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Manual LH410
Manual LH410
Operators manual
LH410
Mercedes--Benz OM 926 LA
OPERATORS
MANUAL
LH410
2 (98)
6/2007
LH410
PREFACE
Congratulations on your choice of SANDVIK loader.
This instruction manual shall facilitate the task to become familiar with this machine and its
intended use. You are about to operate a diesel powered, rubber tired, low profile
underground mining loader.
Each operator should familiarize themselves with the machine and fully understand the
contents of the operators manual, maintenance manual and the general safety instructions
before operating. This manual contains information on the safe use of components,
instruments and controls. Periodic maintenance is explained in the maintenance
instructions. Only those who have been given the proper training are allowed to operate the
loader.
Continuing research and development at loaders may have caused changes to your
machine which are not included in this manual.
If the machine is equipped with optional equipment e.g. remote--control system you should
familiarize yourself with separate instruction, where the operation is explained.
WARNING
WARNING
This manual must permanently be available in the cabin when operating the machine.
Manual must be replaced immediately if lost, damaged or unreadable. New manual can be
ordered by publication number found at the bottom of the manual page.
Always obey national mandatory rules relating to accident preventation and enviromental
protection. The generally recognized technical rules for safe and professional operation
must also be observed.
For demanding maintenance and repairs, we recommend that you contact your nearest
authorized Sandvik Service. Our maintenance personnel have the skills and special tools
required for the most demanding tasks.
Through correct use and by following the maintenance instructions, you can expect a high
degree of utilization and long operating life of your loader.
Always obey safety rules!
3 (98)
LH410
4 (98)
DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
INTRODUCTION TO MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2. Recommended operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3. Technical details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1. Noise level and noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2. Vibration emission level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3. Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2.
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1. Warning labels on the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2. Warning of injury risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3. Warning of damage to equipment or property . . . . . . . . . . . . . . . . . . .
2.4. Read the user or maintenance instructions . . . . . . . . . . . . . . . . . . . . .
2.5. Operator safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6. Main safety hazards in use or maintenance work . . . . . . . . . . . . . . . .
2.7. The conditions where the loader is not allowed to be operated . . .
2.8. Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9. Fire prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10. Emergency stops and stopping devices . . . . . . . . . . . . . . . . . . . . . . . .
2.11. Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12. Locking devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13. Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3.
OPERATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1. Instruments and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1. Ignition key (or switch) and light etc. switches . . . . . . . . . . . . . . . . . . .
3.1.2. Warning--, signal lights and display pop--up windows . . . . . . . . . . . . . .
3.1.3. Control levers and pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1. Common symbols on the display windows . . . . . . . . . . . . . . . . . . . . . . .
3.2.2. Main window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3. Circuit breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4. Symbol plates and safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5. Routine checks before starting the engine . . . . . . . . . . . . . . . . . . . . . .
3.6. Getting into the cabin and starting the engine . . . . . . . . . . . . . . . . . . .
3.7. Routine checks before driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8. Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.1. Gradient angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.2. Operator visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.3. Setting the unit in motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.4. Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9. Parking and Stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10. Operation in cold weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.11. Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.12. Transporting the loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.13. Storing instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.14. Lifting methods and lifting points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.
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5.
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.
TECHNICAL SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
5 (98)
LH410
DECLARATION OF CONFORMITY
Manufacturer:
LH410 loader
has been designed and manufactured according to good mechanical engineering.
6 (98)
LH410
1.
INTRODUCTION TO MACHINE
1.1.
Intended use
INTRODUCTION TO MACHINE
This loader is intended to load, haul and dump rock material exclusively. Any other use
different from this is not considered as intended. The intended use also includes following
the instruction manual and to observe inspection and maintenance rules.
The manufacturer or supplier will not be liable for any damage resulting from the product
misuse.
When we refer to the front of the unit, this is the end of the unit where the bucket is attached
to. The right and left sides of the unit are designed in reference to the operators position,
looking toward the front of the unit.
This machine is designed and constructed according to state of the art technology and the
recognized safety rules. Nevertheless, unintended and careless use may cause damage to
health of the user or third persons, or prejudice the machine and other properties.
This machine shall be used only
. to its intended use
. when it is in proper mechanical and operational condition
. conscious of safety and possible danger
. in strict notice and use of the instruction manual
This machine shall not be used
. in enviroment containing explosive gases or explosive dust
1.2.
Because the machine normally operates in mine conditions, its engine, transmission and
hydraulic systems are filled with oils suitable for typical conditions. However, in cold
conditions oils may thicken. This makes starting difficult and the torque converter and
hydraulic pumps will be damaged. For this reason, avoid any temporary parking in frosty
weather. If the machine is to work in very cold or very hot conditions, see the Mercedes--Benz
Operating Instructions for the correct engine oils and the proper fuel.
7 (98)
LH410
INTRODUCTION TO MACHINE
The measurement of the noise emission and the noise level at the operators position have
been measured in accordance of European Directive 98/37/EC.
D
1.3.2.
WARNING
The vibration emission level given in this manual has been measured in
accordance with a whole body vibration standard ISO 2631-- 1:1997. The
vibration emission level may vary because of the different ways in
which vehicle can be driven (for example: driving speed and surface
smoothness) and may increase above the level given in this
information sheet. This could lead to significantly higher exposure
values when the vehicle is used regularly in such a way (for example:
very high driving speed in very rough terrain).
