Technical Proposal

Pump Documents – Motor Driven Fire Pump

KIRLOSKAR BROTHERS LIMITED
A Kirloskar Group Company

Summary
Tag Number P-1
Service/Application Electrical Main Fire Water Pump
Pump Model FR10ED
Quantity no(s) 1
Flowrate, Rated USGPM 500
Differential head at discharge flange psi 75
Rated Pump Speed rpm 1760
Casing Material Cast Iron
Impeller Material Bronze
Shaft Material 45C8
Driver Rated Power HP 60
Driver Speed rpm 1760

Scope of Supply:
√ Pump ☐ End suction type √ Gland packed √ FM Approved
foot mounted ☐ Mechanical seal √ UL Listed
√ Horizontal Split fitted ☐ Non-FM/UL
case type ☐ Design confirming to
☐ Vertical Turbine NFPA 20
Type
√ Electric Motor √ Low Voltage ☐ 380V √ UL Listed
☐ Medium Voltage ☐ 415V ☐ UL/UR
√ 440V- 480V ☐ Non-UL Listed
☐ 1 kV ☐ UL not applicable as per
☐ 3.3 kV NFPA 20 (clause 9.5.1.2)
☐ 4.4 kV
☐ 6 kV
√ TEFC ☐ 50Hz √ Horizontal foot mounted
☐ CACA √ 60Hz ☐ Vertical solid shaft, flange
☐ Special mounted
☐ Vertical hollow shaft,
flange mounted
√ Coupling ☐ Pin-bush type √ Non-metallic ☐ FM/UL Approved
√ Spacer type ☐ Metallic √ Non-FM/UL approved

√ Local Control Panel √ Low Voltage ☐ NEMA 2 ☐ NFPA 20 Compliant

☐ Medium Voltage Enclosure √ FM approved, UL Listed
√ NEMA 4 SS304
Enclosure
KIRLOSKAR BROTHERS LIMITED
A Kirloskar Group Company

☐ NEMA 4X SS304
Enclosure
☐ NEMA 4X SS304
Enclosure
☐ NEMA 4X SS316
Enclosure
√ Across the line start √ Lose Supplied
☐ Way-Delta Open
start

√ Common baseplate √ Pump √ Not mounted on √ Control Panel

for: √ Motor common
√ Coupling with guard baseplate

√ Pressure Indicator √ On Suction flange √ SS body, SS trim ☐ FM/UL approved

side ☐ SS body, Monel √ Non-FM/UL approved
√ On Discharge trim
flange side ☐ SS body,
☐ Lose Supplied Hastelloy trim
√ Air Release ☐ ½” √ Standard Material – √ Mounted on √ FM/UL approved
valve √ ¾” Cast Iron casing ☐ Non-FM/UL approved
☐ 2” ☐ Special material ☐ Lose supplied
☐ 3” ☐ Not required due
☐ 4” to centerline
pump delivery
√ Circulation √ ¾” √ Bronze Body, SS ☐ pre-installed with √ FM/UL approved
Relief ☐ 1” Trim piping within skid ☐ Non-FM/UL approved
Valve ☐ SS Body, SS Trim √ Lose supplied
☐ Special material

√ Piping hook-up √ Pressure gauges √ Brass Tubing & √ As per manufacturer

material included for ☐ Air Release Valve fitting standard
☐ Circulation Relief ☐ SS 304 tubing & ☐ As per project
Valve fitting specifications
☐ SS 316 tubing &
fitting
√ Electric hook-up √ No hook-up ☐ Pre-installed ☐ As per manufacturer
material included for material included within skid standard
☐ Cabling between ☐ Material lose ☐ As per project
motor, controller supplied specifications
☐ Instruments till
Junction box
KIRLOSKAR BROTHERS LIMITED
A Kirloskar Group Company

Post Order Documentation:

√ Pump √ Datasheet
√ Performance Curve
√ General Arrangement Drawing (pump + driver)
√ Cross-sectional Drawing
√ Quality Assurance Plan
√ Painting & Packing Procedures
√ Electric Motor √ Datasheet
√ Characteristics Curve
√ Outline Drawing
☐ Cross-sectional drawing
☐ Quality Assurance Plan
☐ Painting Procedure
√ Local Control Panel √ Outline Drawing
√ Wiring diagram with interconnection details
√ Circulation Relief Valve √ Specification sheet (manufacturer format)
√ Pressure Indicator √ Specification sheet (manufacturer format)
Kirloskar Brothers Limited

Pump Performance Datasheet

Customer : GUQA Contracting Quote number : 313342
Customer enquiry : email 12 Feb 2019 Pump Size : FR10ED
Item number : 001 Stages :1
Usage - Tertiary : Electric Driven Fire pump Based on curve number : FR_TE10D-FMT-C1760-LX/T01 Rev
Quantity :1 1H
Date last saved : 20 Feb 2019 9:34 AM
Operating Conditions Liquid
Flow, rated : 500.0 USgpm Liquid Type/ Application : Water
Differential Head (requested) : 75.00 psi Additional liquid description : Fire Water (Clear)
Suction pressure, rated / max : 0.00 / 0.00 psi.g Temperature, max : 68.00 deg F
NPSH available, rated : Ample Fluid density, rated / max : 1.000 / 1.000 SG
Frequency : 60 Hz Viscosity, rated : 1.00 cP
NFPA Limits Performance
Flow, rated : 500.0 USgpm Speed, rated : 1760 rpm
Head, rated : 74.84 psi Impeller diameter, rated (approx.) : 13.41 in
Power, rated : 30.50 hp Impeller diameter, maximum : 14.57 in
NPSHr, rated :- Impeller diameter, minimum : 10.63 in
Efficiency, rated : 72 % Efficiency : 72 %
Flow at 150% : 750.0 USgpm NPSH required / margin required : - / 0.00 ft
Head at 150%, actual/limit : 63.58 psi Head, maximum, rated diameter : 86.02 psi
Efficiency at 150% : 73 % (approx.)
NPSHr at 150% flow :- Diameter ratio (rated / max) : 92.03 %
Power required at 150% flow : 37.85 hp Driver & Power Data (@Max density)
Peak power : 62.66 hp Power, hydraulic : 21.85 hp
Closed valve pressure : 86.02 psi.g Power, rated : 30.50 hp
140% Head at shutoff : 104.9 psi Power, maximum, rated diameter : 62.66 hp
65% Head at 150% flow : 48.70 psi Material
Cooling flow (None) : 0.00 USgpm Material selected : CI / Br / CS
Pressure Data Selection status
Maximum working pressure : 86.02 psi.g FM/UL/cUL approved : FM/UL/cUL
Maximum allowable working pressure : 362.6 psi.g Near miss reasons :
Maximum allowable suction pressure : 72.52 psi.g
Hydrostatic test pressure : 129.0 psi.g
80

60 13.41 in
Power - hp

40

20

150 100
Preferred operating region
135 90

120 80

105 14.57 in 70
Efficiency - %

90 60
Head - psi

75 13.41 in 50

60 40

45 10.63 in 30

30 20

15 10
Efficiency
0 0
0 100 200 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300 1,400 1,500 1,600

Flow - USgpm

Kirloskar Brothers Limited · Yamuna, · Survey No. 98/(3-7), Baner · Pune, Maharashtra 411 045
Phone: Page 1 of 10
Version: 18.5.0
Kirloskar Brothers Limited

Pump Performance Datasheet

Customer : GUQA Contracting Quote number : 313342
Customer enquiry : email 12 Feb 2019 Pump Size : FR10ED
Item number : 001 Stages :1
Usage - Tertiary : Electric Driven Fire pump Based on curve number : FR_TE10D-FMT-C1760-LX/T01 Rev
Quantity :1 1H
Date last saved : 20 Feb 2019 9:34 AM
Operating Conditions Liquid
Flow, rated : 500.0 USgpm Liquid Type/ Application : Water
Differential Head (requested) : 75.00 psi Additional liquid description : Fire Water (Clear)
Suction pressure, rated / max : 0.00 / 0.00 psi.g Temperature, max : 68.00 deg F
NPSH available, rated : Ample Fluid density, rated / max : 1.000 / 1.000 SG
Frequency : 60 Hz Viscosity, rated : 1.00 cP
Flow Head Pump Efficiency Power Required NPSH required
(USgpm) (psi) (%) (hp) (ft)
0.00 86.02 0 15.81 -
164.9 83.19 40 19.76 -
329.7 79.82 62 24.73 -
494.6 75.11 71 30.31 -
659.5 68.37 74 35.42 -
824.3 58.99 72 39.61 -
989.2 46.12 61 43.64 -
1,154.1 27.26 39 46.60 -
1,318.9 5.38 7 62.66 -

Kirloskar Brothers Limited · Yamuna, · Survey No. 98/(3-7), Baner · Pune, Maharashtra 411 045
Phone: Page 2 of 10
Version: 18.5.0
Kirloskar Brothers Limited

Pump Performance Curve

80

60 13.41 in
Power - hp
40

20

150 100
Preferred operating region

135 90

120 80

105 14.57 in 70

Efficiency - %
90 60
Head - psi

13.41 in
75 50

60 40

10.63 in
45 30

30 20

15 10
Efficiency
0 0
0 100 200 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300 1,400 1,500 1,600
Flow - USgpm
Customer : GUQA Contracting Pump Size/ Stages : FR10ED/ 1 Flow, rated : 500.0 USgpm
Customer enquiry : email 12 Feb 2019 Speed, rated : 1760 rpm Differential Head : 75.00 psi
Project : Based on curve number : FR_TE10D-FMT-C1760-LX/T01 Fluid density rated : 1.000 SG
Quote number : 313342 Rev 1H Efficiency : 72 %
Item number : 001 Viscosity : 1.00 cP Power, rated : 30.50 hp
Quantity :1 Cq/Ch/Ce/Cn [HI2004] : 1.00 / 1.00 / 1.00 / 1.00 NPSH required :-
Date last saved : 20 Feb 2019 9:34 AM Minimum recommended driver rating : 40.00 hp / 29.83 kW Liquid Type/ Application : Water
Performance testing standard :-
Notes: 1. Performance at shut off condition is approximate. 2. Rated impeller diameter is approximate. 3. Only duty point is guaranteed as per testing standard.

