TP48300/A V100R001

Quick Installation Guide

Issue: 09
Part Number: 31504569
Date: 2011-07-28
HUAWEI TECHNOLOGIES CO., LTD.

Prepare the following tools before the installation:

NOTE
The Flat-head screwdriver, Phillips screwdriver, Adjustable wrench, Torque wrench, and Inner hexagon wrench should be use insulating tape as a wrap.

Flat-head screwdriver
(M3M4)

Phillips screwdriver
(M3M4)

Adjustable wrench

Nylon tie

Percussion drill

12 drill bit

Wire stripper

Ratchet crimp tool

Diagonal pliers

Paint brush

Key to cabinet

Multimeter

Insulating tape

Marking pen

Vacuum cleaner

Hydraulic pliers

Insulating handle

Electric knife

Socket wrench

Torque wrench

Insulating gloves
& ESD gloves

Heat gun

A-shaped ladder (2 m)

Installing the Cabinet

According to actual conditions, use one of the following modes to install the cabinet: installing the cabinet on the rack of
storage batteries, installing the cabinet on the ground, installing the cabinet on the 19-inch open rack, installing the cabinet
on the BTS cabinet. The cabinet must be installed at the place which no more than 3 m distance from the DC load.

Installing the Cabinet on the Rack of Storage Batteries

1 Install the rack-mounting ears to the cabinet.
2 Move the cabinet to the installation position on the rack of storage batteries. Align the expansion bolt holes on the base in the

front of the cabinet with the installation holes for the bolt holes on the rack of storage batteries.Fix the bolts into the holes and
fasten the bolts.
NOTE
Align the rst bolt hole on the base with
the bolt hole on the storage rack, and then
install other bolts in the proper holes.

M8 x 16 (4 pcs)

Copyright

Huawei Technologies Co.,Ltd.2011.All rights reserved.

Installing the Cabinet on the Ground

1 Determine the installation position of the cabinet, and then mark the positions of the holes to be drilled with a marking pen.

Unit: mm

Cabinet outline

316
Installation hole
4- 10

450

2 Drill holes at the hole positions, feed expansion bolts into the holes, and then secure (hammer and then tighten) the

expansion bolts.

Nut
Spring washer
Flat washer

Unitmm

Expansion tube

860 mm
(4pcs)

Expansion
trough
Cone-head
bolt
12

52-60

3 Install the rack-mounting ears to the cabinet. Place the cabinet on the expansion bolts, and then tighten the bolts.

Installation hole

Rack-mounting ears

Installing the Cabinet on the 19-inch Open Rack (IMU)

1 Fix the rack-mounting ears into the bolt holes at both sides of the cabinet. Ensure that the base of the rack-mounting ears

install direction faces the front of the cabinet

2 Determine the installation position of the cabinet on the 19-inch open rack, and then install the 6 oating nuts at the holes

for bolts. The recommended installation height of the cabinet is 1.5 m. The actual installation height of the cabinet must be
determined according to the stature of installation personnel and installation requirements.
Floating nut

Side of the cabinet

3 Move the cabinet to the installation position of the 19-inch open rack, and then install the cabinet on the open rack.
CAUTION
A minimum of three persons are required for safe installation on the 19-inch open rack.
Otherwise, the cabinet may fall and cause injury.

612 mm
(4pcs)

Installing the Cabinet on the BTS Cabinet

1 Install the rack-mounting ears to the cabinet.
2 Install the conversion board on BTS cabinet.

Rack-mounting ears

1025 mm
(2pcs)
612 mm
(4pcs)
Operation side

3 Align the expansion bolt holes on the base in the front of the cabinet with the installation holes for the bolt on the con-

version board.

4 Fix the bolts into the holes and fasten the bolts.

612mm
(4pcs)

Installing PSUOptional

The TP48300/A is congured with two PSUs by default. The rated output current of each PSU is 30A or 50 A. The number of
PSUs depends on actual capacity requirements for the TP48300/A .

