O00003009 a oO oO Acme Air Equipments Co. Pvt Lad. Plot No. 57/344+8, Phase-1, G.LDB. Vatva, Ahmedabad-382 445, ir Equipments Company OPERATION & MAINTENANCE INSTRUCTION MANUAL Gretta tye llare ey Cu : ) : TCP. -3 OMIM 03oe Plot No. 87/3+445, Phase. Vatva, Ahmedabad.382 445, ‘Operation & Maintenance Instruction Mi cal CEMENT FEEDING | 8°? 0f30 Air Equipments Company SYSTEMATICS Cement Feeding System -TCP-3 Machine ‘System Number {03040 / 145 Year of Manufacture:- 4010-11 Customer Purchase Order No.:- ceD/ayy/po/ 20101) (Purl 1505/4 Purchase Order Date: 09-09~ 20/0 Order Acknowledgement No.:- - Cha Customer: Gannen Duarentey a eo bs Cl C/o: ONGC prengalere Pepa herr Is C4 suvatal, plengeloe : . of ake 5 7- Manufacturer & Supplier “~~7”" AIR EQUIPMENTS COMPANY UNIT- II ,PLOT NO. 57/3,4,5, Acme Air Equipments Co, Pvt, Lad. PHASE-lI, G.I.D.C. VATVA, Plot No. 57/344+8, Phase-1, GDC, AHMEDABAD-382 445— INDIA Yat, Ahmedabad.382 445. Tel No.: +91-79-22747527 +91-79-22730646/666 E-mail: info@airequipments.com ; URL: www.airequipments.com ; www.airequipments.co.in; www.airequipments.in‘Operation & Maintenance Instruction ‘CEMENT FEEDING Page 3 0f 30 5 Air Equipments Company SYSTEM TCP-3 FOREWORD Dear Customer, We take this opportunity to thank you very much for purchasing the A.E.C. Cement Feeding System We have prepared this elaborate user manual for your detailed information. Since the beginning, Air Equipments Company has adopted a policy of technical improvements & quality enhancement. In some cases, you might receive equipment that does not exactly match this manual. This variance may be due to some minor modification in the system and hence should be ignored. We once again thank you for your decision to purchase our above equipment and hope that you are fully satisfied with the same. Thank you Sincerely Yours, For : AIR EQUIPMENTS COMPANYOO”0 4Z5 air Equipments Company ‘Operation & Maintenance Instruction anual ‘CEMENT FEEDING SYSTEM TCP-3 Page 4 of 30 a ATTENTION ! Employers and supervisors should ensure that this instruction Manual or its contents are communicated or made available, to all personnel who operate, clean, maintain or work in the vicinity of this system. a WARNING ! Before commencing installation, cleaning or maintenance work, the electrical supply to the machine MUST _BE DISCONNECTED.VOUIVGS 425 Air Equipments Company ‘Operation & Maintenance Instruction fanual CEMENT FEEDING SYSTEM TCP-3 Page 5 of 30 INTRODUCTION:- Principle The principle of the Cement Feeding System (TCP-3) is to push forward the Cement through barrel and compacting it through screw flights. In the mixing chamber air flow helps fluidizing the Cement, which is conveyed through the pipe further. The System is equipped with an option for unloading bulker (which has integrated piping) to Silo.u ‘Operation & Malatenance Tasiraction Air Equipments Company | CEMENT FEEDING Page 6 of 30 GENERAL DESCRIPTION What you should know about this manual This manual will save your valuable time and may also prevent possible injury. To help you find what you need to know all the information and instructions about a task, such as operation or maintenance, are located in a single section. In some cases, however, specific details on some parts of your customized TCP-3 may be located in the appendices. This manual tells you :- * How to assemble, install and set-up your TCP-3 for the most efficient operation. + How to operate your TCP-3. * How to maintain and clean your machine , locate the sources of trouble and make necessary adjustments or corrections or replacements. + Drawings and special illustrations as well as electrical details. The information and drawings in this manual apply specifically to the TCP-3 that is identified by the serial number on the title of this manual.