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Dtermination of Necesary Preheating in Steels
Dtermination of Necesary Preheating in Steels
(!
Si
24
Mn
Cu
Ni
15
20
+ ++
Cr + M o + Nb + V
+ 5B
tlOO 2 : (t-ioo)cr
E
E
aCN
weld
in
T
~25~
mm
90-
25-
mm
mm
J_
2b : width of preheating zone
Dimension (mm)
Type I
H t h
200mm-
thickness
Fig. 1 - Shape of Stout slot-weld test piece
Materials
The Stout slot weld tests were carried
out with various types of steels employed
for ordinary structures, pressure vessels,
boilers, and pipelines. Their tensile
strengths ranged between 40 and 85
kgf/mm 2 (57 and 121 ksi), and their
chemical compositions are shown in
Table 2. In the Stout test, one type of
electrode, i.e., AWS E7010, was used
irrespective of the strength level of the
tested steel. The hydrogen content in the
deposited weld metal using this electrode
was 35 ml/100g by JIS glycerin displacement method. This value, HjIS, can be
converted to Hiw by the mercury displacement method as (Ref. 9):
H|,w= 1.30 H,|S + 0.61
Bs
400
400
400
400
Ls
100
75
Lc
200
150
50
Table 3 shows the chemical compositions of steels used in the H-slit cracking
tests, the V-groove tests and the ygroove restraint tests. These steels were
for structural or pressure vessel usage
with greater thicknesses up to 100 mm
(3.9 in.). Tests, other than the Stout test,
employed electrodes whose strength
corresponded to those of the steels
tested. Table 4 shows nominal yield
strengths and hydrogen contents of the
welding materials used; welding conditions for the cracking tests are also
described in Table 4.
Slit length
Bs, mm
2-D restraint
coefficient, rf
k g f / m m 2 mm
Plate thickness
h, mm
0
0
0
0
300
1600
69.0
69.0
69.0
69.0
20.0
5.9
38
50
75
100
50
50
2765
3374
4265
4784
998
290
-45'.
/
h/2
*~
f 1
2mm
AA' Section
~,
(1)
Type I I
501600
(2)
++
20
+ + 5B
10
15
(3)
Table 2- -Chemical Compositions (%) and Critical Preheating Temperatures of Steels in Stout Slot Weld Tests'*'
Steel
Thickness,
mm
Si
Mn
Cu
Ni
JIS SM53
JIS SM53B
JIS SM50C
BS4360 50D
ASTM A516 Cr. 70
ASTM A537 C1.2
ASTM A633C
ASTM A299
JIS SB49
WES HW45
WES HW45
WES HW70
WES HW70
JIS STK41
API X60
API X65
API X65
API X70
API X70
API X80
20
20
20
20
20
20
20
20
20
20
20
20
20
12.7
20
14
20
16
20
20
.160
.159
.149
.173
.231
.142
.099
.254
.240
.141
.065
.130
.112
.230
.091
.240
.049
.021
.020
.018
.40
.37
.25
.45
.27
.41
.35
.27
.29
.30
.28
.29
.24
.04
.29
.35
.29
.14
.13
.16
1.41
1.40
1.33
1.48
1.19
1.44
1.46
1.37
.87
1.33
1.38
.88
.87
.68
1.32
1.39
1.56
1.59
1.89
2.01
.020
.018
.019
.021
0.19
.025
.013
.016
.019
.020
.013
.010
.019
.014
.017
.015
.017
.018
.020
.019
.008
.012
.005
.006
.007
.003
.004
.005
.005
.006
.003
.005
.006
.012
.003
.012
.005
.003
.002
.003
.01
.01
.01
.01
.02
.01
.01
.03
.20
.17
Symbol
A
B
C
D
E
F
C
H
I
I
K
L
M
N
O
P
Q
R
S
T
Cr
.01
.01
.01
.01
.02
.03
.02
.15
.02
. 14 If, .15
- .13 .12
.01 .01
.2 1
.03 .22 .81 .54
.23 .02 .85
.01 .01 .02
.01 .01 .01
.01 .0 1 .02
.27 .01
.32
Mo
Nb
Ti
.059
.026
.038
.026
.046
.14
.049
.041
.048
.052
.007
.017
.016
.018
.21
.47
.33
.056
.036
.016
.040
.055
.038
.044
.046
.25
.068
.30
.09
.039
.040
.0005
.0002
.0006
.0002
.0003
.0002
.0015
.0018
.0005
.0002
.0010
.0010
.0010
CE
(IIW)
cm
CEeq (5)
.410
.401
.374
.434
.446
.403
.376
.560
.418
.376
.389
.556
.519
.349
.331
.477
.393
.286
.335
.434
.251
.245
.225
.268
.309
.236
.202
.358
.301
.224
.181
.280
.247
.267
.176
.323
.166
.110
.124
.154
.411
.395
.361
.446
.458
.377
.294
.569
.428
.352
.254
.477
.410
.350
.253
.491
.240
.166
.191
.239
To,*
C
75
75
50
100
150
125
75
200
