Engineering Piping

ENGINEERING - PIPING
TITLE:
PRODUCT LINE:
OFFSHORE
AUTHOR:
David Towell
WP-AM-OFF-EN-PI201
NUMBER:
REGION:
FUNCTION:
AMERICAS
APPROVED BY (Process Owner):
David Towell
PIPING
PROJECT REVISION BY:
N/A
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM

PROJECT REVISION APPROVED BY: REVISION STATUS:
N/A
Rev 0. 02-Jun-03
A C T I V I T Y
Client
Information
Technology (IT)
START STAGE 1
Other
Piping Discipline
Project
Management
Project Controls
Other Disciplines
Process
Engineering
Document Control
Materials Control
Procurement
Construction
Process Map
Reference
PM-GL-OFF-EN-201
PROJECT SET-UP
WPID
PM-GL-OFF-EN-204
PM-GL-OFF-EN-215
Review PEP & budgets

with the Piping Dept.
PM-GL-OFF-EN-220
PM-GL-OFF-EN-225
Provide PFDs &

Preliminary Equip. List
Begin Design Activities
PM-GL-OFF-DM-201
Start Level 1
Scheduled Activities
Level 1 Schedule Input
IT
Set up Models based
on CADD Exec. Plan
PM-GL-OFF-EN-217
Develop 3D Equip.
Model. Begin Plot Plan
Development
PM-GL-OFF-EN-218
Client Requirements &

Approved Supplier List
Define Metallurgy
Requirements
Start PMCs (Piping
Material Class. Sheets)
PM-GL-OFF-EN-229
Supply Design
Condition
PM-GL-OFF-EN-211
Start General Piping
Specifications
Establish Stress
Criteria Spec.
Oversee Projects
Implementation of
PEGS
Input to Typical Equip.

Config. & Controls
Establish PEGS
Database Rqmnts.
Numbering & Format
PM-GL-OFF-EN-228
I.T.
PEGS System Setup &
Support
Start PEGS
Implementation
activities
Provide input into P&ID

Development
Prelim. Equip. shapes
Develop P&IDs
Provide Input
Fab. Sequence & Cost

Areas
Break Model into WBS
Continue Plot Plan

Development
PEGS DATABASE EQUIP. REPORT
Incopr. WBS into

Schedule
PM-GL-OFF-EN-257
Update Equipment List
Establish Weight
Control Plan
PM-GL-OFF-EN-201
275668815.xls
Establish/Define Admin
Activities, Schedule
Meeting Project
Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version
Page 1 of 10
TITLE:
PRODUCT LINE:
OFFSHORE
AUTHOR:
David Towell
WP-AM-OFF-EN-PI201
NUMBER:
REGION:
FUNCTION:
AMERICAS
David Towell
PIPING
N/A

N/A
Rev 0. 02-Jun-03
A C T I V I T Y
Client
Information
Technology (IT)
Other
Piping Discipline
Project
Management
Project Controls
Other Disciplines
Process
Engineering
Document Control
Materials Control
Procurement
Construction
Process Map
Reference
PM-GL-OFF-EN-201
Establish/Define Admin
Activities, Schedule
Meeting Project
Reports, Personnel
Eval.
Department
Procedures
Establish Document
Control Plan for
Internal / NonDeliverables
PM-GL-OFF-EN-203
PM-GL-OFF-EN-222
Establish EA Plan with

Scheduled Audits
Input
Develop Equipment
Location Drawings.
Maintenance
Requirements
- Oper. Aides
- Hazardous Area
Classification
- Drop Zones
- Blast/Fire Walls, etc.
Input
Input
Input
Input
PM-GL-OFF-EN-236
Review/Update Work
Area Breakdowns
Setup/Establish IPMS
Work Pkgs.
Input to Sch. Reviews

& Developments
Approve Work Pkgs.
Update IPMS Primerva
Input to Schedule
Development
Track/Report Schedule
& Budget
Input to Schedule
Development
Input to Schedule
Development
Provide Input
Process Metallurgy
Input
Input to Schedule
Development
Input to Schedule
Development
Input to Schedule
Development
Schedule Level 3
Develop./Refine
Preliminary issue of
PMC's
Participate in Line List

Develop and Speciality
item input
Extract Preliminary
Line List & Specialty
Item List
275668815.xls
PEGS AUTO NUMBER & REPORT
Provide / Input Data for