To be accurate, an estimation of the level of exposure to vibration
experienced during a given period of work should also take into
account the times when the vehicle is standing by and when it is
running but not actually doing the job. This may significantly reduce
the exposure level over the total working period.
1.3.3.
Type plate
56026776
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LH410
2.
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
9 (98)
SAFETY INSTRUCTIONS
LH410
CAUTION
WARNING
WARNING
CAUTION
CAUTION
WARNING
CAUTION
Always have a fire extinguisher at hand, and learn how to use it. Have
the extinguisher inspected and serviced regularly according to the
local regulations.
..
10 (98)
LH410
SAFETY INSTRUCTIONS
Run over hazard. Can cause severe injury or death. MAKE SURE THAT
THERE ARE NO UNAUTHORIZED PERSONS IN THE DANGER AREAS.
WARNING
Danger of crushing. Can cause severe injury. Do not stand in the area
sign located.
WARNING
11 (98)
LH410
SAFETY INSTRUCTIONS
Danger of high pressure oil jets. High pressure oil jets can cause
serious personal injuries. Release the pressure in the hydraulic circuit
before opening caps or connections.
WARNING
Never drive with the boom in up position. Be aware of the live wires
and the ventilation system hanging from the roof.
WARNING
WARNING
D
D
D
D
D
D
D
CAUTION
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D
D
D
LH410
2.8.
SAFETY INSTRUCTIONS
Warning signs
The following signs are used to point out important warnings. The locations and the
descriptions of the signs are detailed in this chapter. Please observe the signs and follow
the instructions.
3
2
1
1
4
5
1.
Caution
Temperature hazard. Hot surface can cause injury. Do not touch.
2.
Warning
High pressure hydraulic oil injection hazard. Can cause bodily injury.
Unpressured hydraulic system before removing plugs or fittings.
3.
Warning
Slipping hazard. Can cause bodily injury. Be careful when climbing onto
and from machine.
4.
Warning
Crushing hazard. Can cause severe injury. Do not stand in this area.
5.
Warning
Crushing hazard. Can cause severe injury. Be careful when mounting
locking device.
13 (98)
LH410
SAFETY INSTRUCTIONS
6.
Warning
Roll over hazard. Can cause severe injury or death. Keep bucket
in hauling position when tramming. Be careful and drive slowly
when approaching emptying station with bucket in lifted position.
Avoid sudden up--and --down boom motion in lifted position, especially when machine is
articulated. Do not exceed maximum permitted gradient angles.
7.
Warning
Hazardous boom motion. Can cause bodily injury. Secure boom before
servicing hydraulic system.
8.
Caution
Splashing hazard. Hot liquid can cause scalding. Hot coolant under pressure.
Do not remove the filler cap until the engine has cooled. Remove cap slowly.
14 (98)
LH410
SAFETY INSTRUCTIONS
WARNING
In case of fire:
1. Stop the vehicle safely.
2. Press emergency stop button.
3. Press circuit breaker release button to open main circuit breaker or turn the electric
current off from the main switch.
4. Actuate fire suppression system(opt.) and if possible to use hand held equipment,
follow the instruction below. Always refer to local regulations and instructions.
5. Turn the extinguisher up and down a few times to mix the contents.
6. Pull the safety pin and take the hose from its holder.
7. Stand firmly, take a good grip of the hose, and direct it towards the base of the fire.
8. Spray the chemical by squeezing the extinguisher handle. As soon as the fire dies,
stop spraying to save extinguishing power for possible reignition.
9. The extinguisher bottle must always be filled by authorized service center after use.
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SAFETY INSTRUCTIONS
16 (98)
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SAFETY INSTRUCTIONS
After fire
Heat remaining from the fire can cause reignition after the suppression system has
discharged.
After the fire is out the machine should not be started until it has been serviced and
cleaned. Wash the machine with plenty of water as soon as possible after
extinguishment because dry chemical can cause corrosion especially to electrical cables.
Recharge and check the fire suppression system before re--starting the work.
Do not re--start the loader again until the cause of the fire has been
established and the fault repaired.
WARNING
CAUTION
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SAFETY INSTRUCTIONS
LH410
18 (98)
LH410
SAFETY INSTRUCTIONS
The right hand side window of the operator cabin can be used as emergency exit. Pull from
the exit sign/ring and move the sign round the window so that the rope comes out of the
window seal. Push the rear window out of place and go out through the hole.
19 (98)
SAFETY INSTRUCTIONS
LH410
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LH410
SAFETY INSTRUCTIONS
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SAFETY INSTRUCTIONS
LH410
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LH410
3.
3.1.
OPERATION INSTRUCTIONS
OPERATION INSTRUCTIONS
Instruments and Controls
1
9
10
11
5
6
2
1.
2.
3.
4.
5.
Instrument panel
Fire suppression system actuator
(opt.)*
Steering lever / gear selector
Bucket / boom control lever
Accelerator pedal
6.
7.
8.
9.
10.
11.
Brake pedal
Radio/CD
Emergency exit
Display
Weighing system (optional)**
Emergency stop
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LH410
OPERATION INSTRUCTIONS
3.1.1.
