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Bo Co Thc Tp Tt Nghip
GVHD
SVTH
Lp
MSSV
LI CM N
Li u tin em xin c gi li cm n chn thnh n Ban lnh o Cng ty
TNHH mt thnh vin Vit Nam k ngh sc sn (VISSAN) to iu kin cho em
c thc tp ti phng Qun L Cht Lng Sn Phm. Ngoi ra em xin gi li
cm n chn thnh n ch Lm Bo Nh to iu kin cho em hon thnh thi
gian thc tp ti cng ty. Sau hn mt thng thc tp ti cng ty, tuy thi gian khng
nhiu nhng nh s ch dn tn tnh ca cc c ch, anh ch trong xng ch bin,
em c hc hi thm nhiu t thc t cng vic, v cng ty, v cc cng on,
quy trnh ch bin cng nh cc sn phm
Em xin chn thnh cm n Thy Nguyn Hunh nh Thun, ging vin Vin
Cng ngh sinh hc v Thc phm, trng i hc Cng Nghip Tp HCM tn
tm truyn t kin thc v du dt em trong thi gian qua, gip em trang b y
nhng kin thc cn thit thm nhp thc t.
Cui cng, em xin gi li cm n n ton th Ban qun c, cc b phn,
phng ban, cc c ch, anh ch cng nhn vin ca cng ty tn tnh gip , ch
dn chi tit cho em trong tng cng on ca qu trnh sn xut sn phm hp
heo hm.
V thi gian thc tp hn ch v kin thc ca bn thn cn hn hp, bi bo
co ny s khng trnh khi nhng thiu st c v ni dung ln hnh thc. Knh
mong thy c, cc c ch v anh ch s gp v ch bo bi bo co ca em c
hon chnh hn.
Em xin trn trng cm n v xin knh chc qu thy c cng cc c ch, anh
ch cng nhn vin cng ty VISSAN lun di do sc kho v gt hi c nhiu
thnh cng tt p trong cng tc ni ring v trong cuc sng ni chung.
Sinh vin thc tp
Phan Trng Hng
Nhn Xt Ca n V Thc Tp
H v tn sinh vin: Phan Trng Hng
MSSV: 10060991
Cn b hng dn
Mc Lc
Phn 1........................................................................................................................ 1
Chng 1: Tng Quan V Cng Ty.....................................................................2
1. Lch s hnh thnh.......................................................................................2
2. Xu hng pht trin v kinh doanh...........................................................4
2.1. Phng thc mua bn...........................................................................4
2.2. Lnh vc hot ng................................................................................5
2.3. Nng lc sn xut...................................................................................6
2.3.1. Quy m trang thit b, dy chuyn sn xut.................................6
2.3.2. V vn chuyn.................................................................................8
2.3.3. V lao ng......................................................................................8
2.4. Mng li kinh doanh...........................................................................8
2.5. Th trng tiu th.................................................................................8
2.5.1. Th trng trong nc...................................................................9
2.5.2. Xut khu........................................................................................9
2.5.3. Nhp khu......................................................................................10
2.6. Phng thc cng c v pht trin cng ty........................................10
3. S b tr mt bng..................................................................................11
Chng 2: S T Chc Cng Ty..................................................................14
1. S t chc, b tr nhn s.....................................................................14
1.1. Ban Tng Gim c............................................................................14
1.2. Cc phng ban......................................................................................15
2. Cc phn xng trc thuc cng ty...........................................................17
2.1. Khu tn tr th sng............................................................................17
2.2. Phn xng git m.............................................................................17
2.3. Xng ch bin....................................................................................17
2.5. B tr nhn s trong xng ch bin..................................................19
Hnh tm........................................................................................31
2.2.
Ti...................................................................................................31
2.3.
ng.............................................................................................32
2.4.
Bt ngt..........................................................................................32
2.5.
Nc mm......................................................................................33
2.6.
Mui n ( NaCl).............................................................................33
2.7.
2.8.
Polyphosphat.................................................................................35
2. Kin ngh.....................................................................................................77
Ti liu tham kho..................................................................................................78
PHN 1
Tng Quan
V
Cng Ty VISSAN
2.3.2. V vn chuyn
sn.
X nghip Ch Bin v Kinh Doanh Thc Phm sn xut v kinh doanh hng
thc phm ch bin truyn thng...
Ca hng
gii thiu
sn phm
H thng
i l
Sn phm
xut khu
Sn phm
Sn phm
tiu th
bn l
nh hng,
S 1.1 S h thng phn phi snsiu
phm
th.
2.5.2. Xut khu
- Xut khu cc sn phm ch bin ng lnh, sn phm ch bin truyn thng, sn
phm ch bin t tht sang th trng Bc M, Hn Quc, i Loan, Singapore,
c, Nga
- Xut khu s lng ln tht heo, b ng lnh sang th trng Nga v cc nc.
