5 psig.
15 psig.
Section 4
1.
The inspection guidelines of API 572 should be followed when the operating
pressure exceeds:
a.
b.
c.
d.
2.
3.
0.0 psig.
a few ounces of pressure.
2.5 psig.
15 ounces of pressure.
15 psig.
MSTS
decreases.
decreases only if specific gravity is less than 1.0.
increases.
increases only if specific gravity is less than 1.0.
A pressure-vacuum vent is installed on a tank. The PV vent will ensure that the
inside pressure or inside vacuum does not exceed:
a.
b.
c.
d.
e.
4.
0.05 psig.
0.5 psig
2.5 psig
15 psig.
Cone roof
Dome roof
Floating roof
Umbrella
August 2012
5.
Fixed-roof tanks are often self-supporting when tank diameter does not exceed:
a.
b.
c.
d.
6.
7.
Foam log
Mechanical shoe
Wiper
MSTS
Double-deck
Pan
Pontoon
11.
Double-deck
Pan
Pontoon
10.
9.
What is the primary reason for using a floating roof instead of a cone roof tank?
a.
b.
c.
d.
8.
20 feet.
40 feet.
60 feet.
100 feet.
August 2012
12.
Which of the following floating roofs is normally not constructed from steel?
a.
b.
c.
d.
13.
14.
-60 to 40 oF.
-50 to 32 oF.
-100 to 0 oF.
-270 to -60 oF.
Hemispheroidal, spheroidal, and noded spheroidal tanks are commonly used when
the design pressure exceeds:
a.
b.
c.
d.
MSTS
-60 to 40 oF.
-50 to 32 oF.
-100 to 0 oF.
-270 to -60 oF.
API 620 Appendix Q provides design rules for refrigerated tanks with design
temperatures between:
a.
b.
c.
d.
17.
API 620 Appendix R provides design rules for refrigerated tanks with design
temperatures between:
a.
b.
c.
d.
16.
Low-pressure storage tanks are normally used for products that have a:
a.
b.
c.
d.
15.
Double-deck
Internal on floats
Pan
Pontoon
2.5 psig.
5.0 psig.
10.0 psig.
125.0 psig
August 2012
Section 5
1.
2.
A tank pad is installed with cinders. What chemical in the cinders can cause
bottom-side corrosion when the pad gets wet?
a.
b.
c.
d.
e.
3.
MSTS
5.
Chlorides
Iron
Kryptonite
Silicon
Sulfur
4.
API RP 12R1
API 653
STI SP001
UL-142
What are two common causes of severe external corrosion at the bottom of the
lower shell course?
a.
_____________________________________
b.
_____________________________________
August 2012
6.
7.
What are three types of atmospheres that can cause external atmospheric
corrosion?
a.
_____________________________________
b.
_____________________________________
c.
_____________________________________
8.
9.
10.
Carbon steel
Chromes
Carbon steel or chromes
Kryptonite
Austenitic stainless steel
What are three common vapors that cause corrosion in a tanks vapor space?
a.
______________________________
b.
______________________________
c.
______________________________
MSTS
August 2012
11.
Which of the following tank products does not cause stress corrosion cracking?
a.
b.
c.
d.
12.
13.
acids.
chlorides.
hydrocarbons.
sulfides.
MSTS
Stress corrosion cracking of austenitic stainless steels can occur in the presence
of:
a.
b.
c.
d.
15.
Occasionally a tank will be built with alloy materials. Which of the following is a
common reason for selecting alloys to build a tank?
a.
b.
c.
d.
14.
Benzene
Caustic
DEA
Ethanol
heads.
longitudinal welds.
nozzles.
saddle-to-tank interface.
shell-to-roof weld.
August 2012
16.
What type of tank failure has occurred in the past that results in a sudden and
complete loss of the product?
a.
b.
c.
d.
17.
Which tank weld is most likely to have a leak that is the result of a weld defect?
a.
b.
c.
d.
