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42LH20

Direct View LCD

Original: March 2009


Updated: February 11, 2010

OUTLINE

Section 1
Contact Information, Preliminary Matters, Specifications,
LCD Overview, General Troubleshooting Steps,
Signal Distribution, Disassembly Instructions and Voltages
Section 2
Circuit Board Operation, Troubleshooting of :
Switch mode Power Supply
Main Board
T-CON Board
Ft Control Board
Side Keys

February 2009 42LH20

Overview of Topics to be Discussed

42LH20 LCD Direct View Display


Section 1
This Section will cover Contact Information and remind the Technician of Important Safety Precautions for
the Customers Safety as well as the Technician and the Equipment.
Basic Troubleshooting Techniques which can save time and money sometimes can be overlooked. These
techniques will also be presented.
This Section will get the Technician familiar with the Disassembly, Identification and Layout of the LCD
Display Panel.
At the end of this Section the Technician should be able to Identify the Circuit Boards and have the ability
and knowledge necessary to safely remove and replace any Circuit Board or Assembly.

February 2009 42LH20

Preliminary Matters (The Fine Print)

IMPORTANT SAFETY NOTICE


The information in this training manual is intended for use by persons possessing an adequate background in
electrical equipment, electronic devices, and mechanical systems. In any attempt to repair a major Product,
personal injury and property damage can result. The manufacturer or seller maintains no liability for the
interpretation of this information, nor can it assume any liability in conjunction with its use. When servicing this
product, under no circumstances should the original design be modified or altered without permission from LG
Electronics. Unauthorized modifications will not only void the warranty, but may lead to property damage or
user injury. If wires, screws, clips, straps, nuts, or washers used to complete a ground path are removed for
service, they must be returned to their original positions and properly fastened.

CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for
diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be
aware that many household products present a weight hazard. At least two people should be involved in the
installation or servicing of such devices. Failure to consider the weight of an product could result in physical
injury.

February 2009 42LH20

ESD Notice

(Electrostatic Static Discharge)

Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage
the electronics in a manner that renders them inoperative or reduces the time until their next failure.
Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively,
you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before
removing a replacement part from its package, touch the anti-static bag to a ground connection point or
unpainted metal in the product. Handle the electronic control assembly by its edges only. When
repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.

Regulatory Information
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a residential installation. This equipment generates, uses,
and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate
the receiving antenna; Increase the separation between the equipment and the receiver; Connect the
equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the
dealer or an experienced radio/TV technician for help.

February 2009 42LH20

Contact Information
Customer Service (and Part Sales)

(800) 243-0000

Technical Support (and Part Sales)

(800) 847-7597

USA Website (GCSC)

aic.lgservice.com

Customer Service Website

us.lgservice.com

LG Web Training

lge.webex.com

LG CS Academy

lgcsacademy.com

Presentations
with Audio/Video
and Screen Marks

http://136.166.4.200

LCD-DV: 32LG40, 32LH30, 37LH55, 42LG60, 42LG70, 42LH20, 42LH40, 42LH50, 42LH90, 42SL80,
47LG90, 47LH85
PLASMA: 42PG20, 42PQ20, 42PQ30, 50PG20, 50PS80, 50PS60, 60PS11
Also available on the
Plasma page

Plasma Panel
Alignment Handbook

New Training Materials on


the Learning Academy site

Published March 2009 by LG Technical Support and Training


LG Electronics Alabama, Inc. 201
James Record Road, Huntsville,
AL, 35813.
6

LCD or PLASMA 2009

Model

LCD Direct View Overview


Safety and Handling Regulations
1. Approximately 20 minute pre-run time is required before any adjustments are performed.
2. SMPS adjustments are factory sealed. They are VR301 (Frequency) and VR302 (Current)
3. Be cautious of electric shock from the Backlight section, it uses high voltage AC. Check that
the Power Supply and Drive Circuits are completely discharged because of residual current
stored before Circuit Board removal.
4. C-MOS circuits are sensitive to static electricity.
Use caution when dealing with these IC and circuits. Always handle the circuit boards on the
outside edges while using ESD protection.
5. Exercise care when making voltage and waveform checks to prevent costly short circuits
from damaging the unit.
6. Be cautious of loose screws and other metal objects to prevent a possible short in the
circuitry.

Observe the following items


1. Check the appearance of the Replacement Panel and Circuit Boards for both physical damage
and part number accuracy.
2. Check the model label. Verify model names and board model matches.
3. Check details of defective condition and history. Example: Oscillator failure dead set, etc

February 2009 42LH20

Basic Troubleshooting Steps


Define, Localize, Isolate and Correct
Look at the symptom carefully and determine what circuits could be causing
Define
the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and
check for possible overheated components. Capacitors will sometimes leak dielectric material
and give off a distinct odor. Frequency of power supplies will change with the load, or listen for
relay closing etc. Observation of the front Power LED may give some clues.
Localize
After carefully checking the symptom and determining the circuits to be
checked and after giving a thorough examination using your senses the first check should
always be the DC Supply Voltages to those circuits under test. Always confirm the supplies
are not only the proper level but be sure they are noise free. If the supplies are missing check
the Diode Check for possible short circuits.
Isolate
To further isolate the failure, check for the proper waveforms with the
Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing
and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes
glitches or road bumps will be an indication of an imminent failure.
Correct
The final step is to correct the problem. Be careful of ESD and make sure to
check the DC Supplies for proper levels. Make all necessary adjustments and lastly always
perform a Safety AC Leakage Test before returning the product back to the Customer.
8

February 2009 42LH20

42LH20 Product Information

This section of the manual will discuss the specifications of the 42LH20
LCD Direct View Display Panel.

February 2009 42LH20

Basic Specifications
Key Features

42" Screen
720p HD Resolution
Two (2) HDMI(TM) (V.1.3 with Deep Color)
ISFccc Ready
Smart Energy Saving
LG SimpLink (TM) (32-inch and above)
LG Core Technologies (32-inch and above)
Dynamic Contrast Ratio 12,000:1
Response Time (G to G) 8ms
Brightness 500 cd/m2
Viewing Angle 178 / 178
Life Span (Typical) 60,000 hr
Built-in Tuner ATSC/NTSC/Clear QAM
HDMI/HDCP Input 2 v1.3
Cabinet Color Glossy Piano-Black
Limited Warranty 1 Year Parts/Labor

10

February 2009 42LH20

Pixel Count Compared to Resolution


HD RESOLUTION 720p HD Resolution Pixels: 1365 (H) 768 (V)
High definition television is the highest performance segment of the
DTV system used in the US. Its a wide screen, high-resolution video
image, coupled with multi-channel, compact-disc quality sound.

FORMATS
NTSC 480I
SD
480P
HD 1080I
HD 720P
HD 1080P
Possible Frame
Rates:
24FPS
30FPS
60FPS

Interlaced
Progressive
Interlaced
Progressive
Progressive

240 Lines
480 Lines
540 Lines
720 Lines
1080 Lines

BASIC
PIXEL COUNTS

720P Panel
1365 (H) 768 (V)

Interlaced
2 Fields to make a Frame
Progressive
Each Field is a Frame

1080P Panel
1920 (H) x 1080 (V)

Think of sync as the Panels Refresh Rate


11

February 2009 42LH20

Basic Specifications (LOGO Familiarization) Page 1

SIMPLINK
Allows for convenient control of other LG SimpLink products using the
existing HDMI connection.

Clear Voice Technology


Automatically enhances and amplifies the sound of the human voice
frequency range to provide high-quality dialogue when background noise
swells.

12

February 2009 42LH20

Remote Control Familiarization


BOTTOM PORTION

TOP PORTION

13

LCD or PLASMA 2009

Model

Accessing the Service Menu


SIDE KEYS
REMOTE
TOP PORTION

To access the Service Menu.