- Xut khu y thc cho cc i tc.
10
3. S b tr mt bng
N
I GO
SA
NG
SO
KHU HOA THIEU
TRAM
BM
KHU SAN
XUAT HANG
TRUYEN THONG
NC
IEN
XNG LO
C KH HI
CHUONG HEO
BAIXE
KHU GIET MO
HAM PHAN
PHONG KCS
SAN TENIS
SON
G
THU
VA
TRAM
TIEP
IEN
CONG 2
C
CONG 1
khng kh.
Xy dng trn g t cao so vi a hnh sng nc, xung quanh c h
11
Khu sn xut:
Khu tn tr th sng: c chia thnh 2 khu ring :
- Khu tn tr tru, b: sc cha khong 1000 con.
- Khu tn tr heo: sc cha khong 7000 con.
- Trong khu tn tr cn b tr thm sn git m th cng, h thu
gom, trm bm nc thi sn xut, v sinh hot ca ton nh my,
nh iu hnh, nh v sinh. Khu tn tr c khng gian thong
mt th c thi gian ngh ngi, hi sc.
Khu git m: c b tr 2 tng
- Tng trt l ni lm sch lng gia sc v cha ph phm.
- Tng trn c b tr 2 dy chuyn git m.
Dy chuyn git m heo: vi cng sut bnh qun 120 con/gi.
Dy chuyn git m tru b: vi cng sut bnh qun 25
-
con/gi.
Ngoi ra khu git m cn c b tr cc phng cha ph phm
trong dy chuyn git m, phng QLCLSP, phng th y, phng th
c lp t h thng lm lnh.
Xng ch bin cao cp gm phng r ng (20 oC), phng p
massage gia v (< 5oC), phng xay trn (<15oC), phng nhi KAP,
12
13
- Thay mt cho gim c gii quyt mi hot ng kinh doanh theo php lut,
ng iu l qun l ca doanh nghip v theo s phn cng ca gim c.
1.2. Cc phng ban
Gm nhiu phng ban, mi phng hon thnh tt nhim v c giao v phi
hp cht ch vi cc phng ban khc nhau m bo cho lnh vc cng tc ca doanh
nghip c ng b nhp nhng.
Phng vt t k thut
- Kim sot, xy dng cc qui ch v v sinh an ton thc phm, kim tra cht lng
sn phm cho nh my.
- Kim tra cht lng nguyn liu, sn phm trong qu trnh thu mua v tn tr sn
phm.
- Tham gia thc hin nghin cu sn phm mi, nh gi cht lng sn phm v
nhn hiu vi c quan nh nc c thm quyn.
- Cp phiu xc nhn cht lng nguyn liu v thnh phm trc khi nhp kho.
- Theo di phn tch v nh gi, bo co nh k hoc t xut v cht lng sn
phm ca cng ty cho gim c v c quan qun l cht lng sn phm cp trn.
Phng kinh doanh
- Thc hic tt c cc hp ng kinh t k kt, m bo vic lp chng t, trc
tip phn phi vt t hng ho v trao i sn phm kinh doanh.
- Bao gm 2 phng : phng kinh doanh thc phm ti sng v phng kinh doanh
thc phm ch bin
-Thc hin k kt hp ng kinh t, hp tc kinh t vi cc tnh v cc thnh phn
kinh t khc.
- T chc gii thiu v tiu th sn phm.
- Xy dng v xut phng n v gi c cho tng loi sn phm.
- Trc tip thc hin cc hp ng xut nhp khu thc phm, thc hin cc th tc
xut nhp khu, giao dch m phn vi thng nhn nc ngoi.
14
15
16
17
Kho vt t
Trng dy chuyn
tht ngui
Ph qun c
Ban k thut
Trng dy chuyn hp
Trng dy chuyn xx
tit trng
T v sinh
T v sinh
T v sinh
T nguyn liu
T nguyn liu
T nguyn liu
T Jambon
T v lon
T xay p
T xx tht ngui
T ghp np
T my KAP
T nu hp
T tit trng
T thnh phm
T thnh phm
T sy tit trng
T thnh phm
xx tit trng
18
Tht g: i ti g, i g , cnh g.
19
Tht ngui cao cp:jambon xng khi, thn heo xng khi, ba ri xng khi..
Tht quay
Thc phm ch bin truyn thng: hola v sn nng st cay, hola ng v
cay,hola b hm khoai ty
3. Hng ng lnh
Bao gm : lp xng ti, xi chin phng, ph mai que ,ch nng
heo, ch gi tm cua
20
21
22
PHN 2
Tng Quan
V
Hp
23
24
25
- Khng gy c cho thc phm, khng lm cho thc phm bin i cht lng,
khng gy mi v, mu sc l cho thc phm.
