Document kind Document identity Revision

Service instruction SC-I 020.10.22 B

Owner organization Document type Date of revision (yyyy-mm-dd) Status Page(s)

Motors & Generators Control points after dismantling, 2013-10-18 Valid 1(5)
cleaning and drying for induction
machines
Division/Department Prepared by Approved by Security level

PG Service Bengt Stehagen PO Johansson Internal limited

Control phase
Control after dismantling, cleaning and drying

No. Component / Control point Point Control of Document

Stator:
1 Winding a Cleanliness Visual
b Insulation coverage inspection
c Staggering
d Soldering sleeves
e Loose wedges

2 Insulation testing
Insulation resistance a Stator winding to earth and SC-I 020.10.52
between phases
Resistance element
Heater
3 Voltage test b Electrical strength SC-I 020.10.58

4 Frame a Cleanliness Visual

b Bolts inspection
c Feet
d Dowel pins, steering edges
e Lifting eyes
f Welds

5 Lamination a Scrape marks Visual

b Pressure fingers inspection
c Clean cooling channels
d Lamination burns

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without
express authority is strictly forbidden.
Copyright 2011 ABB.
 Document kind Document identity Revision

Service instruction SC-I 020.10.22 B

Owner organization Document type Date of revision (yyyy-mm-dd) Status Page(s)

Motors & Generators Control points after dismantling, 2013-10-18 Valid 2(5)
cleaning and drying for induction
machines
Division/Department Prepared by Approved by Security level

PG Service Bengt Stehagen PO Johansson Internal limited

No. Component / Control point Point Control of Document

Rotor:
6 Winding with short circuit a Faulty connections Visual
rings b Cracks inspection
c Insulation
d Wedges

7 Lamination a Scrape marks Visual

b Clean cooling channels inspection
c Pressure fingers
d Fastening to hub

8 Hub a Fastening Visual

b Locking inspection
c Welds

9 Balancing disc a Fastening Visual

b Locking inspection

10 Fans a Welds Visual

b Fan blade inspection
c Fastening
d Locking
c Fit

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without
express authority is strictly forbidden.
Copyright 2011 ABB.
 Document kind Document identity Revision

Service instruction SC-I 020.10.22 B

Owner organization Document type Date of revision (yyyy-mm-dd) Status Page(s)

Motors & Generators Control points after dismantling, 2013-10-18 Valid 3(5)
cleaning and drying for induction
machines
Division/Department Prepared by Approved by Security level

PG Service Bengt Stehagen PO Johansson Internal limited

No. Component / Control point Point Control of Document

11 Shaft(s) a Fit Visual
b Surface finish inspection
c Key slot
d Key
e Dimensions SC-I 020.10.67
f Tolerances

12 Bearing housing a Dimensions SC-I 020.10.67

b Tolerances

13 Balancing a Residual unbalance SC-I 020.10.62

Anti friction bearing:

14 Ball bearings/ a Bearing number Note on work
Roller bearings b Play order
c Discoloration/wear SKF bearing
d Fitting corrosion failure

Sleeve bearing: a Cleanliness Visual

15 Top half b Wear inspection
Bottom half c Loose inserts
d Dimension SC-I 020.10.67
e Tolerances

16 Lubrication rings a Wear Visual

inspection
Lubrication disc b Out of roundness

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without
express authority is strictly forbidden.
Copyright 2011 ABB.
 Document kind Document identity Revision

Service instruction SC-I 020.10.22 B

Owner organization Document type Date of revision (yyyy-mm-dd) Status Page(s)

Motors & Generators Control points after dismantling, 2013-10-18 Valid 4(5)
cleaning and drying for induction
machines
Division/Department Prepared by Approved by Security level

PG Service Bengt Stehagen PO Johansson Internal limited

No. Component / Control point Point Control of Document

17 Bearing assembly: Cracks Visual
Inner bearing cap a Cleanliness inspection
Outer bearing cap b Wear
Labyrinths c Machined bearing caps
for anti-friction bearings
Valve disc d Grease channels
Grease screen e Seal surfaces
Other bearing assembly f
details

18 Bearing shields a Cracks Visual

Bearing stands b Cleanliness inspection

19 End shields a Clean grease channels Visual

b Clean oil houses inspection
c Oil level pipes, air pipes
d Grease nipples

20 Bearing seat g Dimension SC-I 020.10.67

h Tolerances

Other details:
21 Mechanical coupling a Cracks Visual
b Distances inspection
c Bolts
d Fittings
e Key
f Key slot

22 Cooler a Cleanliness Visual

b Seals, gaskets inspection
c Sacrificial anode
d Pressure test According to
name plate for
cooler

23 Lubrication a Quantity Note on work

order

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without
express authority is strictly forbidden.
Copyright 2011 ABB.
 Document kind Document identity Revision

Service instruction SC-I 020.10.22 B

Owner organization Document type Date of revision (yyyy-mm-dd) Status Page(s)

Motors & Generators Control points after dismantling, 2013-10-18 Valid 5(5)
cleaning and drying for induction
machines
Division/Department Prepared by Approved by Security level

PG Service Bengt Stehagen PO Johansson Internal limited

Rev. Date Prepared by Division/ Department Description

(yyyy-mm-dd)
A 2012-09-12 BS PG Service First version
B 2013-10-18 BS PG Service Separated control points and control of, new instruction for
dimension and tolerances

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without
express authority is strictly forbidden.
Copyright 2011 ABB.