1) Turn the Set On
2) Simultaneously, Press and
Hold the Menu Key on the
Side Key pad and Press and
Hold the Menu Key on the
Remote approximately 5
seconds.
3) If Customers Menu appears,
continue to hold until it
disappears.
4) The Service Menu appears
Note: If a Password is required to enter the
Service Menu. Enter;
0000

14

LCD or PLASMA 2009

Model

Rear and Side Input Jacks


Rear Input Jacks

USB Port
For Software
Upgrades Only

Main PWB
Orientation

15

February 2009 42LH20

Software Upgrade Procedure


1) Create an LG_DTV folder on the USB Flash Drive

Shows the
Currently
Installed
Version

2) Copy new software (xxx.epk) to "LG_DTV"


folder. Make sure to have correct software file.
3) With TV turned on, insert USB flash drive.
4) You can see the message
TV Software Upgrade (See figure to right)
5) Cursor left and highlight "START" Button and
push Enter button using the remote control.
6) You can see the download progress Bar.
7) Do not unplug until unit has automatically
restarted.
8) When download is completed, you will see
COMPLETE.
9) Your TV will be restarted automatically.

Shows the
Software
Version
found on the
USB Flash
Drive

Shows the
Software file found
on the USB Flash
Drive

* CAUTION:
Do not remove AC power or the USB Flash Drive.
Do not turn off Power, during the upgrade
process.

16

February 2009 42LH20

42LH20 Product Dimensions


42LH20 Dimensions
There must be at least 4 inches of Clearance on all sides
40-3/8"
1028mm

16-1/8"
410mm

8-3/8"
223mm

7-7/8"
200mm
7-7/8"
200mm

3-9/16"
90mm

25-11/16"
655mm

3-3/8"
87.8mm

Model No.
Serial No.
Label

Center

28-1/8"
715.4mm
12-7/8"
327.5mm
9-1/16"
230mm

Remove 4 screws to
remove stand for
wall mount

2-3/8"
60.4mm
Weight:
With Stand: 38.3 lbs / 17.4 kg
Without Stand: 32.3 lbs / 15.6 kg

20-1/16"
510mm

17

11-5/8"
297mm

DISASSEMBLY AND TROUBLESHOOTING SECTION

Disassembly:
This section of the manual will discuss Disassembly, Layout and Circuit
Board Identification, of the 42LH20 LCD Direct View Television.
Upon completion of this section the Technician will have a better understanding of
the disassembly procedures, the layout of the printed circuit boards and be able to
identify each board.
Troubleshooting:
This section of the manual will also discuss troubleshooting.
Upon completion of this section the Technician will have a better understanding of
how to diagnosis and resolve problems.

18

February 2009 42LH20

Removing the Back Step (1)

Lay the TV down on its face. Remove the 4 screws


around stand indicated by the arrows.

Reinsert the
stand and
stand the unit
upright for
service position
to continue
removing the
back cover.

Remove the Stand by


Pulling it out of its
Retaining bracket.
Remove
Remove the one screw
hidden by the stand.

19

February 2009 42LH20

Removing the Back Cover Step 2 (Stand has to be removed)

The Stand has to be removed first.


Remove the 22 screws indicated.
Pay attention to the size and type of screw
as there are many different types.
Putting in the improper screw when
reassembling may Cause damage.

Remove the one screw hidden


under the stand.
See previous page.
20

February 2009 42LH20

Circuit Board Layout


T-CON Under Shield
T-CON p/n: EAT60663801

POWER SUPPLY
(Includes Ballast)

LVDS
Cable

Side Key
with
Power Button

Main PWB
Backlight
Connection
To Left Side

Backlight
Connection
To Right Side

RF
Input
AC
Input

Rear
Inputs

Speaker R

Power Switch

Speaker L

Ft IR/LED Control
21

LCD or PLASMA 2009

Model

Power Supply PWB Removal


P201

Disconnect P201, AC In
and SK102, P401 and
P402.
Remove the 6 screws
indicated by the arrows.

P402

AC

P401

In

02
SK1

22

February 2009 42LH20

Power Supply (Main Power Switch Type 1) Location


There are three types of Main Power switch used in LG televisions.
Type 1: Shuts off AC to the Power Supply.
Type 2: Opens ground to the front IR board. (Stand-By 5V Remains, the Main board stays alive).
This prevents any activity of the IR or the Key Board. When the Switch is opened, a line called Power Key pulls up high
when ground opens. When the switch is closed, this same line called Power Key feeds back to the Microprocessor and the
Micro. Turns on the Power.
Type 3: Opens ground to the front IR board. (Stand-By 5V turns off, the Main board is dead).
This prevents any activity of the IR or the Key Board. When the Switch is opened, a line called Power Key pulls up high
when ground opens. This line feeds back to the Main board and from there it routes to the Power Supply. The high tells the
Controller chip to turn off STBY-5V. When the switch is closed, this same line called Power Key now goes high and feeds
back to the Power Supply and tells the controller chip to turn STBY-5V on.

If the TV wont come on, be sure to check the Main


Power Switch before assuming a failure has occurred.
This switch breaks AC to the SMPS.

MAIN POWER SWITCH LOCATION


(Bottom Left Side viewed from rear)
On

23

Off

LCD or PLASMA 2009

Model

Power Supply (SMPS) PWB Layout

Hot Ground Shock Hazard

To Main

P201
Pin 2

Pin 1

F501
3.15A/250V
Run 380V
STBY 168V
From Hot Gnd

F100
6.3A/250V
AC IN

To Backlights
Left Side

P402
To Backlights
Right Side

To
Master Power Switch
SK102

P401

24

AC IN
SK101

February 2009 42LH20

42LH20 Power Supply Turn On Sequence


1

On

Bridge

Off

Stand
By 5V Reg

Master
(Main)
Power Sw

No AC
Det in
this
model

135V
Regulator

135V B+ for the


Ballast

Ballast
Control
IC

12V/24V
Regulators

Ballast Section
Of the Power Supply

Inverter On
Starts the Ballast
Backlights Light
Manipulates Backlights

Stand
By 5V

12V 24V
PWR
On

Other
Regs
5V
Switch
Other Circuits
5V General

12V Video
Processing

Reset of
Main
Board

12V

A-DIM
Fixed
12V

6
3

Other Circuits

24V
Audio

Power On

Inv
On

Reg
For
Micro

T-CON PWB
12V LVDS
Along with Video
On LVDS cable

Inv On/Off
LVDS Panel Control
Microprocessor IC100
Also Video Processor

LVDS
12V
Switch
7

9
5

P-DIM
Cust Menu
for Backlight

LVDS
Video

Power On

25

Analog
Dimming

At point 4 TV is in
Stand-By state.
Energy Star compliant.
Less than 1 Watt

To Backlights

Primary side fuse:


Stand-By 168V
Run 380V

Digital
Dimming

AC In

Ft Control

Picture
Content

Power Button
Or Remote Key

42LH20 P700 Main Board to Power Supply P201 Turn On Circuit


L708

L728

LVDS 12V Panel Power

Q706
6

L715
MAIN
PWB
P700

SMPS
P201

n/c
PWR
Gnd
Gnd
Gnd
Gnd

1
2

n/c
PWR On

Gnd

Gnd

Gnd

Gnd

5V

SBY5V
Gnd
Gnd
12V
Gnd
Gnd
24V
n/c
INV.On
A.DIM
ERR Out
n/c
PWM-DIM

4.98V

5V

5V

5V

10

Gnd

11

Gnd

12

21.3V

18
19
20
21
22
23
24

n/c

C726
220uF

10
12

3.38V

R706

R703

10K

10K

100
Power On
R237

Relay On
E5 GPIO 134

GPIO137 H5
R245
LVDS Panel
100
Control

STBY5V

12V
C720
0.1uF

15
16

C722
47uF
24V

17

L704

18

INV ON/OFF

22

n/c

R237
100

L707

21

0V

Q703

11

20

1.8V

0.6V
0.2V

Q701

L706

19

3.8V

L714
L701

STBY5V

14

21.3V

0V

0.6V

R740 47K

14

17

13

16

+5V General

6V

R253
10K

Q704

Q705

C711
150pF

12V
Gnd

13

Gnd

PWR ON

12V

15

+5V

STBY5V

12V

R739 47K

C721
68uF

R717
3.3K

PWM-DIM (PWM Dimming) Manipulates the


Backlight Brightness via Customers OSD.
Manipulates the Backlight Brightness via the
BCM Chip. Darker Picture, Darker
Backlights to facilitate improved Contrast
Ratio. 0.6V ~ 3.3V Range