- Bn i vi tc dng ca thc phm.
- Chu c nhit v p sut cao.
- Truyn nhit tt, chc chn, nh.
- D gia cng, r tin.
- Hnh thc hp dn, thch hp vi sn phm.
- S dng, vn chuyn, bo qun tin li.
Thnh phn v trng lng tnh ca sn phm cho vo bao b
Thnh phn:
a s cc loi hp gm c phn rn chim t 60-70% v phn lng chim t
30-40%. T l cc thnh phn nguyn liu trong hp c ngha rt quan trng n
vic ch bin hp c cht lng cao. Khi thnh phn nc rt trong hp d nhiu
s lm gim gi tr dinh dng ca hp v hm lng cht kh thp. Nhng nu
khng thnh phn nc rt th gim gi tr cm quan, lm cho mt phn sn phm
b kh, kh tit trng. Do phi m bo ng t l phn rn v phn lng trong
hp, t l ny cn gi l t l ci - nc, y l ch tiu phm cht quan trng ca
hp. Khi nh gi ch tiu ny, ngi ta xc nh hp thnh phm tit trng
v n nh t nht 15 ngy. V trong thi gian tit trng v bo qun, cc thnh
phn cht kh trong sn phm s khuch tn, tin ti n nh phn rn v lng.
Nn t l ci - nc khi bo qun s thay i. Thng t l ci vo hp phi cao hn
t l ci quy nh trong thnh phm t 10-30%, ty theo loi nguyn liu.
Khi lng tnh: L tng s khi lng sn phm cha trong hp. Trong
sn xut ta phi m bo khi lng tnh ca hp
5. Cc dng h hng trong hp
H hng do vi sinh vt (VSV)
H hng do VSV l ph bin nht trong cc nguyn nhn gy h hng hp.
VSV pht trin, phn hy cc cht hu c to ra kh CO 2, H2S,hay tit ra c t.
C loi VSV pht trin khng sinh ra kh, v vy hp c th phng hoc khng
nn kh pht hin. hp h hng do VSV gy ra, khng th s dng lm thc n,
phi hy b.
Nguyn nhn:
- Tit trng khng ch
26
hp tit trng cha nhit hay thi gian cn thit. Cc VSV cn sng, pht
trin lm sn phm b chua, mt gi tr v sinh kh gy phng hp. Tit trng khng
ch c th do ngi vn hnh thit b hay thit b b nhim trng
- Lm ngui khng thch hp
VSV a nhit lm hng hp, pht trin nhanh 49 0C 710C. Nu khng lm
ngui nhanh v di nhit , VSV c th pht trin v gy h hng.
- Mi ghp b h
hp b h c th do my ghp np lm vic khng ng qui tc, hay mi hn
dc ca bao b khng kn. Khi tit trng do p sut trong hp tng ln, lm h cc
mi ghp, vi sinh vt nhim vo (ngun nhim vi sinh vt ch yu vo hp b h
l nc dng lm ngui hp sau khi tit trng) pht trin gy h hng.
H hng do ha hc
- C th do cc phn ng gia cc thnh phn ca thc phm vi nhau hay gia
cc thnh phn thc phm vi bao b. Cc phn ng ha hc ny, phn ln lm cho
thc phm c mu sc, hng v gim i nhiu v gy c i vi c th
- Qu trnh n mn, kh hydro thot ra lm phng hp.
- Nhit cao, s n mn kim loi xy ra nhanh chng.
H hng mc nh c th ch bin thnh cc sn phm c gi tr thp hn.
Mc h hng cao, khng th s dng c.
H hng do nh hng c l
Nguyn nhn: Xy ra trong qu trnh tit trng, bo qun, vn chuyn.
- Do qu trnh tit trng
Giai on cui ca qu trnh tit trng, nu gim p sut hi qu nhanh, th p
sut trong hp c to ra chnh lch vi p sut bn ngoi qu nhiu to thnh hin
tng cng phng hp, c th b bin dng, h mi ghp.
- Bi kh khng
Qu trnh tit trng bng nhit, hp bi kh cn li dn n gy phng hp.
Hnh dng bn ngoi hp ny sau khi bo qun, thng b phng nh, np hp c
th n ln xung c.
- Xp hp qu y
Sn phm xp trong hp qu y, s dn n th tch khi tit trng bng nhit,
lm cho hp b phng.
- H hng v mp, mo, r do va chm khi vn chuyn.
- hp c bao b st ty, kch thc ln, khi ghp kn, chn khng cao,
c s chnh lch p sut, bao b st ty mng, d b mo.
- Trn b mt st c vt bn cht bo, khi bo qun ni m, cht bo b oxi
ha, li cc vt r. Hoc hp b thng do cc vt nhn gy ra, hay trong qu
trnh bo qun, nc trong hp chy ra c th gy r cho cc hp xung quanh.