18.
A tank experiences excessive uniform tank settlement. Which area of the tank
is most likely to be over-stressed?
a.
b.
c.
d.
MSTS
21.
20.
19.
Brittle failure
Failure at extensive deep pitting
Failure at a localized thin area
Thermal fatigue
Nozzles
Horizontal shell weld
Roof-to-shell weld
Vertical shell weld
August 2012
22.
23.
Pressure-vacuum vents and flame arrestors can fail to operate for a variety of
reasons. Which of the following is not a cause?
a.
b.
c.
d.
e.
24.
MSTS
Which of the following can be used to determine the corrosion rate of the tank
bottom?
a.
b.
c.
d.
27.
26.
25.
Bottom
Nozzles
Roof
Shell
August 2012
28.
Similar service is being used to determine the corrosion rate for a tank bottom.
Which of the following statements is true?
a.
b.
c.
29.
Bottom side and top side corrosion rates should be determined independently.
Soil-side corrosion on a tank bottom can vary from negligible up to rates
approaching:
a.
b.
c.
d.
30.
Hydrogen
Lead
Mercury
Pepper
Salt
Sugar
Sulfur
MSTS
What is one common component in BS&W (bottom sediment & water) that
increases its corrosiveness?
a.
b.
c.
d.
e.
f.
g.
31.
Use the bottom corrosion rate for a tank with exactly the same product.
Use an average bottom corrosion rate from several tanks with similar
product.
Use the bottom corrosion rate for a tank built at exactly the same time
period.
10
August 2012
Section 6
1.
2.
3.
MSTS
5.
API 652
API 2610
NACE 45R96
STI-008
For new tanks built to API 650, the minimum new thickness:
a.
b.
c.
d.
4.
11
August 2012
6.
A large area on a shell course is corroded below acceptable limits. Which of the
following is not an acceptable option?
a.
b.
c.
d.
7.
8.
11.
___________________ of failure.
b.
___________________ of failure.
MSTS
annular plates.
floor plates.
nozzles.
shell plates.
10.
Neither API 650 or API 653 have a method for determining the minimum
required thickness of a tanks:
a.
b.
c.
d.
9.
When to inspect
Where to inspect
NDE technique(s) to use during the inspection
Qualification requirements for individual performing the inspection
12
August 2012
12.
13.
bromides.
chlorides.
oxides.
sulfides.
MSTS
4.
Section 7
3.
API 579
API 580
API 581
2.
579.
580.
581.
579 or API 580.
580 or API 581.
1.
API
API
API
API
API
13
August 2012
5.
6.
7.
The external joint between the tank floor plate extension and a concrete
foundation should be:
a.
b.
c.
d.
MSTS
UT.
UT or RT.
MT or PT.
scrapper or hammer.
Low spots on a platform that collect water are routine places for corrosion to
occur. This can be simply solved by:
a.
b.
c.
d.
10.
angle iron.
bars
t-bars
tubular
9.
calcining
corrosion/erosion
crevice corrosion
8.
covered.
grouted.
insulated.
sealed.
14
August 2012
11.
12.
13.
Blister
Bonding failure
Holiday
Graffiti
Paint blisters occur most often on which of the following tank parts?
a.
b.
c.
d.
MSTS
API 651
API 2003
API 2015
API 2201
16.
5 ohms.
25 ohms.
50 ohms.
250 ohms.
15.
14.
acoustic emission.
eddy current.
hammer testing.
RT.
Plate extension
Nozzles
Roof
Shady side of the tank
15
August 2012
17.
Paint blisters occur most often on which of the following tank parts?
a.
b.
c.
d.
18.
19.
At the bottom
Near the top
Below a horizontal weld seam
There is not a typical location for external shell corrosion
Which of the following is not a cause of corrosion at the bottom of a tank shell?
a.
b.
c.
d.