1
7
9
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23
10
24
11
12
13
14
19
20
21
17
15
18
16
1. Ignition key
Turn the ignition key in the ignition switch
D
D
D
D
D
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
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14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
LH410
OPERATION INSTRUCTIONS
25 (98)
LH410
OPERATION INSTRUCTIONS
Boom is down
Gear high enough (usually 2nd gear)
Speed high enough (usually 5 km/h)
Once activated, control system monitors condition of the bucket -- empty or loaded.
Activating the appropriate system and ensuring accumulator charge is exctly equal to
individual bucket weights.
Lowering the boom to dig or raising to dump, deactivates ride control. System reactivates
once tram is recommenced.
Pressing the control button a second time, turns of auto ride control system.
The symbol (see display section, function status) to the left on the displays main window
tells the status of ride control. The symbol is grey when ride control is not activated and
becomes darker when ride control is in use.
SEO (stop engine override, 10)
During serious engine malfunction the red alarm light (H014) or yellow warning light (H018)
will go on and alarm pop--up window will appear on the display. Engine power will be reduced
to a certain level for 30 seconds and after that the engine will stop automatically. If the
machine is operating in a critical situation, the operator can select to override the automatic
stop engine sequence by pressing the Stop Engine Override switch every 15 to 20 seconds
to prevent engine shutdown from occurring. It takes 30 seconds from the time the automatic
shutdown sequence begins until engine will shutdown. Therefore, the operator must press
the override switch just prior to engine shutdown and continue to do so until the vehicle can
be brought to a stop in a safe location.
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OPERATION INSTRUCTIONS
11
14
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OPERATION INSTRUCTIONS
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OPERATION INSTRUCTIONS
WARNING
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OPERATION INSTRUCTIONS
LH410
30 (98)
LH410
OPERATION INSTRUCTIONS
Log entries
Accepted or discarded brake tests are
shown by four lines in the events log.
The information shown includes max rpm
/ machine movement, brake pressure
front, brake pressure rear and information
if operator accepted or did not accept the
brake test results.
31 (98)
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OPERATION INSTRUCTIONS
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7
9
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32 (98)
LH410
OPERATION INSTRUCTIONS
Brake is released by pulling the three position button fully up and released to centre position.
Main circuit breaker release (15)
In case of fire, lift the shield and press the button to release main circuit breaker. If the main
circuit breaker release button has been pushed down then to get power back to the loader
you must open the rear frame fuse box X356 and reset the main circuit breakers.
Emergency stop (16)
Pushing the button engages the brakes and shuts down the engine. Button must be pulled
out before starting the engine. The emergency stop state appears also on the display.
Remote Control switch (17) (optional)
Read the Remote--Control System Operators Manual carefully before operating with
RC--system. Check remote control system functioning according to remote control system
instruction before operation. The RC--switch must be turned off (to position 1) before
starting / operating the machine from the cabin. Position 2 is for remote operation.
MBDR -- connector (18)
Connector for Daimler Chrysler diagnostic tools (e.g. Minidiag 2). Parameters, actual values
and fault codes can be read out from the engine management systems ADM and PLD.
Fan potentiometer (19)*
Controls the fan speed stepless from 0--100%.
Air Conditioning switch (20)*
Activates the Air Conditioner.
Temperature potentiometer (21)*
Controls the cabin temperature.
* Only units with air conditioning.
See also the manual for Air Conditioner
TKU--B 01146--3 EN 2607
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LH410
OPERATION INSTRUCTIONS
3.1.2.
2
1
34 (98)
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OPERATION INSTRUCTIONS
116
90
95
A pop--up window will appear on the display when a warning or an alarm condition is active
and it will remain on the display until the operator removes it. After setting off the pop up
window the indicator light will stay on for as long as the warning or the alarm is active. If
the warning or the alarm stops before the pop up window is set off, the pop up window will
disappear from the display automatically in a few seconds. It is only possible to view a
reset warning or alarm by first turning the main power off and then back on.
An active warning is indicated by a blinking triangle in the main window and yellow warning
light. An active alarm is indicated by an exclamation mark inside a blinking triangle and
red alarm light.
Active alarms and warnings are indicated with the following symbols on the gauge
windows (the symbols appear on the left hand side of the symbol for the sensor that the
alarm or warning applies to):
Symbol
Explanation
Above or below the alarm limits
All warnings and alarms that have taken place will be marked in the alarm log.
When going over from an alarm condition to a warning condition, the warning window will
not be shown in the display.
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OPERATION INSTRUCTIONS
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LH410
3.1.3.
OPERATION INSTRUCTIONS
4
1
(optional)
Rocker switch for driving direction
Forward (F), Neutral (N), Reverse (R)
Higher gear
Lower gear
37 (98)
LH410
OPERATION INSTRUCTIONS
When driving direction is selected, higher gears are selected by pushing the button 5 and
lower gears by pushing the button 6. Each time you push the button the gear will increase
or decrease by one, depending on which button (5 or 6) you are pushing. The selected
gear, driving direction and the highest gear available are shown on the display in front of
the operator. Manual text under the displays gear indication bar is darkened.
Gear selection AUTOMATIC mode: Dashboard switch in the auto position
System selects automatically suitable gear. Operator selects the direction with the rocker
switch 4 and if needed, can also limit a particular gear to be the highest available. The
highest gear limitation is activated by pushing the button 5 when prevailing gear is set to the
highest available, in both driving directions. The selected gear, driving direction and the
highest gear limitation are shown on the display in front of the operator. The highest gear
limitation is deactivated by pushing the button 6. Automatic text under the displays gear
indication bar is darkened.
