Professional Documents
Culture Documents
Learning Objectives
After reading this article, you should: by a process of manufacture that
◆ Have developed a basic under- combines forming with heat
standing of steel wire ropes for treatment.
traction elevators. ◆ Have understood that a stan-
◆ Have realized that steel wire dard strand construction is little
ropes influence the entire eleva- suited for elevator ropes.
tor system over all phases of its ◆ Understand that rope manufac-
utilization. turers advising elevator produc-
◆ Understand that steel wire ers, elevator planners and oper-
ropes are exposed to a complex ators are not only confronted
collection of stressors. with the rope as a machine ele-
◆ Have learned that steel wires ment, but also, increasingly, the
achieve extremely high strength entire elevator system.
Steel wire ropes are among the the entire elevator system over all
oldest and most widespread machine phases of its utilization period. This
elements, and are used in the form includes the utilization characteris-
of stationary ropes, lashing and sus- tics of the elevator system. The sus-
pension ropes and traveling ropes. pension means depend on the rope
Traveling ropes of the kind used in design, as well as installation and
elevators, cranes, shaft conveyors operational maintenance.
and hoisting devices are bent under The few examples listed here illus-
tension over sheaves and coiled trate the closely meshed network of
onto drums during operation. During dependency factors and mutual in-
Value: 1 contact hour
these processes, steel wire ropes are fluences that affect the application of (0.1 CEU)
exposed to a complex collective of steel wire ropes. Given this complex-
stress factors comprising flexure, ity, it is hardly surprising that rope This article is part of ELEVATOR WORLD’s
tension and compression that bring manufacturers advising elevator Continuing Education program. Elevator-industry
about wear. producers, planners and operators personnel required to obtain continuing-education
In an application with such high are confronted with such diverse credits can receive one hour of credit by reading
safety relevance as the traction ele- issues that affect not only the rope as the article and completing the assessment exami-
vator, special importance is attached a machine element, but also, in- nation questions found on page 133.
to steel wire rope, as it is required creasingly, the entire elevator sys- For this article and more continuing-education
to comply with safety requirements tem. These issues, which have arisen opportunities, visit www.elevatorbooks.com
appertaining to: over many years of work in the field NATIONAL ASSOCIATION
OF ELEVATOR CONTRACTORS
®
EDUCATION PROGRAM
addresses these topic areas in the wires in the ropes are exposed to a Structure and Components
form of frequently asked questions high complex of stress factors com- of Steel Ropes
and answers. In this first part of the prising tension, flexural stress, torsion The helical structure of the wires
series, the emphasis is on questions and compression, which contribute in the strands and the strands in the
relating to the fundamental building toward material fatigue. During flex- rope (Figure 1) addresses the fact
blocks of the rope (such as the wire, ural stress, the wires bend in relation that an elevator rope is bent over a
strand, core and lubrication), the to each other. The friction created sheave. This effect becomes evident
structure and design of the steel wire between the wires results in addi- if we imagine first a parallel wire
rope, and valid technical regulations. tional abrasive wear. Added to this is bundle being bent over a sheave
The following sections contain ques- the influence of corrosive media. (Figure 2). The inner wires lying on
tions relating to: With increasing use, the abrasion the sheave are too long, and the
◆ Rope terminations characteristics become more pro- outer wires are too short. Premature
◆ Assembly and handling nounced – for example, the number failure is the anticipated result. In a
◆ Mechanical characteristics such of wire breakages over defined refer- wire rope (Figure 3), the areas with
as rope elasticity, vibration char- ence lengths increases. Regular in- excess length and those with insuffi-
acteristics, etc. spection permits the correct time for cient length lie next to one another
◆ Prestretching and shortening of ropes exchanging the rope to be deter- when running over a sheave (i.e., the
◆ Relubrication mined or the remaining service life strand only needs to shift marginally
◆ Recognition of discard age and its to be estimated. to achieve length compensation).
criteria What Is Meant by Redundancy? For the individual wires in the
◆ Drive capability and rope grooves Redundancy actually means super- strands, the same principle applies.
◆ Elevator-typical rope damage fluity, a factor that is of extreme When running over the sheave, all
Finally, an explanation is provided importance in the case of safety- components – strand against strand
on the right choice of steel wire rope relevant applications. A basic distinc- and wire against wire – are in con-
for traction elevators. tion is drawn here between active and tinuous movement.
