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Blowout Preventers

Catalog M-9402 D

The Hydril Technology Center in Houston, Texas

GENERAL TERMS AND CONDITIONS


All Hydril Company LP ("Hydril") products and services are sold, leased or otherwise furnished in accordance with these General Terms and
Conditions. These Terms and Conditions supersede all prior terms and conditions and shall be the sole terms and conditions which apply to
any sale, lease or other furnishing of products or services. Acceptance by Buyer, lessee or user (hereinafter collectively referred to as
"Buyer") of the products and/or services provided by Hydril pursuant to any order or request from Buyer shall be deemed a full acceptance by
Buyer of all of the Terms and Conditions set forth herein. Different or additional terms proposed by Buyer are deemed material alterations
and are objected to and rejected unless agreed to by Hydril in writing.
1. (a) Subject to the limitations hereafter set forth, Hydril warrants the products and services sold by it to be free from defects in workmanship
or material for one year from (I) shipment from Hydril's factory in the case of products or (II) the completion of performance of services in the
case of services. Hydril's obligation under this warranty for any products or services found by Hydril to be defective in workmanship or
material is limited to, at Hydril's option, repairing or replacing such products, or reperforming such services, or refunding the amount which
Hydril received from Buyer for such products or services. In no event shall Hydril be liable for special, indirect, incidental or
consequential damages including environmental damage or remediation claims, WHETHER OR NOT CAUSED BY THE
NEGLIGENCE OR FAULT OF HYDRIL. It is expressly agreed that THIS WARRANTY SHALL BE IN LIEU OF ANY OTHER WARRANTY,
EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR
PURPOSE, WHICH ARE HEREBY EXPRESSLY DISCLAIMED. To the full extent allowed by law, Hydril disclaims any warranty to any
persons other than Buyer.
(b) In addition, this warranty shall not apply if the product or service has been subject to misuse, negligence or accident, modification,
heating, machining, bending, welding, or alteration of any kind, or has not been operated or installed in accordance with Hydril's instructions
or has been operated under conditions more severe than, or otherwise exceeding, those set forth in the specifications for the product or
service. This warranty does not extend to Hydril products used with components which are not manufactured or approved by Hydril.
(c) Hydril does not warrant that its products or services meet the requirements of any safety code of any state, municipality or other
jurisdiction or that they will perform as anticipated or desired by Buyer and Buyer assumes all risk and liability whatsoever resulting from the
use thereof, whether used singly or in combination with other machines, apparatus, or equipment.
(d) Products furnished by Hydril but not manufactured by Hydril will carry only the warranty of the manufacturer of such products, if any.
Hydril does not warrant any products not manufactured by Hydril.
(e) Products and services shall be subject to Hydril's stated manufacture variations. All tables published by Hydril are based upon information
believed reliable; however, Hydril does not guarantee accuracy of same. All measurements and weights set forth in such tables are subject to
reasonable tolerance variations.
(f) Any claim on account of defective materials or services, shall conclusively be deemed waived by Buyer, lessee or user unless (I) Hydril is
promptly given notice in writing of any such defect during the warranty period set forth in (a) above; (II) Buyer has kept such products or
results of services in condition so that Hydril can examine same.
(g) The liability of Hydril for any loss or damage in any way resulting to Buyer or any other person from any failure of a product or
service to conform to order or specification, or on account of breach of warranty, or NEGLIGENCE or failure to conform to any
standard of care in anything done or omitted by Hydril or any employee or agent, or on account of patent infringement, shall not in
any event exceed the amount which Hydril received from Buyer for the product or service found to be defective. Where other
manufacturers or suppliers products used in Hydril products prove defective, Hydril's liability shall exist only to the extent that
Hydril is able to recover from such manufacturers or suppliers for said defects. The foregoing applies whether or not such damage
was caused by the negligence or fault of Hydril.
(h) Hydril's liability for damage to or loss of property of Buyer or others during performance of work thereon by Hydril or while in Hydril's
possession shall not exceed the price received by Hydril for Its work on the article lost or damaged whether or not such damage was
caused by the negligence or fault of Hydril.
2. Hydril retains the right to make substitutions and modifications to its product or services, provided that said changes do not affect the
performance of those items.
3. Hydril retains for itself all proprietary rights in and to all designs, engineering details and data concerning the services or products sold by
it.
4. Any taxes or charges which Hydril may be required to pay or collect under any existing or future law upon or applicable to the sale,
purchase, lease, furnishing, manufacture, processing, transportation, delivery, storage, use or consumption of the product or services shall
be for the account of Buyer.
5. Failure of Hydril to enforce any of these conditions or to exercise any right arising from the default of Buyer shall not affect or impair
Hydril's rights in case such default continues or in the event of any subsequent fault of Buyer nor shall failure constitute a waiver of any of
these conditions.
Hydril is a registered trademark and service mark.
GK, GL, GX, Checkguard, and Bettis are registered trademarks of Hydril Company LP.
Copyright 2002 Hydril Company LP. All rights reserved.

6. (a) Hydril shall make delivery of all products EX WORKS at Hydrils designated facility. Hydril will use its best efforts in good faith to
deliver the goods on or before the agreed delivery date, as adjusted in accordance with the terms hereof. Products stored at the request of
the Buyer shall be so stored at the risk of Buyer. Buyer shall pay Hydril reasonable storage charges, and shall reimburse Hydril for any
additional sales and/or use tax liability caused by such storage.
(b) Hydril is not liable for delays in delivery or failure to make delivery caused by the elements, acts of God, lack of or inability to obtain
materials, fuel or supplies, acts of Buyer, acts of civil or military authorities, breakdown of equipment, differences with workmen, fire, flood, or
other casualty, labor shortages, governmental regulations or requirements, orders bearing priority rating established pursuant to law,
shortages or failure of raw materials, supplies, fuel, power or transportation, or other causes beyond the reasonable control of Hydril, whether
similar or dissimilar to those enumerated, and whether or not foreseeable, and any delivery date will be extended accordingly.
(c) Hydril shall maintain a purchase money security interest in the products for any portion of the purchase price not paid at the time of
delivery and shall retain this interest until Buyer has paid the full purchase price.
7. Subject to the limitations set forth in Paragraph 1 above and in this Paragraph 7, Hydril shall indemnify and hold harmless Buyer from and
against all claims, suits, actions, and costs for patent infringement (excluding any consequential damages, liabilities, costs, and loss of
revenue or profit resulting from loss of use of the product, but including costs of replacing the infringing product or otherwise curing the
infringement), provided that:
(a) Buyer shall give Hydril prompt written notice of any suit for or claim of infringement; and
(b) Hydril's liability under this indemnity shall not exceed the amount received by Hydril from Buyer for such product. This indemnity shall not
apply to any product not manufactured by Hydril or to any product made, in whole or in part, to Buyer's specifications, and also shall not apply
to the use of a product in combination with other materials in such a manner that the combination (and not the product manufactured by
Hydril) is the basis for the claim of infringement. Hydril shall be entitled, at its option, to settle or compromise any claim or suit for infringement
and to intervene in and/or to control the defense of any infringement suit. The Indemnity in this Paragraph 7 is in lieu of any other warranty or
indemnity, express or implied, with respect to infringement.
8. The partial invalidity of any of these Terms and Conditions arising by operation of law shall not affect the validity and applicability of the
remainder thereof. Hydril may assign its rights under this order to any entity that is controlled by Hydril, controls Hydril, or is under common
control with Hydril.
9. No statement or recommendation made or assistance given by Hydril or its representatives to Buyer or its representatives shall constitute
a warranty by Hydril or a waiver or modification of any of the provisions hereof or create any liability for Hydril. There are no understandings
or agreements between Buyer and Hydril relative hereto which are not fully expressed herein. These General Terms and Conditions contain
the entire agreement of the parties regarding the subject matter hereof.
10. With respect to any tubular goods acquired from Hydril by Buyer, Buyer agrees to handle such goods in accordance with API Publication
RP 5C1, Care and Use of Casing and Tubing, including without limitation 6.3 thereof, Storage, and with good industry practice, and to
defend, indemnify and hold harmless Hydril from any loss, cost or damage resulting from Buyer's failure to perform its obligations under this
section 10.
11. Unless otherwise agreed, Hydrils payment terms are net thirty (30) days from invoice date.
12. Buyer agrees to transmit a copy of the Terms and Conditions set forth herein to any and all persons to whom Buyer sells,
leases or otherwise furnishes the products and/or services provided Buyer by Hydril and to obtain such person's agreement
thereto, and Buyer agrees to defend and indemnify Hydril for any liability, loss, costs and attorneys' fees which Hydril may incur by
reason, in whole or part, of failure by Buyer to transmit the Terms and Conditions as provided herein, whether or not such damage
was caused in whole or in part by the negligence or fault of Hydril.
13. These General Terms and Conditions and any Special Conditions which may apply shall be construed under and governed by the laws of
the State of Texas, U.S.A. To the extent the laws of any other jurisdiction are held to apply, Buyer hereby waives to the full extent permitted
under such laws all rights given Buyer under such laws which are not also afforded by the laws of the State of Texas.
14. Each party shall defend and indemnify the other from claims relating to personal injury including death of their employees or contractors
and/or to damage to their property.
15. Buyer acknowledges that these General Terms and Conditions include provisions for the indemnification and/or exoneration of
Hydril against the consequences of its own negligence or fault, and agrees that these General Terms and Conditions comply with
the express negligence rule, are conspicuous and afford fair notice.

1 02 HYDRIL COMPANY LP, HOUSTON, TEXAS

TABLE OF CONTENTS

Diverters
Gas Handler
GH Gas Handler . . . . . . . . . . . . . . . 40

MSPTM Diverter . . . . . . . . . . . . . . . 16
Diverters . . . . . . . . . . . . . . . . . . . . . 40
BOP/Diverter Control Systems . . . 41

BOP Control Pods


BOP/Diverter Control Systems . . . . . . 41

Annular Blowout
Preventers
Introduction . . . . . . . . . . . . . . . . . . . 4
GX Annular . . . . . . . . . . . . . . . . . . . . 6
GK Annular BOP . . . . . . . . . . . . . . 10
Compact GK . . . . . . . . . . . . . . . . . . 14

Ram Blowout Preventers


Introduction . . . . . . . . . . . . . . . . . . . 23
Ram Locking Systems . . . . . . . . . . . 26
Ram Sizes and Styles . . . . . . . . . . . 28

MSP BOP . . . . . . . . . . . . . . . . . . . . 16
Packing Units . . . . . . . . . . . . . . . . . 22
Service . . . . . . . . . . . . . . . . . . . . . . 42
Replacement Parts . . . . . . . . . . . . . 43

Compact Blowout Preventers . . . . . 30


Sentry Workover Ram . . . . . . . . . . . 38
Service. . . . . . . . . . . . . . . . . . . . . . . 42
Replacement Parts . . . . . . . . . . . . . 43

On Cover: 18 3/4 15000 psi CompactTM Ram Subsea BOP Stack with multiplex control pods.

CONTINUING LEADERSHIP IN QUALITY,


SERVICE, AND NEW TECHNOLOGY
SINCE 1933
Specializing in high pressure and severe applications, Hydril's standard of quality has lead the oil tool
industry since the company was established in 1933.
Hydril's innovative tradition began in the 1930's when
it developed the first hydraulically operated blowout
preventer, the annular blowout preventer, and the
2-step high performance connection. Hydril has
continued to invest in substantial research and
development. Hence, Hydril designs and products
continue to lead the industry into new frontiers of high
pressure, high temperature service. When purchasing
Hydril equipment, customers can be assured they are
enjoying value and reliability for today's most critical
applications.
Advanced engineering means reliable assurance of
product performance. Hydril simulates field conditions
and tests products for specific applications of high
pressure, temperature, and stress, supporting Hydril's
efforts to innovate and improve product performance.
Extensive computerization provides engineers with the
capability to evaluate testing and design equipment
systems. Finite element analysis provides computer
models to predict product performance in the field,
which are double checked by testing. CAD packages
size and customize systems for specific applications.
Reliability analysis ensures that systems will function
when required.

Product Design. Skilled engineers utilize advanced computer techniques for


product design and analysis.

Hydril's quality control measures are exacting. Large or small, every part
of a Hydril product is checked repeatedly to make sure it is exactly as
designed.

Customers benefit from reliable engineering


assistance. Hydril engineers help customers select
appropriate equipment, material and design after
evaluation of field applications. Hydril's engineering
resources include years of metallurgical experience in
high pressure service. In many cases, Hydril
engineers evaluate products continually after
installation.

Hydril's quality management system meets worldwide standards. The ISO 9001 Certificate means Hydril has met accepted
international standards for marine and offshore products, structural
and mechanical metal products, and pressure vessels. Other certifications include API 16A for the latest, most exacting specification
on drill through equipment; Det Norske Veritas (DNV), American
Bureau of Shipping (ABS), and Lloyds of London. Hydril's manufacturing plants are based worldwide to respond to regional needs.

Service and product support are based worldwide.


The company offers field servicemen at convenient
locations to assist in the installation and maintenance
of Hydril equipment. Hydril engineers evaluate
operation of equipment in remote locations. For
restoring mechanical equipment, Hydril sends
engineers to the rig site, or a Hydril Authorized Repair
Facility evaluates the condition of equipment and
offers recommendations for overhaul and repair.

At Hydril Elastomer and Industrial Products, modern laboratories use a


wide range of equipment for testing. Genuine Hydril rubber replacement parts
provide the quality and durability customers expect from their Hydril blowout
preventers and diverters.

Genuine Hydril rubber replacement parts. Hydril


manufactures its own rubber for its blowout preventers
and diverters. Hydril Elastomer and Industrial Products
has set high industry standards of quality for today's
oilfield. The combination of high standards of an original equipment manufacturer and years of specialty
rubber experience mean customers receive quality,
durability, and service unmatched by general rubber
suppliers. Purchasing genuine Hydril parts to replace
original rubber means customers receive the reliable
performance and long life they can expect from their
Hydril equipment.

Hydril provides 24-hour-a-day field service after the sale. Hydril field
service and sales personnel are available around the clock. In addition,
Hydril engineers consult at customer locations to solve technical problems.

Hydril's global base ensures that customers receive


responsive support. Outside the United States, Hydril
has major facilities for manufacturing in Canada,
Scotland, Singapore and Mexico. In addition, Hydril
has 19 sales offices, 17 authorized independent repair
facilities, and manufacturers' representatives in over
60 countries.
In North America, there are 13 locations for repair,
manufacturing, field service, and sales.

A Certified Test Label is on every Hydril packing unit. The label indicates
the unit was tested at full pressure on pipe and 50 percent of pressure on
open hole. Certifications of other tests are sent with the unit. Packaging
resistant to both moisture and sunlight and a reinforced crate provide the best
protection for shipping and storage. These measures ensure you will have the
finest quality packing unit when you are ready to use it.

Annular Blowout Preventers

Hydril GX
10,000 psi Annular Blowout Preventer

Hydril's complete line of annular blowout preventers


is based on more than 55 years of application
experience in all BOP types, sizes, and pressure ranges.
There is a Hydril Annular BOP to meet most operational
requirements in the petroleum industry today, both on the
surface and subsea.
Hydril designs are durable for dependable and efficient
operation. A standard annular BOP will strip drill pipe and
tool joints. The packing unit life is reduced when used for
stripping operations. It will also close off the annulus or open
hole to full working pressure.
The Hydril Annular BOP provides quick, positive closing
action with simplified controls to keep drilling fluids in the
hole when a blowout threatens. The universal seal off
feature of the annular blowout preventer permits closure and
seal off on drill pipe, kelly, tool joints, or tubing and wireline
as well as the open hole. Maintenance of the BOP is easy,
rapid, and economical with the use of standard tools.
The Low Alloy Steel Pressure Vessel represents Hydril's
50 years of experience in producing BOPs to provide
optimum strength and stress distribution control.
Full-spectrum testing meeting or exceeding API requirements ensures that the desired safety factors and reliability
are provided in each unit.

Finite Element Analysis of the body design is the


most advanced, in-depth technique of pressure vessel
design analysis and ensures a structurally sound body
configuration.
Shell (Hydrostatic) Testing of the BOP body meets the
API accepted industry standards to provide a safe, reliable
blowout preventer.
API 16A is the latest API specification covering drill
through equipment. Hydril is licensed to manufacture
Blowout Preventers to these exacting standards. In addition,
Hydril preventers may also be certified by such certifying
authorities as Det Norske Veritas (DNV), American Bureau
or Shipping (ABS), or Lloyds of London.
Operating Chambers are Pressure Tested to rated
working pressure of the BOP or 3000 psi, whichever is
greater. This ensures strength, reliability, safety, and
the ability to over-pressure the chambers in well-control
situations.
Stainless Steel and Inconel-lined Ring Grooves are
available as options.

GX 13 5/8-10,000 psi
Annular BOP

Hydril GK
5000 psi Screwed Head BOP
Hydril MSP 21 1/4
2000 psi Latched Head BOP

SIZES AND PRESSURE RATINGS OF ANNULAR BLOWOUT PREVENTERS


Bore Size
(inches)

500

2,000

Working Pressure Ratings (psi)


3,000
5,000
10,000

7-1/6

MSP

GK

GK

MSP

GK

11

MSP

13-5/8

16-3/4

15,000

20,000

GK

GK

GK

GK

GK

GK

GX

GX

GK

GX/GK

GX

GX

GK

18-3/4

GX

21-1/4

MSP

29-1/2

MSP

HYDRIL GX ANNULAR BOP

LATCHED
HEAD

WEAR
PLATE

PACKING
UNIT

OPEN
CHAMBER
HEAD

OPEN
CHAMBER

LIFTING
SHACKLES

CLOSING
CHAMBER

GX 18 3/4"-10,000 psi

The GX . . . the field proven flagship preventer


of Hydril's fleet
The GX offers extra performance and serviceability while
retaining the field proven features of Hydril annular BOPs.
The GX delivers extended operating service with few
packing unit changes, with a design that is simple and easy
to maintain in both surface and subsea operations.
The GX will close on virtually any drill stem member or
seal off the open bore. Operating volumes are lower,
resulting in faster closing times and smaller accumulator
requirements. Packing Unit fatigue and stripping life have
been increased beyond previous industry levels for equivalent sized Annular BOPs.
The GX allows full control of packoff tightness during
stripping operations, regardless of wellbore pressures.
The structural design, quality and testing of the GX
continues Hydril's state-of-the-art advances.
Here are the field proven Hydril features the GX provides:
Simple design only 2 moving parts, thus fewer areas
are subjected to wear meaning less maintenance and
downtime.
Proven operating principle provides full packing unit
seal off at maximum working pressure on open hole,
casing, drill pipe, tool joints, kelly or tubing.
Long piston design for optimum stability and reliable

operation.
Latched Head for fast and easy access to packing unit
and seals.
Opening Chamber Head to prevent inadvertent
contamination of the hydraulic system during packing unit
replacement.
Four large pressure energized lip seals are used for
dynamically sealing piston chambers.
Replaceable Wear Plate eliminates metal to metal
contact between the packing unit inserts and the BOP
head,making field repair fast and economical.
State-of-the-art structural design, quality and testing
for optimum reliability.
Stainless Steel Lined Connection Ring Grooves for
corrosion resistance.
Meets NACE MR-01-75 Material Standards for resistance
to sulfide stress cracking.
Fabricated from quench and tempered low alloy steel
suitable for service in both low and high
temperature applications.