Line List
PM-GL-OFF-EN-204
Populate Process Data

in Line List
(Press & Temp)
Page 2 of 10
TITLE:
PRODUCT LINE:
OFFSHORE
AUTHOR:
David Towell
WP-AM-OFF-EN-PI201
NUMBER:
REGION:
FUNCTION:
AMERICAS
David Towell
PIPING
N/A

N/A
Rev 0. 02-Jun-03
A C T I V I T Y
Client
Information
Technology (IT)
Other
Extract Preliminary
Piping
Line
List Discipline
& Specialty
Item List
Project
Management
Project Controls
Other Disciplines
Populate
Process Data
Process
in Line List
Engineering
(Press & Temp)
Document Control
Materials Control
Procurement
Construction
Process Map
Reference
Define Critical Lines for

Stress Analysis
Define Project Pipe

Support Standards
Insure CADD Macro's
Exist
Issue Pipe Support

Standards
Start / Develop Cat. &

Specs to Support
Design
Start Formal Studies of

Major Piping Valves
with Operating &
Equipment Access
Platforms
Extract Equ. Drawing

from model and orient
nozzles
Prove Equipment
Location Model from
Layout Route Major
Piping (8" or larger)
Point / Point in Model
Model Primary
Structure(s)
Weight Data & C.O.G.
PEGS Data
Construction Reviews
PM-GL-OFF-EN-202
Perform Preliminary
Stress Analysis in
Critical Lines
Route Additional Piping

Sufficient to define
Racks Piping
Requirements
Define Main Racks and

Cable Tray Runs
Electric Locates Trays
Show Racks in Model
275668815.xls
Page 3 of 10
TITLE:
PRODUCT LINE:
OFFSHORE
AUTHOR:
David Towell
WP-AM-OFF-EN-PI201
NUMBER:
REGION:
FUNCTION:
AMERICAS
David Towell
PIPING
N/A

N/A
Rev 0. 02-Jun-03
A C T I V I T Y
Client
Information
Technology (IT)
Other
Perform 10 - 15% Eng.

Assurance Audit
Piping Discipline
Show Racks in Model
Project
Management
Project Controls
Other Disciplines
Process
Engineering
Document Control
Materials Control
Procurement
Construction
Process Map
Reference
PM-GL-OFF-EN-222
Review Equipment
Location Model &
Piping Config. Make
adjustments re-route
major piping as
required
Issue ELO for IDC
Setup Drawings for
Plot Plans & General
Arrangement
Update Equipment
Location Plans and
issue IDC
IDC ELO
IDC ELO
Review ELO Plan

Return IDC Comments
Incorporate IDC
Comments
Review
Review
Review
Review
PM-GL-OFF-EN-218
Perform STAGE 1
Model Review
Review / Approve
PM-GL-OFF-EN-217
Update Weight Control

Report & CG
Approve Weight Report
Provide List of Design

Changes
Analyze Cost &

Schedule Impact
Provide Additional
Design Changes
Update Equipment &

Process Info.
Evaluate Scope / coast

Changes
Input
IT Set-up Matmam
Input
Start Baseline MTO

Effort
Extract Valve List from

PEGS Data Base
Continue P&ID
Develop Support
Continue P&ID
Develop
Input
PM-GL-OFF-EN-228
Input
Define Misc. Branch

Conn. Chart / Macros
275668815.xls
Page 4 of 10
TITLE:
PRODUCT LINE:
OFFSHORE
AUTHOR:
David Towell
WP-AM-OFF-EN-PI201
NUMBER:
REGION:
FUNCTION:
AMERICAS
David Towell
PIPING
N/A

N/A
Rev 0. 02-Jun-03
A C T I V I T Y
Client
Information
Technology (IT)
Other
Piping Discipline
Project
Management
Project Controls
Other Disciplines
Process
Engineering
Document Control
Materials Control
Procurement
Construction
Process Map
Reference
Define Misc. Branch

Conn. Chart / Macros
IT audit of the Load &

Configure System
Tools & Applications
System Verification &

Check. Insure all
Systems & Tools are
Located and
Functional
PM-GL-OFF-EN-218
Establish Model
Tracking Tools
Distribute
Issue PMC's for IDC

and issue General
Piping Specs.
Review
Review
PM-GL-OFF-EN-211
Review
Return
Update PMCS or
Specs & Issue for
Client Approval
Distribute
Review / Approve
For Info
For Info
For Info
Return Comments
Incorporate Comments
Complete Initial
MERLIN & CAD Spec
Development
START STAGE 2
Update Equipment
Model
Provide Mech data &