38 (98)
LH410
OPERATION INSTRUCTIONS
Bucket
down
Bucket
up
Standard movements
D
D
D
D
Boom
up
Boom
down
Bucket shaking
Bucket shaking moves the bucket back and forth in sharp, fast movements. This function
can be used for emptying the bucket of any material that is stuck in it. Bucket shaking can
be activated by pressing and holding the shaking button and moving the bucket control.
5.
The wipers can be controlled with the switch on the instrument panel. If there is a
intermittent switch on the machine, it is controlled with a potentiometer.
The window washer control button is located on the right hand side control joystick.
Control the window washer with the button 6. When pressing the button, the window
washer starts and after an interval set with a parameter the wiper starts. When the button
is released, the window washer will stop after which the window is wiped for a time period
set with a parameter. The intermittent timer does not affect the wipers; the wiping is
continuous.
6.
Horn
Horn can be activated by pressing the button. When the button is released, the horn sound
will stop.
TKU--B 01146--3 EN 2607
39 (98)
LH410
OPERATION INSTRUCTIONS
40 (98)
2
1
LH410
OPERATION INSTRUCTIONS
3.2. Display
The display is situated in the left side of the front dashboard panel and the operator can
use it for checking gear selection, active statuses, clock, bucket count, alarms and faults
etc.
The system is used with the display modules five buttons (buttons 1--5). By pressing the
buttons, the operator can move from one display window to another.
The functions of the buttons vary depending on the current display window. The symbols
at the bottom of the display window show which function is activated by pressing a button.
For example, pressing the buttons on the main window shown in the picture above opens
the following display windows (the main window opens when the systems operating
voltage is switched on):
Button
Symbol
Function
When the button is pressed, the service window opens.
When the button is pressed, the display information change.
(km/h, km, m, kg, he,hm)
When the button is pressed, the alarm log opens.
When the button is pressed, the information window for the
main window opens.
When the button is pressed, gauge window 1 opens.
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OPERATION INSTRUCTIONS
3.2.1.
To make using the user interface easier, the same symbols with the same functions are
used in various display windows.
Moving from one display window to another
Symbol
Function
Moving to a previous display window level. For example, returning
from the gauge windows to the main window.
Moving to the next window on the same display window level. For
example, moving from gauge window 1 to gauge window 2.
Moving to the previous window on the same display window level.
For example, moving from gauge window 4 to gauge window 3.
Scrolling down.
Scrolling up.
Function
Moving to the next item on the menu.
Moving to the previous item on the menu.
Activating a menu function.
Function
Moving to the next item on the menu / increasing the setting value.
Moving to the previous item on the menu / decreasing the setting
value.
Activating a menu function / accepting an adjusted value.
42 (98)
LH410
3.2.2.
OPERATION INSTRUCTIONS
Main window
In normal use, after the main power is switched on, the main window appears on the display.
4
11
10
1.
2.
3.
4.
5.
6.
Gear Indication
Function Status
Bucket Counter
Time
Service window
Display options
7.
8.
9.
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LH410
OPERATION INSTRUCTIONS
1. Gear indication
Manual mode
The transmission mode can be selected
from gear mode switch. The selected mode
is shown on the display in front of the
operator.
When Manual mode is selected, the
operator can select gears upwards and
downwards by pressing the buttons on the
steering joystick.
The bar middle of the display indicates the
following information:
1.
2.
3.
4.
5.
6.
5
6
7
12
10
11
7.
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LH410
OPERATION INSTRUCTIONS
2. Function status
There are status symbols in the main display which indicate the status of various functions.
Automatic central lubrication (optional)
The symbol to the upper left on the main window warns of malfunctions of the automatic
central lubrication. The symbol tells that the grease reservoir is empty (The picture of the
grease gun becomes darker) or that there are malfunctions in pressurizing (the picture of
the grease press and the arrows above and below become darker).
Torque converter lock (optional)
The symbol to the left on the main window tells the status of the automatic torque converter
lock functions. The symbol is grey when converter lock function is free, and becomes darker
when you activate lock function.
If the vertical symbol bars are open, converter is not lock.
If the vertical symbol bars are close, converter is locked.
Boom floating (optional)
The symbol to the left on the main window tells the status of boom float functions. The symbol
is grey when float is not activated, when you press the float button the symbol becomes
darker to indicate you activate float functions.
45 (98)
OPERATION INSTRUCTIONS
LH410
DeClutch
The symbol to the upper right on the main window shows the status of the DeClutch. The
symbol is grey when DeClutch is not activated, and becomes darker when you activate
DeClutch.
46 (98)
LH410
3. Bucket counter
OPERATION INSTRUCTIONS
47 (98)
OPERATION INSTRUCTIONS
LH410
5. Service windows
The service window is entered by pressing
the service button in the main or some
other menu.
LH410
OPERATION INSTRUCTIONS
6. Display option.
The display information can be selected
from mode switch (1). The selected mode
is shown on the display (2).
D
D
D
D
D
D
speed (km/h)
distance (km)
distance (m)
load (kg)
engine hourmeter (he)
machine hourmeter (hm)
49 (98)
OPERATION INSTRUCTIONS
LH410
7. Alarm display
The alarm display is entered by pressing
the alarm display button in the main
menu.