Installing Sensor

1 Install indoor temperature and humidity sensor.

NOTE
Humidity and temperature sensor: Install it next to the air inlet of the main equipment and far from the air outlet. Install it at the same height of the air inlet of the
main equipment.

M4 X 35
Expansion Bolt

60

Shelter

Indoor temperature
and humidity sensor

Indoor temperature and humidity sensor

2 Install battery temperature sensor.

Connect to battery
Connect to TP48300/A

Main equipment

Installing the PGND Cables

1 Unlock and open the cabinet door, and then remove the cover plate of the cable window on the top of the cabinet.

Cover plate
Cover plate

2 Lead the PGND cables into the cabinet through the cable window, and then route the cables along the panels of the cabinet.
NOTE
Please installing the cabinet according to actual conditions: load power-off tributary using fuse, load power-off tributary using MCB.
The outputs of the TP48300/A can be customized. The picture is for reference only.

Load power-off tributary using fuse

DC output positive wiring busbar
Negative
pole wiring
of the busbar
battery
DC output
positive
Negative pole ofBLVD
the battery
MCB
BLVD MCB
LLVD fuse
LLVD fuse
AC input MCB
AC input MCB

Monitoring module
Monitoring module
PSU
PSU

Ground busbar of the cabinet

Ground
busbar
of the cabinet
AC surge
protector
AC surge protector

Load power-off tributary using MCB

DC output positive wiring busbar
Negative pole of the battery
BLVD MCB
LLVD MCB
AC input MCB

Monitoring module
Ground busbar of the cabinet
AC surge protector

PSU

3 Connect the PGND cables to the ground busbar.

CAUTION
The PGND cables, AC cables, DC cables, signal cables, and
communication cables must be bounded separately.

4 Bind the PGND cables.

Load power-off tributary using fuse

The ground busbar

Load power-off tributary using MCB

The ground busbar

5

Load power-off tributary using fuse

Use an insulating handle to remove battery fuses and load power-off fuses.

Load power-off tributary using MCB

Use an insulating handle to remove battery fuses and set the load power-off MCB to

OFF .

Installing the Dry Contact Signal Cables

and Communication Cables (Optional)
NOTE
1. The use of the dry contact signal cables and communication cables is scenario-specic.According to actual requirements, determine the dry contact
signal cables and communication cables to be installed before installation.
2. Functions of dry contact points.

Alarm Type

Default Function

Description

ALM1

AC power-off alarm

ALM2

DC input overvoltage and undervoltage DC input undervoltage alarm port (DC Low)

ALM3

Power supply system fault alarm

Rectifier module fault alarm port (PSU Fail)

ALM4

Surge protector failure alarm

Surge protector alarm port (SPD Fail)

ALM5

Fuse disconnection alarm

Fuse disconnection alarm port (Fuse Alarm)

ALM6

Battery protection

Battery low-voltage isolation disconnection alarm port (Batt.LVD)

ALM7

Standby dry contact output 1

Reserved dry contact 1 (Reserve 1)

Ctrl1

Control for the diesel generator 1

Port for starting and stopping the Generator 1

Ctrl2

Control for the diesel generator 2

Port for starting and stopping the Generator 2

Detection for the running

status of the diesel generator
Detection for the start/stop
control signals of diesel generator 1
Detection for the start/stop
control signals of diesel generator 2

Port for detecting the running status of the diesel generator

Status
Status1
Status2

AC input power-cut alarm port (AC Fail)

Port for detecting the start.stop signals of diesel generator 1

Port for detecting the start.stop signals of diesel generator 2

J13, J14, J4-J10 are nine dry contact sockets on the monitoring back plane. Status, Status1, Status2 are three circuits for the input of the detection signals
of the diesel generator. Ctrl1 and Ctrl2 are two circuits for the output of the control signals of the diesel generator. ALM1-ALM7 are seven circuits for the
output of the alarm signals of the diesel generator. Each circle represents the corresponding wiring terminal. The black circles are the common terminals
of the constant-enabled ports and constant-disabled ports on the relays.NC represents constant-disabled port and NO represents constant-enabled port.By
default, the output of the dry contact is set to OFF.