6. Cch x l hp b h hng
SVTH: Phan Trng Hng
27
28
PHN 3
Tm Hiu
Cng Ngh Sn Xut
Hp Heo Hm
29
- Do th b stress trc khi git m, tht ny thng nht mu, mm nho v pH tht
t 5,2 hoc thp hn nn vi sinh vt pht trin thp. Loi tht ny thng lin kt
vi nc thch hp cho sn xut cc sn phm tn tr nhit phng, khng thch
hp cho tht ti, bi nc thot ra ngoi nhanh lm tht dai.
Tht loi DFD ( dark, firm, dry: sm mu, cng, kh ):
- Xut hin nhng loi th b stress trc khi h tht. Loi tht ny c mu sm, b
mt b kh cng, pH t 6,4 tr ln. Loi tht ny c kh nng lin kt vi nc rt
tt. Chng cha nhiu nc t do nn vi sinh vt pht trin rt d. Thch hp cho sn
xut cc loi tht i ch bin v cc sn phm dng nh tng do kh nng lin kt
vi nc ca chng. Khng thch hp cho cc sn phm tn tr nhit phng.
SVTH: Phan Trng Hng
30
31
2.3. ng
- c ly t ma hoc c ci ng, c v ngt, thnh phn ch yu l saccharose.
- C tc dng to mu cho sn phm bng phn ng caramen ho.
- Ngoi ra, ng cn uc s dng nh l mt cht bo qun do tnh cht ht nc
mnh ca n.
Trong qu trnh mui nguyn liu ngi ta thng dng lactose v glucose l nhng
cht c tnh kh, saccharose khng c tnh kh nhng chng nhanh chng b thy
phn thnh ng kh l glucose v fructose. ng kh cung cp dng cht cho
vi khun pht trin kh nitrat thnh nitrit.
S dng ng to v, lm du v mn ca sn phm, ng hn ch vic gia tng
qu hm lng nc trong sn phm. Liu lng khng gii hn m ty thuc
vo s thch v v ca tng mn n nhng ngy nay ngi ta c khuynh hng hn
ch s dng ng nhiu.
Mc cht lng
Hnh dng
Mi v
Mu sc:
2.4. Bt ngt
- Thnh phn chnh ca bt ngt l monosodium glutamate, c cng thc nguyn t
l C5H8NO4Na.
- Bt ngt thng tn ti di dng tinh th hay dng bt mu trng trong sut ngm
1 phn t nc, khn vn cc, d tan trong nc.
- C tc dng lm tng kh nng lao ng tr c v lao ng chn tay cho con ngi.
- L cht iu v, c gi tr trong cng nghip thc phm.
- Cc mn n ngon khng th khng c bt ngt vi hm lng thch hp.
32
2.5. Nc mm
- Nc mm c tc dng to v, mu sc v to hng thm c trng cho sn phm.
Trng nc mm cn cha 1 lng m v acid amin ng k.
- Thnh phn ho hc ca nc mm:
Ch tiu
Loi c bit
Loi 1
Loi 2
Loi 3
20
15
11
19
8.5
6.5
4.0
3.0
5.0
4.0
3.0
2.7
6.0
4.0
3.0
2.5
Hm lng mui(g/lit)
250-265
260-280
265-285
270-285
33
KNO3
KNO2
pH
HNO2
pH v vi khun
NO
Mb( Myoglobin-mu )
NOMb
(Nitrosomyoglobin)
hng)
Nitrosoheme+globine
Nhit
(mu
34
2.8. Polyphosphat
- Mui polyphotphat c nhiu dng v tn thng mi khc nhau. Trn th trng,
polyphosphat l dng hn hp, c trng ch yu l hm lng P2O5.
- Liu lng s dng: 2 3g/kg sn phm
- Mc ch: to lin kt gia cc phn t protein, to vng chc cho h nh tng,
gi nc lm tng khi lng sn phm.
- Hm lng P2O5 ca mt polyphotphates nh sau :
Danh php
Cng thc
%P2O5
Pyrophosphates disodique
Na2P2O7
63,9
Pyrophosphates tetrasodique
Na4P2O7
53,4
Tripolyphosphates pentassodique
Na5P3O10
57,9
Pentapolyphosphates heptasodique
Na7P5O16
62,0
Metaphosphat
Na(PO4)n
69,6
Pyrophosphates tetrapotassique
K4P2O7
43,2
35
36
37
Bo
Ca
Mg
Fe
Na
Trung bnh
0,9
29
2,2
442
161
150
Gy
2,5
42
2,5
442
148
150
B1
B2
PP
Bo
740
250
2.0
4,5
8,0
1,0
Trung bnh
750
300
2,0
6,0
8,0
1,0
Gy
770
350
2,0
7,5
8,0
1,0
38
Nc
Protein
Lipid
Calo
Tht m
47.5
14.5
37.3
406
Tht ba ch
60.9
16.5
21.5
268
Tht thn
73.0
19.5
7.0
143
Chn gi
61.2
15.7
18.6
237
39
40
- Sau khi vn chuyn cho con vt ngh ngi, phc hi sc khe. Trc khi git m
cho con vt nhn i ( b l 20h, heo l 8h ), nhn n gim st s thay i cht
tht ang tiu ha gip cho s thi b cc cht thi, to thun li cho vic tch v lm
sch ni tng.
