Professional Documents
Culture Documents
CPL Handbook 2006
CPL Handbook 2006
Safety Handbook
2006
Safety Handbook
Revised September 2006
Emergency Information
Immediate Notification
Procedure
http://cpl.chevron.com/
emergencyresponse/
Emergency Hotline
Contact Number
Ambulance, Police or
Fire Department
911
In Case of a Motor
Vehicle Accident
Copyright 2006
This handbook contains confidential and proprietary
information of Chevron Corp. Any use of this manual
without authorization from Chevron and/or its
affiliates is prohibited.
The Safe Practices Handbook was written by the
Chevron Pipe Line Company, Health, Environment,
and Safety Team in Houston. It was published by the
BRES Global Information Design and Consulting
Team in Houston.
Publication is available on alternative media at:
http://www.chevron.com/pipelinecsm/documents/SafetyHandbook.pdf
Blank
Preface
It is the intent of Chevron Pipe Line Company (CPL) to read
and use this handbook to comply with our corporate Policy 530,
Health, Environment and Safety and to abide by all applicable
government laws and regulations, as well as internationally
accepted industry best practices.
To this end, all levels of the organization are responsible for
taking all practical measures to ensure that the design,
installation, operation, and maintenance of CPL facilities and
equipment, are in accordance with the information contained
here.
Thats why its important that you read the handbook in its
entirety and make these safety practices part of your day-to-day
behavior at Chevron Pipe Line Company.
Rebecca B. Roberts
President, CPL
Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.0 General Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.1 Team Leader . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Employee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.3 Contractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.4 Short-Service Employees (SSE). . . . . . . . . . . . . 7
2.1.5 Visitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Incident Reporting and Analysis . . . . . . . . . . . . . . . . . 8
2.3 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.1 New Employee Orientation. . . . . . . . . . . . . . . . 8
2.3.2 HES Required Training . . . . . . . . . . . . . . . . . . . 9
2.3.3 Job Safety Analysis (JSA) . . . . . . . . . . . . . . . . . . 9
2.4 Housekeeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Food and Beverage . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Smoking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7 Alcohol and Drugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.8 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.9 Discipline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.0 Personal Protective Equipment (PPE). . . . . . . . . . . . . . . . 14
3.1 Mandatory PPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Field Work Clothing . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Protective Clothing General . . . . . . . . . . . . . . . . . . 16
3.4 Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5 Eyes and Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6 Hearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.7 Respiratory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.8 Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.9 Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.10 Fall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.0 Common Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ii
5.7
5.8
5.9
5.10
5.11
iii
iv
vi
9.2
9.3
9.4
9.5
9.6
9.7
Floors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Aisles and Stairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Office Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . 128
Material Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Fire Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
vii
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
A. Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
B. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
C. Safe Work Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . 167
D. Excavations Checklist . . . . . . . . . . . . . . . . . . . . . . . . 168
E. Confined Space Checklist . . . . . . . . . . . . . . . . . . . . . 169
F. LOTO Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
G. Hot Work Permit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
ix
1.0
Introduction
Always:
1. Operate within design or environmental limits.
2. Operate in a safe and controlled condition
3. Ensure safety devices are in place and functioning.
4. Follow safe work practices and procedures.
5. Meet or exceed customers' requirements.
6. Maintain integrity of dedicated systems.
7. Comply with all applicable rules and regulations.
8. Address abnormal conditions.
9. Follow written procedures for high risk or unusual
situations.
10. Involve the right people in decisions that affect
procedures and equipment.
2.0
General Rules
Accidents can and must be prevented.
2.1 Responsibilities
Employees, contractors and/or visitors shall:
2.1.2 Employee
2.1.3 Contractor
2.1.5 Visitor
2.3 Training
lockout/tagout (LOTO)
operation, etc.)
work location.
2.4 Housekeeping
2.6 Smoking
10
11
2.8 Security
2.9 Discipline
Disciplinary action, including discharge, will be taken
for disregard or violation of safety instructions or
practices as follows:
12
13
3.0
steel-toed footwear
safety glasses
respirators
14
Employees are encouraged to wear natural or nonmelting fibers such as cotton or wool as general
clothing or under their Fire Resistant Clothing (FRC).