1 Lead the dry contact signal cables and communication cables into the cabinet through the cable window, and then route the

cables along the panels of the cabinet.

2 According to the actual installation requirements, use a at-head screwdriver to prop up the white contact plates to have

the metal dome sheets in the ports spring up. Insert the dry contact signal cable into the dry contact points, and pull out the
screwdriver to fasten the signal cable.

Dry contact point

1

White contact plate

3 insert the signal cables of the temperature & humidity sensor and the battery temperature sensor.
CAUTION
Do not connect the power system and the BBU with an Ethernet cable or RJ45 communication cable. If the customer requires in-band NMS
management of the power system, the NMS management requires setting of the storage battery capacity. For the details of NMS setting,
please see the NMS User Guide.

RJ45
Communication cable
4 According to the actual installation requirements, Insert the temperature and humidity sensor signal cable and battery

temperature sensor signal cable.

Indoor temperature
and humidity sensor

Battery temperature sensor

5 Bind the dry contact signal cables and communication cables on the cable window separately, and then route all the

cables to the distribution frame.

Installing the DC Output Cables

DC output distribution can be customized.

Load power-off
power-off tributary
tributary using
using fuse
fuse
Load
1 Insert the 48 V DC output cable into the output port on the BLVD MCBs.
2 Loosen the bolt on the top of the load power-off fuse, connect the 48 V output cable to the bolt, use torque wrench to tighten

the bolt, force moment as 10 Nm.

3 Connect the 0 V output cable to the DC output positive wiring busbar.

4 Bind the DC output cables on the cable window. Ensure that the DC output cables are separated from other cables.

CAUTION
1. The force moment of tightening the bolt must less than 10 Nm.
2. The signal cables must be installed in the front of the 48 V cables.

Load
power-off tributary
tributary using
using fuse
MCB

Load
power-off
1 Insert the 48 V DC output cable into the output port on the BLVD and LLVD MCBs .
2 Connect the 0 V output cable to the DC output positive wiring busbar.
3 Bind the DC output cables on the cable window. Ensure that the DC output cables are separated from other cables.

10

Installing the Power Cables of the Storage Battery

If the MCB for batteries is available, Set the MCB of the

battery rack or battery cabinet to OFF.

If the MCB for batteries is not available, disconnect one of the

cables between two batteries.

Load
power-off tributary
tributary using
using fuse
fuse

Load
power-off
1 Connect the positive-pole of the storage battery to the DC output positive wiring busbar.
2 Loosen the bolt on the top of the base of the battery negative-pole access fuse, connect the 48 V input cables to the bolt,

and use torque wrench to tighten the bolt, force moment as 10 Nm.

3 Arrange the output cables, and then use a nylon bundling tape to bind the cables to the bundling tie at the rear of the cable

window.

CAUTION
1. Ensure that the signal cables are installed in the front of the battery negative-pole input cable and that the BLVD MCBs is set to OFF.
2. When installing a fuse for the load storage batteries, ensure that the bare metal part of the screwdriver does not touch the positive bus and the fuse
wiring terminal, otherwise a short circuit may be caused.
3. The force moment of tightening the bolt must less than 10 Nm.
4. If only one group of batteries is connected ,it should be connected to BF1.

Battery negative-pole
1

Battery positive-pole

BF1

BF2

BF1- BF2-

Load
power-off tributary
tributary using
using fuse
MCB

Load
power-off
1 Connect the positive-pole of the storage battery to the DC output positive wiring busbar.
2 Loosen the bolt on the top of the base of the battery negative-pole access fuse, connect the 48 V input cables to the bolt,

and use torque wrench to tighten the bolt, force moment as 10 Nm.