Git m
- Nu thi gian ly mu di lm tim suy yu, mu ngng chy, tht b bm v c
nhiu mi v xu. Ngoi ra cn ph thuc vo iu kin mi trng, bnh l v cc
thuc iu tr bnh, cc ha cht l c sn trong thc n.
3.7. iu kin bo qun ca tht
Bo qun:
- Kho bo qun thnh phm hp phi m bo v sinh, thong mt, kh ro; ngn
chn c cn trng v loi gm nhm; c gi, k chc chn xp sn phm theo
tng l thun tin cho vic theo di, kim tra v xut nhp.
- Trong kho bo qun thnh phm phi c nhit k, m k theo di nhit v
m ca kho trong qu trnh bo qun hp.
- i vi sn phm thanh trng Pasteur th kho bo qun phi c cch nhit tt v
c trang b my lnh cng sut, bo m nhit ca ton sn phm t
hoc thp hn nhit bo qun theo quy nh.
Kim tra thnh phm:
- C s sn xut phi tin hnh ly mu hp thnh phm ca tng ca sn xut
kim tra v hp, m ghp v cc ch tiu cht lng c lin quan.
- hp mu phi c lu gi nhit v thi gian quy nh (370C, 10 ngy) v
tin hnh kim tra cc vi khun chu nhit. L hp khng c a ra th trng
tiu th khi vic kim tra mu lu gi cha kt thc.
- Cc l hp phi c kim tra cht lng theo quy nh, phi c phiu kt qu
kim nghim cc ch tiu v cht lng v an ton mi c php a i tiu th.
Lu gi h s:
- Cc biu mu gim st qu trnh sn xut, kt qu kim tra cht lng hp thnh
phm phi c lu gi trong b h s kim sot cht lng.Thi gian lu gi h s
ph hp vi thi gian s dng ca tng sn phm, tun th quy nh ca php lut
hoc nhng cam kt ca khch hng, thi gian lu gi t nht bng hn s dng ca
sn phm.
- H s kim sot cht lng phi lun c sn cung cp cho c quan Nh nc c
thm quyn khi c yu cu
41
R ng
Ct tht
Lon
thic
Ra hp
p ( massage)
Gia v
V hp
Hnh tm
Rt dch
Np
Dch nc
nng
Bi kh - ghp m
Tit trng
Phun date
Bo n
Nhn
Hon thin
hp heo hm
42
u im ca tht cp ng :
- Hn ch s pht trin ca vi sinh vt, c ch cc hot ng sinh ha. Do c th
bo qun tht trong thi gian di, v vy ch ng ngun nguyn liu v m bo tnh
lin tc ca sn xut.
Nhc im ca tht cp ng :
- Tn thi gian r ng.
- Khi r ng cht dinh dng s b mt i t hoc nhiu, khi lng ca tht b gim.
43
2.2. Ct tht
- Thit b v dng c dng cht tht c v sinh sch s. Block tht c cng
nhn a vo my cht tht cht thnh nhng khi tht c kch thc thch hp d
vo lon.
- Nhit phng cht khong 22 oC. i ng k thut vin kim tra cht lng ca
cc khi tht trong khi cht. Tht sau khi cht xong c cng nhn cho vo xe y,
chuyn qua phng p.
2.3. p massage
- Qu trnh p tht c thc hin bn p. Bn p c b tr h thng thang
my a dung dch gia v, tht vo bn, sau vn hnh my. Nhng gia v c
dng nh mui n, nc mm, ng, bt ngt, hnh, ti, . . . . Cc cht ny c
ha thnh dung dch c b sung mt lng nc , c chun b trc.
- i vi sn phm hp heo hm, thi gian p l 4h30 pht. Trong :
+ Hai gi p lin tc
+ 2h30 pht p gin on: 7 pht 30 giy quay, ri 7 pht 30 giy ngh, c theo chu
k thc hin sut 2h30 pht.
- Sau khi p xong, tht c gi nguyn trong bn p, sng hm sau khong 8h
mi c em vo lon. - - Tht p c dng trong thng inox chuyn t phng
p sang phng v lon. Mc ch l lm mm cu trc tht, to mi thm cho sn
phm, tng hiu qu thm thu cc gia v v cc cht ph gia v tng kh nng gi
nc ca tht.