As a default, by pressing the alarm
display button, display shows only the
active alarms and on the button 4 has text
All.
By pressing the button 4 (All), all the
alarms expect those that have been
removed by pushing the CLEAR button,
will be shown in the display. Concurrently
the text on the button 4 changes to Active.
Alarm messages warns the operator of a
system, component or operational fault.
Window shows the date and time when
alarm or event has occured. Alarms and
events are logged also into displays
memory.
To the left of the alarm line shows alarm
status, OFF or ON.
If the alarm mode is ON, alarm is active.
If the alarm mode is OFF, alarm is no longer
active and is recorded as history.
Note! If any warning or alarm alppears in the
display, do not operate with the loader until
tha cause has been determined and
possible fault has been repaired. Call a
service person.
Operator can scroll the alarms pressing the
up and down arrow buttons.
Press >> button to move to the next display.
50 (98)
LH410
OPERATION INSTRUCTIONS
51 (98)
LH410
OPERATION INSTRUCTIONS
8. Information window
The information window is entered by pressing the question mark button in the main or
some other menu.
For example, the information windows for the following gauge displays are showing you the
alarm and warning upper and lower limits for pressures, temperatures and voltage.
9. Gauge display
Enter the gauge window by pressing next window >> button on the Main window.
There are four gauge windows and they can be seen by using next window >> and previous
window << buttons.
Y Moves back to Main window.
Gauge display 1/4
1.
2.
3.
4.
52 (98)
11
10
LH410
OPERATION INSTRUCTIONS
12
13
14
17
18
15
16
For every measurement it can be set low/high values for alarm and warning. Levels for
these values can vary depending on loader model.
Active alarms and warnings are shown with the following symbols on the gauge window
(the symbol appears on the left hand side of the symbol for the sensor that the alarm or
warning applies to):
Warning appears in the display with warning triangle.
Alarm appears in the display with warning triangle, an exclamation mark inside.
53 (98)
OPERATION INSTRUCTIONS
LH410
10. Tachometer
The tachometer is in the centre of the main
window. The arch aligned bars become
darker according to the engine rpm.
Underneath the bars, rpm is also shown in
numeric value.
Engine idle . . . . . . . ~ 600 rpm
Max . . . . . . . . . . . . . . ~ 2300 rpm
54 (98)
LH410
OPERATION INSTRUCTIONS
1
3
The circuit breakers are located in three places on the machine. Firstly, at the instrument
panel in the cabin, secondly in rear box X356 and thirdly in front box X221.
Instrument panel in the cabin (1)
F004 ADM2 engine adaption and control module, coolant level sensor S341 . . . . 10 A
F005 Engine running relay K11 and light E343*, emergency steering pump control
relay, brake release pump control relay, AC unit control*, indicator lights supply . . . 10 A
F006 Brake circuit solenoids Y301 and Y348, solenoids Y367 and Y352,
relays K035 and K025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
F038 Washer motors M112, M113 and M114, seat compressor motor M117* . . . . 10 A
F020 Wiper motors M109, M110 and M111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
F007 Weighing power supply*, cabin light, DC/DC converter G03 . . . . . . . . . . . . . . 10 A
F0116 Voltage supply for emergency radio* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 A
F024 Voltage supply for remote control* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
F052 Cabin corner light E144 and E145* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
F053 Display power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 A
F056 Cabin corner lights E110* and E156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
F071 Voltage supply for chair module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
F072 Voltage supply for middle module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
F103 Left rear brake light E318 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 A
F107 Driving direction forward light E318 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 A
F106 Driving direction forward light E311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 A
F102 Right rear brake light E311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 A
TKU--B 01146--3 EN 2607
55 (98)
OPERATION INSTRUCTIONS
LH410
Rear frame box X356 at the middle of the rear frame (2)
F335 Main circuit breaker for battery and starter motor M406 . . . . . . . . . . . . . . . . .
F364 Main circuit breaker for machine electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F359 Voltage supply for instrument panel, main circuit breaker for circuit breakers
F004, 005, 006, 038, 020, 024, 056, 052, 007, 0116, 053, 071, 072 . . . . . . . . . . . . .
F362 Brake release pump motor M318 supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F321 Voltage supply for AC unit* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F346 Engine control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F347 Engine control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F360 Voltage supply for front box, main circuit breaker for circuit breakers
F201, 207, 222, 273 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F302 Rear lights E315* and E316* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F308 Rear lights E313 and E314 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F323 Rear lights E338* and E339* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
400 A
150 A
32 A
100 A
32 A
16 A
16 A
25 A
10 A
10 A
10 A
Front frame box X221 at the lelf side of the front frame (3)
F201
F207
F222
F273
F101
F105
F104
F100
10 A
10 A
10 A
10 A
2A
2A
2A
2A
All circuit breakers are automatic circuit breakers, except the fuses F101 -- F107 are
common automotive fuses.
* Optional
When a circuit breaker has opened, the alarm display shows fuses location (instrument
panel or rear box X356).
56 (98)
LH410
3.4.
OPERATION INSTRUCTIONS
All the main safety notes are located inside the cabin.
Safety note
Always park on level ground. Turn machine in an angle. Lower bucket to
ground and check that machine doesnt move. Apply parking brake. Do not
use emergency brake.
