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Wiring Diagram Book: File 0140
Wiring Diagram Book: File 0140
L1
L2
GND
L3
L1
OFF
F
U
1
F
U
2
460 V
H1
H3
230 V
H2
H1
H4
H3
H2
A1
B1
15
B2
B2
STOP
B3STOP STOP
1B1
15
Supply voltage
ON
H4
START
2
OL
16 18
B3
A2
16
18
Electrostatically
Shielded Transformer
F
U
5
Power
On
F
U
6
X1A
F
U
4
21
31 43
53
14
22
32 44
54
AC
1
Status
(N.O. or N.C.)
10
12
14 (+)
13 ()
A1/+ 15 25 Z1 Z2
NONHAZARDOUS LOCATIONS
FIBER OPTIC
TRANSCEIVER
Supply voltage
FIBER OPTIC
PUSH BUTTON,
SELECTOR SWITCH,
LIMIT SWITCH, ETC.
A1
15
B2
B1 B3
15
16 18
B3
A2
16
18
B1
B2
16 18 26 28 A2/
L
M
Vs
2 Levels
FIBER OPTIC CABLE
ELECTRICAL
CONNECTIONS
1
3
5
L1 L2 L3
A1
BOUNDARY SEAL TO BE IN
ACCORDANCE WITH ARTICLE
501-5 OF THE NATIONAL
ELECTRICAL CODE
L2
A1 A2
A2
L3
3
L1
T1 T2 T3
L2
1CT
M
L1
CIRCUIT BREAKER
OR DISCONNECT SWITCH
L2
Optional
HAZARDOUS LOCATIONS
CLASS I GROUPS A, B, C & D
CLASS II GROUPS E, F & G
CLASS III
X2
Green
X1
2 Levels
13
X3
Orange
LOAD
Location
X2A
22
14
R
F
U
3
L1
21
13
START
Optional Connection
X1 115 V X2
AC
L2
START
T1
T2
MOTOR
3CT
L3
T3
SOLID STATE
OVERLOAD RELAY
1
TO 120 V
SEPARATE
CONTROL
MOTOR
STOP
T1
T1 T2 T3
2
4
6
T2
START
OT*
T3
TRADEMARKS
COPYRIGHT NOTICE
1993 Square D. All rights reserved. This document may not be copied in whole or in part, or transferred to any other media, without the written permission of Square D.
PLEASE NOTE:
Electrical equipment should be serviced only by qualified electrical maintenance personnel, and this
document should not be viewed as sufficient instruction for those who are not otherwise qualified to
operate, service or maintain the equipment discussed. Although reasonable care has been taken to provide accurate and authoritative information in this document, no responsibility is assumed by
Square D for any consequences arising out of the use of this material.
Table of Contents
Sensing Relays............................................................... 30
RM2 LA1/LG1
30
IEC Relays.................................................................. 31-32
IEC D-Line Control Relays
31
Class 8501
32
Type P Contactors..................................................... 33-35
Class 8502
33-35
Class 8702
35
Type T Overload Relays............................................ 33-35
Class 9065
33-35
Type S AC Magnetic Contactors.............................. 36-40
Class 8502
36-40
IEC Contactors .......................................................... 41-42
IEC Contactors and Auxiliary Contact Blocks
41
Input Modules and Reversing Contactors
42
Type S AC Magnetic Starters ................................... 43-50
Class 8536
43-50
8538 and 8539
45,49
1-Phase, Size 00 to 3
43
2-Phase and 3-Phase, Size 00 to 5
44
3-Phase, Size 6
45
3-Phase, Size 7
46
3-Phase Additions and Special Features
47-50
Integral Self-Protected Starters ............................... 51-57
Integral 18 State of Auxiliary Contacts
51-52
Integral 32 and 63 State of Auxiliary Contacts
53-54
Wiring Diagrams
55-57
Type S AC Combination Magnetic Starters ............ 58-59
Class 8538 and 8539
58-59
3-Phase, Size 0-5
58
3-Phase Additions and Special Features
59
Reduced Voltage Controllers ................................... 60-66
Class 8606 Autotransformer Type
60-61
Class 8630 Wye-Delta Type
62-63
Class 8640 2-Step Part-Winding Type
64
Class 8647 Primary-Resistor Type
65
Class 8650 and 8651 Wound-Rotor Type
66
Solid State Reduced Voltage Starters .......................... 67
Class 8660 ALPHA PAK, Type MD-MG
67
Solid State Reduced Voltage Controllers ............... 68-70
Class 8660 Type MH, MJ, MK and MM
68-70
Table of Contents
AC Lighting Contactors79-81
Class 890379-81
Load Connections79
Control Circuit Connections80
Panelboard Type Wiring81
Electrical Formulas103-104
List of Tables
Table 1
Standard Elementary Diagram Symbols 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Conductor Ampacity100
Table 9
Table 10
Table 11
Table 12
Table 13
Table 14
Table 15
Table 16
ii
The diagram symbols in Table 1 are used by Square D and, where applicable, conform to NEMA (National Electrical Manufacturers Association)
standards.
Table 1
Disconnect
Circuit Interrupter
SELECTORS
Circuit Breakers
w/ Thermal OL
Circuit Breakers
w/ Magnetic OL
K
A1
A2
J
A1
A2
Pressure &
Vacuum Switches
N.O.
N.C.
Temperature
Actuated Switches
N.O.
N.C.
N.C.
A1
A2
J
Limit Switches
N.O.
Speed (Plugging)
N.C.
Anti-Plug
A1
A2
Held Open
R
Flow Switches
N.O.
N.C.
N.O.
Selector
Position
Foot Switches
N.C.
Push
Button
Contacts
1-2 3-4
Free
Depressed
Free
Depressed
= contact closed
N.O.
N.C.
Mushroom
Head
Wobble
Stick
Illuminated
1 Double
Circuit
PILOT LIGHTS
Non Push-to-Test
Push-to-Test
w/ Blowout
N.O.
N.C.
w/o Blowout
N.O.
N.C.
TIMED CONTACTS
Contact action retarded after coil is:
Energized
Deenergized
N.O.T.C.
N.C.T.O.
N.O.T.O.
N.C.T.C.
G
(indicate color by letter)
Table 1
INDUCTORS
Iron Core
Auto
Air Core
Iron Core
Air Core
OVERLOAD RELAYS
Thermal
Current
Dual Voltage
AC MOTORS
Single Phase
Magnetic
3-Phase
Squirrel Cage
2-Phase, 4-Wire
Wound Rotor
DC MOTORS
Armature
Shunt Field
(show 4 loops)
Series Field
(show 3 loops)
Commutating or
Compensating Field
(show 2 loops)
WIRING
Not Connected
Connected
Power
Control
Terminal
CAPACITORS
Fixed
Ground
Mechanical
Connection
Mechanical
Interlock
Connection
RESISTORS
Adjustable
Fixed
Heating
Element
Adjustable,
by Fixed Taps
Rheostat,
Potentiometer or
Adjustable Taps
RES
RES
RES
SEMICONDUCTORS
Diode or Half
Wave Rectifier
Tunnel
Diode
Full Wave
Rectifier
NPN
Transistor
C
AC
+
DC
Zener
Diode
DC
Bidirectional
Breakdown Diode
Triac
PNP
Transistor
UJT,
N Base
SCR
AC
Photosensitive
Cell
Gate Turn-Of
Thyristor
A
B2
E
G
B1
E
UJT,
P Base
B2
E
PUT
B1
Table 1
Annunciator
Buzzer
Horn, Alarm,
Siren,etc.
Meter (indicate
type by letters)
VM
Battery
Fuse
Meter Shunt
Thermocouple
SPST, N.C.
Single Break
Double Break
SPDT
Single Break
Double Break
DPST, 2 N.O.
Single Break
Double Break
DPST, 2 N.C.
Single Break
Double Break
DPDT
Single Break
Double Break
IEC SYMBOLS
Push Buttons
N.C.
N.O.
Coil
Aux. Contacts
N.O. N.C.
Contactor
Breakers
Static switching control is a method of switching electrical circuits without the use of contacts,
primarily by solid state devices. To indicate static switching control, use the symbols shown in this
table, enclosing them in a diamond as shown.
TERMS
SPST:
SPDT:
DPST:
DPDT:
N.O.:
N.C.:
T.O.:
T.C.:
Normally Open
Normally Closed
Timed Open
Timed Closed
PUT:
SCR:
Triac:
UJT:
L2
L3
T1
T2
T3
No standard
designation
No specific
marking
Alphanumeric, corresponding
to incoming line and motor
terminal designations
Control Terminals
Power Terminals
Coil Terminals
IEC
1
A1
14
A1 A3
A1 B1
A2 B2
22
Power Terminals
Control Terminals
Table 3
A1
A2
A2 A3
A2
One
Winding
Tapped
Winding
Tapped
Winding
Two
Windings
Coil Terminals
1/L1
L2
L1
L3
L2
START
1
T1
T2
STOP
OL
T3
IEC
A1
13
21
A2
14
22
11 STOP 12 23 START
Table 4
96
Line Markings
Ground, when used
Motor Running
Overcurrent,
units in:
1 element
2 element
3 element
A2 95
24
23
24 A1
1-Phase
2-Phase, 4-Wire
3-Phase
L1, L2
L1, L2, L3
L1 is always ungrounded
L2
L1
L1, L4
L1, L2, L3
L1, L2
L1, L3
L1, L2
L1, L3
L1, L3
Terminology
WIRING DIAGRAM
A wiring diagram shows, as closely as possible, the actual
location of all component parts of the device. The open
terminals (marked by an open circle) and arrows represent
connections made by the user.
Since wiring connections and terminal markings are
shown, this type of diagram is helpful when wiring the
device or tracing wires when troubleshooting. Bold lines
denote the power circuit and thin lines are used to show the
control circuit. Black wires are conventionally used in
power circuits and red wire in control circuits for AC
magnetic equipment.
A wiring diagram is limited in its ability to completely convey
the controllers sequence of operation. The elementary
diagram is used where an illustration of the circuit in its
simplest form is desired.
ELEMENTARY DIAGRAM
An elementary diagram is a simplified circuit illustration.
Devices and components are not shown in their actual
positions. All control circuit components are shown as
directly as possible, between a pair of vertical lines
representing the control power supply. Components are
arranged to show the sequence of operation of the devices
and how the device operates. The effect of operating
various auxiliary contacts and control devices can be
readily seen. This helps in troubleshooting, particularly with
the more complex controllers.
This form of electrical diagram is sometimes referred to as
a schematic or line diagram.
L1
L2
FIG. 2
OL
L1
L2
STOP
START
OL
2-Wire Control:
Maintained Contact Hand-OFF-Auto Selector Switch
FIG. 3
L1
L2
A1
A2
3-Wire Control:
Momentary Contact Multiple Push Button Station
FIG. 4
L1
L2
START
I
I
HAND OFF AUTO
A1
3A
OL
START
2
M
3
OL
START
1A
2A
A2
M
2-WIRE CONTROL DEVICE
When a motor must be started and stopped from more than one
location, any number of Start and Stop push buttons may be
wired together. It is also possible to use only one Start-Stop
station and have several Stop buttons at different locations to
serve as an emergency stop.