Stripping
The design of the GX effectively controls
positioning of the inserts. When
stripping, the inserts remain fixed as the
rubber flows in and out, allowing
the alternating diameters of pipe and
tool joints to pass through the closed
packing unit.
This results in a dramatic increase of the GX
packing unit stripping life to approximately
twice that of similar sized annular BOPs.

Extra Packing Unit Life


Balanced Piston
Piston stability is assured by Hydril's time proven long
piston design with contact points providing a length-todiameter ratio approaching 1. This design eliminates
any tendency to cock and bind during operations with
off-center pipe or unevenly distributed accumulations
of sand or cuttings.
The GX piston is completely balanced. The opening
and closing chamber areas are of equal size. This
equalizes the hydrostatic forces exerted on the piston
by the control fluid column in subsea operations. The
result is a BOP that utilizes a constant closing
pressure regardless of water depth or mud weight.
This piston design is such that the closing pressure
requirements are virtually independent of well bore
pressures.
Contoured angular tapers on the piston bowl
compress and displace the reservoir of feedable
rubber in the back of the packing unit. This design
assures optimum rubber feeding and closing
efficiency. Movement of the piston to the open position
allows the packing unit to relax to full open bore.

The heart of any annular BOP is its packing unit and


the GX is no exception. Its packing unit has a greatly
increased reservoir of high-quality feedable rubber.
Because the reservoir of feedable rubber is larger, the
GX permits continuous rubber feeding as the bore
surface wears.
The packing units reinforcing flanged steel inserts
are driven by the rubber during closure and quickly
reach a fixed position where they form a steel ring to
support the rubber from upward motion under wellbore
pressure.
Once the inserts reach their fixed position, rubber
continues to flow inward, effecting a positive seal off
on the drill string or the open bore.
The rubber is primarily in compression and is therefore resistant to tears, cuts and abrasions. The steel
inserts stabilize the rubber and control the flow pattern
to minimize rubber stress.
Packing unit life due to routine testing at full working
pressure has been increased beyond previous levels.
Because Hydril Company LP manufactures all its own
packing units, rigid quality control is assured and field
performance enhanced.

More Precise Control


Tool joints can be stripped through the closed packing
unit while a full seal is maintained on the pipe.
The GX packing unit design permits precise control
of packoff tightness, regardless of wellbore pressures.
This allows a slight drilling fluid leakage to be
achieved during stripping operations to provide
lubrication, optimize pull through forces and prolong
packing unit life.
The result is the ability to strip long strings of pipe
and tool joints in or out of the hole at higher wellbore
pressures.

HOW TO ORDER GX PACKING UNITS


The following information should be included when ordering a
genuine Hydril packing unit replacement.
1. BOP Type: GX
2. Bore Size
3. Pressure Rating: 5000, 10,000, 15,000 psi.
4. Type of Material: (NR)Natural Rubber; (NBR)Nitrile Rubber
5. Certification: API 16A, Monogramed, other.
GX ENGINEERING DATA
BORE SIZE (inches)
WORKING PRESSURE (psi)
SHELL TEST PRESSURE (psi)
(Factory Test Only)
CLOSURE RANGE (inches)
CLOSING CHAMBER VOLUME (U.S. Gal.)
OPENING CHAMBER VOLUME (U.S. Gal.)
FULL PISTON STROKE (inches)
HEIGHT
FLANGED BOTTOM
5M
10M
15M
HUB BOTTOM
5M
10M
15M
STUDDED BOTTOM
5M
10M
15M
WEIGHT
FLANGED BOTTOM
5M
10M
15M
HUB BOTTOM
5M
10M
15M
STUDDED BOTTOM
5M
10M
15M
BODY CLEARANCE DIAMETER (inches)

11"
10,000

11"
15,000

13-5/8"
5,000

13-5/8"
10,000

13-5/8"
15,000

18-3/4"
10,000

15,000

22,500

10,000

15,000

22,500

15,000

11" to 0
17.9
17.9
7.00

57.12
59.44

21,385
22,085

60.38

11" to 0
24.1
24.1
8.50

67.12

13-5/8" to 0
15.5
15.5
7.00
52.32
54.31

51

14,375

58

13-5/8" to 0
24.1
24.1
8.50

63.25
65.38

28,000
28,885

64.50

13-5/8" to 0
34.0
34.0
9.50

77.00

71.88

64.12

73.25

18-3/4" to 0
58
58
11.50

80.15
82.50

76.38
74.75

68.44

52,250
54,360

50,620
50,500

50,840
84

Exploded View of GX, 11", 13-5/8"

Exploded View of GX 18-3/4"

PARTS LIST GX 11, 13-5/8" and 18-3/4" BOPs


ITEM
NO.

PART
NAME

GX 11" &13-5/8"
Qty. Req'd.

1
Head
1
*2
Head Gasket

3
Packing Unit
1
4
Body
1
*5
U-Seal Ring, Inner
2
*7
Double U-Seal Ring, Middle
1
*8
Non-Extrusion Ring, Middle
2
9
Piston
1
*10
Double U-Seal Ring, Lower
1
*11
Non-Extrusion Ring, Lower
2
12
U-Seal Ring, Outer
1
*15
O-Ring, Head
1
16
Slotted Body Sleeve
1
17
Capscrew, Slotted Body Sleeve
12
*18
O-Ring, Jaw Operating Screw
16
19
Jaw Operating Screw
16
10
Head, Opening Chamber
1
21
Shoulder Screw
16
* These parts included in seal kit.
Recommended Spares for One Year Foreign Service, quantity 1 each.

GX 18-3/4"
Qty. Req'd.

ITEM
NO.

1
1
1
1
2
1
2
1
1
2

1
1
12
20
20
1
20

22
23
24
25
26
27
28

PART
NAME
Pipe Plug, Jaw Operating Screw
Radial Latch
Relief Fitting
Shackle, Anchor
Wearplate
Capscrew, Wearplate
Pulldown Bolt Assembly
Complete Seal Kit

GX 11" &13-5/8"
Qty. Req'd.

GX 18-3/4"
Qty. Req'd.

16
16
1
4
1
6
4

20
20
1
4
1
6
4

1
4
1
3
3
3

1
4
1
3
3
3

ACCESSORIES
Protector Plate
Protector Plate Screws
Chain Sling Assembly
Eyebolts for Piston
Eyebolts for Head
Eyebolt, Opening Chamber Head

HYDRIL GK ANNULAR
BLOWOUT PREVENTERS

WEAR
PLATE

PACKING
UNIT

HEAD

OPEN
CHAMBER

PISTON

CLOSING
CHAMBER

Cutaway View of Screwed Head GK BOP


With Packing Unit Fully Open

The GK Annular Blowout Preventer was designed especially


for surface installations and is also used on offshore
platforms and subsea. The GK is a universal annular
blowout preventer with a long record of proven, quality
performance.
Only Two Moving Parts (piston and packing unit) on the
Hydril Annular BOP mean few areas are subjected to
wear. The BOP is safer and more efficient, requiring less
maintenance and less downtime.
A Long Piston with a length to diameter ratio approaching
one eliminates tendencies to cock and bind during
operations with off-center pipe or unevenly distributed
accumulations of sand, cuttings, or other elements. This
design enhances the ability of the packing unit to reopen to
full bore position.
The Conical Bowl Design of the Piston provides a simple
and efficient method of closing the packing unit. With the
piston serving as a sealing surface against the rubber
packing unit, there is no metal-to-metal wear on the sealing
surface and thus longer life results.
A Field Replaceable Wear Plate in the BOP Head serves
as an upper non-sealing wear surface for the movement of
the packing unit, making field repair fast and economical.
Maximum Packing Unit Life is possible with the provision

10

for measuring piston stroke. This measurement indicates


remaining packing unit life without disassembly and ensures
the longest and safest use of the packing unit.
Two Choices of Packing Unit Rubber Compounds
permit more flexible applications.
The Screwed Head Design of the GK BOP is a simple,
efficient, and strong method of connecting the head to the
body for safe operation with no loose parts to be lost down
the hole or overboard.
The Latched Head Design is available on the GK, 13-5/8"5000 and larger BOPs. It provides fast access to packing
units and seals for minimum downtime with no loose parts to
be lost down hole or overboard.
Large Pressure Energized Seals are used for
dynamically sealing piston chambers to provide safe
operation, long seal life, and less maintenance.
Piston Sealing Surfaces Protected by Operating Fluid
lowers friction and protects against galling and wear to
increase seal life and reduce maintenance time.
The Operating Chambers are Tested to Full BOP
Working Pressure to ensure strength, reliability, and the
ability to over-pressurize the chambers in emergencies.
Meets NACE MR-01-75 Material Standards for resistance
to sulfide stress cracking.

OPERATION OF THE GK BLOWOUT


PREVENTER

The GK BOP has been developed especially for use on


surface installations but it is also used subsea. Standard
operation requires both opening and closing pressure. Seal
off is effected by hydraulic pressure applied to the closing
chamber which raises the piston, forcing the packing unit
into a sealing engagement. Any normal closing unit having
a separate pressure regulator valve for the annular BOP
and sufficient accumulator volume can be used to operate
the GK.
The GK is designed to be well pressure assisted in
maintaining packing unit seal off once initial seal off has
been effected. As well pressure further increases, closure
is maintained by well pressure alone. Exceptions are the GK
7-1/16"-15,000 and 20,000 psi which are not well pressure
assisted and closing pressure must be maintained on the
BOP to assure seal off. (Refer to the operators manual for
closing pressure curves.)

Stripping Operations
During well control operations, drill pipe can be rotated and
tool joints stripped through a closed packing unit, while
maintaining a full seal on the pipe. Longest packing unit life
is obtained by adjusting the closing chamber pressure just
low enough to maintain a seal on the drill pipe with a slight
amount of drilling fluid leakage as the tool joint passes
through the packing unit. This leakage indicates the lowest
usable closing pressure for minimum packing unit wear and
provides lubrication for the drill pipe motion through the
packing unit.The packing unit life is reduced when used for
stripping operations.
The pressure regulator valve should be set to maintain the
proper closing chamber pressure. If the pressure regulator

valve cannot respond fast enough for effective control, an


accumulator (surge absorber) should be installed in the
closing chamber control line adjacent to the BOP
precharge the accumulator to 50% of the closing pressure
required. In subsea operations it is sometimes advisable to
add an accumulator to the opening chamber line to prevent
undesirable pressure variations with certain control system
circuits.

AVERAGE CLOSING PRESSURE (PSI) TO ESTABLISH INITIAL SEAL OFF IN


GK BLOWOUT PREVENTERS FOR SURFACE INSTALLATIONS
Pipe
O.D.
Inches

7-1/163M

7-1/165M

7-1/1610M

7-1/1615M

7-1/1620M

9-3M

9-5M

9-10M

11-3M

11-5M

11-10M

13-5/83M

13-5/85M

13-5/810M

16-2M

16-3M

16-3/4
5M

18-2M*

6-5/8

350

700

600

350

450

500

400

350

450

450

500

800

650

700

400

500

550

4-1/2

350

400

350

2100

2200

400

450

380

450

450

500

900

650

700

500

500

600

600

3-1/2

400

450

550

2100

2200

500

600

570

550

525

700

1000

700

1200

600

600

650

650

2-7/8

400

450

750

2100

2200

550

650

760

650

800

800

1100

750

1400

700

700

750

700

2-3/8

500

500

850

2100

2200

650

750

860

750

900

1100

950

1400

800

800

850

740

1 90

600

600

900

750

850

850

920

1000

1500

900

950

950

850

1 66

700

700

1000

850

950

1000

950

1000

1500

1000

1000

1050

950

CSO

1000

1000

1150

1050

1150

1150

1150

1150

1500

1200

1150

2200

1150

1150

1150

1150

The pressures above are a guideline. Maximum packing unit life will be realized by the
use of the lowest closing pressure that will maintain a seal. For subsea applications, see
the appropriate Operator's Manual for computation of best closing pressure.

Recommended test pipe for maximum packing unit life.


Reference only replaced by GX

11

GK ENGINEERING AND DIMENSIONAL DATA


BORE SIZE (inches)
WORKING PRESSURE (psi)
HEAD TYPE
OLD NOMINAL SIZE
SHELL TEST PRESSURE Factory Only
OPERATING CHAMBER TEST PRESSURE Factory Only
OPERATING
CHAMBER
CLOSING
VOLUME (Gal.)
OPENING
(For Full Piston Stroke)
FULL PISTON STROKE (inches)
BODY DIAMETER (inches)
CLEARANCE DIAMETER (inches)
FLANGED BOTTOM
**HEIGHT (inches)

7-1/16
7-1/16
7-1/16
7-1/16
7-1/16
9
9
9
11
3,000
5,000
10,000
15,000
20,000
3,000
5,000
10,000
3,000
SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED
6"
6"

8"
8"

10
6000
10,000
15,000
22,500
30,000
6000
10,000
15,000
6000
3000
5000
10,000
15,000
20,000
3000
5000
10,000
3000
2.85
2.24

3.86
3.30

9.42
7.08

11.2
7.50

10.9
7.20

4.33
3.41

6.84
5.80

15.90
11.95

7.43
5.54

4-1/8
26
32-1/4
32

4-1/2
29-1/4
35-3/4
36-7/8

5-1/2
50
61
54-1/8

5-1/2
55
58
59

5-3/4
28
34-1/2
37-7/8

5-3/4
34
41
41-3/4

6-3/4
50-1/2
56-3/4
55-3/4

6-1/8
33-3/4
40
39-3/4

STUDDED BOTTOM

27-3/4

30-3/4

5-1/2
43-3/4
49-1/2
10M:48-1/8
15M:48-3/4

45-7/8

48-5/8

32-3/4

34-3/4

48-1/2

34-3/8

CIW HUB BOTTOM

31-1/8

34-7/8

5M:36-7/8

2715

4000

10M:47-1/8
15M
12200

FLANGED BOTTOM

14250

23000

3500

6000

18540

38-1/8
10M
5500

**WEIGHT (lbs.)

STUDDED BOTTOM

2585

3785

22000

3300

5700

18340

5140

approximate

CIW HUB BOTTOM

2505

3850

11900

5M:3450

5350

FLANGED

RX45

RX46

BX156

RX49

RX50

BX157

RX53

RX45

RX46

10M:BX156
15M:BX156

BX156

STUDDED

BX156

BX156

RX49

RX50

BX157

RX53

CIW HUB

RX45

BX156

BX156

RX49

RX53

STANDARD RING GROOVE

BORE SIZE (inches)


WORKING PRESSURE (psi)
HEAD TYPE
OLD NOMINAL SIZE
SHELL TEST PRESSURE Factory Only
OPERATING CHAMBER TEST PRESSURE Factory Only
OPERATING
CHAMBER
CLOSING
VOLUME (Gal.)
OPENING
(For Full Piston Stroke)
FULL PISTON STROKE (inches)
BODY DIAMETER (inches)
CLEARANCE DIAMETER (inches)
FLANGED BOTTOM
**HEIGHT (inches)

11
11
13-5/8
13-5/8
13-5/8
10,000 *10/15,000
3000
3000
5000
LATCHED LATCHED SCREWED LATCHED SCREWED

12
12

15,000
22,600
6000
6000
10,000
10,000
10,000
3000
3000
5000
25.10
18.97

26.67
20.45

8
8-1/2
58
64-3/4
60-3/4
69-3/4
10M:63-3/8 72-15/16
15M
10M:54-7/8 60-7/8
15M
10M:61
67-7/8
15M:60-1/4

STUDDED BOTTOM
CIW HUB BOTTOM
FLANGED BOTTOM

9.81
7.98

9.81
7.98

25.10
18.97

7-1/8
7-1/8
8
37-1/2
42-1/4
56-1/2
44-1/4
44-1/4
61-1/2
5M:47-13/16 5M:48-1/4 10M:63-1/2
10M:48-9/16
10M:49 15M:65-13/16
5M:39-5/8
5M:40-1/16
10M:55
10M:40-1/4 10M:40-11/16
5M:44-7/8
45-5/16
10M:61-1/8

15M:61
5M:8200

10M:26140
10M
15M
5M:7750

25460
10M
5M:7920

10M:26000
10M
15M:26100
5M:RX54
5M:RX54
10M:BX158
10M:BX158 10M:BX158 15M:BX158
5M:RX54
5M:RX54
10M:BX158
10M:BX158 10M:BX158
5M:RX53
5M:RX53
10M:BX158
15M:BX158

HL 13-5/8
13-5/8 13-5/8
16-3/4
16-3/4
16-3/4
16-3/4
5000
10,000
10,000
2000
3000
5000
5000
SCREWED SCREWED LATCHED SCREWED SCREWEDSCREWEDLATCHED

16
16

7500
15,000
15,000
3000
45000
10,000 10,000
3000
10,000
10,000
3000
3000
5000
5000

17.98
14.16

17.98
14.16

17.98
26.50

37.18
26.50

37.18
12.59

17.46
15.80

21.02
15.80

28.70
19.93

28.70
19.93

7-1/8
40-1/2
47-1/2
45-1/4

7-1/8
45-1/4
47-1/2
45-1/4

10-1/2
61
68-1/8
71-3/8

10-1/2
63-1/2
68-1/8
71-5/16

8-1/2
46-1/4
53-1/4
49-1/2

9
48-1/2
55-1/2
53-7/8

10-1/2
53-1/2
59-1/2
61-1/4

10-1/2
54-1/2
59-1/2
61-19/64

39-3/8

8-1/2
47-3/4
52-1/4
5M:54-1/2
10M:59-9/16
5M
10M
5M:51-7/8
10M:51-7/8
5M:13,250
10M:13,900

8-1/2
44
48-1/2

39-3/8

8-1/2
45-1/2
52-1/4
5M:54-1/8
10M:56-3/16
5M:46-1/2
10M:46-1/2
5M:51-1/2
10M:51-1/2
5M:13,800
10M:14,500
5M:13,100
10M:

5M:BX160
10M:X159
5M:BX160
10M:BX159
5M::BX160
10M:BX159

60-5/8

61-1/8

43-3/4

47-1/4

53

53-27/64

46

66-7/8

66-13/16

46-1/2

59-7/8

59-59/64

33,525

11,417

14,868

20,835

21,230

32850

11,100

14,470

20,000

20,400

5M:BX160
10M:BX159
5M:BX160
10M:BX159
5M:BX160
10M:BX159

9400

32,785
BX159

33,377
BX159

11,317
RX65

RX66

20,545
BX162

20.950
BX162

BX159

BX159

RX65

RX66

BX162

BX160

BX159

BX159

RX65

BX162

BX162

43

43

8784

35,350

8522

approximate

CIW HUB BOTTOM


FLANGED

10M:BX158
15M:BX158
10M:BX158

BX158

8650
RX57

RX57

BX158

RX57

RX57

10M:BX158
15M:BX158

BX158

RX57

RX57

CIW HUB

11
10,000
SCREWED

15,000
10,000

11.36
8.94

STUDDED BOTTOM

STUDDED

11
5,000
LATCHED
10
10,000
5000

11.36
8.94

**WEIGHT (lbs.)

STANDARD RING GROOVE

13-5/8
5000
LATCHED

10,000
5000

11
5,000
SCREWED
10
10,000
5000

1" NPT hydraulic connections are standard, 1-1/4" or -1 1/2" available on request.
Older models may have 8-5/16" bore
Older models have 9-3/4" piston stroke with 34.53 gallon closing chamber volume and 24.66 opening chamber volume
Reference only replaced by GX

*15,000 psi Shell w/10,000 psi Packing Unit


Information Only
Available on Request
**With standard studded top connection rated to BOP working Pressure

WEIGHT (Lbs.) OF GK 2000, 3000 and 5000 PSI


TYPE GK BLOWOUT PREVENTERS
GK*
GK*
GK
GK
GK
GK
GK
GK
GK
GK
GK
7-1/16
7-1/16
9
9
11
11
11
13-5/8
13-5/8
13-5/8
13-5/8
3000
5000
3000
5000
3000
5000
5000
3000
3000
5000
5000
Screwed Screwed Screwed Screwed Screwed Screwed Latched Screwed Latched Screwed Latched
Head
Head
Head
Head
Head
Head
Head
Head
Head
Head
Head
BOP Assembly

2715

4000

3560

6000

5300

8250

8784

9550

13800

13250

9400

11417

14868

20830

STUDDED

2580

3830

3420

5740

5140

7800

8522

13100

11100

14470

2000

546

1080

803

1308

1220

1835

2305

2160

3455

2585

2990

4064

5210

6641

3698

109

135

125

198

206

305

305

355

355

470

470

470

530

560

675

675

Nitrile Rubber

111

138

131

205

213

311

311

361

361

480

480

480

540

572

685

685

610

793

610

1054

1042

1380

1380

1680

1680

2455

2455

2060

2460

2878

3300

3300

FLANGED

1240

2060

1855

3620

2600

4645

4135

4840

7120

7120

3983

5250

7146

9710

STUDDED

1000

1925

1710

2990

2400

4112

3910

4860

6980

180

180

230

230

190

311

311

Slotted Body Sleeve


*Compact Model

12

Natural Rubber

Piston
BOP Body

GK
GK
GK
GK
16-3/4
16-3/4
16-3/4
16-3/4
2000
3000
5000
5000
Screwed Screwed Screwed Latched
Head
Head
Head
Head

FLANGED

BOP Head
PACKING UNIT

GK
13-5/8
5000
HL*

Available on Request

ACCESSORIES FOR HYDRIL GK BLOWOUT PREVENTERS


Chain Sling Assembly 1 Eyebolts Piston 2 Eyebolts Head 2 Protector Plate 1 Protector Plate Screw 4

PARTS LIST HYDRIL GK BLOWOUT PREVENTERS

Item
No.
1
t2

Part Name
Head
Packing Unit
Natural, Nitrile or

GKGKGKGKGKGKGKGKGKGKGKGKGKGKGKGKGK13-5/8
7-1/16
7-1/16
9
9
11
11
11
13-5/8
13-5/8
13-5/8
13-5/8
13-5/8
16-3/4
16-3/4
16-3/4
16-3/4
5000
3000
5000
3000
5000
3000
5000
5000
3000
3000
5000
5000
5000
2000
3000
5000
5000
HL
Screwed Screwed Screwed Screwed Screwed Screwed Latched Screwed Latched Screwed Latched Screwed
Screwed Screwed Screwed Latched
Screwed
Head
Head
Head
Head
Head
Head
Head
Head
Head
Head
Head
Head
Head
Head
Head
Head
Head
1

Neoprene Rubber
1
1
1
1
Piston
1
1
1
1
Slotted Body Sleeve
1
1
1
1
Body
1
1
1
1
Head Gasket
1
1
1
1
Head Seal

U-Seal, Upper
2
2
2
2
U-Seal, Middle
2
2
2
2
U-Seal, Lower
2
2
2
2
Double U-Seal, Upper

Non extrusion Ring, Upper

Double U-Seal, Middle

Non extrusion Ring, Middle

Double U-Seal, Lower

Non extrusion Ring, Lower

Pipe Plug, Piston Indicator


1
1
1
1
Capscrew, Slotted Body Sleeve
10
12
10
10
Head Lock Screw
1
1
1
1
Lock Collar

Jaw

Jaw Operating Screw

Capscrew, Jaw Holding

Seal, Jaw Holding Capscrew

Non extrusion Ring, Jaw

Holding Capscrew
*26
O-Ring, Jaw Operating Screw

27
Relief Fitting

29
Wear Plate
1
1
1
1
30
Cap Screw, Wear Plate
6
6
6
6
31
Spacer Sleeve

32
Sleeve Screw

33
Pipe Plug

34
Head Clamp

35
Head Clamp Cap Screw

Complete Seal Kit

* These parts included in Seal Kit. ** Older model BOPs equipped with welded type sleeve.
Recommended spares for One Year Foreign Service, quantity 1 each.
3
**4
5
*6
*7
*8
*9
*10
*11
*12
*13
*14
*15
*16
17
18
19
20
21
22
23
*24
*25

1
1
1
1
1

2
2
2

1
12
1

1
1
1
1
1

2
2
2

1
12
1

1
1
1
1
1
1
2
2
2

1
12

16
16

1
1
1
1
1

2
2
2

1
12
1

1
1
1
1
1
1
2
2
2

1
12

16
16

1
1
1
1
1

2
2
2

1
6
1

1
1
1
1
1
1
2
2
2

1
6

20
20
20
20
20

1
1
1
1
1

1
2
1
2
1
2
1
6
1
1

1
1
1
1
1

2
2
2

1
1
1
1
1

2
2
2

1
12
1

1
1
1
1
1

1
2
1
2
1
2
1
7
1
1

1
1
1
1
1
1

1
2
1
2
1
2
1
7

20
20
20
20
20

1
6

1
6

16
1
1
6
16
16
16
4
4

1
6

16
1
1
6
16
16
16
4
4

1
6

20
1
1
6

1
6

1
6

20
1
1
6

2
2

13

HYDRIL GK COMPACT ANNULAR


BLOWOUT PREVENTERS
7

8
2

9 10

12
11

3
1
4
5 6

Hydril's new Compact GK Annular BOPs are lighter and


shorter than previous models. They are designed for use on
surface installations, both drilling and workover applications.
The new compact models incorporate the following features
that have given the GK a long record of proven and quality
performance.
Only Two Moving Parts (piston and packing unit) mean
few areas are subject to wear. The GK is safer and more
efficient, requiring less maintenance and less downtime.
The Long Piston has a length to diameter ratio approaching one. This eliminates tendencies to cock and bind during
operations with off-center pipe or accumulations of sand,
cuttings, or other elements that are unevenly distributed.
Conical Bowl Design of the Piston provides a simple and
efficient method of closing the packing unit. With the piston
serving as a sealing surface against the rubber packing unit,
no metal-to-metal wear occurs on the sealing surface, resulting in longer life.
Field Replaceable Wear Plate in the BOP Head serves as
an upper non-sealing wear surface for the movement of the
packing unit, making field repair fast and economical.

Item
Qty. Description
Number
1 Assembly
1
1 Body
2
1 Head
3
1 Piston
4
1 Sleeve
5
6 Sleeve Retainer
6
6 Cap Screw
7
1 Wear Plate
8
6 Cap Screw
9
1 Lock Screw
10
1 Lock Washer
11
1 Packing Unit
12
4 Hoist Ring
13*
12 Studs
14*
12 Nuts
15*
1 Seal Kit
14

*Not pictured

7 1/16" - 3,000
3117010-0103
3117011-01
3117013-03
3117025
3117027
3117028
1900125-10012
1002036
1920026-08007
190049-12012
1003700
1003252-02
1920752-3
1900096-09050
1900035-09
1002016

Maximum Packing Unit Life is possible with the provision


for measuring piston stroke. This measurement indicates
remaining packing unit life without disassembly and ensures
the longest and safest use of the packing unit.
Two Choices of Packing Unit Rubber Compounds permit more flexible applications.
Screwed Head Design is a simple, efficient, and strong
method of connecting the head to the body for safe operation, preventing loose parts from falling down the hole or
overboard.
Large Pressure Energized Lip Seals dynamically seal the
piston chambers, allow safe operation, provide long seal life,
and require less maintenance.
Piston Sealing Surfaces Protected by Operating Fluid
lowers friction and protects against galling and wear to
increase seal life and to reduce maintenance time.
Operating Chambers are Tested to Full BOP Working
Pressure to ensure strength, reliability, and the ability to
overpressure the chambers in emergencies.
Stainless Steel Connection Ring Grooves are optional.
NACE MR-01-75 Material Standards for resistance to sulfide stress cracking are standard.

Part Number
7 1/16" - 5,000
13 5/8" - 3,000
3117020-0103
3128982
3117021-01
3128984
3117023-03
3128988
3117025
3128992
3117027
3129033
3117028
1900158-10012
1920026-12012
1002036
1001788
1920026-08007
1900097-08006
190049-12012
1002191-1
1003700
1003252-02
1003262-02
1920752-3
1920752-5
1900096-11066
1900491-11054
1900035-11
1900490-11
1002016
3130390

13 5/8" - 5,000
3129009
3129004
3129023
3129027
3129029
1920026-12012
1001788
1900097-08006
1002149
1003263-02
1920752-7
1900491-13066
1900490-13
3130391

PARTS LIST / SPECIFICATIONS


Comparison Chart between Standard GK and Compact GK
Standard
GK 7 1/16-3000

Compact
GK 7 1/16-3000

Standard
GK 7 1/16-5000

Compact
GK 7 1/16-5000

Standard
GK 13 5/8-3000

Compact
GK 13 5/8-3000

Standard
GK 13 5/8-5000

Compact
GK 13 5/8-5000

32"
26"
2715
2.85
2.24

31.9"
25.25"
2600
2.86
2.25

36.88
29.25"
4000
3.86
3.3

33.66"
26"
3000
2.86
2.25

45.25"
40.5"
8784
11.36
8.94

41.4
41"
7300
11.36
8.94

54 1/8
45.25"
13800
17.98
14.16

49.83
43.88"
11200
17.98
14.16

Overall Height
Body Diameter
Weight - lbs
Close Volume - gal
Open Volume - gal

D
F
A
C
E

Dimensions

Operating Data

7 1/16" - 3,000

7 1/16" - 5,000

13 5/8" - 3,000

13 5/8" - 5,000

Bore

7 1/16 in

179.4 mm

7 1/16 in

179.4 mm

13 5/8 in

346 mm

13 5/8 in

346 mm

Working Pressure

3000 psi

207 bar

5000 psi

345 bar

3000 psi

207 bar

5000 psi

345 bar

Operator Pressure

3000 psi

207 bar

3000 psi

207 bar

3000 psi

207 bar

3000 psi

207 bar

Volume to Close

2.86 gal

10.8 liter

2.86 gal

10.8 liter

11.36 gal

43 liter

17.98 gal

68.1 liter

Volume to Open

2.25 gal

8.52 liter

2.25 gal

8.52 liter

8.94 gal

33.8 liter

14.16 gal

53.6 liter

BOP Assembly

2,600 lb

1,180 kg

3,000 lb

1,361 kg

7,300 lb

3,313 kg

11,200 lb

5,083 kg

Head

450 lb

209 kg

550 lb

250 kg

2,200 lb

998 kg

2,200 lb

998 kg

Piston

Weight

595 lb

270 kg

595 lb

270 kg

1,320 lb

599 kg

3,000 lb

1,362 kg

Hydraulic Shell Test Pressure (Factory Test Only)

6,000 psi

414 bar

10,000 psi

690 bar

6,000 psi

414 bar

10,000 psi

690 bar

Hydrostatic Chamber Test Pressure (Factory Test Only)

5,000 psi

345 bar

5,000 psi

345 bar

4,500 psi

310 bar

5,000 psi

345 bar

Top & Bottom Connection Ring Groove

X-45

X-46

R-57

BX-160

Hydraulic Connection, Open & Close

1-in NPT

1-in NPT

1-in NPT

1-in NPT

Lift Eye Safe Working Load Per Shackle

5,000 lb

2.27 tonne

5,000 lb

2.27 tonne

8,000 lb

3.63 tonne

15,000 lb

6.81 tonne

Packing Unit Closure Range (CSO to in/mm)

7 1/16 in

179.4 mm

7 1/16 in

179.4 mm

13 5/8 in

346 mm

13 5/8 in

346 mm

A - Height

31.19 in

792 mm

33.66 in

855 mm

41.40 in

1,052 mm

49.83 in

1,266 mm

B - Width

25.25 in

641 mm

26.00 in

660 mm

41.00 in

1,041 mm

43.88 in

1,115 mm

C - Bottom to Center Raduis Hoist Ring

21.25 in

540 mm

23.26 in

591 mm

29.33 in

745 mm

33.19 in

843 mm

D - Top to Center Hoist Ring

9.94 in

252 mm

10.40 in

264 mm

12.07 in

307 mm

16.64 in

423 mm

E - Bottom to Center Close Port

14.13 in

359 mm

16.13 in

410 mm

18.75 in

476 mm

22.70 in

577 mm

F - Center Close port to Center Open Port

8.44 in

214 mm

8.44 in

214 mm

10.13 in

257 mm

12.00 in

305 mm

G - Piston Stroke

4.125 in

105 mm

4.125 in

105 mm

7.12 in

181 mm

8.50 in

216 mm

H - Center Radius to Center Radius Hoist Rings

35.44 in

900 mm

36.19 in

919 mm

35.44 in

900 mm

36.19 in

919 mm

15

HYDRIL MSP
DIVERTERS/BLOWOUT PREVENTERS

16

Hydril MSP-2000 psi

Hydril MSP 29-1/2-500 psi

The MSP Annular Blowout Preventer is applicable to subsea


or surface installations requiring a 2000 psi universal
blowout preventer. As proven by its many field installations,
it will deliver long, dependable service life. This BOP will
seal off drill pipe, kelly, tool joints or tubing and wireline or
completely shut off the open hole to full rated pressure.
The following outstanding features of the MSP BOP make
it qualified to meet the industry's need for simple and reliable
blowout protection. A helicopter lift model of the MSP
21-1/42000 is also available.
The Screwed Head Design of the MSP BOP is a simple,
efficient, and strong method of connecting the head to the
body for safe operation with no loose parts to be lost down
the hole or overboard.
The Latched Head Design which is optional on the MSP
21-1/42000 BOP provides fast, positive access to the
packing unit and seals for minimum maintenance time.
Only Two Moving Parts (piston and packing unit) on the
Hydril Annular BOP mean few areas are subjected to wear.
The BOP is thus a safer and more efficient mechanism
requiring less maintenance and less downtime.
Back to Front Feedable Rubber on the Packing Unit
enables the packing unit to close and seal on almost any
shape in the drillstring or close off the open bore and to strip
tool joints under pressure. This safety feature permits confident closure of the BOP at the initial indication of a kick without the delay of locating the tool joint.
The Conical Bowl Design of the Piston provides a simple
and efficient method of closing the packing unit. With the
piston serving as a sealing surface against the rubber
packing unit, there is no metal-to-metal wear on the sealing
surface and thus longer equipment life results.
A Field Replaceable Wear Plate in the BOP Head serves
as an upper non-sealing wear surface for the movement of
the packing unit, making field repair fast and economical.

The MSP 29-1/2"-500 psi, developed for use on surface


installations, is a large bore annular type diverter whose
29-1/2" bore permits hole to be drilled full bore with diverter
protection. Its large bore permits the setting of large size
surface casing without removing the diverter. Thus it is
always ready for venting gas flows. Utilizing computerized
finite element techniques, the original design of the MSP
29-1/2"-500 has been revamped to provide a unit made up
of fewer parts to reduce cost. This unit may be ordered for
use in standard service (temperate climates) or for use in
cold environments such as the North Sea, Siberia, and
Alaska where low temperature metallurgy may be required.
This MSP provides an effective means of rerouting the flow
of shallow, low-pressure gas. The MSP 29-1/2"-500 can be
used either as a diverter or a 500 psi annular BOP.
Only Two Moving Parts (piston and packing unit) on the
Hydril Annular Diverter mean few surfaces are subjected to
wear. The Diverter is thus a safer and simpler mechanism
requiring less maintenance and less downtime.
Back to Front Feedable Rubber on the Packing Unit
enables the packing unit to close and seal on almost any
shape in the drillstring or close off the open bore and strip
tool joints under pressure. This safety feature permits
confident closure of the MSP-29-1/2"-500 at the initial indication of kick without the delay of locating the tool joint.
The Conical Bowl Design of the Piston provides a simple
and efficient method of closing the packing unit. With the
piston serving as a sealing surface against the rubber
packing unit, there is no metal-to-metal wear on the sealing
surface and thus longer equipment life results.

OPERATION OF THE MSP DIVERTER/BOP

The MSP Diverter/BOP has been developed as a simple,


reliable unit for moderate pressure drilling service, remedial
work, and well servicing. It can be used on surface and
subsea installations. MSP 21-1/4"-2000 operation requires
both opening and closing pressure. The MSP 29-1/2"-500
requires only closing pressure. Seal off is effected by
hydraulic pressure applied to the closing chamber that
raises the piston, moving the packing unit radially inward
into a sealing engagement. Any normal closing unit having a
separate regulator valve for the annular BOP and sufficient
accumulator volume can be used to operate the MSP.

STRIPPING
Cylindrical pipe sections can be rotated and standard size
tool joints can be safely stripped though the closed blowout
preventer packing unit. The pressure applied to the closing
chamber should be low enough to allow a slight leakage of
drilling fluid as the tool joint passes through the closed
packing unit. The drilling fluid lubricates and cools the
packing unit, reducing wear caused by rotation or stripping
of pipe. Overall packing unit life is reduced when used in
stripping operations.
The operation/maintenance manual for the specific MSP
model provides specifications and functional guidelines.