Kirloskar Brothers Limited · Yamuna, · Survey No. 98/(3-7), Baner · Pune, Maharashtra 411 045
Phone: Page 3 of 10
Version: 18.5.0
    

 

 
       
 
         
         
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  Page 5 of10
Controller – Motor driven Fire Pump
 LISTEN DEVELOP LEAD
LISTEN DEVELOP LEAD
Tornatech Inc, Montreal, Quebec, Canada

GPx Series
Full Service - Electric Fire Pump Controllers

Standard Features
• ViZiTouch V2 operator interface
• NEMA 2 assembly
• Pressure and event recorder
• Voltage and amperage display
• Single operator for both isolating
switch and circuit breaker
• Surge arrestor
• Lifting lugs
• Run test push button
• Available with automatic power
transfer switch
• Emergency start handle
• Start and stop pushbuttons
• Locked rotor protector
• Phase reversal indication
• Remote start / deluge valve start provision
• Pressure transducer and run test solenoid
valve externally mounted
• Gland plate
• Audible alarm
• Alarm contacts for remote indication
• Available with full voltage and reduced
voltage starting
2018-2019
OPTIONAL
 1. Alarm bell 7. Key lock
2. Externally mounted pressure transducer 8. Remote alarm contacts with removable
and run test solenoid valve with terminals
protective cover 9. Surge arrestor
3. Lifting Lugs 10. Custom designed emergency start
— GPX

4. ViZiTouch V2 operator interface mechanism with integrated limit switch

5. Exterior USB Port 11. Gland plate
(Interior USB port also supplied) 12. Automatic power transfer switch
6. Custom designed Isolation switch /
Circuit breaker operator handle

1
4

7
6
2

10

11

GPA MODEL SHOWN

GPW + GPU MODEL SHOWN

 ®
ViZiTouch V2 Operator Interface
PMS 295 PMS 361 Noir

— GPX
HOME SCREEN
Home 2016.Dec.01 13:34:10 26C
Electric Fire Pump Controller Electric Fire Pump Controller
L1 23.4
A
with Automatic Transfer Switch
480 V 480 V

L2 23.4 Home 2016.Dec.01 13:34:10 26C Home 2016.Dec.01 06:45:34 53C

A
480 V

L3 23.4
A 23.4 23.4
L1 A
N1 A
480 V 480 V 480 V 480 V 480 V 480 V
23.4 23.4
300 L2 A
N2 A
MANUAL
150
480 V 480 V 480 V

L3 23.4 N3 23.4
90 70 A A
PSI
0
System
A1
Pressure actuated Non automatic controller Automatic shutdown 300 0V 0V 300
150
A2
110
0V
90 70 90
70
A3
PSI PSI
0 0
System System

Pressure actuated Non automatic controller Automatic shutdown Non pressure actuated Automatic controller Automatic shutdown

ON-SCREEN MENU SETTINGS EVENTS

Home Config 2016.Dec.01 14:34:28 26C History Events 2016.Dec.01 14:34:28 26°C

Home Pressure
PSI
Max. Pres. 300 2016.12.01 14:28:52 Under Voltage: ACTIVE
Cut-out 150 2016.12.01 14:28:23 Under Voltage INACTIVE
PT1

Alarm
Cut-in 100 2016.12.01 14:28:09 Alarms Reset

Periodic test Monday 7 2016.12.01 14:28:08 ACB in OFF or Tripped: INACTIVE

30
2016.12.01 14:12:06 Alternate is Tripped/Open: INACTIVE

Configuration
Week. Test Duration (min) 5
2016.12.01 14:11:22 Pump On Demand: INACTIVE
RUN TEST Duration (min) 10
2016.12.01 14:09:55 Control Voltage not Healthy: ACTIVE
Auto. Shutdown (m) Duration (min) 10

History Date and time 2016.Dec.01 14:09:55

2016.12.01

2016.12.01
14:08:46

14:03:11
Generator: Started

Motor: Started in Automatic

Advanced
2016.12.01 14:03:03 Loss of Power: ACTIVE

Service 2 User login

Manual

Languages SERVICE
HISTORY/STATISTICS
Statistics Home Service 2016.Dec.01 14:33:06 26C
Statistics First Service Statistics
2016.Dec.01 14:34:28 26C

info@tornatech.com Commissionning date 2016.12.01 14:28:52

First Service Statistics
Last service date 2016.12.01 14:28:52
From AMERICAS ASIA
+ 1 800 363 8448 + 65 6795 8114
+ 514 334 0523 + 65 6795 7823 Service interval 1 year
Since 2016.12.01 14:28:09
MIDDLE EAST EUROPE
+ 971 (0)4 887 0615 + 32 (0) 1084 4001 Next service due 2016.12.01 14:28:52
On Time 61-04-08-27

VIZITOUCH V2 MAJOR Motor

Complete service

Live view
FEATURES INCLUDE: On Time 0-00-08-57
Nameplate Information
Start Count 20
Jockey pump cut-out 110

• Touch screen operation with Last Started On 2016.12.01 14:08:46

Jockey pump cut-in 130
Pressure
7” color display and intuitive Minimum 99.1 PSI

graphics
• Multi-language
• Upgradable software
PUMP CURVES PRESSURE CURVES
• Password protected History Pressure Curves 2016.Dec.01 14:37:17 26°C
History Pump Curves 2016.Dec.01 14:37:17 26°C
1m 5m 20m 1h 2h 3h 4h 5h 6h 12h 1d 2d 3d 4d 5d 6d 1w 2w

P 150

90 120

68 90

45 60

23 30

0 0

538 1075 1613 2150 Q 2016.02.23

14:25:05 2016.02.23 2016.02.23
14:24:05 14:25:05
GPX SERIES / VOLTAGE / HP / SHORT CIRCUIT WITHSTAND RATING / SEISMIC CERTIFICATION

Short Circuit Seismic Short Circuit Seismic

Model Voltage HP
Withstand Rating Certified
Model Voltage HP Withstand Rating Certified
5-150 100kA Yes 5-100 Yes
200V - 208V 100kA
200 50kA No 200V - 208V 150
No
GPA 5-200 100kA Yes 200 50kA
GPA+GPU 220V - 240V
250 50kA No 5-150 Yes
5-300 100kA Yes 100kA
GPP 220V - 240V 200
380V - 416V
GPP+GPU 350-450 50kA No No
250 50kA
5-400 Yes
GPY 100kA 5-250 Yes
GPY+GPU 440V - 480V 450 100kA
No 300
500 380V - 416V
50kA No
575V - 600V 5-500 Yes GPS 350-450 50kA
GPS+GPU
5-150 100kA Yes
200V - 208V 5-300 Yes
200 50kA No
350
5-200 100kA Yes 100kA
GPR 220V - 240V 440V - 480V 400
250 50kA No No
GPR+GPU
5-300 100kA Yes 450
380V - 416V
350-450 50kA No 500
GPW
5-400 Yes 5-400 Yes
GPW+GPU 100kA 50kA
440V - 480V 450 575V - 600V 450
No No
500 500
50kA
575V - 600V 5-500 Yes

HOW TO ORDER: GPx - V / HP / Ph / Hz / Options

Ex.: GPA - 208 / 30 / 3 / 60 / Options

AMERICAS EUROPE MIDDLE EAST ASIA

Tornatech Inc. Tornatech Europe SPRL Tornatech FZE Tornatech Pte Ltd.
Head Office Wavre, Belgium Dubai, United Arab Emirates Singapore
Laval, Quebec, Canada Tel: + 32 (0) 10 84 40 01 Tel: + 971 (0)4 887 0615 Tel: + 65 6795 8114
Tel: + 1 514 334 0523 Tel: + 65 6795 7823
Toll free: + 1 800 363 8448

GPx-SBRO-004-E Rev.0.1
Pump Documents - Diesel Fire Pump
KIRLOSKAR BROTHERS LIMITED
A Kirloskar Group Company

Summary
Tag Number P-2
Service/Application Engine driven Main Fire Water Pump
Pump Model FR10ED
Quantity no(s) 1
Flowrate, Rated USGPM 500
Differential head at discharge flange psi 75
Rated Pump Speed rpm 1760
Casing Material Cast Iron
Impeller Material Bronze
Shaft Material 45C8
Driver Rated Power HP 60
Driver Speed rpm 1760

Scope of Supply:
√ Pump ☐ End suction type √ Gland packed √ FM Approved
foot mounted ☐ Mechanical seal √ UL Listed
√ Horizontal Split fitted ☐ Non-FM/UL
case type ☐ Design confirming to
☐ Vertical Turbine NFPA 20
Type
√ Diesel Engine √ Clarke √ 12 V √ UL Listed
JU4H-UF20 ☐ Cummins ☐ 24 V √ FM Approved
☐ Caterpillar ☐ Design confirming to
☐ Reputed make from NFPA 20, but non-FM/UL
our vendor list listed
√ Heat Exchanger √ Electric starting system
cooled
☐ Radiator cooled
√ Driveshaft between √ Double Universal ☐ Non-metallic √ FM/UL Approved
engine and pump Joint √ Metallic ☐ Non-FM/UL approved
√ Local Control Panel √ 12 V ☐ NEMA 2 ☐ NFPA 20 Compliant
☐ 24 V Enclosure √ FM approved, UL Listed
√ NEMA 4 SS304
Enclosure
☐ 120V AC Input ☐ NEMA 4X SS304
☐ 215V AC Input Enclosure
☐ 415V AC Input ☐ NEMA 4X SS304
Enclosure
☐ NEMA 4X SS316
Enclosure
KIRLOSKAR BROTHERS LIMITED
A Kirloskar Group Company