L1
1
3-Wire Control:
Pilot Light Indicates when Motor is Stopped
L2
STOP
START
FIG. 2
L1
OL
L2
STOP
START
3
OL
M
M
3-Wire Control:
Push-to-Test Pilot Light Indicates when Motor is
Running
FIG. 3
L1
1
L2
STOP
START
3-Wire Control:
Illuminated Push Button Indicates when Motor is
Running
FIG. 4
L1
OL
L2
STOP
START*
OL
M
M
TEST
3-Wire Control:
Fused Control Circuit Transformer and Control Relay
3-Wire Control:
Fused Control Circuit Transformer
FIG. 5
L1
L2
FIG. 6
L1
L2
CR
FU2
FU1
START
STOP
OL
START
STOP
GROUND
(If used)
CR
OL
M
GROUND
(If used)
A starter coil with a high VA rating may require a control transformer of considerable size. A control relay and a transformer with a low
VA rating can be connected so the normally-open relay contact
controls the starter coil on the primary or line side. Square D Size 5
Combination Starter Form F4T starters use this scheme.
FPO 7-2
FPO 7-1
FIG. 3
FIG. 4
FPO 7-4
FPO 7-3
When the Start push button is pressed, the control relay is
energized, which in turn energizes the starter coil. The normallyopen starter auxiliary contact and relay contact then form a
holding circuit around the Start push button. When the Jog push
button is pressed, the starter coil is energized (independent of the
relay) and no holding circuit forms, thus jogging can be obtained.
3-Wire Control:
More than 1 Starter, 1 Push Button Station Controls all
3-Wire Control:
Reversing Starter
FIG. 5
FIG. 6
FPO 7-5
FPO 7-6
3-wire control of a reversing starter can be implemented with a
Forward-Reverse-Stop push button station as shown above. Limit
switches may be added to stop the motor at a certain point in either
direction. Jumpers 6 to 3 and 7 to 5 must then be removed.
FIG. 1
3-Wire Control:
2-Speed Starter
FIG. 3
One pilot light may be used to indicate operation at both low and
high speeds. One extra normally-open auxiliary contact on each
contactor is required. Two pilot lights, one for each speed, may
be used by connecting pilot lights in parallel with high and low
coils (see reversing starter diagram above).
Plugging:
Plugging a Motor to a Stop from 1 Direction Only
Anti-Plugging:
Motor to be Reversed but Must Not be Plugged
FIG. 5
FIG. 6
FPO 9-1
FIG. 2
FPO 9-2
FIG. 3
FPO 9-3
10
3-Wire Control:
Fusing in Both Lines
L1
L2
FIG. 2
L1
FU1
FU2
FU1
START
STOP
OL
START
STOP
3-Wire Control:
Fusing in Both Primary and Secondary Lines
L1
L2
FIG. 4
L1
FU2
L2
FU4
FU3
PRI
PRI
FU1
X1
STOP
SEC
START
X2
FU2
X1
OL
STOP
X2
M
OL
3-Wire Control:
Fusing in Both Primary Lines and 1 Secondary Line
L1
L2
FU1
SEC
START
FIG. 5
OL
Common control with fusing in both lines and with both lines
ungrounded.
3-Wire Control:
Fusing in Both Primary Lines
FU1
GND
Common control with fusing in one line only and with both lines
ungrounded or, if users conditions permit, with one line grounded.
FIG. 3
L2
3-Wire Control:
Fusing in Both Primary and Secondary Lines
For Large Starters using Small Transformer
FIG. 6
L1
L2
FU2
FU3
PRI
FU4
CR
FU3
STOP
SEC
START
PRI
M
OL
FU1
FU2
X1
M
GND
STOP
SEC
START
X2
CR
OL
11
T1
FIG. 2
L1
T1
L1
L1
T2
T3
L2
L3
T3
L2
T1
L3
PILOT
LIGHT
(IF USED)
PILOT
LIGHT
(IF USED)
T3
T1 T2 T3
MOTOR
MOTOR
2-Pole, 1-Phase
3-Pole, 3-Phase
FIG. 4
T2
FIG. 5
T2
L2
L2
L1
L1
T2
A
O
H
T1
T1
PILOT
LIGHT
(IF USED)
PILOT
LIGHT
(IF USED)
T1
T2
T1
MOTOR
2 1
L1
4 3
PILOT
LIGHT
(IF USED)
T1
T2
MOTOR
1-Pole
L2
A O H
2-WIRE
CONTROL
DEVICE
2-Pole
T2
MOTOR
L1
L2
FIG. 7
L1
L2
T2
FIG. 8
L1
L2
FIG. 9
L1
L2
L3
T1
T2
T3
FIG. 10
L1
L2
L3
T1
T2
T3
L2
L3
L1
T1
T2
T1
T1
T2
T1
T2
T1
MOTOR
T2
T1
T3
T1 T2 T3
T1 T2 T3
MOTOR
MOTOR
T3
MOTOR
MOTOR
2-Pole, 1-Phase
3-Pole, DC
3-Pole, 1-Phase
3-Pole, 3-Phase
12
FIG. 2
REV
FWD
T1
L1
T2
L2
T3
L3
L1
L2
L3
T1
T2
T3
T1 T2 T3
T1 T2 T3
MOTOR
MOTOR
FIG. 3
FPO
12-6b
FPO
12-6a
3-Pole, 3-Phase
FIG. 6
FPO
13-1a
2-Unit, 2-Pole w/ Mechanical Interlock and Pilot Lights
FPO 13-1b
13
L1
L2
L3
T2 T11 T13
T1 T3 T12
MOTOR
T1
T2
T3
T11
T12
T13
1/L1
3/L2
FIG. 3
5/L3
1/L1
3/L2
5/L3
FIG. 4
1/L1
3/L2
5/L3
T1 T2 T3
T1
T3
T3
MOTOR
MOTOR
MOTOR
3-Pole, 3-Phase
2-Pole Application
1-Pole Application
FIG. 5
1/L1 3/L2
5/L3
FIG. 6
FIG. 7
GV3 B
D1
GV3 A08
95
D2
GV3 D
C1
<
GV3 A09
97
96
I>
98
GV1 A02
13
21
13
23
14
22
14
24
GV1 A03
13 23 31
GV1 A05
13 23 33
14 24 32
14 24 34
GV1 A06
C2
I>
GV1 A01
GV1 A07
13 23 33
13 23 31
14 24 34
14 24 33
14
Drum Switches
Class 2601
Drum Switches:
Class 2601
REVERSE
OFF
MOTOR
FORWARD
2 1
4 3
6 5
DRUM SW.
MOTOR
MOTOR
DRUM SW.
FIG. 3
MOTOR
DRUM SW.
1
LINE
FIG. 5
LINE
MOTOR
LINE
Internal Switching
FIG. 4
DRUM SW.
START
FIG. 2
HANDLE END
RUN
FIG. 1
DRUM SW.
1
LINE
LINE
MOTOR
COMMON
LINE
1
DRUM SW.
1
ARMATURE
3
LINE
FIG. 10
MOTOR
DRUM SW.
LINE
1
2
ARMATURE
SERIES
FIELD
DRUM SW.
SERIES
FIELD
ARMATURE
SHUNT FIELD
MOTOR
FIG. 9
SHUNT FIELD
15
FPO 15-1
FPO 15-2
16
FPO 16-1
FPO 16-2
17
FPO 17-2
150%
FPO 17-1
145%
18
FPO 17-3
160%
19
FPO 18-1
130%
20
FPO 18-2
150%
21
FPO 19-1
170%
22
FPO 19-2
140%
23
FPO 20-1
160%
24
FPO 20-2
155%
25
OL
T1
OL
T2
OL
T3
MOTOR
START
STOP
OL
M
Dashed lines
represent
optional contacts
12
L1
14
22
L2
L3
24
11
21
FIG. 2
L1
L2
L3
STOP
START
12
L1
14
22
L2
L3
24
11
OL
T1
OL
T2
OL
T3
MOTOR
OL
M
21
FIG. 4
FIG. 5
3
Input
Signal
2
L1
L2
L3
A1 11 21 B1 B2
L1
L2
L3
12 14 22 24 A2
VS
9 10 11 12
B
L3
L2
L1
Type MPD
26
FPO 22-1
Wiring Diagram
FPO 22-3
FPO 22-2
27
Control Relays:
Class 8501 Type CO and CDO
FIG. 2
FIG. 1
FIG. 3
FIG. 4
FIG. 5
FIG. 6
Control Relays:
Class 8501 Type UBS
FIG. 7
START
L1
STOP
L2
10
TERMINAL NUMBERS
Control Relays:
Class 8501 Type K
FIG. 8
FIG. 9
FIG. 10
8
RESET
A
COMMON
LATCH
4
3
FIG. 12
FIG. 11
7
1
Type KL
FIG. 13
LATCH
RESET
Type KLD
9
2
10
1
11
28
FPO 27-1
Timer Attachment:
Class 9999 Type XTD and XTE
FIG. 2
TIMED CONTACTS
14
2 N.O.
1 N.C. 1 N.O.
14
14
13
13
13
14
POLE #13
14
2 N.C.
14
POLE #14
13
13
ON
DELAY
(TDE)
13
OFF
DELAY
(TDD)
No. of
Timed
Contacts
Class
9999
Type
XTD
XTE
Pole No.*
13
14
* O = N.O. Contact
1 = N.C. Contact
29
FIG. 2
12
14 (+)
13 ()
FIG. 4
12
10
11
12
10
14 (+)
13 ()
14 (+)
13 ()
14 (+)
13 ()
FIG. 5
ON
OFF
SUPPLY
VOLTAGE
OFF
ON
10
11
12
Sensing Relays:
RM2 LA1/LG1
FIG. 7
M
H
16
18
B1
B2
A1 15 B3 B1 B2
B1
B2
15
16 18
B3
A2
L
M
B2
B1 B3
15
H = High level
electrode
L = Low level
electrode
16 18
16 18 X
2 Levels
RM2 LG1
H
M
Supply voltage
Supply voltage
L
A1
15
B2
B1 B3
X A2
1 Level
M = Reference
electrode
(common)
RM2 LA1
30
IEC Relays
IEC D-Line Control Relays
(for input modules see page 42)
Control Relays: CA2 and CA3
FIG. 1
A1
13 23 33 43
NO NO NO NO
A2
14
24
34
FIG. 2
44
13 21 33 43
NO NC NO NO
A2
14
22
34
FIG. 3
44
4 N.O. Instantaneous
CA2 DN40 and CA3 DN40
FIG. 4
A1
A1
13 21 35
NO NC NC
47
NO
A2
14
48
22
36
13 21 31 43
NO NC NC NO
A2
14
22
32
44
FIG. 5
A1
E1
A1
E2
A2
13 21 31
NO NC NC
14
22
43
NO
32
44
FIG. 7
53 61
NO NC
54
53 63
NO NO
62
54
52
54
62
76
54
54
64
74
FIG. 13
72
52
62
72
53 61 71 81
NO NC NC NC
84
51 61 71 81
NC NC NC NC
84
4 N.O.
LA1 DN40
62
FIG. 10
54
53 63 73 83
NO NO NO NO
88
53 61 71 83
NO NC NC NO
62
2 N.C.
LA1 DN02
FIG. 12
53 61 75 87
NO NC NC NO
FIG. 9
51 61
NC NC
64
2 N.O.
LA1 DN20
FIG. 8
62
72
82
53 61 73 83
NO NC NO NO
82
54
4 N.C.
LA1 DN04
62
74
84
53
NO
63
NO
54
64
FIG. 16
53
NO
63
NO
54
64
FIG. 17
54
2 N.O.
LA1 DX20
FIG. 18
53 63 73 83
NO NO NO NO
64
74
53 61 73 83
NO NC NO NO
84
54
62
74
84
E1
46
E2
A2
E2
LA6 DK2
65
NC
58
66
53/
NO
83
NO
45
A1
A2
LA6 DK1
FIG. 23
57
NO
54/
61/
NC
71
NC
E1
68
FIG. 21
62/
FIG. 25
53/
NO
83
NO
56
FIG. 22
67
NO
54/
63/
NO
73
NO
68
55
NC
84
56
FIG. 20
72
67
NO
84
55
NC
74
FIG. 19
64/
2 N.O. Instantaneous
LA8 DN20
31
IEC Relays
Class 8501
13 21
NO NC
A2
14
PR 1.11 E
FIG. 2
33 41
NO NC
PRD 1.11 E
A1
PV 11
22
34
42
14
44
PV 02
PRD 1.20 E
A2
PV 20
34
31 41
NC NC
13 23
NO NO
PR 1.20 E
33 43
NO NO
32
24
42
Alternating Relays:
Class 8501 Type PHA
FIG. 3
relay coil
A1
13
23
13
14
energized
deenergized
closed
open
14
A2
24
23
24
closed
open
32
Power Terminals
FIG. 1
Coil Terminals
FIG. 2
A1
A2
FIG. 4
Location
13
21
31 43
53
95
97
96 98
With Isolated
N.O. Alarm Contact
14
22
32 44
95
Status
(N.O. or N.C.)
