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Ansys Composites Capability
Ansys Composites Capability
CompositesAnalysisinANSYS
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
Topics
CompositesandAdvantages
TraditionalCompositesModeling
InterfaceDelaminationandFailureSimulation
ANSYSFibersimInterface
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
CompositesintheIndustry
Bythebroadestdefinition,acompositematerialis
oneinwhichtwoormorematerialsthataredifferent
arecombinedtoformasinglestructurewithan
identifiableinterface.
Thepropertiesofthatnewstructurearedependant
uponthepropertiesoftheconstituentmaterialsas
wellasthepropertiesoftheinterface.
Additionally,wheremetalalloyshaveisotropic
characteristics,compositescanhaveveryselective
directionalpropertiestomeetspecificapplication
needs.
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
CompositesintheIndustry
Compositesusedfortypicalengineeringapplications
areadvancedfiberorlaminatedcomposites,suchas
fiberglass,glassepoxy,graphiteepoxy,andboron
epoxy.
ANSYSallowsyoutomodelcompositematerialswith
specializedelementscalledlayeredelements.You
canperformanystructuralanalysis(including
nonlinearitiessuchaslargedeflectionandstress
stiffening).
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
BenefitsofComposites
Strongerandstifferthanmetalsonadensitybasis
Capableofhighcontinuousoperating
temperatures
Highlycorrosionresistant
Electricallyinsulating/conducting/selectively
conductingproperties
Tailorablethermalexpansionproperties
Exceptionalformability
Outstandingdurability
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
TraditionalCompositesAnalysis
TraditionalCompositesAnalysis
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
TraditionalCompositesModeling
TraditionalCompositesModeling
ElementTechnology
MaterialModelingandLayeredConfiguration
FailureCriteria
AdditionalModelingandPostProcessing
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
ElementsforCompositesAnalysis
ElementType
Shell
ElementNumber
SHELL99SHELL91
SHELL181
SOLID186SOLID46
SOLID191SOLID95
SOLSHL190
BEAM188BEAM189
Solid
SolidShell
Beam
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
SHELL99
LinearLayeredStructuralShellElement
ElementDefinition
8node,3Dshellelementwithsixdegreesoffreedomateachnode
Thintomoderatelythickplateandshellstructureswithasideto
thicknessratioofroughly10orgreater
LayerDefinition
Totalof250uniformthicknesslayers
125layerswithbilinearthicknessesvariation
MatrixformorLayerForm(RealConstants)
Options
Optiontooffsetthenodestothetoporbottomsurface
NOPlasticitylargestrainbehaviorsandwichoption
FailureModelingthroughTB,FAIL
2005ANSYS,Inc.
ANSYS,Inc.Proprietary
SHELL91
NonlinearLayeredStructuralShellElement
ElementDefinition
8node,3Dshellelementwithsixdegreesoffreedomateachnode
Usedformodelingthicksandwhichstructures
LayerDefinition
Totalof100uniformthicknesslayers
125layerswithbilinearthicknessesvariation
LayerForm(RealConstants)
Options
Nomaterialpropertymatrixinput
Supportsplasticity,largestrainbehaviorlaminatedandsandwichstructures
FailureModelingthroughTB,FAIL
2005ANSYS,Inc.
10
ANSYS,Inc.Proprietary
SHELL181
FiniteStrainShell
ElementDefinition
4node3Dshellelementwith6degreesoffreedomateachnode.
Usedforlayeredapplicationsformodelinglaminatedcomposite
shellsorsandwichconstruction.(Firstordersheardeformation)
LayerDefinition
Totalof255uniform/nonuniformsectionlayers
Sectioncommandsratherthanrealconstants.
Supportsgeneralizedsectiondefinition
Options
Fullnonlinearcapabilitiesincludinglargestrainandmaterialmodels
FailurecriteriaisavailableviaFCandotherFCxxxcommands.
2005ANSYS,Inc.
11
ANSYS,Inc.Proprietary
SOLID186
3DLayeredStructuralSolidElement
ElementDefinition
Layeredversionofthe20node3Dsolidelementwiththree
degreesoffreedompernode(UX,UY,UZ).
