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PIM-SU-51 12

CORPORATE PIPING MATERIAL SPECIFICATIONS FOR CARBON STEEL,


CR-MO AND STAINLESS STEEL PIPING SYSTEMS

APPLICATION: ONSHORE

This document can be downloadedfrom the following


Technical Standards website:
htW.-//techstds.riclOO.chevron.net
Electronicfiles may be ordered by phone (5J0-242-7241),
email (TechStds@Chevron.com),
orfax (510-242-2157).

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Corporate Piping Material Specifications for Carbon St el,


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PIM-SU-5112

CONTENTS

1.0
2.0

Scope .....................................................................
3
References ..................................................................
3

3.0

2.1 ......
Applicable Codes and Standards ..............................................
3
2.2 ......
Company Documents ......................................................
5
Introduction .................................................................
5

3.1 ......
Identification of Piping Material Specification Line Classes .............................
5
3.2 ......
Description of Piping Material Specification Line Class ...............................
5
4.0

5.0
6.0

Design Engineering Principles ....................................................


6
4.1 ......
Piping W all Thickness ......................................................
6
4.2 ......
Pressurerremperature Ratings ................................................
7
4.3 ......
Design Values ...........................................................
7
4.4 ......
Branch Connections .......................................................
7
General Piping Design Practices ..................................................
7

7.0

Miscellaneous Piping Material Specification Practices ...................................


9
Abbreviations ................................................................
12

8.0

Equivalent Nominal Pipe Sizes ...................................................


13

Appendices
A
B
C
D

Line Class Cross Reference to Pro ect Spec Numbers ...................................


14
Line Class Cross Reference Table by Refinery .........................................
17

Piping Material Specification - Sam ple Blank Form ....................................


22
Piping Item Description Database Classification Index

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1.0

PIM-SU-5112

SCOPE
This specification covers a family of Corporate Piping Material Specification Line Classes to be
used on onshore refinery and petrochemical projects as applicable.

2.0

REFERENCES
The latest Applicable Codes and Industry Standards shall be applied unless otherwise noted in the
Project Specification or with prior Purchaser approval.

2.1

Applicable Codes and Standards


American Petroleum Institute (API)
API 5L

Specification for Line Pipe

API 594

Check Valves, Flanged, Lug, Wafer and Butt-welding

API 599

Steel and Ductile Iron Plug Valves

API 600

Bolted Bonnet Steel Gate Valve for Petroleum and Natural Gas Industries

API 602

Steel Gate, Globe and Check Valves for sizes NPS 4 and Smaller for Petroleum and Natural Gas Industries

API 608

Metal Ball Valves - Flanged, Threaded, and Welding End

API 609

Butterfly Valves: Double Flanged, Lug - and Wafer Type

American Society of Mechanical Engineers (ASME)


ASME SECT VIII Boiler & Pressure Vessel Code - Div. I
ASME B 1.20.1

Pipe Thread, General Purpose (Inch)

ASME B 16.5

Pipe Flanges and Flanged Fittings, NPS !/2TO NPS 24

ASME B 16.9

Factory-Made Wrought Butt-Welding Fittings

ASME B 16. 10

Face-to-Face and End-to-End Dimension of Ferrous Valves

ASME B 16.11

Forged fittings, Socket-welding and Threaded

ASME B 16.20

Metallic Gaskets for Pipe Flanged-Ring-Joint, Spiral-Wound, and Jacketed

ASME B 16.21

Nonmetallic Flat Gaskets for Pipe Flanges

ASME B 16.25

Butt Welding Ends

ASME B16.34

Valves-Flanged, Threaded, and Welding End

ASME B16.36

Orifice Flanges

ASME B 16.47

Large Diameter Steel Flanges, NPS 26 to NPS 60

ASME B16.48

Steel Line Blanks

ASME B3 1.1

Power Piping

ASME B31.3

Process Piping

ASMEB36.10M

Welded and Seamless Wrought Steel Pipe

ASME 1336.19M

Stainless Steel Piping

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American for Testing and Materials (ASTM)


ASTM A53

Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless

ASTM A 105

Seamless Carbon Steel Pipe for High-Temperature Service

ASTM A 182

Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings,
and Valves and Parts for High Temperature Service.

ASTM A 193

Alloy-Steel and Stainless Steel Bolting Materials for high Temperature


Service

ASTM A 194

Carbon and Alloy Steel nuts for Bolts for High Pressure and/or High Temperature Service

ASTM A240

Chromium and Chromium-Nickel Stainless Steel Plates, Sheets and Strips


for Pressure Vessel and General Applications

ASTM A312

Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel


Pipes

ASTM A320

Alloy-Steel and Stainless Steel Bolting Materials for Low Temperature


Service

ASTM A333

Seamless and Welded Steel Pipe for Low - Temperature Service

ASTM A335

Seamless Ferritic Alloy-Steel Pipe for High Temperature Service

ASTM A350

Carbon and Low-Alloy Steel Forgings, Requiring Notch Toughness Testing


for Piping Components

ASTM A351

Castings, Austenitic, for Pressure Containing Parts

ASTM A352

Standard Specification for Steel Castings, Ferritic and Martensitic, for


Pressure Containing Parts, Suitable for Low-Temperature Service

ASTM A358

Electric-Fusion-Welded Austenitic Chromium-Nickel Stainless Steel Pipe


for High-Temperature Service and General Applications

ASTM A403

Wrought Austenitic Stainless Steel Piping Fittings

ASTM A420

Piping Fittings of Wrought Carbon Steel and Alloy Steel for LowTemperature Service