54
96 98
With Non-Isolated
N.O. Alarm Contact
Overload contact terminals are marked with two digits. The first
digit is 9. The second digits are 5 and 6 for a N.C. and 7 and
8 for a N.O. isolated contact. If the device has a non-isolated
alarm contact (single pole), the second digits of the N.O. terminals
are 5 and 8.
Elementary Diagram
33
Elementary Diagram
Elementary Diagram
Elementary Diagram
34
Elementary Diagram
FPO 31-3
Elementary Diagram
35
AC Magnetic Contactors:
Class 8502 Type S
FIG. 1
L1
FIG. 2
L2
3
T1
L2
T1
MOTOR
T1
T2
T2
T1
3
L1
L2
T2
T1 T2 T3
MOTOR
L1
L2
L3
T1
T2
T3
MOTOR
2
T1
T2
3-Pole, Size 00 to 5
2-Pole, Size 2 to 5
FIG. 5
L2
MOTOR
2
T1
L1
1
FIG. 6
3
L1
T1 T3 T4 T2
L3
L4
L2
L1
L2
L3
T2
T3
T1 T2 T3
X2
MOTOR
MOTOR
2
T1
T3
T4
T2
T1
TO
SEPARATE
CONTROL
3
X2
36
Wiring Diagram
This symbol denotes the coil function,
provided by a solid-state control module,
30 VA transformer, two fuses in the
secondary of the transformer, N.C.
electrical interlock and DC magnet coil.
Short-Circuit Protection
Rating of branch circuit protective device must
comply with applicable electrical codes and the
following limitations:
Max. Rating
Type of Device
Class K5 or RK5 time-delay fuse 600 A
Class J, T or L fuse
1200 A
Inverse-time circuit breaker
800 A
Elementary Diagram
37
Wiring Diagram
Elementary Diagram
38
Wiring Diagram
This symbol denotes the coil function,
provided by a solid-state control module,
30 VA transformer, two fuses in the
secondary of the transformer, N.C.
electrical interlock and DC magnet coil.
Short-Circuit Protection
Rating of branch circuit protective device must
comply with applicable electrical codes and the
following limitations:
Max. Rating
Type of Device
Class K5 or RK5 time-delay fuse 600 A
Class J, T or L fuse
1600 A
Inverse-time circuit breaker
2000 A
Elementary Diagram
39
Wiring Diagram
Elementary Diagram
40
IEC Contactors
IEC Contactors and Auxiliary Contact Blocks
(for Input Modules see page 42)
3- and 4-Pole Contactors: LC1 and LP1
(Terminal markings conform to standards EN 50011 and 50012)
FIG. 1
A1
A2
1
L1
3
L2
5 13
L3 NO
T1
2
T2
4
T3
6
FIG. 2
A1
A2
14
A1
A2
5 21
L3 NC
T1
2
T3
6 22
T2
4
FIG. 3
1
L1
3
L2
5
L3
7
L4
T1
2
T2
4
T3
6
T4
8
FIG. 5
A1
A2
R1
A2
FIG. 6
R4
T1
2
5
L3
T2
4
13 21
NO NC
T3
6
14
22
D40 11 to D95 11
R3
R2
1
3
L1 L2
A1
D09 01 to D32 01
D09 10 to D32 10
FIG. 4
1
3
L1 L2
A1
R1
3 R3
A2
R2
4 R4
94
FIG. 7
43
54
FIG. 10
53 63
NO NO
62
54
FIG. 11
51 61
NO NO
64
52
53
NO
62
54
61 71
NC NC
83
NO
62
84
72
FIG. 12
53
NO
61 71
NC NC
54
62
81
NC
72
82
93
44
1 N.O.
LA1 DN 10
FIG. 14
92
FIG. 13
FIG. 9
53 61
NO NC
NO
41
NO
2 N.O.
LA1 DN 20
53
NO
61 75
NC NC
54
62
FIG. 15
87
NO
76
2 N.C.
LA1 DN 02
53
NC
54
88
63 73
NC NC
64
74
83
NC
51
NC
84
61 71
NC NC
52
62
72
81
NC
82
53
NO
61 73
NC NO
83
NO
54
62
84
74
91
42
1 N.C.
LA1 DN 01
4 N.O.
LA1 DN 40
4 N.C.
LA1 DN 04
Front-Mounted Damp- and Dust-Protected (IP 54) Instantaneous Auxiliary Contact Blocks: LA1
FIG. 18
53
N0
63
NO
54
64
FIG. 19
53
N0
63
NO
54
64
FIG. 20
53
N0
63
N0
73
N0
83
N0
54
64
74
84
FIG. 21
53 61
N0 NC
73
N0
83
N0
54 62
74
84
2 N.O. (5-24 V) w/ Grounding Screw 2 Dusttight N.O. (24-50 V) & 2 N.O. 2 Dusttight N.O. (24-50 V) & 1 N.O. & 1 N.C.
LA1 DY 20
LA1 DZ 40
LA1 DZ 31
2 N.O.
LA1 DX 20
56
45
E1
46
E2
A1
A2
A2
E2
LA6 DK 1
FIG. 26
LA6 DK 2, LA6 DK 3
53/
NO
83
NO
E1
54/
61/
NC
71
NC
A1
66
62/
FIG. 28
53/
NO
83
NO
58
84
68
54/
63/
NO
73
NO
68
57 65
NO NC
72
56
FIG. 24
55 67
NC NO
84
FIG. 23
55 67
NC NO
74
FIG. 22
64/
2 N.O. Instantaneous
LA8 DN 20
41
IEC Contactors
Input Modules and Reversing Contactors
Input Modules:
LA4
FIG. 2
FIG. 1
FIG. 3
AC/DC
PLC
AC
A1
A2
B2
A1
A2
AC/DC
B1
A1
A2
A/M
0
A2
A1
A1
+
E1
A1
A2
K
K
Off Delay Timer Module
LA4 DR
AC
A1
1/0
A2
FIG. 4
E2
AC
A2
A1
FIG. 5
AC
A1
+
E1
E2
A1
A2
AC
A2
FIG. 6
AC
A1
A2
+
E1
A1
K
AC
A2
A2
E2
Contactors:
LC2, LP2 and LA9
FIG. 8
FIG. 7
A1
5 A1
A2
6 A2
FIG. 9
01
01
V W
A1
A1
A2
A2
A1
A1
A2
A2
02
21
21
02
KM2
KM2
22
KM1
22
KM1
A2
A2
Reversing Contactor
3-Pole, for Motor Control
LC2, LP2 D0901 to D3201
Transfer Contactor,
4-Pole, Mechanically Interlocked
LC2, LP2 D12004 to D8004
42
* Marked OL if alarm
contact is supplied
Wiring Diagram
Elementary Diagram
Single Phase Starter w/ Single Voltage Motor
FIG. 2
* Marked OL if alarm
contact is supplied
Wiring Diagram
Elementary Diagram
Single Phase Starter w/ Dual Voltage Motor
Elementary Diagram
43
Wiring Diagram
Size 0, 1 and 2
FIG. 2
Elementary Diagram
Wiring Diagram
Size 3 and 4
Wiring Diagram
Size 00 to 4
FIG. 4
Elementary Diagram
Wiring Diagram
Size 5
44
Wiring Diagram
Elementary Diagram
45
Wiring Diagram
Elementary Diagram
46
Wiring Diagram
Form A Start-Stop Push Button Mounted in Cover
FIG. 2
* Marked OL if alarm
contact is supplied
Wiring Diagram
Elementary Diagram
Wiring Diagram
Elementary Diagram
47
* Marked OL if alarm
contact is supplied
Elementary Diagram
Wiring Diagram
Form S Separate Control
FIG. 2
Elementary Diagram
Form X Additional Auxiliary Contacts
Wiring Diagram
Elementary Diagram
48
Wiring Diagram
Elementary Diagram
49
Wiring Diagram
Elementary Diagram
50
LD1
1
3
5
L1 L2 L3
AUTO
AUTO
A1 A2
Auxiliary contacts
LA1-LB019
LA1-LB017
LA1-LB015
LA1LB001
LA1LB031
LA1-LB034
T1 T2 T3
4
6
Contact open
Contact closed
Off
AUTO
On, contactor
open
AUTO
On, contactor
closed
13 23 31
95 97
13 31
97
13 31
95
41
16 18
16 18
14 24 32
96 98
14 32
98
14 32
96
42
15 17
15 17
13 23 31
95 97
13
31
97
13
31
95
41
16 18
16 18
14 24 32
96 98
14 32
98
14 32
96
42
15 17
15 17
13 23 31
95 97
13
31
97
13
31
95
41
16 18
16 18
14 24 32
96 98
14 32
98
14 32
96
42
15 17
15 17
13 23 31
95 97
13
31
97
13
31
95
41
16 18
16 18
14 24 32
96 98
14 32
98
14 32
96
42
15 17
15 17
13 23 31
95 97
13
31
97
13
31
95
41
16 18
16 18
14 24 32
96 98
14 32
98
14 32
96
42
15 17
15 17
13 23 31
95 97
13
31
97
13
31
95
41
16 18
16 18
14 24 32
96 98
14 32
98
14 32
96
42
15 17
15 17
13 23 31
95 97
13
31
97
13
31
95
41
16 18
16 18
14 24 32
96 98
14 32
98
14 32
96
42
15 17
15 17
13 23 31
95 97
13
31
97
13
31
95
41
16 18
16 18
14 24 32
96 98
14 32
98
14 32
96
42
15 17
15 17
TRIP. +
Tripped on
overload
Tripped on
short circuit
Manual reset
TRIP. +
TRIP. +
TRIP. +
RESET
51
LD5
A1A2
AUTO
+ 0
A1A2
Auxiliary contacts
LA1-LB015
Contact open
Contact closed
T1 T2 T3
4
6
Off
AUTO
On, contactor
open
AUTO
On, contactor II
closed
AUTO
On, contactor I
closed
Tripped on
overload
Tripped on
short circuit
Manual reset
LA1-LB019
LA1-LB017
LA1LB001
LA1-LB021
LA1LB001
On
Integral
13 23 31
95 97
13 31
97
13 31
95
41
13 23 31
16 18
41
14 24 32
96 98
14 32
98
14 32
96
42
14 24 32
15 17
42
13 23 31
95 97
13
31
97
13
31
95
41
13 23 31
16 18
41
14 24 32
96 98
14 32
98
14 32
96
42
14 24 32
15 17
42
13 23 31
95 97
13
31
97
13
31
95
41
13 23 31
16 18
41
14 24 32
96 98
14 32
98
14 32
96
42
14 24 32
15 17
42
13 23 31
95 97
13
31
97
13
31
95
41
13 23 31
16 18
41
14 24 32
96 98
14 32
98
14 32
96
42
14 24 32
15 17
42
13 23 31