‘Operation & Maintenance Tastruction | CEMENT FEEDING SYSTEM TCP-3 Page 7 of 30 Air Equipments Company The NOTES , CAUTIONS AND WARNINGS in this manual are used to indicate alternative actions, abnormal conditions that may occur in your work environment, or possible consequences of inappropriate action. W nore: Is used to emphasize information that is useful but not directly part of the instructional step of the data being described. For example, note may tell you what to do if a task you are performing does not exactly fit the description in an instruction. Is used before a step or action in which there is a possibility that Production will be adversely affected or that machinery or Production materials may be damaged. ZS warns: Is similar to caution, except that personal injury may also result if procedures as indicated are not followed.‘Operation & Malatenance Tastruction Mana! Page 8 of 30 ZS Air Equipments Company ENE GENERAL DESCRIPTION Superior Quality The Air Equipments Company make Cement Feeding System is built to the highest standards of quality and every minute detail has been taken care of. The equipment is finished to the international standards. High Relial The A.E.C. Cement Feeding System is built with standard components and the design features make it one of the most reliable equipment. The components used are standard and the equipment has been thoroughly inspected before shipment. Controls User friendly Controls have been employed to give the operator the ease of use and control over the total process. All functions of the equipment can be easily controlled by the control panel.oO ‘Operation & Maintenance Tasiraction M 1 Equipments Company | CEMENT FEEDING Page 9 of 30 Safety is everybody’s JOB! a WARNING ! SERIOUS INJURIES MAY RESULT IF SAFETY REGULATIONS ARE IGNORED Safety features Due care has been taken to ensure the safety of the operating personnel while operating the machine. Enclosed moving parts All the moving parts of the machine are totally enclosed thereby eliminating accidental contact with them. Cable Termination The machine is supplied dully fitted with the electrical and wired wherever possible. Both Electric Motors are connected through Junction Box. The Electric Cable in Junction Box are connected to Control Panel. The other end of these cables are numbered and ate to be connected in panel number wise, wherever the panel is fixed. The control panel is supplied separately in a box. The corresponding incoming cabling has to be provided by customer at site.‘Operation & Maintenance Tasiraction Manual ; ‘CEMENT FEEDING eee ; ir Equipments Company aa } eee ae Major Components of the Equipment ) The major components of TCP-3 are: Base Frame Feed Hopper Screw Pump with Drive Roots Blower with Drive Pressure Relief Valve Differential Pressure Switch . * Non Return Valve « Butterfly Valves * Suction Filter * Suction Silencer * Control Panel‘Operation & Maintenance Instruction ‘CEMENT FEEDING 43 Air Equipments Company SvETeMTCES) Base Fram It is fabricated heavy duty Mild Steel Structure. It is sturdy and free from vibration. It serves as a base frame to install all major parts and works as a platform to operate the Cement Feeding System. Feed Hopper: It is specially designed to facilitate dumping of Cement bags manually. The grating prevents entry of undesirable foreign material like plastic Sacks; large lumps etc. into the Screw feeder. Roots Blower:- The rugged and precisely manufactured Roots Blower is mounted on the Base Frame. The