Kermel, Kevlar (PBI Gold or equivalent), and
Nomex III are all acceptable materials for protection
against flash fires. For other fire resistant clothing
materials check with your safety specialists.
If clothing (including shoes) becomes contaminated
with a potentially hazardous (flammable or toxic)
material it should be:
immediately removed to prevent skin irritation
and/or possible ignition
15
16
3.4 Head
17
18
19
Welding Operation
Minimum
Shade
Number
20
3.6 Hearing
3.7 Respiratory
21
22
3.8 Hand
23
3.9 Foot
3.10Fall
24
25
4.0
Common Hazards
26
4.3.1 Ladders
4.3.1.1 Portable
27
1/4 height
In other words, the feet of
(working length) of ladder
a 12-foot-long ladder
should be placed about 2-1/8 feet away from the base of
the object (12 ft ladder - 3-1/2 = 8.5 = working length
= 8.5/4 = 2-1/8).
28
overlap
4.3.2 Scaffolds
29
30
31
32
Keep chisels, axes and similar tools sharp for safety and
efficiency.
Mushroomed or expanded
heads of impact tools such
as chisels and sledge hammers
shall be dressed (filed off) as
needed.
33
4.7.2 Compressors
34
4.7.4 Pumps
35
36
5.0
Safe Practices
37
High-risk operations:
hot work
38
39
Do not hold pipe on the end with your fingers inside, if the
end comes in contact with another object your fingers could
be injured.
40
41
42
43
44
45
LOWER
STOP
EMERGENCY
SWING
TRAVEL
RAISE
BOOM
LOWER
BOOM
STOP
MOVE
SLOWLY
TELESCOPING BOOMS
EXTEND BOOM
46
RETRACT BOOM
DOC
EVERYTHING
10
11
13
125k - 175k
175k - 250k
250k - 370k
370k - 550k
550k - 1000k
15
17
21
27
42
50k - 75k
< 50k
50k - 345k
345k - 750k
10
16
47
Acid Damage
Heat Damage
Broken Wires
Cuts
Worn Wires
Cuts & Tensile Damage
Corroded
Abrasion Damage
Bird Caging
Face Cuts
Tensile Breaks
48
LEG ANGLE
LOAD
(Degrees)
FACTOR
0
5
10
15
20
25
30
35
40
45
50
55
60
1.000
1.003
1.015
1.035
1.064
1.103
1.154
1.220
1.305
1.414
1.555
1.743
2.000
49
50
Automatic Closing
Flame
Arrestor
Vent
Cap
Spout
Small
Storage Container
Large
Storage Container
Large
Dispensing Container
51
52
53
54
EXPLOSIVES
NON-FLAMMABLE
GAS
FLAMMABLE GAS
POISON
GAS
OXIDIZER
CORROSIVE
55
Identify Product
Blue
Red
Yellow
PERSONAL PROTECTION
RATINGS:
56
Red
Health Hazard:
4 Deadly
3 Extreme Danger
2 Hazardous
1 Slightly Hazardous
0 Normal Material
Fire Hazard:
Blue
Specific
Hazard:
Oxidizer
OX
Acid
Acid
Alkali
ALK
Corrosive
COR
Use No Water W
Radioactive
Flash Points
4 Below 73F (boiling
pt. below 100F)
3 Below 73F (boiling
pt. at/above 100F)
and/or at/above
73F - not
exceeding
100F
ACID
Yellow
Reactivity:
4 May Detonate
3 Shock and heat
may detonate
2 Violent chemical
change
1 Unstable if heated
0 Stable
White
Notify the appropriate state, regional and/or local 'onecall service' at least 48 hours before any excavation
(unless the excavation work itself is an emergency) to
notify other pipeline and utility companies.