95 97
13
31
97
13
31
95
41
13 23 31
16 18
41
14 24 32
96 98
14 32
98
14 32
96
42
14 24 32
15 17
42
13 23 31
95 97
13
31
97
13
31
95
41
13 23 31
16 18
41
14 24 32
96 98
14 32
98
14 32
96
42
14 24 32
15 17
42
13 23 31
95 97
13
31
97
13
31
95
41
13 23 31
16 18
41
14 24 32
96 98
14 32
98
14 32
96
42
14 24 32
15 17
42
13 23 31
95 97
13
31
97
13
31
95
41
13 23 31
16 18
41
14 24 32
96 98
14 32
98
14 32
96
42
14 24 32
15 17
42
13 23 31
95 97
13
31
97
13
31
95
41
13 23 31
16 18
41
14 24 32
96 98
14 32
98
14 32
96
42
14 24 32
15 17
42
TRIP. +
TRIP. +
TRIP. +
TRIP. +
RESET
52
LD4
+ 0
U
A1 A2
Auxiliary contacts
T1 T2 T3
2 4 6
Contact open
Contact closed
LD4
LA1-LC010
LA1-LC012
LA1-LC020
LA1-LC030
98
13 23 31
(63)
53
05
95
14 24 32
54
(64)
08
98
13 23 31
53
14 24 32
05
95
14 24 32
54
13 23 31
08
98
13 23 31
53
14 24 32
05
95
14 24 32
54
13 23 31
08
98
13 23 31
53
14 24 32
05
95
14 24 32
54
96 98
13 23 31
08
98
13 23 31
53
95
14 24 32
05
95
14 24 32
54
06 08
96 98
13 23 31
08
98
13 23 31
53
05
95
14 24 32
05
95
14 24 32
54
16 18
06 08
96 98
13 23 31
08
98
13 23 31
53
14 24 32
15
05
95
14 24 32
05
95
14 24 32
54
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
53
14 24 32
15
05
95
14 24 32
05
95
14 24 32
54
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
53
14 24 32
15
05
95
14 24 32
05
95
14 24 32
54
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
53
14 24 32
15
05
95
14 24 32
05
95
14 24 32
54
13 23 31
16 18
06 08
96 98
13 23 31
14 24 32
15
05
95
14 24 32
13 23 31
16 18
06 08
96 98
13 23 31
14 24 32
15
05
95
13 23 31
16 18
06 08
96 98
14 24 32
15
05
95
13 23 31
16 18
06 08
96 98
14 24 32
15
05
95
13 23 31
16 18
06 08
14 24 32
15
05
13 23 31
16 18
14 24 32
15
13 23 31
08
Off + isolation
Off
Tripped, on overload
TRIP. +
Manual reset
TRIP. +
RESET
53
LD5
1 3 5
L1 L2 L3
AUTO
A2 A1
+ 0
U
A2 A1
Auxiliary contacts
LA1-LC010
T1 T2 T3
2 4 6
LA1-LC012
LA1-LC020
LA1-LC021
98
13 23 31
13 23 31
53 63
LA1-LC031
13 23 31
16 18
06 08
96 98
13 23 31
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
08
Contact open
Contact closed
Off + isolation
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
13 23 31
53 63
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
13 23 31
53 63
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
13 23 31
53 63
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
13 23 31
53 63
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
13 23 31
53 63
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
13 23 31
53 63
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
13 23 31
53 63
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
13 23 31
53 63
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
13 23 31
53 63
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
13 23 31
16 18
06 08
96 98
13 23 31
08
98
13 23 31
13 23 31
53 63
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
Off
On, contactor
open
AUTO
On, contactor
closed
AUTO
Tripped on overload
TRIP. +
Manual reset
TRIP. +
14 24 32
RESET
54
Integral 18
FIG. 1
FIG. 2
1
3
5
L2
L1
L3
1
3
5
L1 L2 L3
A1 A2
A1 A2
A1 A2
T1
2
II
T2 T3
4
6
T1
T2
4
T3
6
Integral 32
FIG. 3
FIG. 5
1
3
5
L1 L2 L3
A1 A2
(
1
L1
T1 T2 T3
2
4
6
A1
3
L2
5
L3
A2
A1
A2
Starter w/ Isolator
Integral 32 LD4
FIG. 4
External
control
circuit
1
3
5
L1 L2 L3
A1 A2
Handle
operator
Control
circuit
contact
Instantaneous
trip
mechanism
(Trip coil)
Protection
module
trip
mechanism
T1 T2 T3
2
4
6
Protection module
Thermal trip
Magnetic trip
T1 T2 T3
2
4
6
Protection Modules: LB
FIG. 6
FIG. 7
T1 T2 T3
2
4
6
T1 T2 T3
2
4
6
55
LA1 LC010
LA1 LC012
LA1 LC020
13 23 31
13 23 31
13 23 31
14 24 32
14 24 32
14 24 32
9698
98
95
95
0608
08
05
05
Trip signal
Short-circuit signal
16
18
15
FIG. 3
LA1 LC030
(63)
53
(63)
53
54
(64)
54
(64)
1 or 2 LA1 LC030
AC
B4
AC
B1
LA1 LC021
13 23 31
LA1 LC031
14 24 32
Use of the
LA1 LC020
contact
block
prevents the
mounting
of trip or
remote units
FIG. 6
Interface Modules
FIG. 7
AC A1
+ E1
- E1
AC A2
C1
A1
A2
D1
U<
C2
D2
FIG. 8
AC A1
+ E1
- E1
AC A2
LA1 LC052
Isolating contacts
(mounted on left)
LA1 LC031
Trip Units
for LD1, LD4 and LD5
B2
B3
FIG. 4
LA1 LC07
A1
A2
56
Contactor breakers
Trip signal
LA1 LB015
13 23 31
LA1 LB017
13
31
LA1 LB019
13
31
14
24 32
14
14
95
97
97
95
96
98
98
96
32
LA1 LB001
41
32
42
and
FIG. 3
LA1 - LB034
5
7
6
15
LA1 - LB031
Knob position
17
Auto
15 17
Short
circuit
signal
42
18
Contacts integrated
into device
14 24 32
Short
circuit
signal
0
15 17
Signal
16
Contactor breakers
LA1 - LB021
13 23 31
LA1 - LB001
41
Auto
Signal
16 18
16 18
Control Module
FIG. 5
AC
A1
Knob position
AC
A1
A2
FIG. 6
A2
B2
TSX
AC
B1
A1
A1
A2
A/M
1/0
A2
A1
A1
On Module
LA4 DT
A2
A2
K
Off Module
LA4 DR
Auto-Man-Stop Module
LA4 DM
Interface Modules
FIG. 7
AC
A1
E1
AC
A2
E2
A1
FIG. 8
AC
A1
E1
A1
A2
AC
A2
E2
FIG. 9
AC
A1
AC
A2
E2
A1
A2
A2
K
E1
Relay Module
LA4 DF
AC
A2
FIG. 12
110V
+
A1
DC
- (OV) E2
E1
AC
A2
Supply
FIG. 10
E3 +
{-
A1
DC
AC
A2
E2
E2
Low voltage input
For 24 or 48 V Supply
57
Wiring Diagram
Size 0-4
FIG. 2
Wiring Diagram
Size 5
58
L1
L2
L3
2-WIRE CONTROL
(If used)
2
START
DISCONNECTING MEANS,
PROVIDED BY USER OR
WITH CONTROLLER
START
1 STOP
OL
3
M
M
STOP
L1
L2
L3
FU2
X2
X1
3-WIRE CONTROL
FU1
SEC
PRI
FU2
FU1
GROUND
(If used)
PRI
X2
SEC
3
A
2-WIRE CONTROL
GROUND
(If used)
ALARM (IF
SUPPLIED)
T1 T2 T3
MOTOR
T1
L1
L2
OL
COM
DISCONNECTING
MEANS
T2
L3
T3
OL
OL
OL
Wiring Diagram
Size 0-4
FIG. 2
L1
L2
L3
2-WIRE CONTROL
(If used)
2
START
DISCONNECTING MEANS,
PROVIDED BY USER OR
WITH CONTROLLER
START
1 STOP
OL
3
CR
STOP
CR
1
3-WIRE CONTROL
X2
X1
1
L1
L2
L3
SEC
FU2
FU1
FU1
PRI
X2
T1 T2 T3
A
A
GROUND
(If used)
ALARM (IF
SUPPLIED)
*
COM
L1
L2
OL
L3
T1
T2
DISCONNECTING
MEANS
SEC
2
MOTOR
GROUND
(If used)
CR
2-WIRE CONTROL
FU2
PRI
OL
OL
OL
T3
Wiring Diagram
Size 5
59
L3
50
0
100
84
65
OL
T1
OL
T2
1S
AT
R
2S
MOTOR
AT
2S
1S
TR
L2
2S
100
84
65
50
L1
CIRCUIT BREAKER
OR DISCONNECT SWITCH
OL
T3
1S
TR
R
1S
1S
2S
2S
2 WIRE CONTROL DEVICE (IF USED)
START
STOP
OL
TR
TR
Reduced Voltage Autotransformer Controller w/ Closed Transition Starting: Class 8606 Size 6
FIG. 2
L3
50
0
100
84
65
2S
T1
1OL
1S
AT
2CT
T2
2S
MOTOR
2OL
AT
2S
R
1S
0
L2
1CT
100
84
65
50
L1
CIRCUIT BREAKER
OR DISCONNECT SWITCH
3CT
T3
3OL
1TR
1TR
1S
1S
2TR
2TR
2S
R
1S 2S
(H1) PRI
(X1) SEC
(X2)
R
(H1)
PRI
(X1)
SEC
(X2)
STOP
1
GROUND
(if used)
OL
1TR
1TR
60
L3
50
0
100
84
65
1CT
T1
2CT
T2
1S
AT
R
2S
MOTOR
AT
2S
1S
L2
2S
100
84
65
50
L1
CIRCUIT BREAKER
OR DISCONNECT SWITCH
3CT
T3
SOLID STATE
OVERLOAD RELAY
1TR
(H1) PRI
1TR
(X1) SEC
(X2)
1S
1S
2TR
2TR
(H1) PRI
(X1) SEC
(X2)
2S
R
1S 2S
(H1) PRI
(X1) SEC
(X2)
R
(H1)
PRI
(X1)
SEC
(X2)
STOP
1
GROUND
(If used)
OL
1TR
1TR
61
FPO
46-1
110%
FPO
46-2
110%
62
FPO
46-3
110%
FPO
46-4
110%
63
[1]
[2]
A
T1
T1
T2
T3
T7
T8
T9
T1
T8
T3
T6
T2
T9
[2]
A
T1
T1
T2
T9
T7
T8
T3
T1
T4
T9
T6
T2
T3
[2]
Connect terminals T4 and T8, T5 and T9, T6 and T7 together in 3 separate pairs at terminal box.