Why Are Wire Ropes passive redundancy. Active redun- What Makes Steel Wire So Special?
Used in Elevators? dancy is provided by the interaction The raw material for steel wire is
Due to its construction and the between wires laid jointly to create a unalloyed carbon steel with a carbon
structure consisting of many individ- rope or the multiple arrangements content of 0.4 or better (0.6 to 0.8%
ual steel wires, steel wire rope offers of suspension ropes in elevator sys- by weight). Other materials such as
advantages that clearly qualify it for tems. If one component fails, the silicon and manganese are only
use on elevators. Its benefits are its remaining components take on its present in minimal quantities, as
redundancy and the capacity to functions in line with their configu- regulated by EN 10 016.[1] Steel wires
identify the possibility of the end of ration. Passive redundancy relates for elevators have nominal tensile
service life or (preferably) the correct for example to safety gears that only strengths of 1370, 1570 and 1770
time for discarding the rope before move into action in the event of an N/mm2. Higher strength levels of up
its condition becomes dangerous by uncontrolled travel movement. to 2500 N/mm2 are possible with
means of externally visible criteria
such as wire breakages.
In What Way Are Wire Ropes
Exposed to Stress When Traveling
over the Traction Sheave?
When running over the traction
sheave and deflection sheaves, the
Figure 1: Fiber core, strand and wire Figure 2: Parallel wire bundle running over a sheave
special approval. A steel wire achieves Special Material from 470 HV (445 HB) to 410 HV (390
these extremely high strength levels Consideration is being given in HB). Even the “softest” wire in a rope
by a process of manufacture that different quarters to the possible use of strength class 1370/1770 (i.e.,
combines forming with heat treat- of alternative wire materials made of having outside wires with a nominal
ment. This entails passing rolled stainless steel. However, ropes made tensile strength of 1370 N/mm2) is
wire with a diameter between 5 and of these materials have little to rec- still twice as “hard” as a good sheave
10 millimeters through “nozzles” ommend them for use in traction with a hardness of between 210 and
(wire drawing dies) by repeated elevators due to their inferior fatigue 230 HB.
drawing when cold to gradually re- bending properties compared to One reason why low rope grades
duce the diameter. During this ropes made of carbon-steel wires. are customary in certain localities
process, its tensile strength in- They command an extremely high can be regionally applicable regula-
creases by a factor of 3 to 6. Between price and also come with a note of tions permitting low rope-safety fac-
the drawing processes, the material caution: The ropes supplied from tors. Due to high levels of contact
is exposed to controlled heat treat- stock by dealers generally lack a pressure, a higher degree of groove
ment, which performs a process good geometry and the carefully wear or the effect of rope impres-
known as patenting. The relatively controlled lubrication essential for sions occurs. This can be alleviated
high tensile strength of the steel elevator ropes. by using ropes with “non-hard” outer
wires – characterized by extreme What Is the Significance of wires.
