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Introduction To Materials & Testing
Introduction To Materials & Testing
CON 251
Materials Testing
Types of Testing
Destructive testing is changes the dimensions or
physical and structural integrity of the specimen.
(It is essentially destroyed during the test)
e.g., Tensile, Compression, Shear and Rockwell
Hardness
Non-Destructive testing does not affect the
structural integrity of the sample.
( A measurement that does not effect the specimen in
any way) e.g., weighing, measurements etc.
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Mechanical Testing
P
A0
P is the load in lbs. on the specimen and A0 is the original crosssectional area near the center of the specimen.
On the other hand, the true stress is the load divided by the true
area, which continues to be smaller by the tensile load.
The true stress continues to increase to the point of fracture,
while the engineering stress decreases to the point of fracture
due to the increasing load and the constant cross-sectional
area.
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l l0
l0
l is the gage length at a given load and l0 is the
original gage length with zero load
Modulus of Elasticity
The slope of the stress-strain curve in the
elastic deformation region is the modulus of
elasticity, which is known as Young's
modulus
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The indenter may be a 1/16 inch hardened steel ball, a 1/8 inch
hardened steel ball, or a 120 diamond cone ground to a point,
called a brale. Once the specimen is loaded, the platen is raised to
contact the indenter to a specified set point on the machine's
readout. This point is used to indicate that the minor load has been
applied. By raising the platen and specimen against the indenter, a
small, minor load drove the indenter into the specimen to initially
set the indenter into the specimen. The minor load is typically 10
kg.
The major load may now be released to drive the indenter further
into the specimen. Major loads typically range from 60-100 kg
when the steel ball is used and 150 kg when the brale is used.
Once the major load has been released, sufficient time is allowed
for the dial to come to rest, generally between 30 and 60 seconds,
depending on the material.
The major load is then removed and the Rockwell Hardness
Number read directly from the readout on the machine with the
minor load remaining. This provides a value based on the distance
the indenter was driven into the specimen by the major load. Once
the reading is taken, the elevating screw is used to release the
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minor load and the specimen may be removed.
Rockwell Scales
Scale
Indenter
Brale
60
1/16-inch ball
100
Brale
150
Brale
100
1/8-inch ball
100
1/16-inch ball
60
1/16-inch ball
150
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