FIG. 1
FIG. 3
64
L2
L3
OL
FIG. 2
T1
M
L1
DISCONNECT MEANS
(OPTIONAL)
L1
A
RES
OL
T2
L2
MOTOR
A
RES
OL
T3
L3
DISCONNECT MEANS
(OPTIONAL)
FIG. 1
RES
OL
T1
RES
OL
T2
A
M
MOTOR
A
RES
OL
T3
TR
TR
M
TR
TR
A
START
STOP
1
START
STOP
OL
TR
TR
Size 5
L3
1CT
RES
A
2CT
M
L1
T2
MOTOR
L2
2OL
3CT
RES
A
F
U
2
T1
1OL
RES
FIG. 4
T3
L3
3OL
F
U
3
DISCONNECT MEANS
(OPTIONAL)
L2
DISCONNECT MEANS
(OPTIONAL)
M
L1
1TR
1CT
T1
RES
2CT
T2
MOTOR
A
M
RES
3CT
T3
A
SOLID STATE
OVERLOAD RELAY
F
U
3
1TR
2TR
RES
A
F
U
2
1TR
TR
TR
Size 1-4
FIG. 3
OL
1TR
2TR
2TR
2TR
(H1) PRI
M
A
(X1) SEC
(H1) PRI
(X1) SEC
(X2)
(H1) PRI
A
(H1)
PRI
FU1 (X1)
SEC
(X1) SEC
(X2)
(X2)
(H1)
PRI
FU1 (X1)
SEC
GROUND
(if used)
START
STOP
1
(X2)
2
1TR
OL
1TR
(X2)
STOP
1
GROUND
(if used)
OL
1TR
1TR
Size 6
Size 7
65
FPO 49-3
135%
FPO 49-4
135%
66
1CT
CIRCUIT BREAKER
OR DISCONNECT SWITCH
M
L1
L2
L3
T1
T2
MOTOR
3CT
T3
SOLID STATE
OVERLOAD RELAY
TO 120 V
SEPARATE
CONTROL
STOP
START
OT*
L1
L2
L3
CIRCUIT BREAKER
OR DISCONNECT SWITCH
FIG. 2
ISO
ISO
1CT
T1
T2
MOTOR
ISO
3CT
T3
SOLID STATE
OVERLOAD RELAY
TO 120 V
SEPARATE
CONTROL
STOP
START
OT*
M
M
CR
TR
TR
ISO
ALARM
CR
Type MD (16 A), ME (32 A), MF (64 A) and MG (128 A) w/ Isolation Contactor
67
68
FPO
51-1
130%
FPO
51-2
130%
69
FPO
51-3
130%
FPO
51-4
130%
Type MJ (320 A), MK (500 A) and MM (750 A) w/ Isolation Contactor and Shorting Contactor
70
FPO 52-1
FIG. 1
FPO 52-1
* Marked OL if alarm contact is supplied
Elementary Diagram
Wiring Diagram
2-Pole, w/ Single Phase, 3-Lead Motor
FIG. 2
FPO 52-2
* Marked OL if alarm contact is supplied
FPO
52-2
Elementary Diagram
Wiring Diagram
FPO 53-1
FIG. 3
FPO 53-1
* Marked OL if alarm contact is supplied
Wiring Diagram
Elementary Diagram
71
FPO 53-2
FPO
53-2
Wiring Diagram
Size 00-2, 4-Pole, 2-Phase
FIG. 2
FPO 53-3
* Marked OL if alarm contact is supplied
FPO
53-3
Elementary Diagram
Wiring Diagram
Size 00-4, 3-Pole, 3-Phase
FIG. 3
FPO
54-1
FPO 54-1
Elementary Diagram
Wiring Diagram
Size 5, 3-Pole, 3-Phase
72
FPO 54-2
FIG. 1
FPO
54-2
Elementary Diagram
Wiring Diagram
Size 0-4
FIG. 2
FPO 54-3
Size 5 Wiring Diagram
Starters for 2-Speed, 1-Winding (Consequent Pole), Constant or Variable Torque, 3-Phase Motors:
Class 8810 Type S
FPO 55-1
FIG. 3
FPO
55-1
* Marked OL if alarm contact is supplied
Elementary Diagram
Wiring Diagram
Size 0-2
73
Starters for 2-Speed, 1-Winding (Consequent Pole), Constant or Variable Torque, 3-Phase Motors:
Class 8810 Type S
FIG. 2
FIG. 1
FPO
55-3
FPO
55-2
* Marked OL if alarm contact is supplied
Starters for 2-Speed, 1-Winding (Consequent Pole), Constant Horsepower, 3-Phase Motors:
Class 8810 Type S
FPO 55-4
FIG. 3
FPO
55-4
* Marked OL if alarm contact is supplied
Elementary Diagram
Wiring Diagram
Size 0-2
FIG. 4
FIG. 5
FPO 56-2
75%
FPO 56-1
75%
* Marked OL if alarm contact is supplied
Size 3 and 4 Wiring Diagram
74
Form R2
FIG. 1
FIG. 2
FPO
57-1
FPO 57-2
Form R3
Form R2R3
FIG. 4
FIG. 3
FPO
57-3
FPO
57-4
Accelerating Relay and Decelerating Relay
Form R1R3
FIG. 5
Form A10C
FPO 57-5
FIG. 6
FPO
57-6
Compelling Relay and Decelerating Relay
Form CC17
Form A10CR1
FIG. 7
FIG. 8
FPO
57-7
Hand-Off-Auto Selector Switch and High-Low Selector Switch
FPO
57-8
Hand-Off-Auto Selector Switch and High-Low Push Button w/
Compelling Relay/Timer
75
FIG. 1
FIG. 2
FPO
57-10
120%
FPO
57-9
T1
T2
T3
FIG. 4
T4
T1
T2
T3
FIG. 5
T4
COM
Speed
L1
L2
Open
Together
Speed
L1
L2
Open
Together
Speed
L1
L2
Open
Together
Low
High
T1
T3
T2
T4
T3,T4
T1,T2
Low
High
T3
T1
T4
T2
T1,T2
T3,T4
Low
High
COM
COM
A
B
B
A
2 Windings
FIG. 6
T1
2 Windings
COM
FIG. 7
T4
T1
1 Winding
COM
FIG. 8
T4
T1
COM
T4
Speed
L1
L2
Open
Together
Speed
L1
L2
Open
Together
Speed
L1
L2
Open
Together
Low
High
COM
COM
T1
T4
T4
T1
Low
High
T1
T1
T4
COM
COM
T1,T4
Low
High
T1
T1
COM
T4
COM
T1,T4
1 Winding
1 Winding
1 Winding
FIG. 10
T4
T3
FIG. 11
T4
T1
T3
T4
T1
T1
T3
T5
Speed
L1
L2
L3
Low
High
T1
T6
T2
T4
T3
T5
Open
Together
T4,T5,T6
All others
T1
T3
Speed
Low
High
L1
L2
T13
L3
T1 T2 T3
T11 T12 T13
Separate Windings
Speed
L1
L2
L3
Low
High
T1
T6
T2
T4
T3
T5
T12
Open
All others
All others
T6
Open
Together
All others
T1,T2,T3
T3
Speed
Low
High
T2
L1
L2
T13 T17
L3
T1 T2
T3
T11 T12 T13,T17
Separate Windings
T6
Speed
L1
L2
L3
Low
High
T1
T6
T2
T4
T3
T5
Open
Together
All others
T1,T2,T3
T11
T1
T2
T5
T11
T2
T2
T5
T6
T2
T12
T1
T3
T11
T2 T13
T7
Open
Speed
All others
All others
Low
High
L1
L2
T1 T2
T11 T12
T12
L3
Open
T3,T7
T13
All others
All others
Separate Windings
76
T1
FIG. 2
T11
T1
FIG. 3
T5
T11
T1
T2
T4
T4
T2
T14
L3
L2
T12
T6
T3
T7
T2 T13 T17
Speed
L1
Low
High
L2
T12
L3
Open
T1 T2
T3,T7
T11 T12 T13,T17
T3
T3
Speed
All others
All others
L1
Low
High
Separate Windings
L3
T1
T1,T5
L2
L4
Open
T5
T2
T6
T3 T2,T6 T4
T13
Speed L1
Low
High
T3,T4
L4
Open
T1 T3 T2
T4 All others
T11 T13 T12 T14 All others
T4
FIG. 5
T11
T4
T3
T1
T7
L1
Low
2nd
High
L2
L3
T12
Open
Together
Speed L1
Low
2nd
High
T1
L1
Low
2nd
High
T13
T12
L3
Open
Together
Speed
T3
T5
T13
All others
All others
All others
T1,T2,T3
Low
2nd
High
T6
L2
T1 T2
T6 T4
T11 T12
Together
L1
L2
T1 T2
T11 T12
T6 T4
Together
T14
T1
T11
T13
T3
T13
T12
L3
Open
Together
Speed
T3
T13
T5
All others
All others
All others
T1,T2,T3
Low
2nd
High
T6
T16
Open
Low T1 T2
T3
All others
T11
T2
T5
T11
T12
T15
L3
T1
T3
T2
Open
T4
T11
T3
L3
T2
Speed L1 L2
T6 T4
T5
All others T1,T2,T3,T7
FIG. 8
T4
T5
L2
T3
T12
Speed
T13
T17
T6 T13
T2
T5
T6 T4
T5
T1,T2,T3,T7
T11 T12 T13 All others
FIG. 7
T14
T1
T1
T7
T6 T13
T2
T5
Speed
FIG. 6
T11
T3
L1
T2
T15
L2
L3
T1 T2
T11 T12
T16 T14
T3
T13
T15
T12
T16
Open
Together
All others
All others
T4
T3
FIG. 11
T14
T1
T13
T4
T11
FIG. 12
T14
T3
T1
T13
T4
T14
T13
T3
T11
T1
T7
T7 T2
T5
Speed
Low
2nd
3rd
High
L1
L2
T6
L3
T1 T2
T3
T6 T4 T5,T7
T11 T12
T13
T16 T14 T15,T17
T16
Speed
T4
T1
T7
T2
T5
Low
2nd
3rd
High
T6
L3
Open
T1 T2
T3
T11 T12
T13
T6 T4 T5,T7
T16 T14 T15,T17
T16
Speed
All others
T4
T2
T5
Together
L1
Low
2nd
3rd
High
T14
L2
T6
L2
L3
T12
T15
Open
T16
Together
T6 T4
T5
All others T1,T2,T3,T7
T11 T12 T13,T17 All others
T16 T14
T15
All others T11,T12,T13,T17
T14
T4
T14
T13
T3
Speed
L1
Low
2nd
3rd
High
T7 T2
T5
Together
T11
T17
L1
L2
T11
T17
T6
L3
T15
Open
T1
T3
T12
T16
Together
T6 T4
T5
All others T1,T2,T3,T7
T16 T14
T15
All others T11,T12,T13,T17
T5
Speed
Low
2nd
3rd
High
T2
L1
T6
L2
T11
T13
L3
T1 T2 T3
T6 T4 T5
T11 T12 T13
T16 T14 T15
T15
T12
T16
T5
Open
Together
Speed
All others
All others
All others
All others
T1,T2,T3
T11,T12,T13
Low
2nd
3rd
High
T1
T3
T2
L1
T6
L2
T11
T13
L3
T1 T2 T3
T11 T12 T13
T6 T4 T5
T16 T14 T15
T15
T12
T16
Open
Together
All others
All others
All others
All others
T1,T2,T3
T11,T12,T13
77
CIRCUIT 12
CIRCUIT 9
CIRCUIT 8
CIRCUIT 11
CIRCUIT 10
35
CIRCUIT 7
18
19
17
20
16
CIRCUIT 6
21
15
22
14
23
13
CIRCUIT 5
24
12
25
11
26
10
CIRCUIT 4
27
28
29
30
6
CIRCUIT 3
31
32
CIRCUIT 2
33
34
CIRCUIT 1
INPUTS
Demand
Input
36
+1 +2 +3 +4 +5 +6 +7 +8
24 VAC
INPUT
78
AC Lighting Contactors
Class 8903
Load Connections
Load Connections for AC Lighting Contactors:
Class 8903
FIG. 1
FIG. 2
L1
L2
L2
L1
IF
USED
LOAD
LOAD
IF
USED
LOAD
LOAD
Vload = Vline-tol-line
Vload
L2 = Vline-to-lineLN
L1
1-Phase, 2-Wire, Single Load
FIG. 3
L1
L2
LN
L1
L2
IF
USED
LN
IF
USED
LOAD
LOAD
Vload = Vline-to-neu-
LOAD
Vload = Vline-to-line
L1
L2
L3
LOAD
L1
L2
LOAD
L3
LOAD
LOAD
LOAD
Vload = Vline-to-line
L1
L2
1.732
L3
Vload = Vline-to-line
LN
L1
L2
L3
LOAD
Iload = Icontacts
1.732
LN
LOAD
IF
USED
LOAD
LOAD
Vload = Vline-to-neu-
Application Limits:
1. Voltage between line side conductors must not
exceed line-to-line voltage rating of contactor.
