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800 Cranes, Rigging, and Lifting: 810 Organizing A Lift 800-3
800 Cranes, Rigging, and Lifting: 810 Organizing A Lift 800-3
Abstract
This section will facilitate the practical design of rigging by Civil Engineers of all
experience levels and assist other Company personnel involved in the development,
planning, and execution of lifts. The section defines commonly used rigging terms;
describes rigging components and equipment; establishes rigging procedure and
safety guidelines; outlines methods for finding loads in slings and designing
padeyes; makes recommendations for test lifts and rigging component inspection.
The type of equipment that usually requires lifting in a refinery, chemical plant, or
producing location includes vertical columns, vertical and horizontal vessels,
pumps, heat exchangers, compressors, electrical equipment, air coolers, small shopwelded tanks, and other miscellaneous items. For requirements for lifting services,
see the Model Specification CIV-MS-4782, Lifting Services, included in
Section 2000 of this manual. This engineering guideline and accompanying Model
Specification do not include requirements for offshore lifting.
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Contents
Page
810
Organizing a Lift
800-3
811
812
Data Required
813
Rigging Responsibilities
814
Lift Classification
820
821
Transportation Method
822
Lifting Method
830
Safety Considerations
831
832
833
834
835
800-1
800-4
800-11
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840
841
Inspection
842
Testing
850
851
Rigging Diagrams
852
Loads
853
Factors of Safety
854
Sling Forces
855
856
860
861
862
863
Wire Rope
864
Slings
865
870
Glossary
800-39
880
Model Specification
800-42
890
References
800-43
800-2
800-14
800-16
800-31
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Type of hitch
Requirements for shipping skids or other handling devices and their availability
800-3
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Medium Lifts
Heavy Lifts
Critical Lifts
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That the size and weight of the piece is within the dimensional and design capabilities of the truck
800-4
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Mobile Crane
To choose a mobile crane for a lift, the following should be done:
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Prepare a layout study to determine the crane position that provides the most
favorable operating radius, boom length, boom clearance when stationary and
when swinging, and the required boom height.
800-5
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Fig. 800-2
Examine the erection site to ensure that outriggers and mats can be accommodated.
Select a crane from the manufacturers chart which has the capability to handle
the load. Figure 800-3, a manufacturers safe load chart for a hydraulic crane,
relates a cranes safe working load capability to the work radius and boom
length. The following example demonstrates the process for verifying the capability of a crane for a lift. Note that this chart is only for one type of crane.
Crane charts are different for each type of crane.
Example:
Verify that the contractor-proposed hydraulic crane Pettibone Model 100-SC
(Figure 800-3) has the capability to lift and rotate 360 the piece of equipment
described below.
Data.
1.
Equipment
Size: 6 ft W x 14 ft L x 5 ft H
Weight: We = 23,500 lb
Center of Gravity: at centerlines.
Location (elevation) height: He = 50 ft above ground.
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800-6
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Fig. 800-3
Working Ranges and Safe Load Charts for Pettibone Multikrane Model 100-SC with 36-ft. to 84-ft. Boom
(Courtesy Pettibone Corporation) (1 of 2)
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800-7
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Fig. 800-3
April 1989
Working Ranges and Safe Load Charts for Pettibone Multikrane Model 100-SC with 36-ft. to 84-ft. Boom
(Courtesy Pettibone Corporation) (2 of 2)
800-8
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2.
Slings
Weight, WS = 100 lb
Crane hook height above ground at start of lift, hst = 18 ft.
Single point pick.
3.
Crane
Hook block weight, Wb = 1000 lb.
Vertical length of block & lines, l b = 5 ft-6 in.
Distance centerline turntable to centerline boom pivot pin, lp = 4 ft-7 in.
Height of center of rotation of crane boom above ground, hcr = 9 ft-3 in.
Work radius, R= 35 ft
4.
= 200 lb
Total weight Wt = We + Ws + Wb + Wl
= 23,500 + 100 + 1000 + 200
= 24,800 lb
Height of boom tip above center of rotation at end of lift,
h
= He + lb - hcr+ hst
= 50 + 5.5 - 9.25 + 18
= 64.25 ft
Boom length, L
= h + hcr
= 64.25 + 9.25
= 73.5 ft
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800-9
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Crane Capacity.