FLOW
LINE

FLOW
LINE
BELL
NIPPLE

BELL
NIPPLE
HYDRAULIC
POWER FLUID
SUPPLY

HYDRAULIC
POWER FLUID
SUPPLY

MSP
MSP
CLOSE
OPEN
VENT
LINE

DRILLING
SPOOL

FULL OPENING VALVE


(AUTOMATICALLY OPENS
BEFORE DIVERTER IS CLOSED)

DRIVE
OR
CONDUCTOR
PIPE

MSP HOOKED UP AS DIVERTER

DRIVE
OR
CONDUCTOR
PIPE

MSP HOOKED UP AS BOP

Operation as a Diverter

Operation as a BOP

When using the MSP as a Diverter during top hole drilling,


the primary purpose is to divert well flows away from the rig
and personnel. This application avoids shutting in the well,
but instead permits routing of the flow to a safe
distance on the down wind side of the rig.
In this application, the MSP is attached directly to the drive
or conductor pipe. Vent lines typically are installed directly
below the diverter. The lines should be sized in accordance
with API standards to prevent excessive well bore back
pressure buildup. This may be accomplished by using a
Hydril drilling spool between the diverter and the conductor
pipe.
The Hydril SXV Spool, described on page 38 of this
catalog provides integral venting without external valves.
If valves are to be used in the diverter system, standards
set forth in API RP64 (Recommended Practice for Diverter
Systems Equipment and Operation) should be followed.

When using the MSP as an Annular Blowout Preventer, it


may be hooked up as shown (above, right). In this mode,
well control operations can be conducted within the MSP's
working pressure range
In either mode, pressure applied to the closing chamber
raises the piston closing the packing unit to effect the seal
between the packing unit and pipe. Well pressure or test
pressure also acts on the MSP 21-1/4"-2000 piston below
the sealed off packing unit and further increases the closing
force acting on the packing unit. The MSP 29-1/2"-500 is
not wellbore assisted.

17

PARTS AND ACCESSORIES FOR HYDRIL TYPE MSP-2000 BOPs


7-1/162000

Item
No.

1
2
3
4
*5
6

*7
8
*9
*10
11
12
13
*14
15
16
17
18
19
*20

Part Name
Standard Assembly
Preventer Head
Pipe Plug Piston Indicator
Lock Collar
Head Lock Screw
Head Gasket
Packing Unit
Natural Rubber or
or Nitrile Rubber
U-Seal, Upper
Piston
U-Seal, Lower
U-Seal, Inner
Body
Body Sleeve Outer
Cap Screw Outer Body Sleeve
O-Ring, Body Sleeve
Head Clamp
Head Clamp Screws
Jaws
Jaw Operating Screw
Cap Screw, Jaw Holding
Seal, Jaw Holding Capscrew

92000

11- 21-1/42000 2000

21-1/42000

21-1/42000
HL
Screwed Screwed Screwed Screwed Latched
Item
Head
Head
Head Head
Head Screwed No.
Head

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1

1
1
1
1
1
1

2
1
2
2
1
1
8
1

2
1
2
2
1
1
8
1

2
1
2
2
1
1
8
1

2
1
2
2
1
1
16
1

2
1
2
2
1
1
16
1
4
4
20
20
20
20

1
1
16
1

Older model BOPs have welded sleeve field replacement kit available on request. Field welding is not recommended.
* Three parts in Seal Kit
Recommended Spares for One Year Foreign Service, quantity 1 each.

18

*21
*22
23
*24
*25
*26
*27
*28
29
30
*31
*32
33
34
35
M

7-1/162000
Part Name
Non extrusion Washer
O-Ring, Jaw Operating Screw
Relief Fitting
Head O-Ring
Double U-Seal, Lower
Non extrusion, Lower
Double U-Seal, Inner
Non extrusion Ring, Lower
Body Sleeve, Inner
Sleeve Clamping Plate
Double U-Seal Ring, Upper
Non extrusion Ring, Upper
Wear Plate
Capscrew, Wear Plate
Capscrew Inner Body Sleeve
Complete Seal Kit
ACCESSORIES
Chain Sling Assembly
Eyebolts for Piston
Eyebolts for Head
Cap Screw (Hex Head)
Protector Plate
Piston Assembly Tool

92000

112000

1
6

1
6

1
6

1
6
16

20
20
20
1

1
6
16

1
2
1
2
1
1
1
2

1
2
2
4
1

1
2
2
4
1

1
2
2
4
1

1
2
2
4
1

1
2
2
4
1

1
2
2

Screwed
Head

21-1/42000

21-1/42000

21-1/42000
HL
Screwed Screwed Screwed Latched
Head
Head
Head
Head Screwed
Head

HYDRIL MSP BLOWOUT


PREVENTERS

MSP ENGINEERING DIMENSIONAL DATA


BORE SIZE (inches)
WORKING PRESSURE (psi)
HEAD TYPE
OLD NOMINAL SIZE
SHELL TEST PRESSURE Factory Only
OPERATING CHAMBER TEST PRESSURE Factory Only
OPERATING
CHAMBER
CLOSING
VOLUME (Gal.)
OPENING
(For Full Piston Stroke)
FULL PISTON STROKE (inches)
BODY DIAMETER (inches)
CLEARANCE DIAMETER (inches)
FLANGED BOTTOM
**HEIGHT (inches)
STUDDED BOTTOM
CIW HUB BOTTOM
FLANGED BOTTOM
**WEIGHT (lbs.)
STUDDED BOTTOM
approximate
CIW HUB BOTTOM
FLANGED
STANDARD RING GROOVE
STUDDED
CIW HUB

7-1/16
2000
SCREWED
6
4000
3000

9
2000
SCREWED
8
4000
3000

11
2000
SCREWED
10
4000
3000

*20-3/4
2000
SCREWED
20
3000
3000

*20-3/4
2000
LATCHED
20
3000
3000

21-1/4
2000
SCREWED
20
3000
3000

21-1/4
2000
LATCHED
20
3000
3000

HL
21-1/4
2000
SCREWED
20
3000
3000

29-1/2
500
LOCKRING
29-1/2
800
2275

2.85
1.98

4.57
2.95

7.43
5.23

31.05
18.93

31.05
18.93

31.05
18.93

31.05
18.93

31.75
19.25

60

4-1/8
25-3/8
29-/78
25-3/4

1850

RX-45

5-3/4
27-1/2
32
30-1/4

2450

RX-49

6-1/8
32-3/4
37-1/4
31-3/4

3520

RX-53

11-1/4
52-3/4
58-3/4
3M: 54-1/4

3M: 50-1/2

3M: RX-74

3M: RX-73

11-1/4
56-5/8
58-3/4
3M:

3M:

3M: RX-74

3M: RX-73

11-1/4
52-3/4
58-3/4
52 1/2

51
15100

15000
RX-73

RX-73

11-1/4
56-5/8
58-3/4
52 1/2
46

16320
15290

RX-73
RX-73

11-1/2
52-1/2
61-1/4
48

48

12700

RX-73

13-9/16
75
82.5

24500

R-95

* 21-1/4-2000 BOP w/3000 psi Bottom


Available on request.
** With Standard Studded Top Connection rated to working pressure of BOP.
1 NPT Hydraulic Connections are standard, 1-1/4 NPT & 1-1/2 NPT available on request.

*MSP 29-1/2-500 Blowout Preventers are furnished with 11/4 NPT Closing Ports. 1-1/2 NPT ports are
available on special request.
Older models have 8-15/16 bore.

INITIAL CLOSING PRESSURE (PSI)


REQUIRED FOR MSP 29-1/2-500 BOP/DIVERTER
Closing Pressure 500 psi Wellbore
12 Pipe

5 Pipe

CSO

950 psi

1350 psi

1500 psi

AVERAGE CLOSING PRESSURE (PSI)


REQUIRED TO ESTABLISH INITIAL SEAL OFF IN MSP-2000 FOR A SURFACE INSTALLATION
BOP Size
7-1/16-2000
9-2000
11-2000
21-1/4-2000

5-1/2

350
500

4-1/2
350
400
450
*700

3-1/2
400
*500
*550
600

OUTSIDE DIAMETER OF PIPE


2-7/8
*400
550
650
650

2-3/8
500
650
750
700

1.90
600
750
850
800

1.65
700
850
850
900

Complete Shut Off


1,000
1,050
1,150
1,100

*Recommended test pipe size for maximum packing unit life.

19

PARTS LIST AND WEIGHTSMSP 29-1/2"-500


DIVERTER
Item
No.

Part Name

No.
Req'd.

Approx.
Net Weight
Lbs.

Diverter Assembly

24.010

Head

47100

Packing Unit - Natural


Nitrile
Neoprene

2145

Piston

3611

**4

Double U-Seal, Outer

12.5

**5

U-Seal, Inner

2.5

Body

11.050

6
**7

U-Seal Piston

Pipe Plug

Lock Ring Square

16

10

Lock Ring Beveled

17

11

Hex Head Cap Screw

12

31

12

Lever Assembly not shown

13

Pointer Assembly not shown

14

Cap Screw not shown

15

Washer not shown

16

Pipe Plug not shown

*17

3-Piece Lock Ring Set not shown

18

Welded Body Sleeve not shown

**19

O-Ring, Body Sleeve not shown

1205

20

Non-Extrusion Ring, Outer

21

O-Ring, Head

1.5

Seal Set Complete

11.5

2.25

ACCESSORIES

Lifting Ear Piston

Cap Screw

.44

Eyebolt Head

2.25

Head Assembly Tool


consisting of:

Beam, Upper

100

Beam, Lower

100

Pulldown Studs, Long

Pulldown Studs, Short

6.2

Pulldown Nut

.81

Washer

.10

Recommended Spares for One Year Foreign Service, quantity 1 each.


* Older model diverters may have 3-piece lock ring.
** Included in Seal Kit.

MSS* RING JOINT FLANGE CONNECTIONS FOR MSP 29-1/2-500


STUD BOLTS
Bolting is in accordance with API 16A. Bolting material
shall be of a quality and strength not less than specified
by ASTM A-193. Grade B7. Nuts shall be of a quality
not less than ASTM A-194. Grade 2H.

BOLTS & STUDS


FLANGE
TYPE*

Nominal Bore
Size
Dia.
Inches Inches

Max
Service
Pressure
Rating

FLANGE

SEAL RING

O.D.
Inches

Thickness
Inches

Pitch Dia.
C Inches

API
Ring No.

No.
Required

Size
Thread
Form

Bolt
Circle
Dia.
Inches

30-300 MSS

30

29 1/2

720 WOG

43

4 1/8

33-3/4

R-95

28

1-3/4-8 UN

12-7/8

9-1/2

39-1/4

30-600 MSS

30

30

1440 WOG

44-1/2

33-3/4

R-95

28

2-8 UN

15-3/4

10-1/2

40-1/4

Manufacturers Standardization Society of the Valve and Fitting Industry.

20

*LENGTH
Stud
Bolts
Studs
A"
B

HYDRIL "LL" LONG-LIFE PACKING UNITS

Outlasts other replacement units 5-to-1


The Long Life "LL" Packing Unit has been specifically
designed and tested to provide unsurpassed
performance and durability. In performance tests, it
outlasted other replacement units by a minimum of 5-to-1.
The key to this remarkable performance is a revolutionary
asymmetrical insert design which gives the unit dynamics for
longer life and reliability.

Independent tests conclusively show


the Hydril Long Life "LL" unit far
surpasses other replacement units.
The GK 13-5/8"-5000 "LL" packing unit was fatigue tested
on 5" drill pipe at full working pressure against three other
currently available replacement packing units for the Hydril
GK 13-5/8"-5000 Annular BOP. In this testing, the "LL" Unit
outlasted the other units by a minimum of 5-to-1.

Greater fatigue life means lower


operating costs.
Based on list prices for other available GK 13-5/8"-5000
replacement packing units, you can save 65% to 70% . . . or
more . . . on packing unit costs with the Hydril Long Life "LL"

Packing Unit. WIth a life expectancy five times that of other


replacements tested, Hydril's "LL" Packing Unit was shown
to provide 3-1/2 times more closures per dollar.

Operating principles continue with


LL design
The Hydril "LL" Packing Unit is designed to provide greater
fatigue life without compromising the stripping performance
and operating characteristics of the Hydril GK and GL BOPs.

Hydril tested for quality assurance


As with all Hydril packing units, the "LL" unit is factory tested
in a blowout preventer at its rated working pressure. So you
can be sure of reliable performance, closure after closure.

Start Saving
When it's time for replacement, there's nothing like the original. Contact the Hydril representative nearest you and ask
for the genuine article the original equipment Hydril "LL"
Packing Unit.

HYDRIL "LL" PACKING UNITS ARE AVAILABLE


FOR THE FOLLOWING HYDRIL ANNULAR BOPs
BOP Type/Size

"LL" Part Number

GK 13-5/8"-5000 psi

3131189

GK 11"-10000 psi

3104633

GL-13-5/8"-5000 psi

3105077

GL-16-3/4"-5000 psi

3105062

*GL 18-3/4"-5000 psi

3112950

*This is a "MD" Packing Unit

21

ANNULAR BOP PACKING UNITS


One of the most important features of Hydril Annular
Blowout Preventers is the packing unit. These reliable units
are manufactured by Hydril from high-quality rubber material
reinforced with flanged steel segments. Each size packing
unit has a large volume of tough, feedable packing material
sufficient to meet most requirements.

Cutaway
Drawing Showing
How Rubber is
Molded
Around Steel Segments

The molded-in steel segments have flanges at the top and


bottom. These segments anchor the packing unit within the
BOP and control rubber extrusion and flow when sealing off
well pressures. Since the rubber is confined and kept under
compression, it is resistant to tears, cuts, and abrasions.
In the open position, the inside diameter of the packing unit
is flush with the full bore of the preventer; bits, drill collars, or
reamers pass through freely. The packing unit is squeezed
inward when closing pressure is applied to the piston. The
bore of the packing unit conforms automatically in size and
shape and seals off any part of the drillstring or seals off
completely if the tools are out of the hole.
Hydril manufactures packing units for the annular BOPs at
its own factory. This allows Hydril to maintain rigid quality
control of packing units.

Hydril Packing Units


Fully Factory Tested
Each Hydril packing unit is factory tested in a BOP prior to
shipment. The packing unit is tested to 50% of working
pressure on open hole and 100% on pipe. The Certified Test
Seal on the packing unit ensures that the unit meets the
acceptance requirements based on years of experience and
development in designing blowout preventers for reliable
well control.

22

Selection
Because of the importance of the packing unit to the
operation of the blowout preventer and to the safety of crew
and rig, only genuine Hydril packing units should be used as
replacements for original equipment. All Hydril packing units
are tested to full rated pressure inside a test BOP at the
factory as part of rigid standard acceptance tests before
being furnished to the consumer.
Packing units for Hydril BOPs are manufactured from
compounded natural rubber or nitrile rubber.
Natural Rubber is compounded for drilling with water-base
drilling fluids. Natural rubber can be used at operating
temperatures between -30F to 225F (-35C to 107C).
When properly applied, the compounded natural rubber
packing unit will usually provide the longest service life. This
all-black packing unit is identified by a serial number with a
suffix "NR".
Nitrile Rubber (a synthetic compound) is for use with
oil-base or oil-additive drilling fluids. It provides the best
service with oil-base muds, when operated at temperatures
between 30F to 180F (-1C to 82C). The nitrile rubber
packing unit is identified by a red color band and a serial
number with the suffix "NBR".
Seals for Hydril BOPs are manufactured from a special
nitrile rubber material which provides long, trouble-free
service in sealing against oil, gas, or water.
Expected H2S and CO2 service does not affect selection of
packing unit material. H2S and CO2 service will reduce the
service life of rubber products, but the best overall service
life is obtained by matching the packing unit material with
the requirements of the specific drilling fluid.
Performance of elastomeric materials can vary significantly,
depending on the nature and extent of exposure to hydrogen
sulfide. The operator should monitor pressure sealing
integrity frequently to assure no performance degradation
has occurred.
Storage Conditions are important for realizing the
maximum life of the packing unit. Packing units should be
stored in a cool, dry, dark storage area. Atmosphere, light
and heat accelerate deterioration of rubber goods. It is also
essential to practice "first-in, first-out" when storing packing
units. Other significant storage factors are covered in the
applicable Operator's Manual.
HOW TO ORDER PACKING UNITS
The following information should be included when ordering
a genuine Hydril packing unit replacement:
1. BOP Type: GX, GK, GL, MSP, GS, GKS, or RS.
2. Bore Size.
3. Pressure Rating: 500, 1000, 2000, 3000, 5000, 10,000,
15,000, 20,000 psi.
4. Type of Material: NR Natural Rubber; NBR Nitrile
Rubber.
5. Certifications: API 16A Monogram, other.

RAM Blowout Preventers


There is a Hydril ram-type BOP to meet most operational
requirements on surface or subsea. Hydril BOPs
provide quick, positive closure with simple controls,
to keep drilling fluids in the hole when normal or
abnormal pressures occur.

Preventer integrity is preserved in moving and installation as well as operation in hostile environments because
fluid connections are internal to bonnets.
Safety and reliability are assured
because all Hydril ram BOPs
meet the current
revision of NACE.
Hydril is also
licensed to
manufacture to API
Specification 16A, and its
preventers have been certified to all applicable
standards, including DNV,
ABS and Lloyds of London.

Long life is assured through the use of


quality materials and workmanship. Field
replaceable seal seats and hinged
bonnets provide easy
access for ram changes,
reducing downtime.
Flexibility is built in
with a wide selection
of options, including
automatic or manual
ram locking, blind,
variable, pipe and shear
rams, and a choice of positioning
for choke/kill line outlets.

Hydril Compact RAM Type Blowout Preventer

Designed For Workover Blowout Prevention


The Sentry blowout preventor is a ram product designed
to meet the special needs of workover operations. It is
shorter and lighter than Hydrils standard BOPs,
but doesnt sacrifice any of Hydrils
traditional strength and reliability.