2. Vload must not exceed volts-per-load rating of
contactor.
3. Line current carried by any contact must not
exceed ampere rating of contactor.
For contact ratings, refer to the Square D Digest.
79
AC Lighting Contactors
Class 8903
Control Circuit Connections
Control Circuit Connections for Electrically-Held Contactors:
Class 8903 Type L and S
FIG. 1
ON
OFF
To AC common
or separate
control supply
COIL
FIG. 4
2-WIRE
PILOT DEVICE
A1
A2
COIL
I
I
HAND OFF AUTO
To AC common
or separate
control supply
A1
A2
A1
To AC common
or separate
control supply
COIL
2-WIRE
PILOT
DEVICE
A2
I
I
ON OFF
COIL
A1
To AC common
or separate
control supply
A2
COIL CLEARING
CONTACTS
(Supplied)
ON
FIG. 6
A1
A2
LATCH
I
ON OFF
LATCH
14
17
14
A
OFF
UNLATCH
15
18
A2
To AC common
or separate
control supply
FIG. 8
1-POLE
PILOT
DEVICE
CR
CR
LATCH
COIL
CLEARING
CONTACTS
(Supplied)
LATCH
14
17
A
To AC common
or separate
control supply
A
UNLATCH
15
2-POLE
PILOT
DEVICE
17
A1
18
To AC common
or separate
control supply
FIG. 7
COIL CLEARING
CONTACTS
(Supplied)
14
UNLATCH
15
17
A
18
B
CR
To AC common
or separate
control supply
UNLATCH
15
18
B
80
FIG. 3
FIG. 4
L1
L2/N
ON
ON
CR1
CR2
CR2
L2/N
CR1
CR
SC
L = Line (common)
O = Open (unlatch)
C = Close (latch)
L1
BR
SO
CR
T3
L1
CR
T2
C
OFF
FIG. 2
2-Wire
Pilot Device
T1
L2/N
L1
L3
L
OFF
L2
Power Circuit
F1
ETB 10/18
15 18
Xo
START
OL
M
Xo
OL
T1
F2
OL
T2
F2
OL
T3
L2
[1]
STOP
F2
L1
MOTOR
L3
24 VDC
F3
[3]
ETB 10/18
[2]
F3
[3]
L1
L+
L2
[4]
PLC
B
B1
B+
POWER CIRCUIT
F1
ETB 20/800
STOP
START
OL
T1
F2
OL
T2
F2
OL
T3
MOTOR
24 VDC
M
B
Xo
OL
L3
M
M
25 28
L2
[1]
15 18
F2
L1
F3
[3]
ETB 20/800
Xo
F3
M
PLC
[2]
[3]
L1
L+
L2
[4]
B
B1
B+
POWER CIRCUIT
QWIK-STOP is a registered trademark of Square D.
81
Electronic Motor Brakes, Duplex Motor Controllers and Fiber Optic Transceivers
Class 8922, 8941 and 9005
CUSTOMER CONTROL
CIRCUIT
F1
F2
OL
T1
F2
OL
T2
F2
OL
T3
L1
F1
L2
1
2
L3
[1]
MOTOR
M
START
4
5
ETBC
M
M
F3
[2]
L1
T1/2
L2
T2/4
PLC
B 10
B+
[2]
6
7
F3
OL
STOP
24 VDC INPUT
Type ETBC
OUTPUT
12
11
POWER
86
GAIN
ADJ.
SCREW
GAIN
OUTPUT
STATUS
LED
SETUP
LED
SETUP
OUTPUT
FIBER RELEASE
FIBER
RELEASE
LEVER
FIBER
A1
INPUT
A2
HAZARDOUS LOCATIONS
CLASS I GROUPS A, B, C & D
CLASS II GROUPS E, F & G
CLASS III
NONHAZARDOUS LOCATIONS
FIBER OPTIC
TRANSCEIVER
FIBER OPTIC
PUSH BUTTON,
SELECTOR SWITCH,
LIMIT SWITCH, ETC.
FIBER OPTIC CABLE
Location
82
Photoelectric Switches:
Class 9006 Type PE1 (Obsolete)
FIG. 1
FIG. 2
AC thru-beam emitter has no
output switching capability,
therefore leakage current is not
applicable. Thru-beam emitter is
connected directly across the AC
line and typically draws 15 mA.
AC Emitter
FIG. 3
FIG. 4
DC thru-beam emitter has no
output switching capability,
therefore it requires only a 2-wire
cable connected directly across
the DC. Thru-beam emitter draws
a maximum of 45 mA.
4-Wire DC, Single Device Operation, 10-30 VDC, 250 mA Max. Load
DC Emitter
Photoelectric Switches:
Class 9006 Type PE6 and PE7 (Obsolete)
Photoelectric Switches:
Class 9006 Type PEA120 (Obsolete)
FIG. 5
FIG. 8
FIG. 7
FIG. 10
FIG. 11
83
+/
BN/3
FIG. 2
NO BU/4
/+
BU/3
BN/1
FIG. 5
BN/1
PNP
BK/4 NO
BK/2 NC
NO
NC
NO
BU/3
BN/1
BN/1
WH/2
NC
BU/3
BK/4
PNP
NO
NO
BK/4
NPN
BK/2 NC
BK/4 NO
BU/3
NPN
L2 /+
2-Wire AC/DC
FIG. 4
PNP
L1 +/
AC/DC
BU/3
NPN
BK/4
BK/4
WH/2
+/
FIG. 7
FIG. 8
L1
FIG. 9
1
PNP
AC/DC
NO
NC
/+
+/
/+
NO 6
NO
7
8
L2
8 BK
5
L1
L2
5
AC/DC
NC
NC
7
7 BK
NO
NC
1
NPN
+
NO
NC
4
2
FIG. 10
1
NO
NC
L1
1
PNP
4
NO
NC
L2
L1
1
NPN
L2
NO
NC
3
4
2
FIG. 12
3
NO
FIG. 14
+/
/+
+/
NO
7
NC
/+
NC
7
NO
1
NPN
+
NO
L2
NC
3
4
NC
L1
LOAD
8
1
PNP
4
2
84
A
AA
FIG. 1
Object
absent
BU-2
BN-1
BU-2
I < 1mA
Ri = 1K
FIG. 2
Wiring diagram
+
BN
proximity
sensor
BU
(110...240 V)
(110...240V)
ACHzP=
AC
P = 5 VA, 50
XZD
7...12V DC
I > 3mA
A
2
FIG. 4
Output current
@ 24 V:
0-10 mA
0-16 mA
@ 48 V:
0-10 mA
Output current
@ 24 V:
4-14 mA
4-20 mA
@ 48 V:
4-14 mA
2-Wire DC
FIG. 5
2350
3-Wire DC
,
BN
BU
FIG. 6
BN
L1
L2
PNP
BN
+
NPN
BK
+
BK
Gn*
BU
BU
3-Wire DC
85
FIG. 2
L2
L1
FIG. 3
L2
L1
Black
Red
LOAD
LOAD
White
SGB 8175
LOAD
LOAD
SG2 8195
FIG. 5
L2
L1
FIG. 6
L2
L1
NO
Com
LOAD
LOAD
NC
Com
LOAD
LOAD
LOAD
LOAD
FIG. 10
L2
L1
NO
LOAD
Com
LOAD
LOAD
NC
FIG. 12
L2
L1
L1
LOAD
6.8k
L2
LOAD
SGO 8110
FIG. 14
Blk Gnd Wht Red
L1
L2
LOAD
hot
1
L1
hot
housing
neutral
Not
used
L2
LOAD
neutral
Cable Wiring
FIG. 15
2-Wire AC
FIG. 17
AC Emitter
DC Emitter
86
Photoelectric Sensors
XUM, XUH, XUG, XUL and XUJ
+ Light
Prog.
FIG. 2
FIG. 3
Test
W
OG
- Dark
BN
BK
BN
BK
LOAD
LOAD
+ Light
Prog
.
OG
Test
LOAD
BU
BU
W
LOAD
- Dark
NPN Output
PNP Output
5-Wire AC
Emitter DC
FIG. 5
BU
3
Prog.
Emitter
+ light
- dark
DC 3 wire
Connector, NPN output
PNP output
Prog.
+ light
+ light
BK
DC connector
NPN output
BN
1
+ light
- dark
AC/DC
OG
RD
BK
BU
OG
AC/DC
Relay output
AC/DC versions
- dark
- dark
Prog.
BU
4
3
BU
OG
AC/DC
BN
BK
Prog.
BN
2
prog.