MSTS
10 - 350 oF.
50 - 150 oF.
120 - 200 oF.
180 - 250 oF.
22.
21.
Nozzles
Shady side of the tank
Sunny side of the tank
Top of the tank
20.
Anchor bolts
Paint under insulation
Nozzles
Side of the tank with the most sunlight
16
August 2012
23.
24.
The upper shell of a floating roof tank has the potential for atmospheric
corrosion on both sides. On floating roof tanks with uncoated shells, special
attention should be given to the shell on the upper:
a.
b.
c.
d.
25.
MT with prods
MT with yoke and dry particles
MT with yoke and wet particles
PT
A tank is in caustic service. A very common place for caustic cracking is at:
a.
b.
c.
d.
MSTS
hammer tested.
visually inspected.
hammer tested and visually inspected.
not inspected.
28.
27.
12.
24.
36.
shell course.
What is the best way to take UT thickness readings through a thin-film coating?
a.
b.
c.
d.
26.
never be done.
never be done on a tank that is in service.
be done by a ASNT technician.
be done to stress relieve the hammer tester!
17
August 2012
29.
30.
31.
external.
internal.
external or internal.
roof.
MSTS
34.
Additional cracking
Arc blow
Creation of pyrophoric iron
Small fire
33.
brown oxide.
green goo.
red deposit.
white salt.
32.
external cracks.
internal cracks.
external pits.
internal pits.
hammer testing.
RT.
UT scan.
visual and by touch.
18
August 2012
35.
36.
37.
MT
PT
RT
UT
MSTS
Bottom-to-shell weld
Horizontal shell welds
Shell-to-Roof weld
Vertical shell welds
40.
Defective vent
Earthquate
Exceeded product fill height
Settlement
Wind
Which of the following welds is least likely to crack as the result of tank
deformation?
a.
b.
c.
d.
39.
38.
By lightly tabbing one side and holding a finger on the opposite side
UT straight beam
UT shear wave
Visually
19
August 2012
41.
42.
43.
d.
A floating roof tank is in a volatile service and is half full. Which of the
following is a requirement when walking on the floating roof?
a.
b.
c.
d.
MSTS
A floating roof tank is in a volatile service. When walking on the floating roof, it
is advisable:
a.
b.
c.
d.
46.
2 rafters.
3 rafters.
10 ft.
20 ft.
45.
44.
hammer testing.
hammer testing or MFL.
UT examination or hammer testing.
UT examination or MFL.
20
August 2012
47.
48.
49.
d.
The soil-to-air corrosion can affect tank farm piping. To check for soil-to-air
corrosion, the soil around the pipe should be dug away for:
a.
b.
c.
d.
MSTS
roof seams.
roof depressions.
the roof-to shell weld.
rafter locations.
52.
51.
A floating roof is sitting on its legs. A blocked roof drain on a floating tank can
cause:
a.
b.
c.
d.
50.
6 12 inches.
12 24 inches.
18 36 inches.
6 8 ft.
21
August 2012
53.
54.
55.
Which of the following is not a problem that can occur if a flame arrestor gets
plugged?
a.
b.
c.
d.
MSTS
Which of the following is not a common way for flame arrestors to get plugged?
a.
b.
c.
d.
58.
57.
56.
22
August 2012
59.
60.
What is a reliable method for checking the floor for soil-side corrosion?
a.
b.
c.
d.
61.
The owner elects to tunnel under a tank to see a portion of the bottom side of
the tank. What is the primary problem with tunneling?
a.
b.
c.
d.
MSTS
A tank is lifted in order to repair the tanks foundation. Based on this activity,
which of the following is correct?
a.
b.
c.
d.
64.
63.
What is a useful method for checking the tank floor for soil-side corrosion?
a.
b.
c.
d.
62.
Cave-ins
Difficult to compact the fill
Interference with CP systems
Increases the likelihood of soil-to-air corrosion
23
August 2012
65.