ASTM A516

Pressure Vessel, Carbon Steel, for Moderate and Lower-Temperature


Service

ASTM A671

Electric Fusion Welded Steel Pipe for Atmospheric and Lower Temperatures

ASTM A672

Electric -Fusion -Welded Steel Pipe for High Pressure at Moderate Temperatures

ASTM A691

Carbon and Alloy Steel Pipe, Electric Fusion Welded for High Pressure
Service at High Temperatures

Manufacturers Standardization Society (MSS)


MSS SP-95

Swage Nipples and Bull Plugs

MSS SP-97

Integrally Reinforced Forged Branch outlet Fittings - Socket Welding,


Threaded and Buff Welding Ends

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PIM-SU-5112

National Fire Prevention Association (NFPA)


NFPA 59A
2.2

Standard for the Production, Storage, and Handling of Liquefied Natural


Gas (LNG)

Company Documents
CPM-PC-5073

Positive Materials Identification Program (PMI) - Guidelines for Capital


Projects

CPM-PU-5074

Positive Material Identification Program Specification for Source PMI

PPL-SU-4737

Induction Bending

3.0

INTRODUCTION

3.1

Identification of Piping Material Specification Line Classes


1. Piping Specification Line Classes are identified by means of a combination of letters and digits similar to that of the system adopted by the Process Industry Practices (PIP) Piping Material Specification
2. The identifiers are preceded by two Purchaser-specific letters, followed by two digits to
indicated flange rating, material applicaiton identifier, applicable corrosion allowance, and
joint construction type. The last two digits are Purchaser-dedicated serial numbers
(e.g., CTOICA2S71, CT03CAIS72, CT06SAOS71, etc.)
a. The first two letters "CT"' have been chosen as Purchaser identifier.
b. The second field defines the pressure rating and is comprised of two numbers.
c. The third field defines the piping material with two alphabetic characters.
d. The fourth field defines the corrosion or erosion allowance and is a single digit (number).
e. The fifth field defines the type ofjoint construction with a single alphabetic character.
f. The last two digits will end in "7 1" for each respective service Piping Specification Line
Class.
Whenever there is a major and/or minor technical content revision in the base material
specification with a compatible but different process service, the subsequent revised document will be identified and tagged as "72," "73,111174,11 etc. to indicate that it is a separate
and unique material specification for its dedicated service.

3.2

Description of Piping Material Specification Line Class


Each Piping Material Specification Line Class normally consists of 3 pages per class. A short
description of the contents is given below:
Page 1
1. Basic design information including applicable Piping Code and edition, piping material, coffosion allowance, flange rating on pressure and temperature per applicable material table, hydrostatic test pressure, etc.
2. Piping material details on pipe sizes and respective wall thickness, nipples, pipe fittings and
their associated ASTM Material Codes and Manufacturer Standards.
3. Short material Item Code for each piping component used in the Piping Material Line Class,
based on the Company's "Piping Item Description Database Classification Index".

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PIM-SU-5112

Page 2
Descriptions of bulk material valves with applicable sizes and ratings, family of flanges and orifice
flanges, gasket type/details and stud bolt material suitable for the design and/or service requirements.
Page 3
Branch connection Legend and Chart for branch lines or stub-in connections between the headers
and the branch pipes. Applicable notes regarding material design guidelines/clarifications and
applicable material details.
This last page also clearly identifies a list of processes and/or utilities that the subject Piping Material specification is intended for dedicated service. A cross reference table showing Piping Material Specifications for various refinery specific locations is included in Appendix B. The Piping
Item Description Database Classification Index (PIDD) is shown in Appendix D.
4.0

DESIGN ENGINEERING PRINCIPLES

4.1

Piping Wall Thickness


I. All piping component wall thicknesses specified in the individual Piping Material Specification Line Classes are calculated in accordance with ASME B3 1.1/ASME B31.3, based on the
internal design pressure and design temperature of the flange rating limits as specified in the
respective piping line class.
2. The calculation does not account for any additional loadings imposed, such as thermal loads
due to thermal expansion stress range, sustained load due to weight, live loads, and other loadings other than those provided for in ASME B3 1.1/ASNIE B31.3.
3. The wall thickness specified in the Piping Material Line Classes will need to be verified for
vacuum design conditions if applicable.
a. Line NPS 30 and smaller pipes, which will be subjected to vacuum service, may require
wall thicknesses to be increased in order to withstand partial or full vacuum design without stiffener rings.
b. This follow-up action must be taken to ascertain that the pipe wall thickness adequacy due
to elastic stability concern is ftilly addressed, as soon as the external pressure design
requirement is identified on the Project.
c. Application of stiffener rings for lines larger than NPS 30 shall be employed when vacidentified.
condition is
4. Nominal
uum design
sizes and wall thicknesses of pipe, as specified in the Piping Material Specification
Line Classes, are in accordance with ASME B36. IOM and ASME B36.19M, as applicable.
5. Butt welded fittings not covered by ASME B 16.9 shall be determined during Contractor's
detailed design and engineering phase.
a. Internal weld seams of austenitic stainless steel reducers shall be ground flush with the
adjacent base material and examined for surface discontinuities by means of liquid penetrant examination in accordance with ASME Section VIII, Division 1, Appendix 8.
b. External weld seams shall be ground smooth and shall also receive liquid penetrant examination.