Use load chart with 36 ft - 84 ft boom
1.
2.
Conclusion: Proposed crane is marginal for the intended lift. A slight error in boom
angle, lift radius or load calculation would put this lift in jeopardy. Suggest look at
bigger crane or reducing lift radius for this crane.
Gin Poles
The primary gin pole features to consider when electing to use them as the lifting
method are lift capacity and height of poles. Of equal importance are pole foundations and guy lines. For a more detailed discussion of gin poles see Section 861.
Derricks
Select a derrick for a lift when large load capacity at long radius is needed. If some
mobility is required, be sure that there is space for a traveling gantry before
choosing a derrick as part of a lift.
Bridge Cranes
Bridge cranes should be considered when (a) the weight of the lift is within the
crane capacity and (b) the lift will take place entirely within the cranes area of
coverage. In addition, ensure that vertical and horizontal clearances are sufficient.
Hoists
Hoists are part of most lifting equipment. The most important factors to consider
are:
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The hoist must have adequate capacity to spool the total length of rope
required for the lift.
When the angle at which the rope leaves or enters the drum produces a vertical
or horizontal force on the hoist, anchorage must be provided to resist these
forces.
800-10
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Determine the weight of the load before designing the equipment to handle it.
Consider whether vessels will contain fluid, sludge, etc, or whether equipment
will contain oil or cooling water. These items can and significantly to the
nominal weight.
When using multiple leg slings, keep in mind that the load is not always
divided equally. In a four-sling arrangement, two slings may carry the entire
load.
Design guy lines for gin poles with a minimum slope of one horizontal to one
vertical unless the manufacturer specifies shallower slopes.
Ascertain the load carrying capacity of the soil and, if necessary, use mats to
spread the load.
Call for prooftesting of slings prior to their use. Wire rope should not be loaded
to more than 50% of its breaking strength, because the approximate elastic
limit of conventional rope is 55% of the breaking strength. Wire rope slings
should be proof-tested to 40% of the breaking strength of the rope.
The crane capacities listed in manufacturers load charts are based on the
machine being level. The importance of leveling the crane cannot be overemphasized.
Stay out of the bight of a line and do not step over or stand near a line under
strain.
When fastening chain hoists, rope falls, or snatch blocks to permanent structures, make certain that the structure is strong enough to support the load.
Do not touch a running wire rope. Do not let your hand or fingers get near
blocks and sheaves.
800-11
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Never replace the shackle pin with a bolt; only the proper fitted pin should be
used.
Always refer to the manufacturers specification chart for the safe working
loads of shackles.
For lifts with traveling cranes, measure the actual radius. Do not rely on boom
angle indicators.
Always use a tag line even on small lifts. It is much easier to maintain control
of the lift than to regain control when it is swinging or spinning. For large lifts
air tuggers or other mechanical tag lines should be considered.
0 - 50
10
51 - 75
11
76 - 100
12
101 - 125
13
126 - 200
15
201 - 300
19
301 - 400
22
401 - 500
25
501 - 700
32
701 - 1,000
42
A safety watch monitoring these clearances should be located away from the lift.
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In transit with no load and the boom lowered, the lifting equipment clearance
shall be a minimum of 4 feet for voltages less than 50 kV, 10 feet for voltages
over 50 kV, but less than 346 kV, and 16 feet for voltages up to and including
750 kV.
800-12
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The only exception to the above minimum clearances is where the high-voltage
lines have been de-energized and visibly grounded or where insulating barriers
have been erected to prevent physical contact with the lines.
Place guy lines so as to be free of any possible contact with electrical wires.
Plot in detail the location of the crane and/or other equipment with respect to
the work, including location of outriggers.
Establish limits of allowable motion for the boom in both the vertical and horizonal directions for each crane location in order not to damage existing facilities.
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800-13
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Crane rating charts apply up to a stated maximum wind speed. Avoid operating
when the wind speed exceeds the crane design wind velocity.
The crane rated loads do not account for the weight of rigging accessories, like
blocks, hooks, slings, spreader bars, jibs, material handling equipment, and
other elements of lifting tackle. Their combined weight must be subtracted
from the load chart capacity when determining the maximum allowable load to
be lifted.
