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4-3-1 Design
4-3-1 Design
3 MicroMicro-Hydro
4.3.1 Designing
Tokyo Electric Power Co. (TEPCO)
1-Nov-05 (12:01)
Contents
Design (Civil Structure)
9 Weir, Intake, Settling basin, Headrace, Forebay, Penstock,
Powerhouse
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Characteristic of Weir
Type
Outline
Foundation
Bedrock
Gravel
River condition
Intake efficiency
High
High
Earth dam
Main material is earth.
Riprap and core wall
Earth dam
Cut-off
Longer epron
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Characteristic of Weir
Rock fill dam
Type
Outline
Gabion dam
Gravel is wrapped by
metal net.
Foundation
River condition
Intake efficiency
Low
High
Low
Gabion dam
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Characteristic of Weir
Concrete reinforced
gabion dam
Outline
Foundation
River condition
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Type
Intake efficiency
Fair
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Easy access
Structural Stability
Sedimentation
9
Easy flushing
Fall resistance, Sliding resistance & Soil bearing capacity against resultant
external force (weir own weight, water pressure, sedimentation weight, earth
quake & up lift)
Backwater effect
9
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Side intake
9
Typical intake
Tyrolean intake
9
Simple structure
Affected by sedimentation
during flooding
Side Intake
Tyrolean Intake
8
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Spillway
Stoplog
Flushing gate
Headrace
1.0
Conduit section
2.0
Settling section
Widening section
Bsp
hsp+15cm
10 15
Specification to be decided
Intake
hi
h0
hs
ic=1/201/30
bi
Stoplog
Sediment Pit
Flushing gate
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Specification to be decided
9
9
9
9
10
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Characteristic of Headrace
Advantage
Disadvantage
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Lined channel
(Rock & stone)
Simple earth
channel
Type
9 Easy construction
9 Inexpensive
9 Easy repair
9
9
9
9
9 Not applicable to
high permeable
ground
n = 0.030
Easy construction
Local material
Scouring resistance
Easy repair
Concrete channel
9 Local material
9 Scouring resistance
9 Applicable to
permeable ground
9 Easy construction
9 Great flexibility of
cross section
design
9 Relatively expensive
9 More man power
9 Not applicable to
small diameter
9 Long construction
period
n = 0.020
n = 0.025
Simple earth
channel
Wet masonry
channel
Lined channel
(Rock and stone)
n = 0.015
Wet masonry
channel
Concrete channel
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Characteristic of Headrace
Advantage
Disadvantage
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Type
9 Inexpensive
9 Flexible to minor ground
deformation
9
9
9
9
9 Heavy weight
9 High transportation cost
n = 0.015
Wooded-fenced channel
Easy construction
Short construction period
Applicable to small diameter
Flexible to cross section
figure
n = 0.015
n = 0.015
12
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Screen
Spillway
Specification to be decided
9
9
Attached Structure
9
9
9
9
Spillway
Screen
Regulating gate
Sluice gate
Headrace
Spillway
Penstock
Headrace
Screen
Headrace
Penstock
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Specification to be decided
9 Route (Slope, geological conditions
etc)
9 Material to be used
9 Diameter
- Construction cost
- Electricity generation decrease due
to loss at penstock
- Durability (Life time, O&M cost)
9 Thickness
- Water pressure, own weight, water
weight, other external force (earth
quake etc.)
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Powerhouse
Powerhouse
z
Function:
Provides shelter for the electro-mechanical equipment (turbine,
generator, control panels, etc.)
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Foundation:
Classified into two:
For Impulse turbine
-Pelton turbine, Turgo turbine or cross-flow turbine, etc.
For Reaction turbine
-Francis turbine or propeller turbine, etc.
15
hc ={
30 50cm
1 .1 Q d 2
9 .8
1/ 3
Space
(atmosphere pressure)
H L3
(see R e f.5 -3 )
30 50cm
A fterb a y
T ailrac e c anne l
O utle t
S ection A -A
bo
20cm
b o : d ep end s o n Q d and H e
2 0 cm
b
16
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d3
ThisHshead
is also
effectively utilized
depens on characteristic
of turbine
30 50cm
20cm
hc={
Hs
1.1Qd
9.8
1/ 3
1.15 d3
H L3
(see Ref.53)
2 3
1.5d3
A
Section A-A
1.5d3
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Effective Head
Effective Head (Net head) :
= The total head actually acting on the turbine
= Gross head Head loss
He = Hg (HL1 + HL2 + HL3)
where, He: Effective head
Hg: Gross head
HL1: Loss from intake to forebay
HL2: Loss at penstock
HL3: Loss at tailrace and draft tube
Intake
Headrace
Settling Basin
HL1
HL2
Forebay
Penstock
Powerhouse
He
H Hg
HL3
Tailrace
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where,
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where,
where,
hi = fe Vp2/2g
hi: Inlet loss (m)
fe: Coefficient on the form at the inlet
Usually fe = 0.5 in micro-hydro schemes.