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4.2

PIM-SU-5112

Pressure/Temperature Ratings
1. Pressure/temperature ratings of flanged components in sizes NPS 1/2 through NPS 24 are
based on ASME B 16.5.
2. Pressure/temperature ratings of flanged components larger than NPS 24 are based on ASME
B 16.47, Series B.
3. Pressure is indicated in psig with temperature in degrees Fahrenheit, unless otherwise specified in the individual Piping Material Line Class.
4. In Piping Line Classes where valves with soft (resilient) seats are applied, design limits shall
be adapted in order to cope with pressure-temperature ratings capability as defined in the
applicable valve standard.
5. All piping classes wall thickness designs are based on respective material flange rating pressure-temperature design limitations.

4.3

Design Values
1. Allowable stresses for pipe are derived from ASME B31.3 Table A- I or applicable ASME
B3 1.1 material allowable stress table, in reference to material specifications as mentioned in
the piping classes.
2. Internal pressure calculations for seamless pipe as well as for 100% RT welded pipe have been
performed based on a weld joint factor E= 1.00 and a wall thickness mill tolerance of 12.5%.
This results in equal wall thickness requirements for butt welded fittings, such as elbows and
tees. For these components not more than 87.5% of the nominal wall thickness shall be used,
as defined in ASME B31.3 para. 302.2.2.

4.4

Branch Connections
1. Reinforcement requirements for 90 degree branch connections have been sized for internal
pressure in accordance with ASME 1331.3 para. 304.3.2/3, based on design limits of the individual piping classes.
2. The Supplier shall be responsible for checking adequacy of branch connections for otherreinforcement requirements, such as thermal loading due to pipe weights, etc.
3. In each line class, a table is developed in order to provide the proper type of branch connection, suitable for the design conditions of the respective piping material line class.
4. For each 90 degree run-branch size relation, an alphabetic character refers to the selected type
of connection.
a. Where reinforcement is required, branch fittings have been specified by preference.
b. In the event that application of branch fittings is not feasible due to limited room, pipe-topipe branch connection with reinforcing pad may be applied.

5.0

GENERAL PIPING DESIGN PRACTICES


1. Pipe, valves, and fittings in sizes 1-1/4", 2-1/2", 3-1/2", 5" and 22" shall not be used.
2. The range of pipe sizes above 24", if economically justifiable, shall be restricted to the following line sizes to avoid purchase of various different diameter fittings and short pipe spools:
30", 36", 42", 48", 56", 64", 72", 84", and 96".
3. Deviation from these standard pipe sizes shall require Purchaser prior approval.

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4. Nominal sizes of flanges and valves shall not deviate from the above specified.
5. Flanges larger than 64" diameter shall be based on ASME VIII (Division 1) and shall be developed by Supplier in consultation with the Purchaser.
6. Pipe bending shall be in compliance with ASME B31.3 and Purchaser Technical Standard
PPL-SU-4737.
7. The stud bolt length shall be calculated in accordance with ASME B 16.5.
a. Where spectacle blinds, wafer type valves, etc., are to be installed, the stud bolt length
shall be increased by the thickness of such devices and the extra gasket.
b. Spectacle blinds shall be avoided in cold insulated piping systems.
8. Bolt lengths shall be extended by IxD for the hydraulic bolt tensioning equipment.
(D: diameter of bolt)
9. Table I shows the general recommendation on gear operator for each valve type. Refer to the
respective Piping Material Specification Line Class and Valve Long Descriptions for details
on lever vs. gear operator recommendations.
Table I General Recommendation on Gear Operator for Valve Types
Gate valves
Class 150

20" and larger

Class 300

16" and larger

Class 600
Class 900

12" and larger


10" and larger

Class 1500

8" and larger

Class 150

8" and larger

Class 300

6"and larger

Class 600

4" and larger

Class 900

4" and larger

Class 150

8"and larger

Class 300

6" and larger

Class 600

4" and larger

Class 900

3"and larger

Class 150
Class 300

8 and larger
6"and larger

Globe valves

Ball valves

Bufterfly valves

10. The application of chain operators for valves shall require Purchaser approval. Valves in cold
temperature service may require extended bonnets without chain operator.