2.4. Vo hp
- Trc khi a vo s dng, lon c k thut vin kim tra cht lng v hnh
dng, trng thi theo ng yu cu ca k thut. Nhng lon tiu chun c
ra sch bng nc m, sau ro.
- i vi sn phm ci nc, cng ty Vissan ng k lng ci trong lon chim
50% khi lng tng th.
- Tin hnh v lon : hai cng nhn tri lon u trn mt bn, cho mt lng ng
chng vo mi lon. Ri dng tay y nhanh cc lon v pha cui bn. Ti y, c 6
cng nhn cn chnh xc li c lng ci v lon bng cn in t. C th, hp heo
hm khi lng 150g l khong 100g tht. Cng nhn dng ko ct b hay thm tht
vo cho khi lng yu cu. Cng nhn ng cui bn cho thm hnh tm vo sau
xp cn thn khong 28 lon vo khay nhm ri xp vo xe khung (c 8 k, mi
k xp c 4 khay).
- Lu :
+ T l cc thnh phn nguyn liu trong mt loi hp c ngha rt quan trng
n vic ch bin hp c cht lng cao.
SVTH: Phan Trng Hng
44
45
46
Cng
STT
on
1
R ng
Cc thng s,
yu cu trong
qu trnh
Nhi t tm
tht -2 0C.
Phng c nhi t
20C.
Yu cu:
Cc th tc cn tun
th
Cc dng c nh: xe
y inox phi lm v
sinh trc v sau khi
tip nh n.
Khi tip nh n, cng
nhn ghi m s l
d kim sot.
Tn tht khi
lng sn phm
t nht.
Ch t tht
Nhi t ct tht
tt nht khong
-20 C
Cho tht vo my ch t,
ch t khi tht c kch
tht thch hp bng
cch iu chnh thng
s my.
Ch t tht xong cho ra
xe y chuyn n
cng on massage.
Nhi t phng
v lm v sinh c
nhn.
Cc dng c - thit b
nh: Cn i n t, my
massage c v sinh
trc v sau khi
massage xong.
0 - 5C.
Tht c chuyn t
khu ch t tht mang
Nhi t ca tht n cn i n t, cn
t 2 - 5C.
v ghi s li u vo s
(massage)
Bn masage lm ghi chp.
vic chn
Cng nhn mang tht
khng 600-650
n thang nng cho
mmHg.
vo my.
ng np li v ci
t ch massage.
V lon
Cng nhn vo h p
heo gm 150gr th
khong 100gr tht heo.
Bn c 6 cng nhn
lm vi c, cn v thm
tht cho ng nh
49
lng.
Cui bn c ngi cho
vo hnh tm v vo
khay nhm cht ln
xe.
Rt dch,
Bi kh
ghp m
Nhit yu cu
ca dch rt >
85oC v phi rt
cch m hp l
5mm.
Cc dng c thit b
nh: ni hai v,dy
chuyn rt dch bi
kh ghp m, thng
inox phi lm v sinh
trc v sau khi tin
hnh.
50
Thi gian gi
nhit i vi sn
phm hp heo
hm 150g l 30
Ti t trng pht.Nhit
tit trng 121oC,
p sut 2 kg/ cm2
Ti t trng xong
chuyn qua phng in
date
Bo n
Phng thong
mt, sch s
Cng nhn sp xp sn
phm theo l sn xut,
c bng ch thch ghi
r tn sn phm ngy
sn xut.
51
Cng dng: Cht nh tht ng lnh, gim kch thc nguyn liu thun li
cho cc cng on tip theo.
Thng s k thut:
- Tc quay ca dao: 400 vng/pht
- Nng sut trung bnh: 2500-3000kg/gi
- M t: 10kW- 400V-50 Hz
- S li dao: 5
Cu to:
- B np liu.
- 1 xch truyn ng gip quay trc.
- Trn trc quay c gn 5 li dao inox bn ngoi.
- Bng ti inox hot ng bng kh nn.
- H thng bng iu khin.
Nguyn tc hot ng:
Block tht ng cng v dnh li vi nhau c t ln bn v y vo b
nguyn liu. Pha di tm tht c nh l tm tht di ng c th chuyn ng ti
lui. Khi khi tht c y vo v rt trn sn my th tm tht s y khi tht
tin st li dao, ng thi li dao s quay trn cht tht thnh nhng ming tht
nh hn. Tht ra khi my c hng bng xe y t sn ti ming dao.
S c v cch khc phc:
-
52
Cch khc phc: nhn nt iu khin chnh bng ti li v sau cho khi
tht khng b nh cao ri tip tc cht tht.