Equipment List.
Provide Electrical
Equipment Data
Establish / Confirm
Pipe N/S E/W Pipe
Runs for Each Oper.
Level
Input
Develop Pipe Support

Tray Support Design
Plan
275668815.xls
PM-GL-OFF-EN-229
Input
Page 5 of 10
TITLE:
PRODUCT LINE:
OFFSHORE
AUTHOR:
David Towell
WP-AM-OFF-EN-PI201
NUMBER:
REGION:
FUNCTION:
AMERICAS
David Towell
PIPING
N/A

N/A
Rev 0. 02-Jun-03
A C T I V I T Y
Client
Information
Technology (IT)
Other
Piping Pipe
Discipline
Develop
Support
Tray Support Design
Plan
Project
Management
Project Controls
Other Disciplines
Input
Input
Update Major Pipe
Routing & Continued
Point / Point Routing
for Balance of Piping
Process
Engineering
Document Control
Materials Control
Procurement
Construction
Process Map
Reference
Continue P & ID
Development
Set-up drawings for

Piping Orthos
(as needed)
Issue PMC's for

Design
Issue Piping Gen.

Specs. for Design
Update input & config.

to P&ID's. Add
Additional Line
numbers value,
Specialty Item Tags
PM-GL-OFF-EN-228
Update P&ID's
Finalize all Cat. Spec.

Input / Database
P&ID HAZOP Reviews
Input
Input
Conduct P&ID HAZOP

Reviews
Participate in HAZOP
Reviews
Issue Comments to
Draft
Update PEGS
Begin MTO updates

based on 3D Model
Update weights &

COG
Issue P&ID's for

Design
Begin Valve Selection

for purchase
Provide Technical
Assistance
Prepare Inquiry Pkgs.

For:
- Bulk Material
- Gen ser. Vivs
- Specialty Vivs &
Comp.
Specify Specialty Items

Distribute
275668815.xls
IDC
Specialty Items
PM-GL-OFF-EN-211
PM-GL-OFF-EN-205
PM-GL-OFF-EN-209
PM-GL-OFF-EN-212
Page 6 of 10
TITLE:
PRODUCT LINE:
OFFSHORE
AUTHOR:
David Towell
WP-AM-OFF-EN-PI201
NUMBER:
REGION:
FUNCTION:
AMERICAS
David Towell
PIPING
N/A

N/A
Rev 0. 02-Jun-03
A C T I V I T Y
Client
Information
Technology (IT)
Other
Piping Discipline
Project
Management
Project Controls
Other Disciplines
Process
Engineering
Document Control
Distribute
Materials Control
Procurement
Process Map
Reference
PM-GL-OFF-EN-212
IDC
Specialty Items
Issue Inquiry Packages

Review
Incorporate IDC
Comments
Review
Distribute
Define and Document

Checking Procedures
Receive Bid Packages
Technical Input to Eval.

Bid Packages
Issue P.O.'s
Verify Inline Instr. Input

from N-Tools
Prior to STAGE 2
Review conduct &
Constructability
Review
Construction
Provide Instr. Data for

in-line Components
Input
Input
Input
Review Model &
Provide Input
Define Level of
Construction Support
that will be needed
during const.
Input from all Package

Engineers
Input
Input
PM-GL-OFF-EN-260
Define all External

Design Interfaces
(if required)
PM-GL-OFF-EN-254
Define all Supplier

interfaces & KBR
Resp. to be shown on
KBR P&ID with line
nos.
Set up ISO drawings

and verify extractions
Resolve all clashes

Review / Approve
Review
Review
Review
Review
Perform STAGE 2
Model Review
START STAGE 3
Resolve STAGE 2
Review Comments
Perform 30 - 35%
Engineering Assurance
Audit
275668815.xls
Begin the completion /

trim out of all L.B.
Piping
Finalize:
- Framing & Supports
- Inline Instr.
- Cable Trays
- Loss control
- Process
PM-GL-OFF-EN-257
Page 7 of 10
TITLE:
PRODUCT LINE:
OFFSHORE
AUTHOR:
David Towell
WP-AM-OFF-EN-PI201
NUMBER:
REGION:
FUNCTION:
AMERICAS
David Towell
PIPING
N/A