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11. Impact Tested Carbon Steel (ITCS) piping classes specified with Post Weld Heat Treatment
(PWHT) on fabricated pipes shall be in accordance with the Piping Material Specification
ASTM A671. Pipe spool fabrication shall be stress-relieved after welding per ASME B31.3.
12. Typical Vent/Drain/Bleed connections on piping NPS I and larger shall be as follows:
a. High point vent /Low point drain
" Vent - Blind flange valve or plug as applicable
" Drain - I "ball/gate valve
b. At battery limit
Vents with valves for vapor and liquid, on either side of the battery limit valve
Line Size
NPS 1 to 10
NPS 12 to 20
NPS 24 and up

Ball/Gate Valve Size


1.
1-1/2"
2"

c. Bleeder for Control valve/Depressurizing valve


I" ball/gate bleed valve upstream of the valve
d. Pump discharge
I "ball/gate drain valve between check and block valve
13. Impact Tested Carbon Steel (ITCS) fittings protectively coated by the manufacturer shall be
internally grit blasted and in a rust free, oil free, clean condition before pipe-spool fabrication.
14. Ball valve shall have the lever/hand wheel positioned so that it extends outside of the cold
insulation and encounters no interference during operation. Extended bonnet shall be an integral part of the valve body and be of weatherproof construction.
15. Gate valve and ball valve in liquefied gas service shall have a self-relieving feature in order to
prevent build-up of high pressure in the body cavity which can damage the valve.
a. Cavity vent shall be provided and shall be vented to the high pressure side, which will
make the valve uni-directional.
b. Valves in liquefied gas service shall be clearly marked to indicate the downstream (low
pressure) side.
6.0

MISCELLANEOUS PIPING MATERIAL SPECIFICATION PRACTICES


1. Carbon steel piping material design temperature limit is 800'F.
a. A corrosion allowance on CS piping material of 1/16" to 1/4" may be applied based on
process service environment.
b. Low Cr-Mo piping material may have corrosion allowance ranges from 1/16" to 3/16".
c. Corrosion allowance for stainless steel can be as low as 1/32" due to its material corrosion
resistant properties.
2. Carbon steel seamless pipe to ASME A106-B is an acceptable material substitution for
API 5L-B.

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3. Carbon steel seamless pipe to A I06-B or API 5L-B, or API 5L-B double submerged arc pipe
shall be used.
a. The application of electric resistance welded piping shall require prior Purchaser approval.
b. It shall not be used in hydrocarbon, hazardous, firewater, seawater, freshwater and underground service.
4.

Straight seam welded pipe shall be used. Spiral seam welded pipe shall be avoided unless otherwise with prior approval from the Purchaser.

5. Threaded piping shall not be used in process service lines.


6. NPS I 1/2and smaller line sizes will be designated as socket welded piping in general. Exception to this is for lines which are to be applied in cryogenic temperature services.
7. Temperature application limit for class 150# piping system shall be limited to 450'F.
8. Flanged connections with raised face configuration should be used up to 900# rating with temperature limit to 800*17.
9. Carbon steel piping material application in hydrogen service shall have 300# flange rating and
with a design temperature not to exceed 450'F.
10. Stainless steel piping materials type 304/304L and 316/316L shall be specified with dual
stamped or dual grade.
11. The minimum pipe wall thick for NPS 2 shall be Schedule 80.
12. Joint efficiency for pipes other than seamless (JE= 1.0) shall be clearly identified and indicated
in the Piping Material Line Class Specification documents.
13. Carbon steel pipe wall thickness I" and greater (ASTM A67 I-CC65-CL22) shall be used.
a. Post weld heat treatment (PWHT) shall be in accordance with ASME 1331.3.
b. Heat treating furnaces shall be equipped with recording pyrometers to ensure complete
documentation of heat treatment.
14. Pipes and fittings specified as galvanized shall be hot dipped galvanized in accordance with
ASTM A 123. Galvanized pipes and fittings shall not be used in hydrocarbon service.
15. Threaded galvanized piping 1-1/2" and smaller shall have Teflon paste-slick stuff # 4 thread
lubricant applied at all threaded joints to minimize corrosion. All galvanizing damaged during
pipe wrench tightening shall be touched up with zinc rich paint.
16. Glass fiber reinforced epoxy (GRE) and Fiber-Reinforced Plastic (FRP) pipe and fittings
design and engineering requirements shall be in fiill compliance with manufacturer's standards.
17. Carbon steel fittings shall be protectively coated; internally grit blasted; and in rust free, oil
free, clean condition before commencing pipe spool fabrication in the Vendor's shop.
18. Mechanical compression (LOKRING) fittings shall only be used in utility service (air, water,
nitrogen and steam).
a. Mechanical compression fittings shall not be used in process service lines.
b. The use of LOKRING will require prior Purchaser approval.
19. All spiral wound gasket regardless of sizes should be equipped with inner rings.
a. Outer rings shall be provided for self-centering purpose.