accessories are provided to ensure noise free & vibration free running of the Blower .Detailed Specification and Operation & maintenance instruction for Blower is elaborated in separate documents appended as Appendix I. Screw Pump: This consists of screw with hollow core. The Shaft is separate and is supported by bearings on the drive side. It includes fluidizing and mixing chambers. Pressure Switch & Pressure Relief Valve: - These are provided to prevent over pressure and thus safeguard the screw and Blower. Maesal Page 11 of 30OO < 5 Air Equipments Company SiaTRL TCR ‘Operation & Maintenance Tastraction (CEMENT FEEDING Starting the System . Check Oil level in Roots Blower. Make up the level with specified Oil. Ld Check Suction filter of Blower. Clean or replace if it is found clogged. o . Check V-Belt drive of Screw Pump and Roots Blower and ensure proper tension and alignment. 4. Carry out thorough cleaning of Blower, Screw Pump and discharge pipe. Ensure that these are all free from Cement /materials. a . Check Hopper. Ensure it is free from Cement bags, strings, lumps of cements and such foreign materials. 6. Check Mixing Chamber, and ensure it is free from foreign material. 7. Ensure Grease in Plummer Block Bearing of Screw Shaft. 8. Switch on Power Supply. Put control in “Manual” mode. i) Check & ensure Motor Rotation direction for Screw Pump and Blower as per Arrow Mark. ii) Check other parameters like Voltage, Current etc. 9. Start M/c. Push Button. Page 12 of 30‘Operation & Maintenance Instruction Manca CEMENT FEEDING Page 16 of 30 y= en 45 Air Equipments Company SYSIEMLICESS FILTER: Clean the Suction Filter or replace at regular interval of 6 to 8 hours. LN actentio Filter elements should be cleaned by Blowing Compressed air. Do not use Diesel/Kerosene /Thinner etc.> ACME AIR EQUIPMENTS CO. PVT. LTD. REV. _00 ‘ SPARE PARTS LIST FOR CEMENT FEEDING SYSTEM TCP. PAGENO. 17 OF o |SPL-TCP-3 “ASSLY DRG. NO. : SP-003 & SP-003-C} [er.No,Pant Cove no} PARTS NAME POS. MATERIALSTO] UNIT [ary wa) aomoonray PASE TRAIT WAU os Te Arrgonar at ws [no [ot ) 1-0 Nak Recor fuse [vo Le | amon oy” RASEFRANE (WRAY Fad) eo Kiar Reciever sf oms No [or ) ease Frame wan Te) eo ca | asos010100. fire Resor sms no or d [Cii) Adjustable Suppor 01. MS. No. | or TE TTEA SRNO™“61 OR tz OR 09 VLL BE USED AG PER CUSTOUERS REGUREVENT ca] 0000000300 oon ZO us pe ) os] 000920020 iN CHAMBER of ms p-no [or 6 | oe0s010-00” Jeanne sno or ) or ‘09030400-00 [FEED HOPPER 05 MS. No. | 01 5 co | 0002050000” FEED HOPPER GAIL oe | ws no os “ 09 09033600-00 [HOPPER TOP COVER 068 MS. NO. | oF ) 10] 00s1800:00” [SRE a 11 | e20sr00000 [screw SaAeT 7 | enze [no os ) 42 09031200-00 _[(i) WEAR SLEEVE o7A | ALLOY STEEL | NO. | OF 5) 13] 090900030 SEALING LATE ce [us | No [ 01 £9053600-09 SEALING ARRANGEMENT = ser | 01 ) 05050700:0" [1 SEALING ING (-HOLES) Sno fo 5 va [letameonan [PRESSING RNG | es ose 08020900-00 _|{ ii) GLAND BUSH 7 BRASS: No. | o1 . 42705099-00v) TEFLONE RING terion [no | ot 801600000 |(v) GLAND ROPE sto reer ot ) 75] s0s2600:09PADeSTaL BLOOK GUARD wp ws | no Pos 75] BOSNGSIT a0 PADESTAL LOOK (heh ATE TL st | wos: | 2 ) 7] Asos2100-00 WPULLEY FOR SCREW, 2] so | wo or ; To] Asos2000.00 [PULLEY FoR 30 HP MOTOR re ae OC 72] Aansee00.00 JV PULLEY FOR AEG 2 BLOWER [ws [0-01 e 20 A9032500-00 _[V-PULLEY FOR 50 HP MOTOR, 18 MS. No. | 01 : 217] As0s190000_po He WOTOR 1475 REM FOR SOREW si] en costamal| Enos , 22 "A9032400-00 [50 HP MOTOR / 1475 RPM FOR BLOWER a7 STD. set | 01 Z| azere00000 [ROOTS BLOWER [ost [sero . 