57
5.8.3 Inspection
58
5.8.4 Permit
All excavations require an Excavation Permit. For all
excavations involving entry, a competent person is
required to conduct soil tests and determine the type of
protective system to be used to protect workers. The
competent person is a person who is capable of
identifying existing and predictable hazards, soil types
in the surroundings and working conditions that are
hazardous to employees, and is authorized to take
prompt corrective measures.
carbon monoxide
carbon dioxide
The gas testing plan includes at a minimum:
gases to be tested
frequency of the testing
acceptable limits
59
60
61
62
5.10.2 Pre-Entry
The atmosphere in the confined space shall be tested
for oxygen deficiency, flammability, and toxicity before
entry and continuously monitored (uninterrupted) as
feasible throughout the confined space operation.
63
64
65
66
67
68
5.12.2 Lighting
69
70
FLAMMABLE
71
72
73
5.12.10 Maintenance
74
75
76
77
5.14 Welding
5.14.1 General Precautions
78
79
Plugs
Check plugs for tightness, and monitor the open end of
the line for gas vapors (with a combustible gas
indicator) just before welding. The area should be
flashed with a torch prior to welding.
80
Dry Ice
Follow the precautions below if dry ice (solid carbon
dioxide) is used to seal off small amounts of petroleum
fluids and dilute flammable vapors in the pipeline.
Vents
If necessary, mechanically install a vent in the pipe to
carry off liquids or vapors that may accumulate behind
the plug. Locate the vent a safe distance from the
welding and make it long enough to carry vapors and
liquids to a safe spot (generally 50 to 200 feet away).
81
Bell Holes
Construct bell holes with ample dimensions to permit
easy access and escape and to allow the welder freedom
of movement. Consult trenching access and shoring
procedures and confined space procedures.
82
Handling
When it is necessary to move compressed gas cylinders,
a cart or other mechanical device especially designed
for that purpose shall be used. Cylinders may also be
rolled on the bottom edge, but never dragged.
Use
Never use cylinders that have been defaced or had
suppliers identification information (labels, tags,
83
84
Examination
Compressed gas cylinders shall bear all markings and
be hydrostatically tested as required by U.S.
Department of Transportation (DOT) regulations.
Storage
Store cylinders in shaded, well-ventilated areas away
from flammable substances (oil, gasoline, waste, etc.).
Post No Smoking and Caution - Flammable Gas
signs on all cylinders. Secure them with chains or rope,
in an upright position, with valves closed and caps in
place. Separate empty cylinders from full cylinders and
label them when empty.
85
86
87
88
89
6.0
Pipeline Operations
90
91
92
93
94
95
96
6.2.3 Gauging
97
98
6.3.2 Equipment
6.3.2.1 Light Inside Tanks
99
100
101
7.0
Transportation Safety
102
103
7.1.3.2 Backing
7.1.3.3 Turning
When driving trucks with trailers or other long equipment, make sure you allow enough space to make the
turn. Use the street you're turning onto as extra space,
swinging wide, if necessary, to complete the turn.
7.1.3.4 Following
104
105
106
In addition, explosives,
pesticides, flammable and
combustible liquids, and
other hazardous materials
shall not be carried in the
passenger compartment of
trunk of any company
vehicle. Such materials shall
not be stored in vehicle
passenger compartments or
automobile trunks. Carry
properly completed shipping
papers where required.
3.
Dead
Battery
1.
Good
Battery
2.
7.1.4 Breakdowns
107
7.1.5 Trucks
108
109
7.1.7 Accidents
7.2 Water
7.2.1 Marine Travel (Boat Transportation)
110
111
112
113
times per year, and a record of these inspections noting the installation and/or inspection date shall be maintained at the facility. The lower
section shall be replaced at least every two years.
The rope shall be replaced sooner if it becomes
excessively slick from oil, mud or chemicals; if a
structure has been painted; or if the rope is
otherwise damaged.
Always follow a skipper's instructions when using
a swing rope to transfer between a boat and
platform. Wear a snugly fitted and securely
fastened PFD.