Safety note
Disengage drive before starting engine. Do not operate with doors open
and unlatched. Stop engine when servicing, adjusting and refuelling.
Safety note
Close the door.
Safety note
Before operating read instruction manual carefully. Pay special attention to
info carrying this symbol. Use only genuine spare parts.
Note
Before driving the bucket must be lifted up
and let down while engine runs below 1500
rpm.
STOPPING THE ENGINE
Run hot engine between 800 and 1000 rpm with no load for 5 minutes. Reduce engine
speed to low idle and stop the engine. Stop engine before switching off.
Keep gear selector in neutral when idling.
Turn ignition and main switch to off--position, disconnect alternator and regulator cables
before welding on machine.
57 (98)
LH410
OPERATION INSTRUCTIONS
10
12
5
11
11
2
58 (98)
LH410
OPERATION INSTRUCTIONS
59 (98)
OPERATION INSTRUCTIONS
LH410
60 (98)
LH410
OPERATION INSTRUCTIONS
61 (98)
OPERATION INSTRUCTIONS
3.6.
LH410
WARNING
62 (98)
LH410
OPERATION INSTRUCTIONS
63 (98)
LH410
OPERATION INSTRUCTIONS
Warning! Releasing the brakes may cause that the machine starts to move
(especially on gradient level). Be sure that the releasing does not cause danger
to other people or equipment.
WARNING
Do not run the starter motor longer than 20 seconds at a time. Allow the
starter motor to cool down for one minute before a new starting attempt.
CAUTION
64 (98)
LH410
OPERATION INSTRUCTIONS
WARNING
Brakes engaged
D
D
65 (98)
OPERATION INSTRUCTIONS
LH410
66 (98)
LH410
OPERATION INSTRUCTIONS
67 (98)
OPERATION INSTRUCTIONS
LH410
68 (98)
LH410
OPERATION INSTRUCTIONS
There are health risks due to nitrogen oxides and carbon monoxide in
exhaust fumes of a diesel engine. GOOD VENTILATION MUST ALWAYS
BE ENSURED WHEN THE ENGINE IS RUNNING IN CONFINED SPACES.
WARNING
D
D
D
D
D
D
WARNING
WARNING
69 (98)
LH410
OPERATION INSTRUCTIONS
3.8.
3.8.1.
Driving
Gradient angles
Roll over hazard. Can cause severe injury or death. Do not exceed
maximum permitted gradient angles.
WARNING
On slippery surfaces, e.g. ice or smooth rock, safe tramming gradients are
much smaller than on surfaces with good grip.
WARNING
Avoid to drive with the boom in up position. Be aware of the live wires and
the ventilation system hanging from the roof.
WARNING
Be carefull and drive slowly when approaching emptying station with bucket in lifted position!
max 15
max 10
max 20
_
_
loaded max 5
unloaded max 10
70 (98)
LH410
OPERATION INSTRUCTIONS
Avoid sudden up--and--down boom motion in lifted position, especially when machine is
articulated!
_
unloaded max 20 _
loaded max 10
_
10_
loaded max 2
unloaded max
3.8.2.
Operator visibility
When operating with machine, you should always remember that visibility is limited and
you should ensure that unauthorized persons are not present in the working area.
VISIBLE
DISTANCE (m)
NO VISIBILITY
71 (98)
LH410
OPERATION INSTRUCTIONS
3.8.3.
2
1
72 (98)
LH410
3.8.4.
OPERATION INSTRUCTIONS
Braking
A sudden stop can cause personal injury. Observe the gauges and
indicators often and obey their signals
WARNING
Foot rest
Never drive with your foot on the brake pedal. It causes overheating of the
hydraulic system and early wear or brake failure. Use the foot rest.
CAUTION
Note!
The parking/emergency brake engages automatically if
---------
gears
bucket -- boom movements
steering
73 (98)
OPERATION INSTRUCTIONS
3.9.
LH410
D
D
Lower the boom to the lowest position and turn the cutting edge of the bucket against
the ground.
Put the transmission into neutral and release the brakes. If the machine does not
move you are parked safely.
Apply the parking brake (indicator lights come on).
Let the engine to idle without load for four minutes.
Turn the ignition key to the 0--position to shut down the engine.
Turn the main switch off.
D
D
D
D
D
In dangerous situations the engine can also be stopped with one of the
emergency stop buttons.
CAUTION
CAUTION
74 (98)
Avoid long engine idle periods. During long engine idling periods with the
transmission and boom control lever in neutral, the engine coolant
temperature may fall below the normal operating range. When prolonged
idling is necessary, maintain at least 850 -- 1000 rpm.
LH410
OPERATION INSTRUCTIONS
Never turn the main switch off when the engine is running. This may
damage the alternator or the voltage regulator and the machine electronic
equipment.
CAUTION
Refill the fuel tank at end of each days operation to prevent condensation
from contaminating the fuel.
CAUTION
Dont leave the unit unattended unless the machine is safely parked,
brakes are set and the engine is shut down.
WARNING
75 (98)
LH410
OPERATION INSTRUCTIONS
3.11. Towing
Never attempt to start the engine by towing
CAUTION
Disconnect here
CAUTION
Towing the loader with drive shafts connected can damage transmission
and torque converter.
LH410
OPERATION INSTRUCTIONS
Releasing the brakes may cause the machine to move (especially on gradient level).
Be sure that this does not cause danger to the other people or equipment.