24 "903220000 |V-BELTS FOR SCREW & 30 HP MOTOR 19 ‘RUBBER ) FE | LAoz10.00 _[WBELTS FOR BLOWER & SO} MOTOR 20_[ RUBBER Ze] AsC3250000 [BELT GUARO FOR SCREW 8 OHP HOTOR af ms ST Asene600.00” [-6ELT GUAPO FOR BLWR & ScHPOTOR | us. | 28 A9030300-00 [SUCTION SILENCER: ~ 23 MS. 25] epr0nn0000~ fr SAFETY VaWvE 2a | CAST IRON 30 ‘A019S050-09 [NON RETURN VALVE 23 MS. S17] Asenes00.00” er BUTTER FLY VALVE [FOR ISOLATION UNE) aco aaasr0 aa | A0090500-00 [55a T-CONNECTION (INE FOR BULKER UNLOADIN = fms 53] Aes 200.00 FRENBLE HOSE PPE ze [Ruse | 3 "A9030700-00 [5° FLEXIBLE JOINT | Rubber Beliow } a RUBE: 36 | a8033600 00 | REALISE COUPLING WIH'S'THO FING | _A9037700-00 [5° MATING FLANGE - en jae [Ess sesso ze | A00s00000 JDISCHARIWE SUENCER ae [is [Co aoana-do pa so FOUNDATION BOTT ciecostl amas a] asez0e00-007 [av Fao 3 [ube | a 99031600-00. [TYRE SET 36 MS/RUBBER Tae TEM SRNO. 41 OR 42 WILL BE USED AS PER CUSTOMERS REQUIREMENT ~ACME AIR EQUIPMENTS CO. PVT.LTD. Rev 0 s SPARE PARTS LIST FOR CEMENT FEEDING SYSTEM TOPS PREENO.: 18 OF 39 [SRNO PART CODE NO. PARTS NAME FOS, MMATERIALISTO] UNIT [GTY. ) “_|_-Asstauna0 [PRESSURE SATOH a7] so _[ no [a 2 [ crane 0 [PRESSURE GAUGE ec ) 6 Assi00-09 fa PURGING FX PENG [us [reer] os : G6 | noczete-00_JORY aAG FILTER Denes ound) pus no Por '09031700-00 [TOP COVER ( For Flap Type N.R.V. Assiy. ) MS. [ser [or ) cone 0) RAP us| wo a 1909160-00 (a) BRACKET Saure Pee) ms [ve [a ) «7 | esesnoo co [i TORSIONAL SPRING a [Daest— [no ot 5 99210600 [PIN us [v0 [a 08e20000 0) MIG LOORING BOLT us [ve [a D 003230-00 [(n PI us [Nef : GE_| 312227010 |SPHERIGRL ROLLER BEARING esto [ser | ) 6 | cw800 0 [ADAPTOR SLEEVE-ARRST? ase serp a ) | _ewsiona0 [SPLASH GUARO fms sera | nean000-00~ > BALL VALVE oe y 52 A9031000-00 [THREADED NON RETURN VALVE a7 ‘STO. NO. | a1 ; 33_[ Asa 14000 [SEALING GASKET (Bek) we [S10 pure [os ) Se] amino HOSE PPE RORPTOR a D . 9 . yy gd‘Operation & Maintenance Instruction ‘Manual + a ‘CEMENT FEEDING ir Equipments Company SYSTEM TCR-3 Page 19 of 30 DEX—ELECTRICALS Ones OMAN AOA w DETAILS OF SYMBOLS PANEL CUT OUT - DETAILS — PANEL CUTOUT AND CABLE ENTRY PORTS - POWER CIRCUIT FOR BLOWER MOTOR -— 50 HP - POWER CURCUIT FOR SCREW MOTOR — 30 HP CONTROL CIRCUIT FOR 3—MODES CONTROL CIRCUIT FOR BLOWER MOTOR — 50 HP CONTROL CIRCUIT FOR SCREW MOTOR — 30 HP CONNECTION OF TERMINAL STRIPPAGE NO. : 20 OF 30 | o' bec oa) ena)a( A I i 5.49) i i aN ele neal ' 5 So | ate PART LIST REF. : SPL-TCP-3 y= oy AIR EQUIPMENTS CO. PVT. LTD, STAT mea AAMEDSEAD. NOI D0 NOT SCALE ORANG ca: 1:1 [oRD.O. SP-003-C ar owe [Ree av. 0 PRETO = ero | Pravin [osu zona OR Sa tis SCREW PUMP MoDEL :rc°-3| *f aaa Ho. th 00 0 re « ea APPS. lnp08 7005)" GENERAL ARRANGEMENTORG.| @ r x i t iVVVVVVOL UL, YIU VVOY DOOD D oO r PAGE NO. 21 OF 30 NRV_ELAP & ING REW_FITT PART LIST REF. : SPL-TCP-3 | 4-g ACME AIR EQUIPMENTS CO. PVT. LTDJ: a RS sauepaso, ‘naa 00 NOT SCALE DRANNG sour - 117 [ORGNO.SP-003-C Sen [owe Pee fe — | Pa fey up none Tora |S e} ee. PaO eset o © zea Tessa Genera. arzancement ons, | x x i iSPORE —Poqopauny ‘ORDA “O'OTD I-Hd ‘S®¥'E/LS "ON ld GL (4) (09 SINGNdINda SIV ANOV BF Fig VTS fathoees a NT, ‘Wivid ONTINNON se" we De Fee oe Te oT Teer we We eal Semotioneaara STIVLUd SLYOd AMLNA WIV ¥ LNOLAD TANVd RARR AAR ARR AePAGE N 23 OF 30 DETAILS OF SYMBOL SR.NO. PARTS DETAIL SYMBOL 1 M.C.B. 4 2 INDICATION LAMP @ 3 OVERLOAD RELAY ¥ 4 CONTACTOR NO” 5 CONTACTOR ‘NC’ 6 PRESSURE SWITCH 'NO’ 7 PRESSURE SWITCH 'NC’ ) 8 TIMER STAR ‘NO’ An 9 TIMER DELTA ‘NO’ an 10 RELAY 'NO' i 1 RELAY "NC" q 12 PUSH BUTTON 'NO’ & 13 PUSH BUTTON 'NC’ 5 14 CONTECTOR COIL @ 15 FAIRULE NO aD 16 |. -EARTHING | 17 CT. “| 4 ACME AIR EQUIPMENTS CO. (P) LTD Plot No. 57/3,4&5, PH-i, G.L..C., Vatve, Ahrnedabad~ 380445,VVIOFG OSCE OOO o POO enone) ) POWER CIRCUIT FOR BLOWER MOTOR 40/50HP PAGE NO. | 24 OF @) @@) L RI RI ¥1 ¥1 a BI v | 8 & %)mce | ip lo ¢ es ar | fa vss 1004 |] R_|R2 MCCB spp |__. gt 2 u 21 SPP N 8 B2 R3| Ne Y3| B3} ce-] | |c-al |b e-al R4| | |_| at_| F-41125 A | 6 | M.C.C.B, 7 | af £ [one ane eee 8He NR Y 423 cf ©) @ @™ — (@) (9) (19) TO SOH.P. BLOWER MOTOR MG ACME AIR EQUIPMENTS CO. (P) LTD Plot No. 57/3,4&5, PH-! GALO.C., Votva, Anmedabod-380445 TO PG.NO.