2. My massage tht
53
4. Ni nu nc chm
54
55
- Khng vn hnh my khi thiu hoc h hng 1 trong hai ph kin l van an ton
v p k.
- Lp tc ngng vn hnh ni nu nu pht hin thn ni pha trong c vt nt
hoc hi x ra v ngoi qua lp bc cch nhit. Bo co cho qun l trc tip
c bin php x l hoc bn giao cho ca sau.
S c thng gp v bin php khc phc:
- Ni nu km nhit (khng nhit nu), c th do 2 nguyn nhn sau:
+ Ngun cp hi khng cp p sut hi quy nh. khc phc cn yu
cu bn ni hi tng cng cp hi.
+ Trong ni nu phn cha hi nc ngng ng qu nhiu. khc phc
ta m van nhnh trong cm van x x trit nc ngng. Trong trng hp sau
khi x van nhnh v ng van ny li mt lc sau li xy ra hin tng km nhit (d
p sut vn quy nh) th c th cm x b tc, khi cn tho cm van x ra
v sinh, thng ra cn bn.
- Hi nc x ra u trc: ngi vn hnh cn cho k thut vin c in xit
cht cc bulong, nn tt hoc b sung tt cho cc im x h.
5. My ghp np
56
con ln thc hin qu trnh ghp m. Lon sau khi ghp m theo h thng bng ti vo
bung kn, ti y h thng vi phun nc vi p lc cao s ra sch hp.
S c thng gp v cch khc phc:
Ghp m non s lm bung hoc phng lon khi em i tit trng, ghp chng 2 np
1 lc, ghp 2 m Cch khc phc: s dng lon mi, ghp m mi, iu chnh li
my ghp m.
6. H thng tit trng
Cng dng: tit trng sn phm, tiu dit vi sinh vt, tng thi gian bo qun.
Thng s k thut:
Ngun cung cp bm tun hon: 400 vng/50Hz,29.3 A
Cng sut bm tun hon: 15 kW, 1460 vng/pht
B cnh bm tun hon:
- Lu lng: 250 m3/h
- Cng sut:11,2 kW, 1470 vng/pht
- cao : 22 m
Bn tit trng:
- Dung tch: 4.1 m3
- p sut lm vic: 5kg/cm2
- Nhit lm vic 1500C
Bn tr nc:
- Dung tch 3m3
-p sut lm vic: 5kg/cm2
-Nhit lm vic: 1500C
Thng s thp gii nhit:
-Cng sut bm: 7.5 kW.1450 vng/ pht
-Lu lng: 0,9-3,1 m3/pht
Cu to
- Bn tit trng
- Bn tr nc
SVTH: Phan Trng Hng
57
- Bn cha nc ngng t
- Thp gii nhit
- H thng cp gi nn, cp hi nc, cp in
- B iu khin
Nguyn tc vn hnh an ton bn tit trng h Auto:
Bc chun b:
- Chc chn ni ang sn sng hot ng.
- Kim tra cc ngun: hi, nc, kh nn y .
- ng v ci cht ca cn thn.
- Kim tra ng m cc van xem c hot ng bnh thng khng.
- Hot ng th bm tun hon v bm qut thp gii nhit.
- M CB chnh, chn ch Auto.
Bc hot ng:
- Chc chn cht ca ng.
- Kim tra li cc thng s ci t hoc chng trnh ci t sn cho sn phm cn
tit trng nh: nc, nhit tit trng, nhit kt thc gii nhit, thi gian gi
nhit
Bc kt thc:
- Khi ci bo hiu kt thc th nhn nt confirm finish, cht ca m.
- m bo p sut trong ni bng 0 kg/ cm2 mi m ca ly sn phm.
S c thng gp v cch khc phc:
+ Ni tit trng:
- p sut khng t: Kh nn cung cp cho bn yu, van m khng ht, ca ng
khng kn. Khc phc: m ht van, ng kn ca, tng lng kh nn.
- Nhit khng t: Do ngun hi cung cp khng . Khc phc: tng p lc cung
cp hi nng.
- ng ng nc b x, van nght, thit b mch t ng b li, ng h o nhit v
p sut b h. Cc s c xy ra phi bo co kp thi sa cha v thay mi nu
cn.
- Trong qu trnh vn hnh nu h thng Auto khng ln c nhit v p sut th
chuyn sang h Manual.
- Khi gp s c bm bn cha nc ngng t cn sa cha v lun chuyn cho
bm cn li hot ng, kim tra thng xuyn trnh tnh trng bm b ngng, nc
ngng t b trn, gy tht thot nc.
- Ca bn ng khng st do b h ron, ron b mn hoc c vt l nm ca, lm
nc r ra ngoi. Khc phc: gn li ron, thay ron mi hoc kim tra b vt l ra
ngoi.