The maximum safe working load of cranes is determined from static loads.
The capacity charts do not take into account impact loads due to the dynamic
motions of the load or crane.
Cranes
Boom: check for bent lacing, damaged chords, damaged joint connections,
boom joint sheave bearings and for wear in rope grooves.
Load block: visually check condition of bearings, for wear in rope grooves,
and the operating condition of safety latch. Before every critical lift, test for
non-visible defects by magnetic particle or radiography.
Crane hook: visually check for deformation. Before every critical lift, test for
non-visible defects by magnetic particle or radiography.
Do not use:
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Boom lines: check for broken wires, particularly at pendant fittings, and
general condition.
800-14
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Main clutches and brakes: check operation of air or hydraulic systems. They
should be able to hold 110% of line pull with full drums.
Swing lock and brakes: check operation and general condition. They should be
able to prevent load from swinging in normal operation.
Review history of crane to find out if it has been used for major lifts since it
was last certified. The crane may have been overstressed since certification.
Shackles
Check general condition visually and test by magnetic particle for nonvisible
defects.
Lifting Lugs
842 Testing
For light and medium, both critical and non-critical lifts, the following tests should
be performed before a lift:
Lifting gear assembly (slings, shackles, spreader bars, load blocks, etc.) Test to
a minimum of two times the lifted load or design load.
When it is impractical to test the rigging assembly to twice the lifted load (i.e.,
heavy lifts), lifting personnel will have to rely on a careful inspection of the
rigging components outlined in Section 841.
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800-15
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Position the crane with all the rigging gear attached and make a trial run to
verify clearances and operating radii.
Rotate the spreader bar to make sure that it clears the crane boom.
Where possible, pick up the load and hold it low to test the cranes ability to
hold the load.
Repaired or altered cranes. Load test to 110 percent of the rated load to
confirm the adequacy of repairs or alterations.
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A plot of the path of travel including all vertical and horizontal clearances from
such items as adjacent equipment, power lines, and other encumbrances or
hazards
800-16
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Location, size, and capacities of lifting lugs, slings, and other rigging accessories as well as the method of attachment
Type of tow tractor, including size, capacity, turning radius, trailer attachment
mechanism, etc. This information is particularly important in narrow, limited
width plant access roads and for lifts in confined areas.
Location and orientation of equipment before, during, and after the lift
Location of underground lines (utility, electrical duct banks or cables, etc.) and
foundations
Maximum allowable wind velocity for the lift. Excessive winds can cause the
load to drift and strike the boom, other equipment, or obstructions near by.
Rigging Equipment
Confirm that the type of rigging equipment selected has the capability to lift
the load. If a crane has been selected, verify that the selected crane has the overthe-side and over-the-rear capacity to lift the piece, especially for critical lifts
or for lifts in operating plants. For two-crane lifts both cranes should be as
close in capacity and drum speed as possible, except when one crane is used as
a trailing crane. For additional precautions and restrictions regarding the use of
cranes, see Section 811.
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800-17
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Soil Loads
Recently excavated and backfilled areas or areas with weak soils have limited
bearing capacity. Examine the rigging diagram to verify that cranes, dollies,
and trailers are adequately supported and that the diagram includes cribbing or
mats under the crane and outriggers where required.
Wind Loads
The rigging diagram should also be checked for the maximum allowable wind
velocity.
Lifting Lugs
Lifting lugs are often necessary for lifts. The rigging diagram should show the
type and location of lifting lugs. Lifting lug calculations accompanying the
rigging diagram should be checked thoroughly. See Section 856 for more
details.
Slings
Depending on the angle of the sling, the sling load may be larger than its
portion of the lifted load. If the sling is used in a choked position, the sling
capacity must be derated. Loads and ratings of slings are discussed in detail in
Section 852. The rigging diagram should specify the minimum safe working
load for the slings.
852 Loads
Rigging components should be designed for the following loads and forces when
they exist:
Dead Load
Dead load includes the weight of the slings, blocks, shackles, clevises, hooks,
spreader bars, and other special rigging devices which may be used. The
weight of the crane hooks, jibs, and other crane accessories are also included.
Impact Load
Rapid acceleration or deceleration of the lifted load and the dead load induce
impact forces which must be considered in the design of rigging components.