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b. Inhibited graphite with 304L standard winding material shall be specified for design temperature in excess of 8000F.
20. Corrugated Metal Gasket (CMG) will be designated in class 150# and 300# piping material
specifications as a first issue for process service. Final decision on gasket application may be
revised/upgraded pending Project/operation input.
21. Gate valves and ball valves in liquefied gas service shall have a self-relieving feature, in order
to prevent built-up of high pressure in the body cavity, which could damage the valve.
a. Cavity vent shall be provided and it shall be vented to the high pressure side. This will
make the valve unidirectional.
b. Valve shall be clearly marked to indicate the downstream (low pressure) side.
22. Ball valves shall have the lever/hand wheel positioned in such a way that it extends outside the
cold insulation, and no interference occurs during operation.
a. Stem extensions, if applicable, shall be integral with the valve body, and with a weatherproof construction.
b. Stem extensions shall be a fail safe design with fire tested trim.
23. The maximum recommended continuous service temperature for ball valve is 290*F. Maximum design temperature for ball valve is 390'F.
24. Gate valves are suitable for most on-off, non-vibrating hydrocarbon and utilities service for all
temperature ranges.
25. Ball and plug valves are used for on-off hydrocarbon or utilities service with the maximum
operating temperature limited by soft sealing material.
26. Globe valves can be applied where good throttling control is required.
27. Butterfly valves are suitable for coarse throttling and other applications where a tight shut-off
is not required. High performance butterfly valves shall be employed when a tight sea] is
required.
28. Check valves are manufactured in a variety of designs, including swing check, lift check, ball,
piston and split disc swing check.
a. Swing check can be installed in the vertical pipe runs with flow in the upward direction.
a. Piston check valves are recommended for pulsating flow.
29. Diaphragm valves are used primarily for low pressure water service. They are especially suitable for flow medium containing sand or other solids-e.g., pulp and paper industry. --30. Needle valves are fi-equently used for instrument and pressure gage block valves for throttling
and reducing pressure pulsation in instrument lines.
31. Valves in sulfide service that will be subjected to stress corrosion cracking shall have their
bodies and internal trim designed and fabricated in accordance with NACE MR-01-75
requirements.
32. Welded bonnet shall be employed for API 602 valves in general to reduce valve weight. Vent
and drain valves in steam service shall be equipped with full stellite trim.
33. Positive Material Identification (PMI) program specification and guidelines shall be in accordance with Purchaser Technical Standards CPM-PU-5074 and CPM-PC-5073.

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7.0

PIM-SU-5112

ABBREVIATIONS
ASB

Asbestos

IR

Inner Ring

BAR

Ball Valve Reduced Bore

LP

Low Pressure

BB

Bolted Bonnet

LR

Long Radius

BC

Bolted Cover

LT

Low Temperature

BCV

Butterfly Valve, Concentric Type

LTCS

Low Temperature Carbon Steel

BE

Beveled End

MR

Mixed Refrigerant

BFW

Boiler Feed Water

MOD

Modified

BG

Bolted Gland

NPT

National Pipe Thread

BOV

Butterfly Valve, Off-set Type


(High performance)

OR

Outer Ring

BW

Butt Weld

OS&Y

Outside Screw and Yoke

CA

Corrosion Allowance

PE

Plain End

CAF

Compressed Asbestos - Fiber

PSB

Pressure Seal Bonnet

CDV

Check Valve, Dual Plate Type

PSC

Pressure Seal Cover

CHV

Check Valve

PWHT

Post Weld Heat Treatment

CL

Class

RF

Raised Face

CONC

Concentric

RSLJ

Rubber Seal Lock Joint

CR

Chromium

SAW

Submerged Arc Weld

CS

Carbon Steel

SB

Screwed Bonnet

DS

Disc Seat

SC

Screwed Cover

ECC

Eccentric

SCH

Schedule

EFW

Electric Fusion Weld

SG

Screwed Gland

FF

Flat Face

SMLS

Seamless

FLG

Flange

so

Slip-on

FV

Full Vacuum

SPRG

Spring

GAV

Gate Valve

SPWD

Spiral Wound

GALV

Galvanized

SS

Stainless Steel

GLV

Globe Valve

STD

Standard Weight

GR

Grade

ST

Stellite

GRE

Glass-Fiber Reinforced Epoxy

SW

Socket Weld

GRV

Glass Reinforced Vinylester

UB

Union Bonnet

HEX

Hexagonal

WN

Weld Neck

XS

Extra Strong

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8.0

PIM-SU-51 12

EQUIVALENT NOMINAL PIPE SIZES


m~m

inch

DN 6

1/8

DN 8

1/4

ONl10

3/8

DNI15

1/2

DN 20

3/4

DN 25

DN 40

1-1/2

DN 50

DN 80

DN 100

DNI150

DN 200

DN 250

10

DN 300

12

DN 350

14

ON 400

16

ON 450

18

DN 500

20

DN 600

24

DN 650

26

DN 750

30

DN 900

36

DN 1050

42

ON 1200

48

ON 1400

56

ON 1600

64

ON 1800

72

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APPENDIX A
LINE CLASS CROSS REFERENCE TO PROJECT SPEC NUMBERS
CT Corporate Spec. #

Project Spec. #

Piping Material
Carbon Steel

CT01CS1S72
CT01CS1S73
CT01CS2S71
CT01CS2S72
CT01CS3S71
CT03CS1S71
CT03CS1S72
CT03CSIS73
CT03CS1S74
CT03CS2S71
CT03CS2S72
CT03CS2S73
CT03CS2S74
CT03CS2S75
CT03CS3S71
CT03CS3S72
CT03CS3S73
CT06CS1S72
CT06CS1S73
CT09CS1S71
CT09CS1S73

1 1/4 Co - 1/2 Mo

CT03CJ1S71
CT03CJIS72
CT03CJ1S73
CT03CJ1S74
CT03CJ2S71
CT03CJ2S72
CT06CAS71
CT06CJ1S72
CT06CJ2S71
CT06CJ2S72
CT06CJ2S73
CT06CJ2S74
CT09CAS71
CT09CAS72
CT09CJ2S71
CT09CJ2S72
CT15CAS71