√ Lose Supplied √ Wall mount

☐ Stand mount
√ Fuel Tank – 100 ☐ Sized as per √ Single wall √ UL Labeled
Gallons custom ☐ Double wall ☐ non-UL, fabricated as per
- Horizontal Cylindrical requirement manufacturer standard
construction √ Sized as per NFPA
20
√ Fuel Tank √ Level Switch (low, ☐ Magnetic level √ Flame arrestor on top of
accessories high) gauge tank
☐ Level transmitter – √ Sight Glass ☐ Emergency vent
DP type
☐ Level transmitter –
RADAR type
√ Common baseplate √ Pump √ Not mounted on ☐ Fuel Tank
for: √ Engine common √ Local Control Panel
√ Coupling with guard baseplate
☐ Control Panel
√ Provision for battery
√ Battery for engine ☐ Lead Acid ☐ 12V ☐ With mounting stand
starting ☐ Ni-Cad ☐ 24V (12V X 2) ☐ Without mounting stand
√ Excluded from ☐ 24V ☐ Lose supplied
scope
√ Pressure Indicator √ On Suction flange √ SS body, SS trim ☐ FM/UL approved
side ☐ SS body, Monel √ Non-FM/UL approved
√ On Discharge trim
flange side ☐ SS body,
☐ Lose Supplied Hastelloy trim
√ Air ☐ ½” √ Standard Material – √ Mounted on √ FM/UL approved
Release √ ¾” Cast Iron casing ☐ Non-FM/UL approved
valve ☐ 2” ☐ Special material ☐ Lose supplied
☐ 3” ☐ Not required due
☐ 4” to centerline
pump delivery
√ Main ☐ 2” √ Ductile Iron Body, ☐ pre-installed with √ FM/UL approved
Relief ☐ 2-½” Bronze/SS Trim piping within skid ☐ Non-FM/UL approved
Valve √ 3” ☐ NAB Body, √ Lose supplied
☐ 4” AlloyC95800 Trim
☐ 6” ☐ Super Duplex SS
☐ 8” body trim
☐ Other special
material
√ Piping hook-up √ Pressure gauges √ Brass Tubing & √ As per manufacturer
material included for ☐ Air Release Valve fitting standard
☐ Circulation Relief ☐ SS 304 tubing & ☐ As per project
Valve fitting specifications
☐ SS 316 tubing &
fitting
KIRLOSKAR BROTHERS LIMITED
A Kirloskar Group Company

√ Electric hook-up ☐ No hook-up √ Pre-installed within √ As per manufacturer

material included material included skid standard
for √ wiring harness ☐ Material lose ☐ As per project
between engine, supplied specifications
controller
☐ Instruments till
Junction box

Post Order Documentation:

√ Pump √ Datasheet
√ Performance Curve
√ General Arrangement Drawing (pump + driver)
√ Cross-sectional Drawing
√ Quality Assurance Plan
√ Painting & Packing Procedures
√ Diesel Engine √ Specification Sheet
√ Characteristics Curve
√ General Arrangement drawing
☐ Quality Assurance Plan
☐ Painting Procedure
√ Local Control Panel √ Outline Drawing
√ Wiring diagram with interconnection details
√ Circulation Relief Valve √ Specification sheet (manufacturer format)
√ Pressure Indicator √ Specification sheet (manufacturer format)
Kirloskar Brothers Limited

Pump Performance Datasheet

Customer : GUQA Contracting Quote number : 313342
Customer enquiry : email 12 Feb 2019 Pump Size : FR10ED
Item number : 002 Stages :1
Usage - Tertiary : Diesel Driven Fire pump Based on curve number : FR_TE10D-FMT-C1760-LX/T01 Rev
Quantity :1 1H
Date last saved : 20 Feb 2019 9:44 AM
Operating Conditions Liquid
Flow, rated : 500.0 USgpm Liquid Type/ Application : Water
Differential Head (requested) : 75.00 psi Additional liquid description : Fire Water (Clear)
Suction pressure, rated / max : 0.00 / 0.00 psi.g Temperature, max : 68.00 deg F
NPSH available, rated : Ample Fluid density, rated / max : 1.000 / 1.000 SG
Frequency : 60 Hz Viscosity, rated : 1.00 cP
NFPA Limits Performance
Flow, rated : 500.0 USgpm Speed, rated : 1760 rpm
Head, rated : 74.98 psi Impeller diameter, rated (approx.) : 13.44 in
Power, rated : 30.97 hp Impeller diameter, maximum : 14.57 in
NPSHr, rated :- Impeller diameter, minimum : 10.63 in
Efficiency, rated : 72 % Efficiency : 72 %
Flow at 150% : 760.0 USgpm NPSH required / margin required : - / 0.00 ft
Head at 150%, actual/limit : 63.34 psi Head, maximum, rated diameter : 86.37 psi
Efficiency at 150% : 73 % (approx.)
NPSHr at 150% flow :- Diameter ratio (rated / max) : 92.30 %
Power required at 150% flow : 38.28 hp Driver & Power Data (@Max density)
Peak power : 62.57 hp Power, hydraulic : 22.29 hp
Closed valve pressure : 86.37 psi.g Power, rated : 30.97 hp
140% Head at shutoff : 104.9 psi Power, maximum, rated diameter : 62.57 hp
65% Head at 150% flow : 48.70 psi Material
Cooling flow (2%) : 10.00 USgpm Material selected : CI / Br / CS
Pressure Data Selection status
Maximum working pressure : 86.37 psi.g FM/UL/cUL approved : FM/UL/cUL
Maximum allowable working pressure : 362.6 psi.g Near miss reasons :
Maximum allowable suction pressure : 72.52 psi.g
Hydrostatic test pressure : 129.6 psi.g
80

60 13.44 in
Power - hp

40

20

150 100
Preferred operating region
135 90

120 80

105 14.57 in 70
Efficiency - %

90 60
Head - psi

13.44 in
75 50

60 40

45 10.63 in 30

30 20

15 10
Efficiency
0 0
0 100 200 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300 1,400 1,500 1,600

Flow - USgpm

Kirloskar Brothers Limited · Yamuna, · Survey No. 98/(3-7), Baner · Pune, Maharashtra 411 045
Phone: Page 6 of 10
Version: 18.5.0
Kirloskar Brothers Limited

Pump Performance Datasheet

Customer : GUQA Contracting Quote number : 313342
Customer enquiry : email 12 Feb 2019 Pump Size : FR10ED
Item number : 002 Stages :1
Usage - Tertiary : Diesel Driven Fire pump Based on curve number : FR_TE10D-FMT-C1760-LX/T01 Rev
Quantity :1 1H
Date last saved : 20 Feb 2019 9:44 AM
Operating Conditions Liquid
Flow, rated : 500.0 USgpm Liquid Type/ Application : Water
Differential Head (requested) : 75.00 psi Additional liquid description : Fire Water (Clear)
Suction pressure, rated / max : 0.00 / 0.00 psi.g Temperature, max : 68.00 deg F
NPSH available, rated : Ample Fluid density, rated / max : 1.000 / 1.000 SG
Frequency : 60 Hz Viscosity, rated : 1.00 cP
Flow Head Pump Efficiency Power Required NPSH required
(USgpm) (psi) (%) (hp) (ft)
0.00 86.37 0 15.87 -
165.0 83.53 40 19.86 -
330.0 80.16 62 24.85 -
495.1 75.45 72 30.47 -
660.1 68.69 74 35.61 -
825.1 59.27 72 39.82 -
990.1 46.35 61 43.86 -
1,155.2 27.39 39 46.84 -
1,320.2 5.36 7 62.57 -

Kirloskar Brothers Limited · Yamuna, · Survey No. 98/(3-7), Baner · Pune, Maharashtra 411 045
Phone: Page 7 of 10
Version: 18.5.0
Kirloskar Brothers Limited

Pump Performance Curve

80

60 13.44 in
Power - hp
40

20

150 100
Preferred operating region

135 90

120 80

105 14.57 in 70

Efficiency - %
90 60
Head - psi

13.44 in
75 50

60 40

10.63 in
45 30

30 20

15 10
Efficiency
0 0
0 100 200 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300 1,400 1,500 1,600
Flow - USgpm
Customer : GUQA Contracting Pump Size/ Stages : FR10ED/ 1 Flow, rated : 500.0 USgpm
Customer enquiry : email 12 Feb 2019 Speed, rated : 1760 rpm Differential Head : 75.00 psi
Project : Based on curve number : FR_TE10D-FMT-C1760-LX/T01 Fluid density rated : 1.000 SG
Quote number : 313342 Rev 1H Efficiency : 72 %
Item number : 002 Viscosity : 1.00 cP Power, rated : 30.97 hp
Quantity :1 Cq/Ch/Ce/Cn [HI2004] : 1.00 / 1.00 / 1.00 / 1.00 NPSH required :-
Date last saved : 20 Feb 2019 9:44 AM Minimum recommended driver rating : 40.00 hp / 29.83 kW Liquid Type/ Application : Water
Performance testing standard :-
Notes: 1. Performance at shut off condition is approximate. 2. Rated impeller diameter is approximate. 3. Only duty point is guaranteed as per testing standard.

Kirloskar Brothers Limited · Yamuna, · Survey No. 98/(3-7), Baner · Pune, Maharashtra 411 045
Phone: Page 8 of 10
Version: 18.5.0
    

 

 
       
 
         
         
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  Page 10 of10
Diesel Engine
 ® MODELS
JU4H-UF04 JU4H-UF14 JU4H-UF24 JU4H-UFH2 JU4H-UF50
JU4H-UF10 JU4H-UF20 JU4H-UF34 JU4H-UF40 JU4H-UF52
FIRE PUMP ENGINES JU4H-UF12 JU4H-UF22 JU4H-UFH0 JU4H-UF42 JU4H-UF54

UK Purchased
FM-UL-cUL APPROVED RATINGS KW/BHP
JU4H RATED SPEED
MODEL 1470 1760 2100 2350 2600 2800 3000
UF04 37 50 41 55 45 60 45 60
UF10 31 41 38 51 41 55
UF12 41 55 44 59
UF14 41 55 44 59 52 70 53 71
UF20 45 60 50 67 54 72
UF22 54 72 56 75
UF24 54 72 56 75 60 80 62 83
UF34 63 85 63 85 78 104 86 115
UFH0 54 73 66 88 73 98
UFH2 73 98 74 99
UF40 70 94 78 105 79 106
UF42 79 106 79 106
UF50 59 79 82 110 97 130 95 127
UF52 95 127 95 127
Picture shown represents a JU4H-NA engine model
UF54 91 122 104 139 108 145 108 145