-26 Rt ) MCB =oO POWER CIRCUIT FOR SCREW MOTOR 30HP 634 MCB TO 30H.P. SCREW MOTOR 49 ACME AIR E Plot No. 57/3, G.L.D.C., Vatva, PAGE NO. : 25 OF 30‘SerOBE—poaopewuy “onen “OOTD Ha “SPV'E/LS “ON 0% LT (d) (09 SINANdINDa YIV SNOV By |. No. 430 HOLON xO10n NaHS =. AaMOTE uo wos ae avigy dHOf aHos anaes Penny 23M, GVOIND yaisy “NYA GR “SRL No aN av130 a3 spnne “non olny 7/0 7/0 wINO | NI Nj Ny] NI NI N Ny ~ 9 ona ofa offs ri ‘oN'od>— or? Pe BP woud ec of ve | aw I i ai y ise] saan) [a lc fio oe” ow fee o9| Iss es is %, 30k: Sros| ony on Hy iH y ul 30 axis $8 oun oe les oy. is g¥0 ON ON, at oT tad iz nav BB). Lon on 7S e-5 oe ee on. lve pal ON, ( oa hy: 9z foinw a a oN'od ses Rous 32 z z 3z eZ tz ocFsolecERonl=ova] SHCON=€ HOT LIMON TOXINOD OXOONNANAOONWOANeOwrOowC Aeececcce:scPAGE NO. : 27 OF 30 CONTROL CIRCUIT FOR BLOWER MOTOR 40/50HP To. 34 57 y PS FROM NO. PC.NO=24 28 10 38 38 38 — PG. a4 062} FROM NO. : ee soup On 28 0/500] rAR stor E-pojsae Sil No Soke ee AUTO. Mat FUNCTION | 50 6: ea BLK.RL_ 162 TEST, KEY(8) 25 START ee hae SOHP+ Jc 10/504 MAN PB. 26 To PONO 26 26 26 Pe 26 , 1 T1 NO Jer Ic3 wor la 26 28 30 7 Jo2 es 0 PG. 29 31 N fo. / 24 u| [el fer [cs c2 ud NI Int M Nt Nt orate To ROM _ y PS N2—BE.NO- 04 fi N MOTOR SN nod | RUN 28 1] AA ACME AIR EQUIPMENTS CO. (P) LTD Plot No. 57/3485, PH-I; G.LD.C., Votva, Anmedabad-380445. _|> OVVOVOVOVDVIE DO09 CONTROL CIRCUIT FOR SCREW MOTOR SOHP P/S No 41(20) 57 RO! PG.NO.-27 > \ 38 FROM __c2 i PG.NO.-27 NO stop —J FIXED witH SOHP STOP STOP ACT PB MANUAL 30HP ACT aa) Heys NC 40(19) SE NO. : 28 OF 30 AUTO-RL Na Sl LE START oe MANUAL 0 Ol rest] BOHP. AC 43 43.43 KEMS)| 43 43 1B C4 cé | No INS gs] NO |} 7 Jes 44. 46 12 | [e+ 6 FROM \.4) 5 eG Nat IN2 IN2 4 ACME AIR EQUIPMENTS CO. (P) LTD t No. 57/3,4&5, PH C..D.C., Votva, Ahmedabad- 380445.‘GyPORE-poqopauy “ONIOA “JaTO ‘IcHa SPP'E/LS ON ld GLI (d) 00 SLNANdINOG UV SHOV Br Younus, 40}OUs UO “OU ZI 7% ‘OL OSI “ou GE % { SbUDYOLEWU! 9509/0 UoriDeUIP sesoNss UL UNs sOYON MOIS 4) (A) JOUIUUD 4JOUN UO “OU g 7% % OSID “OU E *% | aBUOYDIA\U! asDaI¢ UoNoDIP aS1ORDI UI UNA JOY JOKE H (D) voH}SaUUOD DYap UI UN JOOW UdyR UO. o = AIR EQUIPMENTS COMPAN 1.0 ORGANISATION INTRODUCTION Air Equipments Company is incorporated in 1990 with an ambitious objective to Manufacture Top Quality Twin Lobe Rotary Compressors / Exhausters complete with accessories and instrumentations, ‘The Company is run by Technocrats with a rich Industrial Experience of more than three decades, In pursuit of the goal to achieve excellence, the firm has also acquired 1SO 9001-2000 Quality Assurance Certification in year 2002. The Steady Growth achieved in last several years endorses Company's Customer Friendly ‘Approach focusing on total solution, backed up by prompt service. Numerous applications covering a large spectrum of Industries are evolved, employing these Blowers/Exhausters to their optimum level in India and abroad. The product range consisting of 13 Air Cooled and 7 Water Cooled models covering Capacity from 20 MY/Hr. to 14,000 M’/Hr. with pressure up to 1 Kg/CM? (Max.) in single stage. The other products/Packages manufactured include Tri-Lobe series of Blowers, Mechanical Vacuum Boosters, Vacuum Systems, Vacuum Pumps, Pneumatic