When using a swing rope from boat to platform,
have both hands and arms free. Catch the knotted
rope high enough to clear the catwalk on the
structure when the boat is on top of a swell, and
swing to the platform by pushing off from the
boat with your feet. Once you've landed on the
platform, release the rope and be ready to help the
next person using it. Transfer your luggage or
other materials via a material basket and crane, or
by handing them from the boat to personnel on
the platform.
When using a swing rope from platform to boat,
swing from the catwalk as the boat is beginning to
rise from the bottom of the wave or swell. Time it
so both your feet are on the boat's deck as it is
reaching the top of the swell. Never release the
swing rope until you are safely on the deck. If you
miss the boat, continue to hold the rope; you will
automatically return to the safety of the catwalk,
where you can try again.
Always keep your feet and legs clear of the
platform landing face where the boat bumps
against the platform.
114
7.3 Aircraft
7.3.1 General
115
116
117
118
The emergency exits are jettisoned differently in the S76 from other helicopters. Passengers shall pay
particular attention to the pilot during the flight
briefing.
7.3.2.5 In Flight
119
120
Hard hats shall be secured with chin straps or handcarried in the vicinity of helicopters.
121
8.0
Ergonomics
122
8.4.1 Lifting
Keep your back muscles in shape
through proper exercise. You can avoid
most back injuries simply by taking care
of yourself. Consult your physician for
advice.
123
8.5 Exercises
124
125
9.0
Office Safety
126
9.2 Floors
Floor finishes should have anti-slip qualities. Eliminate
tripping hazards by keeping work areas free of clutter.
Repair or replace loose carpet, defective tiles or boards,
plastic floor mats and warped and worn floor mats
under chairs.
127
128
129
130
131
132
133
134
Kneel beside the victim and place the heel of your hand
on the victims sternum (located about two inches
above the bottom of the chest plate).
Safe Practices Handbook 2006
135
11.2.3 Bleeding
11.2.3.1 Arterial
Symptoms:
Bright red blood spurting from a wound
Treatment:
Elevate the wound. Apply pressure directly over the
wound with as clean a dressing as possible. Maintain
pressure until professional assistance is available. Do
not remove the dressing even if it becomes saturated;
instead, cover it with additional clean dressings. In
most cases, bleeding can be controlled by this method.
If bleeding continues or is very severe, apply hand
pressure to the pressure point located between the
wound and the heart. There are four main pressure
points to use: one on the inner side of each upper arm
(the brachial artery) and one of the inner side of each
thigh (the femoral artery). Also treat for shock (see
below).
A tourniquet should be used only as a last resort. Never
use a tourniquet if bleeding can be controlled in any
other manner, as it may lead to necessary amputation.
If you must use a tourniquet, use a wide band of
material, not a narrow cord. On the victim's forehead,
mark a 'TK' and the time the tourniquet was applied.
136
Symptoms:
Dark red blood flowing steadily from a wound.
Treatment:
Elevate the wound. Apply pressure directly over the
wound with as clean a dressing as possible. Loosen tight
clothing. Treat for shock.
11.2.4 Burns
Symptoms:
Reddening of the skin, and blistering or charring of
tissue, bone exposure, pain.
11.2.4.1 Thermal
Treatment:
For victims with first or second-degree burns, immerse
the burned area in cold water as soon as possible after
the injury. The temperature of the water should be
comfortably cold for the victim, usually under 70
degrees Fahrenheit. (Heat from the burn will raise the
water temperature. Add ice to the water as needed to
keep it cool.) Do not insist on placing a burn under
cold running water; the pain caused by water pressure
may make matters worse and even induce shock.
Next, cover any blisters with a sterile wrap. If burned
surfaces are raw, cover with a loose, light, dry dressing.
If an extremity is burned, elevate the limb to reduce
swelling.
For victims with severe second or third-degree burns,
or burns over a large portion of their body, cover the
victim with a clean dry sheet or blanket and transport
to a medical facility immediately. If ice is available,
place ice bags over the sheet or sterile dressing. Treat
for shock.
137
11.2.4.2 Chemical
Treatment:
If burned by a chemical, flush the affected area
immediately and continuously with large amounts of
water for at least 15 minutes. Once the chemical is
completely washed away, treat the affected area as you
would a thermal burn.