SPECIFICATIONS
JU4H MODELS
ITEM
UF04/10/12/14 UF20/22/24 UF34 UFH0/H2 UF40/42 UF50/52/54
Number of Cylinders 4
Aspiration NA T
Rotation* CW
Overall Dimensions – mm (in.) 989 (39) H x 1226 (48) L x 916 (36.1) W 1166 (45.9) H x 1357 (53.4) L x 934 (36.8) W
Crankshaft Centerline Height – mm (in.) 356 (14)
Weight – kg (lb) 413 (910) 424 (935)
Compression Ratio 17.6:1 17.0:1
Displacement – l (cu. in.) 4.5 (275)
Engine Type 4 Stroke Cycle – Inline Construction
Bore & Stroke – mm ( in.) 106 x 127 (4.19 x 5.00)
Installation Drawing D545
Wiring Diagram AC C07651
Wiring Diagram DC C072145
Engine Series John Deere 4045 Series

Abbreviations: CW – Clockwise NA – Naturally Aspirated T – Turbocharged L - Length W – Width H - Height

*Rotation viewed from Heat Exchanger / Front of engine

CERTIFIED POWER RATING ENGINE RATINGS BASELINES

• Each engine is factory tested to verify power and performance.
• Although FM-UL ratings are shown at specific speeds, Clarke engines can be
applied at any intermediate speed. To determine the intermediate speed power;
make a linear interpolation from the Clarke FM-UL power curve. Contact Clarke or
your Pump OEM Representative to obtain details.
FM
• Engines are to be used for stationary emergency standby fire pump service only. Engines
are to be tested in accordance with NFPA 25.
• Engines are rated at standard SAE conditions of 29.61 in. (752.1 mm) Hg barometer and
77°F (25°C) inlet air temperature [approximates 300 ft. (91.4 m) above sea level] by the
testing laboratory (see SAE Standard J 1349).
• A deduction of 3 percent from engine horsepower rating at standard SAE conditions shall
be made for diesel engines for each 1000 ft. (305 m) altitude above 300 ft. (91.4 m)
• A deduction of 1 percent from engine horsepower rating as corrected to standard SAE
conditions shall be made for diesel engines for every 10°F (5.6°C) above 77°F (25°C)
ambient temperature.
 ® MODELS
JU4H-UF10 JU4H-UF20 JU4H-UF34 JU4H-UF40
JU4H-UF12 JU4H-UF22 JU4H-UFH0 JU4H-UF42 JU4H-UF52
FIRE PUMP ENGINES JU4H-UF14 JU4H-UF24 JU4H-UFH2 JU4H-UF50 JU4H-UF54

ENGINE EQUIPMENT
EQUIPMENT STANDARD OPTIONAL
Air Cleaner Direct Mounted, Washable, Indoor Service with Drip Shield Disposable, Drip Proof, Indoor Service Outdoor Type, Single or
Two Stage (Cyclonic)
Alarms Overspeed Alarm & Shutdown, Low Oil Pressure, Low & High Low Coolant Level, Low Oil Level, Oil Filter Differential Pressure,
Coolant Temperature, Low Raw Water Flow, High Raw Water Fuel Filter Differential Pressure, Air Filter Restriction
Temperature
Alternator 12V-DC, 42 Amps; with Poly-Vee Belt and Guard 24V-DC, 40 Amps; with Belt Guard
Coupling Bare Flywheel Listed Driveshaft and Guard, UF10/12/14, UF20/22/24 – CDS10-
SC; UFH0/H2, UF40/42 – CDS20-SC; UF50/52/54 – CDS30-S1
Engine Heater 230V-AC, 1000 Watt 115V-AC, 1000 Watt
Exhaust Flex Connection For NA Engines - SS, Clamped, 3” SS Flex, Clamped, 4” & 5”
For T Engines – SS, Clamped, 4”
Exhaust Protection Blankets on Naturally Aspirated Models, Metal Guards on Manifolds
and Turbocharger on Turbocharged Models
Flywheel Housing SAE #3
Flywheel Power Take Off 11.5” SAE Industrial Flywheel Connection
Fuel Connections Fire Resistant, Flexible, USA Coast Guard Approved, Supply and
Return Lines
Fuel Filter Primary Filter with Priming Pump
Fuel Injection System Stanadyne, Direct Injection
Fuel Solenoid 12V-DC Energized to Stop (ETS) 12V-DC Energized to Run (ETR); 24V-DC Energized to Run (ETR);
24V-DC Energized to Stop (ETS)
Governor, Speed Constant Speed, Mechanical
Heat Exchanger Tube and Shell Type, 4 BAR (60 PSI), BSP(F) Connections Sea Water Compatible
Instrument Panel English and Metric, Tachometer, Hourmeter, Water Temperature,
Oil Pressure and Two (2) Voltmeters
Junction Box Integral with Instrument Panel; For DC Wiring Interconnection to
Engine Controller
Lube Oil Cooler Engine Water Cooled, Plate Type
Lube Oil Filter Full Flow with By-Pass Valve
Lube Oil Pump Gear Driven, Gear Type
Manual Start Control On Instrument Panel with Control Position Warning Light
Overspeed Control Electronic with Reset and Test on Instrument Panel
Raw Water Cooling Loop – Galvanized Seawater, All 316SS, High Pressure
w\Alarms
Raw Water Cooling Loop – Automatic from Fire Pump Controller and from Engine Instrument Not Supplied (for Vertical Turbine Fire Pump Applications)
Solenoid Operation Panel (for Horizontal Fire Pump Applications)
Run – Stop Control On Instrument Panel with Control Position Warning Light
Starters Two (2) 12V-DC Two (2) 24V-DC
Throttle Control Adjustable Speed Control, Tamper Proof
Water Pump Centrifugal Type, Poly-Vee Belt Driven

Abbreviations: DC –Direct Current, AC – Alternating Current, SAE – Society of Automotive Engineers, NA – Naturally Aspirated, T- Turbocharged, BSP(F) – British
Standard Pipe Thread (Female), SS – Stainless Steel

UK, Ltd. Fire Protection Products, Inc.

Grange Works, Lomond Rd., Coatbridge, ML5-2NN 100 Progress Place, Cincinnati, Ohio 45246
United Kingdom United States of America
Tel +44-1236-429946 Fax +44-1236-427274 Tel +1-513-475-FIRE (3473) Fax +1-513-771-8930
www.clarkefire.com www.clarkefire.com

C133432 revM Specifications and information contained in this brochure subject to change without notice.
11APR17
 JU4H, JU4R & JU6H, JU6R ENGINE MODELS
ENGINE MATERIALS AND CONSTRUCTION
Air Cleaner Cylinder Head
Type…………..………….. .. Indoor Usage Only Type…….. …………………Slab 2 Valve
Oiled Fabric Pleats Material……………………. Annealed Gray Iron
Material……..…..…….………Surgical Cotton
Aluminum Mesh Cylinder Liners
Type…….. …………………Centrifugal Cast, Wet Liner
Air Cleaner - Optional Material………………..….…Alloy Iron Plateau, Honed
Type…………………………. Canister
Material………………………Pleated Paper Fuel Pump
Housing………………..…… Enclosed Type…………………………Diaphragm
Drive…………………………Cam Lobe
Camshaft
Material………….………….. Cast Iron Heat Exchanger (USA) - JU4H & JU6H Only
Chill Hardened Type…………………………Tube & Shell
Location…………...….……. In Block Materials
Drive……………….………..… Gear, Spur Tube & Headers……………Copper
Type of Cam…………..….... Ground Shell…………………………Copper
Electrode……………………Zinc
Charge Air Cooler (JU6H-60,62,68,74,84, 94, T8, T0,
T2, ADK0, AD58, ADNG, ADN0, ADQ0, ADR0, AAQ8,
AARG, ADP8, ADP0, ADT0, AD88, ADR8, AD98,
ADS0, ADW8, ADX8, AD98 only)
Type……….. ..…………….Raw Water Cooled Heat Exchanger (UK) - JU4H & JU6H Only
Materials (in contact with raw water) Type…………………………Tube & Bundle
Tubes……… …………………… 90/10 CU/NI
Headers …………………… 36500 Muntz Materials
Covers …………………… 83600 Red Brass Tube & Headers……………Copper
Plumbing …………………… 316 Stainless Steel/ Brass Shell………..……………. Aluminum
90/10 Silicone
Injection Pump
Charge Air Cooler (JU6R-AA67, 59, 61, PF, Q7, RF, Type……………………….. Rotary
S9, 83 only) Drive…………………………Gear
Type…...……………………Air to Air Cooled
Materials Lubrication Cooler
Core…………………………Aluminum Type…………………………Plate

Coolant Pump Lubrication Pump

Type……….………………… Centrifugal Type…………………………Gear
Drive……………………………Poly Vee Belt Drive…………………………Gear

Coolant Thermostat Main Bearings

Type…………………………… Non Blocking Type…………………………Precision Half Shells
Qty……………………………1 Material………………………
Steel Backed-Aluminum
Lined
Cooling Loop (Galvanized)
Tees, Elbows, Pipe…………Galvanized Steel Piston
Ball Valves……………………Brass ASTM B 124, Type and Material…………Aluminum Alloy with
Solenoid Valve………………Brass Reinforced Top Ring Groove
Pressure Regulator…………Bronze Cooling………………………Oil Jet Spray
Strainer………………………Cast Iron (1/2" - 1" loops) or
Bronze (1.25" - 2" loops) Piston Pin
Type…………………………Full Floating - Offset

Cooling Loop (Sea Water) Piston Rings

Tees, Elbows, Pipe…………316 Stainless Steel Number/Piston…………… 3
Ball Valves……………………316 Stainless Steel Top………………………… Keystone Barrel Faced -
Solenoid Valve………………316 Stainless Steel Plasma Coated
Pressure Regulator/StrainerCast Brass ASTM B176 Second………………………Tapered Cast Iron
C87800 Third…………………………Double Rail Type
w/Expander Spring
Cooling Loop (316SS)
Tees, Elbows, Pipe…………316 Stainless Steel Radiator - JU4R & JU6R Only
Ball Valves……………………316 Stainless Steel Type……………………… Plate Fin
Solenoid Valve………………316 Stainless Steel Materials
Pressure Regulator/Strainer316 Stainless Steel Core……………………… Copper & Brass
Tank & Structure……….. Steel
Connecting Rod
Type…………………………… I-Beam Taper Optional
Material………………………Forged Steel Alloy Marine Coating…………… Baked Phenolic

