PHN1: GII THIU S VIT QUY

TRNH HN V TH HN
Project specification,Application standard,
MTO, Data sheet, line list

WPS Register

PQR qualification

PQR Existing

WPS
Approved

Welder
qualification

Welder active PQR qualification

Welding Equipment

Work instruction

Welder
Approved

Yu cu c v tm hiu k cc quy nh lin quan ti thi quy

trnh hn v th hn trong PROJECT SPECIFICATION v
STANDARD, BN V (MTO), LINE LIST a c ra
cc p dng cho d n nh:
Cc quy nh trong tiu chun p dng cho d n.
Cc thng s thay i c bn.
Nhit lm vic ca ty tng kt cu, tng loi.
Gii hn vt liu nh ng knh, chiu dy cho mi loi vt
liu.
Loi vt liu c s dng
Kiu vt mp

T cc d liu u vo nh: Yu cu nh trong

specification, standard,di vt liu nh ni trn v ph
thuc vo bin php thi cng v phng php hn s dng
-> chng ta a ra c WPS register.
Yu cu WPS register th hin tng qut v y cc
thng s p ng nhu cu sn xut nh gii hn chiu dy,
ng knh, vt liu c bn, vt liu hn, phm vi p dng.
PQR support cho WPS.

Da trn di vt liu, phng php hn, consumable u tin

s dng-> kim tra cc PQR hin c-> nu p ng c
di vt liu, ph hp vi bin php thi cng, quy trnh p
dng v tiu chun yu cu trong specification->Dng
support cho vic vit WPS.

Ring i vi tiu chun AWS D1.1 cho php chng ta vit

quy trnh khng cn thi khi tun th ng trong tiu chun
quy nh.

L PQR cha c sn cn phi thi ph hp vi

specification v tiu chun quy inh.
Thng s PQR qualification cn p ng vic support cho
cc WPS mt cch ti a.
Trnh t cho vic qualify 1 PQR c thc hin nh cc
bc trong mc thi quy trnh hn.

1. Ti sao phi thi quy trnh hn

Vi cc thng s hn thng thng theo khuyn co ca nh
sn sut cha c bng chng l sau khi hn mi hn m bo t
c c tnh theo yu cu nh trong tiu chun v trong
specification ca d n. Do vy chng ta cn thi quy trnh hn.
2. nh ngha thi quy trnh hn
Thi quy trnh hn l qu trnh hn trn phi vi cc thng s
nh : kch thc, kim loi c bn, consumable, kiu vt mp..
Ph hp vi yu cu v phi quy trnh phi pass Visual, MPI
( PT), RT ( UT) v Mechanical test theo quy nh ca Spec v
code

CC BC THC HIN THI QUY TRNH HN

Specification d n
CHUN B
Tiu chun p dng
Bn v ( MTO)
CHN VL C BN
CHN VL HN
pWPS
Thc hin vic qualify
KIM TRA NDT

Khng t

t
Khng t

THU C TNH
t

PQR
WPS

Vit pWPS trnh ch u t ph duyt ( da vo yu cu trong

project specification, standard
Sau khi pWPS c ph duyt chuyn thng tin v phi hp
vi BP sn xut xc nh s b thi gian thi, cng tc chun
b quy trnh nh: Vt liu c bn, vt liu hn, v tr thi quy
trnh..
Lm th tc thu nh thu nh: third party, dch v NDT, dch
v th c tnh.
H s : chng ch vt liu c bn, vt liu hn, chng ch hiu
chun thit b, form ghi chp thng s hn.
Thit b dng c: ng h bm thi gian, thc o kim tra
khe h, lch mp, thc a nng.
Lin h order th in o dng v in p

Kim tra ton b cng tc chun b trc khi thi

Mi Client, Third Party kim tra phi thi, vt liu hn.
Ghi chp thng s hn o c khi hn cho tng pass or mi que
hn: Amps, Vots, Tralve speed, preheat, interpass.
Kim sot qu trnh hn nh trong pWPS a ra
Kim tra ngoi dng v yu cu Client, third party k vo bn
ghi chp v visual report

Gi yu cu thc hin NDT

Theo di v tham gia review kt qu NDT
Khi c kt qu NDT chuyn mu i th c tnh.
Mc ch ca vic kim tra NDT xc nh khuyt tt c
trong mu hn. V loi b v tr c khuyt tt khi th c
tnh

Yu cu dch v th c tnh, th nghim ng s lng, kch

thc mu, loi th nghim quy nh trong tiu chun p dng
ca d n.
Thng thng th nghim cho mi hn c cc loi th nghim
sau:
Th ko
Th un
Th cng
Th Macro
Th dai va p
Mi hn i u Nick-Break
Mi hn Fillet weld Fracture test
i khi yu cu c th CTOD

Khi c thng bo cho vic th nghim->Cn thng tin

cho Client v Third party tham gia witness.
Trc khi th nghim cn kim tra 1 s vn sau:
S lng mu th nghim ng theo yu cu cha
Kim tra kch thc mu sau khi ch tao theo ng tiu
chun khng.
Nhit yu cu th nghim.
Nn mang tiu chun km theo khi tham gia chng kin th
nghim.