Theelementcanbestackedtomodelthroughthethickness
discontinuities.
LayerDefinition
Totalof250layers
Sectioncommandsratherthanrealconstants.
Options
Fullnonlinearcapabilitiesincludinglargestrain
FailurecriteriaisavailableviaFCandotherFCxxxcommands.
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
SOLID46
3DLayeredStructuralSolidElement
ElementDefinition
Layeredversionofthe8node,3Dsolidelement,SOLID45,withthree
degreesoffreedompernode(UX,UY,UZ)
Designedtomodelthicklayeredshellsorlayeredsolids
Canstackseveralelementstomodelmorethan250layerstoallow
throughthethicknessdeformationslopediscontinuities.
LayerDefinition
Allowsupto250uniformthicknesslayersperelement.
Allows125layerswiththicknessesthatmayvarybilinearly
Userinputconstitutivematrixoption
Options
Nonlinearcapabilitiesincludinglargestrain
FailurecriteriathroughTB,FAILoption
2005ANSYS,Inc.
13
ANSYS,Inc.Proprietary
SOLID191
LayeredStructuralSolidElement
ElementDefinition
Layeredversionofthe20node3DsolidelementSOLID95,withthree
degreesoffreedompernode(UX,UY,UZ).
Designedtomodelthicklayeredshellsorlayeredsolids
Canstackseveralelementstomodelmorethan250layerstoallow
throughthethicknessdeformationslopediscontinuities.
LayerDefinition
Allowsupto100uniformthicknesslayersperelement.
Allows125layerswiththicknessesthatmayvarybilinearly
Userinputconstitutivematrixoption
Options
Nononlinearcapabilities
FailurecriteriathroughTB,FAILoption
2005ANSYS,Inc.
14
ANSYS,Inc.Proprietary
SOLSH190
3DLayeredStructuralSolidShell
ElementDefinition
8node3DsolidShellelementwiththreedegreesoffreedompernode(UX,
UY,UZ).
Theelementcanbestackedtomodelthroughthethicknessdiscontinuities.
SOLSH190canbeusedforsimulatingshellstructureswithawiderangeof
thickness(fromthintomoderatelythick).
LayerDefinition
Theelementhasfullnonlinearcapabilitiesincludinglargestrainandallows
250layersformodelinglaminatedshells.
Options
FailurecriteriaisavailableusingtheFCcommands
Fullnonlinearcapabilitiesincludinglargestrainandmaterialmodels
SupportedbyEORIENTandVEORIENTcommands
R3
R3
R2
4
B
R3
15
R3
R2 3
A
6
R1
2005ANSYS,Inc.
R1
ANSYS,Inc.Proprietary
Beam188/189
3DBeams
ElementDefinition
BEAM188/BEAM189,linearandquadraticversionsofthe3Dfinitestrainbeam
elementswithsixDOF
Suitableforanalyzingslendertomoderatelystubby/thickbeamstructures.This
elementisbasedonTimoshenkobeamtheory.Sheardeformationeffectsare
included.
LayerDefinition
ThroughSectioncommands
Multimaterialcrosssection,customcrosssection,inclusionandpredictionof
transverseshearstresses
Options
Nonlinearcapabilitiesincludinglargestrainandmaterialmodels
2005ANSYS,Inc.
16
ANSYS,Inc.Proprietary
MaterialModeling&LayeredConfiguration
Themostimportantcharacteristicofacomposite
materialisitslayeredconfiguration.
Eachlayermaybemadeofadifferentorthotropic
materialandmayhaveitsprincipaldirections
orienteddifferently.
Forlaminatedcomposites,thefiberdirections
determinelayerorientation.
Twomethodsareavailablefordefiningthelayered
configuration:
i. Byspecifyingindividuallayerproperties
ii. Bydefiningconstitutivematricesthatrelategeneralizedforces
andmomentstogeneralizedstrainsandcurvatures
2005ANSYS,Inc.
17
ANSYS,Inc.Proprietary
IndividualLayerProperties:FirstMethod
Withthismethod,thelayerconfigurationisdefined
layerbylayerfrombottomtotop.