Crank Pin Bearings Valves

Type…………………………… Precision Half Shell Type…….. …………………Poppet
Number………………………1 Pair Per Cylinder Arrangement………… ……Overhead Valve
Material………………………Wear-Guard Number/Cylinder…………… 1 intake
1 exhaust
Crankshaft Operating Mechanism……Mechanical Rocker Arm
Material………………………Forged Steel Type of Lifter…………….. Large Head
Type of Balance…………… Dynamic Valve Seat Insert……………Replaceable

Cylinder Block
Type…………………………… One Piece with
Non-Siamese Cylinders
Material………………………Annealed Gray Iron

C13615 14NOV18
 JU4H-UF20
INSTALLATION & OPERATION DATA (I&O)
UK Produced
Basic Engine Description
Engine Manufacturer ......................................................................................................................................................
John Deere C o.
Ignition Type ......................................................................................................................................................
C ompression (Diesel)
Number of C ylinders ......................................................................................................................................................
4
Bore and Stroke - mm (in) ......................................................................................................................................................
106 (4.19) X 127 (5)
Displacement - L (in³) ......................................................................................................................................................
4.5 (275)
C ompression Ratio ......................................................................................................................................................
17.6:1
Valves per cylinder
Intake ......................................................................................................................................................
1
Exhaust ......................................................................................................................................................
1
C ombustion System ......................................................................................................................................................
Direct Injection
Engine Type ......................................................................................................................................................
In-Line, 4 Stroke C ycle
Fuel Management C ontrol ......................................................................................................................................................
Mechanical, Rotary Pump
Firing Order (C W Rotation) ......................................................................................................................................................
1-3-4-2
Aspiration ......................................................................................................................................................
Natural
C harge Air C ooling Type ......................................................................................................................................................
None
Rotation, viewed from front of engine, C lockwise (C W) ......................................................................................................................................................
Standard
Engine C rankcase Vent System ......................................................................................................................................................
Open
Installation Drawing ......................................................................................................................................................
D545
Weight - kg (lb) ......................................................................................................................................................
413 (910)

Power Rating 1760 2100 2350

Nameplate Power - kW (HP) ¹ ......................................................................................................................................................
45 (60) 50 (67) 54 (72)

Cooling System - [C051001] 1760 2100 2350

Engine C oolant Heat - kW (Btu/sec) ......................................................................................................................................................
20 (19) 29.5 (28) 42.2 (40)
Engine Radiated Heat - kW (Btu/sec) ......................................................................................................................................................
7.9 (7.5) 8.6 (8.1) 9 (8.5)
Heat Exchanger Minimum Flow
15°C (60°F) Raw H2O - L/min (gal/min) ......................................................................................................................................................
15.1 (4) 22.7 (6) 30.3 (8)
37°C (100°F) Raw H2O - L/min (gal/min) ......................................................................................................................................................
22.7 (6) 30.3 (8) 37.9 (10)
Heat Exchanger Maximum C ooling Raw Water
Inlet Pressure - bar (psi) ......................................................................................................................................................
14 (203)
Flow - L/min (gal/min) ......................................................................................................................................................
98.4 (26)
Typical Engine H2O Operating Temp - °C (°F) ......................................................................................................................................................
82.2 (180) - 90.6 (195)
Thermostat
Start to Open - °C (°F) ......................................................................................................................................................
86.1 (187)
Fully Opened - °C (°F) ......................................................................................................................................................
91.1 (196)
Engine C oolant C apacity - L (qt) ......................................................................................................................................................
14 (14.79)
C oolant Pressure C ap - kPa (lb/in²) ......................................................................................................................................................
68.9 (10)
Maximum Engine C oolant Temperature - °C (°F) ......................................................................................................................................................
93.3 (200)
Minimum Engine C oolant Temperature - °C (°F) ......................................................................................................................................................
71.1 (160)
High C oolant Temp Alarm Switch - °C (°F) ......................................................................................................................................................
96.1 (205)

Electric System - DC Standard Optional

System Voltage (Nominal) ......................................................................................................................................................
12 24
Battery C apacity for Ambients Above 32°F (0°C )
Voltage (Nominal) ......................................................................................................................................................
12 {C 07633} 12 {C 07633}
Qty. Per Battery Bank ......................................................................................................................................................
1 2
SAE size per J537 ......................................................................................................................................................
8D 8D
C C A @ 18°C (0°F) per J537 ......................................................................................................................................................
1400 1400
Reserve C apacity - Minutes per J537 ......................................................................................................................................................
430 430
Battery C able C ircuit, Max Resistance - ohm ......................................................................................................................................................
0.0012 0.0012
Battery C able Minimum Size
0-3.1m C ircuit Length ² ......................................................................................................................................................
00 00
3.1m-4.1m C ircuit Length ² ......................................................................................................................................................
000 000
4.1m-5.1m C ircuit Length ² ......................................................................................................................................................
0000 0000
C harging Alternator Maximum Output - Amp, ......................................................................................................................................................
40 {C 071363} 55 {C 071366}
Starter C ranking Amps, Rolling - @15°C (60°F) ......................................................................................................................................................
225 {C 07888/C 07889} 250 {C 07819/C 07820}

Page 1 of 2
C 131235 Rev L
* All footnotes are at the bottom of Page 2 DSP 13OC T16
 JU4H-UF20
INSTALLATION & OPERATION DATA (I&O)
UK Produced
Exhaust System (Single Exhaust Outlet) 1760 2100 2350
Exhaust Flow - m³/min (ft.³/min) ......................................................................................................................................................
10.7 (379) 11.8 (415) 13.3 (469)
Exhaust Temperature - °C (°F) ......................................................................................................................................................
549 (1021) 547 (1016) 580 (1076)
Maximum Allowable Back Pressure - kPa (in H2O) ......................................................................................................................................................
7.5 (30) 7.5 (30) 7.5 (30)
Minimum Exhaust Pipe Dia. - mm (in) ³ ......................................................................................................................................................
76.2 (3) 76.2 (3) 76.2 (3)

Fuel System 1760 2100 2350

Fuel C onsumption - L/hr (gal/hr) ......................................................................................................................................................
14.4 (3.8) 20.1 (5.3) 21.2 (5.6)
Fuel Return - L/hr (gal/hr) ......................................................................................................................................................
29.9 (7.9) 32.2 (8.5) 34.1 (9)
Fuel Supply - L/hr (gal/hr) ......................................................................................................................................................
44.3 (11.7) 52.2 (13.8) 55.3 (14.6)
Fuel Pressure - kPa (lb/in²) ......................................................................................................................................................
20.7 (3) - 41.4 (6)
Minimum Line Size - Supply - in. ......................................................................................................................................................
.50 Schedule 40 Steel Pipe
Pipe Outer Diameter - mm (in) ......................................................................................................................................................
21.5 (0.848)
Minimum Line Size - Return - in. ......................................................................................................................................................
.375 Schedule 40 Steel Pipe
Pipe Outer Diameter - mm (in) ......................................................................................................................................................
17.1 (0.675)
Maximum Allowable Fuel Pump Suction Lift
with clean Filter - mH2O (in H2O) ......................................................................................................................................................
0.8 (31)
Maximum Allowable Fuel Head above Fuel pump, Supply or Return - m (ft) ...................................................................................................................................
1.4 (4.5)
Fuel Filter Micron Size ......................................................................................................................................................
5

Heater System Standard Optional

Engine C oolant Heater
Wattage (Nominal) ......................................................................................................................................................
1000 1000
Voltage - AC , 1 Phase ......................................................................................................................................................
230 (+5%, -10%) 115 (+5%, -10%)
Part Number ......................................................................................................................................................
{C 122192} {C 122188}

Air System 1760 2100 2350

C ombustion Air Flow - m³/min (ft.³/min) ......................................................................................................................................................
4 (140) 4.4 (155) 4.7 (166)
Air C leaner ......................................................................................................................................................
Standard Optional
Part Number ......................................................................................................................................................
{C 03249} {C 03327}
Type ......................................................................................................................................................
Indoor Service Only, C anister,
with Shield Single-Stage
C leaning method ......................................................................................................................................................
Washable Disposable
Air Intake Restriction Maximum Limit
Dirty Air C leaner - kPa (in H2O) ......................................................................................................................................................
2.5 (10) 2.5 (10)
C lean Air C leaner - kPa (in H2O) ......................................................................................................................................................
1.2 (5) 1.2 (5)
Maximum Allowable Temperature (Air To Engine Inlet) - °C (°F) ...................................................................................................................................................
54.4 (130)

Lubrication System
Oil Pressure - normal - kPa (lb/in²) ......................................................................................................................................................
241 (35) - 345 (50)
Low Oil Pressure Alarm Switch - kPa (lb/in²) ......................................................................................................................................................
138 (20)
In Pan Oil Temperature - °C (°F) ......................................................................................................................................................
104 (220) - 118 (245)
Total Oil C apacity with Filter - L (qt) ......................................................................................................................................................
14.7 (15.5)

Lube Oil Heater Optional Optional

Wattage (Nominal) ......................................................................................................................................................
150 150
Voltage ......................................................................................................................................................
240V (+5%, -10%) 120V (+5%, -10%)
Part Number ......................................................................................................................................................
{C 04431} {C 04430}

Performance 1760 2100 2350

BMEP - kPa (lb/in²) ......................................................................................................................................................
676 (98) 634 (92) 607 (88)
Piston Speed - m/min (ft/min) ......................................................................................................................................................
447 (1467) 533 (1750) 597 (1958)
Mechanical Noise - dB(A) @ 1m ......................................................................................................................................................
C 13907
Power C urve ......................................................................................................................................................
C 131935

NOTE: This engine is intended for indoor installation or in a weatherproof enclosure. ¹ Derate 3% per every 1000 ft. 304.8m above 300 ft. 91.4m and derate 1%
for every 10°F 5.55 °C above 77°F 25°C. ² Positive and Negative Cables Combined Length. ³ Minimum Exhaust Pipe Diameter is based on: 15 feet of pipe, one
90° elbow, and one Industrial silencer. A Back-pressure flow analysis must be performed on the actual field installed exhaust system to assure engine maximum
allowable back pressure is not exceeded. See Exhaust Sizing Calculator on www.clarkefire.com. { } indicates component reference part number.
Page 2 of 2
C 131235 Rev L
DSP 13OC T16
Controller – Diesel Fire Pump
 LISTEN DEVELOP LEAD
LISTEN DEVELOP LEAD
Tornatech Inc, Montreal, Quebec, Canada