100
75
<10
150
100
<50
50
<125
<10
<10
<10
<10
Steel
JIS SM41B
JIS SM41B
JIS SM53B
WES HW45
WES HW45
WES HW45
WES HW70
WES PMS25
WES PMS35
ASTM A516 Gr.70
JIS SB49M
JIS SB56M
Thickness,
mm<a)
38
100
50
32
38
50
50
75
75
100
100
100
c
.17
.13
.17
.13
.14
.14
.11
.17
.18
.22
.24
.16
Si
.24
.26
.36
.25
.32
.43
.24
.48
.46
.25
.28
.25
Mn
.73
.97
1.50
1.36
1.18
1.08
.82
1.56
1.54
1.14
.85
1.27
P
.025
.017
.017
.023
.011
.020
.006
.013
.015
.018
.026
.012
Cu
Ni
Cr
.008
.010
.011
.006
.005
.004
.001
.004
.003
.007
.005
.008
.22
.09
.09
1.04
.24
.35
.18
.49
.14
.30
.01
.19
.13
.47
Mo
.11
.40
.15
.23
Nb
.06
.05
.05
.05
.04
.001
.04
.03
.10
.46
.001
CE
(IIW)
CEeq (5
.0292
0.292
0.432
0.369
0.385
0.378
0.513
0.466
0.517
0.416
0.454
0.594
0.294
0.268
0.430
0.329
0.358
0.356
0.390
0.467
0.516
0.425
0.465
0.562
(a)
Table 4Welding Materials and Conditions for Restraint Cracking Tests
Electrode
Diameter,
mm
Nominal
yield strength,
kgf/mm2
Hjis
ml/100g
Current,
A
Voltage,
V
Speed,
mm/min
Heat input,
J/mm
3.2
4.0
5.0
5.0
5.0
4.0
5.0
5.0
50
50
40
40
50
60
60
80
31.8
35.0
32.8
3.7
3.4
0.4 ~ 5.0
0.4 ~ 5.7
2.0
130
160
220
230
230
170
230
230
25
30
28
25
25
25
25
25
290
300
123
115
115
150
115
115
672
960
3000
3000
3000
1700
3000
3000
AWS E7010
AWS E7010
JIS D4301
JIS D4316
JIS D5016
JIS D5816
JIS D5816
JIS D8016
Cracking
test
V-groove test
Stout test
H-slit test
H-slit test
H-slit test
y-groove test
H-slit test
H-slit test
124
4-
Mn
Ni
Cr 4- M o + Nb -I- V
20
+ +
Cu
+
15
+ 5B
where
A(C) = 0.75 4- 0.25
{20(C - 0.12)}.
(5)
tanh
(6)
Table 5Results of Restraint Cracking Tests and Estimated Critical Preheating Temperat jres
Steel
SM41B
SM41B
SM53B
SM53B
SM53B
SM53B
HW45
HW45
HW45
HW45
HW45
HW45
HW45
HW45
HW70
HW70
HW70
HW70
PMS25
PMS25
PMS25
PMS35
PMS35
PMS35
SM41B
SM41B
SM41B
A516 Gr.70
A516 Gr.70
A516 Gr.70
SB49M
SB49M
SB49M
SB56M
SB56M
SB56M
h,
mm
38
38
50
50
50
50
50
50
50
38
38
38
32
32
50
50
50
50
75
75
75
75
75
75
100
100
100
100
100
100
100
100
100
100
100
100
HJIS,
Oy,
kgf/
CEeq (5)
ml/
100g
mrri2
.294
.294
430
.430
.430
.430
.356
.356
.356
.358
.358
.358
329
329
.390
.390
.390
.390
.467
.467
467
.516
.516
.516
.268
.268
.268
.425
.425
.425
.465
.465
.465
.562
.562
.562
3.7
32.8
3.4
3.4
3.4
3.4
0.4
1.3
5.7
.04
2.2
5.0
3.2
31.8
2.0
2.0
2.0
2.0
3.4
3.4
3.4
2.0
2.0
2.0
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
3.4
1.9
1.9
1.9
40
40
50
50
50
50
60
60
60
60
60
60
60
50
80
80
80
80
50
50
50
60
60
60
40
40
40
50
50
50
50
50
50
60
60
60
8(f)
8()
8(f)
8(f)
8(f)
8(f)
8(f)
8(f)
8(f)
4(y)
4(y)
4(y)
1.5(V)
1.5(V)
8(f)
8(f)
8(f)
8(f)
8(f)
8(f)
1.5(toe)
8(f)
8(f)
1.5(toe)
8(f)
8(f)
1.5(toe)
8(f)
8(f)
1.5(toe)
8(f)
8(f)
1.5(toe)
8(f)
8(f)
1.5(toe)
kgf/
kgf/
mm 2
mm 2
Cl
2765
2765
290
3374
3374
3374
3374
3374
3374
2765
2765
2765
1500
1500
3374
3374
998
290
4265
4265
4265
4265
4265
4265
4784
4784
4784
4784
4784
4784
4784
4784
4784
4784
4784
4784
44.9
44.9
14.5
55.9
55.9
55.9
65.4
65.4
65.4
63.9
63.9
63.9
60.8
58.2
84.4
84.4
49.9
14.5
58.1
58.1
58.1
67.7
67.7
67.7
50.0
50.0
50.0
59.5
59.5
59.5
59.5
59.5
59.5
69.0
69.0
69.0
.615
.757
.598
.774
(a) Type of crack: S.R. single pass root crack; M . R . - m u l t i p a s s root crack; M.T, multipass toe crack
150-s|JUNE 1983
.774
.581
.658
.754
.490
.601
.654
.462
.611
.753
.685
.523
.816
.598
.850
.632
.597
.379
.777
.559
.817
.599
.895
.677
Observed
2b
(mm)
Ej,
(kj/
mm)
Crack<a>
100
100
100
100
100
200
100
100
100
100
100
100
200
200
100
100
100
100
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
1.7
1.7
1.7
1.0
1.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
S.R.