+5V General

Q702
R719 1K

C727
68uF R714

G5 GPIO 136
R759
0

100
A-DIM (Analog Dimming) Fixed Value.

R704

23
24

IC100
BCM

R244
100

Inverter On/Off

R185
AB13 PWM0

L700

C706 4.7K
1uF

C182 1.2K
1uF

R743

R189

A-DIM

PWM-DIM (Digital Dimming)


L733

26

C725
1uF

C181 100
1uF

P-DIM
AB12 PWM2

Power Supply (SMPS) PWB Operational Troubleshooting


Power Supply Troubleshooting
Ac voltage is supplied to the Power Supply at Connector SC100. This set does not use AC Detect.
The AC input generates a Hot Ground primary power supply that runs in two states, Stand-By (168) and
Run (380V) measured at Fuse F501. This primary voltage develops all other voltages that are output
from the power supply. During Stand-By, the 5 Volt Standby should be present at connector P201, Pins
7,8,9 or 10. If Missing remove AC Power and unplug Connector P201, apply AC Power and recheck for
presence of 5 Volt Standby. Loss of 5 Volt Standby would be a Power Supply Failure. Presence of 5 Volt
Standby would be an indication of a failure on the Main Board or possibly the Front PWB (IR) assembly.
Suspect a possible short circuit loading the supply. Remember to observe the Front Power Indicating
LED this may save some time. A lit LED indicates the Stand-By 5V voltage is present!
The Main Board sends two commands to the Power Supply Board one being PWR the other is INV ON.
These two voltages are used to control the power on turn on sequence. First via PWR (Pin 2) also known
as POWER ON, activates the internal Ballast voltage and the 24 Volt and 12 Volt lines to the Main board.
The 2nd command is INV ON (P201 pin 20). It it the Lamp Lighting Command Signal.
If either command (PWR-ON or INV-ON) is missing it will result in a no picture symptom.
These voltages can easily be checked with the volt meter! Remove AC Power, unplug the two Connectors
to the backlights P401/P402. Reapply AC Power and press the ON-OFF Button on either the Remote
Control or Power Button on the Unit. Watch for the Power ON LED to change color from red to blue. This is
an indication the PWR Signal was created on the the Main board. Check P700 or P201 pin 2 for the PWRON command (2.8V) to the Power Supply. Check P201 for 24V (Pins 17 or 18) and 12V (Pins 13 or 14).
Confirm Pin 20 of P201 went to 3.3V. This is the INV ON signal needed to light the Lamps.
Problems with either voltage can be easily solved by following the simple steps on the next page.

27

February 2009 42LH20

TEST 1 Power Supply PWB Low Voltage Test


AC Should not be applied at any time while adding resistors or while
unplugging connectors as damage to the circuit PWB may occur.
a) The SMPS PWB MUST be producing STBY 5V on any of the
pins 7, 8, 9 or 10 (5V).
If 5V Standby is not being generated, the SMPS PWB is defective and
must be replaced. There is no need to continue with the next test.
(b) Unplug P700 on the Main PWB.
TEST 1:
(1) Add a 10K resistor between (5V STBY) pin 7, 8, 9 or 10 and Pin 2
(PWR). Apply AC. This will turn on the power supply.

Check that the 24V and 12V power supplies are


turned on, P201 (24V pins 17 and 18) (12V pins 13 and 14)

(2) Remove AC power.


Use P700
Side to insert
resistors
28

February 2009 42LH20

TEST 2 Power Supply PWB Backlights Test


P700 Connector disconnected from the Main PWB.
Apply AC after adding jumpers.
Continue if the 1st test was successful. Leave original 10K resistor in
place.
(3) Add another 10K resistor between (5V) pin 7, 8, 9 or 10 and
Pin 20 (INV On).
(4) Apply AC Power. This simulates a Power On and Backlight On command.
Observe the Backlights.
a) If normal, the backlights should turn on.
b) If the do not, recheck connectors P401 and P401.
(Warning: Disconnect the AC Power first).
These pins carry 1.2Kv when active.
c) Confirm the INV On/Off line Pin 12 is going to at least 3V.
d) If no backlight activity, SMPS is defective.
Use P700
Side to insert
resistors
29

February 2009 42LH20

Power Supply Connector P201 Voltage and Diode Check


P201 Odd "SMPS" to P700 "Main PWB"

P201 Even "SMPS" to P700 "Main PWB"

Pin

Label

STBY

Run

Diode
Check

Pin

STBY

Run

Diode
Check

23

nc

nc

nc

nc

24

PDIM

0V

3.2V

1.68V

A.DIM

0V

1.66V

Open

22

Err Out

0V

0V

Open

19

nc

nc

nc

nc

20

INV.ON

0V

3.8V

1.6V

17

24V

0V

21.4V

0.71V

18

24V

0V

21.4V

0.71V

15

Gnd

Gnd

Gnd

Gnd

16

Gnd

Gnd

Gnd

Gnd

13

12V

0V

12.3V

0.96V

14

12V

0V

12.3V

0.96V

11

Gnd

Gnd

Gnd

Gnd

12

Gnd

Gnd

Gnd

Gnd

5V

5.14V

5.14V

1.67V

10

5V

5.14V

5.14V

1.67V

5V

5.14V

5.14V

1.67V

5V

5.14V

5.14V

1.67V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

nc

nc

nc

nc

PWR-ON

0V

4.98V

0.886V

21

Label

ADIM Pin 21 Fixed and not used

PDIM Pin 24 can vary according to type of signal


being processed and the OSD Backlight setting.
0.6V 0% to 3.3V 100%. Output from the BCM chip.

Diode Mode values taken with all Connectors Removed

30

February 2009 42LH20

Power Supply Connector SK101 and SK102 Voltage and Diode Check
Diode Mode values taken with all Connectors Removed

SK101 "SMPS" to AC IN
Pin

Label

STBY

Run

SK102 "SMPS" to MASTER POWER SWITCH


Diode Check

Pin

Label

OL

n/a

OL

n/a

120Vac

AC Voltage Readings Across Pins 1 and 2


for STBY and RUN.

STBY

Run

Diode Check

120Vac

OL
OL

AC Voltage Readings for either pin 1 or pin


2 in STBY and RUN with one lead on
Neutral of SK101.
With the Master Power Switch
Closed (On) AC flows.
When Open (Off) AC open and does
not flow.