Model GPD
Diesel Engine Fire Pump Controllers

Standard Features
• ViZiTouch V2 operator interface
• NEMA 2 assembly
• Pressure and event recorder
• Battery voltage and amperage display
• Run Test push button
• HAND - OFF - AUTO selector switch
• Manual crank pushbuttons (2)
• Stop pushbutton
• Remote start / deluge valve start provision
• Pressure transducer and run test solenoid
valve externally mounted
• Gland plate
• Audible alarm
• Alarm contacts for remote indication
• Weekly exercise programmable time clock
• Crank cycle
• Programmable automatic shutdown
(minimum run timer)
• Programmable sequential start timer
(delay start timer)

2018-2019
OPTIONAL
 1. Alarm bell 6. HAND-OFF-AUTO selector switch
2. Externally mounted pressure transducer 7. Remote alarm contacts with removable
and run test solenoid valve with terminals
protective cover 8. Gland Plate
3. Key lock 9. Automotive type engine connections
— GPD

4. ViZiTouch V2 operator interface 10. Battery chargers

5. Exterior USB Port
(Interior USB port also supplied)

1 3

10

9
7

8
 ®
ViZiTouch V2 Operator Interface
PMS 295 PMS 361 Noir

— GPD
HOME SCREEN
Home 2016.Dec.01 12:20:55 28C Diesel Fire Pump Controller
Charger 1
1.10
Float 13.79 V
A

Home
Home 2016.Dec.01
2016.Dec.01 13:34:10
12:20:55 26C
28C

Charger 2 1.10
13.79 V
Float A Charger 1
1.10
Float 23.4
L1 A 13.79 V
A
480 V 480 V
300
23.4
L2 A
100
480 V
80 13.2
L3
Charger 2 1.10
23.4
PSI Float A
13.79 V A
0 0
System

Auto Pressure Actuated Automatic Controller Automatic Shutdown

300
300
150

100
90 70
80 13.2
PSI
0 PSI
0 System 0
System
Pressure actuated Non automatic controller Automatic shutdown
Auto Pressure Actuated Automatic Controller Automatic Shutdown

ON-SCREEN MENU SETTINGS EVENTS

Home Config 2016.Dec.01 14:34:28 26C History Events 2016.Dec.01 14:34:28 26°C

Home Pressure Max. Pres. 300 2016.12.01 14:28:52 Engine Trouble: INATIVE
PSI
Cut-out 150 2016.12.01 14:28:23 Diesel Card Alarm Bell OFF
PT1
Cut-in 100 2016.12.01 14:28:09 Engine Trouble: OCCURED

Alarm Periodic test Monday 7 30

2016.12.01 14:28:08 Engine Trouble: OCCURED

2016.12.01 14:12:06 Underpressure: INACTIVE

Week. Test Duration (min) 5

Configuration RUN TEST Duration (min) 30

2016.12.01

2016.12.01
14:11:22

14:09:55
Engine Fail to Start: INACTIVE

Alarms Reset
Auto. Shutdown (m) Duration (min) 10
2016.12.01 14:08:46 Diesel Card Alarm Bell ON

History Date and time 2016.Dec.01 14:09:55

2016.12.01 14:03:11 HOA in MANUAL Position
Advanced
2016.12.01 14:03:03 HOA in AUTO Position

Service 2 User login

Manual

Languages HISTORY/STATISTICS SERVICE

Statistics Statistics 2016.Dec.01 14:34:28 26C Home Service 2016.Dec.01 14:33:06 26C
First Service Statistics

First Service Statistics info@tornatech.com Commissionning date 2016.12.01 14:28:52

Last service date 2016.12.01 14:28:52

From AMERICAS ASIA
+ 1 800 363 8448 + 65 6795 8114
+ 514 334 0523 + 65 6795 7823 Service interval 1 year
Since 2016.12.01 14:28:09
MIDDLE EAST EUROPE
+ 971 (0)4 887 0615 + 32 (0) 1084 4001 Next service due 2016.12.01 14:28:52
On Time 61-04-08-27

VIZITOUCH V2 MAJOR Motor

Complete service

Live view
FEATURES INCLUDE: On Time

Start Count
0-00-08-57

20
Nameplate Information

Jockey pump cut-out 110

• Touch screen operation with Last Started On

Pressure
2016.12.01 14:08:46
Jockey pump cut-in 130

7” color display and intuitive Minimum 99.1 PSI

graphics
• Multi-language
• Upgradable software
PUMP CURVES PRESSURE CURVES
• Password protected
History Pump Curves 2016.Dec.01 14:37:17 26°C History Pressure Curves 2016.Dec.01 14:37:17 26°C

1m 5m 20m 1h 2h 3h 4h 5h 6h 12h 1d 2d 3d 4d 5d 6d 1w 2w

150
P

120
90

90
68

60
45

30
23

0
0
538 1075 1613 2150 Q 2016.02.23 2016.02.23 2016.02.23
14:25:05 14:24:05 14:25:05
 MODEL GPD / WEIGHT & DIMENSIONS

Shipping Weight & Dimensions

WALL MOUNT FLOOR MOUNT

Starting
Voltage
Approx. Dimensions in Approx. Weight in Lbs Approx. Dimensions in Approx. Weight in Lbs
inches (mm) (kg) inches (mm) (kg)

12 V.DC
27⅝” h x 27⅛” w x 9” d 70 47⅞” h x 27⅛” w x 9”d 95
(700 x 600 x 228) ( 32 ) (1208 x 600 x 228) ( 43 )
24 V.DC

HOW TO ORDER: GPD / 12 OR 24 VDC / 120VAC OR 208 to 240VAC / Options

Ex.: GPD / 12 / 220 / B1, C7

AMERICAS EUROPE MIDDLE EAST ASIA

Tornatech Inc.
Head Office
Laval, Quebec, Canada
Tel: + 1 514 334 0523
Toll free: + 1 800 363 8448
Tornatech Europe SPRL Tornatech FZE Tornatech Pte Ltd.
Wavre, Belgium Dubai, United Arab Emirates Singapore
Tel: + 32 (0) 10 84 40 01 Tel: + 971 (0)4 887 0615 Tel: + 65 6795 8114
Tel: + 65 6795 7823

GPD-SBRO-004-E Rev.0.1
Air Release Valve Document
 AIR RELEASE VALVE
Val-Matic Valve Specification
1 Scope
1.1 This specification is intended to cover the design, manufacture, and testing of 1/2 in. (13 mm) through 6 in. (150 mm)
Air Release Valves suitable for clean or raw water service with pressures up to 740 psig (5100 kPa).
1.2 Air Release Valves shall be automatic float operated valves designed to release accumulated air from a piping system
while the system is in operation and under pressure. The capacity and pressure rating of the valve is dependent on the
diameter of the precision orifice in the cover. A large inlet connection is required for proper air and water exchange. [NOTE:
See Air/Vacuum Valves for exhausting and admitting large volumes of air and Combination Air Valves for both air release
and air/vacuum functions.]
2 Standards, Approvals and Verification
2.1 Valves shall be manufactured and tested in accordance with American Water Works Association (AWWA) Standard
C512.
2.2 Valves used in potable water service shall be certified to NSF/ANSI 61 Drinking Water System Components - Health
Effects.
2.3 Manufacturer shall have a quality management system that is certified to ISO 9001 by an accredited, certifying body.
2.4 Models 15A and 22 shall be Factory Mutual Approved and Underwriters Laboratories Listed for fire protection.
3 Connections
3.1 Valves 3 in. (76mm) and smaller shall be threaded with NPT inlets and outlets. The body inlet connection shall be
hexagonal for a wrench connection. Larger valves shall have ANSI Class 125 flanged inlets.
3.2 The valve shall have two additional NPT connections for the addition of gauges, testing, and draining.
4 Design
4.1 The cover shall be bolted to the valve body and sealed with a flat gasket. Resilient seats shall be replaceable and
provide drop tight shut off to the full valve pressure rating.
4.2 Floats shall be unconditionally guaranteed against failure including pressure surges. Mechanical linkage shall provide
sufficient mechanical advantage so that the valve will open under full operating pressure. Simple lever designs shall consist
of a single pivot arm and a resilient orifice button. Compound lever designs shall consist of two levers and an adjustable
threaded resilient orifice button.
5 Materials
5.1 The valve body and cover shall be constructed of ASTM A126 Class B cast iron for working pressures up to 300 psig.
Higher pressure rated valves shall be constructed of ASTM A536 Grade 65-45-12 ductile iron.
5.2 The orifice, float and linkage mechanism shall be constructed of Type 316 stainless steel. Non-metallic floats or
linkage mechanisms are not acceptable. The orifice button shall be Viton for simple lever valves and Buna-N for compound
lever designs.
6 Options
6.1 An optional vacuum check on the outlet shall be provided when specified to prevent air from re-entering the system
during negative pressure conditions.
6.2 Optional body materials include ASTM A216 Grade WCB cast steel, ASTM A351 Grade CF8M stainless steel, and
ASTM B584 Alloy C83600 cast bronze.
6.3 An optional screened hood on the outlet shall be provided when specified.
6.4 An optional fully-ported brass ball valve shall be provided when specified to isolate the air release valve from the
piping system.
6.5 Valve interiors and exteriors shall be coated with an NSF/ANSI 61 certified fusion bonded epoxy in accordance with
AWWA C550 when specified.
6.6. Low Durometer orifice buttons shall be furnished for low pressure applications.
7 Cross Contamination and Security Protection
7.1 All Air (Release, Vacuum, etc) Valves installed in vaults or flood prone locations shall include an inflow preventer to
prevent the introduction of contaminated water through the air valve outlet. The inflow preventer shall allow the admittance
and exhausting of air while preventing contaminated water from entering during normal operating conditions. The inflow
preventer shall be flow tested by an independent third party to certify performance. The third party shall be an approved
testing lab of the American Society of Sanitary Engineers.
8 Manufacture
8.1 The manufacturer shall demonstrate a minimum of five (5) years experience in the manufacture of air valves. When
requested, the manufacturer shall provide test certificates, dimensional drawings, parts list drawings, and operation and
maintenance manuals.
8.2 The exterior of the valve shall be coated with a universal alkyd primer.
8.3 Air Release Valves shall be Series 15A to 61 as manufactured by Val-Matic Valve and Manufacturing Corporation,
Elmhurst, Il, USA or approved equal.