+ Sn phm trong qu trnh tit trng: Hi cung cp thiu khng nhit gia
nhit lm cho sn phm khng t yu cu. Khc phc: bo cho b phn cp hi
58
59
7. My phun date
60
8. My dn nhn
61
9. My bao mng co
62
63
64
.
TCVN 4991 : 1989 (ISO 7937 : 1985)
65
Escherichia coli.
TCVN 5156 : 1990
Staphylococcus aureus.
TCVN 5166 : 1990 Sn phm thc phm. Phng php xc nh tng s bo t nm
men, nm mc
TCVN 7046 : 2002 Tht ti - Qui nh k thut.
TCVN 7047 : 2002 Tht lnh ng - Qui nh k thut.
Yu cu bn trong ca hp tht sau khi m:
Tht c mu hng, nc va sp mt tht, mt trn khng c bt, lp vecni bn trong
hp ph u v khng b bong.
Ch tiu ho l ca tht hp:
Tn ch tiu
2. T l "ci/nc"
66
Gii hn ti a
Gii hn ti a
1. Ch (Pb)
0,5
2. Cadimi (Cd)
0,05
3. Thic (Sn)
250
0,03
(mg/kg)
D lng thuc th y:
Tn ch tiu
Gii hn ti a (mg/kg)
1. H tetraxyclin
0,1
2. H cloramphenicol
D lng Hoocmon:
Tn ch tiu
Gii hn ti a (mg/kg)
1. Dietylstylbestrol
0,0
2. Testosterol
0,015
3. Estadiol
0,0005
c t nm mc:
Hm lng aflatoxin B1 ca tht hp khng ln hn 0,005 mg/kg.
Ph gia thc phm:
Thng t 27/2012/TT-BYT Hng dn vic qun l ph gia thc phm.
3.
SVTH: Phan Trng Hng
68
PHN 4
Qun L V Sinh
An Ton Lao ng &
X L Cht Thi
69
1. S x l nc thi ca nh my
Nc thi
Li chn rc
B cha
Trm bm
B cn bng
B tuyn ni
B trung gian 1
B phn hy ym kh
B trung gian 2
B trung gian 3
B sinh hc hiu kh
B lng
B kh trng
Sng Si Gn
Thuyt minh qui trnh
-
cc ng dn khng b nght.
Nc thi c n b cha ri n trm bm trm bm c li
chn rc.
70
ni.
Nc thi c hm lng m cao, v c mt s cht hot ng b mt
do cn qua b tuyn ni loi b. Trong b tuyn ni c phn
nhm v polymer lm keo t ion lim loi nng xung y v cc cht
bt ni ln trn. Trong b tuyn ni c cn gt gt lp bt pha
trn v lp bn pha y.
Nc thi t b tuyn ni n b trung gian 1 ri n b phn hy ym
kh . b ny c th b sung thm v i sinh vt ym kh . Ri n b
71
2. X l ph thi
-
bn i.
Phn ca gia sc pht sinh khu tn tr th dn dp sch s v vn chuyn
bng phng tin kn, khng chy nc, ri vi dc ng em x l, ri vi
72
73
74
75
PHN 5
Kt Lun & Kin Ngh
76
1. Kt lun
- Sau hn mt thng thc tp ti cng ty, em tch ly thm cho bn thn nhiu
kin thc qu gi v cch t chc qun l cng nh sn xut theo quy m cng
nghip. Su hn, thng qua vic tm hiu thc nghim, em cng c c cc kin
thc v chuyn ngnh sc sn ni chung, cng nh ton b quy trnh sn xut hp
ni ring. Hiu bit v tng nguyn liu, tham gia vo tng cng on sn xut hay
tm hiu cch vn hnh tng loi thit b u l nhng kinh nghim b ch i
sinh vin chuyn ngnh Cng ngh thc phm chng em cho vic lm n sau ny
v xa hn l cho cng tc lm vic sau khi ra trng.
2. Kin ngh
- Tuy nhin nng cao nng sut v gi c cht lng n nh cho cc sn
phm, cng ty cn y mnh nghin cu v hon thnh cc gii php cng ngh ph
hp.Qua tm hiu, em xin c xut mt s kin nh sau:
- hn ch mc thp nht cc hao ht vt liu nn ch mua nhng nguyn liu
nh hnh tm, ti to ng u th qu trnh gt v s d dng v trnh tht thu.
- Do nh my c xy dng t lu nn vn cn mt s my mc v trang thit b
th cng hoc bn t ng c, nn c thay th bng cc loi my mc, thit b
t ng ha nng cao nng sut. Tit kim thi gian cng nh chi ph nhn cng.
- Khc phc vic cn th cng bng tay nng cao nng sut.
- Nn nh thng xuyn c xi ra tuy sch nhng gy m t v trn trt,
cn nghin cu khc phc.
77
78