The effect of impact forces on the piece of equipment being lifted must also be
evaluated. Quick take-up on a hoist or crane with slack or fouling in the
connecting slings or ropes produces large impact forces that may be several
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800-18
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times the lifted load. The amount of impact depends on the rate of lift from the
at-rest position. To avoid large impact forces, the slack must be taken up
completely before lifting the load. For the design of lifting lugs or other attachments and for slings, the live and dead load should be increased by the
following percentages:
100%
Slings
25%
Wind Load
The maximum allowable wind velocity is based on the ability of the boom to
resist lateral loads and on the stability of the lift. Crane manufacturers can
supply data regarding the lateral load capacity of crane booms. In the absence
of definitive information, however, no rigging should be done when the steady
wind velocity exceeds 25 mph.
Wire Rope
The minimum factor of safety of individual wire rope used for general hoisting
purposes should be 5. Where the rope is wound around drums or sheaves
smaller than the recommended minimum D/d ratio, the minimum factor of
safety should be 7.
Manila Rope
The minimum factor of safety for new grade No. 1 rope should be 5. For used
rope (in service more than 6 months) the minimum factor of safety should be
10. Manila rope is recommended only for very small lifts.
Slings
The minimum factor of safety for slings, including end connection or bending
efficiencies, should be 5. As an example, a wire rope sling with an end connection efficiency of 80% would require a wire rope with 25% greater working
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800-19
April 1989
strength than a wire rope in a sling with an end connection 100% efficient
(100/0.8-100=25).
Calculate the force in the sling based on the geometrical arrangement of the
slings
For a sling load analysis, the use of a correct free body diagram is very important.
The center of gravity of the lift is always located directly underneath the lifting
hook. For rated capacity of slings refer to the Safety in Designs manual.
Off-Center Lifts
Many times a load, such as a turbine rotor, has to be lifted on an even keel. When
two equal length slings are used and the load is lifted without regard to the position
of the center of gravity, the load will tilt until the center of gravity is directly below
the crane hook. See Figure 800-6. A load in a tilted position could be a hazard to
personnel and or equipment. In order to avoid tilted loads, the size and length of
slings should be designed so that the load is lifted level.
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800-20
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Fig. 800-5
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800-21
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Fig. 800-6
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Example 2Lifting with Two Equal Length Slings without Regard to Center of Gravity
800-22
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6 x 7 with FC
12,000,000 to 13,000,000
6 x 7 with IWRC
14,000,000 to 15,000,000
6 x 19 Class with FC
11,000,000 to 12,000,000
13,000,000 to 14,000,000
6 x 37 Class with FC
10,000,000 to 11,000,000
12,000,000 to 13,000,000
8 x 19 Class with FC
8,000,000 to 9,000,000
6 x 25 Style BFS
12,000,000 to 13,000,000
6 x 30 Style GFS
12,000,000 to 13,000,000
800-23
April 1989
Example.
Calculate the elastic stretch of 200 feet of prestretched 1 1/8 inch nominal diameter
6x19 IWRC wire rope loaded to 25,000 lb.
L = PL AE
25 ,000 200 12
= -------------------------------------------------------------------( 0.4 1.125 2 20 ,000 ,000 )
= 5.93 in.
By placing the lugs closer to the center of gravity of columns, the tailing load
may be decreased.
For thin wall vessels, the location and number of lifting lugs may be dictated
by the stresses imposed on the vessel shell during the lifting operation.
For lugs on the side of vertical vessels, such as trunnions, the path the slings
make during upending must be clear of nozzles, support clips, platforms, or
other obstacles.
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800-24
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Fig. 800-8
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800-25
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Fig. 800-9
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800-26
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For existing vessels or new vessels without trunnion or ear lugs, flange lugs can be
used on vertical vessels with top nozzles. Flange lugs should only be used 1) when
a complete structural analysis shows that the nozzle is strong enough to take the
lifting load, and 2) when tailing loads do not present any special problem.
Figure 800-10 shows flange lugs with various weld attachments and lists several
items to be evaluated.
Calculate sling load and determine sling orientation, if not given. Both the
sling load and direction affect the stress distribution in the padeye.
2.
3.
Sketch the padeye and show its location relative to the piece being lifted.
4.