Chemical burns to the eye should be flushed for at least
15 minutes with a gentle stream of water from a faucet
or drinking fountain. Next, cover both eyes with a
sterile compress and seek medical attention
immediately.
11.2.4.3 Electrical
Treatment:
Before assisting any victim of an electrical emergency,
first de-energize the electricity source. If the accident
occurs inside, disconnect the power at a fuse box or
circuit breaker. If the accident occurs outside, contact
the power company to de-energize the circuit. Until the
power is safely off, never touch the victim or any wire.
When power is turned off and it is safe for you to touch
the victim, check for responsiveness. If the victim is
unconscious, check for breathing and pulse. Administer
mouth-to-mouth resuscitation and/or CPR as needed.
If the victim is breathing and has a heartbeat, check for
burns. They often are found at the point of contact
with electrical current and where that current exited
the body (such as feet). Cover any burns with loose,
dry, sterile dressing and bandage in place. Treat for
shock.
138
The skin is hot and dry. The pulse is strong and rapid.
Breathing is heavy, even sounding like snoring. Victim
may be unconscious and have a high body temperature.
Move the victim to a cool place and lay the victim on
his/her back. Remove the victim's clothing and place
him/her in a cool bath or wrap in a wet sheet. Be
careful not to induce shivering. Be prepared to reverse
treatment, as heat prostration victims can lapse into
shock.
11.2.5.2 Heat Exhaustion
139
11.2.5.4 Hypothermia
11.2.6 Shock
Shock is the body's normal reaction to loss of blood or
any serious injury. Shock can be fatal. It should be
suspected and treated even if all the symptoms are not
obvious.
Symptoms:
Face is pale, dull and anxious; expression is vacant.
Pupils are dilated; eyes are drooped. Cold perspiration
is present on forehead and palms of hands. Skin is cold
and clammy. Pulse is weak and shallow. The victim may
sigh, yawn or gasp, and may experience chills, nausea
and/or vomiting.
Treatment:
Try to make the victim comfortable. Place the victim on
his/her back with feet elevated. If victim is short of
breath, elevate head and shoulders instead of feet. Try
to maintain a normal body temperature. In cold
weather, cover with a blanket or coat; in warm weather,
provide shade. If victim is conscious and assistance is
more than one to two hours away, give fluids in small
amounts by mouth. Watch for vomiting.
140
11.2.7 Fractures
Symptoms:
Swelling, protruding bones, pain, tenderness, and/or a
loss of motion in joints adjacent to the injury. If a
fracture is suspected, treat it as one.
Treatment:
First treat any arterial bleeding. Immobilize the limb
and apply splints. A straight stick, rolled magazine or
newspaper, etc., can serve as a splint if it's long enough.
Use a strip of clothing, a tie, a belt, etc., to tie the splint
in place.
Do not affix the tie within six inches of the suspected
break.
To reduce swelling, elevate an injured limb after
splinting, unless it causes pain to the victim. Place ice
packs or cool cloths over the injury. (Do not put ice
directly on the skin surface.)
If you suspect a neck or back injury, do not move the
victim except to remove him/her from danger. If
movement is necessary, exercise extreme care! Slip a
straight board under the victim and keep him/her in
the same position as when the injury occurred.
11.2.9 Choking
Symptoms:
Respiratory distress or loss of consciousness while
eating. If the victim is coughing, leave him/her alone
temporarily. If the victim cannot cough or speak, has a
difficult time breathing, uses distress signals or loses
consciousness, render treatment.
Safe Practices Handbook 2006
141
Treatment:
Position yourself behind the standing or sitting victim.
Place the thumb side of your fist just below the victim's
rib cage, slightly above the navel. Clutch the fist with
your other hand and press into the victim's abdomen
with a quick, upward thrust. Repeat as many times as
necessary until the object is ejected.
If you are bitten by a snake, stay calm. Notify coworkers to help you seek immediate medical attention.
If you are working alone, contact a team leader or
dispatcher. Notifying them of the bite, your location,
and your vehicle description. Seek medical attention
from the nearest medical facility.