Nov mber 2006

@ Chevron Corporation

14 of 24

Corporate Piping Mat rial Specifications for Carbon St el,


Cr-Mo and Stainless Ste I Piping Syst ms
CT Corporate Spec. #

Project Spec. #

PIM-SU-5112
Piping Material

CT15CJ2S71
CT15CJ2S72
CT15CJ2S73
CT25CJ2S71
CT15CK1S71

2 1/4 Co - 1 Mo

CT25CK1S71
CT01CL1S71

5 Cr - 1/2Mo

CT03CL1S71
CT03CUS72
CT03CL2S71
CT03CL2S72
CT03CL4S71
CT03CL4S72
CT06CL1S71
CT06CL1S72
CT06CL2S71
CT06CL2S72
CT09CL1S71
CT09CUS72
CT01SA9S71

SS 304/304L

CT01SA9S73
CT03SA9S71
CT06SAOS71
CT06SA9S71
CT09SA9S71
CT15SAOS71
CT15SAOS72
CTO1SD9S71

SS 316/316L

CTO1SD9S72
CT03SD9S71
CT03SO9S72
CT06SD9S71
CT15SDOS73
CT03SJ2S71

SS321

CT03SJ2S72
CT06SJ1S71
CT09SJ9S71
CT15SJ9S71
CT25SAS71
CT01NM1S71

Misc. Piping Materials

CT01NU1S71

Novemb r 2006

@ Chevron Corporation

15 of 24

Corporate Piping Material Sp cifications for Carbon Ste 1,


Cr-Mo and Staini ss Steel Piping Systems
CT Corporate Spec. #

Project Spec. #

PIM-SU-51 12
Piping Material

CT01 SPOS71
CT03SPOS71
CT06SPOS71
CTl OSDOL71
CT1 2PDOH71
OTi 5CA1 S71
CT25CAI S71
CT7OCB1 7
CT70SDOL71

November 2006

@Ch vron Corporati n

16 of 24

Corporate Piping Material Specifications for Carbon Ste 1,


PIM-SU-51 12

Cr-Mo and Stainless Ste I Piping Systems


APPENDIX B
LINE CLASS CROSS REFERENCE TABLE BY REFINERY
CES

PASCAGOULA

TEXACO

RICHMOND

EL SEGUNDO
TBIC

FZ700RIG REF

CT01 CLI S71

J112B

CTOICSIS72

NONE

CTOICS1S73

J12A

AA2-CFP
AA2-PRCP
E-FCC
E-MTBE
E-NH3 OFFPLOT
E-OIP
E-ORIG REF
E-PAM
E-PEP
E-PRCP
E-PX66
E-PX96

CTO1CS2S71

NONE

NONE

CTOICS2S72

A134
AB6

CTOICS3S71

AB7

CTOINMlS7I

UB32

CTO1NU1S7I

jCTO1SA9S71

GB1

10

CTOISA9S73

GB7

11

CTO1SD9S7I

J 120-18

ZI-PRCP

12

CTO1SD9S72

J120-18

Z1-PRCP

JB3

J131A

13

CT01SPOS71

14

CTO3CJ1S71

J334-12

LlPX66
*L5PRCP
L6PRCP
M-PEP
TCRP

RG1

RG1
RF1

15

CT03CJ1S72

J334-12

LlPX66
*L5PRCP
L6PRCP
M-PEP
TCRP

RG1

RG1
REI

16

CT03CJIS73

L5AROMAX@

NONE

NONE

17

CTO3CJ1S74

L5AROMAX@

Novemb r 2006

J101

Vi-ORIG REF
VI -PEP
V1-PRCP

@ Chevron Corporation

A131

ABI

A132

NONE

MB2

G131

JB1A, JB6

17 of 24

Corporate Piping Material Specifications for Carbon Steel,


Cr-Mo and Stainless St el Piping Syst ms
I
18

CES
CT03CJ2S71

19

CT03CJ2S72

20

CT03CL1S71

21

CT03CL1S72

22

PASCAGOULA

TEXACO

PIM-SU-5112
RICHMOND

ELSEGUNDO

1-YC-4-6 SHEET 14
L4AROMAX

RG4

1-YC-4-6 SHEET 14
L4AROMAX

RG4

J319A
J319B
J321-12

F-PEP
FZ 10 ORGREF SP
FZ 15 ORGREF SP
SP4-PEP
SP6-PEP
SP8-CEP
SP8-PRCP

TF1

TF1 OLD
TF1C

J319A
J319B
J321-12

F-PEP
FZ 10 ORGREF SP
FZ 15 ORGREF SP
SP4-PEP
SP6-PEP
SP8-CEP
SP8-PRCP

TF1

TF1 OLD
TF1C

CT03CL2S71

Fl-PEP
SP1 PEP
SP9-CFP
SP9-PRCP
M8-CFP
SPL-FCC

TF2

TF2
TF21)

23

CT03CL2S72

F1 - PEP
SP1 PEP
SP9-CFP
SP9-PRCP
M8-CFP
SPL-FCC

TF2

TF2
TF21)