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Tension: Ft = 0.45 Fy
Shear: Fv = 0.40 Fy
Bearing: Fp = 0. 9 Fy
Bending: Fb = 0. 6 Fy
800-27
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April 1989
800-28
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800-29
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Welds: allowable stresses in accordance with Table 1.5.3 of AISC Specification for the Design, Fabrication and Erection of Structural Steel for
Buildings, 1978
Combined stresses:
fcr = [f 2bx - (fbx)(fby) + f 2by + 3fv]1/2
where
fcr = critical stress Fy
fbx = bending stress about X - axis
fby = bending stress about Y - axis
fv = shear stress in xy - plane
5.
Select shackle size based on sling load, using factor of safety of 5 and list
controlling dimensions and tolerances.
6.
Select padeye hole size to accommodate shackle pin diameter. The size of the
hole should be as follows:
Shackle pin diameter
Hole size
greater than 1 inch but less than 2 inch pin diameter + 3/16 inch
greater than 2 inch
7.
Calculate the padeye plate thickness and cheek plate thickness if required or
desired to minimize padeye plate size, based on allowable stresses in step 4
above.
8.
9.
April 1989
800-30
Chevron Corporation
Mobile Cranes
Cranes are the most useful equipment in heavy rigging. The improvements which
have taken place in cranes in recent years have greatly increased their lifting
capacity. Crane mobility makes for a minimum amount of time for move-in, setup,
and move-out, and their long boom allows access to restricted areas.
Hydraulic cranes are readily available, can usually travel on most public
streets and highways with few restrictions, and can be made ready for rigging
fast because the boom requires no assembly. The majority of hydraulic cranes
have maximum working capacities that range from 5 tons to 40 tons, though
some models can exceed 125 tons. They are suitable for light lifts and medium
lifts at short radii.
Crawler-mounted cranes can have capacities exceeding 600 tons. The large
crawler dimensions distribute the load over a larger area, thus resulting in
lower bearing pressures than truck cranes of equal capacity. Depending on size,
the crawler width can exceed 20 feet. As a result, travel over public streets and
highways is severely restricted and they are normally disassembled for transit.
Crawler cranes are suitable for heavy lifts.
Gin Poles
Gin poles are used primarily for lifting tall, heavy columns and vessels in remote
locations where large capacity cranes are not available or confined spaces limit
their use. Compared to cranes, gin poles have larger capacities (up to 1200 tons)
and lower relative cost. Gin poles are usually used in pairs. The poles are guyed
from the top and pinned at the base. The load is raised or lowered by ropes reeved
through sheaves or blocks at the top of the poles. Unlike cranes, however, capacity
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800-31
April 1989
charts for gin poles are given for the pole as a compression member only. The load
in the guy wires must be calculated from the geometry of the lift.
A complete analysis should consider wind and temperature loads too. The bottoms
of gin poles should rest on sound foundation and must be anchored securely to
prevent kicking out under the load. The top of gin poles should be guided by at
least four guy lines to maintain them in a stationary position and to prevent rotation.
The guy lines can be ASTM A586 Zinc-Coated Steel Structural Strand or ASTM
A603 Zinc-Coated Steel Structural Wire Rope.
Derricks
Derricks have relatively large capacities at long radii. They can be mounted either
on fixed foundations only a few feet above the ground or on top of high specialized
gantries. They are not as flexible as mobile cranes because they cannot be moved
easily. Some mobility can be provided by traveling gantries.
Bridge Cranes
Bridge cranes are often used in lifting operations when the load is to be placed
within a building or space already served by the crane.
Hoists
Hoists are used in heavy lifting as part of the rigging system and are generally not
subjected to severe use. Design of the tackle arrangement for specific lifts is generally done on a trial basis and it starts with selection of a hoist of adequate capacity.
The line pull of a hoist decreases as the amount of load line on the drum increases.
A check should be made to insure adequate line pull and rope capacity for the
entire lift.
Chain Hoists
Chain hoists or come-alongs, as they are often referred to, provide a portable tool
for applying tension. There are two types of chain hoists available: roller chain and
conventional link chain. Conventional link chain is preferred in general rigging
because it is less susceptible to wear than roller chain. Chain hoists range in size
from a few pounds to 10 tons.