Bottom Right of SMPS

Neutral

SK102

Live

SK101
31

February 2009 42LH20

General Backlight Information

To Backlights
Over 1.2KV
Ballast Section of SMPS

To Backlights
Over 1.2KV

Currently, number of lamps Unknown

EEFL (External Electrode Fluorescent Lamp)


LOW COST Large number of lamps driven by a single inverter
32

February 2009 42LH20

EEFL Compared to CCFL


Simple structure, Low price

Low Cost

Simple structure
Complicated structure

Lamp manufacturing process


Lamp assembly structure
33

Large number of Lamp


Drive by single inverter

February 2009 42LH20

EEFL Bulb Design Compared to CCFL


Key: Long Life Time

For CCFL, Hg gas is consumed mainly near the internal electrode


For EEFL, longer life time is expected because there is no internal electrode consuming Hg gas
34

February 2009 42LH20

Ballast PWB Layout

Viewed from rear

SMPS PWB

Backlights
Test Point
Bottom of
R406 or R403
38V P/P

To Backlights
Left Side

T703

1.2Kv

To Backlights
Right Side

T704

35

February 2009 42LH20

42LH20 P700 Main Board to Power Supply P201 Ballast Turn On Circuit
MAIN PWB

POWER SUPPLY

BALLAST
SECTION

P201

Stand By 5V
Reg

To Backlights
1.2Kv
P402

P700

R717
3.3K

+5V General

10

10

20

20

Two
Transformers

Ballast
Power
380V

3.8V

IC301

Hot Gnd

Controller
380V
Reg
160V
Reg

160V

12V
Reg

160V
390V

Drive Circuit
FETs Q709/10

INV On/Off

24V
Reg

IC600

13

13

14

14

17

17

18

18

22

22

24

24

21

21

R714
100

INV On/Off

R719
1K

R759
0

R244
100

Q702

GPIO 136

PWR
4.89V

Ballast Control IC
Drive Control

STBY5V

G5 INV-On/Off

On Back of PWB

P401

IC100
BCM

R704 4.7K

Q701
R706

12V

24V

R237
100

STBY5V

0V
0.3V~3.3V
A-DIM
1.67V

L733
L700

GPIO 134

E5

RL-ON

E8

ERROR-OUT

Q700

Active 5V

ERROR-OUT
PWM-DIM

R703

R743 100
R704 4.7K

R201 100

GPIO 197

R189 100

AB13

PWM-2

AB12

PWB-0

R185 1.2K

On Back of PWB

VBR-A (Analog Dimming)


This line is not used.

VBR-B (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD.
Manipulates the Backlight Brightness via the BCM Chip. Darker Picture, Darker Backlights to facilitate
improved Contrast Ratio. 0.6V ~ 3.3V Range

The Error Line will: Pulse high when the backlights 1st attempt to fire, if they do it goes back low. If the do not, it goes low, then the
backights attempt to fire again and it pulses high. This happens 4 times, on the 5th attempt it goes high and shut off the television

36

Power Supply Backlight Drive Signal Effects


Waveform taken using loose coupling. Clip the
probe to one of the Backlight wires. Use
caution, there is 1.2Kv in the wire.
Slow scope setting to 2.4mSec to see the effects
of PWM on the waveform.
The PWM amount can cause the frequency to be
measured differently.

VBR-B
PWM-DIM manipulates
the ballast drive IC.
VBR-A
BR1 (A-DIM) is not used.

37

LCD or PLASMA 2009

Model

T-CON BOARD SECTION

LCD Controller Board


The T-Con IC UC1 receives from the Main Board at CN5 12 Bit
LVDS Signals (Video) which it processes into TFT Drive Signals which through
connectors CN3 and CN4 controls the LCD Panel.
12V is supplied to the T-Con Board on connector CN5 from the Main Board
(easily measured at fuse F1).
Diode LED1 is a boot up indicator and is helpful in troubleshooting as a quick
indication of a loss of supply and or a Boot Up problem.
There are two DC to DC converters that create
(17V developed at the cathode of D14) and
(3.3V developed at the cathode of D13).
The 3.3V can also be measured at the ribbon connectors delivering signals to
the TFT panel
(CN3 pins 57, 58 or 59) and
(CN4 pins 2, 3 or 4).

38

February 2009 42LH20

T-CON (TFT Drive) Board Removal

Remove the 3 Screws in the T-CON shield


and remove the shield

The two screws shown in the picture below are


for the Service Position.
They would have been removed
when removing the shield.
Be sure to reinstall them if
servicing the T-CON PWB.
CN4

CN3

CN5

Disconnect CN3, CN4 and CN5.


See next slide for details.

39

February 2009 42LH20

T-CON Board Removal (Continued)


UNLOCKING CN3, CN4 and CN5
To remove the flex cables to the TFT Panel,
CN3 or CN4: Place a soft thin object like a
fingernail underneath the black locking tab
and gently pull forward.
(Shown by the arrows in Fig 1)

Fig 3 (CN5) LVDS

Press In

Press In

CN3 or CN4 Locked


Fig 1
Pull Out
Flip the lock up and back from the flex cable.
Then the flex cable can be easily removed.
Unlocked

To remove the LVDS cable CN5;


Press in on the two tabs and slowly rock
the cable out of the connector.
(Shown by the arrows in Fig 3)

Fig 2

The locking tab is flipped upward


40

February 2009 42LH20

T-CON Board (With Shield)

LVDS (Video and 12V) from Main PWB


41

February 2009 42LH20

T-CON (TFT Drive) PWB (Shield Removed)


To TFT Panel

T-CON p/n: EAT60663801

CN4

To TFT Panel
CN3

D14

FL114

LED1
U7
UC1

D13

F1

CN5
Remember to replace screws for
ground purposes if testing the PWB.

U9

To
Main PWB

42

February 2009 42LH20

T-CON (TFT Drive) PWB Checks

Use LED1 to determine if


The boot up sequence of
The T-CON is OK.
This LED will turn bright Blue
Shortly after power is applied
then go out shortly after
backlights illuminate if all is OK.

LED1

Cathode
16.9V
Cathode
D14
Cathode
3.3V

Anode

D13

Power Off
Anode 0V
Cathode 0V

Power 1st On
Anode 3.3V
Cathode 0V

LED OFF

T-CON
PWB

Power On
Anode 3.3V
Cathode 1.3V

LED ON

LED OFF

Check the Regulator


U10 for Correct Voltage
3.3V
F1

1.8V

0V

Check Fuse
F1 for 12V
CN5

U10
From Pins 2,
3, 4 and 5.
43

February 2009 42LH20

T-CON (TFT Drive) Voltages for the Panel Checks


12V
U7B+

16V
VDD

3.3V
VCC

26V
VGH_M
Pin 8
-5V
VGL

44

February 2009 42LH20

T-CON (TFT Driver) Board CN3 and CN4 (3.3V Voltage Check)

3.3V Check

3.3V Check
CN4

If the 3.3Volts is missing,


check the 3.3V DC to DC
converter. Check at D13
cathode.
See previous page for
location.

CN3

T-CON PWB
45

February 2009 42LH20

T-CON PWB Connector CN5 to Main PWB Voltage and Diode Check
Diode Mode values taken with all Connectors Removed

CN5 CONNECTOR "T-CON PWB to P801 "Main"


1

Gnd

Gnd

Gnd

Gnd

17

TXA1+

Gnd

1.1V

1.1V

LVDS 12V

0V

12.1V

1.6V

18

Gnd

Gnd

Gnd

Gnd

LVDS 12V

0V

12.1V

1.6V

19

TXA2-

0V

1.2V

1.1V

LVDS 12V

0V

12.1V

1.6V

20

TXA2+

0V

1.1V

1.1V

LVDS 12V

0V

12.1V

1.6V

21

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

22

TXAC-

0V

1.1V

1.1V

Gnd

Gnd

Gnd

Gnd

23

TXAC+

0V

1.2V

1.1V

Gnd

Gnd

Gnd

Gnd

24

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

25

TXA3-

0V

1.2V

1.1V

10

LVDS-SEL

0V

0V

Open

26

TXA3+

0V

1.2V

1.1V

11

OPC-EN

0V

0V

1.1V

27

Gnd

Gnd

Gnd

Gnd

12

Gnd

Gnd

Gnd

Gnd

28

OPC-OUT

0V

3.3V

Open

13

TXA0-

0V

1.2V

1.1V

29

*PWM-DIM

0V

3.1V

1.1V

14

TXA0+

0V

1.1V

0.8V

30

Gnd

Gnd

Gnd

Gnd

15

Gnd

Gnd

Gnd

Gnd

31

Gnd

Gnd

Gnd

Gnd

16

TXA1-

0V

1.2V

1.1V

32

Gnd

Gnd

Gnd

Gnd

*Pin 29 PWM-DIM 3.15V (Max 100%) to 0.6V (Min 0%)