microstructure banding – is conse- Wire Nominal Tensile Strength? Rope Grade
quently not the result of factors such The nominal tensile strength of European and international eleva-
as a high content of alloying ele- wires can be set within broad limits. tor-rope standards EN 12385 – Part
ments, but of material forming that What is finally used depends on a 5[2] and 4344[3] have coined the term
has occurred when in a cold condi- range of factors, often also deter- “rope grade” to describe rope
tion (Figures 4 and 5). mined by traditional values. These strength. It defines the nominal ten-
Influence of Temperature include low sheave-hardness levels sile strengths of the outer and inner
Heat damages the wire. It is said and also locally applicable regula- wires, and assigns the rope a defined
that high-strength banded forced tions and customs (Figure 7). If the minimum breaking force. Rope
microstructure regains its original sheave has a low hardness level, it grade 1370/1770 means that a rope
strength of around 400 N/mm2. The must be considered that the hard- has a “mixed strength” (termed “dual
period of exposure to heat by fire, ness of the wire depends upon its tensile” in ISO 4344) in which the
friction heat, radiated heat, light arcs tensile strength. Experience has outer wires of the outer strands have
and heat from welding also exerts an shown that by using soft sheave a nominal tensile strength of 1370
effect on the residual serviceability materials together with “non-hard” N/mm2 and the inner wires of the
properties of the wire. At a tempera- wires, rope impressions can be rope have a strength of 1770
ture of 480°C, a complete microstruc- avoided in the grooves. But in seek- N/mm2. Rope grades used for sus-
ture transformation takes place after ing an explanation, it is not sufficient pension ropes and governor ropes
15-30 minutes. At higher tempera- to state that, for instance, wires with are summarized in Figure 7. Based
tures, just seconds can be enough to a nominal strength of 1370 N/mm2 on a suitable wire material (carbon-
cause permanent damage to thin are simply not as hard as those with steel content and purity level match-
wires of the kind used in products a strength of 1570 N/mm2. In this ing the targeted wire nominal tensile
such as elevator ropes. case, the wire strength drops only strength), wires in the rated-strength
Continued
range of 1350-1800 N/mm2 demon- wire micro-hardness (Vickers hard- penetration in the lift shaft, the gov-
strate practically the same fatigue- ness HV), which is occasionally ernor rope should be galvanized even
bending properties under the same requested by elevator producers in for indoor elevators. The only draw-
degree of stress. the Far East, is only relevant if soft backs of galvanized ropes are a price
For elevators in high-rise buildings sheave material and a low rope markup of around 10% and, in some
with greater rope weight from the safety factor necessitate the use of a cases, prolonged delivery periods.
need to have a large number of ropes “non-hard” wire material. Generally Due to the higher costs involved, the
at lower tensile strengths, higher rope speaking, the correlation between lower fatigue bending strength, etc.,
grades of 1770 are frequently used to wire tensile strength and wire hard- stainless-steel ropes are little suited
reduce the number of ropes without ness follows the progression shown for use as elevator ropes.
reducing the safety factor. Rope in Figure 6 for all carbon steel wires Strands
grades of 1770 are also preferred for with a certain scatter range. More Suspension ropes for traction ele-
the operation of drum-driven eleva- detailed information is provided in vators are regularly produced using
tors and roped hydraulic elevators. DIN 50 150.[4] Seale, Warrington and Filler strand
In some cases, suspension ropes How Are Wires Protected constructions. The diagrams illustrate
with wires of 1960-grade rope are against Corrosion? the strand constructions for a Seale
manufactured. However, these are Elevator ropes are customarily (1-9-9), Warrington (1-6-6+6) and
no longer regulated in accordance made from bright wires. The light Filler (1-6-6F-12) rope, each with 19
with EN 81-1/1998[5] and require lubricant coating on the wires in ele- strands. Warrington-Seale strands
special approval (a Certificate of vator ropes is generally sufficient as are less commonly used (and gener-
Conformity). For governor ropes these a protection against corrosion in dry ally for larger rope diameters).
restrictions do not apply, and 1960- lift shafts. For outdoor elevators, ele- The strands listed above in a
grade ropes are used in combination vators operating in extremely damp so-called parallel strand construction
with hardened sheaves. or humid climates or in aggressive are characterized by the fact that the
What Is the Correlation between environments, the ropes should be lay length of the wires in the wire
the Strength and Hardness of Wire? made of galvanized wires. This type plies is identical, with one wire from
Wire hardness rises on a linear of rope has proven successful in lifts the outer ring positioned in linear
basis with nominal wire strength for decades. Water-resistant lubricants formation in the channel provided
(Figure 6), which is lower in elevator should be used in their manufacture between two wires below. No wires
ropes than in crane ropes. The lim- and for relubrication. In the tropics, cross over each other in the strands,
ited nominal wire strength and re- where torrential downpours of rain markedly reducing the incidence of
sulting limited wire hardness should pose the ever-present risk of water abrasion.