Do not release the brake before the machine is properly connected to the
towing machine and the towing machine has an operator in the operators
compartment!
WARNING
77 (98)
OPERATION INSTRUCTIONS
LH410
D
D
D
D
D
Suitable access ramps must be used when driving the loader onto and off transport
wagon. Driving must always be done on level ground.
When driving over the ramps, use bucket movements to balance the loader.
Always use low speed and observe special caution when coming from the ramps
to the platform.
Before transporting, lower the bucket down and install the frame locking pin.
Fasten the loader to the platform from the bucket and both ends of the machine
with strong straps and chains so that the loader cannot shift during transporting.
When planning the transporting route, keep in mind the loaders
dimensions.
WARNING
78 (98)
LH410
OPERATION INSTRUCTIONS
_C
30
86
20
68
10
50
32
max 90%
Preparations:
D
D
D
D
D
D
D
D
Wash the loader thoroughly if it comes directly from use, or if it has been transported
by sea (use high pressure washer or steam).
Lubricate all greasing points.
Empty the pressure accumulators and place warning signs on the machine:
Pressure accumulators must be filled before using the loader.
Apply protective grease to the piston rods of the cylinders.
Change all lubricants and fluids
Check engine air filter and service if necessary.
Protect electric devices with corrosion inhibitor to prevent contact failures.
Disconnect batteries
terminal strips
battery terminals
multipole connectors
connectors at caps of magnetic valves, pressure switches, etc. Fill the caps with
grease.
79 (98)
OPERATION INSTRUCTIONS
LH410
Keep in mind the total weight of the loader, given in the technical data of
these instructions.
WARNING
The lifting points (four) have been marked with hook symbols. Rear frame lifting lugs must
be lifted up before hooking.
D
D
D
D
80 (98)
The lifting device used must be of the correct type and have
sufficient lifting capacity. The loader or parts of it must not
be lifted with any devices that are not specifically designed
for lifting purposes.
You must always know the exact weight of the load, and
never exceed the lifting capacity specified by the
manufacturer of the lifting device.
The lifting routes should be planned so that the load is not
moved over persons or such places where persons may be
present.
Make sure that the lifting equipment are in proper condition.
Wire ropes and chains used for lifting must be checked
regularly. Damaged wire ropes must be marked clearly and
discarded at once.
Install the frame locking pin always before lifting the loader.
Lift the load only a few centimeters at first to make sure that
it is properly fastened and in balance. Do not continue lifting
until you are sure of proper fastening and balance.
Never wind the ropes around the hook of the hoist. The
lifting ropes must be fastened according to the
manufacturers instructions.
INCORRECT
CORRECT
LH410
4.
WARNING
4.2.
D
Loading
Always obey national mandatory rules relating to accident prevention and
enviromental protection. The generally recognized technical rules for safe and
professional operation must also be observed.
Complete the instruction manual with obligatory reports and controls according to
company rules.
Unit malfunctions must be repaired immediately!
WARNING
Keep all safety and danger signs on the machine in legible condition,
observe and follow them
WARNING
The effort spent in levelling the machines small operating area can pay dividends by
increasing its productivity. When loading, work the area on as wide as possible. Work the
outer side of the muck pile first and then center.
If you follow correct loading procedures, you and the machine will be a more efficient team.
Do not start lifting full loads until the engine and the converter are warmed up (converter
+40_C).
81 (98)
LH410
Approach the muck pile with the lift arms down. Before penetrating the muck pile, put the
bucket lip plate against or very close to the ground.
Drive ahead in first gear. Straighten the machine before penetrating the muck pile. Once
you have penetrated the muck pile it may be necessary to increase the throttle to keep up
an even speed. Try to operate the loader within optimal engine rpm range.
To avoid wheel spin, move the bucket slightly first with the boom and then oscillate with the
boom and the bucket. This causes the front tires to flatten out thus increasing the tire contact
surface area.
If forward and breakout movements are combined properly the bucket can be filled with one
pass and without wheel spin.
If the muck pile is rammed unnecessarily a converter stall on the output shaft may occur.
This happens when there is full engine power without any wheel motion.
Never maintain a converter stall more than 30 seconds at a time, because it converts
all of the engine power to heat energy. A converter stall happens more easily in high gears.
82 (98)
LH410
Do not lower the bucket cutting edge too much for it may cause the front wheels to rise off
the ground. This leaves the rear wheels as your only source of drive.
Dont lift the front tires off the ground while loading
CAUTION
Avoid lifting up the rear axle for it puts unnecessary stress on the front axle and the front
wheels.
83 (98)
LH410
4.3. Hauling
When the bucket has sufficiently penetrated the muck pile, roll it back to the hauling position.
Do this quickly so the back of the bucket fills completely. Shake the bucket in order to drop
extra or loose material from the bucket before hauling. Engage the reversing gear and lower
the bucket arms against the arm stops.
84 (98)
LH410
Downgrade hauling
Keep the bucket and the boom in transport position during hauling prosess.
Always use the proper gears for driving. When driving downhill, select such a gear that you
can control the machine without excessive use of brakes. As a general rule of tumb, when
driving downhill, select the same gear that you would use if driving uphill.
Ensure full or near full throttle position is maintained. To achieve maximum transmission
cooling, transmission temperature must operate under 100_C.