Customers Menu Backlight setting. But is Not Used by
T-CON.
NOTE: The outside pins on each side are actually not
counted, they are both ground. But they are counted in
the table. (See arrow on the T-CON PWB CN5)

46

February 2009 42LH20

MAIN BOARD SECTION

Input Signal Processing


IC100 is the main Microprocessor and the main Signal Processor and is responsible for :
ATSC, NTSC, and QAM reception and processing
RS 232 service only Port (software upgrades and home theater environment).
Wired Remote Port
(1) Component Input Y, Pr, Pb and Audio L R
(2) HDMI Inputs (back) (1) HDMI (Side Input)
RGB PC and (PC Audio)
USB (software upgrades using flash drive). USB located on the Rear, no Side Inputs.
AV Composite
SIF and SAP

Output Signals

10 Bit LVDS (10 Pin) to the T-CON Board


Audio output signals to the Speakers
Digital Audio Output Coaxial and Optical
ON OFF Controls to the SMPS turning on low voltage generation and Backlights
Backlight intensity control signal (Digital Dimming) P-DIM

47

February 2009 42LH20

Removing the Main PWB

Flip the locking tabs upward,


pull the LVDS ribbon out.

Remove the one


screws at the bottom
of the Decorative
plastic piece on the
right side. Remove the
plastic piece.
Remove the two
pieces of tape on the
left side holding down
the cables and the one
at the top.

Decorative
Plastic
P801

P700

Remove the remaining


11 screws indicated by
the arrows.
NOTE: Be sure to check
on top and behind the
Video Processor IC.
Look for a piece of
Chocolate
(Heat Transfer Material).
Be sure to transfer to
new PWB if present.

P1204
0
P60

48

February 2009 42LH20

Main PWB
Layout

Look carefully on top and


behind the Video Processor
IC for Chocolate (Heat
Transfer) material.
Be sure to transfer to new
PWB if replaced.

VIDEO PROCESSOR
IC100 RUNS HOT,
THIS IS NORMAL.

P801 to T-CON PWB


P801

To SMPS
P700
SW100
Reset

IC100
Microprocessor
and
Video Processor

X105

LD1000

LD1000
Tuner OK
when
Green

19

X100
For
Software
Upgrade
via Jig

Tuner
TU1001

USB

To Speakers

P600

P1204

To Front PWB
Assembly

49

February 2009 42LH20

Main PWB
(Back View)

Voltages given on the 11X17 foldout Interconnect Diagram

IC1003

IC1002
IC102

IC601

IC702
Tuner
IC501

IC501

50

IC500

February 2009 42LH20

42LH20 Main Board (Front View) Component Layout


Q706 Switch
(12V LVDS)
(5V General)

P700

Q706
1 (5V)
2 (0.48V)
3 (0.48V)
4 (6V)
5-6 (12.3V)
7-8 (5V)

IC704
3.3V-FE
1 (0.78V)
2 (Gnd)
3 (5V)
4 (7.4V)
5 (2.12V)
6 (3.28V)
7 (3.28)
8 (5V)

0V 0.6V)
To SMPS PWB

IC107
Power Det
1 (3.28V)
2 (Reset) .3V
3 (Gnd)

Q702
Inv-On Control
3.85V (0V)
0V
(0.6V)

IC704
3.3V_FE

IC705
1.26V_VDDC
L726

L710
IC107

IC105

IC701
IC701
1.8V_DDR

IC705
1.26V_VDDC

1 (N/C)
2 (3.18V)
3 (3.18V)
4-5 (N/C)
6 (1.87V)
7 (0.8V)
8 (Gnd)

1 (0.78V)
2 (Gnd)
3 (5V)
4 (5.9V)
5 (5V)
6 (1.3V)
7 (1.3V)
8 (3.16V)

Reset
IC100

X100
12 Mhz

Gnd

To
Speakers
P600

IC1003

To T-CON
(LVDS)

1-2 (Gnd)
3 (5V)
5-6 (0V)
4-7 (Gnd)
6 (1.2V)
7 (0.8V)
8 (5V)

C
KEY
B E

IC1000

IC101

IC100

X1005
25 Mhz

IC101
Flash Memory
IC100
Micro and Video
Processor
Mstar Chip

( ) = Off

IC600
Audio
56 Pin

P801

IC105
HDCP EEPROM

1-2 (0V)
3-4 (0V)
5-6 (0V)
7-8 (3.2V)

LD1000
IC1004
8vsb/
QAM

TUNER
19 Video

MAIN (Digital) Board

16 SIF
15 (5V)

Grayed Out ICs are located on Back

13 DIF 12 DIF +

4 (5V)

To Front
Control
P1204

51

IC1000
1.2V_PVSB
1 (N/C)
2 (3.2)
3 (3.2V)
4-5 (N/C)
6 (1.2V)
7 (0.8V)
8 (Gnd)

Main PWB X100 and X1005 Check


IC100 Microprocessor Crystal

2.28Vp/p
12Mhz

4.95Vp/p
25Mhz

X100

Set on or off

Only when set is on

X400

X1005
Location

X100
Location

X1005
Tuner Control IC1004 Crystal
MAIN PWB

52

February 2009 42LH20

Main PWB LD1000 Function

LD1000

Use LD1000 as a visual aid.


This lets you know if the tuner internal PLL
(Phase Locked Loop) system is locked.
Illuminated PLL is normal.
Off is abnormal tuner lock.
Main PWB
LD1000 Location
MAIN PWB
53

February 2009 42LH20

Main PWB Tuner with Shield Off (Pin ID)

19
18
13
12
9
8
4
1

54

February 2009 42LH20

Main PWB Tuner Video and SIF Output Check


USING COLOR BAR SIGNAL INPUT

Note: Video Out Signal only when


receiving an analog Channel.

Pin 19
Video
Signal

MAIN PWB
Tuner Location

2.24Vp/p
Pin 16
SIF
Signal

Pin 1

Pin 12 and Pin 13


Dig IF Signal

450mVp/p

Note:
Dig IF Signal only when
receiving a Digital Channel.

700mVp/p

55

February 2009 42LH20

Main PWB Tuner Clock and Data Lines


Note:
SCL and SDA only active during
an actual Channel Change.

Pin 9 SCL

1V per/div

100uS

5V p/p

Pin 8 SDA

1V per/div
56

100uS

5V p/p

February 2009 42LH20

Main PWB LVDS P801 Video Output Check


To confirm that the Main PWB is outputting Picture Content signals, check P801 (LVDS)
cable for output. Check pins 6-7,12-13 15-16 and 18-19. Pins 9-10 carry the clock. These
signals vary from each other, but looking for signals like the ones shown below on any of
these pins will confirm the output of video content. This signal is using standard SMTE Color
Bar output from a generator as the input source.
Pin 30

P801

Pin 1

2uS

Pin 6

Pin 30, 29, 28, 27 (LVDS 12V)

500nS

P801
Location
MAIN PWB

2uS

Pin 18
500nS

This is just a sample of two pins on the LVDS.