Sizes and Pressure Ratings of Hydril Ram BOPs


Bore Sizes
(inches)

Working Pressure Ratings (psi)


2,000

3,000

5,000

10,000

15,000

7 1/16

11

13 5/8

18 3/4
20 3/4
21 1/4

20,000

23

OUTSTANDING FEATURES MEAN GREATER


RELIABILITY, LONGER SERVICE LIFE,
EASIER MAINTENANCE
13. Connector Ring Grooves
2. Ram Assembly

3. Field Replaceable
Seal Seat

1. Ram Body Casting

15. Bonnet Seal


17. Secondary
(Emergency)
Piston Rod Packing

22. Bonnet Bolts

6. Fluid Hinges

11. Manual Locking

5. Load Hinges

12. Fluid Connections


And Hydraulic Passages
20. Side Outlets for Choke/Kill

19. Piston Seals

24. Ram Block


Guide Rods
14. Sloped Ram Compartment

7. Replaceable
Cylinder Liner
18. A Weephole

16. Piston Rod Mud Seal

1. The Ram Body has controlled and predictable structural


hardness and strength throughout the pressure vessel.
Hydril pressure vessel material has equal strength along all
axes to provide reliable strength and resistance to sulfide
stress cracking in hydrogen sulfide service. These materials
have high impact strength for low temperature service.
Advanced design techniques such as Finite Element Method
of Structural Analysis give a highly reliable BOP with the
desired safety factors.
2. The Ram Assembly provides reliable seal off of the
wellbore for security and safety. The Ram accommodates a
large volume of feedable rubber in the front packer and
upper seal for long service life.
3. The Field Replaceable Seal Seat provides a smooth
sealing surface for the ram upper seal. The seal seat utilizes
specially selected and performance effective materials for
maximum service life. The field replaceable seal seat
eliminates shop welding, stress relieving, and machining for
repair, thus reducing downtime and direct repair costs.
4. Hinged Bonnets swing completely clear of overhead
restrictions (such as another BOP) and provide easy access
for rapid ram change to reduce downtime.
5. Load Hinges separate from the fluid hinge and are

24

13-5/8"-10,000 psi Ram BOP


Manual Lock illustrated

equipped with self-lubricated bearings to support the full weight


of the bonnet for quick and easy opening of the bonnet.
6. Fluid Hinges, separate from the load hinges, connect the
control fluid passages between the body and bonnets. This
arrangement provides a reliable hydraulic seal and permits
full pressure testing and ram operation with the bonnets
open. The fluid hinges and bonnet hinges contain all the
seals necessary for this function and may be removed
rapidly for simple, economical repair.
7. Replaceable Cylinder Liner has a corrosion and wear
resistant bore for reliable piston operation. The cylinder liner
is easily field replaceable or repairable for reduced
maintenance cost and downtime.
8. Piston and Piston Rod Assembly are one piece for
strength and reliability in closing and opening the ram which
results in a secure operating assembly.
9. Choice of Ram Locks Automatic Multiple-Position
Locking (MPL) or Manual Locking is available on Ram
BOPs.
10. Multiple-Position Locking (MPL) utilizes a reliable
hydraulically-actuated mechanical clutch mechanism to
automatically lock the rams in a seal off position.

3. Field Replaceable
Seal Seat
13. Connector Ring Grooves
2. Ram Assembly

1. Ram Body Casting

22. Bonnet Bolts

10. Multiple-Position
Locking (MLP)

20. Side Outlets for Choke/Kill


14. Slopped Ram Compartment
15. Bonnet Seal
8. Piston and Piston
Rod Assembly

16. Piston Rod Mud Seal


7. Replaceable
Cylinder Liner

18. A Weephole
19. Piston Seals

11. Manual Locking utilizes a heavy-duty acme thread to


manually lock the ram in a sealed-off position or to manually
close the ram if the hydraulic system is inoperative.
12. Fluid Connections and Hydraulic Passages are
internal to the bonnets and body and preclude damage
during moving and handling operations.
13. Connector Ring Grooves are stainless steel lined for
all connectors (top, bottom and side outlets) for corrosion
resistance of the sealing surface.
14. Ram Compartment is self-draining.
15. Bonnet Seal utilizes field proven material in an
integrated seal design which combines the seal and backup
ring for reliability and long life. An advanced pressure energized bonnet seal for high pressure BOPs providing improved
seal integrity and lower bolt torques is also available.
16. Piston Rod Mud Seal is a rugged, field-proven,
integrally designed lip seal and backup ring retained in the
bonnet by a stainless steel spiral lock ring.
17. Secondary (Emergency) Piston Rod Packing provides an emergency piston rod seal for use in the event of
primary seal leakage at a time when repair cannot be immediately effected, except in Subsea BOPs.
18. A Weephole to atmosphere isolates wellbore pressure,
indicates when seal is achieved and possible leakage in the
primary seat. (Shown out of position.)

18-3/4"-10,000 psi Ram BOP


Automatic Multiple Position Lock
(MPL)illustrated

19. Piston Seals are of a lip-type design and are pressureenergized to provide a reliable seal of the piston to form the
operating chambers of the BOP.
20. Side Outlets for choke/kill lines are available on all
drilling ram models. Two outlets, one on each side, may be
placed below each ram. In single and double configurations,
outlets may be placed below the upper and lower ram,
below the bottom ram only, or below the top ram only,
therefore providing great versatility in stack design.
21. Single and Double Configurations are available with
a choice of American Petroleum Institute (API) flanged,
studded or clamp hub connections. This allows for the most
economical use of space for operation and service. (Not
shown.)
22. Bonnet Bolts are sized for easy torquing and arranged
for reliable seal between bonnet and body. This prevents
excessive distortion during high pressure seal off. (See
Torque Chart on page 35.)
23. Bonnet Bolt Retainers keep the bonnet bolts in the
bonnet while servicing the BOP.
24. Guide Rods align ram with bonnet compartment,
preventing damage to the ram, piston rod or bonnets while
retracting the rams.
25. Ram Seal Off is retained by wellbore pressure. Closing
forces are not required to retain an established ram seal off.

25

RAM LOCKING SYSTEMS


FOR CONVENTIONAL BOP

LOW HYDRAULIC
CLOSING FLUID PRESSURE
LOW HYDRAULIC
OPENING FLUID PRESSURE

Hydril Offers A Choice of


Automatic Multiple Position
Locking or Manual Locking On
Ram BOPs.
Hydril Ram Blowout Preventers are available with automatic
Multiple-Position Ram Locking. Multiple-Position Locking
(MPL) allows the ram to seal off with optimum seal squeeze
at every closure. MPL automatically locks and maintains the
ram closed with the optimum rubber pressure required for
seal off in the front packer and upper seal.
Front packer seal wear (on any ram BOP) requires a
different ram locking position with each closure to ensure an
effective seal off. Multiple-Position Locking is required to
ensure retention of that seal off position.
A mechanical lock is automatically set each time the ram is
closed. Ram closure is accomplished by applying hydraulic
pressure to the closing chamber which moves the ram to a
seal off position. The locking system maintains the ram
mechanically locked while seal off is retained even after
releasing closing pressure. The ram is opened only by
application of opening pressure which releases the locking
system automatically and opens the ram, simultaneously.

26

How MPL works


The figure above shows the ram maintained closed and
sealed off by the MPL. Hydraulic closing pressure has been
released. The Hydril Ram Blowout Preventer with MPL
automatically maintains ram closure and seal off. MPL will
maintain the required rubber pressure in the front packer
and upper seal to ensure a seal off of rated working
pressure. MPL will maintain the seal off without closing
pressure and with the opening forces created by hanging the
drill string on the ram.
Locking and unlocking of the MPL are controlled by a
unidirectional clutch mechanism and a lock nut. The
unidirectional clutch mechanism maintains the nut and
ram in a locked position until the clutch is disengaged by
application of opening pressure.
Hydraulic opening pressure disengages the clutch plates to
permit the lock nut to rotate freely and the ram to open.

Motion of the piston and tail rod during closing or


opening the ram causes the lock nut to rotate. The
fast lead, six path helical thread rotates the nut
three turns per foot of travel.

MPL Components
The component parts of the MPL utilize basic mechanisms
and proven techniques to achieve reliable and positive
automatic multiple position locking.
The tail rod is threaded with a fast lead, six path, helical
thread. These threads make three turns per foot.
The mating lock nut and clutch assembly screws onto the tail
rod. Tail rod linear motion causes the lock nut to rotate as the
piston moves to close or open the ram.
The clutch assembly permits or prevents lock nut rotation.
Preventing lock nut rotation prevents piston motion. The clutch
assembly allows unrestrained closing motion. Application of
opening pressure disengages the clutchassembly permitting
opening motion.
LOCKOUT DEVICE

Incorporated in the MPL is provision for testing the locking


mechanism. Manually operated lockout devices prevent
opening pressure from disengaging the clutch assembly.
Application of opening pressure then simulates opening forces
applied to the ram thus testing proper functioning of the lock.
The lockout device position is visually indicated.

Manual Locking
The manual type lock is shown fully locked. The manual lock
can be set after the ram has been hydraulically closed, to
ensure retention of seal-off. Clockwise rotation of the tail rod
locks the ram and counter-clockwise rotation unlocks it. The
ram can also be closed manually, should failure of the
hydraulic system occur. When the ram is open, clockwise
rotation of the tail rod closes the ram and locks it. The ram
must be opened hydraulically after it has been unlocked.
The screw on the manual lock uses a left hand heavy-duty
acme-type thread and is located within the BOP, where it is
protected from weather, corrosion and external damage. The
thread is protected and lubricated by hydraulic operating fluid
for minimum torque requirement.
Setting of the manual lock, after having closed the rams
hydraulically, is facilitated by reducing the closing pressure. Do
not reduce the closing pressure when hanging off drillpipe on
the ram blocks. Ram seal is ensured by the wellbore pressure.

CLUTCH ASSEMBLY

PREVENTER WITH
MANUAL LOCK

27

RAM SIZES & STYLES


These types of rams are available:
1. Type: Blind Rams (CSO)-Complete Shut-off; Blind/Shear
Rams; Pipe Rams; Tubing Rams; Casing Rams, Variable
Rams (HVR's); Single Rams and Single Offset Rams, and
Dual Offset Rams for multiple completions are also
available. Blind Rams can be provided on all
BOPs. Shear Rams may require larger than standard
operator size.

2. Specify location of each set of rams when ordering


double preventers. Pipe/hanging rams equipped with
special hardened steel inserts which permit drill pipe
hangoff are standard for 13-5/8"-15,000, 18-3/4"-10,000,
and 18-3/4"-15,000 BOPs and are optional for 13-5/8"5000 and 10,000, 20-3/4"-3000, 21-1/4"-2000 and
21-1/4"-5000 BOPs.

TABLE 1 RAM SIZES FOR HYDRIL BLOWOUT PREVENTERS


Bore
Size
(in.)

Pipe Size
Blind
Shear Blind 1.315 1.660

7-1/16
9
11
13-5/8
18-3/4
20-3/4
21-1/4

1.9

2-1/16 2-3/8 2-7/8 3-1/2*

4*

4-1/2*

5*

5-1/2*

6-/58

7-5/8 8-5/8 9-5/8 10-3/4 13-3/8 16

*Hanging Rams are standard for 13-5/8-15,000, 18-3/4-10,000, 18-3/4-15,000 and are optional for 13-5/8-5000 ,
10,000, 20-3/4-3000, 21-1/4-2000, and 21-1/4-5000.
(C) CENTERLINE DIMENSION (INCHES)
2-1/16

2.781

4.000

2-3/8

3.546

Dual
Offset
Ram
Center
Dimensions

4.000

2-7/8

4.000

3-1/2

5.046
2-1/16

2-3/8

2-7/8

3-1/2

(B) PIPE SIZE DIAMETER (INCHES)

Single Offset Ram Center Dimensions


Ram BOP bore size smaller than 9 centerline
are 1-3/4 (A). Larger Ram bore sizes have a
2 centerline (A).

How to use this chart:


Locate A pipe ram diameter and B pipe ram diameter. The square on the chart
where these diameters meet is the centerline C
L (dimension C).
Example:

Dia. A
2-3/8

OPERATOR SIZES MANUAL OR MPL LOCK


BOP Bore Size (in.)
7-1/16
7-1/16
7-1/16
Pressure Rating (psi)
3000
5000
10,000
Standard Operator (in.)
5-1/2
5-1/2
7-1/2
Shear Ram Operator (in.)

12-3/4
BOP Bore Size (in.)
13-5/8
13-5/8
13-5/8
Pressure Rating (psi)
3000
5000
10,000
Standard Operator (in.)
10
10
14-1/4
Shear Ram Operator (in.)
14-1/4
14-1/4
14-1/4
19 and 22 Shear Ram Operators available on special request.

28

7-1/16
15,000
10
12-3/4
13-5/8
15,000
14-1/4
14-1/4

9
3000
7-1/2

16-3/4
10,000
14-1/4
14-1/4

9
5000
7-1/2

18-3/4
10,000
14-1/4
14-1/4

X
11
3000
8-1/2
10-3/4
18-3/4
15,000
15-1/2
15-1/2

Dia. B
2-7/8
11
5000
8-1/2
10-3/4
20-3/4
3000
10
14-1/4

=
11
10,000
10
12-3/4
21-1/4
2000
10
14-1/4

C
L
4.00

21-1/4
5000
14-1/4
14-1/4

HYDRIL VARIABLE RAM

HVR FRONT PACKERS

Each Hydril Variable Ram (HVR)


is designed to close and seal on a
range of pipe sizes.

Universal Seal Off


The HVR gives a universal seal off feature especially
useful on tapered drill strings and drill pipe that does not
have a constant diameter over its length. Two ram BOPs
with HVRs can be used on a tapered string to provide a
backup for all drill pipe sizes. This application eliminates
having one pipe ram for small diameter pipe and one for
large diameter pipe. If a BOP stack is assembled with a
blind or blind/shear ram and two sets of Hydril Variable
Rams 3-1/2"-6" size, the HVRs will seal on the drill pipe from
3-1/2" to 5-1/2", providing the backup seal off capability
needed on a tapered string. The HVR is therefore ideally
suited for subsea use by expanding the seal off capability of
one ram assembly within a BOP.

Interlocking I-Beam Inserts


The HVR has a variable front packer with interlocking
I-beam inserts molded into the rubber. These inserts confine
the rubber within the packer and against the pipe thus
preventing extrusion of the sealing element. During seal off
on small diameter pipe, the inserts move radially inward to
contact. On large diameter pipe the inserts are displaced
into the front packer. Application of load by the BOP
operator squeezes the sealing element within the confines of
the inserts and the pipe O.D. This action establishes a steel
contained sealing element. A key feature is automatic
adaptation to the pipe size as the ram closes and seals off.

Large Volume of
Feedable Rubber

HVR RAM ASSEMBLY

positive mechanical lock at all positions of the variable ram.


This means the MPL automatically compensates for the
different positions the HVR attains when sealing on different
pipe sizes.

Laboratory Tested . . .
Field Proven
The Hydril Variable Ram functional reliability has been
proven by extensive field use and testing. HVR field tests
have been conducted on wells operated by major oil
companies. Tests include fatigue testing, which simulated
over a year and a half of service by numerous cyclic
operations and pressure tests of the ram packers.
Ram BOP sizes and applicable HVR seal off ranges are
listed below.

Variable Ram Assemblies


Ram BOP Size
7-1/16"-3,000/5,000
Sentry

13-5/8"-5,000

13-5/8"-10,000

13-5/8"-15,000

The ram block upper seal provides a large volume of


feedable rubber to deliver a long and dependable service
life. The HVR operates inside standard Hydril ram blowout
preventers and utilizes the standard hydraulic operator. This
design permits interchangeability with fixed size pipe rams,
casing rams and/or blind rams at any time.

18-3/4"-10,000

Excellent Compatibility

18-3/4"-15,000

The HVR has excellent compatibility with Hydril's proven


automatic Multiple Position Ram Locking Mechanism (MPL)
and the Manual Lock Model. The automatic MPL ensures a

18-3/4"-5,000
Conventional

18-3/4"-5,000
Compact

20-3/4"-3,000
21-1/4"-2,000/5,000
21-1/4"-2,000/5,000

Seal Off Range

Part Number

2-3/8"-2-7/8"

3117555

2-7/8"-5"
3-1/2"-5-1/2"
3-1/2"-6"
4-1/2"-7"
2-7/8"-5"
3-1/2"-5-1/2"
3-1/2"-6"
5"-7"
3-1/2"-5"
5"-7"
2-7/8"-5"
4-1/2"-7"
2-7/8"-5 1/2
3-1/2"-5 1/2"
4-1/2"-7"
3-1/2"-5 1/2"
4-1/2"-7"
3-1/2"-5-1/2"
5"-7"
4-1/2"-7"
2-7/8"-5"
4-1/2"-7"
2-7/8"-5"
4-1/2"-7"

3118935
3104815
3112085
3112083
3118954
3104817
3104348
3117613
3112535
3112536
3112204
3112205
3117341
3118836
3117342
3118836
3117342
3116833
3116836
3118844
3112204
3112205
3112204
3112205

29

COMPACT BLOWOUT PREVENTERS


Lighter Weight
Lower Height
Ideal for both rig upgrades and new builds where space is limited. Hydrils compact blowout preventers are
typically up to 20 percent shorter than comparable conventional dual ram BOPs, and approximately
15 percent lighter. Heres an example:

Conventional Dual RAM BOP


18 3/4 inch bore
15,000 psi pressure
Typical weight: 70,000 pounds
Typical height: 93-1/2 inches

No compromise in operating capabilities. Hydrils


compact BOPs provide the same reliability and
long service life the industry has come to expect
in its standard size ram BOPs.
Easy field maintenance: Patented bonnet seal
permits low torque makeup, less time to open
bonnet and access ram blocks. Fewer bonnet
bolts further reduce maintenance time.
Reduced downtime: Upper seal seats and
bottom wear plates can be replaced in service. No
need to disassemble the stack, remove it
from the rig and ship to an offsite repair facility
for time-consuming welding, stress-relief and
re-machining. The hydraulic manifold is also
field replaceable.

30

Compact Dual RAM BOP


18 3/4 inch bore
15,000 psi pressure
Typical weight: 53,100 pounds
Typical height: 75 inches

Increased fluid flow capacity: Hydraulic manifold design increases fluid flow capacity through
the hinge by as much as 40 percent.
Operating flexibility: Hydraulic manifold installs
on either side of the BOP, permitting change of
bonnet opening side as required to fit various
stack configurations.

Compact Blowout Preventer Specifications


(Values are typical, and may vary with configuration. Studded
top, flanged bottom, dual ram types are shown)
Type

Units

Bore

Inches

18 3/4

18 3/4

18 3/4

13 5/8

Pressure

psi

5,000

10,000

15,000

15,000

Height

Inches

59

63

75

60

Weight

Pounds

34,000

35,000

53,100

31,000

Sizes

Conventional Ram Bonnet Seal Upgrade


Conversion of Hydril High Pressure Ram BOPs to
accept New Bonnet Seal Improves Seal Integrity and
Lowers Bonnet Bolt Torque.
Based on Hydril's record of providing the newest and most
advanced designs in blowout prevention equipment, Hydril
has again met the challenge by developing a new patented
bonnet seal that overcomes bonnet gap problems caused by
high pressures. Minimizing these gaps currently requires the
use of very high BOP bonnet bolt torques on high pressure
BOPs. Seal gap problems become more severe in both cold
weather and high temperature applications. Standard high
pressure seals tend to loose their preload without internal
pressure in the BOP which sometimes causes sealing

difficulties at low pressures, especially in cold temperatures.


