TRNG H S PHM K THUT HCM

KHOA O TO CHT LNG CAO

BO CO

CC CH THIT K SN PH
TRONG CNG NGH P PHU

CC CH THIT K SN PHM
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SVTH : L VN TI
MSSV:11144168

TRONG CNG NGH P PHUN

CC CH THIT K SN PHM TRONG CNG NGH P PHUN

Trong qu trnh phn tch sn phm, nn p sut in y cao hay sut hin
cc khuyt tt nh : sn phm khng in y, bavia, xut hin ng hn
Th khng nn thay hnh hc sn phm m u tin thay i cc thng s gia
cng hay chn li vt liu nha.
Nu thay i cc thng s gia cng vn khng c ci thin c vn
trn th nn thay i hnh hc ca chi tit.Thay i s nh hng n nhiu
chi tit lp, tnh thm m, bn ca chi tit

GM C 8 VN CH N :
1.GC THOT KHUN
i vi sn phm c gn, vu li, rnh su hay c b mt vt ta nn thit
k gc vt theo hng m ca khun sn phm c th thot khi khun 1
cch d dng.

Chi tit khng gc vt

Sai

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Chi tit c gc vt

ng

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CC CH THIT K SN PHM TRONG CNG NGH P PHUN

Sai

ng

Sai

ng

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th gip thit k gc vt cho ph hp.

Gi tr gc vt ph thuc vo c tnh co rt ca nha v chiu cao vt
(thng t 0.25-30) .
Khi khng thit k gc thot khun hay thit k khng ng th ma st gia
b mt sn phm v mt khun s rt ln. khi sn phm s b kt li trong
khun, hay nu y c ra ngoi th sn phm cng b li bi lc cht y
qu ln lm thn b mt.

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2.B DY
a.Hiu qu thit k:

Rt ngn thi gian chu k p phun v ch to khun

Gim gi thnh sn phm v khun
Tit kim vt liu m vn hiu qu
Trnh cong vnh, l kh, vt lm, ng hn

y l cc khuyt tt thng gp khi thit k b dy sn phm khng ph hp

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Nu phn vt liu bn trong li sn phm ngui chm hn vt liu bn trn

b mt, s to ra s co rt khng ng u sn phm. S co rt ny s gy ra
cng vnh sn phm

Sn phm b cng vnh

Khc phc s cong vnh cn thit k b dy ng nht, sau y l phng

php gip thit k sn phm ng nht: to vng chuyn tip gia hai vng
c b dy khc nhau

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b.Mt s iu cn ch :
Ty thuc vo tng loi sn phm m b dy s khc nhau. Tuy nhin trong
mt s trng hp cn cch in, chu nhit, chng mi mn th c th
dy hn.
B mt ca sn phm lm cng mng khi c th v cng ng u cng tt
gip vic in y lng khun v s co rt ca nha lng s tt nht, ng
sut trong cng gim ng k.
Khi nhn thy sn phm khng b dy th ta c th:
o Tng b dy
o Dng vt liu khc bn hn
o To cc gn tang cng hoc cc gc bo tang bn
Vic m bo sn phm c b dy ng u l rt quan trng v thi gian
ng cng ca sn phm l khc nhau ti nhng ni c b dy khc nhau.
Khi khng m bo c u ny th cc khuyt tt rt d xy ra. Tuy nhin
ta c th gim bt hng hc bng vic thit k cc on chuyn tip.

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Cc cch thit k b dy ng nht

3.GC BO
a.Hiu qu thit k:
Sn phm c lm ngui ng u
Gim kh nng sn phm b cong vnh
Gim s cn dng
Gim s tp trung ng sut
Nha lng d in y lng khun

b.Gii php thit k gc bo:

Bn knh bo nm trong phm vi t 25% n 60% b dy sn phm, nhng
tt nht l 50%.
Bn knh ngoi nn bng bn knh trong cng thm b dy sn phm: R=r+T

Mt khi u ny khng c tha mn th sn phm d b cong vnh bi s

ngui khng u, s co rt khng u. thm vo th ng sut tp trung
cng tng ln.
gi cho b dy sn phm ng nht th phi thit k bn knh cong c 2
gc.
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Qu mng

Qu dy

Cc khuyt tt thng gp phi:

Hnh (a) l vt nt.

Hnh(b) l vt kha hnh.
Hnh (c) l np gp b mt.

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4.GN
a.Hiu qu thit k:
Gip tng bn v tng kh nng chng un ca sn phm.
b.cc loi sn phm cn gn tng bn:
c.Thit k gn:
Thit k sao cho b dy sn phm cng mng cng tt. ( cng vng tng khi
khong cch gn gim li)
B dy, gc cn, cao lin quan n nhau, nu b dy gn qu ln dn n vch
lm v gc cn qu ln s kh khn in y khun
nghing mi bn khong 10, b dy y gn max l 0.8 dy sn phm ni
t gn (0.5-0.8)
Gn tng bn phi nm thng hng vi hng m khun

d.Mt s yu cu cn ch :
B dy ca gn khng vt qu b dy t gn nhng ch vt liu t co
rt v khng nh hng n tnh thm m th c th dy hn 1 cht.
B dy gn cn tc ng n s u tin dng chy trong qu trnh p phun
(nguyn nhn a n cc khuyt tt ng hn v r kh).
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Cc thng s hnh hc ca gn
Trong :
o
o
o
o
o

B dy gn: t
Chiu cao gn: H
Bn knh gc bo: r
Gc nghing:
Khong cch gia cc gn: S

Cc gn nn thit k song song, khong cc gia cc gn nn bng t nht 2

ln b dy. Gip gim bt cc rnh lm ngui v h thng thot kh trong
khun.
Cc gn nn t dc theo 1 hng t cng vng tt (nn t dc).