There are 8 pins on P801 carrying video.
57

February 2009 42LH20

Main PWB LVDS Connector P801 Pin Identification


P801
30

12V for
T-CON
PWB

Screen
Size

Video
Clock

Video
Video

Video

58

PWM Dim
Not used on
T-CON

Video

February 2009 42LH20

Main PWB Connector P801 to T-CON Voltage and Diode Check

Diode Mode values taken with


all Connectors Removed

P801 CONNECTOR "Main" to CN5 "T-CON PWB"


Pin

LABEL

SBY

Run

Diode Check

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

*PWM-DIM

0V

3.1V

1.1V

OPC-OUT

0V

3.3V

Open

Gnd

Gnd

Gnd

Gnd

TXA3+

0V

1.2V

1.1V

TXA3-

0V

1.2V

1.1V

Gnd

Gnd

Gnd

Gnd

TXAC+

0V

1.2V

1.1V

10

TXAC-

0V

1.1V

1.1V

11

Gnd

Gnd

Gnd

Gnd

12

TXA2+

0V

1.1V

1.1V

13

TXA2-

0V

1.2V

1.1V

14

Gnd

Gnd

Gnd

Gnd

15

TXA1+

Gnd

1.1V

1.1V

Pin

LABEL

SBY

Run

Diode
Check

16

TXA1-

0V

1.2V

1.1V

17

Gnd

Gnd

Gnd

Gnd

18

TXA0+

0V

1.1V

0.8V

19

TXA0-

0V

1.2V

1.1V

20

Gnd

Gnd

Gnd

Gnd

21

OPC-EN

0V

0V

1.1V

22

LVDS-SEL

0V

0V

Open

23

Gnd

Gnd

Gnd

Gnd

24

Gnd

Gnd

Gnd

Gnd

25

Gnd

Gnd

Gnd

Gnd

26

Gnd

Gnd

Gnd

Gnd

27

LVDS 12V

0V

12.1V

1.6V

28

LVDS 12V

0V

12.1V

1.6V

29

LVDS 12V

0V

12.1V

1.6V

30

LVDS 12V

0V

12.1V

1.6V

*Pin 3 PWM-DIM 3.15V (Max 100%) to 0.6V (Min 0%)


Customers Menu Backlight setting. But is Not Used on T-CON.

59

LCD or PLASMA 2009

Model

Main PWB Connector P700 to Power Supply Voltage and Diode Check
P700 Main PWB" to P201 SMPS PWB"
Even Pins

Odd Pins
Pin

Label

STBY

Run

Diode
Check

Pin

Label

STBY

Run

Diode
Check

nc

nc

nc

nc

PWR-ON

0V

4.98V

1.87V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

5V

5.14V

5.14V

1.1V

5V

5.14V

5.14V

1.1V

5V

5.14V

5.14V

1.1V

10

5V

5.14V

5.14V

1.1V

11

Gnd

Gnd

Gnd

Gnd

12

Gnd

Gnd

Gnd

Gnd

13

12V

0V

12.3V

2.1V

14

12V

0V

12.3V

2.1V

15

Gnd

Gnd

Gnd

Gnd

16

Gnd

Gnd

Gnd

Gnd

17

24V

0V

21.4V

Open

18

24V

0V

21.4V

Open

19

nc

nc

nc

nc

20

Inv.Out

0V

3.8V

1.9V

A.DIM

0V

1.7V

2V

22

Err Out

0V

0V

Open

nc

nc

nc

nc

24

0V

3.2V

Open

21
23

PDIM

ADIM Pin 21 Fixed and not used

PDIM Pin 24 can vary according to type of signal


being processed, OSD Backlight setting. 0.6V 0%
to 3.3V 100% and the Intelligent Sensor. Output
from the BCM chip.

Diode Mode values taken with all Connectors Removed

60

LCD or PLASMA 2009

Model

Main PWB Connector P1204 to (Ft. IR/LED Control) Voltage and Diode Check
P1204 CONNECTOR "MAIN PWB" to P1 "Front IR / LED PWB Assy"
Pin

Label

STBY

Run

Diode Check

SCL

3.3V

3.3V

1.14V

SDA

3.3V

3.3V

1.14V

Gnd

Gnd

Gnd

Gnd

Key1

3.3V

3.3V

1.08V

Key2

3.3V

3.3V

1.08V

5V ST

5.1V

5.1V

1.13V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

IR

4.8V

4.8V

Open

10

Gnd

Gnd

Gnd

Gnd

11

3.3V_ST

3.29V

3.29V

0.6V

12

POWER On/Off

0V

3.29V

2.17V

Diode Mode values taken with all Connectors Removed

61

LCD or PLASMA 2009

Model

Main PWB Connector P600 to Speakers Voltage and Diode Check

P600 CONNECTOR "Main" to "Speakers"


Pin

LABEL

SBY

Run

Diode Check

SPK-R(-)

0V

10.7V

1.5V

SPK-R(+)

0V

10.7V

1.5V

SPK-L(-)

0V

10.7V

1.5V

SPK-L(+)

0V

10.7V

1.5V

Use speaker out to test for defective Audio Amp IC600

Diode Mode values taken with all Connectors Removed

62

LCD or PLASMA 2009

Model

FRONT IR BOARD
Front (IR and LED Control) Assembly Layout (Back View)
The IR Sensor and Power LED control IC
are located on the front of this Board

c
P3

P3

To Side Key PWB

P1

To Main PWB

P1
Cover

Cover
Removed

63

LCD March 2009 42LH20

Front PWB Assembly (IR and LED Control) Layout (Back View)

Control IC U1
(Power LEDs)

IR Sensor

POWER LEDS (LED1 through LED10)

64

February 2009 42LH20

Front IR/LED Control Connector P1 and P3 to Main Voltage and Diode Check
P1 Connector IR/LED Control PWB
to "MAIN PWB" P404
Pin

LABEL

STBY

Run

Diode
Check

P3 Connector IR/LED Control PWB


to Side Key" P3000
Pin

Label

STBY

Run

Diode
Check

SCL

3.3V

3.3V

2.4V

SDA

3.3V

3.3V

2.4V

Key1

3.3V

3.3V

Open

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Key1

3.3V

3.3V

Open

Key2

3.3V

3.3V

Open

Key2

3.3V

3.3V

Open

5V ST

5.1V

5.1V

1.5V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

IR

4.8V

4.8V

2V

10

Gnd

Gnd

Gnd

Gnd

11

3.3V_ST

3.29V

3.29V

Open

12

POWER On/Off

0V

3.29V

2V

Diode Mode values taken with all Connectors Removed

65

February 2009 42LH20

KEY BOARD SECTION

SW3001

SW3002
SW3003

SW3004
SW3005
SW3006
SW3007
SW3008

c
P3000
66

c
To Main PWB

February 2009 42LH20

Side Key Assembly

P3000 Diode Check Measurements with Key pressed.


KEY

Pin 1 measured
from Gnd

KEY

Pin 3 measured
from Gnd

Power

270.5 Ohms

Volume (-)

270.5 Ohms

Input

1.8K Ohms

Volume (+)

1.8K Ohms

Menu

4.8K Ohms

CH (Dn)

4.8K Ohms

Enter

10K Ohms

CH (Up)

10K Ohms

P3000 Voltage Measurements with Key pressed.

KEY

Pin 1 measured
from Gnd

KEY

Pin 3 measured
from Gnd

Power

0.179V

Volume (-)

0.179V

Input

0.906V

Volume (+)

0.906V

Menu

1.65V

CH (Dn)

1.65V

Enter

2.24V

CH (Up)

2.24V

P3000 Connector Side Key" to IR/LED Control


PWB P1
Pin

Label

STBY

Run

Diode Check

Key1

3.3V

3.3V

Open

Gnd

Gnd

Gnd

Gnd

Key2

3.3V

3.3V

Open

Gnd

Gnd

Gnd

Gnd

67

February 2009 42LH20

REASSEMBLY NOTES:

Pay attention to the wire


dress for the Side Key
PWB. These wires can get
pinched between the rear
cover and lower left hand
screw post. The wires can
be dressed to the right of
the post in the slot
provided.