66.
67.
b.
c.
d.
MSTS
Bunny too!)
If there are leaks in a floating roof or the pontoons, which of the following is
not likely to occur?
a.
b.
c.
d.
70.
69.
Sometimes roof coupons are cut out in order to check the condition of the roof
rafters. Which of the following is correct when cutting roof coupons?
a.
b.
c.
d.
68.
Cathodic Protection
Drains
Grounding Connections
Guides
24
August 2012
71.
What is likely to occur to a floating roof tank that has landed on its legs and the
drain is plugged?
a.
b.
c.
d.
72.
During an outage, the floating roof drain lines should initially be pressure tested
for hour. The test should normally be conducted at:
a.
b.
c.
d.
73.
c.
d.
MSTS
2.5 psig.
5.0 psig.
15 psig.
30 psig.
What is the reason for a 2nd pressure test of a drain that has a swing joint?
a.
b.
75.
2.5 psig.
5.0 psig.
15 psig.
30 psig.
If a drain line contains a swing joint, a second hour pressure test should be
conducted at:
a.
b.
c.
d.
74.
25
August 2012
76.
77.
78.
MSTS
cracking.
general metal loss.
ignition.
pitting.
81.
on the bottom.
at the liquid-level line.
inside nozzles.
in the vapor space.
80.
bottom.
nozzles.
roof and support system.
shell.
79.
air dried.
kept moist.
removed with a dry vacuum.
removed per API 2201.
26
August 2012
82.
83.
84.
acid vapors.
hydrogen sulfide.
sulfidation.
water on top of the acid that creates a weaker acid.
In tanks rarely used, like pipeline breakout tanks, corrosion often occurs:
a.
b.
c.
d.
MSTS
floor.
top-side of the bottom.
vapor space.
vapor-liquid interface.
In a 98% sulfuric acid tank, corrosion often occurs at the vapor-liquid interface.
This is the result of:
a.
b.
c.
d.
87.
chlorides.
halogens.
hydrocarbons.
hydrogen sulfide.
86.
floor.
nozzles.
shell.
vapor space.
In sour services, corrosive vapors are formed when moisture and air mixes with:
a.
b.
c.
d.
85.
API 653.
API 2015 & 2016.
NACE 92-432.
NACE 99-121.
27
August 2012
88.
89.
Caustic stress corrosion cracking becomes prevalent in carbon steel when the
temperature exceeds:
a.
b.
c.
d.
90.
MSTS
92.
40 oF.
125 oF.
150 oF.
200 oF.
91.
0.2 5%
0.2 10%
5-10%
5-25%
10-25%
28
August 2012
93.
94.
95.
Tanks on pads that may have been contaminated with corrosion fluids
Tanks with a Galvanic CP system
Tanks on pads that have a number clay balls (thanks Tankees for tracking
d.
MSTS
bulges.
depressions.
bulges or depressions
bulges and depressions.
98.
mechanical pencil.
pocket knife.
pocket ruler.
thumb imprint in the pit.
97.
96.
uniform corrosion.
bottom-side pits.
small diameter pits.
corrosion within 6 of a weld.
29
August 2012
99.
100.
One method to use when checking the shell for cracks is to put penetrant on one
side of the shell and developer on the other. How long might it take to detect a
crack?
a.
b.
c.
d.
101.
holiday testing.
MFL.
pressure test.
statistical analysis.
Which of the following makes a very bad day for an inspector? (Note! If you
miss this you are not ready for the API 653 exam.)
a.
b.
c.
d.
MSTS
10 minutes
1 hours
4 hours
24 hours
102.
You performed you first holiday test on a tank lining and found 537
holidays. Look what I found. Then someone points out that each of the
holidays looks a bit burned, and then they explain that these 537
holidays are the result of you having the detectors voltage set too high.
You burned up a good lining. (should have read the directions).
30
August 2012
103.
