trng H S PHM K THUT HCM

KHOA O TO CHT LNG CAO

THIT K V CH TO KHUN PHUN P NHA

TNH S LNG KHUN

GVHD:Ths. TRN MINH TH UYN

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MC L
TNH S LNG KHUN........................................................................................3

TNH S LNG KHUN

1. TNH S LNG KHUN THEO S LNG L SN PHM..................4

2. TNH S LNG KHUN TNH THEO NNG SUT PHUN CA MY 5
3. TNH S LNG KHUN THEO NNG SUT DO CA MY..............7
4. S LNG KHUN TNH THEO LC KP KHUN CA MY..............8
5. TNH S LNG KHUN THEO KCH THC TM G T TRN
MY P...............................................................................................................10
TI LIU THAM KHO.......................................................................................10
V D BI TONY
Vi D 1:.....................................................................................................................5
Vi D 2:.....................................................................................................................7
Vi D 3: ... 8
Vi D 4:.....................................................................................................................9

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TNH S LNG KHUN

TNH S LNG KHUN

Thng thng, tnh s lng khun cn thit trn khun theo nhng cch
sau:
1.
2.
3.
4.
5.

Tnh theo l sn phm

Tnh theo nng xut phun ca my
Tnh theo nng xut lm do ca my
Tnh theo lc kp khun ca my
Tnh theo kch thc bn kp ca my p

Cc v d minh ha s da trn thng s my p W-120B:

Cc thng s ca my p (THE TECHINCAL DATA OF W-120B PLASTIC
INJECTION MOLDING MACHINE) c trnh by di bn sau:
General Information
1
Machine weight
2
Dimension (L x W x H)
3
The Water Flow Speed
4
Hydraulic Oil
5
Lubricant
Injection Mold
1
Mold Opening Stroke
2
Space Between Tie Bars
3
Platen Dimension
4
Mold Height (Min ~ Max)
5
Suitable Mold Size
Machine
Injection Unit
1
Screw Diameter
2
Injection Pressure
3
Theoretical Shot Volume
4
Shot Weight (PS)
5
Injection Rate
6
Plasticizing Capacity (PS)
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4.5 (ton)
4.8 x 1.3 x 1.65 (m)
20 (l/min)
American ESSO 68 (350L)
ESSO 3 Mobil No. 3 (2L)
380 (mm)
395 x 395 (mm)
595 x 595 (mm)
180 ~ 440 (mm)
295 x 350 (mm)

45 (mm)
1393 (kg/cm2)
318 (cm3)
267 (gram)
131 (cm3/sec)
74 (kg/hour)
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TNH S LNG KHUN

Theoretical Srew
Revolution
Injection Stroke
Clamping Unit
Clamping Force
Mold Opening Stroke
Max Opening Daylight
Ejector Stroke
Ejector Force
Pump Driving Motor
Heating Capacity
Thermo Controller

8
1
2
3
4
5
6
7
8

0 ~ 200 (rpm)
200 (mm)
120 (ton)
380 (mm)
820 (mm)
100 (mm)
4.6 (ton)
20 (HP/KW)
4.6 (KW)
(0 ~ 399) x 4 (set)

1. TNH S LNG KHUN THEO S LNG

L SN PHM
Cng thc tnh:
n=

L K t c
tm

K=

1
1k

Trong :

n : S lng khun ti thiu trn khun

L : S sn phm trong mt l sn phm
K : H s o ph phm (%)
k : T l ph phm (ty tng cng ty)(%)

tc

: Thi gian chu k p phun ca mt sn phm (s)

tm

: Thi gian yu cu phi hon thnh mt l sn phm(ngy)

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TNH S LNG KHUN

Vi D 1: Mt cng ty A sn xut gh nha . Bit s sn phm trong 1 l l

850 ci, t l ph phm k=0.03 Thi gian chu k p phun ca mt sn phm
4s. Yu cu ca cng ty 1 ngy phi hon thnh 1 l sn phm. Tnh s lng
khun ti a trn khun?

Gii:
1
Vi k = 0.01 K= 10.03 =1.03

Ta c:
t c = 4(s); L=850(ci);

t m =1(ngy)=3600s

Suy ra:
n=

L K t c 850 1.03 4
=
1.43
tm
3600

Vy s lng khun ti thiu trn khun l: 2

Ch : Phng php ny c hiu l phng php tnh ton s b, c
lng thi gian giao hng ca sn phm. Cha chu chi phi ca thng s my
mc(my p v cc iu kin sn xut.)

