Professional Documents
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Engineering
Standard
915.1.0
Rev.: 7
Page: 1 of 15
Date: 11/11/04
TABLE OF CONTENTS
PAGE
I.
SCOPE
II.
REFERENCES
2
3
3
III.
DATA
IV.
GENERAL REQUIREMENTS
4
5
6
6
6
V. SPECIFIC REQUIREMENTS
A. Orifice Meter
B. Flow Nozzle
C. Venturi (Classical and Proprietary Designs)
D. Averaging Pitot Element
E. Integral Orifice
F. Turbine Meter
G. Positive Displacement Meter
H. Magnetic Flow Meter
I. Mass Meter (Coriolis)
J. Mass Meter (Thermal)
K. Ultrasonic (Transit Time& Doppler)
L. Vortex Shedding Meter
M. Variable Area Meter (Rotameter)
7
9
9
10
10
11
11
11
12
12
12
12
12
13
15
POLARIS
Engineering
Standard
915.1.0
Rev.: 7
Page 2 of 15
Date: 11/11/04
II.
SCOPE
A.
This Standard specifies requirements for the design of commonly used flow
meters within the refinery.
B.
Where conflicts exist between this POLARIS Standard and other POLARIS
Engineering Standards and/or applicable codes or regulations, the more stringent
requirement shall govern. All conflicts shall be brought to the Client and
Polariss attention for resolution. The Client and Polaris shall be the sole arbiters
of any conflicts.
C.
REFERENCES
Instruments shall be in accordance with the applicable requirements of the
following standards and publications, latest edition:
A.
B.
C.
D.
E.
F.
POLARIS
Engineering
Standard
1.
III.
IV.
PIP PCCFL001
915.1.0
Rev.: 7
Page 3 of 15
Date: 11/11/04
DATA
1.
A data set shall be provided for each flow meter. The data set can be in
electronic or hardcopy format.
2.
Specification Forms for Primary Elements define the minimum data set.
For flange tap orifice meters, gasket thickness shall be specified.
GENERAL REQUIREMENTS
A.
1.
Calculation methods and tools used shall be subject to the Client and
Polariss approval.
a.
and Polaris.
b.
c.
d.
2.
3.
In general head type flow instruments shall be sized such that normal flow
is between 65% to 80% of expected maximum. The minimum flow shall
not be less than 30% of the expected maximum flow.
4.
POLARIS
Engineering
Standard
5.
B.
915.1.0
Rev.: 7
Page 4 of 15
Date: 11/11/04
b.
Gas quantities are expressed in standard cubic feet per day at 60oF
and 14.7 psia. Rotameters and other direct reading local
instruments shall be SCFH or SCFM as required because of low
flow rates.
c.
d.
Installation Requirements
1.
2.
3.
Meters in liquid service shall be installed so that meters are always full of
liquid and shall be installed to avoid trapping gases. In gas service, liquid
trapping shall be avoided.
Comment:
4.
5.
6.
7.
POLARIS
Engineering
Standard
C.
D.
915.1.0
Rev.: 7
Page 5 of 15
Date: 11/11/04
Materials of Construction
1.
All wetted component materials shall be compatible with the process fluid.
2.
3.
4.
Electrical Classification
The flow meter installation shall meet the electrical area
classification.
E.
V.
Square root operation in calculating flows from head type meters shall be
performed in the Control System when using analog output of
transmitters. Square root operation shall be performed in the smart
transmitter when using the digital mode.
2.
3.
4.
SPECIFIC REQUIREMENTS
POLARIS
Engineering
Standard
A.
Orifice Meter
1.
915.1.0
Rev.: 7
Page 6 of 15
Date: 11/11/04
2.
3.
4.
5.
Vent or drain holes in orifice plates shall only be used if approved by the
Client and Polaris.
6.
7.
Orifice flange taps shall be used for line sizes 2 inches and larger unless
otherwise approved by the Client and Polaris. Corner taps shall not be
used. Orifice meters are not allowed in lines smaller than 2 inches.
8.
9.
10.
11.
POLARIS
Engineering
Standard
915.1.0
Rev.: 7
Page 7 of 15
Date: 11/11/04
13.
B.
2.
b.
c.
14.