protect the traction sheave against
wear. However, Figure 6 also shows
that the wire is always far harder
than the unhardened sheave (Brinell
hardness HB). Measurement of the
Figure 6: Tensile strength, Brinell/Vickers hardness Figure 7: Internationally customary rope grades
the other and reverse bending. [8] EN 12385 – Part 1 (published 2003), Steel Modern Lift with Traction Drive), Springer
Wire Ropes. Safety – Part 1: General Verlag
Ropes produced using Warrington- Requirements [31] SR Kunststoffrollen, Sicherheitstechnis-
Seale construction are sensitive to [9] ASME A17.1 Safety Code for Elevators che Richtlinien für Aufzüge – Seilrollen
and Escalators. The American Society of aus Kunststoff (SR Plastic Sheaves, Safety
disturbances to the rope geometry
Mechanical Engineers, New York Guidelines for Lifts – Plastic Sheaves], De-
and/or running on traction sheaves [10] EN 13411 – Part 4 (2002), Terminations for cember 1984, Carl Heymanns Verlag KG,
with V-grooves or U-groove with un- Steel Wire Ropes. Safety – Part 4: Metal Köln, Berlin
and Resin Sockets. [32] Molkow, Michael, Stahlseile und neuar-
dercut. They should be used with [11] DIN 3093, Wrought Aluminium Alloy tige Tragmittel (Steel Ropes and New
round grooves. Ferrules; Parts 1 and 2, December 1988, Means of Suspension), Lift Report 27. Year
Bibliography: Beuth Verlag GmbH, Berlin of publication (2001), Volume 5, p. 6-12
[1] EN 10016, Non-Alloy Steel Rods for Draw- [12] EN 13411 – Part 3 (2003), Terminations for
ing and/or Cold Rolling Steel Wire Ropes. Safety – Part 3: Ferrules
[2] EN 12385 – Part 5 (2003), Steel Wire Ropes and Ferrule-Securing Dr.-Ing. Wolfgang Scheunemann is technical
– Safety Part 5: Stranded Ropes for Lifts [14] EN 13411 – Part 1 (2002), Terminations for director and head of the Technical Competence
[3] ISO 4344 (published 2004), Steel Wire Steel Wire Ropes. Safety – Part 1: Thimbles
for Steel Wire Rope Slings Center at Pfeifer Drako Drahtseilwerk GmbH &
Ropes for Lifts – Minimum Requirements
[4] DIN 50150, Conversion Table for Vickers [15] DIN 15315, Wire Rope Grips for Elevators, Co. KG.
Hardness, Brinell Hardness, Rockwell May 1983, Beuth Verlag GmbH, Berlin
[16] EN 13411 – Part 7 (2004), Terminations for Dr.-Ing. Wolfram Vogel is head of Research
Hardness and Tensile Strength, December
Steel Wire Ropes. Safety – Part 7: Sym- and Development at Pfeifer Drako Drahtseilwerk.
1976, Beuth Verlag GmbH, Berlin
metric Wedge Socket
[5] EN 81-1/1998, Safety Rules for the Con-
[17] DIN 1142, Wire Rope Grips for Rope Dipl.-Ing. Thomas Barthel is head of Testing
struction and Installation of Lifts – Part 1:
Terminations, January 1982, Beuth Verlag
Electric Lifts for Elevator Technology at Pfeifer Drako Draht-
GmbH, Berlin
[6] TRA 003, Technical Rules for Elevators – seilwerk.
[18] EN 13411 – Part 5 (2003), Terminations for
Calculation of Traction Sheaves, Sep-
Steel Wire Ropes. Safety – Part 5: U-bolt
tember 1981, Verein der Technischen
Wire Rope Grips
Überwachungsvereine e. V., Essen
[19] EN 13411 – Part 6 (2003), Terminations for
[7] DIN EN 81, Safety Rules for the Construc-
tion and Installation of Lifts – Particular
Steel Wire Ropes. Safety – Part 6: Asym- Learning-Reinforcement Questions
metric Wedge Socket
Applications for Passenger and Goods
[20] Czitary, E., Seilschwebebahnen [Cable
Use the below learning-rein-
Passenger Lifts Part 1: Electric Lifts, Octo-
pulleys], Springer Verlag, Vienna, 1951 forcement questions to study for
ber 1986 [21] Wyss, Th., Stahldrahtseile der Transport-
the Continuing Education Assess-
und Förderanlagen (Steel Wire Ropes in
Transport and Conveyor Systems) ment Exam available online at
Schweizer Druck- und Verlagshaus AG,
www.elevatorbooks.com or on
Zürich 1956
[22] TRA 102, Technische Regeln für Aufzüge – page 133 of this issue.