The results of Hydril's new bonnet seal design improves seal
integrity at both low and high pressures and lowers bonnet
bolt torque significantly to 1500 - 2000 ft.-lbs.
Hydril's original bonnet seal consists of a single seal ring
installed in a groove in the bonnet face (see Figure A).
Hydril's new bonnet seal design consists of a set of special
compound O-rings installed in a seal ring carrier. Conversion
of the BOPs containing the original style bonnet seal to the
new bonnet seal requires removal of the bonnet, machining
a new cavity for the new seal ring carrier, and installing the
seal ring carrier and the O-rings in the cavity as shown in
Figure B.
Back-Up Ring
O-Ring Seal
Bonnet
Seal

Original Bonnet Seal

Spring
O-Ring

BOP Body

Bonnet

Screw

Seal
Carrier

BOP
BODY
BONNET

Figure B. Bonnet Converted to New Bonnet


Seal Design (U.S. Pat. No. 5255890)

Figure A. Hydril's Original Bonnet Seal Design

RAM BOP BOLT TORQUE CHART


BOP Bore Size (in.)

7-1/16

7-1/16

7-1/16

7-1/16

7-1/16

11

11

11

11

13-5/8

Pressure Rating (psi)

3000

5000

10,000

15,000

20,000

3000

5000

3000

5000

10,000

20,000

3000

2-8 UN

2-8 UN

2-1/4-8 UN

2-1/2-8 UN

2-3/8-8 UN

1-7/8-8 UN

1-7/8-8 UN

2-8 UN

2-8 UN

2-3/4-8 UN

3-5/8-8 UN

2-1/4-8 UN

950

1,600

1,700

2,350

2,400

600

1,000

850

1,400

3,100

1,500

1,400

1-1/4-8 UN

1-1/4-8 UN

1-1/4-8 UN

1-3/8-8 UN

1-3/8-8 UN

1-1/14-8

1-1/4-8 UN

1-3/8-8 UN

1-3/8-8 UN

1-1/2-8 UN

1-1/2-8 UN

1-3/8-8 UN

640

640

580

1,500

880

580

580

760

760

960

880

960

Bonnet Bolt Size


*Bonnet Bolt Torque (ft. lbs.)
Cylinder Nut Size
Cylinder Nut Torque (ft. lbs)

BOP Bore Size (in.)

13-5/8

13-5/8

13-5/8

16-3/4

18-3/4*

18-3/4**

18-3/4*

18-3/4**

18-3/4*

18-3/4**

20-3/4

21-1/4

21-1/4

Pressure Rating (psi)

5000

10,000

15,000

10,000

5000

5000

10,000

10,000

15,000

15,000

3000

2000

5000

3-1/4-8 UN

3-1/4-8 UN

3-1/4-8 UN

3-1/2-8 UN

3-1/2-8 UN

3-1/4-8 UN

3-1/4-8 UN

4-8 UN

2-8 UN

2-8 UN

2-3/8-8 UN

2,350

4,900

8,500

6,750

7,500

2,000

8,500

2,000

1,300

900

2400

1-3/8-8 UN

1-1/2-8 UN

1-1/2-8 UN

1-1/2-8 UN

1-1/2-8 UN

1-1/4-8 UN

1,160

880

880

880

880

550

Bonnet Bolt Size


*Bonnet Bolt Torque (ft. lbs.)
Cylinder Nut Size
Cylinder Nut Torque (ft. lbs.)

2-3/8-8 UN 3-1/4-8 UN
2,400

2,000

1-3/8-8 UN 1-1/4-8 UN
880

550

1-1/2-8 UN 1-1/4-8 UN 1-3/8-8 UN 1-3/8-8 UN 1-3/8-8 UN


1,280

550

960

960

880

*Torque values were determined by using Hydril Thread Lubricant (Coefficient of friction 0.069)
*Conventional RAM
**Compact RAM
31

CONVENTIONAL RAM BOP


OPERATIONAL DATA CHART

13-5/8-10,000 psi Ram BOP


Manual Lock illustrated

Bore Size (in.)

7-1/16 7-1/16 7-1/16 7-1/16

Working Pressure (psi)

3000

Old Nominal Sizes (in.)

5-1/2

5-1/2

Manual Lock
Cylinder Bore (in.)
MPL
Manual Lock
Gallons To Close (1 Set)
MPL
Manual Lock
Gallons To Open (1 Set)
MPL
Manual Lock
Closing Ratio
MPL
Opening Ratio

Manual MPL

Pipe Ram
Shear Ram

Pipe Ram

5-1/2

5-1/2

1.0

11

5000

3000

7-1/2

1.0

10

12-3/4 12-3/4
7-1/2
1.9

11

11

10

10

11

11

7-1/2

7-1/2

8-1/2

8-1/2

10

NA

NA

NA

10-3/4 10-3/4 12-3/4

12-3/4

3.7

1.9

1.9

3.3

3.3

5.2

NA

11

5000 10,000 20,000

NA

10

14-1/4

10-3/4 10-3/4 12-3/4 14-1/4

Shear Ram

5.5

5.5

8.8

Pipe Ram

1.2

1.2

2.0

3.9

5.7

12.5

Shear Ram

6.0

6.0

9.3

12.5

Pipe Ram

93

93

1.8

3.4

1.9

1.9

3.2

3.2

5.0

Shear Ram

5.0

5.0

8.2

Pipe Ram

93

93

1.8

3.4

5.0

11.5

Shear Ram

5.0

5.0

8.2

11.5

Pipe Ram

4.8

4.8

7.7

7.1

4.5

4.5

6.0

6.0

6.9

Shear Ram

5.6

5.6

11.7

Pipe Ram

5.4

5.4

8.2

7.6

7.6

12.69

Shear Ram

6.0

6.0

12.4

12.69

1.5

1.5

1.7

6.6

2.6

2.6

2.0

2.0

2.4

Pipe

4.2

4.2

4.0

Max. Hydraulic Operating Pressure (psi)

Shear Ram

3000

3000

3000

3000

3000

3000

3000

3000

3000

3000

Bonnet Bolts
Torque Required (Ft. Lbs.)

950

1600

1700

2350

600

1000

850

1400

3100

1500

Based on Hydril Thread Lubricant with coefficient of friction = 0.069

32

7-1/16 7-1/16

Shear Ram
Pipe Ram

5000 10,000 15,000 3000

18-3/4-10,000 psi Ram BOP


Automatic Multiple Position Lock (MPL) illustrated

Bore Size (in.)

13-5/8

13-5/8 13-5/8 13-5/8 18-3/4 18-3/4

18-3/4 20-3/4

21-1/4 21-1/4

Working Pressure (psi)

3000

5000

5000 10,000

15,000

3000

2000

5000

Old Nominal Sizes (in.)

12

13-5/8 13-5/8 13-5/8 18-3/4 18-3/4

18-3/4

20

20

21-1/4

10

14-1/4

Manual Lock
Cylinder Bore (in.)
MPL
Manual Lock
Gallons To Close (1 Set)
MPL
Manual Lock
Gallons To Open (1 Set)
MPL
Manual Lock
Closing Ratio
MPL

Pipe Ram

10

Shear Ram

14-1/4

Pipe Ram

10

Shear Ram

14-1/4

10

10,000 15,000
14-1/4

NA

14-1/4

NA

NA

10

14-1/4 14-1/4

NA

NA

NA

NA

14-1/4

14-14 14-1/4

14-1/4 14-1/4 14-1/4 14-1/4

15.5

14-1/4

14-1/4 14-1/4

14-1/4 14-1/4 14-1/4 14-1/4 14-1/4

15.5

14-1/4

14-1/4 14-1/4

10

Pipe Ram

5.4

5.4

12.2

NA

17.1

NA

NA

8.1

8.1

17.5

Shear Ram

11.5

11.5

12.2

NA

17.1

NA

NA

17.2

17.2

17.5

Pipe Ram

5.9

5.9

12.8

12.6

17.9

17.1

19.4

18.0

18.0

19.3

Shear Ram

12.0

12.0

12.8

12.6

17.9

17.1

19.4

18.0

18.0

19.3

Pipe Ram

4.9

4.8

11.6

NA

16.1

NA

NA

7.2

7.2

16.6

Shear Ram

11.2

11.2

11.6

NA

16.1

NA

NA

16.3

16.3

16.6

Pipe Ram

4.9

5.2

11.6

11.0

16.1

15.6

16.7

16.3

16.3

16.6

Shear Ram

11.2

11.2

11.6

11.0

16.1

15.6

16.7

16.3

16.3

16.6

Pipe Ram

4.8

4.8

10.2

NA

10.1

NA

NA

4.75

4.75

10.2

Shear Ram

10.1

10.1

10.2

NA

10.1

NA

NA

10.14

10.14

10.2

Pipe Ram

5.2

5.2

10.6

7.74

10.6

10.6

7.27

10.6

10.6

10.6

Shear Ram

10.6

10.6

10.6

7.74

10.6

10.6

7.27

10.6

10.6

10.6

Pipe

2.1

2.1

3.8

3.56

1.9

1.9

2.15

.98

.98

1.9

Shear Ram

4.7

4.7

3.8

3.56

2.2

1.9

2.15

2.2

2.2

1.9

Max. Hydraulic Operating Pressure (psi)

3000

3000

3000

3000

3000

3000

3000

3000

3000

3000

Bonnet Bolts
Torque Required (Ft. Lbs.)

1400

2350

4900

8500

2400

7500

8500

1300

900

Opening Ratio

Manual MPL

Based on Hydril Thread Lubricant with coefficient of friction = 0.069


Low torque bonnet seal

*2000 *2000 *2000 *2000 *2000

2400

*2000
33

CONVENTIONAL RAM BLOWOUT PREVENTER


DIMENSIONAL CHART

Ram Blowout Preventer Dimensional Chart


Bore Size (inches)
Working Pressure (psi)
Old Nominal Sizes (inches)
L (Length, inches)

Manual Lock
MPL

W (Width, inches)
Single
H (Height, inches)
Double

D (inches) Centerline Preventer to Outlet Face

E (inches) Centerline Lower Outlet to Lower Connection

F (inches) Centerline Upper Outlet to Lower Connection


G
J
K
M
N
O

Flg x Flg
Flg x Std
Hub x Hub
Flg x Flg
Flg x Std
Hub x Hub
Flanged
Hub
Studded
Flanged
Hub
Studded
Flanged
Hub
Studded

Centerline to Off-Hinge Side (inches)


Centerline to Hinge Side (inches)
Centerline to Body Face (inches)
Centerline to Hinge Pine Centerline (inches)
Body Face to Hinge Pin Centerline (inches)
Ram Cavity (inches)

P Top of Cavity to Top Connection Face (inches)


Q Bottom of Upper Ram to Top of Lower Ram (inches)
R O.D. Cylinder Head or Manual Lock Protector (inches)

Flanged
Hub
Studded

Manual Lock
MPL
Manual Lock
S Preventer Center Line to End of Bonnet Door Open 90 MPL
Flanged
T Width From Outlet to Outlet (inches)
Hub
Studded
U Swing Radius (inches)
Manual Lock
MPL
Minimum Bonnet Angle to Remove Ram (degrees) (not shown)
Approx. Manual Assembly Weight (lbs.)
Single
Flanged Connections
Double
Max. Size Pipe Ram
API Flange
Ring Gasket
Studded
C.I.W. Hub

7-1/16
3000

7-1/16
5000

7-1/16
10,000

7-1/16
15,000

9
3000

9
5000

11
3000

11
5000

11
20,000

11
10,000

13-5/8
3000

6
77-1/16

6
77-1/16

7-1/16
79

7-1/16
86-3/16

8
82-1/2

8
82-1/2

10
95

11

24-3/4
22-9/16

24-3/4
24-1/4

31-1/4
29-1/4

32-1/4
34-3/16

30-7/8
28-3/16

30-7/8
31-11/16

37-7/8
30-1/4

10
95
133.16
37-7/8
35-1/2

12
116-3/4
115-11/16
40
33-1/4

37-3/8

21-5/8
46

25-3/4
54-5/8

48-9/16

23-3/4
52-1/16

24-1/4
49-3/4

25-3/4
55

38-3/8
19-1/16
18-3/16
19-1/16
10-9/16
6-3/4
27-5/16
23-1/2
21-7/8
12-5/8
19
9-7/16
17
2-1/4
6
11-5/8
7-3/16
6-3/16
22-1/2
5
5-1/2
47-3/4
49-3/4
38-1/8
36-3/8
38-1/8
37
37
51
5600
10,600
5-1/2

46
23-1/8
22-7/8
24-3/8
13-1/8
8-13/16
6-7/17
33-3/8
29-1/16
26-11/16
15-1/2
22-1/4
10
19-1/8
2-3/4
6
14-3/16
9-7/8
7-1/2
14-1/2
7
5-1/2
55-5/8
55-5/8
46-1/4
45-3/4
48-3/4
42-3/8
42-3/8
45
5370
10,200
5-1/2

6-3/8
14-25/32
7

44-1/8
*18-25/32
*17-9/16
*18-25/32
11-21/32
7-11/16
4-7/8
32-1/32
28-1/16
25-1/4
11-7/8
19
10
17
2-1/4
5-19/32
13-5/32
9-3/16
6-3/8
14-25/32
7

50-13/16
50-13/16
37-9/16
35-1/8
37-9/16
N/A
N/A
56
5200
10,200
7

50-13/16
50-13/16
37-9/16
35-1/8
37-9/16
N/A
N/A
56
5400
10,400
7

43-3/4
22-3/16
21
22-3/16
10-1/8
7-1/8
6-1/4
41-5/8
28-4/8
27-3/4
16-3/4
21-1/8
11-1/2
18-5/8
2-3/4
6-5/8
11-3/4
8-3/4
8
13-3/32
7
5-1/2
58
58
44-3/8
42
44-3/8
44-5/8
44-5/8
56
5600
10,800
8-5/8

45-1/4
22-3/16
21
22-3/16
12-3/4
7-7/8
6-1/4
32-1/4
27-3/8
25-3/4
16-3/4
21-1/8
11-1/2
18-5/8
2-3/4
6-5/8
14-3/8
9-1/2
8
13-3/32
7
5-1/2
58
58
44-3/8
42
44-3/8
44-5/8
44-5/8
56
6000
12,000
8-5/8

11
106-1/4
104-1/2
39-3/4
36-1/4
28
20-3/4
56-7/8
48-5/8
41-3/8
25-9/16
23-5/8
25-9/16
12-1/2
8-3/8
4-3/4
33-1/8
29
25-3/8
17-3/4
25
12-7/8
21-3/8
2-3/4
7-1/8
14-7/8
10-5/8
7-1/16
13-1/2
7
5-1/2
63-15/16
63-1/2
51-1/8
47-1/4
51-1/8
62-1/2
49-5/8
53
9750
18,100
8-5/8

6-1/2
13-7/8
7
5-1/2
66-1/4
64-1/2
46
43-1/2
46
52-1/4
51-1/2
65
8450
16,300
10-3/4

BX156
BX156

BX156
BX156

R-49

R-50

R-53

R-54

BX158

R-57

49.19
35-9/16

84.0
16-3/4

16-3/4

8-7/16

4
13
5
5-1/2
44-5/8
46-1/2
45-1/8
N/A
38
36-3/16
36-3/16
66
2350
4910
5-1/2

9-7/16
7-3/16
5-1/16
22-9/16
20-3/16
18-5/16
9-1/4
15-1/2
8
12
2-5/8
5
9-1/8
6-1/2
4
13
5
5-1/2
44-5/8
46-1/2
45-1/8
N/A
38
36-3/16
36-3/16
66
2465
4930
5-1/2

R-45

R-46

5-5/16
21-7/16
18-5/16
9-1/4
15-1/2
8
12
2-5/8
5
8-9/16

*18-25/32
*17-9//16
*18-25/32
9-29/32
4-7/8
30-9/32
25-1/4
11-7/8
19
10
17
2-1/4
5-19/32
11-13/32

* Hinge side centerline to outlet face dimensions for 9-3M & 5M Preventers as follows: 20 & 25-3/32 for 2-5M and 3-3M & 5M
studded outlets; 22-1/2 for 2-5M flanged outlet; 23 for 3-3M flanged outlet; 24 for 3-1/8-5M Hub outlet; and 23-1/2 for 3-5M flanged outlet
Height dimensions shown are for integral cast bodies. Heights for fabricated bodies are slightly higher.
NOTE: API Clamp Type connection requires the use of SR ring grooves and RX Ring Joint Gaskets Paragraph 4.3.4.2.2.1 API 16A 2nd Edition.
NOTE: Operating Pressure is the same for both Blind Ram and Pipe Ram.

34

52.88

32.75
22.13
21.6

56.41

22.13
30.75
20.38
27.38
5.09
17.75

10.44
25.94
8.54
78.67
65.50
44.26
59.75
36
31,000
59,000
7-5/8
BX158

22-3/8
55-1/8
44-1/4
23
23
9-5/8
4-1/2
31-1/2
26-3/8
17-13/16
22-3/16
14-5/16
19-3/4
2-3/4
8
12-5/8

CONVENTIONAL RAM BLOWOUT PREVENTER


DIMENSIONAL CHART

Ram Blowout Preventer Dimensional Chart (cont.)