PQR thc cht l bn tng hp cc thng s c ghi chp

li trong qu trnh thc hin vic thi mu v th nghim c
tnh. Do trong thi gian chuyn i th c tnh hoc ch
i kt qu th nghim chng ta c th nhp cc thng s t
bn ghi chp thc t vo form PQR hon chnh.
Nhp bo co NDT, bo co th nghim c tnh.
Chuyn cho Client, third party ph duyt sau khi nhp hon
ton s liu, v km theo ton b cc bo co, chng ch
lin quan.

1.Khi nim quy trnh hn:

Quy trnh hn (cn gi l bn thng s quy trnh hn WPS
Welding Procedure Specification) l vn bn chi tit ha cc
bc cn cho vic hn mt lin kt hoc mt vt hn c th
Qui trnh hn l ti liu th hin y cc thng s c bn
cho qu trnh hn, cc thng s ny c qua th nghim v
c cc bn chp nhn
N cn l mt ch dn cng vic thc hin mt mi hn
sn phm quy nh.

2. Cc form mu WPS thng dng cho quy trnh hn.

- Theo AWS D1.1
- Theo ASME IX
- Theo EEMUA 158
- Hin ang dng

1. Ti sao phi thi th v th vn hnh?

Thi th hn l vic kim tra tay ngh ca ngi th hn, th
vn hnh vi mi phng php hn, v cc yu t c bn nh
hng ti ngi th hn, th vn hnh xem c p ng c
yu cu quy trnh hn a ra v tiu chun d n hay khng.

Project Specification
Application standard

PREPARATION

QUALIFICATION

RE-WQT/RE-TRANING

PREPARE FOR WQT

WQT
Fail

VISUAL
Pass

Fail

NDT(MC)
Pass

PRE-QUALIFICATION
WELDER REGISTER

SUBMIT FOR CLIENT

WELDER APPROVED

Kt hp vi b phn sn sut xc nh ngy thi th hn,

danh sch th hn thi.(tm thi)
Vit giy yu cu thu third party, NDT. Thng bo cho
Client v Thirt Party ngy gi thi, danh sch th hn thi.
(Chnh thc) b tr ngi tham gia chng kin.
Copy ton b chng ch vt liu, comsumable, WPS dng
thi th hn,
Dng c: thc o, sung bn nhit hoc phn nhit
Chun b h s trc khi thi bao gm: Danh sch th hn,
Welder Qualification Testing Report.
Kim tra cng tc chun b ca xng ( Vic ny kt hp
cht ch vi xng).

Kim tra Fit-Up phi thi (k tn ln phi khi Acc), chng

minh th ca th hn trc khi ng kim, ch u t kim
tra.
Ph bin cc nguyn tc chnh cho th hn trc khi hn.
Gim st cht ch th hn trong qu trnh thi: Vic ra vo
ca th hn, vic y np que hn

Kim tra ngoi dng da trn specification v tiu chun p

dng ca d n.
Kim tra lp lt (root) sau khi th hn hn xong lp Root v
lp Hot. Nu t lp Root mi tip tc c hn tip.
Kt hp vi Client v Thirt Party chm thi phi hn, nu
phi no t cho ng stamp s th hn NGAY ST MI
HN, yu cu Thirt Party ng du ca h ngay st mi
hn
Xc nhn th hn Acc trong bin bn Welder qualification
report sau khi kt thc t thi. Yu cu client v thirdparty
k ( l bng chng chng minh th hn c kim tra
visual)

Gi request NDT, ( kim tra k cc thng tin ghi trn

request).
Gim st vic nhn phi t Xng v chuyn giao cho
Anpha. C ngi gim st vic chp phim, chp phim xong
giao phi li cho xng (Vic chuyn giao, nhn mu phi
c giy t).
Khi c kt qu NDT PTSC s review film, sau thng
tin cho Client v Thirdparty b tr thi gian cho vic review
film bng email v in thoi.( theo di v c thc CA v
Client). Yu cu Third party v Client k bo co NDT
report
Sau khi review film, update cc th hn t vo Welder
activity Register, chuyn cho Client approver.
Th nghim MC ch duy nht i vi phng php hn
GMAW.

Danh sch th hn submit cho Client ph duyt phi m

bo thng tin v th hn r rng nh tn, s th, v tr th
hn c th hn, phng php hn.
Danh sch th hn submit c km theo RT report accepted
by Client and Third party
Sau khi Client ph duyt, gi cho cc b phn c lin
quan thc hin..

WELDER QUALIFICATION

Welder approval
certificate

Work instruction
Good
6 months/ 1 time
renewal
2 years
prolongation

Bad