N/A
Rev 0. 02-Jun-03
A C T I V I T Y
Client
Information
Technology (IT)
Other
Piping
Begin
the Discipline
completion /
trim out of all L.B.
Piping
Project
Management
Project Controls
Finalize:
- Framing
& Supports
Other Disciplines
- Inline Instr.
- Cable Trays
- Loss control
- Process
Continue MTO
Updates based on 3D
Models
Weight Control
Updates
Perform & Incorporate

Final Stress Review
Comments
Provide Weight and

Loads to Structural
Route all L.B. FireWater Piping in Model
Loss Control P&ID

Design
Extract ISO's for

Engr'g Review of
Lines/Suppts. For the
Sys. not formerly
analyzed
Provide Weight and

Loads to Structural
Complete L.B. Pipe

Supports & Request all
additional Trimmer
Steel
Start to Provide
Additional Steel
Supports
Process
Engineering
Document Control
Materials Control
Procurement
Construction
Process Map
Reference
PM-GL-OFF-EN-257
Complete Purchase on
Non-critical valves &
specialty Items
Conduct Discipline
Check of Model
Content & Design
Review Design basis

information Status
Establish Plan to Place

and Remove Holds
Perform 65-70% Eng.

Assurance Audit
PM-GL-OFF-EN-222
Insure Model
Completeness
PM-GL-OFF-EN-208
Resolve all clashes
275668815.xls
Page 8 of 10
TITLE:
PRODUCT LINE:
OFFSHORE
AUTHOR:
David Towell
WP-AM-OFF-EN-PI201
NUMBER:
REGION:
FUNCTION:
AMERICAS
David Towell
PIPING
N/A

N/A
Rev 0. 02-Jun-03
A C T I V I T Y
Client
Information
Technology (IT)
Other
Piping Discipline
Project
Management
Project Controls
Other Disciplines
Process
Engineering
Review
Review
Document Control
Materials Control
Procurement
Construction
Process Map
Reference
Perform Formal
STAGE 3 Review
Review
Approve
Review
Review
Resolve STAGE 3
Comments
Complete ISO
Extraction & Checks
Begin Issue L.B. ISO

to Fab.
START STAGE 4
Route & Detail Balance

of SB Piping in Model
Complete Level Bridels

& Misc. Equip. Trim
Complete Loss Control

Piping
Extract check & Issue

Remaining Isometrics
Perform Final E.A.
Audit
Submit De-staffing
Plan & Personnel
Receive Personnel
Evaluation
Extract & Issue Final
Documents Plot Plan,
GA's Orthos.
Document Lessons
Learned
Participate in Project
Close out Procedures
275668815.xls
Page 9 of 10
TITLE:
PRODUCT LINE:
OFFSHORE
AUTHOR:
David Towell
WP-AM-OFF-EN-PI201
NUMBER:
REGION:
FUNCTION:
AMERICAS
David Towell
PIPING
N/A

N/A
Rev 0. 02-Jun-03
A C T I V I T Y
Client
275668815.xls
Information
Technology (IT)
Other
Piping Discipline
Project
Management
Project Controls
Other Disciplines
Process
Engineering
Document Control
Materials Control
Procurement
Construction
Process Map
Reference
Page 10 of 10

Engineering Piping

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Engineering Piping

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ENGINEERING - PIPING

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Review PEP & budgets

Provide PFDs &

Begin Design Activities

Level 1 Schedule Input

Client Requirements &

Input to Typical Equip.

Provide input into P&ID

Prelim. Equip. shapes

Fab. Sequence & Cost

Break Model into WBS

Continue Plot Plan

PEGS DATABASE EQUIP. REPORT

Incopr. WBS into

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Establish EA Plan with

Input to Sch. Reviews

Approve Work Pkgs.

Update IPMS Primerva

Participate in Line List

PEGS AUTO NUMBER & REPORT

Provide / Input Data for

Populate Process Data

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Define Critical Lines for

Define Project Pipe

Issue Pipe Support

Start / Develop Cat. &

Start Formal Studies of

Extract Equ. Drawing

Weight Data & C.O.G.

Route Additional Piping

Define Main Racks and

Electric Locates Trays

Show Racks in Model

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Perform 10 - 15% Eng.

Show Racks in Model

Review ELO Plan

Update Weight Control

Approve Weight Report

Provide List of Design

Analyze Cost &

Update Equipment &

Evaluate Scope / coast

Start Baseline MTO

Extract Valve List from

Define Misc. Branch

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Define Misc. Branch

IT audit of the Load &

System Verification &

Issue PMC's for IDC

Provide Mech data &

Develop Pipe Support

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Set-up drawings for