Bore Size (inches)
Working Pressure (psi)
Old Nominal Sizes (inches)
L (Length, inches)

Manual Lock
MPL

W (Width, inches)
Single
H (Height, inches)
Double

D (inches) Centerline Preventer to Outlet Face

E (inches) Centerline Lower Outlet to Lower Connection

F (inches) Centerline Upper Outlet to Lower Connection


G
J
K
M
N
O

Flg x Flg
Flg x Std
Hub x Hub
Flg x Flg
Flg x Std
Hub x Hub
Flanged
Hub
Studded
Flanged
Hub
Studded
Flanged
Hub
Studded

Centerline to Off-Hinge Side (inches)


Centerline to Hinge Side (inches)
Centerline to Body Face (inches)
Centerline to Hinge Pine Centerline (inches)
Body Face to Hinge Pin Centerline (inches)
Ram Cavity (inches)

P Top of Cavity to Top Connection Face (inches)


Q Bottom of Upper Ram to Top of Lower Ram (inches)
R O.D. Cylinder Head or Manual Lock Protector (inches)

Flanged
Hub
Studded

Manual Lock
MPL
Manual Lock
S Preventer Center Line to End of Bonnet Door Open 90 MPL
Flanged
T Width From Outlet to Outlet (inches)
Hub
Studded
U Swing Radius (inches)
Manual Lock
MPL
Minimum Bonnet Angle to Remove Ram (degrees) (not shown)
Approx. Manual Assembly Weight (lbs.)
Single
Flanged Connections
Double
Max. Size Pipe Ram
API Flange
Ring Gasket
Studded
C.I.W. Hub

13-5/8
5000

13-5/8
10,000

13-5/8
15,000

18-3/4
5000

18-3/4
10,000

18-3/4
15,000

20-3/4
3000

21-1/4
2000

21-1/4
5000

13-5/8
116-3/4
115-11/16
40
36-1/4

13-5/8
124-3/4
114
50-3/4
41-3/4

13-5/8
N/A
119-1/8
47-5/8
51-3/8

147.88
139.60
46-3/4

18-3/4
N/A
138-1/4
59-5/8
54-1/4

18-3/4
N/A
150-3/4
59-7/8
65-1/2

20
151-1/2

20
151-1/2

52-1/4
38-1/2

52-1/4
35-1/4

21-1/4
148
147
46
47

30-1/8
58-1/8

31-1/4
66-3/4

39-7/16
80-5/8

43-1/8
85-3/4

51
103-1/2

28-7/8
83-1/2

29-1/4
60-1/4

40
75-1/4

52
23
21-3/4
23
11-1/8
8-1/16
4-1/2
33
29-15/16
26-3/8
17-13/16
22-3/16
14-5/16
19-3/4
2-3/4
8
14-1/8
11-1/16
6-1/2
13-7/8
7
5-1/2
66-1/4
64-1/2
46
43-1/2
46
52-1/4
51-1/2
65
8850
16,700
10-3/4

56-1/4
28-5/8
22-1/4
28-5/8
13-3/4
8-1/2
4-3/8
38-3/4
33-1/2
30-3/8
22-1/2
28-1/4
15-1/8
25-1/2
3-1/4
8-1/4
16-3/4
11-1/2
6-5/8
16-3/4
7
5-1/2
75-1/8
71
57-1/4
44-1/2
57-1/4
58-1/4
53-1/4
49
17,000
37,000
10-3/4

68-11/16
29-1/2
N/A
N/A
18-5/8
12-5/8
6-5/8
47-7/8
41-15/16
35-9/16
19-5/8
28
17-7/16
25
3-1/4
8-3/4
21-15/16
15-7/8
9-1/2
20-1/2
N/A
5-1/2
N/A
70-3/8
58-1/4
58-1/4
48-1/4
45-3/8
45-3/8
52
**21,150
**41,150
10-3/4

74-5/8
33-3/8
31-1/2
33-1/8
18-7/8
13-5/16
6-5/16
50-3/8
44-13/16
51-3/4
25-1/2
34-3/16
20-1/2
30-3/4
3-1/2
10
22-1/8
16-9/16
9-9/16
21-1/2

89
34-1/8
34-1/8
34-1/8
21-3/4
16-1/2
13-3/4
61-3/4
54-1/2

53-7/8
28-1/2
29-3/16

54-1/4
28-1/2
29-3/16

13-5/16
8-1/2

11-11/16
8-11/16

42-15/16
33-1/2
23-1/4
29
16-7/8
26-1/4
3-1/4
7-1/4
15-5/8
10-13/16
17-11/16
7
5-1/2
N/A
88-3/8
57
58-3/8
N/A
59-3/4
59-3/4
63
14,500
28,000
16

17-11/16
7
5-1/2
N/A
88-3/8
57
58/38
N/A
59-3/4
59-3/4
63
14,000
27,000
16

21-1/2
29-1/4
16-7/8
26-1/4
3-1/4
7-1/2
19-5/8
16-1/8
11
21
7
6-1/2
86-7/8
86-1/2
57-1/4
54-7/8
57-1/4
66
65-3/4
70
18,000
32,000
16

BX160

BX159

N/A

BX164

25-5/8
34-1/4
20-5/8
30-7/8
3-1/2
11
27-1/4
20
17-1/4
27
N/A
5-1/2
N/A
89-1/4
68-1/4
58-1/4
68-1/4
N/A
65-15/16
52
**31,900
**62,750
16
BX164
CX-18

36-11/16
33-11/16
35-1/2
23-1/4
29
16-7/8
26-1/4
3-1/4
7-1/4
13-15/16
10-15/16

68-1/4
28-5/8
27-7/16
28-5/8
15-1/4
12-7/16
7-1/4
44-3/16
40-3/4

R-74

R-73

BX165

BX160

BX159

BX159

Bx164

CX-18

R-73

BX165

37.90

66.38
26.70
25-1/4
15.40
12.54

41.20
19-1/2
27-1/4
15.63
24-1/4
3-1/4
7-1/4

11
21.40
7
5.58
91.78
87.51
53.90
54.10
67.53
63.20
65
19,900
38,300
16

5-1/2
N/A
84-3/8
66-3/4
63
66-3/4
62
62
50
28,500
52,000
16

BX163

**Hub Connections
Height dimensions shown are for integral cast bodies. Heights for fabricated bodies are slightly higher.
NOTE: API Clamp Type connection requires the use of SR ring grooves and RX Ring Joint Gaskets
Paragraph 4.3.4.2.2.1 API 16A 2nd Edition.
NOTE: Operating Pressure is the same for both Blind Ram and Pipe Ram.

Ram Bop
18-3/4-10000
18-3/4-10000
18-3/4-15000
18-3/4-15000

BX164

R-73

Btm Top
DR Flg x Std.
EDR Flg. x Std.
DR Flg x Std.
EDR Flg x Std

Ht.
73-3/16
81-11/16
93-1/2
96-1/2

Wt.
51,300 lb.
51,800 lb.
69,900 lb.
70,400 lb.

35

HYDRIL CONVENTIONAL RAM BOP


PARTS LIST

HYDRIL CONVENTIONAL RAM BOP


PARTS LIST

7-1/16-10,000, 7-1/16-15,000,
11-10,000, 13-5/8-10,000,
13-5/8-15,000, 16-3/4-10,000,
18-3/4-10,000, 18-3/4-15,000

7-1/16-3000 Model A, 7-1/16-5000 Model A,


9-3000, 9-5000, 11-3000, 11-5000,
13-5/8-3000, 13-5/8-5000,
20-3/4-3000, 21-1/4-2000, 21-1/4-5000

PARTS LISTHYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK


Item
No.

Part Name

Quantity
Per Cavity*
MPL

1
2
3
4
5
6
7
8
9
10-20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41-50
51
52
53
54
55
56
57
58

Manual

Body single
1
1
Name Plate not shown
1
1
Screw, Drive not shown
4
4
Seat, Upper Seal
1
1
Ring, Lock
1
1
O-Ring, Lower, Seat to Body
1
1
Backup Ring, Lower, Seat to Body
1
1
O-Ring, Upper, Seat to Body
1
1
Screw, Socket Head Set,
Upper Seal Seat
4
4
Reserved for future use
Hinge, Load
4
4
Pin, Locator
8
8
Cap Screw, Socket Head
16
16
Hinge, Fluid
2
2
Sub, Fluid Hinge
4
4
O-Ring, Sub to Bonnet Hinge
4
4
Energizer, Sub
4
4
O-Ring, Sub to Energizer
4
4
Backup Ring, Sub to Energizer
4
4
O-Ring, Energizer to Fluid Hinge
4
4
Backup Ring, Energizer to Fluid Hinge 4
4
Spring
4
4
Screw, Socket Head Set, Fluid Hinge 4
4
Plug, Hex Head Pipe
4
4
O-Ring, Fluid Hinge to Body
4
4
Cap Screw, Hex Head
4
4
Bearing, Hinge Pin
4
4
Washer, Thrust
4
4
Washer, Fluid Hinge
4
4
O-Ring, Fluid Hinge to Bonnet Hinge 4
4
Reserved for future use
Ram Assembly
1 Set 1 Set
Bonnet
2
2
Bolt, Bonnet
20
20
Retainer, Bonnet Bolt
20
20
Seal, Bonnet
2
2
Pin, Ram Guide
4
4
Seal, Piston Rod Mud
2
2
Ring, Spacer
2
2

Rec.
Square
Parts

(4)
(4)
(4)
(4)
(4)

(4)

(4)

(2)
(2)
(2)

Item
No.

59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75-80
117-120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142

Part Name

Ring, Retaining
Seal, Bonnet to Piston
Pin, Hinge
O-Ring, Hinge Pin
O-Ring, Pin
Screw, Socket Head Set, Hinge Pin
Ring, Plastic Packing
Ring, Plastic Energizing
Valve, Check
Packing, Plastic
Screw, Socket Head Set
Plug, Hex Head Pipe
Hinge, Bonnet
Hinge, Bonnet
Capscrew, Bonnet Hinge
O-Ring, Bonnet Hinge
Reserved for future use
Reserved for future use
Piston, Manual Lock
Seal, Piston
Lock, Mechanical
Washer, Thrust
O-Ring, Cylinder Liner to Bonnet
Liner, Cylinder
O-Ring, Cylinder to Bonnet
Ring, Retaining
Ring, Spacer
Seal, Cylinder to Mechanical Lock
Stud, Cylinder
Nut, Heavy Hex
Cylinder, Manual Lock
Scraper
Piston, MPL
Seal, Piston
Cylinder, MPL
O-Ring, Cylinder to Bonnet
Liner, Cylinder
O-Ring, Cylinder Liner to Bonnet
Stud, Cylinder
Nut, Heavy Hex

*Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted.

36

Quantity
Per Cavity*
MPL

Manual

2
2
4
4
8
4
2
2
2
2
2

2
2
4
4
8
4
2
2
2
2
2
2
2
2
16
4

2
2
16
4

2
4
2
2
2
2
2
2
2
2
12
12
2
2
2
4
2
2
2
2
12
12

Rec.
Square
Parts

(2)
(2)
(4)
(8)
(2)
(2)
(2)

(4)

(4)

Item
No.

Part Name

PARTS LISTHYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK


Quantity
Per Cavity*
MPL

143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163

Nut, Lock
2
Screw, Lock
2
Plate, Retainer
2
Plate, Front Clutch
2
Capscrew, Socket Head Front
Clutch Plate
16
Plate, Rear Clutch
2
Bearing, Lock Nut
4
Spring, Clutch
16
Key, Rear Clutch Plate
8
O-Ring, Cylinder Head Dirt Seal
2
Backup Ring, Cylinder Liner to Bonnet 4
Head, Cylinder MPL
2
O-Ring, Cylinder Head
2
Capscrew, Cylinder Head
16
Pin, Locating, Bonnet (Not Shown)
2
Pin, Locating, Retainer Plate
2
Stem, Lockout
4
Gland, Lockout
4
Segment, Lockout
4
O-Ring, Lockout Stem
4
Backup Ring, Lockout Stem
4

Manual

Rec.
Square
Parts

(2)
(4)
(2)

(4)
(4)

(2)
(2)
(2)
(2)
(2)

(4)
(2)
(2)

Available on models used in surface applications only.

Part Name

Quantity
Per Cavity*
MPL

1
2
3
4
5
6
7
8
9
10
11
12
13-20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41-50
51
52
53
54
55

(2)

One year foreign service.

Item
No.

Body single
1
Name Plate not shown
1
Screw, Drive not shown
4
Seat, Upper Seal
1
Ring, Lock
1
O-Ring, Lower, Seat to Body
1
Backup Ring, Lower, Seat to Body
1
O-Ring, Upper, Seat to Body
1
Screw, Socket Head Set, Seal Seat
4
Connection, Hydraulic
2
O-Ring, Hydraulic Connection
2
Cap Screw, Socket Head
8
Reserved for future use
Hinge, Load
4
Pin, Locator
8
Cap Screw, Socket Head
16
Hinge, Fluid
2
Sub, Fluid Hinge w/Integral Face Seal 4
Reserved for future use
Energizer, Sub
4
O-Ring, Sub to Energizer
4
Backup Ring, Sub to Energizer
4
O-Ring, Energizer to Fluid Hinge
4
Backup Ring, Energizer
to Fluid Hinge
4
Spring
4
Screw, Socket Head Set, Fluid Hinge 4
Plug, Hex Head Pipe
4
O-Ring, Fluid Hinge to Body
4
Cap Screw, Hex Head
4
Bearing, Hinge Pin
4
Washer, Thrust
4
Washer, Fluid Hinge Capscrew
4
O-Ring, Fluid Hinge to Bonnet Hinge 4
Reserved for future use
Ram Assembly
1Set
Bonnet
2
Bolt, Bonnet
20
Retainer, Bonnet Bolt
20
Seal, Bonnet
2

Rec.
Square

Manual Parts

1
1
4
1
1
1
1
1
4
2
2
8

(2)

4
8
16
2
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

(4)
(4)
(4)
(4)

(4)

Item
No.

Quantity
Per Cavity *
MPL

56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75-80
117-120
121
122
123
124
125
126
127
128
129
130
131

(4)

1Set
2
20
20
2
(2)

Part Name

132

133

Pin, Ram Guide


Seal, Piston Rod Mud
Ring, Spacer
Ring, Retaining
Seal, Bonnet to Piston
Pin, Hinge
O-Ring, Hinge Pin
O-Ring, Pin
Screw, Socket Head Set, Hinge Pin
Ring, Plastic Packing
Ring, Plastic Energizing
Valve, Check
Packing, Plastic
Screw, Socket Head Set
Plug, Hex Head Pipe
Hinge, Bonnet
Hinge, Bonnet
Capscrew, Bonnet Hinge
O-Ring, Bonnet Hinge
Reserved for future use
Reserved for future use
Piston, Manual Lock
Seal, Piston
Lock, Mechanical
Washer, Thrust
O-Ring, Cylinder Liner to Bonnet
Liner, Cylinder
O-Ring, Cylinder to Bonnet
Ring, Retaining
Ring, Spacer
Seal, Cylinder to Mechanical Lock
Stud, Cylinder (see specific size)
7 1/16-10,000
11-10,000
13 5/8, 16 3/4, 18 3/4-10,000
Nut, Heavy Hex (see specific size)
7 1/16-10,000
11-10,000
13 5/8, 16 3/4, 18 3/4-10,000
Cylinder, Manual Lock

4
2
2
2
2
4
4
8
4
2
2
2
2
2
2
2
2
16
4

Rec.
Square

Manual Parts

4
2
2
2
2
4
4
8
4
2
2
2
2
2
2
2
2
16
4

2
4
2
2
2
2
2
2
2
2

(2)
(2)
(2)
(2)
(4)
(8)

Item
No.

142
(2)
(2)

(4)

(2)
(2)
(2)
(2)
(2)

12
16
28
12
16
28
2

*Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted.
One year foreign service.
Items 6 and 7 are a one piece backup/seal arrangement for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.
Item 8 is no longer required for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.

Quantity
Per Cavity*
MPL

134
135
136
137
138
139
140
141

(2)
(2)

(4)

Part Name

143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164

Scraper
Piston, MPL
Seal, Piston
Cylinder, MPL
O-Ring, Cylinder to Bonnet
Liner, Cylinder
O-Ring, Cylinder Liner to Bonnet
Stud, Cylinder see specific size
7 1/6-10,000
11-10,000
13 5/8, 16 3/4, 18 3/4-10,000
Nut, Heavy (see specific size)
7 1/16-10,000
11-10,000
13 5/8, 16 3/4, 18 3/4
Nut, Lock
Screw, Lock
Plate, Retainer
Plate, Front Clutch
Capscrew, Socket Head
Front Clutch Plate
Plate, Rear Clutch
Bearing, Lock Nut
Spring, Clutch
Key, Rear Clutch Plate
O-Ring, Cylinder Head Dirt Seal
Backup Ring, Cylinder
Liner to Bonnet
Head, Cylinder MPL
O-Ring, Cylinder Head
Capscrew, Cylinder Head
Pin, Locating, Bonnet Not Shown
Pin, Locating, Retainer Plate
Stem, Lockout
Gland, Lockout
Segment, Lockout
O-Ring, Lockout Stem
Backup Ring, Lockout Stem
Ring, Transfer

Rec.
Square

Manual Parts

2
2
4
2
2
2
2

(2)
(4)
(2)
(2)

12
16
28

28
2
2
2
2
16
2
4
16
8
2
4
2
2
16
2
2
4
4
4
4
4
2

(2)
(4)
(2)

(4)
(4)

Available on models used in surface applications only.

37

HYDRIL CONVENTIONAL RAM BOP


PARTS LIST

HYDRIL CONVENTIONAL RAM BOP


PARTS LIST

7-1/16-10,000, 7-1/16-15,000,
11-10,000, 13-5/8-10,000,
13-5/8-15,000, 16-3/4-10,000,
18-3/4-10,000, 18-3/4-15,000

7-1/16-3000 Model A, 7-1/16-5000 Model A,


9-3000, 9-5000, 11-3000, 11-5000,
13-5/8-3000, 13-5/8-5000,
20-3/4-3000, 21-1/4-2000, 21-1/4-5000

PARTS LISTHYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK


Item
No.

Part Name

Quantity
Per Cavity*
MPL

1
2
3
4
5
6
7
8
9
10-20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41-50
51
52
53
54
55
56
57
58

Manual

Body single
1
1
Name Plate not shown
1
1
Screw, Drive not shown
4
4
Seat, Upper Seal
1
1
Ring, Lock
1
1
O-Ring, Lower, Seat to Body
1
1
Backup Ring, Lower, Seat to Body
1
1
O-Ring, Upper, Seat to Body
1
1
Screw, Socket Head Set,
Upper Seal Seat
4
4
Reserved for future use
Hinge, Load
4
4
Pin, Locator
8
8
Cap Screw, Socket Head
16
16
Hinge, Fluid
2
2
Sub, Fluid Hinge
4
4
O-Ring, Sub to Bonnet Hinge
4
4
Energizer, Sub
4
4
O-Ring, Sub to Energizer
4
4
Backup Ring, Sub to Energizer
4
4
O-Ring, Energizer to Fluid Hinge
4
4
Backup Ring, Energizer to Fluid Hinge 4
4
Spring
4
4
Screw, Socket Head Set, Fluid Hinge 4
4
Plug, Hex Head Pipe
4
4
O-Ring, Fluid Hinge to Body
4
4
Cap Screw, Hex Head
4
4
Bearing, Hinge Pin
4
4
Washer, Thrust
4
4
Washer, Fluid Hinge
4
4
O-Ring, Fluid Hinge to Bonnet Hinge 4
4
Reserved for future use
Ram Assembly
1 Set 1 Set
Bonnet
2
2
Bolt, Bonnet
20
20
Retainer, Bonnet Bolt
20
20
Seal, Bonnet
2
2
Pin, Ram Guide
4
4
Seal, Piston Rod Mud
2
2
Ring, Spacer
2
2

Rec.
Square
Parts

(4)
(4)
(4)
(4)
(4)

(4)

(4)

(2)
(2)
(2)

Item
No.