Meter tube pipe and orifice flanges internal dimensional tolerances shall
be in accordance with ANSI 2530/API 14.3/AGA-3/GPA-8185.
15.
Straight run piping before and after an orifice plate flow element shall be
no less than those specified in Table 2, assuming beta ratio of 0.75.
Flow Nozzle
1.
2.
Tap connections shall be installed 1 inside pipe diameter upstream and 1/2
inside pipe diameter downstream in accordance with ASME-MFC-3M.
3.
POLARIS
Engineering
Standard
915.1.0
Rev.: 7
Page 8 of 15
Date: 11/11/04
2.
3.
4.
D.
2.
3.
4.
In using a removable element, the process valve shall have the proper
inside diameter to allow passage of the element. This valve shall meet
applicable piping specifications.
5.
6.
Extra heavy flow elements and/or double ended support shall be used in
large diameter pipes or ducts or where high flow velocity may cause the
POLARIS
Engineering
Standard
915.1.0
Rev.: 7
Page 9 of 15
Date: 11/11/04
F.
Integral Orifice
1.
Process line block and bypass valves or transmitter isolation valves (root
valves or manifold) shall be installed for applications that require
servicing while on-line.
2.
3.
4.
5.
Turbine Meter
1.
Turbine meters shall be installed so they are always in single phase flow,
liquid full in liquid applications, and liquid free in gas applications.
2.
Comment:
The installation setup shall avoid creating a pressure
drop condition for the fluid to flash in meter. Flashing can damage the
meter and severely impact measurement.
3.
4.
In-line type turbine meters 1.0 inches and above shall be flanged.
5.
6.
7.
In-line gas turbine meters shall have rotor module removable from top of
meter through a special flange or through bore of meter for meters larger
POLARIS
Engineering
Standard
915.1.0
Rev.: 7
Page 10 of 15
Date: 11/11/04
than 3 inches.
G.
H.
I.
Inlet and/or outlet ports shall be plainly marked to indicate proper flow
direction.
2.
3.
The meter shall be installed so that the fluid passing through the meter is
in a single phase and the meter is liquid full.
4.
5.
Meters in line sizes 1-1/2 inches and above shall be flanged body style.
2.
3.
4.
Magnetic flow meters shall be installed so that the meter is always liquid
full.
Comment: The preferred installation is vertical with flow up.
5.
6.
POLARIS
Engineering
Standard
J.
915.1.0
Rev.: 7
Page 11 of 15
Date: 11/11/04
K.
L.
M.
2.
2.
3.
The capacity of the rotameter selected shall be such that normal flow rate
falls in middle one-third of chart or scale range.
4.
For process flows, scales shall be graduated in percent units. Meter factor
for maximum flow at 100% shall be engraved on scale.
5.
Scales for purge meters shall read directly in Standard Cubic Feet per
Hour (SCFH) of air for gas service or Gallons per Hour (GPH) of water
for liquid service.
6.
Glass tube meters shall only be used on air, inert gas and water at
temperatures of 140oF (60oC) or less and pressures 100 psig or less. The
Client and Polariss approval is required for use of glass tube rotameter in
other services.
7.
For purge meter applications, a check valve shall be installed on the outlet
of the meter to prevent back flow.
8.
Rotameters may be used in pipe sizes 1-1/2 inches and smaller and for
special applications in larger lines where solids are present in the process
fluid, liquids which are very viscous at 150 degrees F or less, or where
POLARIS
Engineering
Standard
915.1.0
Rev.: 7
Page 12 of 15
Date: 11/11/04
10.
Plain tapered tubes shall not be used. Beaded, ribbed or flat tube
construction is required, except for armored meters which must have
internal guiding.
11.
POLARIS
Engineering
Standard
915.1.0
Rev.: 7
Page 13 of 15
Date: 11/11/04
Table 1
Minimum Straight Run Lengths for Orifice Runs and Other Flow Elements Per ISO 5167
POLARIS
Engineering
Standard
915.1.0
Rev.: 7
Page 14 of 15
Date: 11/11/04
POLARIS
Engineering
Standard
915.1.0
Rev.: 7
Page 15 of 15
Date: 11/11/04
Table 2
Minimum Straight Run Lengths for Orifice Runs Per ANSI/API