Conveying Systems, De-watering Systems, Catalyst Unloading System Centralized Vacuum Cleaning System etc. (3)== AIR EQUIPMENTS COMPANY 2.0 PRODUCT INTRODUCTION 2.1 DESCRIPTION & WORKING PRINCIPLE ( Drg. No. AS-3566, 3567 & 3568) It is like a gear pump. The profile of Rotor is such that a minimum clearance is always maintained between two Rotors and rotor & casing. Losses are kept low. ‘Two Rotors (006 & 007) or (11.306 & 11.307) rotate in casing(001) or (11.301). They are driven through timing Gears (029 & 030) or (11.329 & 11.330). The product offered against this Purchase Order is “Twin Lobe Type Rotary Blower / Exhauster.” This is a positive displacement type, low pressure, high volume compressor Jexhauster working on constant Volume characteristic. The model offered is an air cooled machine with both side bearings and timing Gears Oil lubricated by splash. 2.2 SPECIFICATION WITH SCOPE OF SUPPLY : Twin Lobe type Rotary Exhauster Model AEC * 2.4 Complete with accessories Machine Sr.No. ACCESSORIES : 3), Base Frame Common for {Lr Prossure/Vacylim Gauge Machine and Electric Motor with Slide Rails for Motor alignment. Suction Silencer ‘Uatii) Non Return Valve ili) Discharge Silencer xiv) Tee-Congfection ‘Uy Pressure/Vacyum Safety Valve UF By bag suction filter v) Coarse filter ji) Cougling +L) V Pulley for Machine ii) Coupling/Guara (wP V Pulley for Electric Motor iv) Anti-Vibray6n Pads ‘Util V Betts vy) Rubpertetic cae in iy) V Belt Guard Ww vi) Mating Flange vii) Foundgfion Bolts @Acme Air Equipments Co. Pvt. Lis Plot No. $7/3+448, Phase-1, G.LD4 Vuiva, Ahexedabad-382 445. 2.3. TECHNICAL DETAILS : 1) Flow Medium ii) Direction of Flow ili). Direction of Rotation (Viewed from drive shaft end.) iv) Capacity v) Pressure/Vacftim vi) Machine Speed vii) Shaft Power vili) Electric Motor( Recommended) (Custfner /AEC Scope) ix) Motor Details a) Make b) Frame Size ©) Sr.No. x) Material of Construction : For Machine from AEC-9 to AEC-22 L-—~ a) Casing, Covers & Lobes b) Rotor with Shaft ¢) Timing Gears For Machine from AEC-26 to AEC-70 a) Casing, Covers & Lobes b) Shaft ¢) Timing Gears (5) = AIR EQUIPMENTS COMPANY AirlGfs Vergfcal / Horizontal Clockwise / Anti-clokwise 50 wir. 1000 wmwe JERE REM PLE KW Bt «wi 744QReM COL ND-225S _ LIAM 2430 Cast Iron as per |S 210 Grade FG-260 SG Iron Grade 400/15 20 MnCr5. Hardened & Ground —NA- : “Cast Iron as per IS 210 Grade FG-260 EN-8 20 MnCr5. Hardened & Ground2 AIR EQUIPMENTS COMPANY xi) Dimensions Gb eee dn v7 : Beroshuth we J Length (L) = Width (W) > 400 Height (4) 540 xii) Weight Not wight Kg ' 359 bye. (Machine + Accesories +Mqfor) OPERATIONAL DATA : ii) Oil Filling : Drive Side max. {10Q cc Min. 5° cc Non Drive Side Max. 2600 cc min. 1200 cc ii) Oil Specification : Commercial Grade motor Oil with a viscosity between 10° and 18°E at 50° C (Servo System 320 manufacture by Indian Oil Corporation or it's equivalent) from standard Company anda thermal stability at 120° C in continuous operation. A CAUTION Using oil others than that specified above or reprocessed, local or unbranded oil or oil having inferior characteristics will lead to serious damage to the machine. The warranty in such case shall become null and void. aA WARNING © Oil filling Aop-up should not be done while Machine is running It must be done when Machineis at standstill. : © Don't smoke and don't approach flames during interventions for oil addition or change. © Never perform welding operations near the machine when the oil in the system is full. (6)3 5 AIR EQUIPMENTS COMPANY SO) 25 Drive Details: a) Machine Pulley size (MM): ROO PCD x 45PB _ 49) b) Motor Pulley Size (MM) . 