Which of the following methods should not be used on a glass-lined tank? (Note!
Another question if you miss, dont take the API 653 exam.) holiday testing.
a.
b.
c.
d.
104.
What type of lined tanks should be painted on the external with a unique color or
stencil a warning to indicate they have a special lining?
a.
b.
c.
d.
105.
Eddy current
Light hammer taps
Hard hammer taps
16 lb. sledge hammer taps
MSTS
Corrosion
Corrosion
Corrosion
Corrosion
What is a good method to check the soundness of the roofs structural members
and check the tightness of roof bolting?
a.
b.
c.
d.
107.
A band of corrosion around the entire tank shell is found on a cone roof tank.
The corroded band is about 30 above the floor. The corrosion rate in this area
is 4 mils per year (0.004 ipy). The roof support columns should also be
inspected. What would you expect to see?
a.
b.
c.
d.
106.
Hammer testing
Visual
Visual
Visual
31
August 2012
108.
109.
If substituting an air-test for a tank hydrotest the air pressure should not
exceed:
a.
b.
c.
d.
2 inches of water.
2 ounces per square inch.
2 psig.
15 psig. (there it goes a UFTR an Unidentified Flying Tank Roof! Oops!)
Section 8
1.
2.
3.
MSTS
10 degrees.
30 degrees.
45 degrees.
60 degrees.
32
August 2012
4.
When visual inspection is performed, the amount of light needed for general
viewing should be at least:
a.
b.
c.
d.
5.
When visual inspection is performed, the amount of light needed for inspecting
small anomalies should be at least:
a.
b.
c.
d.
6.
15 foot-candles.
30 foot-candles.
50 foot-candles.
100 foot-candles.
A high-penetrating oil is used to check the initial weld pass on one side of the
bottom-to-shell weld. The minimum dwell time for this test is:
a.
b.
c.
d.
MSTS
15 foot-candles.
30 foot-candles.
50 foot-candles.
100 foot-candles.
10 minutes.
1 hour.
4 hours.
24 hours.
33
August 2012
Section 2
1.
API 12A
2.
API 620
3.
API 650
4.
API 651
5.
API 652
6.
API 2000
7.
8.
UL-142
Section 5
1.
d (5.1)
2.
e (5.2.1)
3.
e (5.2.1)
4.
a (5.2.1)
5.
6.
b) Acidic
Section 3
2.
c) Marine Atmosphere
c (3.3)
Section 4
1.
d (4.1)
2.
c (4.2.2)
3.
b (4.2.2)
4.
a (4.2.3)
5.
c (4.2.3)
6.
a (4.2.3)
7.
d (4.2.3)
8.
b (4.2.3)
9.
a (4.2.3)
10.
b (4.2.3)
11.
d (4.2.3)
12.
b (4.2.3)
13.
c (4.3.1)
14.
a (4.3.2)
15.
a (4.3.2)
16.
d (4.3.2)
17.
b (4.3.3)
MSTS
a) Sulfurous (5.2.1)
7.
d (5.2.1)
8.
a (5.2.2)
9.
10.
a (5.2.2)
11.
a (5.2.2)
12.
c (5.2.2)
13.
d (5.3)
14.
b (5.3)
15.
d (5.3)
16.
a (5.4)
17.
d (5.4)
18.
b (5.4)
19.
d (5.4)
20.
b (5.4)
21.
a (5.4)
22.
d (5.4)
23.
e (5.5)
24.
a (5.5)
25.
c (5.5)
August 2012
Section 5
Section 7
(continued)
(continued)
26.
a (5.6)
9.
a (7.2.2)
27.
a (5.6)
10.
d (7.2.3)
28.
c (5.6)
11.
c (7.2.4)
29.
d (5.6)
12.
d (7.2.5)
30.
e (5.6)
13.
b (7.2.5)
31.
c (5.6)
14.
b (7.2.5)
15.
b (7.2.6)
16.
c (7.2.6)
Section 6
1.
d (6.1)
17.