3 Arrange the output cables, and then use a nylon bundling tape to bind the cables to the bundling tie at the rear of the cable

window.

CAUTION
1. Ensure that the signal cables are installed in the front of the battery negative-pole input cable and that the BLVD MCBs is set to OFF.
2. When installing a fuse for the load storage batteries, ensure that the bare metal part of the screwdriver does not touch the positive bus and the
fuse wiring terminal, otherwise a short circuit may be caused.
3.The force moment of tightening the bolt must less than 10 Nm
4. If only one group of batteries is connected ,it should be connected to BF1.

Battery negative-pole
2

Battery positive-pole

BF1- BF2-

11

Installing the AC Input Cables

220V AC Input
AC input MCB using 3-pole MCB

1 The cabinet supports the single-phase and three-phase AC input cables, which must be installed in different ways.

Mode 1: To install the single-phase AC input cables, perform the following steps:
a) Connect the neutral cable to the N-terminal. b) Install the copper bar on the AC input MCB. c) Connect live cable to the
copper bar.
N-terminal
a

Phillips screwdriver Neutral cable

Input copper bar

Mode 2: To install the three-phase AC input cables, perform the following steps:
a) Connect the neutral cable to the N-terminal.
b) Connect the U-phase, V-phase, and W-phase cables to the AC input MCB.
N-terminal
a

Phillips screwdriver Neutral cable

2 Install the plastic protection plate.

3 Bind the AC input cable to the nearest bundling tie.
2

Plastic protection plate

12

Live cable

AC
input MCB using 4-pole MCB

1 To install the three-phase AC input cables, perform the following steps: Connect the N-phase, U-phase, V-phase, and

W-phase cables to the AC input MCB.

U V W
N
Phillips screwdriver

2 Install the plastic protection plate.

3 Bind the AC input cable to the nearest bundling tie.

110V AC Input
The cabinet supports the single-phase and three-phase AC input cables, which must be installed in different ways.
Mode 1: To install the single-phase AC input cables, perform the following steps:
a) Connect the L1, L2, cables to the AC input MCB.
b) Install the plastic protection plate.
c) Bind the AC input cable to the nearest bundling tie.
a

L2

L1

Phillips screwdriver

Plastic protection plate

Mode 2: To install the three-phase AC input cables, perform the following steps:
a) Connect the L1, L2, and L3 cables to the AC input MCB.
b) Install the plastic protection plate.
c) Bind the AC input cable to the nearest bundling tie.
a

L1

L2

L3

Phillips screwdriver

Plastic protection plate

13

Cabling guide

The scenario with Cabling Rack

1 The power cable of the storage battery

NOTE
The AC input cables and signal cables must be bound
and routed separately.

2 DC output cable
3 PGND cable
4 AC input cable
5 Dry contact signal cable
6 Temperature and humidity sensor signal cable
7 Battery temperature sensor
8 Communication cable
1
4

+
+

+
c

a
1

Cutaway view
a

Cable Cable
Rack

14

Cable
Rack

Cable
Rack

The scenario without Cabling Rack

1 The power cable of the storage battery

2 DC output cable

5
4

3 PGND cable

NOTE
The AC input cables and signal cables must be bound
and routed separately.

4 AC input cable
5 Dry contact signal cable
6 Temperature and humidity sensor signal cable
7 Battery temperature sensor
8 Communication cable

6
2

+
1

7
b

Cutaway view
a

Cable Cable
Rack

15

Cable
Rack

Cable
Rack

Battery negative-pole
1

10

Verifying the Installation

Battery positive-pole

1 Ensure that the cabinet and cables are secure.

2 According to the connecting diagram, ensure that the cables are installed properly by sight or with a multimeter and that the

live cable, ground cable, and neutral cable are not short-circuited.Ensure that the 0 V cable and 48 V cable are not short-cirBF1- BF2cuited.
BF1- BF23 Insert the removed battry fuses into the corresponding positions.
Load
power-off
tributary
using
MCB
Load power-off tributary using fuse
BF1

11
a

BF2

Power-on Testing

Connecting the Battery Branch and Setting PMU Parameters

Connect the battery branch:

If the MCB for batteries is available, set the MCB for the
battery rack or battery cabinet to ON.