Turnbuckles
Turnbuckles are positive tension fittings with limited capability for adjustment.
They can be furnished with end connection combinations of eye, hook or jaw. Their
working load capacity ranges from 500 pounds to 75,000 pounds.
April 1989
800-32
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Jacks
Jacks, both hydraulic and mechanical, are useful in raising and supporting loads.
When raising a load with jacks, it is very important that the base of the jack be on a
solid surface. If the piece to be raised is of appreciable height, consideration should
be given to using hydraulic jacks designed for use with a power pump.
Hydraulic jacks may be used to determine the weight of a piece. The total weight
being supported can be computed with the aid of a calibrated pressure gage if the
effective ram area of each jack and the unit pressure on each jack are known. Jack
capacities range from a few pounds to 500 tons.
Rollers
Rollers are used to move loads horizontally. There are three general types of rollers:
wood rollers, steel pipe rollers, and manufactured flat top roller assemblies. Moving
a load on wood or pipe rollers requires a runway consisting of heavy timbers or
beams capped with wood planks or steel plate. The runway should be of sufficient
area to distribute the load, and an adequate number of rollers should be used to
support the load without damaging the load or the rollers.
Manufactured roller assemblies require a smooth concrete or steel surface on which
to operate. They range in capacity from 2 tons to 200 tons.
Mats
Mats provide a means for increasing the bearing area under cranes and outriggers
when soil bearing capacity is limited. The ground surface on which mats are placed
must be graded to provide uniform level bearing. Mats are usually made of 6-to-12
inch thick timber. They are sometimes made of steel members when greater rigidity
is needed.
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800-33
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center of the wire rope is called the core and may be made of fiber (FC), wire,
plastic, or other material. Wire cores are of two general types: independent wire
rope core (IWRC) or wire strand core (WSC). Wire rope with IWRC or WSC has
slightly greater capacity (approximately 6%) than rope with FC, and has greater
resistance to crushing under heavy bearing pressure.
Wire rope is usually designated by first the number of strands and then the number
of wires in each strand. Therefore, a 6x19 wire rope would normally have six
strands and each strand would contain 19 wires. However, depending on the wire
rope classification, the number of wires per strand can vary. For example a 6x19
wire rope can have 16 to 26 wires per strand. The nominal diameter of the wire
rope is the greatest diameter that can be measured.
2.
3.
4.
5.
Manufacturers of wire rope publish breaking strength and sometimes safe working
strength values. The safe working strength is typically listed as 20 percent of the
breaking strength: i.e., factor of safety = 5. The manner in which wire rope is used
affects its strength properties. Ropes running over sheaves or drums are subjected to
bending stresses. The ratio of sheave diameter D to rope diameter d influences rope
efficiency.
Figure 800-11 shows an empirically derived curve that relates the efficiency of wire
rope to the diameter of the pin or sheave. As can be seen, the smaller the ratio of
sheave diameter to nominal rope diameter the smaller the efficiency.
The minimum recommended sheave diameter is 18 times wire rope diameter.
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800-34
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Fig. 800-11 Efficiency of Wire Rope when Bent Over Sheaves or Pins of Various Sizes
864 Slings
General
Slings are made with wire rope, steel chain, natural fiber rope, and synthetic fiber
rope.
Selecting the proper size sling, length, and hitching arrangement will achieve the
desired orientation of the suspended load, will result in a stable lift, and will
provide the required factor of safety.
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800-35
April 1989
Vertical Hitch
This hitch is also called a direct connection hitch. When used singly, it does not
afford the best load control nor protection against spin. It is effective when used in
multiples with spreader bars or when two or more attachment points are provided
on the load. See Figure 800-13.
Choker Hitch
A choker hitch is made by simply threading one eye of the sling through the other
and choking the load. A single choker hitch does not provide full contact with the
load and should not be used to lift loose bundles or long loads. The double choker
hitch is made by doubling the sling and threading the double end through both eyes.
Double wrap choker hitches compress the load and prevent it from slipping out of
the sling. See Figure 800-12.
Bending of wire rope at a choker hitch decreases the working strength of the rope
because of bending efficiency. In a choker hitch, when the load is freely suspended,
the center of gravity is directly under the point of choke.