24

CT03CL4S71

J329-9

TF5

25

CT03CL4S72

J329-9

TF5

26

CT03CS1S71

NONE

AF1

AF1

27

CT03CS1S72

NONE

AF7

AF7

28

CT03CSIS73

29

CT03CS1S74

J34B

BF1

BF1

30

CT03CS2S71

NONE

AF4

AF4

31

CT03CS2S72

NONE

AF6

AF6

32

CT03CS2S73

I NONE

AF8

AF8

Nov mber 2006

AA3-CFP
AA3-PRCP
R1-01P
RI-PAM
RI-RMP-PRCP*
Rl-FWEC-PRCP
S-27/SWS *
SB-27/SWS
SC-27/SWS

@ Chevron Corporation

18 of 24

Corporate Piping Mat rial Specifications for Carbon Steel,


Cr-Mo and Stainle Steel Piping Systems
CES

TEXACO

PASCAGOULA

PIM-SU-5112
RICHMOND

ELSEGUNDO

33

CT03CS2S74

NONE

AF2

AF2

34

CT03CS2S75

NONE

AF9

AF9

35

CT03CS3S71

NONE

AF3

AF3

36

CT03CS3S72

NONE

AF5 & AF1 0

AF5 &AF10

37

CT03CS3S73

NONE

AF11

AF11

38

CT03SA9S71

GF1

GF1

39

CT03SD9S71

JF2

JF1AJF25

40

CT03SD9S72

JF1

JF1A

41

CT03SJ2S71

AROMAX
HJ2-FCC
T12-PRCP

KF1
KF2

KF1
KF2
KG1

42

CT03SJ2S72

AROMAX
HJ2-FCC
T12-PRCP

KF1
KF2

KF1
KF2
KG1

43

CT03SPOS71

44

CT06CJ1S71

J69-17

K-CRP
M-CRP

RK1

RK1

45

CT06CJ1S72

J69-17

K-CRP
M-CRP

RK1

RK1

46

CT06CJ2S71

K8-PAM
L3-ORIG-REF
L3-PEP
M-CRP
02-ORIG REF

RK2

47

CT06CJ2S72

RK3

48

CT06CJ2S73

RK3

49

CT06CJ2S74

50

CT06CLlS71

M6-PRCP*
M7-PRCP

51

CT06CLlS72

M6-PRCP*
M7-PRCP

52

CT06CL2S71

J68AJ68B

M7-PRCP*
M6-CFP

53

CT06CL2S72

J68AJ68B

M7-PRCP*
M6-CFP

54

CT06CS1S72

J66B

AA4-AROMAX
AA4-PRCP
T-27/SWS
W2-PEP

NONE

YA-PEP

NONE

NONE

BJ1

BJ1

AJ1

r575[CT06CS1S73

Nov mber 2006

RK3

Q Ch vron C rporation

19 of 24

Corp rat Piping Material S p cifications for Carbon Steel,


Cr-Mo and Stainless St I Piping Syst ms
CES

TEXACO

PASCAGOULA

PIM-SU-51 12
RICHMOND
GJ6

NONE

56

CT06SAOS71

57

CTO6SA9S71

GJ1
GK1

58

CTO6SD9S7I

JK3

59

CTO6SJIS7I

60

CT06SPOS71

61

CTO9CJ1S7I

J942-5

RI-

62

CTO9CJ1 S72

J942-5

RL1

63

CTO9CJ2S71

J942

FZ11-ORIG REF SP
KIAREPU

RL2

64

CTO9CJ2S72

J942

FZ11-ORIG REF SP
KIAREPU

RL2

65

CTO9CL1 S71

J943

66

CTO9CL1S72

J943

67

CTO9CS1S7I

J911A

68

CTO9CS1S73

69

CTO9SA9S71

70

CT09SJ9S71

71

CTlOSDOL71

72

CT12PDOH71

73

CT15CAIS71

74

CTI5CJ1S71

75

CTI5CJ2S71

J72-7

76

CT15CJ2S72

77

CTI5CJ2S73

78

CT15CKIS71

79

CT15SAOS71

GP6

80

CT1 5SA0S72

GQ6

Novemb r 2006

EL SEGUNDO

T3-PAM
T3 ORG REF
T3-CPR
r3-CFP
T-PAM
HJI ORG REF

KK4

KKI
KK4

NONE

ALl

GM1
T4-PAM
T5-PAM

J033A

KI-4
KL-5

PN12PDOHOI
DPI

DPI

LI-ORIG REF

RP4

RP4

J72-7

Li1-ORIG REF

RP4

RP4

J72-7

Li1-ORIG REF

RP2

RP2

MS-PEP
M5-PRCP

SP4

M3 PEP (Ref. RP#)


L7-PRCP
01-ORIG REF
L2 ORIG-REF

Ch vron Corporation

20 of 24

Corporat Piping Material Specifications for Carbon Ste 1,


Cr-Mo and Stainless St el Piping Syst ms
CES
81

CT15SDOS73

82

CTi5SJ9S7i

83

CT25CAiS7i

84

CT25CJ2S71

85

CT25CKiS7i

86

CT25SJiS7i

87

CT7OCBIS7I

88

CT70SDOL71

November 2006

PASCAGOULA

TEXACO

PIM-SU-51 12
RICHMOND

EL SEGUNDO

GQ6
NONE

Ti-PEP
T2-PEP
TI ORIG REF
T2 ORIG REF

KP4
KP5

KP1W
KP4
KP5

DRi, DR4
NONE

NONE

RR4

NONE

Sr4
KR4

NONE

NONE

NONE

@ Chevron Corporation

21 of 24

Corporate Piping Material Sp cifications for Carbon Steel,


Cr-Mo and Staini ss Steel Piping Systems

PIM-SU-51 12

APPENDIX C
PIPING MATERIAL SPECIFICATION

SAMPLE BLANK FORM

A Word version of this fonin is available with this specification, as PIM-DS-5 112.