Thebottomlayerisdesignatedaslayer1,and
additionallayersarestackedfrombottomtotopin
thepositiveZ(normal)directionoftheelement
coordinatesystem.
Attimes,aphysicallayerwillextendoveronlypartof
themodel.Inordertomodelcontinuouslayers,these
droppedlayersmaybemodeledwithzerothickness.
2005ANSYS,Inc.
18
ANSYS,Inc.Proprietary
IndividualLayerProperties
MaterialProperty
MPcommandisusedtodefinethelinearmaterialproperties.
TBcommandisusedtodefinethenonlinearmaterialdatatables
Theonlydifferenceisthatthematerialattributenumberfor
eachlayerofanelementisspecifiedintheelement'sreal
constanttableorSectiondata
Thelinearmaterialpropertiesforeachlayermaybeeither
isotropicororthotropic
Materialpropertydirectionsareparalleltothelayer
coordinatesystem,definedbytheelementcoordinate
systemandthelayerorientationangle
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
DefiningLayerData
UsingLayeredsectionsthroughtheSectionTool
Foreachlayer,thefollowingarespecifiedinthesection
definitionthroughthesectioncommandsorthrough
theSectionTool(SECTYPE,SECDATA)(accessed
withtheSECNUMattributes).
Materialproperties(viaamaterialreferencenumber
MAT)
Layerorientationanglecommands(THETA)
Layerthickness(TK)
Numberofintegrationpointsperlayer(NUMPT)
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
LayerDataDefinition
LayerOrientationAngle
Thisdefinestheorientationofthelayercoordinatesystemwith
respecttotheelementcoordinatesystem.
Itistheangle(indegrees)betweenXaxesofthetwosystems.By
default,thelayercoordinatesystemisparalleltotheelement
coordinatesystem.
LayerThickness
Ifthelayerthicknessisconstant,youonlyneedtospecifyTK(I),
thethicknessatnodeI.Otherwise,thethicknessesatthefour
cornernodesmustbeinput.
Droppedlayersmayberepresentedwithzerothickness.
Numberofintegrationpointsperlayer
Thisallowsyoutodetermineinhowmuchdetailtheprogram
shouldcomputetheresults.
Forverythinlayers,whenusedwithmanyotherlayers,onepoint
wouldbeappropriate.Butforlaminateswithfewlayers,more
wouldbeneeded.Thedefaultis3points.
2005ANSYS,Inc.
21
ANSYS,Inc.Proprietary
ShellSectionData
SecType,SecId,SHELL,Name
SHELL
SecData,Thick,MatID,Ori,numSectPt
Thick
LayerThickness
MatID
MaterialIDforlayer
Ori
LayerOrientation
numSectPtNumberofintegrationpointsthrulayerthickness
Repeatasmanytimesasneeded
2005ANSYS,Inc.
22
ANSYS,Inc.Proprietary
ConstitutiveMatrices:SecondMethod
Thisisanalternativetospecifyingtheindividuallayer
properties
AvailableasanoptionKEYOPT(2)forSOLID46and
SHELL99.
Thematrices,whichrepresenttheforcemomentandstrain
curvaturerelationshipsfortheelement,mustbecalculated
outsidetheANSYSprogram
Theycanbeincludedaspartofthesolutionprintoutwith
KEYOPT(10).
Themainadvantagesofthematrixapproachare:
Itallowsyoutoincorporateanaggregatecompositematerial
behavior.
Athermalloadvectormaybesupplied.
Thematricesmayrepresentanunlimitednumberoflayers.
Thetermsofthematricesaredefinedasrealconstants.
2005ANSYS,Inc.
23
ANSYS,Inc.Proprietary
PreintegratedGeneralShellSections
Youcannowdefinehomogenousshellsectionbehaviordirectly
viapreintegratedgeneralshellsections,amethodcommonly
usedinanalysesinvolvinglaminatedcompositestructures.
Withpreintegratedshellsections(SECTYPE,,GENS),youcan
directlyspecifythemembrane,bending,andcoupling
properties.