The observed angle in this position is approximately 135. Smaller angles occur
when a choker hitch is used to turn a load or when the point of choke is not directly
over the centerline of the piece. Figure 800-14 shows the various choker hitch
angles and relates the angle of choke to wire rope efficiency.
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800-36
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Basket Hitch
With a single basket hitch, two parts of the cable support the load although only one
cable is used. As a load is lifted with a basket hitch, the load is equalized on each
leg and therefore each leg supports half the weight. The basket hitch is easy to
attach and is a good hitch when used under the right conditions.
The double wrap hitch is one of the best hitches for smooth cylindrical loads such
as pipes and tubes. It is the safest hitch to use. The load is held in a loop with the
cable exerting equal pressure for 360. See Figure 800-15.
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870 Glossary
The following terms are commonly used in rigging.
Area, Metallic. Sum of the cross-sectional areas of individual wires in a wire rope
or strand.
Basket Hitch. Sling configuration that equalizes the load in both legs of a sling
formed with a single wire rope.
Bight. A loop or slack part in a rope.
Boom. A metal beam or strut, pivoted or hinged at its lower end and with its upper
end supported by chains, ropes, or rods reeved through sheaves or a block, used to
support or guide a load to be lifted or swung.
Boom Angle. The vertical angle from a horizontal line through the center of rotation of the boom and centerline of the boom.
Boom Length. The straight line distance of a boom from the lower end hinge to the
upper end load point or hoist sheave pin.
Boom Line. A wire rope for supporting or operating the boom on derricks, cranes,
drag lines, shovels, etc.
Bright Rope. Wire rope made of wires that are not coated with zinc or tin.
Cable. A term loosely applied to wire ropes, wire strands, manila ropes, and electrical conductors.
Cable-Laid Wire Rope. A type of wire rope consisting of several wire ropes laid
into a single wire rope.
Cheek Plates. Doubler plates attached to the sides of and centered around the
padeye hole.
Chocking. Wedges used to keep round vessels from rolling. Usually of timber
construction.
Choker. Sling hitched to form a slip noose around the object to be moved or lifted.
Core. The center of a wire rope about which the strands are laid. It may be fiber, a
wire strand, or an independent wire rope.
Counterweight. Weight used to supplement the weight of the machine in providing
stability for lifting working loads and usually attached to rear of revolving superstructure. Also called ballast.
Deflection. (a) Sag of rope in a span; usually measured at mid-span as the depth
from the chord joining the tops of the two supports (b) Any deviation from a
straight line.
Drum (Rope). A rotating cylinder with side flanges on which rope used in machine
operations is wrapped.
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Eye or Eye Splice. A loop, with or without a thimble, formed in the end of a wire
rope.
Factor of Safety (FS). Factor of safety is defined as the ratio between breaking or
yield strength and working strength.
Fiber Core (FC). Fiber center of a wire rope.
Fitting. Any accessory used as an attachment for wire rope.
Gantry. A structure for mounting a crane or derrick. It can be stationary or adapted
for truck travel by towing or by independent truck power.
Gantry (A-Frame). A structural frame, extending above the superstructure, to
which the boom support ropes are reeved.
Gin Pole. Compression member guyed from top and pinned or in a socket at its
base. The load is raised and lowered by ropes reeved through sheaves and blocks at
the top of the pole. Usually used in pairs.
Grades, Rope. Classification of wire rope by its breaking strength. In order of
increasing breaking strength: Mild Plow Steel, Plow Steel, Improved Plow Steel,
Extra Improved Plow Steel, Double Extra Improved Plow Steel.
Guy (Line). A rope used to steady or secure the mast or other member in the
desired position.
Guy Derrick. A fixed derrick consisting of a mast supported in a vertical position
by guys capable of being rotated, and a boom whose bottom end is hinged or
pivoted to move in a vertical plane with a reeved rope between the head of the mast
and boom point for raising and lowering the load.
Hitch. The manner of using the sling to support a load.
Hoist Line. See load line. In lifting crane service, refers to the main hoist. The
secondary hoist is referred to as the whip line.
Hook Block. Block with hook attached used in lifting service. It may have a single
sheave for double or triple line, or multiple sheaves for four or more parts of a line.
Independent Wire Rope Core (IWRC). Wire rope used as the core of a larger
rope.