68

February 2009 42LH20

INTERCONNECT SECTION (11 X 17 Foldout)

This section shows the 11X17 foldout thats available in the Paper
and Adobe version of the Training Manual.

69

February 2009 42LH20

42LH20 INTERCONNECT DIAGRAM


Warning:
T-Con PWB under shield. Be sure to reinsert screws
before operating set with shield removed.

CN4

Gnd
Protect

FL3

3.3V
P201 Odd "SMPS" to P700 "Main PWB"
Label

STBY

Run

P201 Even "SMPS" to P700 "Main PWB"

Diode Check

Pin

STBY

Run

Diode Check

*PWM-DIM

Label

0V

.6V ~ 3.3V

1.68V

23

n/c

n/c

n/c

n/c

24

21

A.DIM
n/c

0V

1.7V

Open

22

Err Out

0V

0V

Open

n/c

n/c

n/c

20

INV-On/Off

0V

3.8V

1.6V

24V
Gnd

0V
Gnd

21.4V
Gnd

0.71V
Gnd

12V

0V

12.3V

19

0V

21.4V

0.71V

15

24V
Gnd

Gnd

Gnd

Gnd

18
16

13

12V

0V

12.3V

0.96V

14

11

Gnd

Gnd

Gnd

Gnd

12

Gnd

Gnd

Gnd

Gnd

STBY 5V

5.1V

5.14V

1.67 V

10

STBY 5V

5.14V

5.14V

1.67 V

STBY 5V

5.1V

5.14V

1.67 V

STBY 5V

5.14V

5.14V

1.67 V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

n/c

n/c

n/c

n/c

PWR_ON

0V

4.98V

UC1

F1 (12V)
63V/1.5A

FL3

U9

1) 0V
2) 1.8V
3) 3.3V
CN5

LED1
Set In Stby: LD1 Off
Anode 0V Cathode 0V
Power On: LD1 Lit
Anode 3.3V Cathode 0V
Set On: LD1 Off
Anode 3.3V Cathode 1.3V

12V to T-CON Pins


2, 3, 4 and 5.

0.96V

See LVDS Video


Waveforms
On Back of page.

LVDS

Pin

LABEL

SBY

Run

Gnd

Gnd

Gnd

Diode
Check
Gnd

Gnd

Gnd

Gnd

Gnd

*PWM-DIM

0V

3.1V

OPC-OUT

3.15A / 250V Rating


335V Actual Reading
F501

0.886V

*PWM DIM
Pin 22 will vary
according to OSD
Backlight setting. 0.3V
0% to 3.4V 100%

T704

P201

23
21
19
17
15
13

24
22
20
18
16
14

23
21
19
17
15
13

24
22
20
18
16
14

11
9
7
5

12
10
5V
8
6

11
9
7
5

12
10
8
6

3 4
1 2

PWR

3 4
1 2

P700 Main to P201 SMPS


INV
ON

For Stand-By
and Run
voltages, see
P201 Chart

5V
10K

Label

P201

10K

Pin

1.2V

1.1V

Gnd

Gnd

Gnd

18

TXA0+

0V

1.1V

0.8V
1.1V

1.1V

0V

3.3V

Open

19

TXA0-

0V

1.2V

Gnd

Gnd

20

Gnd

Gnd

Gnd

Gnd

TXA3+

0V

1.2V

1.1V

21

OPC-EN

0V

0V

1.1V

TXA3-

0V

1.2V

1.1V

22

LVDS-SEL

0V

0V

Open

Gnd

Gnd

Gnd

Gnd

23

Gnd

Gnd

Gnd

Gnd

TXAC+

0V

1.2V

1.1V

24

Gnd

Gnd

Gnd

Gnd

10

TXAC-

0V

1.1V

1.1V

25

Gnd

Gnd

Gnd

Gnd

11

Gnd

Gnd

Gnd

Gnd

26

Gnd

Gnd

Gnd

Gnd

12

TXA2+

0V

1.1V

1.1V

27

LVDS 12V

0V

12.1V

1.6V

13

TXA2-

0V

1.2V

1.1V

28

LVDS 12V

0V

12.1V

1.6V

14

Gnd

Gnd

Gnd

Gnd

29

LVDS 12V

0V

12.1V

1.6V

15

TXA1+

Gnd

1.1V

1.1V

30

LVDS 12V

0V

12.1V

1.6V

IC704

PWR

Diode Check

PWR_ON

1.87V

Gnd
Gnd
1.1 V

Gnd

Gnd
Gnd

1.1 V
Gnd
2.1V

Label

Diode Check

n/c

n/c

Gnd

Gnd

7
9

STBY 5V
STBY 5V

11
13

Gnd
12V

15

Gnd

17
19

24V
n/c

21
23

6.3A / 250V
AC IN
A/C Fuse
F100
SK101
SK102
N
L

Pin

Gnd

1.1 V

10

STBY 5V
STBY 5V

12
14

Gnd
12V

Gnd
2.1V

Gnd
Open

16

Gnd

18

24V

n/c

20

A.DIM

2V

22

INV-On/Off
Err Out

Gnd
Open
1.9V

n/c

n/c

24

*PWM-DIM

Pin Pin

Front PWB Assembly


(Interface)
P3

IR Receiver
Power Button

P1

IC705

IC1000

IC701

IC105

IC601 (1.8V_Amp)
IC702 (3.3V_ST)

Q702
Inv-On
Control

IC100

*LD1000 Illuminates
indicating Tuner PLL
is locked.

Label

Reset BCM
IC600
X100
Audio
12.00Mhz

IC1002
IC503

LD1000

IC100
Video
Processor
Mstar

IC101

X1005
24 Mhz

1.1 V

Main (Digital) Board


Grayed Out ICs are located on Back of the PWB

Open
Open

To Speakers
P600

P1204 Main

P1 IR/LED

STBY

Run

Diode Check

Diode Check

SCL

3.3V

3.3V
Gnd

1.14V

2.4V

SDA

3.3V

3.3V
n/c

1.14V

2.4V

Gnd

Gnd

Gnd
n/c

Gnd

Gnd

KEY 1

3.3V

3.3V
0.13V

1.1V

Open

KEY 2

3.3V

3.3V
0V

1.1V

Open

5V STBY

5.1V

5.1V
0V

1.13V

1.5V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

IR

4.8V

0V
4.8V

Open

2V

P3

P3000

10

Gnd

Gnd

Gnd
n/c

Gnd

Gnd

STBY

Run

Diode Check

Diode Check

11

3.3V STBY

3.29V

3.29V
1V

1.0V

Open

KEY 1

3.3V

3.3V

1.1V

Open

12

Power On/Off

0V

3.29V
1V

1.0V

2V

Gnd

Gnd

Gnd

Gnd

Gnd

KEY 2

3.3V

3.3V

Gnd

Gnd

Gnd

1.1V
Gnd

Open
Gnd

P3000

P801

IC702
Label

Pin

IC1003

L726

L710

IC601

P700

2nd
Test

P1204 Main to P1
Front IR/LED

Master Power Switch


Bottom Left
Back From rear
P3 Front IR/LED P3000 Side Key

1st
Test

Use P700 Side to


insert resistors

P401

0V

Gnd

17

Gnd

Q706 Switch
(12V LVDS)
(5V General) IC107

SMPS TEST 2: Jump pin 19 to pin 20 (INV-ON).


(Ballast and all voltages should turn on).
P402

TXA1-

16

Gnd

Q701 Q706
PWR On

SMPS TEST 1: To Force Power Supply On.