142
143
FUEL
FIRE
TRIANGLE
OXYGEN
Oxygen is present all around us in the atmosphere, and may be present in some chemical substances(peroxides, for instance). Oxygen may be controlled by inerting tanks, pipelines, and vessels (or
by filling them with water) before hot work is preformed, and by using carbon dioxide fire extinguishers to displace oxygen away from a fire. Fire water forms steam, which also displaces oxygen.
144
ORDINARY
A
COMBUSTIBLES
FLAMMABLE
B
LIQUIDS
Class C:
Fires occur in electrical equipment
where nonconducting extinguishing
agents must be used. Dry chemicals,
carbon dioxide, and halons are
suitable. However, carbon dioxide
extinguishers are not recommended
for use outdoors because of dilution
by the wind. Foam and water conduct
electricity and shall not be used to
combat an electrical fire.
Class D:
Fires occur in metals only, involving
combustible metals: magnesium,
sodium (spills and in depth),
potassium, sodium-potassium alloys,
uranium and powdered aluminum.
ELECTRICAL
C
EQUIPMENT
COMBUSTIBLE
D
METALS
Class K:
Fires involving cooking oil and grease. These fire
extinguishers are usually located at the kitchen.
145
Cap
CO2 cartridge
Carrying handle
Siphon tube
Dry chemical
agent
(cutaway view)
146
Discharge tube
Nitrogen cylinder
Operating valve
Dry chemical
Nozzle
Hose
Gas tube
cutaway view)
147
148
149
13.1.1 Chemical
Gases - General
Some gases encountered in company work sites may be
harmful when inhaled. The following pages list general
characteristics and effects of some of the more
common ones. Before handling any of these substances,
however, make sure you consult the appropriate MSDS
for more information.
Hydrogen Sulfide (H2S)
Hydrogen sulfide (H2S) is a colorless, flammable and
highly toxic gas. In low concentrations, it smells like
rotten eggs. Do not rely on this odor, however, because
your sense of smell is deadened after breathing the gas.
H2S may be encountered in vessels, tanks, lines,
compressors, pumps, flares and sewers. It is produced
in toxic concentrations along with crude oil, water, and
gas in certain producing fields.
Activities in suspected areas that may lead to exposure
include, but are not limited to, gauging tanks, repairing
leaks, working in confined spaces, or cleaning and
repairing tanks and vessels. H2S is flammable and
produces toxic sulfur dioxide when burned.
Exposure may cause unconsciousness and death.
Remove workers exposed to H2S from the
contaminated area immediately, but first protect
yourself with an appropriate supplied-air breathing
device. Have a third person stand by. If the exposed
victim is not breathing, begin artificial respiration and
call for help immediately.
Where H2S is encountered or suspected initially in a
field, measurements shall be made to determine
concentrations and potential exposure levels. Various
types of monitoring equipment are available to
determine the presence of H2S. These include hand
pumps with detector tubes, direct reading portable
monitors, fixed monitor/alarm systems, and personal
monitor/alarm systems. In addition, your local Safety
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Potential Effect
10 to 20
20 to 100
100 to 300
300 to 600
600 to 1000
Note! Effects described at a specific concentration usually occur with increasing severity at higher concentrations.
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Prolonged contact with benzene and benzenecontaining compounds causes defatting of the skin.
Acute exposures by inhalation cause narcotic effects,
including headache, giddiness, vertigo, and confusion.
Chronic exposure has been shown to cause leukemia in
animals and is a suspected human carcinogen.
Employees should follow safe work practices and limit
skin contact with hydrocarbon materials by using
appropriate personal protective equipment (PPE).
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13.1.2 Physical
Some physical agents, such as noise and heat, may be
detected by the senses; others, such as radiation, cannot
be detected.
Excessive heat can be dangerous. If you must work in
such an environment, dress appropriately and drink
plenty of fluids.