Thepreintegratedmethodalsoallowsanalysisofcomplex
geometry(withrepeatedpatternssuchascorrugatedsheets)
usingequivalentshellsectionproperties.
Youcanusepreintegratedgeneralshellsectionswhenusing
theSHELL181element,providedthatlinearelasticmaterial
behaviorisacceptable.
Preintegration
Requiresfewersystemresourcesbecausenumericalintegration
throughthethicknessoftheshellisnotrequired.
Allowsimportofhomogenoussectionstiffnessconstants
evaluatedinotheranalysesorbythirdparty,specialpurpose
softwaretools.
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
NodeOffset
ForSHELL181usingsectionsdefinedthroughthesection
commands,nodescanbeoffsetduringthedefinitionofthe
section,usingtheSECOFFSETcommand.
ForSHELL91,andSHELL99thenodeoffsetoption
(KEYOPT(11))locatestheelementnodesatthebottom,middle
ortopsurfaceoftheshell.
2005ANSYS,Inc.
25
ANSYS,Inc.Proprietary
FailureCriteria
Failurecriteriaareusedtolearnifalayerhasfailedduetothe
appliedloads.Youcanchoosefromthreepredefinedfailure
criteriaorspecifyuptosixfailurecriteriaofyourown(user
writtencriteria).Thethreepredefinedcriteriaare:
MaximumStrainFailureCriterion,whichallowsninefailurestrains
MaximumStressFailureCriterion,whichallowsninefailure
stresses
TsaiWuFailureCriterion,whichallowsninefailurestressesand
threeadditionalcouplingcoefficients.Youhaveachoiceoftwo
methodsofcalculatingthiscriterion.
Thefailurestrains,stresses,andcouplingcoefficientsmaybe
temperaturedependent.
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
SpecifyingFailureCriteria
Failurecriteriaarecommonlyusedfororthotropicmaterials.
TheycanbeinputusingeithertheFCcommandsortheTB
commands
TBCommand:TB,FAILCompositematerialfailuredata
AppliestoSOLID46,SHELL91,SOLID95,SHELL99,SOLID191
ThefailurecriteriatableisstartedbyusingtheTBcommand
(withLab=FAIL).Thedatatableisinputintwoparts:
thefailurecriterionkeys
thefailurestress/straindata.
Datanotinputareassumedtobezero.Thesixfailurecriterion
keysaredefinedwiththeTBDATAcommandfollowinga
specialformoftheTBTEMPcommand[TBTEMP,,CRIT]to
indicatethatthefailurecriterionkeysaredefinednext
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
TB,FAILandFCCommands
TB,FAIL,1,2!Datatableforfailurecriterion,material1,!no.oftemperatures=2
TBTEMP,,CRIT!Failurecriterionkey
TBDATA,2,1!MaximumStressFailureCriterion(Const.2=1)
TBTEMP,100!Temperatureforsubsequentfailureproperties
TBDATA,10,1500,,400,,10000!X,Y,andZfailuretensilestresses(Zvalue!settoalargenumber)
TBDATA,16,200,10000,10000!XY,YZ,andXZfailureshearstresses
TBLISTTBTEMP,200!Secondtemperature
TBDATA,...
FC,1,TEMP,,100,200!Temperatures
FC,1,S,XTEN,1500,1200!Maximumstresscomponents
FC,1,S,YTEN,400,500
FC,1,S,ZTEN,10000,8000
FC,1,S,XY,200,200
FC,1,S,YZ,10000,8000
FC,1,S,XZ,10000,8000
FCLIST,,100!ListstatusofFailureCriteriaat100.0degrees
FCLIST,,150!ListstatusofFailureCriteriaat150.0degrees
FCLIST,,200!ListstatusofFailureCriteriaat200.0degrees
PRNSOL,S,FAIL!UseFailureCriteria
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
FailureCriteria
TheTBcommands(TB,TBTEMP,andTBDATA)canbeusedonly
forSHELL91,SHELL99,SOLID46,orSOLID191,buttheFCand
FCLISTcommandscanbeusedforany2Dor3Dstructuralsolid
elementorany3Dstructuralshellelement.