BU
BN
AC/DC
4
Output
DC
AC/DC
FIG. 6
FIG. 8
FIG. 9
1
Dark 2
Light 3
NPN
or
+
+
+
PNP
1 k
AC/DC Microchange
DC Connector
DC Output
LOAD
Test
DC Output Microchange
DC Connector
87
FIG. 2
FIG. 3
XUE A
DC Emitter
XUE H, NPN
FIG. 5
FIG. 4
FIG. 6
XUE F
XUE H, PNP
XUE T
FIG. 7
PNP
NPN
XUD Amplifiers
FIG. 9
XUG Amplifiers
FIG. 10
BN
PNP
H
+
OG
BK
BU
FIG. 11
Light Mode:
Connect to +
BN
Dark Mode:
Connect to
NPN
J
+
BK
OG
BU
Light Mode:
Connect to +
Dark Mode:
Connect to
XUD J
XUD H
FIG. 13
5
6
T1
T2
Open
to
test
A1
L1
A2
L2
Emitter
4
1
L1
L2
Receiver
88
Photoelectric Sensors
XUV
+
H
Grey
Test
W
J
+
LOAD
BU
W
Gating Sensor
BN
BK
FIG. 2
PNP
Synchro
LOAD
BK
BU
LOAD
Grey
Synchro
NPN
LOAD
Test
PNP Output
FIG. 3
BN
Gating Sensor
NPN Output
1 CHANNEL AMPLIFIER
Terminals
13 15 17 19
Potentiometers
2
4
6-8
13
15
17
19
TERMINALS
L1 Supply
L2 Supply
Relay output (1 contact)
Receiver (white wire)
Receiver shielded cable
Emitter shield
Emitter (red wire)
1
2
A
1
2
3
SWITCHES
Light/Dark
Monostable timer (pulse stretcher)
POTENTIOMETERS
Sensitivity adjustment
LED INDICATORS
Green: power supply
Red: unstable
Yellow: output
Switches
1
LED indicators
1 2
3
Terminals
10 12 14 16 18 20
Terminals
9 11 13 15 17 19
Potentiometers
Switches
2
1 23 4
3
4
LED indicators
Terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
TERMINALS
L1 Supply
L2 Supply
NC output, Channel 2
NC output, Channel 1
Common, Channel 2
Common, Channel 1
NO output, Channel 2
NO output, Channel 1
12 VDC output
for synchro sensors
12 VDC output
for synchro sensors
Synchronization, Channel 2, NPN
Synchronization, Channel 1, NPN
Emitter shield, Channel 1
Receiver, Channel 1 (white wire)
Emitter, Channel 1 (red wire)
Receiver shield, Channel 1
Emitter shield, Channel 2
Receiver, Channel 2 (white wire)
Emitter, Channel 2 (red wire)
Receiver shield, Channel 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
TERMINALS
L1 Supply
L2 Supply
Output test (1 contact relay)
Output test (1 contact relay)
Channel 1 output (1 contact relay)
Channel 1 output (1 contact relay)
Channel 2 output (1 contact relay)
Channel 2 output (1 contact relay)
12 VDC output
for synchro sensors
12 VDC output
for synchro sensors
Synchronization, Channel 2, NPN
Synchronization, Channel 1, NPN
Emitter shield, Channel 1
Receiver, Channel 1 (white wire)
Emitter, Channel 1 (red wire)
Receiver shield, Channel 1
Emitter shield, Channel 2
Receiver, Channel 2 (white wire)
Emitter, Channel 2 (red wire)
Receiver shield, Channel 2
1
2
3
4
A
B
1
2
3
4
5
SWITCHES
Monostable timer (pulse stretcher), Channel 1
Light/Dark, Channel 1
Monostable timer (pulse stretcher), Channel 2
Light/Dark, Channel 2
POTENTIOMETERS
Sensitivity adjustment, Channel 1
Sensitivity adjustment, Channel 2
LED INDICATORS
Green: power supply
Red: unstable, Channel 1
Yellow: output, Channel 1
Red: unstable, Channel 2
Yellow: output, Channel 2
10 12 14 16 18 20
Terminals
9 11 13 15 17 19
LED indicators
5 6
Potentiometers
9 10
Switches
1 23 4 5 67 8
1 2
3
4
LED indicators
Terminals
SWITCHES
Time delay, Channel 1 (0.05 to 3 s or 1 to 60 s)
Time delay, Channel 1 (On/Off)
Time delay mode (mono. or adjustable time delay)
Leading/Trailing edge selection
Logic function (And/Or)
Logic function (On/Off)
Light/Dark, Channel 1
Light/Dark, Channel 2
POTENTIOMETERS
A Time delay, Channel 1
B Sensitivity adjustment, Channel 1
C Sensitivity adjustment, Channel 2
LED INDICATORS
1 Green: power supply
2 Red: output test
3 Yellow: output, Channel 1
4 Yellow: output, Channel 2
5 Green: synchronization, Channel 1
6 Yellow: detection, Channel 1
7 Red: unstable, Channel 1
8 Green: synchronization, Channel 2
9 Yellow: detection, Channel 2
10 Red: unstable, Channel 2
1
2
3
4
5
6
7
8
AC Wiring Diagrams
89
Limit Switches
Class 9007
Limit Switches:
Class 9007 Type C
FIG. 2
FIG. 3
FIG. 4
Type C62
2-Pole, Same Polarity Each Pole
Type C66
2-Pole, 2-Stage, Same Polarity Each Pole
FIG. 5
FIG. 6
[1]
Type C Reeds
Limit Switches:
Class 9007 Type XA
FIG. 8
FIG. 7
90
Limit Switches
Class 9007
Limit Switches:
Class 9007 Type AW
FIG. 2
FIG. 1
Type AW18
FIG. 3
FIG. 4
[1]
FIG. 5
[1]
Type AW16
w/ Lever Arm Opposite Conduit Hole [1]
FIG. 6
Type AW19
w/ Lever Arm Opposite Conduit Hole [1]
FIG. 7
Limit Switches:
Class 9007 Type SG GATE GARDTM Switch
FIG. 9
FIG. 10
Type SGS1DK
Type SGP1
91
FIG. 2
FIG. 3
FIG. 5
13
21
FIG. 6
LED 24 VDC
AC
24 VDC
21
13
22
14
L1
21
13
14
22
14
Orange
LOAD
No polarity
X3
X1
22
X3
Orange
LOAD
X2
Green
X1
0V
AC
L2
21
13
FIG. 8
21
11
FIG. 9
11
FIG. 10
13
FIG. 11
X1
X1
X2
22
Zb 14
22
12
Zb 12
X2
Za 14
Indicator Light
w/ Resistance
FIG. 13
Black
Green
White
Black
Orange
Red
Red
SPST
White
Green
SPDT
92
FIG. 2
FIG. 3
FIG. 4
Industrial, SPST,
1 N.O. and 1 N.C.
FIG. 5
Pressure Transducers:
Class 9022 Type PTA and PTB
FIG. 7
DC SUPPLY
FIG. 8
Black
DC SUPPLY
TRANSDUCER
White or
Red
Brown
TRANSDUCER
Red
LOAD
FIG. 9
DC SUPPLY
TRANSDUCER
4
LOAD
Black
2
1
LOAD
DC SUPPLY
Green
DC SUPPLY
TRANSDUCER
TRANSDUCER
Red
FIG. 11
LOAD
B
C
FIG. 12
DC SUPPLY
TRANSDUCER
LOAD
Red
Green
Black
White
LOAD
93
Level Sensors:
Class 9034 Types LSD and LSV
FIG. 1
Wiring Diagram
Elementary Diagram
Wiring Diagram
Elementary Diagram
Electric Alternators:
Class 9039 Type X
FIG. 3
FPO 69-1
94
FIG. 2
Type AO10E
FIG. 3
Type AO10D
FIG. 7
FIG. 8
Type AO11E
Type AO20E
FIG. 9
Type AO11D
FIG. 13
FIG. 14
Type AO12E
FIG. 20
Type AO210DE
Type AO20D
Type AO21E
FIG. 21
Type AO21D
FIG. 22
FIG. 25
FIG. 26
Type AO111DE
Type AO121DE
FIG. 18
Type AO112DE
Type AO122DE
FIG. 24
Type AO221DE
Type AO222DE
FIG. 28
Off Delay
Type HO10E, On Delay
Type AO120DE
FIG. 12
FIG. 23
Type AO220DE
Type AO110DE
FIG. 17
Type AO22D
Type AO212DE
FIG. 6
FIG. 11
FIG. 16
Type AO22E
Type AO211DE
FIG. 5
FIG. 10
FIG. 15
Type AO12D
FIG. 19
FIG. 4
Type B
On Delay
Off Delay
On Delay
Type C
95
FIG. 2
On Delay
FIG. 4
FIG. 5
Off Delay
Repeat Cycle
Solid State Industrial Timing Relays: Class 9050 Types FS and FSR
FIG. 6
FIG. 7
L1
L2
AC Supply Voltage
FPO 71-1
L1
L2
C1
Timed
Contacts
C2
C3
Instantaneous C5
Contacts
(optional)
P1
C6
C7
C4
C8
Elementary Diagram
Wiring Diagram
FIG. 9
L1
L2
AC Supply Voltage
FPO 71-2
C1
C3
C5
C7
L1
L2
Instantaneous
Contacts
(optional)
P
C2
C4
Timed
Contacts
C6
C8
Elementary Diagram
Wiring Diagram
96
Timers
Class 9050
FIG. 2
FIG. 3
5
5
7
8
6
5
3
1
11
Control Power
10
Control Power
10
11
Control Power
Type JCK 70
FIG. 5
A1/+ 15 25
FIG. 6
A1 15 25
A1/+ 15 25 Z1 Z2
16 18 26 28 A2/
A1 15 25 Z1 Z2
16 18 26 28 A2
16 18 26 28 A2/
Vs
Vs
Vs
FIG. 7
16 18 26 28 A2
Vs
Type DAR
Type DARP
FIG. 9
17 25 A1
15
18 26 A2
16 18 A2
Vs
Type MAN, MBR, MER, MEW,
MTG, MWE and MZM
A1
Vs
Type MAR
97
Transformer Disconnects
Class 9070
Transformer Disconnects:
Class 9070
Note: Some factory modifications, depending on enclosure and transformer VA size selected, are not available. Consult factory modification chart.
FIG. 1
L1
L2
FIG. 2
GND
L3
L1
L2
GND
L3
OFF
OFF
ON
ON
F
U
1
F
U
2
F
U
1
460 V
H1
F
U
2
460 V
230 V
H3
H2
H4
H1
H3
H2
H4
H1
H3
230 V
H2
H1
H4
Optional Connection
F
U
5
X1A
F
U
4
R
Power
On
F
U
3
X2B
X2A
F
U
5
F
U
4
X2A
Optional
F
U
6
X1A
Optional
FIG. 3
L2
GND
L3
L1
L2
GND
L3
OFF
OFF
ON
F
U
1
ON
F
U
2
F
U
1
H3
F
U
2
230 V
460 V
H1
H2
H4
H1
H3
230 V
460 V
H2
H4
H1
H3
H2
H4
Optional Connection
F
U
5
X1A
F
U
4
R
Power
On
F
U
3
X2B
X2A
Optional
H3
H2
H4
Electrostatically
Shielded Transformer
X1 115 V X2
Power
On
X1B
H1
Optional Connection
X1 115 V X2
F
U
3
H4
Electrostatically
Shielded Transformer
X1 115 V X2
Power
On
X1B
H2
Optional Connection
X1 115 V X2
F
U
3
H3
X1A
F
U
7
F
U
5
X1B
F
U
6
F
U
8
X2B
F
U
4
X2A
Optional
98
Table 6
NEMA
NEMA
NEMA
NEMA
NEMA
NEMA
Type 5
Type 1 Type 3 [1] Type 3R [1] Type 4 [2] Type 4X [2]
Type 12 [3]
Type 12K
NEMA
Type 13
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Falling dirt
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Corrosive agents
Yes
Yes
Yes
[5]
Yes
[5]
Yes
Yes
Windblown dust
[1]
Yes
[2]
[3]
Square D Industrial Control design NEMA Type 12 enclosures may be field modified for outdoor applications.
[4]
External operating mechanisms are not required to be operable when the enclosure is ice covered.
[5]
Square D Industrial Control design NEMA Type 4 enclosures provide protection against these environments.
Table 7
Group [1]
7B
7C
7D
9E
9F
9G
Yes
Yes
Yes
Yes
Yes
Yes
Metal dust
Il
Yes
Il
Yes
Il
Yes
Yes
[1]
NEMA Type 7
NEMA Type 9
99
Ampacity Based on NEC Table 310-16 Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, Not More Than Three Conductors
in Raceway or Cable. Based on 30 C Ambient Temperature. Trade Size of Conduit or Tubing Based on NEC Chapter 9, Table 1 and Tables 3A,
3B, 3C, 4 and 5B. Refer to Chapter 9 for Maximum Number of Conductors in Trade Sizes of Conduit or Tubing. Dimensions of Insulated Conductors for Conduit Fill Determined from NEC Chapter 9 Tables 5 and 5A.
For information on temperature ratings of terminations to equipment, see NEC Section 110-14c. Underlined conductor insulation
types indicates ampacity is for WET locations. See NEC Table 310-13.
