Professional Documents
Culture Documents
gia 5S!
Seiri
Seiketsu
Shitsuke
Seiri
Seiso
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
45
Hajime SUZUKI
Global Consulting, Japan
46
V d v tnh hi
hiu qu
qu ca ci ti
tin trong cng vi
vic th
th cng
Cng ty Dt may D l mt cng ty hng u ti a phng sn xut hng may mc cho phA n. Hng
nm, nng sut ca cng ty b thiu vo v cao im thng 10 - 11. Sau khi nghin cu quy trnh s b,
cng ty nhn thy sn xut b nh tr ti khu ng gi. Hot ng Seiri,
Seiri, Seiton gip c cu li
khu vc lm vic v nng cao nng sut hiu qu.
T1. 2003
T12. 2003
Kt qu
(tham kho File3-1 VN.doc, 3-3-1-VN.ppt, 3-3-2-VN.ppt)
qu thu
c:
Nng su
sut trong k cao im T10 - 11. 2003
tng 30% so vi T10 - 11. 2002 vi cng s lng cng nhn.
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
47
5S Nng cao Ch
Cht lng (Gi
Gim ph
ph ph
phm)
Gi
Gim ph
ph ph
phm ti Cty Nh
Nha -1 (tham kho File4-1-VN.ppt, File4-2-VN.doc)
<Gi
Gim ph
ph ph
phm in>
Ph phm cao do iu kin ti ti phng in. 5S c p dng nh sau,
Seiri : Di thng cc tng gy bi bn ra khi phng In
Gim sn phm d dang (WIP) d tha
Seiton:
Seiton: B tr li sn phm d dang (WIP) sao cho sn xut c tri
chy
Seiso:
Seiso: Thay i phng php v sinh phng v thit b (thu lm rc
m khng vt ba bi)
o to cng nhn lau mn hnh v hp mc in cn thn hn.
Seiketsu:
Seiketsu: t mt thm t ti li vo ngn nga bi.
Shitsuke:
Shitsuke: o to cng nhn nhng quy nh v phng php lm vic
mi
Thc hin iu kin tt nht v Dng sn xut. t c kt qu tt.
Kt qu
qu: Ph
Ph ph
phm gi
gim t 11% xu
xung cn 2%
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
48
Gi
Gim ph
ph ph
phm ti Cng ty Nh
Nha -2
(tham kho File4-1-VN.ppt, File4-2-VN.doc)
<Gi
Gim ph
ph ph
phm phun>
phun>
Ph phm cao ti My To khun phun #78. Li chnh l chm en. p
dng 5S cho my #78 nh sau.
Seiso:
Seiso: i sn xut v bo dng p dng SeisoSeiso-Ki
Kim tra bng
cch tho ri phu, mng lc, cc b phn phun v lau sch
hon ton tng th ny.
i tm ra tnh trng bt thng ti l nung trc do thit k
tm chn bn trong khng hon thin.
Tm chn bn trong c sa ngn nga tnh trng .
Thc hin iu kin tt nht v t kt qu tt.
Kt qu
qu: Ph
Ph ph
phm gi
gim t 6% xu
xung cn th
thp hn 1%
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
49
5S Gi
Gim Chi ph
ph
Plastic Co. Cost Composition
Ti sao tn kho qu
qu nhi
nhiu ?
Cty Nh
Nha Th
Thnh ph
phn Chi ph
ph
Material
NVL
Nhn cng
My mc/Tb
Nng lng
Khc
Gi
Gim Chi ph
ph Nguyn vt li
liu cho rt nhi
nhiu lnh vc:
1) Gi
Gim ph
ph ph
phm: 5S rt hi
hiu qu
qu nh
nh tr
trnh by trn.
trn.
2) Tn kho ch
cht/lu ng
ngy: Seiri (nhn /V
/Vng)
ng) l bc u tin nh
nhn bi
bit tn kho ny.
Seiton l ch
cha kho
kho gi
gim tn kho khng vo s (tn kho ti kho
nh
nhng khng ghi vo s sch)
ch) v ng
ngn ng
nga sn xu
xut th
tha.
Seiton bng nhn (mu) ghi th
thng sn xu
xut rt hi
hiu qu
qu ki
kim tra
tn kho lu ng
ngy hng th
thng gi
gip nh
nhn bi
bit nguyn nhn v a
a ra
hnh ng ng
ngn ng
nga.
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
50
Phn mu
To l
To film
OK
In
Nu
hng
ng gi
Giao hng
ch
chm*
Lm li l
In
ng gi
Tm th
thy ph
ph ph
phm l in ti quy tr
trnh Kh
Khc axit nh.
nh.
Bn trong my b g, nh
nhng khng ai nh
nhn th
thy cho n khi m my ra
SeisoSeiso-Ki
Kim tra.
tra.
Sau khi lau sch ho
hon to
ton, lm li ph
ph tng my bng th
thp khng g ng
ngn
ng
nga vn gi
ging nh
nh vy (Th
Thc hnh SeisoSeiso- Ki
Kim tra).
tra).
