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Oil and Fat Technology Lectures I
Oil and Fat Technology Lectures I
TECHNOLOGY
LECTURES
I
(Classification of Oil-Bearing Materials)
Prof.Dr.Ayta SAYGIN GMKESEN
Yrd.Do.Dr.Fahri YEMOLU
FAYDALI LNKLER
http://www.bysd.org.tr/
http://www.zae.gov.tr/
http://www.eurofedlipid.org/
http://www.aocs.org/
http://www.internationaloliveoil.org/
http://www.kkgm.gov.tr
http://www.tagem.gov.tr
http://www.rapanelli.it
http://www.alfalaval.com
http://www.lurgi.com
http://www.desmetgroup.com
http://www.polatmakina.com.tr
http://www.engelhard.com
http://www.sud-chemie.com
KAYNAKLAR
Bernardini, E. (1973). Oil and Fat Technology. II.Revised edition.
Publishing House Technology s.r.l., Rome, 763 s.
Brennar, J.G., Butters, J.R., Cowell, N.D., Lilly, A.E.X. (1976). Food
Engineering Operations. 2nd edition. Applied Science Publishers
Ltd. 700 s.
Hoffmann, G. (1989) . The chemistry and Technology of Edible
Oils and Fats and Their Fat Products. Academic Press, USA, 384
s.
Keskin, H. (1981). Besin Kimyas. Fatih Yaynevi Matbaas,
Istanbul, 656 s.
Patterson, H.B.W. (1983). Hydrogenation of Fats and Oils. Applied
Science Publishers, Ireland, 310 s.
Patterson, H.B.W. (1989). Handling and Storage of Oilseeds, oils,
fats and meal. Elsevier Applied Science, London, New York, 394 s.
Swern, D. (1982). Baileys Industrial Oil and Fat Products.
Vol.1,2,3. John Wiley & Sons, Canada, 841 s., 603 s., 353 s.
Wan, P.J. (1991). Introduction to Fats and Oils technology.
American Oil Chemists Society, Champaign, USA.
Raw materials
Oil bearing materials used as raw
materials in fats and oils manufacturing
may be of either plant (seed or fruit) or
In TURKEY
Main raw materials used for oil
manufacturing process are:
cottonseed
sunflower seed
rapeseed (canola)
olive
SUNFLOWER SEED
Healthy, natural sunflower oil is produced from oil type
sunflower seeds. Sunflower oil is light in taste and
appearance and supplies more Vitamin E than any other
vegetable oil. It is a combination of monounsaturated and
polyunsaturated fats with low saturated fat levels.
There are three types of sunflower oil available; mid-oleic,,
linoleic and high oleic sunflower oil. All are developed with
standard breeding techniques. They differ in oleic levels
and each one offers unique properties.
COTTONSEED
Like the name suggests, cottonseed oil is extracted
from cottonseed. Cottonseed is mainly an
unsaturated oil, as 70% of this oil is unsaturated
(18% monounsaturated (oleic acid), and 52%
polyunsaturated (from linoleic acid).
Cottonseed oil is often preferred over many other
oils that would have to be hydrogenated (like
soybean oil).
SOYBEAN
The soybean (U.S.) or soya bean (UK) (Glycine
max) is a species of legume native to East Asia.
The oil and protein content together account for
about 60% of dry soybeans by weight; protein
at 40% and oil at 20%. The remainder consists
of 35% carbohydrate and about 5% ash.
Soybean cultivars comprise approximately 8%
seed coat or hull, 90% cotyledons and 2%
hypocotyl axis or germ.
Linoleic
High-oleic
Mid-oleic
C 18:1
20%
82%
65%
C 18:2
69%
9%
26%
C 18:0
11%
9%
9%
Soybean composition
Protein
40 %
Oil (dry basis) 20 %
Cellulose and hemicellulose 17 %
Sugars
7%
Crude fiber
5%
Ash (dry basis) 6 %
RAPESEED
Traditionally, rapeseed is used for birdseed or industrial
purposes.
Industrial varieties of rapeseed contain about 55 percent erucic
acid and are used to make lubricants and diesel fuel
substitutes and to manufacturer plastics.These varieties have
high levels of toxic glycosinolates along with high erucic-acid
levels, which renders the processed meal unsuitable for
human or livestock consumption.
New varieties of rapeseed, developed in Canada and Europe,
are low in erucic acid and glycosinolates. These varieties are
the so-called double low types and sometimes are marketed
as Canola. The extracted oil is used as an edible vegetable
oil. Domestic markets are expected to increase because
previousrestrictions are being relaxed.
CORN GERM
Corn oil is oil extracted from the germ of corn (maize). Its main use
is in cooking, where its high smoke point makes it a valuable
frying oil. It is also a key ingredient in some margarines.
One bushel of corn contains 3% of oil. Corn agronomists have
developed high-oil varieties, however, these varieties tend to
show lower field yields, so they are not universally accepted by
growers. Refined corn oil is 99% triglyceride, with proportions of
approximately 59% polyunsaturated fatty acid, 24%
monounsaturated fatty acid, and 13% saturated fatty acid.
Corn oil is also one source of biodiesel. Other industrial uses for
corn oil include soap, paint, rustproofing for metal surfaces, inks
, textiles, and insecticides. It is sometimes used as a carrier for
drug molecules in pharmaceutical preparations.
HAZELNUT
Hazelnuts are rich in protein and
unsaturated fat . Moreover, they contain
significant amounts of thiamine and
vitamin B6 , as well as smaller amounts of
other B vitamins.
Hazelnut oil, pressed from hazelnuts, is
strongly flavoured and used as a cooking oil.
OLIVES
The Olive (Olea europaea) is a species of
small tree in the family Oleaceae, native
to coastal areas of the eastern
Mediterranean region, from Syria and the
maritime parts of Asia Minor and northern
Iran at the south end of the Caspian Sea .
Its fruit, the olive, is of major agricultural
importance in the Mediterranean region
as the source of olive oil.
1-2% Epicarp
63-86% Mesocarp
(pulp)
%10-30 Endocarp (stone)
%2-6 Kernel
PALM FRUITS
Palm fruit
Palm kernel
Palm pulp
1
50
3
40
6
Sunflower
14-39
Soybean
17-26
Sesam
35-42
Coconut
5-8
Cottonseed
14-21
Corn germ
20-42
Olive
65-85
Whole seed
Oil Extraction
Oil
Meal
(Crude protein 48 %)