If the MCB for batteries is not available, connect the

cables Removed between two batteries.

Then set PMU parameters.

NOTE
1. The position of the CPMU01 monitoring module, operating keyboard, and status indicator are shown in the following gure.
2. When the TP48300/A power system is working properly and communicate with the main equipment, the ALM indicator on the CPMU01 does not light and the
RUN ash slowly. When the TP48300/A power system is working properly and the TP48300/A power system does not communicate with the main equipment,
the ALM indicator on the CPMU01 does not work and the RUN indicator is ON.
When the TP48300/A power system has serious alarms, the ALM indicator on the CPMU01 is ON and the buzzer sounds. For details, see the TP48300/A power
system Maintenance Guide.
3. When the system is in standby mode, press "" and "Enter" at the same time to reduce the contrast of the LCD or press "" and "Enter" at the same time to
increase the contrast of the LCD.
4. Before setting the CPMU01 menu, press "" or "" to select options and congure values.Press "Enter" to enter the main menu when the system is standby. On
the main menu, press "Enter" to view the submenu, and save the conguration by pressing "Enter" on the submenu.Press Cancel to undo the operation and return
to the upper menu without saving the conguration.
5. The PMU does not generate any alarm. When the current interface is not the main menu, the LCD goes dark ve minutes later if you do not press any button,
and the main menu is displayed eight minutes later if you do not press any button.
6. On the System Control interface, you can access the system with the user password, or engineer password. On the Engineer Advanced Setting interface, you can
access the system with the engineer password. The user password and engineer password are 0# and 11# respectively and can be reset on the menu.
1 Ensure that System type is set to TP48300/A.
2 Set the number, capacity and Install time of battery groups.
3 Set temperature alarm parameters.
4 Set time and date.
NOTE
The number of the battery group can be set as 0, 1 or 2. Please set the number of the battery group and capacity according to actual conguration. If you face to
the door, the fuse at the leftside is BF1- and the fuse at the rightside is BF2- .
1. If only one group of batteries is connected, please connect to BF1- , set the number of the battery group as 1, and set "battery capacity 1" according to actual
conguration.
2. If two groups of batteries are connected, please separately connect to BF1- and BF2- , set the number of the battery group as 2, and set "battery capacity 1",
"battery capacity 2" according to actual conguration.
3. If four groups of batteries are connected, two battery groups connect to BF1- and the other two battery groups connect to BF2- , set the number of the battery
group as 2, and set "battery capacity 1", "battery capacity 2" according to total actual capacity of every two battery groups.
4. This guide take two groups of 300Ah batteries as an example.

16

English

ENT
2001-01-01
53.6VDC 227VAC
Load:0.2A
Batt:0.0A
ENT
MAIN MENU
Status
Maintenance
Settings
ENT 0# ENT
Settings
System Settings
Alarm Settings
AC Settings
ENT
Address:0
Text:English
Comm Mode: RS232
Band:9600

English

English

ENT

ENT
Batt2 Shunt: Yes
Disp Contrast:3
System Type:
TP48300/A

English

ENT

2001-01-01
53.6VDC 227VAC
Load:0.2A
Batt:0.0A

ENT

2001-01-01
53.6VDC 227VAC
Load:0.2A
Batt:0.0A

ENT

ENT

MAIN MENU
Status
Maintenance
Settings
ENT 0# ENT

ENT 0# ENT

Settings
DC Settings
Batt Settings
AMB. Settings

Settings
DC Settings
Batt Settings
AMB. Settings

ENT

Batt Settings
Batt Test
Temp Coeff

ENT

Temp Comp Basis:

Batt 1
Temp Comp:
80mV/C
ENT

ENT

Batt Selection
Batt String:2
Cap 1:400Ah
Cap 2:30Ah

Low Temp Alarm:

0C
High Temp Alarm:
50C

ENT

ENT

Batt Selection
Batt String:2
Cap 1:400Ah
Cap 2:30Ah

Low Temp Alarm:

0C
High Temp Alarm:
50C

ENT
Batt Selection
Batt String:2
Cap 1:300Ah
Cap 2:30Ah
ENT
Batt Selection
Batt String:2
Cap 1:300Ah
Cap 2:30Ah
ENT
Batt Selection
Batt String:2
Cap 1:300Ah
Cap 2:300Ah
ENT
Batt Selection
Install Date:
2001-01-01

17

ENT 0# ENT
Settings
System Settings
Alarm Settings
AC Settings
Address:0
Text:English
Comm Mode: RS232
Band:9600
ENT

ENT

Batt Selection
Batt String:1
Cap 1:400Ah
Cap:0Ah

MAIN MENU
Status
Maintenance
Settings

ENT

ENT

Batt Settings
Batt Selection
LVD Settings
Charge

2001-01-01
53.6VDC 227VAC
Load:0.2A
Batt:0.0A
ENT

MAIN MENU
Status
Maintenance
Settings

ENT
Batt2 Shunt: Yes
Disp Contrast:3
System Type:
TP48300/A

Date:
2001-01-01
Time:
09:10
ENT
Date:
2001-01-01
Time:
09:10

Power-on Check
CAUTION
Do not power on the DC load before the storage batteries parameter is correctly
set on the CPMU01 , otherwise, it will cause damage to storage batteries.

1 Check whether the voltage of the LLVD fuse or MCB, battery fuse, and BLVD MCB is proper using a multimeter. The rate

voltage is 53.5 V and the range is between 43.2 V and 57.6 V. Check whether the panel display of the PMU is functional. If
the voltage is improper or the panel display fails, contact professional personnel for troubleshooting or handle the problem
by referring to the TP48300/A Maintenance Guide.

2 Set the AC MCB to ON and repeat step 1.

ON

OFF
3 Set the LLVD MCBs to ON or insert the removed battery LLVD fuses into the corresponding positions, set the BLVD MCBs

to ON and repeat step 1.

ON

ON

ON

OFF

OFF

OFF

4 Set the AC input MCB, LLVD MCB, and BLVD MCB according to actual conditions.
5 Cut the cabling holes on the top of the cabinet according to the cabling conditions. Clear up the site, close and lock the cabinet

door, and return the key to the administrator.

18

TP48300/A Power System Parameter List

TP48300/A Parameter Settings
CAUTION
Please set the number of the battery group, battery capacity, battery temperature and environment temperature according to actual conguration.

Item
Parameter

SettingRange
Value
Bound

Factory Value
Default
Setting

Battery String

0~2

Battery Cap1

30~1000

400Ah

Battery Cap2

30~1000

0Ah

0000-00-00~9999-

2001-01-01

Date

1st Rev

12-31
Time

00:00~23:59

00:00

LLVD

BLVD~DC Under
Volt

44.0V

BLVD

35V~LLVD

43.0V

Battery Float

43.2V~57.6V

53.5V

Battery Boost

43.2V~57.6V

56.5V

Rect Sleep

Yes/No

No

LLVD Enable

Yes/No

Yes

BLVD Enable

Yes/No

Yes

Current Limit
Coefficient

0.05~0.25

0.1

Battery High
Temp Alarm

--50C~100C

50C

- C~100C
-50

50C

Environment
High Alarm

19

Date

Sign

2st Rev

Date

Sign

HUAWEI TECHNOLOGIES CO., LTD.

Huawei Industrial Base Bantian Longgang
Shenzhen 518129
Peoples Republic of China
www.huawei.com