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L f Lo
Lo
L
Lo
(9.1)
dL
L
Lf
1
ln
ln
ln
dL
L
L
=
=
f
o
L
Lo
Lo
Lf
(9.2)
L + L
= ln o
= ln (1 + e )
Lo
(9.3)
A
True Normal Strain: = ln o
Af
(9.4)
P
Ao
(9.5)
P
Af
(9.6)
=S
Lf
L + L
Ao
=S
= S o
= S (1 + e)
Lo
Af
Lo
(9.7)
68
Lecture Notes from the Series of Classes on Metal Forming Technology at Oakland University
1. Theory of Plasticity 9. Mechanics of Metal Forming 9. Advanced Metal Forming
L. M. Smith, Ph.D. L8SMITH@oakland.edu
The hardening curve or flow stress may be modeled via a number a different
expressions.
Power Law:
= K n
(9.8)
= K o +
(9.9)
Rigid-Perfectly Plastic
Elastic-Perfectly Plastic
69
= K n& m
(9.10)
Lecture Notes from the Series of Classes on Metal Forming Technology at Oakland University
1. Theory of Plasticity 9. Mechanics of Metal Forming 9. Advanced Metal Forming
L. M. Smith, Ph.D. L8SMITH@oakland.edu
11 12 13
ij = 21 22 23
31 32 33
Stress Tensor:
(9.11)
+ y
(9.12)
x
y
Radius, R =
2
2
2
+ xy
(9.13)
m
~
Hydrostatic (or spherical) stress tensor: H = 0
0
1
m = xx + yy + zz
where:
3
m
0
0
0
m
(9.14)
XX m
~ D = yx
zx
1 u v
Small Strain : ij = +
2 y x
1 u w
2 z + x
1 u v
+
2 y x
v
y
1 v w
+
2 z y
xy
xz
yy m
yz (9.15)
zy
zz m
1 u w
+
2 z x
xx
1 v w
+ = yx
2 z y
w
zx
xy
yy
zy
xz
yz
zz
70
Lecture Notes from the Series of Classes on Metal Forming Technology at Oakland University
1. Theory of Plasticity 9. Mechanics of Metal Forming 9. Advanced Metal Forming
L. M. Smith, Ph.D. L8SMITH@oakland.edu
where:
and
(9.16)
xy
u v
+
y x
xz
w u
+
x z
yz
w v
+
y z
y
z
=
x
x
1
x ( y + z )
E
1
y = y ( z + x )
E
1
z = z ( x + y )
E
xy = G xy
x =
(9.17)
(9.18a)
(9.18b)
(9.18c)
(9.18d)
yz = G
yz
(9.18e)
xz = G
xz
(9.18f)
where:
xx +
yy
+ zz =
1 2
1 2
xx + yy + zz =
3 m
E
E
71
Lecture Notes from the Series of Classes on Metal Forming Technology at Oakland University
1. Theory of Plasticity 9. Mechanics of Metal Forming 9. Advanced Metal Forming
L. M. Smith, Ph.D. L8SMITH@oakland.edu
xx
(9.19)
+ yy + zz K = m
where the bulk modulus, K =
E
3(1 2 )
The elastic strain energy, U, is the energy associated with the deformation
of an elastic body. Energy (or work) is equal to the applied force multiplied
by the distance over which the applied force acts. The elastic strain energy
can be determined by calculating the area under the load-deformation curve.
Since the load varies linearly with the deformation, U is simply defined as
U=
1
P
2
(P = load, = deflection)
(9.20)
For an elemental cube subject only to a tensile stress along the x axis, the
elastic strain energy is given by
dU =
1
1
1
Pdu = (A)(dx) = ( )( Adx)
2
2
2
The strain energy per unit volume (or strain energy density) is given, by
Uo =
1
12 1 2
=
= E
2
2 E
2
(9.21)
Uo =
1
12 1 2
=
= G
2
2 G 2
(9.22)
For a full three-dimensional case, the elastic strain energy density is given
as
1
U o = x x + y y + z z + xy xy + yz yz + zx zx
(9.23)
2
72
Lecture Notes from the Series of Classes on Metal Forming Technology at Oakland University
1. Theory of Plasticity 9. Mechanics of Metal Forming 9. Advanced Metal Forming
L. M. Smith, Ph.D. L8SMITH@oakland.edu
w
t
R0
R45
R90
R + 2R + R
45
90
R= 0
4
max
min
=Y
(9.24)
1
2
2
2
+ + = 2Y 2
2
3
3
1
(9.25)
2
2
R R x y + R y z + R ( z x )2 +
0 90
0
90
2 = R 1 + R X 2
2R
+ 1 R + R R xy
45 0
90 90
90
0
73
(9.26a)
Lecture Notes from the Series of Classes on Metal Forming Technology at Oakland University
1. Theory of Plasticity 9. Mechanics of Metal Forming 9. Advanced Metal Forming
L. M. Smith, Ph.D. L8SMITH@oakland.edu
2
2
2
R + + = ( R + 1)Y 2
1
2
2
3
3
1
(9.26b)
a
Ro R90 1 2 + R90 1a + R0 a2 = R90 R0 + 1 X a
(9.27a)
a
R 1 2 + 1a + a2 = ( R + 1) X a
(9.27b)
(1 + )
= d =
1+ 2
d 1
1
2
(9.28)
Effective Stress: Most often defined via the yield stress model as shown in
class.
Flow Rule: d i =
where:
F
d
i
(9.29)
74
Lecture Notes from the Series of Classes on Metal Forming Technology at Oakland University
1. Theory of Plasticity 9. Mechanics of Metal Forming 9. Advanced Metal Forming
L. M. Smith, Ph.D. L8SMITH@oakland.edu
F
= direction of the plastic strain increment
i
If F is defined in terms of the yield function, then (9.29) is said to be the
associated flow rule.
From the flow rule: =
where:
2 1
2
(9.30)
d
, 3 and = 2
1
1
d 1
1
75
Lecture Notes from the Series of Classes on Metal Forming Technology at Oakland University
1. Theory of Plasticity 9. Mechanics of Metal Forming 9. Advanced Metal Forming
L. M. Smith, Ph.D. L8SMITH@oakland.edu
[(
2
1 +
where:
and
1 + ( )
1 + 2 C + C
2
1
1
C + C ( 1) 2
2
1
1
2
1
(9.31)
C = 2 , C = 2R
1 R +1
2 R +1
2 + C + C (1 )
2
1
=
2+C
2
or
2 C 2 C1
2 C 2 C1
=
1
1 + 2
1 + ( ) K
n
1 1+n 1
C + C 1 2
2
1
= K n
1
76