2.
b (6.1)
d (7.2.6)
18.
b (7.2.7)
3.
d (6.2)
19.
4.
b (6.2)
d (7.2.7)
20.
c (7.2.7)
5.
a (6.2)
21.
6.
d (6.2)
a (7.2.8)
22.
d (7.2.8)
7.
a (6.2)
23.
8.
c (6.2)
b (7.2.8)
24.
b (7.2.8.1)
9.
a (6.2)
25.
10.
a Likelihood of Failure b
Consequence of Failure (6.3)
c (7.2.8.1)
26.
c (7.2.8.2)
11.
d (6.3)
27.
a (7.2.8.2)
12.
e (6.3)
28.
d (7.2.8.3)
13.
a (6.4)
29.
b (7.2.8.3)
30.
d (7.2.8.3)
31.
a (7.2.8.3)
32.
a (7.2.8.4)
33.
c (7.2.8.4)
34.
d (7.2.8.4)
35.
b (7.2.8.4)
36.
a (7.2.8.5)
37.
c (7.2.8.5)
38.
b (7.2.8.5)
39.
a (7.2.8.5)
Section 7
1.
a (7.1)
2.
b (7.1)
3.
b (7.1)
4.
a (7.1)
5.
a (7.1)
6.
c (7.2.1)
7.
d (7.2.1)
8.
d (7.2.1)
MSTS
August 2012
Section 7
Section 7
(continued)
(continued)
40.
a (7.2.8.6)
71.
a (7.3.3)
41.
d (7.2.9)
72.
d (7.3.3)
42.
b (7.2.9)
73.
b (7.3.3)
43.
a (7.2.9)
74.
c (7.3.3)
44.
b (7.2.9)
75.
a (7.3.3)
45.
a (7.2.9)
76.
d (7.3.3)
46.
c (7.2.9)
77.
c (7.4.2)
47.
c (7.2.9)
78.
c (7.4.2)
48.
d (7.2.9)
79.
c (7.4.2)
49.
d (7.2.9)
80.
a (7.4.2)
50.
b (7.2.9)
81.
b (7.4.2)
51.
a (7.2.9)
82.
b (7.4.2)
52.
a (7.2.10)
83.
d (7.4.3)
53.
a (7.2.10)
84.
d (7.4.3)
54.
a (7.2.10)
85.
d (7.4.3)
55.
c (7.2.10)
86.
d (7.4.3)
56.
c (7.2.10)
87.
a (7.4.3)
57.
c (7.2.10)
88.
d (7.4.3)
58.
a (7.2.10)
89.
c (7.4.3)
59.
d (7.2.10)
90.
b (7.4.4)
60.
b (7.3.1)
91.
d (7.4.4)
61.
c (7.3.1)
92.
b (7.4.4)
62.
c (7.3.1)
93.
a (7.4.4)
63.
a (7.3.1)
94.
d (7.4.4)
64.
b (7.3.1)
95.
a (7.4.4)
65.
d (7.3.1)
96.
b (7.4.4)
66.
b (7.3.3)
97.
d (7.4.4)
67.
c (7.3.3)
98.
c (7.4.4)
68.
a (7.3.3)
99.
b (7.4.5)
69.
c (7.3.3)
100.
d (7.4.6)
70.
a (7.3.3)
101.
a (7.4.7)
MSTS
August 2012
Section 7
102.
d (7.4.7)
103.
a (7.4.7)
104.
b (7.4.7)
105.
c (7.4.8)
106.
b (7.4.8)
107.
c (7.4.9)
108.
a (7.5)
109.
a (7.5)
MSTS
Section 8
(continued)
1.
c (8.1)
2.
b (8.2.1)
3.
b (8.2.1)
4.
a (8.2.1)
5.
c (8.2.1)
6.
c (8.2.2)
August 2012