Jib. An extension attached to the boom head to provide added boom length for
handling specified loads. The jib may be in line with the boom or may be offset.
Lang Lay Rope. Wire rope in which the wires in the strands and the strands in the
rope are laid in the same direction.
Lay. Manner in which wires are helically laid into strands or strands into rope.
Lifting Lug. Attachment on equipment to be lifted.
Load Block, Lower. The assembly of sheaves, pins, hook or shackle and frame
suspended from the hoisting ropes.
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Load Block, Upper. The assembly of sheaves, pins, shackle, swivel, and frame
suspended from the boom by solid links or direct connection.
Load Line. Another term for hoist line. See also whip line.
Mats. Supports or floats used for supporting machine on soft ground. Usually of
timber construction.
Outriggers. Extendable arms attached to the mounting base, which rest on supports
at the outer ends to increase stability.
Pressed Fitting. Fittings in which wire rope is attached by pressing the shank
enclosing the rope. See swaged fittings.
Prestressing or Prestretching. Stressing a wire rope or strand before use under
such a tension and for such a time that the constructional stretch is largely removed.
Radius of Load. The horizontal distance from the axis of rotation to the centerline
of boom point sheave.
Rated Load (or Crane). Rated loads at specified radii are the lesser of a specified
percentage of tipping loads or the machines structural competence as established
by the manufacturer, and are the maximum loads at those radii covered by the manufacturers warranty.
Reeving. A rope system in which the rope travels around drums and sheaves.
Rigging. A combination of slings, shackles, hooks, load blocks, spreader bars, and
other attachments that are used to support, lift, manipulate, and place equipment or
other loads in their final position.
Safety Factor. See Factor of Safety (FS).
Safe Working Load (SWL). Proper load which the rope, shackle, etc., may carry
as determined by manufacturers data, tests, and applicable codes.
Safety Hook. A hook with a latch to prevent slings or load from accidentally slipping off the hook.
Shackle. A U-shaped fitting with a pin.
Sheave. A grooved pulley for use with rope.
Side Loading. A load applied at an angle to the vertical plane of the boom.
Sling. The rope assembly which connects the load to be lifted to the crane or other
lifting device.
Slings, Braided. A very flexible sling composed of several individual wire ropes
braided into a single sling.
Splicing. Interweaving of two ends of ropes so as to make a continuous or endless
length without appreciably increasing the diameter. Also making a loop or eye in
the end of a rope by tucking the ends of the strands.
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Spreader Bar. A member used to make slings vertical from object lifted. Theoretically a compression member.
Spreader Beam. Same function as spreader bar. Uses less headroom. A bending
member.
Strand. An arrangement of wires helically laid about an axis, or another wire or
fiber center to produce a symmetrical section.
Superstructure. The rotating upper frame structure of the machine and the operating machinery mounted thereon.
Swaged Fittings. Fittings in which wire rope is inserted and attached by swaging.
Tackle (Hoist). Assembly of ropes and sheaves arranged for lifting, lowering, or
pulling.
Tag Line. A rope used to prevent rotation of a load.
Tail Swing. Distance from center of rotation to maximum rear extension of
revolving superstructure.
Thimble. Grooved metal fitting to protect the eye of a wire rope.
Tipping Condition. A machine is considered to be at the point of tipping when a
balance is reached between the overturning moment of the load and the stabilizing
moment of the machine on a firm level supporting surface.
Tipping Load. Tipping load is the load producing a tipping condition at a specified
radius. It includes the weights of hook, hook blocks, slings, etc., plus weight on
hook.
Turnbuckle. Device attached to wire rope for making limited adjustments in
length. It consists of a barrel and right-and-left hand threaded bolts.
Whip Line. Secondary rope system. Also see load line.
Wire. Single continuous length of metal, round or shaped, cold drawn from a rod.
Wire Rope. A plurality of strands laid helically around an axis or a core.
Wire Strand Core (WSC). Wire strand used as a core for a wire rope.
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890 References
Company Standards
1.
B30.1 Jacks
2.
3.
4.
B30.6 Derricks
5.
6.
B30.9 Slings
7.
B30.10 Hooks
Chevron Corporation
1.
2.
29CFR1910.181 Derricks
3.
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