Somenotesaboutspecifyingfailurecriteria:
Thecriteriaareorthotropic,soyoumustinputthefailurestressor
failurestrainvaluesforalldirections.(Theexceptionisthat
compressivevaluesdefaulttotensilevalues.)
Ifyoudon'twantthefailurestressorstraintobecheckedina
particulardirection,specifyalargenumberinthatdirection
Userwrittenfailurecriteriamaybespecifiedviausersubroutines
USRFC1throughUSRFC6.Thesesubroutinesshouldbelinked
withtheANSYSprogrambeforehand
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
Pre&PostProcessingCommands
LAYLISTliststhelayerstackingsequencefromrealconstantsandanytwo
materialproperties
SHELL99,SHELL91,SOLID46,andSOLID191elements
LAYPLOTdisplaysthelayerstackingsequencefromrealconstantsinthe
formofasheareddeckofcards.
Thelayersarecrosshatchedandcolorcodedforclarity.
Thehatchlinesindicatethelayerangle(realconstantTHETA)andthecolor
indicateslayermaterialnumber(MAT).
SECPLOTdisplaysthesectionstackingsequencefromsectionsintheformof
asheareddeckofcards
Thesectionsarecrosshatchedandcolorcodedforclarity.
Thehatchlinesindicatethelayerangle(THETA)andthecolorindicateslayer
materialnumber(MAT)definedbytheSECDATAcommand.
UsetheLAYERcommandinPOST1(orLAYERP26inPOST26)tospecify
thelayernumberforwhichresultsaretobeprocessed.
TheSHELLcommandspecifiesaTOP,MID,orBOTlocationwithinthelayer
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
Interlaminarshearstresses
Interlaminarshearstressesareusuallyimportantatthe
freeedgesofamodel.
Forrelativelyaccurateinterlaminarshearstressesatthese
locations,theelementsizeattheboundariesofthemodel
shouldbeapproximatelyequaltothetotallaminate
thickness.
Forshells,increasingthenumberoflayersperactual
materiallayerdoesnotnecessarilyimprovetheaccuracy
ofinterlaminarshearstresses.
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
Interlaminarshearstresses
WithelementsSOLID46,SOLID95,SOLSH190and
SOLID191,however,stackingelementsinthethickness
directionshouldresultinmoreaccurateinterlaminar
stressesthroughthethickness.
Interlaminartransverseshearstressesinshellelements
arebasedontheassumptionthatnosheariscarriedat
thetopandbottomsurfacesoftheelement.
Theseinterlaminarshearstressesareonlycomputedin
theinteriorandarenotvalidalongtheshellelement
boundaries.
Useofshelltosolidsubmodelingisrecommendedto
accuratelycomputeallofthefreeedgeinterlaminar
stresses.
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
0/90SymmetricCompositeExample
EX=171GPa
EY=3.42GPa
EZ=3.42GPa
PRXY=0.25
PRYZ=0.25
PRXZ=0.25
GXY=3.42GPa
GYZ=1.37GPa
GXZ=1.37GPa
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
0/90SymmetricCompositeExample
SolidShell190
h/L=0.2#layers:30
SolidShell190
h/L=0.06#layers:12
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
LayeredsectionDefinitionExample
LayeredsectionDefinitionExample
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
LayeredsectionDefinitionExample
SECPLOTCommand
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
LayeredsectionDefinitionExample
ElementStressresultforlayer5
Nodaldisplacementresults
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
InterfaceDelaminationandFailure
InterfaceDelaminationandFailure
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
InterfaceDelaminationandFailure
Aninterfaceexistsanywheretwomaterialsarejoined
together.
Theinterfacebetweenthelayersofacomposite
structureisofspecialinterest,becausewhenthistype
ofstructureissubjectedtocertaintypesofexternal
loading,thefailureprocess(delamination)takesona
uniquecharacter.
Interfacedelaminationistraditionallysimulatedusing
fracturemechanicsmethods,suchasnodalrelease
technique.
Alternatively,youcanusethecohesivezonemodelto
simulateinterfacedelaminationandotherfracture
pheneomenon.