(Spec. Number)

Chevron Corporation
LIMITED BY:
MATERIAL:
DESIGN CODE:
STRESS RELIEF
EXAMINATION.

SERVICE:
RATING CLASS:
TEMPERATURE LIMIT:
NOMINAL CORROSION ALLOWANCE:
VALVE TRIM:

I PRESSURE - TEMPERATURE

HYDROTEST @AMIENT -

RATINGS

TEMP F
TEMP C
For NPS 3/4 through NPS 24 (Full flangerattgs per ASME B16.5,Table 2-1.9.)
P-ig
k~ag

II
III

I
NOTES_

ITEM

NPS

PIPE

IIIII
IIIII
SCHIRAT

E
ITEM CODE

DESCRIPTION

ENDS

______________________

NIPPLES
Braoch
Branch
Swage (CONC)
Swage (CONC)

FITTINGS
Sockolet
Thredolet
SW Elbolet
Latrolet
Weldolet
90 ELL
45 ELL
Tee
Tee (RED)
Union
Plug
Plug
Couplrng
Cap
Reduce (CONC)
Reducer (ECC)
90 LR ELL
45 LR ELL
Tee
Tee (RED)
Cap

____

____

-VALVES

Gate
Gate
Gate_____________________

Gate
Gate____

Globe_____
Globe_____
Lift Check
Check
Swiong
Ball
Ball__

November 2006

_____

___________

Chevron Corporation

22 of 24

Corporate Piping Material Specifications for Carbon Steel,


Cr-Mo and Staini ss St el Piping Syst ms

(Spec. Number)

Chevron Corporation
NOTES
ITEM
FLANGES
(SW) Socket
Blind
Blind Spectacle
SpacerRing
Blind Plae
Weld Neck
Weld Neck
PI'e WN Online
PateVN Qtfice
GASKETS

PIM-SU-51 12

NPS

SCH/ItAT

ENDS

DESCRIPTION

ITEM CODE

BOLTING
StudBolts

Novemb r 2006

@Chevron Corp ration

23 of 24

Corporat Piping Material Sp cifications for Carbon Steel,


Cr-Mo and Stainless Ste I Piping Syst ms

PIM-SU-5112

(Spec. Number)

Chevron Corporation
90* BRANCH CONNECTION, Legend and Chart
24
20
is
i6
14
12
B -e
a
R
A
6
4
N
3
C
2
H

.
-

.
-

.
-

ADD AND REVISE NOTES AS APPLICABLE BASED ON NEW SPEC. REQUIREMENT


E
P
T
S
W

Reducing Tee
Branch Weld w/ Reinforcing Pad (Pad thickness equals nin pipe thickness. Pad width equals 1/2 branch OD.)
Equal Tee
Sockolet
Weldolet (Note 05)

NOTES:
01 Where pipe schedule is shown under "SCH/RAT", it is adequate for full flange ratinX Where -Calc." is shown, the pressure limit my be lower than
Flange rating.
2 All bunwe ded component thicknesses shall match pipe thicknesses.
03 Threadedi.ints arc permitted only at outlet ofvcnt and &am valves, at hydrostatic connections, at outlet of instrument take-off'valves. and to match
equipment
05 Integrally reinforced branch connections am permitted outside the sizes shown in the branch connection tables. Designer shall check weld thickness
of integrally reinforced branch connections to determine if PWHT is required.
06 These valves shall be used only for vent, door and instrument connections.
15 To be used when mating to flanged nozdes.
20 XXS pipe and pipe nipples shall be used for threaded connections for aiies NPS 1/1- 1-1/2.
26 To be used only when indicated on the P&ID.
6 ' Install in hinutortal position with cover up
62 Install in himinimal position with cover up in in vertical position with upward flow.
REFERENCE NOTES FROM RK1 AND RICHMOND GENERAL NOTES:
17 USE WELD NECK FLANGES AND THROAT TAPS NPS 20" AND LARGER.
91 USE RESTRICTED TO DRAINS, OPERATIONAL VENTS, AND INSTRUMENT ASSEMBLIES ONLY. THREADED NIPPLES TO BE SEAL
WELDED. NIPPLE LENGTHS SHALL BE IN ACCORDANCE WITH STANDARD DRAWING GD-L- 1057.
92 USE RESTRICTED TO THERMOWELL ASSEMBLIES ONLY.
99 REDUCING TEES MAY BE SUBSTITUTED FOR ANY TYPE OF BRANCH CONNECTIONS.
119 THIS PIPING CLASSIFICATION IS SUITABLE FOR SERVICES CLASSIFIED AS "SEVERE CYCLICAL CONDITIONS" AS DEFINED IN ASME B31.3 FOR
SUCH SERVICES. INCREASED ACCEPTANCE CWrERIA FOR WELDS SHALL FOLLOW TABLE 341.3.2.A.
SERVICE:
Hydrogen with Hydrocarbons
High temperature Process Air
NON- Sour Services

Nov rnber 2006

@ Chevron Corporati n

24 of 24

0
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