Disconnect P800 on Main PWB.
Jump pin 9,10,11 or 12 (5V) to pin 19 using a 10K
resistor. (Test Voltage Outputs 12V, 16V, and 24V).

Left Side
From Rear

Diode
Check

Far left pins 2, 3, 4 AND 5 for CN5 are


12V from Main PWB LVDS 12V Switch.

10K

To
Backlights

Run

LABEL

P201

Right Side
From Rear

SBY

Pin

*Pin 3 PWM-DIM 3.15V (Max 100%) to 0.6V (Min 0%) Customers Menu Backlight setting.
However, this is not used on the T-CON PWB

Power Supply

T703

17

T-CON PWB
(TFT Driver)

D13

Gnd
Protect

LED1

D14

L1

Side (Key) Controls

Pin

CN3

16.9V
L2

P801 Main to CN5 T-CON

TO TFT MODULE

TO TFT MODULE

P1204
C

B E
KEY

To Front
Control
IC101
(Flash Memory)
1-2 (0V)
3-4 (0V)
5-6 (0V)
7-8 (3.2V)
IC105
(HDCP EEPROM)
1-2 (Gnd)
3 (5V)
5-6 (0V)
4-7 (Gnd)
6 (1.2V)
7 (0.8V)
8 (5V)
IC107
(Power Det)
1 (3.28V)
2 (Reset) .3V
3 (Gnd)

IC1004
8vsb/QAM
19 Video
16 SIF
15 (5V)
13 DIF 12 DIF +
4 (5V)
1
TUNER

IC601
(1.8V Amp)
1 (3.2V)
2 (1.8V)
3 (0V)

IC702
(3.3V_ST)
1 (5V)
2 (3.3V)
3 (0V)

Q701
(PWR ON)
1 (0V)
2 (5V)
3 (5V)

IC704
(3.3V-FE)
1 (0.78V)
2 (Gnd)
3 (5V)
4 (7.4V)
5 (2.12V)
6 (3.28V)
7 (3.28)
8 (5V)

IC701
1.8V_DDR
1 (N/C)
2 (3.18V)
3 (3.18V)
4-5 (N/C)
6 (1.87V)
7 (0.8V)
8 (Gnd)

Q702
(INV ON)
1 (0.6V)
2 (3.82V)
3 (Gnd)

IC705
(1.26V_VDDC)
1 (0.78V)
2 (Gnd)
3 (5V)
4 (5.9V)
5 (5V)
6 (1.3V)
7 (1.3V)
8 (3.16V)
Q706 Switch
(12V LVDS)
(5V General)
1 (5V)
2 (0.48V)
3 (0.48V)
4 (6V)
5-6 (12.3V)
7-8 (5V)

IC1000
(1.2V_PVSB)
1 (N/C)
2 (3.2)
3 (3.2V)
4-5 (N/C)
6 (1.2V)
7 (0.8V)
8 (Gnd)
IC1003
(5V-Tuner
source)
1 (12V)
2 (Gnd)
3 (8.94V)

42LH20 LVDS P801 WAVEFORMS

LVDS P801 PIN 4 (OPC-Out)

LVDS P801 PIN 6 (TXA3+)

LVDS P801 PIN 7 (TXA3-)

LVDS P801 PIN 12 (TXA2+)

LVDS P801 PIN 13 (TXA2-)

LVDS P801 PIN 15 (TXA1+)

LVDS P801 PIN 18 (TXA0+)

LVDS P801 PIN 19 (TXA0-)

LVDS P801 PIN 9 (TXAC+)

LVDS P801 PIN 10 (TXAC-)

LVDS P801 PIN 16 (TXA1-)

42LH20 P801 LVDS CABLE


WAVEFORMS:
Waveforms taken using NTSC Color Bar
RF input.

42LH20 Main Board (Front View) Component Layout


Q706 Switch
(12V LVDS)
(5V General)

P700

Q706
1 (5V)
2 (0.48V)
3 (0.48V)
4 (6V)
5-6 (12.3V)
7-8 (5V)

IC704
3.3V-FE
1 (0.78V)
2 (Gnd)
3 (5V)
4 (7.4V)
5 (2.12V)
6 (3.28V)
7 (3.28)
8 (5V)

0V 0.6V)
To SMPS PWB

IC107
Power Det
1 (3.28V)
2 (Reset) .3V
3 (Gnd)

Q702
Inv-On Control
3.85V (0V)
0V
(0.6V)

IC704
3.3V_FE

L710
IC107

IC105

IC701
IC701
1.8V_DDR

IC705
1.26V_VDDC

1 (N/C)
2 (3.18V)
3 (3.18V)
4-5 (N/C)
6 (1.87V)
7 (0.8V)
8 (Gnd)

1 (0.78V)
2 (Gnd)
3 (5V)
4 (5.9V)
5 (5V)
6 (1.3V)
7 (1.3V)
8 (3.16V)

X100
12 Mhz

Gnd
( ) = Off

IC600
Audio
56 Pin

P801

IC105
HDCP EEPROM

L726

Reset
IC100

To
Speakers
P600

IC705
1.26V_VDDC

IC1003

To T-CON
(LVDS)

1-2 (Gnd)
3 (5V)
5-6 (0V)
4-7 (Gnd)
6 (1.2V)
7 (0.8V)
8 (5V)

B E

IC1000

IC101

IC100

X1005
25 Mhz

IC101
Flash Memory
IC100
Micro and Video
Processor
Mstar Chip

1-2 (0V)
3-4 (0V)
5-6 (0V)
7-8 (3.2V)

LD1000
IC1004
8vsb/
QAM

TUNER
19 Video

MAIN (Digital) Board

16 SIF
15 (5V)

Grayed Out ICs are located on Back

13 DIF 12 DIF +

4 (5V)

To Front
Control
P1204

C
KEY

IC1000
1.2V_PVSB
1 (N/C)
2 (3.2)
3 (3.2V)
4-5 (N/C)
6 (1.2V)
7 (0.8V)
8 (Gnd)

42LH20 Main Board (Rear View) Component Layout

C
KEY
B E

IC1003
To Tuner 5V
Regulator
1 (12V)
2 (Gnd)
3 (8.94V)

P801

IC1003

Q102
Power Det 12V
B 0.78V
C 0V
E Gnd

IC1002
IC1002
Tuner 5V Regulator
1 (8.94V)
2 (2.37V)
3 (5V)
4 (N/C)
5 (Gnd)

Q102 Q103

Q104

Q103
Power Det 5V
B 0.08V
C 3.3V
E Gnd

Q600
Power On Delay
B 0.08V
C 1.95V
E Gnd

Q600

IC102
NAN Flash
Memory

IC104
EEPROM (Micro)

1-4 Gnd
5 4.82V
6 4.82V
7 4.82V
8 4.82V

Q104
Power Det
B 0.08V
C 3.3V
E Gnd

IC103
3

IC103
Reset Gen
1 Gnd
2 3.26V
3 3.26V

IC601
(1.8V_Amp)

Reset
SW100

Main (Digital) Board

TUNER
19 Video
16 SIF
15 (5V)

IC501 IC500

13 DIF 12 DIF +

P700
IC702
(3.3V_ST)

Audio Mute Switch


B 0.08V
C
C 3.26V
E Gnd
E B

IC702
1 (5V)
2 (3.3V)
3 (0V)

Q600

IC1200
R,G,B PC/DDC
IC1200
1-4 Gnd
5 4.82V
6 4.82V
7 4.82V
8 4.82V

4 (5V)

IC500 / IC501
HDMI EDID
IC501/IC501
1-4 Gnd
5 4.82V
6 4.82V
7 4.82V
8 4.82V

To Front Control
P1204

IC601
1 (3.2V)
2 (1.8V)
3 (0V)

To Speakers
P600

42LH20
Direct View LCD
This concludes the 42LH20
training session.

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