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
CohesizeZoneModel
Thisapproachintroducesfailuremechanismsbyusingthe
hardeningsofteningrelationshipsbetweentheseparationsand
incorporatingthecorrespondingtractionsacrosstheinterface.
Thistechniqueisalsowellsuitedformodelingthefracture
processinahomogenousmedium,sincefracturecanbe
viewedasaseparationprocessbetweentwosurfaces
Interfacedelaminationandfailuresimulationisperformedby
firstseparatingthemodelintotwocomponentsorgroupsof
elements.
Acohesivezoneisthendefinedbetweenthesetwogroups.
ANSYSoffersasetofinterfaceelementsdesignedspecifically
torepresentthecohesivezonebetweenthecomponentsandto
accountfortheseparationacrosstheinterface.
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
CohesiveElementsandMaterial
202
203
K
O
205
O
V
204
J
X
U
N
Interfaceelementswithzerothickness
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
InterfaceElements
Elements
Characteristics
Interface
Element
2D,linear
INTER202
2D,quadratic
INTER203
3D,quadratic
INTER204
3D,linear
INTER205
2005ANSYS,Inc.
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StructuralElements
PLANE42,VISCO106,
PLANE182
PLANE2,PLANE82,
VISCO88,PLANE183
SOLID92,SOLID95,
SOLID186,SOLID187
SOLID45,SOLID46,
SOLID64,SOLID65,
SOLID185,SOLSH190
ANSYS,Inc.Proprietary
CohesiveElementandMaterial
Elementcharacteristics
Primaryinterestin
d
tension/opening
Separationbehavioris
describedbyatraction
separationlaw
Accountsforcontactwitha
simplepenaltyapproach
Workswithcontactelements
forbettercontactmodeling
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
CohesiveElementandMaterial
Materialdefinition
Cohesivezonemodel
Materialmodelparameters
smax dn dt
Exponentialmodel
Surfacepotential
Datainput
TB,CZM,mat,ntemp,npts,EXPO
TBDATA,1,c1,c2,c3
C1 smax
C2 dn
Tractionacrossthesurface
C3 dt
dn
d 2
dn
t
2005ANSYS,Inc.
T =
44
f()
ANSYS,Inc.Proprietary
InterfaceDelaminationExample
Problemdescription
U
h:3mm
a:30mm
U
2005ANSYS,Inc.
Length:100mm
Width:20mm
Reference:
Alfano,G.andCrisfield,M.A.,Finiteelementinterfacemodelsforthe
delaminationanalysisoflaminatedcomposites:mechanicalandcomputational
issues,InternationalJournalforNumericalMethodsinEngineering,2001,
50:17011736.
45
ANSYS,Inc.Proprietary
InterfaceDelaminationExample
CohesiveZoneModeling
CohesiveZoneElements
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
InterfaceDelaminationExample
InterfaceDelaminationExample
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
InterfaceDelaminationExample
Comparision
Elementlength:0.4mm
6.00E+01
C1=37N/mm^2,C2=0.0025mm
ElementType:Inter202
ReactionForceFy(N)
5.00E+01
C1=25N/mm^2,C2=0.004mm
ElementType:Inter202
Elementlength:0.5mm
4.00E+01
Referenceresults
3.00E+01
C1=25N/mm^2,C2=0.004mm
ElementType:Inter205
Elementlength:1mm
Elementlength:0.5mm
2.00E+01
1.00E+01
0.00E+00
0.00E+00
2005ANSYS,Inc.
1.00E+00
2.00E+00
3.00E+00
48
7.00E+00
8.00E+00
9.00E+00
ANSYS,Inc.Proprietary
ANSYSFibersimInterface
ANSYSFibersimInterface
2005ANSYS,Inc.
49
ANSYS,Inc.Proprietary
ANSYSFibersimInterface
VISTAGY,Inc.developsandmarketstheFiberSIMsuiteofsoftware
forcompositedesignandmanufacturing.
www.vistagy.com/products/fibersim.htm
Bysupportingthecompositeengineeringprocessfromtheearly
stagesofdesignallthewaythroughtomanufacturing,FiberSIM
enablesengineerstofullyexploitthesematerialsquicklyandcost
effectively.