Revised 3-29-16
DATE
AIR RELEASE VALVE SPECIFICATION 6-6-06
DRWG. NO.
®
AL ATIC VALVE AND MANUFACTURING CORP. VM-15/38-S
 AIR RELEASE VALVE
SERIES NO. 22
STANDARD MATERIALS OF CONSTRUCTION

PART NO. PART NAME MATERIAL

1 BODY CAST IRON ASTM A126, CLASS B
2 COVER CAST IRON ASTM A126, CLASS B
3 LEVER FRAME STAINLESS STEEL T316, ASTM A240
4 SEAT STAINLESS STEEL T316, ASTM A276
5 FLOAT STAINLESS STEEL T316, ASTM A240
6 GASKET COMPRESSED NON-ASBESTOS FIBER
7 COVER BOLT ALLOY STEEL SAE, GRADE 5
10 FLOAT ARM STAINLESS STEEL T316, ASTM A240
11 ORIFICE BUTTON VITON
12 PIVOT PIN STAINLESS STEEL T316, ASTM A479
13 PIN RETAINER STAINLESS STEEL PH 15-7 MO
14 PIPE PLUG STEEL
17 FLOAT RETAINER STAINLESS STEEL T316, ASTM F879
21 LOCATOR STAINLESS STEEL T316, ASTM F593
34 LOCK WASHER STAINLESS STEEL T316, ASTM A240

NOTE: ALL SPECIFICATIONS AS

LAST REVISED.

Revised 1-29-03
DATE
MATERIALS OF CONSTRUCTION 5/8/69
DRWG. NO.
®
VALVE AND MANUFACTURING CORP. VM-22-M
Pressure Indicator – common for all pumps
 Mechanical
pressure measurement

Bourdon tube pressure gauge

Stainless steel version
Models 232.50, 233.50
WIKA data sheet PM 02.02

for further approvals

see page 2

Applications
■■ With liquid-filled case for applications with high dynamic
pressure loads or vibrations 1)
■■ For gaseous and liquid aggressive media that are
not highly viscous or crystallising, also in aggressive
ambience
■■ Process industry: Chemical/petro-chemical, power
stations, mining, on- and offshore, environmental techno-
logy, machine building and general plant construction

Special features
■■ Excellent load-cycle stability and shock resistance
■■ All stainless steel construction
■■ German Lloyd, Gosstandart and DVGW approval
■■ Scale ranges up to 0 … 1,600 bar Bourdon tube pressure gauge model 232.50

Description Pressure limitation

NS 63: Steady: 3/4 x full scale value
Design Fluctuating: 2/3 x full scale value
EN 837-1 Short time: Full scale value
Nominal size in mm NS 100, 160: Steady: Full scale value
63, 100, 160 Fluctuating: 0.9 x full scale value
Short time: 1.3 x full scale value
Accuracy class
NS 63: 1.6 Permissible temperature
NS 100, 160: 1.0 Ambient: -40 ... +60 °C without liquid filling
-20 ... +60 °C gauges with glycerine filling 1)
Scale ranges
Medium: +200 °C maximum without liquid filling
NS 63: 0 ... 1 to 0 ... 1,000 bar
+100 °C maximum with liquid filling 1)
NS 100: 0 ... 0.6 to 0 ... 1,000 bar
NS 160: 0 ... 0.6 to 0 ... 1,600 bar Temperature effect
or all other equivalent vacuum or combined pressure and When the temperature of the measuring system deviates
vacuum ranges from the reference temperature (+20 °C):
max. ±0.4 %/10 K of full scale value

Ingress protection
1) Model 233.50 IP 65 per EN 60529 / lEC 60529

WIKA data sheet PM 02.02 ∙ 08/2014 Page 1 of 3

Data sheets showing similar products:

Stainless steel, safety version; model 232.30; see data sheet PM 02.04
Standard version Special versions

Process connection Gauges for ammonia plants (NS 100 and 160)
Stainless steel 316L (NS 63: 1.4571), With temperature scale for refrigerant R 717 (NH3) in °C,
Lower mount (LM) or lower back mount (LBM), NS 63 centre Scale ranges: -1 ... 0 ... 15 bar or -1 ... 0 ... 26 bar
back mount (CBM)
NS 63: G ¼ B (male), 14 mm flats
NS 100, 160: G ½ B, 22 mm flats

Pressure element
Stainless steel 316L
CE conformity
< 100 bar: C-type
≥ 100 bar: Helical type Pressure equipment directive
97/23/EC, PS > 200 bar, module A, pressure accessory
Movement
Stainless steel ATEX directive 1)
Ignition protection type „c“, constructive safety
Dial
Aluminium, white, black lettering,
NS 63 with pointer stop pin Approvals
Pointer
■■ GL, ships, shipbuilding (e.g. offshore), Germany
Aluminium, black
■■ GOST, metrology/measurement technology, Russia
■■ GOST-R, import certificate, Russia
Case
■■ DVGW, safety (e.g. electrical safety, overpressure, ...),
Stainless steel, with pressure relief at case circumference,
Germany
12 o'clock (NS 63) and on the back of the case (NS 100
■■ KBA, automotive, European Community
and 160),
■■ CRN, safety (e.g. electr. safety, overpressure, ...), Canada
Scale ranges ≤ 0 ... 16 bar with compensating valve to vent
■■ KOSHA, ignition protection type „i“ - intrinsic safety,
case
South Korea

Window
Laminated safety glass
(NS 63: Polycarbonate)
Certificates 1)
■■ 2.2 test report per EN 10204 (e.g. state-of-the-art
Ring
manufacturing, material proof, indication accuracy)
Cam ring (bayonet type), stainless steel
■■ 3.1 inspection certificate per EN 10204 (e.g. indication
accuracy)
Filling liquid (for model 233.50)
Glycerine 99.7 % 1) Option

Approvals and certificates, see website

Options
■■ Other process connection
■■ Sealings (model 910.17, see data sheet AC 09.08)
■■ Assembly on diaphragm seals see product review DS
■■ Measuring system Monel (model 26x.50, not with NS 160
back mount connection)
■■ Measuring system stainless steel 1.4571
■■ Surface or panel mounting flange, stainless steel
■■ Panel mounting flange, polished stainless steel
■■ Triangular bezel, polished stainless steel, with clamp
■■ Ambient temperatures -40 °C: Silicone oil filling
■■ Limit indicator at NS 100 and 160, see data sheet
SP 09.03
■■ Pressure gauge with switch contacts, see model
PGS23.1x0, data sheet PV 22.02
■■ Pressure gauge with electrical output signal, see model
PGT23.100/160, data sheet PV 12.04

Page 2 of 3 WIKA data sheet PM 02.02 ∙ 08/2014

 Dimensions in mm
Standard version
Lower mount (LM)

≤ 16 bar with compensating valve

1520806.03
> 16 bar without compensating valve

NS 63, centre back mount (CBM) NS 100, 160, lower back mount (LBM)

≤ 16 bar with compensating valve 14112247.01 ≤ 16 bar with compensating valve

1520814.03
> 16 bar without compensating valve > 16 bar without compensating valve

NS Dimensions in mm Weight in kg
a b b1 b2 D1 D2 e f G h ±1 SW Model 232.50 Model 233.50
63 9.5 33 33 57 63 62 11.5 - G¼B 54 14 0.16 0.20
100 15.5 49.5 49.5 83 101 99 17.5 30 G½B 87 22 0.60 0.90
160 15.5 49.5 2) 49.5 2) 83 1) 161 159 17.5 50 G½B 118 22 1.10 2.00
Process connection per EN 837-1 / 7.3
1) Plus 16 mm with scale ranges ≥ 100 bar
2) Plus 16 mm with scale range 1,600 bar

Ordering information
Model / Nominal size / Scale range / Connection size / Connection location / Options

© 2000 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specifications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modifications to the specifications and materials.

WIKA data sheet PM 02.02 ∙ 08/2014 Page 3 of 3

08/2014 GB

WIKA Alexander Wiegand SE & Co. KG

Alexander-Wiegand-Straße 30
63911 Klingenberg/Germany
Tel. +49 9372 132-0
Fax +49 9372 132-406
info@wika.de
www.wika.de
Pump Quality Assurance Plan –Pump
 QUALITY ASSURANCE PLAN
Client Page Number Pump Model Quantity in numbers Tag Numbers Manufacturer
Contractor Equipment Centrifugal Pumps FR10ED Kirloskar Brothers Ltd,
Project Applicability FMUL -Engine driven – Kirloskarwadi;District:
pump set End Suction, Sangli, Mahrashtra,
HSC, VSC, Multistage India, 416308
Package Fire Water Pump KBL Inspection Category / 1 / 1114
QAP designated number
Consultant QAP Number QAP/01/
PO Number Revision Date
KBL OA 00 21/02/2019
Number
SR. COMPONENT & CHARACTERISTICS CLASS TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSP REMARK
NO OPERATIONS CHECK OF CHECK DOCUMENT NORM RECORD AUTHO
BY KBL RITY
M C
1 2 3 4 5 6 7 8 9 10 11
[Type text]
1 Raw Material Inspection
Upper Half Casing, Lower Half 1 sample/ Material
Chemical Approved Data Sheet/ Approved
Casing, Casing, Casing Cover, Chemical Properties Major Heat/ Batch Compliance P R
Analysis CS Drawing
Suction Casing, Inter stage Certificate
Casing Delivery Casing, Suction .
1.1
Cover, Impeller & Wear Ring 1 sample/ Material
Mechanical Approved Data Sheet/ Approved P
(Wear Ring if applicable) Mechanical Properties Major Heat/ Batch Compliance R
Tests CS Drawing
Component applicable as per Certificate
Pump type
Material
Chemical 1 sample/ Approved Data Sheet/ Approved
Chemical Properties Major Compliance P R Refer Note - 1
Analysis Heat/ Batch CS Drawing
Certificate
1.2 Shaft
Material
Mechanical 1 sample/ Approved Data Sheet/ Approved
Mechanical Properties Major Compliance P R
Tests Heat/ Batch CS Drawing
Certificate
2 In-Process Inspection
Balancing
Residual 100%
2.1 Impeller Dynamic Balancing Major ISO 1940 Grade 6.3 Compliance P R Refer Note 2
Unbalance
Certificate
Approved Data
Casing or Assembled Pump Leakage & No Leakage &
Sheet/ HI-14.6- Hydro Static Test duration = 10 minutes
2.2 (Casting shall be used in primer Hydro Static Pressure Test Major Soundness of 100% No Pressure P R
2011/ KBL Test Certificate Refer Note 3
coated condition.) Casing Drop
Procedure
3 Final Inspection
Flow ( Q) Vs Head (H)
Mechanical Run test for 1 Hour (
H-Q HI 14.6-2011/
Assembled pump set coupled FM approved) 100% Approved Data Test Report & Refer Note 4 & 5
3.1 Critical Performance As per FM & UL P W
with Engine Bearing Temp. Sheet Tested Curve Witness one pump per Tag
Norms
Vibrations, Noise Level
measurement
Visual, DFT & Painting
Assembled Pump with all Approved Painting Procedure /
3.2 Painting & Packing Major Shade , Box 100% Certificate P --
accessories KBL Packing Procedure
Identification /Packing Note