Ensure the selected gear and drive conditions do not force the engine into an over--rev
condition. Engine rpm must be maintained under maximum. See the engine rating plate
and Mercedes--Benz Operating Instructions.
Monitor control system display to ensure normal machine operating conditions exist.
85 (98)
LH410
4.4. Dumping
When dumping, lift the bucket high enough and dump. Avoid articulating the unit when boom
is in raised position. Always keep the service brakes on and the transmission in neutral when
dumping.
Tip the empty bucket back, reverse the machine and lower the bucket arms back to the
lowest position.
Dont allow the machine to roll backwards with the transmission in forward
while working on steep grades.
CAUTION
86 (98)
LH410
RC
Always keep within safe distance from the loader when operating with Remote Control.
MAKE SURE THAT THERE ARE NO UNAUTHORIZED PERSONS IN THE DANGER
AREAS!
Make sure that there are no other transmitters in use on the same site
operating on the same frequency.
WARNING
When repairs are being carried out, the manual/remote switch must be in
the manual position.
WARNING
Test out first the operation and range of the remote-- control equipment on
safe terrain before being deployed in dangerous quarries, etc.
WARNING
Make sure for disturbance-- free operation that the batteries are kept in
good condition.
WARNING
87 (98)
LH410
Do not leave the loader energized in the Remote Mode when not in use.
WARNING
Do not operate with the Remote Control equipment until the RC User
Manual and machines Operator Manuals have been read and understood.
WARNING
WARNING
For more details about emergency radio refer to the workshop manual, chapter
appendices.
88 (98)
LH410
4.7.1.
The info line gives the user instructions and error messages.
1. Symbol field
2. Info line
3. Power switch
4.7.2.
1
3
2
89 (98)
LH410
4.7.3.
You can mark the start of the working shift. The scale resets the sum info of the working
information.
1. Press the keys 0 + 1 to start the working shift.
0
1
ab c
Main menu:
Memos
0--weighing
Taring
Macro
Printing
Dispalyluminace
Communication
Work shift
Setup
22.03.05
Show
15:56:38
OK
Exit
F2
>0<
LO
HI
------------
M+
Tot1
Bkt 0
?
?
0.00 t
?
?
Weighing
TOT1
90 (98)
Clear
Info
LH410
4.7.4.
WEIGH +
ZERO
LO
HI
F2
0--weighing
Tot1
Bkt 0
?
00.00 t
?
?
?
0--weighing
w ei gh !
TOT1
lear
Info
LO
HI
C
C
0--weighing
Tot1
Bkt 0
?
00.00 t
?
?
0-?-weighing
Sink the boom !!
>>> Slowly <<<
TOT1
Clear
Info
0t
Weighing
position
LO
HI
0--weighing
Tot1
Bkt 0
?
00.00 t
?
?
0-?-weighing
Sink the boom !!
>>> Slowly <<<
TOT1
Clear
Info
Weighing
position
TKU--B 01146--3 EN 2607
91 (98)
LH410
LO
HI
0--weighing
Tot1
Bkt 0
?
00.00 t
?
?
0--?weighing
Done!
TOT1
4.7.5.
Clear
Info
Weighing
LO
HI
15.20
M+
Tot1
Bkt 6
?
50.30 t
?
?
M+
15.20 M+
?
TOT1
Clear
Weighing.
LO
Info
HI
Weighing
Tot1
Bkt 6
?
50.30 t
?
?
?
TOT1
Clear
Info
Weighing
position
92 (98)
LH410
Weighing is ready.
><
LO
HI
12.10
OK
Tot1
Bkt 6
?
50.30 t
?
?
?
>>>>> ACCEPTED <<<<<<
TOT1
Clear
Info
Weighing
position
Dump.
LO
HI
12.10
M+
Tot1
Bkt 7
?
62.40 t
?
?
?
M+
12.10 M+
TOT1
Clear
Info
Weighing
position
In case of problems:
-- Lower the boom down
--
WEIGH
OFF
ON
93 (98)
LH410
4.7.6.
At the end of the day you can move the weighing data from the scale to a PC with a memory
card. Save the weighing data to the memory card with the key functions 0 + 9 and move
the data to the PC.
1. Insert a memory card to the
memory card reader.
9
xyz
Memory card
Data to card
Previus to card
Write all
Memo to scale
Clear
Log
OK???
Cont
Exit
4. Press F2 [Cont.].
F2
5. The Info line will show Wait! Initialisation. Wait until the screen
changes!
6. The scale returns to the base
weighing display. The saving is
now ready.
>0<
M+
LO
HI
Tot1
Bkt 0
?
0.00 t
?
?
?
Weighing
TOT1
4.7.7.
Clear
Info
SET
94 (98)
F1
LH410
5.
TROUBLESHOOTING
TROUBLESHOOTING
FAULT
Ignition current
does not go on.
Brakes cant be
released
2.
3.
1.
2.
3.
4.
1.
2.
3.
4.
5.
6.
7.
95 (98)
LH410
TROUBLESHOOTING
FAULT
Steering / bucket
control does not
work
96 (98)
3.
4.
5.
6.
7.
1.
2.
3.
4.
LH410
6.
TECHNICAL SPECIFICATION
TECHNICAL SPECIFICATION
Continuing research and development of loaders may have caused changes to your
machine which are not included in this specification.
97 (98)
TECHNICAL SPECIFICATION
98 (98)
LH410