Kt qu
qu: Ph
Ph ph
phm tr
trc ln gi
gim t 3.3% xu
xung 0.3% v gp ph
phn lm gi
gim*
giao hng ch
chm t 20% xu
xung 2%.
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
51
5S Nng cao An to
ton
Th
Thng 3 nm 2005
Rt tt !
Vt li
liu x
c chuy
chuyn i v
ng i
c m .
Hng ro th
thp
c sa ch
cha
S tt hn vi vch tr
trng ch
ch bo an to
ton
F9
Th
Thng 10 nm 2004
Khu vc ch
cha ng cu
cun b ch
chn
khng vo
c bi hng ro th
thp
By gi
gi n b hng v mi ng
ngi di
qua khu vc u gp nguy hi
him
Bi v hi
hin ti khng c
ng i
F9
Trong ng
ngnh cng nghi
nghip nng,
ng, An to
ton l yu t quan tr
trng hng u.
Mt cng ty th
thp nng cao an to
ton bng cch p dng Seiri,
Seiri, Seiton.
Seiton.
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
52
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
53
Sau khi ci ti
tin Phng To l in v Phng In gi
gim ph
ph ph
phm, h ng th
thc hi
hin
Ti sinh 5S
5S gi
gi mc ch
cht lng t
c.
H a
a ra H th
thng im th
thng
ng. i d n khuy
khuyn kh
khch phng km nh
nht tng
ng
ngi th
thc hnh tt v ghi im th
thng.
ng.
Phng To l in gi
ginh gi
gii trong ln nh gi
gi u tin,
tin, phng In trong ln th
th 4 v
Nh
Nh kho trong ln th
th 6 vo nm ti sinh u tin.
tin.
Tt c nhn vin u th
thch ho
hot ng ny tinh th
thn lm vi
vic ca h
c nng cao rt
nhi
nhiu.
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
54
Hn ch ngun gc gy ra vn
Bc 3
Hn ch nhng ni kh Seiso
Bc 4
Duy tr cp t c
Bc 5:
5-1
5-2
5-3
5-4
5-5
My mc
Bi trn
Thit b truyn ng
Thy lc v kh nn
in
Bc 6: T qun l
0
Thng 3/2006
2
Hajime SUZUKI
Global Consulting, Japan
4 nm
55
<Gii quyt
Vn
Hiu qu>
iu kin
tt nht
Dng
sn xut
Kim sot
bng h.nh
PDCA
Thng 3/2006
<PQCDSM>
Nng sut
Cht lng
Chi ph
Giao hng
Tho mn
khch hng
Hiu qu v
an ton trong
cng ty
Li nhun
Cuc
sng ti
p
An ton
Tinh thn
Hajime SUZUKI
Global Consulting, Japan
56
nh gi
gi cng ty th
thm quan
Ng
Ngy 30/11/2006 (th 5)
Tho lun: 8:30-10:00
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
57
Phi
Phiu ki
kim tra 5S dnh cho cc ho
hot ng trong to
ton nh
nh my
Hajime SUZUKI
Global Consulting, Japan
58
(B phn) ln no cng ng u
im cho cp 5S
B phn sx qu l.
B phn In n.
Thng 3/2006
B phn Kho.
Hajime SUZUKI
Global Consulting, Japan
59
Vng,
Vng, ch
chc ch
chn ri.
Khng,
Khng, ti khng ch
chc.
R t t t !
Giai on 1: C
C th
thc hnh ci
Bc 1:
Bc 2:
Giai on 2: Th
Thc hnh bng cch xem xt mc tiu ra
(tham kho Handout: Hng dn thc hnh 5S)
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
60
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
61
Tinh th
thn lc quan
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
62
3. Cc hot ng tng th
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
63
1. Vi nt v ho
hot ng ca nh
nh my v qu
qun l sn xu
xut
K thu
thut ph
ph hp
NH
NH MY
K thu
thut qu
qun l
P, Q, C, D, S, M
SX
Nh
Nhn nguyn li
liu
Ph
Ph th
thi, Lo
Loi b, ph
ph ph
phm
Giao hng
Sn ph
phm ch
cht lng tt
Lu tr
tr nguyn li
liu
Sn ph
phm d dang
Lu tr
tr th
thnh ph
phm
Sn ph
phm tn kho lu ng
ngy, (s
(sn ph
phm ch
cht)
Thi
Thiu hng
Ng
Ngi L
L
PT ngun lc*
(Pht trin ngun lc)
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
64
2. Ti
Tip cn th
thc ti
tin
1.
Ci tin Vn mu cht
Vn mu cht nh hng, ch khng phi l cng c nh hng.
Cc cng c ch l phng tin t c mc tiu.
2.
3.
ch khng phi bng cch gii thiu nhiu cng c hay cc cng c
bc cao
hnh th
thnh h th
thng trong to
ton b cng ty v cn c ch
chng
ng tr
trnh o to giai on
u.
