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Iwe Training Syllabus
Iwe Training Syllabus
Coordinator
Dengan Diklat ini diharapkan peserta mampu
memahami dan melaksanakan tugas-tugasnya
antara lain:
1. Memahami dan menghayati ilmu pengetahuan
dan teknologi bahan, pengelasan, desain,
fabrikasi, konstruksi dan inspeksi las.
2. Merencanakan
dan
menetapkan
konstruksi
perakitan las, prosedur las, proses las dan bahan
las.
3. Merencanakan dan menetapkan Kualifikasi Juru
Las dan Operator Las yang melaksanakan
pekerjaan las.
4. Merencanakan dan menetapkan Jenis Inspeksi
dan uji rakitan las yang disyaratkan serta kriteria
keberterimaannya.
5. Menganalisa dan memecahkan problem-problem
pengelasan.
6. Melakukan
review
design,
contract
dan
subcontract dalam bidang pengelasan.
7. Dokumentasi pengelasan.
8. Koordinasi pengelasan dengan berpegang pada
sikap dan kode etik profesi seorang Welding
Engineer.
1. Explain each type of arc welding power source both AC and DC including the most common devices
used.
2. Detail for each type of arc welding power source the static and dynamic electrical characteristics,
Operation point and control of arc stability.
3. Explain the meaning of open circuit voltage, short circuit current, duty cycle of a power source, voltage
losses, and current to cable section relationship.
4. Explain the differences of the above characteristics for each type of power source and welding
process.
1. 6 Introduction to gas shielded arc welding
Objective:
Understand the principles and physical phenomena of gas shielded welding processes.
Expected Result:
1. Explain the characteristics and working principles of TIG, MIG/MAG and Flux-cored welding.
2. Interpret arc characteristics associated with each type of shielding gas used for each process.
3. Detail methods for safe handling and storage of shielding gases.
4. Interpret and use standards for shielding gases and filler materials.
1. 7 TIG Welding
Objective:
Understand in detail TIG welding fundamentals, including equipment, applications, procedures and
common problems.
Expected Result:
1. Explain in detail the principles of TIG welding including arc ignition techniques and their applications.
2. Explain the selection of appropriate type of current, polarity, shielding gas and electrode according to
application.
3. Detail the range of application, appropriate joint preparations and potential problems to be overcome.
4. Detail appropriate welding parameters for particular applications.
5. Explain the purpose and functions of each component of the equipment and accessories.
6. Interpret appropriate standards.
7. Define potential hazards and methods of safe handling and working.
1. 8 MIG/MAG and Flux Cored Welding
Objective:
Understand in detail MIG/MAG and Flux Cored welding fundamentals, including equipment, applications,
procedures and common problems.
Expected Result:
1. Explain in detail the principles of MIG/MAG and Flux Cored welding including metal transfer
modes and their applications.
2. Explain the selection of appropriate type of current, polarity and electrode according to application.
3. Detail the range of application, appropriate joint preparations and potential problems to be overcome.
4. Detail appropriate welding parameters for particular applications.
5. Define potential hazards and methods of safe handling and working.
6. Explain the purpose and functions of each component of the equipment and accessories.
7. Interpret appropriate standards
8. Explain selection of consumables.
1. 9 MMA Welding
Objective:
Understand in detail MMA welding fundamentals, including equipment, applications, procedures and
common problems.
Expected Result:
1. Explain in detail the principles of MMA welding including special techniques, arc ignition techniques
and their applications.
2. Explain the selection of appropriate type of current, polarity and electrode according to application.
3. Detail the range of application, appropriate joint preparations and potential problems to be overcome.
2. Predict precautions to obtain a good and sound joining, for each type of technique.
3. Describe the different applications for each type of technique.
4. Define potential hazards and methods of safe handling and working.
1.18 Joining processes for ceramics and composites
Objective:
Understand the general principles of joining ceramics and composites, including the common techniques,
applications, procedures and common problems.
Expected Result:
1. Explain the fundamentals for joining ceramics and composites.
2. Predict precautions to obtain a good and sound joining for some advanced materials.
3. Define potential hazards and methods of safe handling and working.
1.19 Welding laboratory
Objective:
Understand in detail the key effects of parameters on weld beads and cut surfaces.
Expected Result:
1. Predict weld bead shape and morphology (internal and external), according to the welding parameters
used.
2. Explain in detail the factors that can change the weld bead, and why.
3. Predict the morphology of cut surfaces, according to the cutting parameters used.
4. Explain in detail the factors that can change the cut surface, and why.
5. Be able to evaluate and diagnose weld beads and cut surfaces.
Understand in detail the metallurgy, application fields and weldability of aluminium and aluminium alloys
Expected Result
1. Explain the metallurgy of aluminium and aluminium alloys.
2. Interpret aluminium and aluminium alloys weldability including the dissimilar joint.
3. Explain applicable welding processes and type of consumable for aluminium and aluminium alloys.
4. Explain aluminium and aluminium alloys application fields.
2.24 Other metals and alloys
Objective
Gain basic knowledge of the metallurgy, application fields and weldability of the specified metals
Expected Result
1. Explain the metallurgy of the specified metals.
2. Interpret the weldability of the metals.
3. Explain appropriate welding processes and applications.
2.25 Joining dissimilar materials
Objective
Understand the principles of joining dissimilar materials and the problems involved
Expected Result
1. Explain weldability aspects involved when joining dissimilar materials.
2. Interpret and use Schaeffler / De Long diagram.
3. Deduce welding methods which decrease metallurgical problems.
4. Interpret the correct choice of filler material.
2.26 Metallographic examinations
Objective
Understand in detail crystallographic structures and the application of metallographic examination
Expected Result
1. Explain in detail and be able to use methods for sample preparation.
2. Explain aspects of macro and micro examination.
3. Interpret micro structure, metallurgical imperfections.
2. Describe the influence factors for linear-elastic and elasto-plastic fracture mechanics.
3. Describe the use of fracture mechanics for dynamically loaded structures.
4. Describe fracture mechanics testing methods.
Practical Training
oxyacetylene welding and cutting
MMA 10
TIG 10
MIG/MAG 10
Demonstrations or video presentations on processes
Gouging,
Brazing,
Plasma welding
Plasma cutting
Submerged-arc welding
Resistance welding
Friction welding
Electron beam welding
Laser welding
Other processes,