59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75-80
117-120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142

Part Name

Ring, Retaining
Seal, Bonnet to Piston
Pin, Hinge
O-Ring, Hinge Pin
O-Ring, Pin
Screw, Socket Head Set, Hinge Pin
Ring, Plastic Packing
Ring, Plastic Energizing
Valve, Check
Packing, Plastic
Screw, Socket Head Set
Plug, Hex Head Pipe
Hinge, Bonnet
Hinge, Bonnet
Capscrew, Bonnet Hinge
O-Ring, Bonnet Hinge
Reserved for future use
Reserved for future use
Piston, Manual Lock
Seal, Piston
Lock, Mechanical
Washer, Thrust
O-Ring, Cylinder Liner to Bonnet
Liner, Cylinder
O-Ring, Cylinder to Bonnet
Ring, Retaining
Ring, Spacer
Seal, Cylinder to Mechanical Lock
Stud, Cylinder
Nut, Heavy Hex
Cylinder, Manual Lock
Scraper
Piston, MPL
Seal, Piston
Cylinder, MPL
O-Ring, Cylinder to Bonnet
Liner, Cylinder
O-Ring, Cylinder Liner to Bonnet
Stud, Cylinder
Nut, Heavy Hex

*Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted.

36

Quantity
Per Cavity*
MPL

Manual

2
2
4
4
8
4
2
2
2
2
2

2
2
4
4
8
4
2
2
2
2
2
2
2
2
16
4

2
2
16
4

2
4
2
2
2
2
2
2
2
2
12
12
2
2
2
4
2
2
2
2
12
12

Rec.
Square
Parts

(2)
(2)
(4)
(8)
(2)
(2)
(2)

(4)

(4)

Item
No.

Part Name

PARTS LISTHYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK


Quantity
Per Cavity*
MPL

143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163

Nut, Lock
2
Screw, Lock
2
Plate, Retainer
2
Plate, Front Clutch
2
Capscrew, Socket Head Front
Clutch Plate
16
Plate, Rear Clutch
2
Bearing, Lock Nut
4
Spring, Clutch
16
Key, Rear Clutch Plate
8
O-Ring, Cylinder Head Dirt Seal
2
Backup Ring, Cylinder Liner to Bonnet 4
Head, Cylinder MPL
2
O-Ring, Cylinder Head
2
Capscrew, Cylinder Head
16
Pin, Locating, Bonnet (Not Shown)
2
Pin, Locating, Retainer Plate
2
Stem, Lockout
4
Gland, Lockout
4
Segment, Lockout
4
O-Ring, Lockout Stem
4
Backup Ring, Lockout Stem
4

Manual

Rec.
Square
Parts

(2)
(4)
(2)

(4)
(4)

(2)
(2)
(2)
(2)
(2)

(4)
(2)
(2)

Available on models used in surface applications only.

Part Name

Quantity
Per Cavity*
MPL

1
2
3
4
5
6
7
8
9
10
11
12
13-20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41-50
51
52
53
54
55

(2)

One year foreign service.

Item
No.

Body single
1
Name Plate not shown
1
Screw, Drive not shown
4
Seat, Upper Seal
1
Ring, Lock
1
O-Ring, Lower, Seat to Body
1
Backup Ring, Lower, Seat to Body
1
O-Ring, Upper, Seat to Body
1
Screw, Socket Head Set, Seal Seat
4
Connection, Hydraulic
2
O-Ring, Hydraulic Connection
2
Cap Screw, Socket Head
8
Reserved for future use
Hinge, Load
4
Pin, Locator
8
Cap Screw, Socket Head
16
Hinge, Fluid
2
Sub, Fluid Hinge w/Integral Face Seal 4
Reserved for future use
Energizer, Sub
4
O-Ring, Sub to Energizer
4
Backup Ring, Sub to Energizer
4
O-Ring, Energizer to Fluid Hinge
4
Backup Ring, Energizer
to Fluid Hinge
4
Spring
4
Screw, Socket Head Set, Fluid Hinge 4
Plug, Hex Head Pipe
4
O-Ring, Fluid Hinge to Body
4
Cap Screw, Hex Head
4
Bearing, Hinge Pin
4
Washer, Thrust
4
Washer, Fluid Hinge Capscrew
4
O-Ring, Fluid Hinge to Bonnet Hinge 4
Reserved for future use
Ram Assembly
1Set
Bonnet
2
Bolt, Bonnet
20
Retainer, Bonnet Bolt
20
Seal, Bonnet
2

Rec.
Square

Manual Parts

1
1
4
1
1
1
1
1
4
2
2
8

(2)

4
8
16
2
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

(4)
(4)
(4)
(4)

(4)

Item
No.

Quantity
Per Cavity *
MPL

56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75-80
117-120
121
122
123
124
125
126
127
128
129
130
131

(4)

1Set
2
20
20
2
(2)

Part Name

132

133

Pin, Ram Guide


Seal, Piston Rod Mud
Ring, Spacer
Ring, Retaining
Seal, Bonnet to Piston
Pin, Hinge
O-Ring, Hinge Pin
O-Ring, Pin
Screw, Socket Head Set, Hinge Pin
Ring, Plastic Packing
Ring, Plastic Energizing
Valve, Check
Packing, Plastic
Screw, Socket Head Set
Plug, Hex Head Pipe
Hinge, Bonnet
Hinge, Bonnet
Capscrew, Bonnet Hinge
O-Ring, Bonnet Hinge
Reserved for future use
Reserved for future use
Piston, Manual Lock
Seal, Piston
Lock, Mechanical
Washer, Thrust
O-Ring, Cylinder Liner to Bonnet
Liner, Cylinder
O-Ring, Cylinder to Bonnet
Ring, Retaining
Ring, Spacer
Seal, Cylinder to Mechanical Lock
Stud, Cylinder (see specific size)
7 1/16-10,000
11-10,000
13 5/8, 16 3/4, 18 3/4-10,000
Nut, Heavy Hex (see specific size)
7 1/16-10,000
11-10,000
13 5/8, 16 3/4, 18 3/4-10,000
Cylinder, Manual Lock

4
2
2
2
2
4
4
8
4
2
2
2
2
2
2
2
2
16
4

Rec.
Square

Manual Parts

4
2
2
2
2
4
4
8
4
2
2
2
2
2
2
2
2
16
4

2
4
2
2
2
2
2
2
2
2

(2)
(2)
(2)
(2)
(4)
(8)

Item
No.

142
(2)
(2)

(4)

(2)
(2)
(2)
(2)
(2)

12
16
28
12
16
28
2

*Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted.
One year foreign service.
Items 6 and 7 are a one piece backup/seal arrangement for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.
Item 8 is no longer required for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.

Quantity
Per Cavity*
MPL

134
135
136
137
138
139
140
141

(2)
(2)

(4)

Part Name

143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164

Scraper
Piston, MPL
Seal, Piston
Cylinder, MPL
O-Ring, Cylinder to Bonnet
Liner, Cylinder
O-Ring, Cylinder Liner to Bonnet
Stud, Cylinder see specific size
7 1/6-10,000
11-10,000
13 5/8, 16 3/4, 18 3/4-10,000
Nut, Heavy (see specific size)
7 1/16-10,000
11-10,000
13 5/8, 16 3/4, 18 3/4
Nut, Lock
Screw, Lock
Plate, Retainer
Plate, Front Clutch
Capscrew, Socket Head
Front Clutch Plate
Plate, Rear Clutch
Bearing, Lock Nut
Spring, Clutch
Key, Rear Clutch Plate
O-Ring, Cylinder Head Dirt Seal
Backup Ring, Cylinder
Liner to Bonnet
Head, Cylinder MPL
O-Ring, Cylinder Head
Capscrew, Cylinder Head
Pin, Locating, Bonnet Not Shown
Pin, Locating, Retainer Plate
Stem, Lockout
Gland, Lockout
Segment, Lockout
O-Ring, Lockout Stem
Backup Ring, Lockout Stem
Ring, Transfer

Rec.
Square

Manual Parts

2
2
4
2
2
2
2

(2)
(4)
(2)
(2)

12
16
28

28
2
2
2
2
16
2
4
16
8
2
4
2
2
16
2
2
4
4
4
4
4
2

(2)
(4)
(2)

(4)
(4)

Available on models used in surface applications only.

37

7-1/16 3000-5000 PSI SENTRY


DUAL WORKOVER RAM BOP

Combines Easy Maintenance, Operational Flexibility


with a Range of Options
Easy to Maintain

Flexible Operations

No special tools required all maintenance can be done


with standard tools.

Visual determination of ram position through slots in


cylinder head and protective cover.

No hydraulic lines to disconnect during ram change.

Operates with a wide range of accumulator systems: less


than 1500 psi closes the BOP with full working pressure
in the bore.

External piping eliminated by porting hydraulics through


BOP body.
Piston seal installation simplified by bidirectional seal
design.
Hydraulic fluid contamination eliminated by weep hole
between wellbore ram shafts packing and hydraulic seal.
All parts are interchangeable between 3000psi and
5000 psi Sentry models.

All wetted surfaces comply with NACE MR 01-75.


Rugged, one-piece ram blocks available in a wide
range of sizes.
Options
Two inch side outlet can be provided beneath each set
of rams.
Double drilled 2000/3000 psi flanges.
Stainless steel-lined connection ring grooves.

RAM BLOCK SIZES (In.)


Pipe

38

Blind

1.900

2-7/8

4-1/2

1.315

2-3/8

3-1/2

5.0

1.660

2-1/16

4.0

5-1/2

Variable
2-3/8 2-7/8

7-1/16 3000-5000 PSI SENTRY


DUAL WORKOVER RAM BOP PARTS LIST
9

3
8

27

18
19

42

13

36
6

32
33

34
30

29
35

15

26
7

34
30

37
28
8

38
39

25
24

40
16

14

41

10

22
23

17

20

Item
No.

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
*19
20
21
22
23
24
25
26
27

1
2
4
4
4
4
4
4
4
4
4
4
4
4
2
20
20
4
4
8
8
16
16
16
16
4
4

*Seal Kit Items

Description
Body
Pressure Plate
Right Bonnet
Left Bonnet
Poston
Piston Rod
Cylinder
Right End Cover
Left End Cover
Lock Screw
Spool**
Spool**
Guide Pin
Lock Screw Cover
Ram Block (Assy.)
Stud
Nut
Stud
O-Ring
Stud
Hex Nut
Stud
Hex Nut
Hex Hd. Cap Screw
Lock Washer
Set Screw
Pipe Plug

Part Number
7-3K/5K
3116561
3116567
3116565
316566
3116571
3116572
3116577
3116563
3116564
3116576
3116574
3116575
3116573
3116578
3116580-X
1900096-10040
1900183-10
1900195-06012
1900002-442
1900195-04058
1900196-04
1900095-08088
1900036-08
1900097-04004
1900159-09
1900121-408
1900131-06

Item
No.
28
*29
*30
*31
*32
*33
*34
*35
*36
*37
*38
*39
*40
*41
*42
43
44
44a
45
45a

*
*
Kit

Qty.
4
8
8
32
4
4
8
8
4
4
4
4
8
4
4
4
4
4
4
4
4
4
4
AR

21

Description

Part Number
7-3K/5K

Pipe Plug
O-Ring
O-Ring
O-Ring**
O-Ring
Backup Ring
Backup Ring
Backup Ring
T Seal TP049
T Seal TR025
T Seal TR029
Wiper Ring
Seal
Energizer Ring
Check Valve**
Set Screw**
Top Seal - Pipe
Top Seal - Variable
Front Packer-Pipe
Front Packer-Variable
Handwheel**
U-Joint**
Ring Plastic Packing
Plastic Packing
Seal Kit
Com. Assem. 7 3,000
Com. Assem. 7 5,000

1900066-03
1900002-226
1900002-255
1900002-017
1900002-339
1920012-339
1920012-255
1920012-226
1920004-427
1920070-327
1920070-331
1920119-33
1920073-134
3100234-14
3103199
1900056-1616
3116587
3116880
3116586-X
3116874
3120085
3120089
3100233-14
3100453
3117169
3116560-0101
3116560-0202

** Not Shown

39

Diverters
Hydril diverter systems are designed
for strength and simplicity to provide
safe venting of shallow gas flows.
The rugged equipment endures
sustained punishment from erosion,
impact, thrust and pressure loads.
Hydril systems are actuated by a
single hydraulic signal. By eliminating
sequencing malfunctions, integral
For more information,
ask for Catalog 9102
venting substantially reduces the risk
on Diverters.
of catastrophes. In the past,
inoperative valves have caused many
accidents. Hydril diverter systems eliminate all these valves
including flowline valves, vent line valve, port/starboard
valves and fill-up valves.
Diverters

FSP 28-2000 Diverter/BOP, a


surface diverter system with integral
venting for use on jack-ups, platforms, and submersibles.

FS 21-500 Diverter System with


integral venting for use on semisubmersibles, drillships, and platforms.
(Available for 49-1/2 and 60 rotary
tables.)

Hydril diverters need no insert bushing and the packing


elements can close on any pipe in the bore or on the
open hole.
Hydril systems have accumulated years of service
on numerous world class drilling rigs. Hydril has developed
a variety of diverter systems to cover a wide range
of rig configurations, well requirements and environmental
conditions.

Rig Survivability. Massive flows of gas and sand can


quickly destroy a rig's diverter system. Hydril diverters are
stout and built to endure the brutal blast of fluid, rocks and
sand. They are thoroughly tested. Valves, insert cartridges,
linkages and sequencing processes that frequently cause
malfunction are completely eliminated.

SXV Diverter Spool with integral


venting for use with large bore
(20-30 range) annular blowout
preventer. This spool can be used
for surface or subsea diverting.

GH Gas Handler is a specialized


annular closing device for deepwater
floating drilling. The GH is located
below the telescopic joint, and it has
integral valving to permit circulating
mud to neutralize a gas intrusion
trapped in the riser above the BOPs.

Economical, easily installed and maintained.


Quick connects, scope and spacer spools enable easy
nipple-up and down. Hydril diverters use dependable
annular packing units. They are routinely maintained and
handled in the same way as BOP's on the rig.
Hydril diverter equipment can be tailored to any rig,
bottom founded, floating or tethered. Arrangements can be
made to permit diverting at the surface and/or subsea. Full
redundancy of surface-subsea options can significantly
enhance reliability.
Simplicity is derived from the patented integral vent design
that eliminates extraneous valves and interconnections.
One command, a hydraulic signal, does it all. Upward
motion of the piston stops the flow of the well fluid and
opens the vent line. Fast response time is ensured, since
there is no waiting for valve functions. Risk of malfunction
during component sequencing is eliminated.
Subsea diverting provides safety advantages by
dissipating destructive forces into the sea, remote from the
rig. Surface support is spared from impact and erosion.
Safety of personnel and rig is enhanced.

40

Subsea Diverter Stack permits


subsea diverting, circulation of kill
mud or shearing of pipe, and disconnecting of the riser as alternative
means of dealing with shallow
gas from a floating rig.

12 or 16 Flow Selector is a
massive two-position target for
selecting port/starboard venting.

BOP/Diverter Control Systems


Multiplex And Hydraulic
Control Systems
For Subsea Blowout
Preventer Stacks
Multiplex Subsea
Control Systems:
State-of-the-art microprocessor-based
multiplex control techniques use software and
microelectronic circuitry to
provide fast response and
redundancy. Painstaking
mechanical design and
specially selected construction materials provide
easy maintenance and
superior protection for the
system, to water depths of
10,000 feet or more.

Multiplex controlled BOP stack, raised from an underwater depth of more


than 6,000 feet. (Transocean Offshore Inc. Discoverer Seven Seas

Conventional Hydraulic Subsea Control Systems:


Based upon proven design concepts, components and
subsea experience. This category includes shallow-tomedium-depth systems, generally down to the 3,000
foot range of water depth.

Hydril BOP stack on Smedvigs


Drillship West Navion rated for
10,000 foot water depth.

Surface Control Systems


for Blowout Preventers
Conventional Surface Control Systems:
Hydril offers control for blowout preventers used
during surface drilling projects, from workover to standard drilling operations.
Reliable: Field-proven in worldwide drilling operations, using components which have passed
extended life cycle testing.
Rugged: Hydrils experience in hostile environments
provides the know-how to tailor a system to any
requirements.
Serviceable: Field-proven performance also includes
designs that allow fast, effective service and repair.
Electro-pneumatic system for controlling BOPs.

41

Service
REMANUFACTURED EQUIPMENT AND
OVERHAUL AND REPAIR SERVICES

Hydril serviceman prepares to close and test a remanufactured 13-5/8-5000 RAM blowout preventer.

FOR RAM AND ANNULAR BLOWOUT PREVENTERS, PULSATION DAMPENERS, AND DRILL STEM VALVES

Hydril provides fast delivery and quick turnaround on


remanufactured equipment by buying used BOPs,
rebuilding them, and maintaining an inventory. These BOPs
meet Hydrils high performance standards for used
equipment, but they cost less than a new blowout preventer.
Customers receive value, quality,
reliability, and economy. There is no
comparison between a Hydril
remanufactured BOP and other used
BOPs on the market. All Hydril
remanufactured BOPs carry a 12
month warranty. An owners certification book documents all inspections,
charts of tests, and manufacturing
procedures.
For more information,
request the brochure,
Hydril Remanufactured
Equipment and
Overhaul and Repair
Services.

42

Hydril buys selected used BOP equipment and parts for remanufacturing.
Hydril has strict procedures for the
remanufacturing process, taking no
shortcuts to value, quality, and reliability.

All remanufacturing is closely controlled on a dedicated line


in Houston, Texas.
Hydril products are supported by a worldwide network of
independent Authorized Repair Facilities equipped to provide comprehensive service for the companys ram and
annular blowout preventers, pulsation dampeners and drill
stem valves.
In most circumstances, Hydril evaluates and services BOPs
at regional Repair Service Centers. In remote locations, a
Hydril serviceman can inspect at the rig site and can often
supervise local repair work at a selected regional shop. This
minimizes down time and costly shipping expenses.
Hydril supports its products and its customers through a
global network of service and manufacturing facilities. In
Houston, Hydril operates three manufacturing plants. Other
U.S. based locations offer field service assistance and sales
expertise. Hydril has a worldwide presence with international sales offices, field service personnel, Authorized Repair
Facilities and manufacturers representatives.

Reliable Replacement Parts


HYDRIL MANUFACTURES PARTS IN A FULL RANGE OF SIZES,
PRESSURE RATINGS AND ELASTOMERS.

Diaphragms for Pulsation


Dampeners

Packing Unit and Seals for Annular Blowout Preventers

Diverter Packing Unit and Seals

Hydril Variable Ram (HVR) Packer

Bonnet Seal for Ram BOP

LL Packing Unit

Top Seal for Hydril Variable Ram (HVR)

MD Packing Unit

Ram Blocks and Rubber for Ram Blowout Preventers

43

1-800-999-1601
TOLL FREE IN THE U.S.A. AND CANADA

http://www.hydril.com

Headquarters
Hydril Company LP
P.O. Box 60458 Houston, TX 77205-0458
3300 N. Sam Houston Parkway East Houston, TX 77032-3411
Telephone: (281) 449-2000 Fax: (281) 985-3353

For a Hydril Sales, Service or Manufacturing location nearest you,


please check our website at www.hydril.com/locations
GRAPH2M 9/01

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