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
65
1) Vn mu ch
cht
Vn mu ch
cht: gi
gii quy
quyt cc vn quan tr
trng trong mt th
thi
giai nh
nht nh.
nh.
Ty vo cp cng ty,
ty, thng th
thng
Marketing v Ph
Pht tri
trin sn ph
phm/d
m/dch v l im mu ch
cht.
Nh
Nhng tr
trc tin nn gi
gii quy
quyt cc vn cp nh
nh my.
Nh
Nhng s vn nn
c th
tho lu
lun di gc ca kh
khch hng,
ng,
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
66
2) Khu vc th im (mu)
Tng bc, bt u vi khu vc th im (mu)
Mu th
th im
Nng su
sut
Mu th
th im
Bc 1
To
Ton b cng ty
Khu vc kh
khc
Bc 2
Bc 3
Mu th im
Khu vc
Ti sinh
To
Ton b cng ty
Bc 1
Thng 3/2006
Bc 1
Hajime SUZUKI
Global Consulting, Japan
Bc 3
Khu vc
67
3) Nguyn l c bn ca Qu
Qun l sn xu
xut
1) iu kin tt nht
Th
Thc hi
hin 4M (Nguyn vt li
liu, My mc, Nhn cng v ph
phng
php)
ng ph
trong iu ki
kin tt nh
nht, th
th s khng c ph
ph ph
phm.
2) Dng sn xut
Th
Thc hi
hin to
ton b quy tr
trnh tri ch
chy* nh
nh mt dng sng,
sng, th
th s khng
c lng ph
ph trong lu kho.
kho. *k
*k t khi nh
nhn nguyn vt li
liu n khi giao hng
4) PDCA
Quay vng PDCA (K
, Th
(K hoch,
ho
Thc hi
hin, Ki
Kim tra,
tra, Hnh ng)
ng)
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
68
L thuyt c bn-1: iu
Ph
Phng
ng ph
php tc nghi
nghip vi
iu ki
kin tt
Nguyn li
liu
t t*
Ch
Cht lng,
ng, Chi
ph
ph, Kh
Khi lng,
ng,
Giao hng
kin tt nht
<Nu 4M tt (n nh)
nh)
S khng c ph
ph ph
phm>
M y m c t t*
Nhn lc (con ng
ngi) tt
(ng
ngi vn hnh SX)
Sn ph
phm tt
*
Ch
Cht lng t yu
cu, Gi
Gi c t yu
cu, Kh
Khi lng t
yu cu v Giao hng
ng hn
Thu
Thut ng
ng Tt* y
y khng c ngh
ngha l nguyn li
liu t ti
tin, my mc t ti
tin m
nguyn li
liu
c lu tr
tr v x l trong iu ki
kin tt, my mc thi
thit b
c bo dng tt.
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
69
L thuy
thuyt c bn-2: Dng SX
SX Bc th nht hng tI JIT
Nguyn liu
: Khng c tn kho lu
ngy/nguyn liu cht
Sn xut
Chu trnh th 1
Hajime SUZUKI
Global Consulting, Japan
70
L thuy
thuyt c bn 3: Ki
Kim so
sot bng hnh nh
1. qun l
Visual Report.XLS dnh cho cc cn b qun l; s dng mu
nu bt nhng im quan trng cho d nhn thy
Thng 3/2006
Hajime SUZUKI
Global Consulting, Japan
71
L thuy
thuyt c bn - 4: PDCA
Mc cao
hn na
Ki
Kim tra
Th
Thc
hi
hin
Ki
Kim tra
Th
Thc
hi
hin
Mc hi
hin ti
Thng 3/2006
Mc tt hn
Gi
Gii ph
php
Lp KH
Gi
Gii ph
php
Lp KH
Lp KH = H
H th
thng v cc ph
phng
ng ph
php hi
hin th
thi
Th
Thc hi
hin = Ho
Hot ng sn xu
xut hng ng
ngy
Ki
Kim tra = cc hu qu
qu nh
nh khi
khiu ni, t ch
chi ca
kh
khch hng,
ng, giao hng ch
chm...
Gi
Gii ph
php = H th
thng v ph
phng
ng ph
php ci ti
tin
Hajime SUZUKI
Global Consulting, Japan
72
Ho
Hot ng tng hp
Ln ln do t ra qu nhiu
chng trnh v cng c
Bo co hnh ng nhng
khng ci tin thc s
Six
Sigma
TPM
Thng 3/2006
?
Vn h
nh
hng
ngy
5S
QCC
5S
Six
Sigma
TPM
5S
QCC
TQM
QCC
Khu vc sn
xut
TQM
Khu vc
sn xut
TQM
L THUY T C B N C A QU N L SX
Cc u ban
C th bo co kt qu khi ng
dng bt c cng c no
Cc u ban
TPM
Hajime SUZUKI
Global Consulting, Japan
TQM
Ci tin
nhng kh
khn pht
sinh trong
vn hnh
hng ngy
QCC
5S
TPM
73