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TNH S LNG KHUN

2. TNH S LNG KHUN TNH THEO NNG

SUT PHUN CA MY
Cng thc tnh:
n=0.8

S
W

Trong :

n : S lng khun ti a trn khun

S: Nng sut phun ca my (g/1 ln phun)
W: trng lng ca sn phm (g)

Bng cng thc tnh trng lng ca chi tit

Ch : Chi tit c hnh dng phc tp th chng ta chia nh chng thnh
cc khi n gin tnh, sau cng li thnh mt khi.
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TNH S LNG KHUN

Vi D 2: Cng ty A sn xut sn phm B trn my p W-120B PLASTIC

INJECTION MOLDING MACHINE . Vi nng sut phun ca my(Shot Weight
(PS)) l 267 gam. Chi tit B c dng tm vi kch thc Rng 100mm di 150mm
3
dy 5mm, vt liu PVC cng c khi lng ring 1.45-1.50(g/ cm ) (theo
http://vi.wikipedia.org/wiki/Polyvinyl_clorua). Tnh s lng khun ti a trn
khun ?

Gii:
Vi:
W=200(g)
Suy ra:

n=0.8

S
267
=0.8
1.068
W
200

Vy s lng khun ti a trn khun l: 1

3. TNH S LNG KHUN THEO NNG SUT

DO CA MY
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TNH S LNG KHUN

Cng thc tnh:

n=

P
X W

Trong :

n : S lng khun ti a trn khun

P : Nng xut lm do ca my(g/pht)
X: Tn s phun (c lng) trong mi pht (l/pht)
W : Trng lng ca sn phm(g)

Vi D 3: Cng ty A sn xut sn phm B trn my p W-120B. Vi nng

sut lm do ca my(Plasticizing Capacity (PS)) l 74 (kg/h).Gh nha c
trng lng l 200g. Bit tn s phun 5(l/pht). Tnh s lng khun ti a
trn khun ?

Gii:
Vi:

W=200

Suy ra:
1000
P
60
n=
=
1.23 n=1
X W 5 200
74

Vy s lng khun ti a trn khun l: 1

4. S LNG KHUN TNH THEO LC KP

KHUN CA MY
Cng thc tnh:

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TNH S LNG KHUN

n=

SP
Fp

Trong :
n : S lng khun ti a trn khun

Fp

: Lc kp khun ti a ca my (N)

S : Din tch b mt trung bnh ca sn phm theo hng ng khun(mm)

P: p sut trong khun (Mpa)

V D 4 : Cng ty A sn xut gh nha trn my p W-120B . Vi p sut khun

100MPa .Gh nha c din tch b mt l 200x50mm. Lc kp khun ti a ca
my(Clamping Force) 120 (ton). Tnh s lng khun ti a trn khun ?

Gii:
Vi:

120ton =1200000N (vi gia tc g=10m/s)

Nn:
P=100 MPa V S = 200*80=16000(mm2)
Suy ra:
n=

S P 16000 100
=
1.3 n=1
Fp
1200000

Vy s lng khun ti a trn khun l: 1

Nhn xt: c th d dng nhn ra mi phng php 2,3,4 iu tnh ton d
trn mt s cc thng s my p(nng xut my phun,nng xut l do ca my,
p sut khun, lc kp ti a ca my, tn s phun) . V s ging nhau gia

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TNH S LNG KHUN

phng php 2 v 3 iu da vo trng lng ca chi tit tnh ton s lng

lng khun.

SO SNH 4 PHNG PHP TM RA S LNG

KHUN P NG C NHU CU SN XUT
SN PHM GH NHA

Vi n l s lng khun tha mn cc phng php trn v n, n,

n, n ln lt l s lng khun tha mn tng phng php.
Ta nh gi v so snh :
n n=1
n

n=1

n=1

n=1

Vi n=1 th chng ta c th sn xut

gh nha trn my p W-120B

5. TNH S LNG KHUN THEO KCH THC

TM G T TRN MY P

Sau khi tnh c s lng khun tha mn cc iu kin trn.

Xt kch thc s b c th g ln my p khng
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TNH S LNG KHUN

Nu khng sp xp li cch b tr lng khun , gim s lng khun hoc

thay i my p khc

TI LIU THAM KHO

THIT K V CH TO KHUN PHUN P NHA( T.S
PHM SN MINH THS TRN MINH TH UYN)

SVTH: L VN TI

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