13.1.3 Dusts
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BIOHAZARD
Employees who have occupational
exposure to bloodborne pathogens
shall be offered Hepatitis B
vaccinations. Please contact your Safety
Specialist if you think you may have
had an occupational exposure to
bloodborne pathogens.
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14.0 Environment
Personnel shall:
Exercise all necessary care to protect and preserve the
environment, including flora, fauna and other natural
resources or assets at any location where work is
performed.
14.1Waste Management
14.1.1 Hazardous
In general terms, hazardous wastes are materials that
exhibit qualities that are potentially harmful to humans
and/or the environment, and that are the remainder or
by-products of production operations. They include
materials and mixtures of materials that are toxic,
corrosive, flammable, explosive, and carcinogenic.
Some materials require special training to handle,
package and ship. Oily rags and other contaminated
materials, which may not specifically be classified as
hazardous waste may require special handling. Specific
regulations and procedures also must be followed when
handling and disposing of wastes. Failure to do so can
result in criminal penalties.
For more information on the handling, recycling or
disposals of hazardous materials or wastes contact your
team leader or your waste specialist.
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14.2 Regulations
14.2.1 Clean Air Act
This act regulates:
emissions of pollutants into the atmosphere,
including hydrocarbon vapors
emissions by treatment technology, unless air
quality requires stricter limits
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right-to-know issues
chemical release reporting
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Appendix
A. Glossary
Loss Prevention System
Loss Prevention is a system to prevent or reduce losses using
behavior-based tools and proven management techniques.
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Pre-Startup Review
Equipment shall be constructed, installed, and operated in
accordance with company procedures and applicable local,
state and federal codes and regulations. Ensure new and
existing facilities are safe and ready for operations prior to
startup after design changes, facility construction, or
recommissioning of a facility are completed.
Disciplinary action, including discharge, will be taken for
disregard or violation of safety instructions/safe practices.
ASAP
As soon as possible
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B. References
Chevrons Policy 530 HES
http://governance.chevrontexaco.com/policies/hes/530_hes.htm
Operational Excellence (OE) Management System
http://cpln-www1.ct/corphes/oehome.nsf
Contractor Safety Management (CSM)
http://cpl.chevron.com/cms/index.htm
CPL Tenets Principles
http://cpl.chevron.com/operationalexcellence/index.htm
CPL HES Procedures
http://www-CPL.chevrontexaco.net/manuals/cplhesgp/index.htm
Occupational Safety and Health Administration
http://www.osha.gov/
National Institute for Occupational Safety and Health
http://www.cdc.gov/niosh/
American Conference of Governmental Industrial Hygienists
http://www.acgih.org/
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DATE:
FACILITY:
QUESTION
YES NO
COMMENTS
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D. Excavations Checklist
QUESTION
11 Has the Permit been posted?
12 Has the competent person daily
excavation inspection form been
completed?
13 Approved signatures on the
Permit and inspection form?
14 Competent person on site?
15 Attendant (standby) person on
site?
16 Are Permit restrictions being
followed?
17 Are authorized entrants listed
on Permit?
18 Are protective systems
adequate?
19 Excavation in excess of 20 feet
in depth (If so, shall be
designed by a registered
professional designer)?
20 Has the regional one call been
properly notified prior to
excavation activity? Ticket
number?
21 Are there additional hazards
identified, that are not posted
on the Permit?
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DATE:
FACILITY:
YES NO
COMMENTS
DATE:
FACILITY:
QUESTION
YES NO
COMMENTS
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F. LOTO Checklist
QUESTION
32 Approved equipment specific
procedure available?
33 Has a deviation been requested
if applicable?
34 All affected employees
notified?
35 Authorized employee conducting
lockout/tagout process?
36 Equipment prepared for
shutdown?
37 Equipment properly shutdown?
38 Was equipment isolated (operate,
can not start)?
39 Lockout/tagout devices
applied?
40 Sketch of equipment or system
being isolated available?
41 Are there additional energy
sources hazards identified
that are not noted on the
procedure?
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DATE:
FACILITY:
YES NO
COMMENTS
DATE:
FACILITY:
QUESTION
YES NO
COMMENTS
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