Cc kiu t gn
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Ngoi vic thit k gn tng bn, ta c th thay th gn bng cc np gp

tng cng vng v tnh thm m.

Cc kiu np gp
Khi thit k gn cho nhau th ch chuyn tip nn l 1 im m bo
cng v kh nng chng li ng sut cho sn phm.
Gn tng cng: dng tng cng cho cc gc, mt bn, vu li ca sn
phm.

5.VU LI
Cc vu li thng dng bt vt hay cc cht bt vt li vi nhau.
B dy ca vu nn nh hn 75% b dy t vu, khi b dy vu vt qu 50% d
a n cc vt lm trn b mt v ng sut tp trung tng.

Hnh trn l cc
thng s thit k
vu li

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Bn knh ngoi chuyn tip nn bng 0.25% b dy t vu hay t nht

cng bng 0.4mm gim ng sut. Mt khi ta tng chiu su vu
nn lm bn knh chuyn tip gim bt s chuyn ng hn lon
ca vt liu trong qu trnh p phun v gi ng sut mc nh nht.
Tuy nhin, lm cho b mt i din d b khuyt tt.

Cc gc cn ngoi mt bn nn nh nht l 0.50 gc cn trong nh

nht nn l 0.250 m bo s thot khun.
bn hn th cc vu li t xa thnh sn phm nn thit k thm
cc gn tng cng. Cc vu ny nn t cch thnh t nht 3mm tit
kim vt kiu v gim thi gian chu k. Khong cch gia 2 gn nn
bng t nht 2 ln b dy thnh sn phm, v nu t qu gn s kh
ngui.

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sn phm khng b cc vt lm chn nm chng ta cn phi to 1 vng

lm ngay chn nm trnh s tp trung vt liu.

6.L TRN SN PHM

a.L khng sut
Chiu su ca l thng khng vt qu 3 ln ng knh l. i vi cc l
c ng knh nh hn 5mm th t l ny l 2. B dy ca phn vt liu di
cng nn ln hn 20% ng knh l loi tr khuyt tt cho mt i din.
Mt thit k tt l b dy ca thnh l lun ng u v khng c cc gc sc
cnh ni tp trung nhiu ng sut.

Cc thng s thit k l khng sut

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b.L sut
Khong cch gia 2 l hoc gia cc l vi mp ngoi ca sn phm nn
bng 2 ln b dy hay bng 2 ln kch thc ln nht c o theo chu vi
ca l.

Cc thng s thit k l sut

Thit k hng ca dng chy dc xung theo l trnh ng hn.
Nu ng hn mc khng th chp nhn c th ta khng nn thit k l
m s khoan l cho sn phm sau khi p phun. Bn trong thnh l nn bng
nhn tng kh nng in y.

K hiu b mt l

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7.THIT K SN PHM C REN

a.bin dng ren

Ren phi tiu chun

d.Mt s yu cu cn ch :
Bn knh nh ren v chn ren nn rt ln nht c th trnh s tp trung
ng sut.
on cui ren nn lm trn trnh tun ren, h ren.

To ng trn cui cng ca ren

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Trnh thit k on ren c bc ren nh hn hay bng 1mm trnh

tun ren v d ch to khun.
Khi thit k ren nha lp vi ren kim loi (trong ng nc) ta nn
thit k ren ngoi cho sn phm nha v ren trong cho kim loi
trnh ren kim loi lm hng ren nha.
Ren cho sn phm nha i khi khng cn theo tiu chun d ch
to khun.

8.UNDERCUT
Undercut l phn trn sn phm gay ra kh khn khi tch khun, nh l
ngang trn sn phm, hay l nhng l song song vi mt phn khun. to
c nhng l nh th ny chng ta phi t li v khi tch khun ly sn
phm ta phi rt li trc ri mi tch khun ly sn phm.
Mt s yu cu cn ch :
Trnh thit k undercut khun bt phc tp ,tit kim c chi ph ch
to.
B dy Undercut khng ln hn 0.7 ln b dy sn phm ti ni dt
Undercut
Cch cnh ca Undercut nn c bo cung v nm nghing
Phn tho Undercut khi tho ra phi nng c th ko gin v tr li
bnh thng
V d: Ban u khng th tho sn phm ra khi khun

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Sn phm sao khi thit k li c th tho sn phm ra khi khun

V d: Bin i l thnh ba ng bao i din nhau

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