212 Pod +4 ASPO _. C80) ) V Belts - 8PB- 2360 CO4ANos) INPUT ENERGY : Electric Power Loyos, Ot 577 Hz; 3 Phase , AC 4 WARNING / CAUTION : ‘Showing the possible damages to the machine or equipment, if instructions are not strictly followed, Showing the risks of accident, if instructions are not followed Warning : Do work, but with precautions. Caution : Don't do. ww NOTE: It gives useful information. Before starting with operation of the machine and before any lubrication or maintenance intervention, itis absolutely necessary that the OPERATOR has read and understoodall the CAUTION and WARNING notes specified in the manual. Besides, the machine is provided also with tags for the identification of specific risks, which may cause damages both to the operator and the machine if not duly taken into account We recommend to keep always the Handbook within Operator's reach, and to preserve it in its integral form. ”AIR EQUIPMENTS COMPANY 3.0 INSTALLATION : Every consideration should be given to the proper installation of the *) machine. The arrangement of the accessories, the pipe work, any noise dampening measures, etc. that may be required during the plant operation shouldbe done. ) 5 Om > WARNING / CAUTION : ) DO NOT OPEN SUCITON / DELIVERY PORTS UNTIL THE MACHINE IS INSTALLED. » PROTECT MACHINE AGAINST DUST, MOISTURE AND MECHANICAL DAMAGE; TILL. 5 ITISINSTALLED AND COMMISSIONED. 34 Machine and Electric Motor : ) The following recommendations concerning installation to be observed when the machine is supplied without a drive unit. I however, the machine and drive motor, including coupling or belt drive, are supplied ready-to-install and mounted on a base plate (or foundation frame),we advise clients to carry out corresponding checks to establish whether damage has been sustained during transport or storage. a) Machine directly coupled to the Electric Motor : The machine & motor must be horizontal leveled on all sides. Their axes to be aligned in both vertical and horizontal directions. The spacing between two halves of coupling to be strictly maintained B) V-Belt Drive: ‘The motor to be placed on slide rails. The machine and motor must be horizontal and their shafts aligned parallel. The belts must be running perpendicular to the motor /machine axes. Over tightening of V-belts should be avoided. Pulley to be fixed with lock washers After assembling motor and machine on base frame place the assembly on foundation & bolt properly. After this, verify that Rotors are rotating by hand with least effort. Fix safety guard. 3.2 If machine is supplied complete with Drive : “ Ifmachine including complete drive is supplied ready to install and mounted on base frame, customer must check for transit damage before laying the uniton foundation (8)AIR EQUIPMENTS COMPANY ) 3.3 PIPING: Ifthe machine is not supplied as compact unit (i.e. duly connected with discharge silencer and electric motor etc.) then piping on suction and delivery side should be so connected that the machine does not get the direct load like bending, twisting, tension compression and also shear. The pipe should be thicker and must be properly supported. é A CAUTION : ALL THE PIPELINES MUST BE CLEAR. PRESENCE OF ANY TYPE OF FOREIGN i MATTER MAY CAUSE DAMAGE TOTHE MACHINE. 3.4 Accessories :: > Following accessories are recommended in majority of cases. 3.4.1 Silencer ;- For suction and discharge. It brings down the noise level 3.4.2 Non Return Valve : It isolates machine from vacuum line, when m/c. is switched off. Thus preventing its reverse turn 3.4.3 Suction Air Filter : Prevents entry of foreign material, dirt, dust into working chamber This is bag type filter box and is an optional supply. 