Table 8
THWN, XHHW
THHN, XHHW
Conduit Conduit
3W
4W [2]
Wire
Size
AWG
kcmil
Table 310-16
Ampacity
Insulated Copper
THHW, THW,
RW, USE
90 C (194 F)
Conductor Insulation [1]
Table 310-16
Ampacity
Insulated Copper
Wire
Size
AWG
kcmil
Table 310-16
Ampacity
Insulated Copper
75 C (167 F)
Conductor Insulation [1]
75 C (167 F)
Conductor Insulation [1]
90 C (194 F)
Conductor Insulation [1]
THHW, THW,
USE
Table 310-16
Ampacity
Insulated Copper
COPPER CONDUCTORS
XHHW
THHN, XHHW
Conduit Conduit
3W
4W [2]
14
20
1/2
1/2
25
1/2
1/2
12
25
1/2
1/2
30
1/2
1/2
12
20
1/2
1/2
25
1/2
1/2
10
35
1/2
1/2
40
1/2
1/2
10
30
1/2
1/2
35
1/2
1/2
50
3/4
1/2 [3]
3/4
55
1/2 [3]
3/4
40
3/4
3/4
1/2
3/4
45
1/2
3/4
3/4
[4]
3/4
[4]
65
3/4
75
3/4
50
3/4
3/4
3/4
60
3/4
3/4
85
1-1/4
95
65
3/4
75
3/4
100
1-1/4
1-1/4
1-1/4
110
1-1/4
75
85
115
1-1/4
1-1/4
1-1/4
130
1-1/4
90
1-1/4
1-1/4
100
1-1/4
130
1-1/4
1-1/2
1-1/4
1-1/2
150
1-1/4
1-1/2
100
1-1/4
1-1/2
1-1/4
1-1/2
115
1-1/4
1-1/2
1/0
150
1-1/2
1-1/4
1-1/2
170
1-1/4
1-1/2
1/0
120
1-1/4
1-1/2
1-1/4
1-1/2
135
1-1/4
1-1/2
2/0
175
1-1/2
1-1/2
195
1-1/2
2/0
135
1-1/2
1-1/4
1-1/2
150
1-1/4
1-1/2
3/0
200
1-1/2
225
1-1/2
3/0
155
1-1/2
1-1/2
175
1-1/2
4/0
230
2-1/2
260
4/0
180
1-1 /2
205
1-1/2
250
255
2-1/2
2-1/2
2-1/2
290
2-1/2
250
205
2-1/2
230
300
285
2-1/2
2-1/2
320
2-1/2
300
230
2-1/2
2-1/2
255
2-1/2
350
310
2-1/2
2-1/2
350
2-1/2
350
250
2-1/2
2-1/2
280
2-1/2
305
2-1/2
2-1/2 [5]
350
2-1/2
400
335
2-1/2
380
2-1/2
400
270
2-1/2
2-1/2
500
380
3-1/2
430
500
310
2-1/2
600
420
3-1/2
3-1/2
475
3-1/2
600
340
3-1/2
385
700
460
3-1/2
3-1/2
520
3-1/2
700
375
3-1/2
3-1/2
420
3-1/2
750
475
3-1/2
3-1/2
535
3-1/2
750
385
3-1/2
3-1/2
435
3-1/2
800
490
3-1/2
3-1/2
555
3-1/2
800
395
450
900
520
3-1/2
585
3-1/2
900
425
480
1000
545
3-1/2
615
3-1/2
1000
445
3-1/2
3-1/2
500
3-1/2
[1]
[2]
Unless otherwise permitted in the Code, the overcurrent protection for conductor types marked
with an with an obelisk () shall not exceed 15 A for No. 14, 20 A for No. 12 and 30 A for No. 10
copper, or 15 A for No. 12 and 25 A for No. 10 aluminum after any correction factors for ambient
temperature and number of conductors have been applied..
[3]
2-1/2
[5]
[4]
[5]
On a 4-wire, 3-phase wye circuit where the major portion of the load consists of nonlinear loads
such as electric discharge lighting, electronic computer/data processing, or similar equipment
there are harmonic currents present in the neutral conductor and the neutral shall be considered
to be a current-carrying conductor.
100
Table 9
Ambient
Temperature (C)
75 C (167 F)
Conductors
90 C (194 F)
Conductors
Table 10
Adjustment Factors
Ambient
Temperature (F)
No. of Current-Carrying
Inductors
4-6
80%
21-25
1.05
1.04
70-77
26-30
1.00
1.00
78-86
7-9
70%
31-35
.94
.96
87-95
10-20
50%
36-40
.88
.91
96-104
21-30
45%
41-45
.82
.87
105-113
31-40
40%
46-50
.75
.82
114-122
41 and above
35%
51-55
.67
.76
123-131
56-60
.58
.71
132-140
61-70
.33
.58
141-158
71-80
.41
159-176
Table 11
Ratings for 120/240 V, 3-Wire, Single-Phase Dwelling Services see NEC 310-16 Note 3
Rating (A)
100
110
125
150
175
200
225
250
300
350
400
Copper
4 AWG
3 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
350 kcmil
400 kcmil
Aluminum
2 AWG
1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
500 kcmil
600 kcmil
101
Wire Data
Table 12
AWG
Size
Conductor
dia. (mm)
29
Conductor
dia. (in)
Resistance @ 20 C (68 F)
Ohm per ft
.08180
.2684
.01240
.06743
.2212
.01264
.06491
.2130
.01398
.05309
.1742
.01420
.05143
.1687
.01575
.04182
.1372
.01594
.04082
.1339
.01772
.03304
.1084
.01790
.03237
.1062
.01969
.02676
.08781
.02010
.02567
.08781
.02205
.02134
.07000
.02257
.02036
.06679
.02480
.01686
.05531
.02535
.01614
.05531
.02795
.01280
.04201
.02846
.01280
.04201
.750
.02953
.01190
.03903
.800
.03150
.01045
.03430
.315
.355
27
.400
26
.450
25
.500
24
.560
23
.630
22
.710
21
20
AWG
Size
Ohm per m
.01126
28
13
Conductor
dia. (mm)
Conductor
dia. (in)
Resistance @ 20 C (68 F)
Ohm per ft
Ohm per m
1.900
.07480
.001853
.006081
2.000
.07874
.001673
.005488
.08081
.001588
.005210
2.120
.08346
.001489
.004884
2.240
.08819
.001333
.004375
12
11
.09074
.001260
.004132
2.360
.09291
.001201
.003941
2.500
.09843
.001071
.003512
.1019
.0009988
.003277
2.650
.1043
.0009528
.003126
2.800
.1102
.0008534
.002800
10
.1144
.0007924
.002500
3.000
.1181
.0007434
.002439
3.150
.1240
.0006743
.002212
.1285
.0006281
.002061
3.350
.1319
.0005662
.001956
3.550
.1398
.0005309
.001742
.1443
.0004981
.001634
3.750
.1476
.0004758
.001561
4.000
.1575
.0004182
.001372
.1620
.0003952
.001296
.03196
.01015
.03331
.850
.03346
.009261
.05038
.900
.03543
.008260
.02642
4.250
.1673
.0003704
.001215
.03589
.008051
.02642
4.500
.1772
.0003304
.001084
.950
.03740
.007414
.02432
1.000
.03937
.006991
.02195
19
18
.04030
.006386
.02095
1.060
.04173
.005955
.01954
1.120
.04409
.005334
.01750
.04526
.005063
.01661
1.180
.04646
.004805
.01577
1.250
.04921
.004282
.01405
17
16
.05082
.004016
.01317
1.320
.05197
.003840
.01260
1.400
.05512
.004016
.01317
.05707
.003414
.01045
1.500
.05906
.002974
.009756
1.600
.06299
.002526
.008286
15
14
13
.1819
.0003134
.001028
4.750
.1870
.0002966
.0009729
5.000
.1968
.0002676
.0008781
.2043
.0002485
.0008152
.2205
.0002134
.0007000
.2294
.0001971
.0006466
.2480
.0001686
.0005531
.2576
.0001563
0005128
.2795
.0001327
.0004355
.2893
.0001239
.0004065
.3150
.0001045
.0003430
.3249
.00009825
.0003223
.3543
.00008260
.0002710
.3648
.00007793
.0002557
.3937
.00006691
.0002195
.4096
.00006182
.0002195
.4600
.00004901
.0001608
.4646
.00004805
.0001577
4
5.600
3
6.300
2
7.100
1
8.000
0
9.000
2/0
.06408
.002315
.007596
1.700
.06693
.002315
.007596
3/0
10.000
1.800
.07087
.002065
.006775
4/0
.07196
.002003
.006571
11.800
102
Electrical Formulas
Table 13
3-phase
Direct current
I x E x PF
1000
I x E x 1.73 x PF
1000
IxF
1000
IxE
1000
I x E x 1.73
1000
I x E x % Eff x PF
746
I x E x 1.73 x %Eff x PF
746
I x E x %Eff
746
HP x 746
E x %Eff x PF
HP x 746
1.73 x E x %Eff x PF
HP x 746
E x %Eff
KW x 1000
E x PF
KW x 1000
1.73 x E x PF
KW x 1000
E
Amperes
KVA x 1000
E
KVA x 1000
1.73 x E
To find
Kilowatts
KVA
Horsepower (output)
Amperes when Horsepower is
known
E=Volts
l = Amperes
PF = Power factor
HP = Horsepower
KVA = Kilovolt-Amps
80% to 85%
85% to 90%
92% to 95%
Table 14
Size of
Controller
[1]
70%
80%
Horsepower at [1]
60 Hz 200 V
60 Hz 230 V
50 Hz 380 V
60 Hz
460 or 575 V
Service-Limit
Current Rating
(A)
00
1-1/2
1-1/2
1-1/2
11
18
21
27
7-1/2
7-1/2
10
10
32
45
10
15
25
25
52
90
25
30
50
50
104
135
40
50
75
100
156
270
75
100
150
200
311
540
150
200
300
400
621
810
300
600
932
These horsepower ratings are based on typical locked-rotor current ratings. For motors having higher locked-rotor currents,
use a larger controller to ensure its locked-rotor current rating is not exceeded.
103
Electrical Formulas
Table 15
[1]
Horsepower at [1]
Continous
Current Rating
(A)
Size of
Controller
60 Hz 200 V
60 Hz 230 V
50 Hz 380 V
1-1/2
1-1/2
1-1/2
18
27
45
7-1/2
10
90
15
20
135
25
30
270
60
540
125
60 Hz
460 or 575 V
Service-Limit
Current Rating
(A)
21
32
15
15
52
30
30
104
50
60
156
75
125
150
311
150
250
300
621
These horsepower ratings are based on typical locked-rotor current ratings. For motors having higher locked-rotor currents,
use a larger controller to ensure its locked-rotor current rating is not exceeded.
Table 16
Power Conversions
From
to kW
to PS
to hp
to ft-lb/s
1.360
1.341
737.6
1 PS (metric horsepower)
0.7355
0.9863
542.5
1 hp (horsepower)
0.7457
1.014
1.356 x
10-3
1.843 x
10-3
1.818 x
550.0
10-3
104
Square D Company
Automation and Control Business
P.O. Box 27446, Raleigh, N.C. 27611, USA
Square D Canada
6675 Rexwood Road
Mississauga, Ontario L4V 1V1
Square D Company Mexico, SA de C.V.
Calz. Javier Rojo Gomez No. 1121
Col. Guadalupe del Moral, Iztapalapa
09300 Mexico D.F., Mexico
0140CT9201 (Supersedes SM304R10)
Printed in USA 1993 Square D All Rights Reserved