Notes:
1 In case, correlated MTC are not available, then quantum of check shall be one sample from each bar.
2 Dynamic Balancing: Single plane balancing when D/B ratio is 6.0 or greater than 6.0. Double plane balancing when D/B ratio is less than 6.0. Where D- Dia of impeller and B- Width between correction planes
3 Unless other specified in Approved Data Sheet, Hydro static Pressure Test shall be conducted at 1.5 times of Maximum Discharge Pressure.
Manufacturer: Kirloskar Brothers Ltd Legends: M: Kirloskar Brothers Ltd / KBL Approved Vendor, C: Client/ Third Party Inspection Agency; P: Perform; W: Approving Authority
Witness - if Client/TPIA is unable to attend witness activity within notified period as per contract or 15 days whichever
Name & Signature is maximum from date of issuance of call, manufacturer may proceed for next activity; R: Certificate Verification; Name & Signature

FORMAT NO.: QCD-04-150-01

 QUALITY ASSURANCE PLAN
Client Page Number Pump Model Quantity in numbers Tag Numbers Manufacturer
Contractor Equipment Centrifugal Pumps FR10ED Kirloskar Brothers Ltd,
Project Applicability FMUL -Engine driven – Kirloskarwadi;District:
pump set End Suction, Sangli, Mahrashtra,
HSC, VSC, Multistage India, 416308
Package Fire Water Pump KBL Inspection Category / 1 / 1114
QAP designated number
Consultant QAP Number QAP/01/
PO Number Revision Date
KBL OA 00 21/02/2019
Number
SR. COMPONENT & CHARACTERISTICS CLASS TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSP REMARK
NO OPERATIONS CHECK OF CHECK DOCUMENT NORM RECORD AUTHO
BY KBL RITY
M C
1 2 3 4 5 6 7 8 9 10 11
[Type text]
For Multistage pumps, Hydro static Pressure Test shall be carried out on Suction casing, Inter stage Casing and Delivery Casing shall be tested either individually or in assembled condition at 1.5 times of Maximum
Discharge Pressure.. Suction Casing Pressure- 15kg/cm2 max. If Applicable Hydro Static Test Pressure of the pump (Inter stage Casing and Delivery Casing) is less than 15.0 kg/cm2, Suction Casing Pressure shall be
certified as per that pressure only.
Hydro test shall be carried out on either individually on casing or assembled pump depending upon test pressure.
Casting may be used in applied rust preventive coating condition. In case of CS/Stainless steel casting, no rust preventive coating will be applied.
4 Vibrations & Noise Level shall be measured at Duty Point during performance testing and acceptance values shall be referred as per Approved Data Sheet. Unless otherwise mentioned in Approved Data Sheet,
acceptance criteria for Vibrations and Noise Level shall be HI 9.6.4-2009 / FMUL and KBL Standard / FMUL Norms respectively.
5 Internal Performance Test Record of pump with shop motor for Discharge- Head, Discharge- BKW-Q, Discharge- Efficiency will be submitted for document review.
6 Additional Witness at the time of inspection other than stated above shall lead to additional price implication.

Manufacturer: Kirloskar Brothers Ltd Legends: M: Kirloskar Brothers Ltd / KBL Approved Vendor, C: Client/ Third Party Inspection Agency; P: Perform; W: Approving Authority
Witness - if Client/TPIA is unable to attend witness activity within notified period as per contract or 15 days whichever
Name & Signature is maximum from date of issuance of call, manufacturer may proceed for next activity; R: Certificate Verification; Name & Signature

FORMAT NO.: QCD-04-150-01

Painting Procedure –Pump
 KIRLOSKAR BROTHERS LIMITED
KIRLOSKARVADI, 416308 DIST. SANGLI (INDIA)

PAINTING / COATING PROCEDURE for

FMUL/FR PUMPS
Painting Procedure Document No : CMP-KBLSTD-FMUL-05

1. Scope
This procedure is intended to cover the method of painting for the pumps
manufactured at KBL, Kirloskarvadi.

(1) The following surfaces shall not be painted

(a) Machined surfaces.
(b) Stainless Steel /Duplex Steel components coming into liquid contact.
(Internal surface of Casing, Impeller & Casing Cover.)
(2) KBL Painting procedure shall not be applicable for following
(a) Instruments and electrical Instruments.
(b) Foundation bolts.

2. Surface Preparation
All surfaces to be painted shall be cleaned with solvent so that no grease, oil or
similar material is present on components and then shall be wire brushed or
Grit blasted to remove rust or scale.

3. Coating Procedure
3.1 Surface Preparation and painting work shall not be carried out under
the following weather conditions.
3.1.1 When the surface is wet or expected to become wet due to
Impending rain, fog or mist.
3.1.2 High winds.
3.1.3 Ambient temperature below 50c or surface temperature less than 30c
above dew point.
3.1.4 Relative Humidity is more than 85%

4. Inspection
(1) Surface preparation will be audit checked once in a day after blasting
using surface comparator or Press-O- film.
(2) DFT shall be audit checked by Digital thickness Gauge for each layer
of painting.
(3) DFT of paint shall be calculated by averaging readings. The following
philosophy shall be applied for acceptability of measured thickness.
(4) All measured value of DFT shall exceed 90% of the specified value.
(5) The number of measurements (which are having DFT less than the
specified value) shall be less than 20% of total number of
measurements.
(6) Final visual inspection shall be done, only after completion of above
activities.
 KIRLOSKAR BROTHERS LIMITED
KIRLOSKARVADI, 416308 DIST. SANGLI (INDIA)

PAINTING / COATING PROCEDURE for

FMUL/FR PUMPS
Painting Procedure Document No : CMP-KBLSTD-FMUL-05

5. Painting and Rust Preventive Schedule

5.1 Painting procedure – Pump, Pump Set.

Details Process
Surface Preparation SSPC-SP- 1
Application Method Spray/Brush
Primer Zinc Phosphate Primer
Number of coat -2
DFT-40µ
Final Paint Synthetic Enamel Paint
Number Of coat-1
Final Paint DFT-30 µ
Final Shade RUBY RED (RAL-3003)
Total DFT 110 µ
Paint Manufacture As per KBL Approved Paint mfg.

5.2 Rust Preventive procedure.

Details Process
All machined surfaces Tectyl 506 Rust Preventive

Notes :-
1) Painting process shall be applied for un machined externally surface of
the casting parts like Pump Casing/Top/Bottom casing /Suction
Casing / Delivery Casing / Stage casing / Bearing housing / Bearing
cover / Lantern Bracket/ Casing Cover / Base Plate etc.
2) All finish machined surfaces like suction /Delivery flange face surface
/Shaft OD / Mechanical seal cover area shall be coated with rust
preventive oil.
3) Whenever order is for pumpset i.e with Motor/Engine/Gear Box/
Autoprime, the pump prime mover ( Motor/Engine ) shall be painted
with same colour shade/Type which is used for pump. No DFT
measurement applicable for prime mover.

Sd/- Sd/-
( R.B.SAUNDATTIKAR ) (S.P.MULE)
FINISHING & DISPATCH QA.
List of Sub-Vendor
 ITEM DESCRIPTION: Fire Water Pumps
BIDDER: KIRLOSKAR
BIDDER OFFER NUMBER:

List of Vendors considered in the Bid

Sr. No. Equipment Optional Vendor No. Name of the Vendor Plant Location
A Electric Motor 1 Teco Taiwan
2 ATB Wolong Poland
3 Nidec USA
4 Other vendor from Regulated vendor list (RVL) from RVL
B Diesel Engine 1 Clarke Engines USA/UK
2 Caterpillar USA/India
3 Cummins USA/India
4 Other vendor from Regulated vendor list (RVL) from RVL
C Coupling between pump and 1 KTR India
motor 2 John Crane India
3 BB Transmission
4 Other vendor from Regulated vendor list (RVL) from RVL
D Propeller shaft between pump 1 Clarke Engines USA/UK
and engine 2 Other vendor from Kirloskar approved vendors
E Local Control Panel 1 Tornatek UAE/Canada
2 Metron Eledyne UK
F Batteries for Diesel Engine 1 HBL Batteries India
Starting system 2 Other vendor from Kirloskar approved vendors
G Air Relief Valve 1 Val-Matic USA
H Circulation Relief Valve 1 Cla-Val USA
I Pressure Relief Valve 1 Cla-Val USA
J Fuel Tank for Diesel Engine 1 Certified Tank USA
2 Newberry Tanks USA
K Acoustic Enclosure 1 Maya Engineering India
2 ARK Acoustic India
3 Trident Acoustic Services India
4 Other vendor from Kirloskar approved vendors
L Baseplate & other fabricated 1 from KBL approved vendors India
parts
M Fabrication services 1 from KBL approved fabricators India
N Auxiliary piping, including pipe, 1 from Kirloskar approved vendors (since the quantity India
fittings, flanges, fasterners required is very less)

O Auxiliary cables with 1 from Kirloskar approved vendors (since the quantity India
accessories, if any required is very less)
P All the other items, not listed 1 from Kirloskar approved vendors (since the quantity India
above required is very less)