Prüfung von Aufzugsanlagen, (Technical ◆ Why are wire ropes used in ele-
Rules Governing Lifts – Inspection of Lift
Systems) April 1981, Verein der Technis- vators?
chen Überwachungsvereine e. V., Essen ◆ In what way are wire ropes ex-
[23] DIN 15020, Principles Relating to Rope
Drives Sheet 2, Monitoring of Rope Instal- posed to stress when traveling
lations, April 1974, Beuth Verlag GmbH, over the traction sheave?
Berlin
[24] ISO 4309, Wire Ropes for Lifting Appli- ◆ What is meant by redundancy?
ances – Code of Practice for Examination ◆ Why do the wires in the strands
and Discard, 1990
[25] EN 12385 – 3 (2003), Steel Wire Ropes – and the strands in the rope have
Safety – Part 3: Information for Use and a helical structure?
Maintenance
[26] Wire Rope Users Manual, American Iron ◆ What makes steel wire so spe-
and Steel Institute, Washington cial?
[27] Babel, H., Metallische und nichtmetallis-
che Futterwerkstoffe für Aufzugscheiben ◆ What is the significance of nom-
(Metallic and Non-Metallic Filler Materials inal wire tensile strength?
for Elevator Sheaves), Dissertation Uni-
versity of Karlsruhe, 1979
◆ What is the correlation between
[28] Hafenbautechnische Gesellschaft e. V., the strength and hardness of wire?
Hinweis für den Einsatz von Seiltrieben
mit Kunststoff-Seilrollen in Kranen,
◆ How are wires protected against
fördern und heben 33 (1983) (Notes on corrosion?
the Use of Rope Traction Systems with
◆ What is a Seale strand?
Plastic Sheaves in Cranes, Transport and
Lifting), No. 1, p. 33 ◆ What is a Warrington strand?
[29] DIN 15063, Lifting Appliances; Sheaves,
◆ What is a filler strand?
Technical Conditions, see explanations on
5.4 December 1977, Beuth Verlag GmbH, ◆ What is a Warrington-Seale
Berlin strand?
[30] Hymans, F./Hellbronn, A. V., Der neuzeitliche
Aufzug mit Treibscheibenantrieb (The
1. What are the safety requirements for the use of run- 6. How many wire diameters do you need for a Seale
ning ropes? strand?
a. Adequate service life. a. Two.
b. Lubrication properties. b. Three.
c. Sufficient traction capability. c. Four.
d. Ride quality. d. Five.
e. Both a and c.
7. What is not used to protect wire from corrosion?
2. What is not an advantage for the use of steel wire a. Zinc coating.
ropes in elevators? b. Lubrication.
a. Low mass. c. Covering.
b. Active redundancy. d. Cleaning with acid.
c. Low noise.
d. Externally visible discard criteria due to usage. 8. What is a rope grade?
a. The definition of corrosion protection.
3. What is redundancy? b. The definition of rope diameter.
a. Multiple arrangements. c. The definition of rope strength.
b. A group of elevators. d. The definition of rope material.
c. A special screwdriver.
d. A possibility to decrease safety. 9. Which type of stress is rope wire exposed to when
running over sheaves?
4. What happens by drawing the wires? a. Tension.
a. Low strength results. b. Flexural.
b. High strength results. c. Torsion.
c. The steel’s color can be seen. d. All of the above.
d. Low elasticity modulus.
10. Which is an influence temperature can cause on steel
5. What is a strand in parallel construction? wire rope properties?
a. An Aramid strand. a. Loss of lubrication.
b. A standard strand. b. Increase in strength.
c. A filler strand. c. Increase in lubrication.
d. A fiber core. d. Loss of diameter.
This article, “Steel Wire Ropes for Traction Elevators: To receive your certificate of completion using the
Part One,” is rated for one contact hour of continuing- mail-in option: Send the completed form with questions
education credit. Certification regulations require that we answered and payment information included to: Elevator
verify actual study time with all program participants. World, Inc., P.O. Box 6507, Mobile, AL 36660.
Please answer the below question. To receive your certificate of completion online, visit
How many hours did you spend reading the article and website: www.elevatorbooks.com and follow the instruc-
studying the learning-reinforcement questions? tions provided for online testing.
hours minutes
elevat crbooks.com
ELEVATOR WORLD’S ONLINE BOOKSTORE