3.4.4 Grob Filter : This is coarse filter fixed on suction side 3.4.5 Safety Valve : It protects machine against excessive Pressure/Vacuum for Exhauster this valve is fixed on the suction side and for Blower it is fixed on discharged side. Monitoring Device : The pressure gauge/ vacuumfjauge connected before or after the silencer is adequate to monitor machine operation. The pressure gauge is isolated by a valve. Always shut the valve off as soonas pressure is checked. & (9)AIR EQUIPMENTS COMPANY att 4.0 COMMISSIONING : 5.0 5.1 5.2 Following checks are mandatory before commissioning. a) Ensure Electrical Data are in line with suppliers operation manual, i.e. ‘Speed, Frequency, Voltage, Power Input, Heating etc. b) Ensure that suction line is clear. c) Ensure that machine is not loaded by piping. d) Ensure that machine rotates freely by hand. ©) Ensure that pulleys are properly /coupling aligned. f) Ensure Belt tension in accordance with the recommendation. 9) Fill up, Correct Quality & Quantity of oil in m/c on both the sides. w NOTE : machine is not supplied with oil. Operation & Maintenance : Weekly Checks : Frequency : Once per week after maxi. 50 operation hours. a) Oillevel to be checked in stand-still condition of machine. In no case it should go below min-mark of the sight glass. 5) Check the gaskets and seals : especially shaft oil seal and ensure that there is no leakage of oil ©) Drain condensate through drain plug. 4) Observe machine during running. If abnormal sound is heard, the machine should be stopped immediately, If machine continues to run in this condition, it may lead to, major break down /damage to the machine. Monthly Checks : a) Ensure that safety valve functions properly. ») Clean Suction Filter Depending on quality of inlet air and mesh size; the filter may have tobe cleaned more frequently. ©) Ensure proper V-Belt tension. d) Fill up oil in both chambers as per recommended level in stand still condition, (10)AIR EQUIPMENTS COMPANY CONTROL SHEET sR.NO.: LO3040 _ DATE: we.TyPE: AEC. 22° m.o./s.fo.no.: 220U10- 14 CLIENT : 2? Ganain Dunkerly 4 Co. Lhe. 20 2 “20 Ss D 2 20 £20 ROTOR TO ROTOR ROTOR TO CASING CLEARANCE CLEARANCE ROTOR PAIR NO. : 1 AD ROTOR TO ROTOR CLEARANCE, _. fol. 15 NOTE : S - Suction ROTOR TO CASING CLEARANCE__-2£0 D - Discharge GEAR PAIR NO. : T-Top BACKLASH OF GEAR: __. azhoy B - Bottom ‘S’CLEARANCE A-I 35 All__+30 B+ -18) Bi_.25 as)ments Co, Pvt, Little Plot No, 57/32445, Phuse-L, Gul.Dal Vatva, Ahmedabad-382 443, TEST SHEET OF MACHINE TYPE. CO CuENT ewe Cccapaane DIFFERENTIAL PRESSUI IN KG / Cm? oreo Pg OF 4-& AIR EQUIPMENTS COMPANY wcume no: LOZ04O capacity BE wab ihe Drive Dirfot/V Belt cis) RECOMMENED MOTOR: _5'O_ ORDER NO ATE r TEST AS PER :B5.-1571 PARTI nozzteoia:__ 24a" = . | wozaeconstk: 20.516 BAROMETRIC PRESS Pb,-_Z5" cm oF Ha ya Detals of Reading us [1 ]fe2]s]«ls]el7 H_| Reading taken a Tous Y_ | Dierentat Pressure lam Horan V_[ vacuum atin rom of Hg Pb_| Pressure of free air (Barometric Pr) mm Hg. 1 | Préssure drop scrose nozzle rim. of Wg m__[ Depression afer nozzle eae P2_| Absolute pressure after nozzle {Po - si] mm. of Hg, tt | Temp. of tee ai c : t Temp. of air after nozzle °C 1 [ Absolute omp of res air °« : T_[ Absolute temp. of air after nozzle “x Speed ofthe machine APM W | oitage Vos | A | oureen ‘Amps — 15, TW Power inp to ho maton we, Efficiency of the motor % | 4a _| Efficiency of Drive 7. Kwm | shait power of the machine kw [or 54 KxvT xvnxV Pyx36 FAD | Q= fe MB / be Corrected Capacity a PM@IE3G} _ we/he_ [e-o7| tla r Penns or Saeco HE wae . 7 Insel oy ide s9 SI RPM Amps: Motor No. : — For, Air Equipments Co,