FiberSIMprovidesCADintegratedsoftwaresolutionsfor:
2005ANSYS,Inc.
Managingplies
Assessingproducibility
Creatingflatpatterns
Generatingpropertiesforanalysis
Producingdesigndocumentation
Generatingoffsetlaminatesurfaces
Exportingflatpatternstomanufacturing
Programminglaserprojectionsystems
Interfacingwithfiberplacementmachines
50
ANSYS,Inc.Proprietary
FiberSIMInterface
TheFiberSIMAnalysisinterfaceprovidesacompleteand
detaileddescriptionofthefinalpartdesign,enabling
accurateverificationofthepart'sperformance
Ithasgeometryavailableusing.xmlfilethathasthe
followinginformationavailable:
Namesofalllayers
Whichlayersareused(notdroppedoff)
Theorientationangleofalllayers
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
XMLFileFormat
<?xmlversion="1.0"?>
<Laminate_LayupPART_NAME="TEST1">
<OrientationXYZ="0.00.00.0"/>
<PlyNAME="STEEL">
<Mesh_Point_TableCOUNT="4"
RECORD="XYZ">
0.0000000.0000000.000000<R/>
30.0000000.0000000.000000<R/>
0.00000030.0000000.000000<R/>
300000030.0000000.000000<R/>
</Mesh_Point_Table>
<Mesh_Polygon_TableCOUNT="2"
RECORD="NODES,WARP,WEFT">
123,0.200000,1.745329<R/>
423,0.200000,1.745329<R/>
</Mesh_Polygon_Table>
</Ply>
...moreplys
</Laminate_Layup>
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
XMLFile
TheXMLfilehasthefollowinginformation
available:
Thenamesofalllayers
Whichlayersareused(notdroppedoff)atany
onepoint
Theorientationangleofalllayersusedatany
onepoint
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
FibreSimInterfacecontd.
TheXMLfiledoesnotdescribethelaminate
completely.Alsoneededare:
Layerthicknesses
Layermaterialproperties
TheseareprovidedusingtheSECDATAandMP
commandsinANSYS.
sect,4,shell,fibersim,lamin1
secd,0.2,1,,,layer1
secd,1.0,2,,,layer2
SHELL99andSHELL181aresupported
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
OtherInputinformation
Additionally,thefollowinginputareavailable:
Offsetselection
Addedmassperunitarea
DistanceandangletolerancesbetweentheFS
modelandtheANSYSmodel
Debugoutputkeys
2005ANSYS,Inc.
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ANSYS,Inc.Proprietary
FibersimMultilayerInput
FibersimMultilayerInput
P002
P003
P001, P006
P004
2005ANSYS,Inc.
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P005
ANSYS,Inc.Proprietary
ANSYSFibersimInterfaceExample
t1=1.0e3
!
!************ImportFiberSIMdata*******
!
sect,1,shell,fibersim,xml_filename
!
secd,t1,1,,,P001
secd,t1,1,,,P002
secd,t1,1,,,P003
secd,t1,1,,,P004
secd,t1,1,,,P005
secd,t1,1,,,P006
!
secr,xml_filename,xml
secn,1
!
thicktol=t1*50
edgetol=100
angtol=180
secc,,,,,,,,,thicktol,edgetol,angtol,0
2005ANSYS,Inc.
ANSYSShellMesh
DisplacementResults
57
ANSYS,Inc.Proprietary
Conclusion
ANSYSoffersarangeofcapabilityforcompositesanalysis
Traditionalcompositescapabilityincludesshell,solidandbeam
elementswithadvancedsectiondefinitionandfailurecriteria
specificationcapability
Advanceddelaminationmodelingcapabilitythroughcohesive
zoneelementsextendsthecompositescapabilityincludefailure
modeling
InterfacetoFibersimbringscompositesanalysisinANSYS
closertoCADdesignandmanufacturingbyprovidingexact
fiberorientationsforuseingeneratinglaminateproperties
2005ANSYS,Inc.
58
ANSYS,Inc.Proprietary