S.R.
S.R.
S.R.
M.R.
S.R.
S.R.
S.R.
S.R.
S.R.
S.R.
S.R.
S.R.
S.R.
S.R.
M.R.
S.R.
S.R.
S.R.
M.R.
M.T.
S.R.
M.R.
M.T.
S.R.
M.R.
M.T.
S.R.
M.R.
M.T.
S.R.
M.R.
M.T.
S.R.
M.R.
M.T.
RF,
Kt,
(groove)
Estimated
To*
(C)
(tlOokr
50
125
75
>200
100
175
50
125
200
<25
100
150
<25
50
>200
100
175
50
200
125
100
225
150
125
50
<25
<25
175
125
<50
200
150
<75
225
150
150
200
1200
390
>2100
2300
200
1200
2100
<60
550
1600
<30
90
>2100
1900
200
3000
700
3600
1300
150
<90
2900
<150
3400
<300
4000
2000
To*,
(C)
(tioo)o
s
90
250
80
250
736
2930
546
3127
200
70
130
240
<0
100
130
<0
125
240
175
<0
220
90
225
3127
391
1354
2892
33
577
1290
12
688
2880
1807
94
3464
546
3599
110
90
960
536
<0
175
80
200
90
200
140
1
3160
240
3470
556
3664
1671
Ref.
6
6
6
6
6
6
6
6
6
8
8
8
8
8
6
6
6
6
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
(8)
xog(0.017 K, <xw)
0.30
(7)
(9)
1
3
10000
CO
__s 5000
o
o
<v
b
o
1000
500
E
o
100
50
m /
r-
r
TJ
?/
.. _
rt
a
x
High Hydrogen
'
CD
5
0.4
/
1
0.5
0.6
0.7
0.8
Cracking Index, CI
0.9
1.0
Groove type
K,
FU=71-r.(arctan(0.017h)-(h 400?\
6000
y
(root)
3.5
Double-Vee ( r o o t )
E
| 5000
r, = 60
.s^^
^____-
4000
(root)
Single-bevel ( r o o t )
4-5
(root)
6-8
1.5
~ ^
y . x . Y. V. U ( t o e )
3000
S^
- ^---'"
Ordinary restraint
/ / / / ^ ^
"""
/JFJ/\S'^
=20
rf=io
100
Plate Thickness. h(mm)
Fig. 10 Relation of restraint intensity to plate thickness
50
1.5
r f =40
r.=30
2000
1000
V
r.=50
/ s s ^ ^ ^ " ^
- = 70kgf mm2-mm
150
200
Appendix
(A1)
10000
10000
5000
h = 100mm
h=75mm '
h = 50mm
h = 38mm
rL"-^--
3,000J/mm
5000
-
h = 25mm
^-^y-^A^rA
h = 20 m rn / < ^ 5 $ S 2 - 7 - ^
Q
c
1000 -
1000
-t^2K-
h=?nmm
= 100mm
500
\JC / /
/ / / /
D
C
/ /
/ * /
A.
100 :
/
h = 20mm
h = 25mm
h = 38mm
h = 50mm
h=75mm
2b = 2 0 0 m m
2b = 1 0 0 m m | "
h = 100mm
50
50
*
100
150
200
Preheating Temperature, T 0 (C)
250
152-s|JUNE 1983
50
100
150
200
* Preheating Temperature, ToCCJ
250
\
^
1.0
0.6
\ N
\ v
\ \
UJ
LLl
>
.0.9
\
Oi
0 7
\ A
\A
Y
A
A(Cl-^/ \
/
^ y ^
0.05
Q.
^0.45
CD
= 0.40-
*"^
\v
-V
CF,C
3S
O
O
5<o
5
cz
w'S
+
o
UJ
Ay^.b) ^0.35 -
~~~.
~~
0.5
. / % * ,= 0 . 5 0 - 0.5
fv s.ce.fp.5.i =0.3
" 0.3
0.10
0.15
0.20
Carbon Content (%)
fac-
(A2)
in
{20(C-0.12)}
(6)
(A3)