hv = fv Vp2 /2g
hv: Valve loss (m)
fv: Coefficient on the type of valve,
fv = 0.1 (butterfly valve)
(4) Others
Bend loss and loss due to changes in cross-sectional area are considered
other losses. However, these losses can be neglected in micro-hydro
schemes. Usually, the person planning the micro-hydro scheme must take
account of following margins as other losses.
ho = 5 to 10% (hf + he +hv)
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22
11
1. Inlet Valve
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Head
High
Medium
Low
Pelton
Turgo
Crossflow
Turgo
Crossflow
Fransis
Pump-as-Turbine
Propeller
Kaplan
24
12
Pelton Turbine
Acting water jet emitted from the nozzle to the bucket of runner
Good characteristics for discharge change
- Discharge: Small (0.2 3 m3/s)
- Head: High head (75 400m)
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Water
CrossCross-Flow W/T
Guide Vane
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28
14
Francis Turbine
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30
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Timing Belt
Generator
Draft Tube
16
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Tubular Turbine
33
Pico Hydro
34
17
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Range of Ns
(m-kW)
Turbine type
Ns limit
Pelton
8 25
Francis
50 350
Diagonal flow
100 350
Propeller
200 900
Tubular
Specific speed:
Ns[m-kW] = N
P1/2
H5/4
N (min-1)
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35
Cross Flow
1000
(3,280)
or Horizontal Francis
(m, ft)
Effective Head
Horizontal Pelton
(15.88ft /s)
Vertical Francis
100
(328)
10
(32.8)
Cross Flow
Horizontal Francis
(3.28)
1
0.01
(0.3529)
0.1
(3.529)
Horizontal Propeller
1
(35.29)
10
(352.9)
3
3
Water Discharge (m /s, ft /s)
100
(3,529)
36
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Synchronous:
Asynchronous (induction):
Generator output:
Where
Pg: Capacity (kVA)
H : Net head (m)
Q: Rated discharge (m3/s)
: Combined efficiency of turbine & generator etc (%)
pf: Power factor ( %)
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37
19
50 Hz
60 Hz
1500
1800
1000
1200
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750
900
10
600
720
12
500
600
14
429
514
16
375
450
18
333
400
20
300
360
24
250
300
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Structure
Synchronous
generators
Induction
generators
Operation
Parallel-in
operation
Excitation
circuit
Relatively large
air gap
Voltage
regulation
Reactive power
adjustment
(Usually lagging
power factor)
Synchronizer
Less electromechanical
impact at parallelin
No excitation
High
maintainability
High rotational
speed
No voltage
regulation
Leading power
factor operation
Only on-grid
operation
No synchronizer
Inrush current
(Parallel-in around
synchronous
speed is
preferable.)
40
20
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Gearbox type:
The turbine shaft and generator shaft are coupled with gears
with parallel shafts in one box with anti-friction bearings
according to the speed ratio between the turbine and generator.
The life is long but the cost is relatively high. (Efficiency: 95
97%, depending on the type)
Belt type:
The turbine shaft and generator shaft are coupled with pulleys
or flywheels and belts according to the speed ratio between the
turbine and generator. The cost is relatively low but the life is
short. (Efficiency: 95 98%, depending on the type of belt)
In the case of a micro hydro-power plant, a V-belt or flat belt type
coupling is usually adopted to save the cost because the gearbox
type transmitter is very expensive.
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Customers of Electricity
Transformer
Upper Dam
Spillway
Upper Reservoir
Power House
Dummy Load Governor
G-T
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PT
Pulse
Generator
AVR
CT
(Speed Detector)
Ex. Tr
Rotating section
DC100V
G
AC
Ex
Brushless exciter
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PT
Pulse
Generator
AVR
CT
(Speed Detector)
Ex. Tr
Slip ring
Static excitation
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Magnet
Contactor
A x3
V
V
Hz
Turbine
G
Transmitter
if required
Generator
ELC
(with Hz Relay)
x3
Lamp
Indicator
NFB
Fuse
To Custmer
x3
Dummy Load
48
24
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CB(MCCB)
ELC
NFB
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50
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(3,280)
(m, ft)
Effective Head
Horizontal Pelton
Vertical Francis
100
(328)
10
(32.8)
Cross Flow
Horizontal Francis
(3.28)
1
0.01
(0.3529)
0.1
(3.529)
Horizontal Propeller
1
10
(35.29)
(352.9)
3
3
Water Discharge (m /s, ft /s)
100
(3,529)
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28