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Cwi Q PDF
Cwi Q PDF
Exercise Questions
A
1. ( C ) Which of the following is not considered to be essential knowledge for a welding
inspector ? ()
a. nondestructive testing ()
b. welding symbols ()
c. welding design ()
d. welding processes ()
e. destructive testing ()
2. ( D ) Inclusions in a weld will appear on a radiograph as
()
a. a dark spot ()
b. a light spot ()
c. a generalized gray area of varying contrast ()
d. either a dark or light spot or area depending on the relative absorption ration of the part
material and the inclusion material (
)
e. none of the above ()
3. ( C ) Backing strips or bars should be removed from all welds()
a. Always ()
b. Never ()
c. Optional ()
4. ( E ) Prior to starting the job assignment , the welding inspector should determine
()
a.
b.
c.
d.
e.
6. ( B ) For the welding inspector, what are the most important means of gaining the cooperation
and respect of fellow coworkers(
)
a. ability to be trained ()
b. professional attitude ()
c. ability to complete and maintain inspection records ()
d. good physical condition ()
e. ability to interpret drawings and specifications ()
7. ( D ) Groove welds make without backup strip, with complete penetration must have
()
a. The root of joint completely filled with weld metal ()
b. Root of first pass removed to sound metal before welding second side (
)
c. Use new electrode at start of weld ()
d. a or b above ( a b)
24
24
b.
c.
d.
e.
10. ( C ) Which of the welding symbols above correctly represents the welded joint shown below ?
()
1)
2)
3)
4)
5)
A
B
C
D
None of these ()
T
R H
a.
b.
c.
d.
weld size ()
flange radius ()
flange length ()
depth of penetration ()
e. none of the above ()
13. ( E ) In reference to the below drawing, a magnetic field as shown will detect which of the
following defects ? ()
ACracks parallel to lines of force ()
BCracks at 90 to lines of force ()
CTransverse cracks ()
DLongitudinal cracks ()
EB and C above ( B C)
Prods
LINES OF FORCE
(+)
(-)
14. ( A ) What does the fourth digit (8)of an E7018 electrode indicate
(E7018 4 (8))
AThe polarity and the type of coating ()
BThe strength of the weld material ()
CThe type of material used in the electrode ()
15. ( A ) The third digit of an E6010 electrode indicates(E6010 3 )
AThe weld may be made in the vertical position ()
BMaybe made in the overhead position ()
CMaybe made in the horizontal position ()
DMaybe made in all positions ()
16. ( C ) Which of the following electrodes have low hydrogen coating ?
()
AE7024
BE6010
CE7016
DE6011
C
B
FORCE
E
28. ( E ) In reference to the above drawing , letter D refers to which of the following weld
preparations ? (D)
AHas a full penetration J bevel without additional fillet weld. (J
)
BHas melt thru on arrow side ()
CBevel vertical member ()
DIs a partial penetration J bevel (J)
EDouble bevel groove weld on both sides ()
29. ( D ) In reference to the above drawings , letter C refers to which of the following weld
preparations ? (C)
AIs back gouged with bead on other dike and with additional fillet weld (
)
BHas fillet weld on one side only ()
CIs a single bevel groove weld with no additional fillet weld ()
DSingle vee groove weld with backing strip (V)
EA and B above ( A B)
8
30. ( E ) In reference to the above drawings, letter E refers to which of the following weld
preparations ? (E)
AWeld ha melt thru symbols ()
BBroken arrows points to member that is to be beveled ()
CHas a single bevel groove and a double fillet weld ()
DSymbol shows backing strap and strip ()
ENone of the above ()
31. ( A ) The fillet gage on the right is measuring the()
AInsufficient throat ()
BWeld size ()
COverlap ()
DInadequate penetration ()
EA and B above ( A B)
A
C
32. ( C ) With reference to the above symbol drawing , the letter A represents which welding
operation ? (A)
First ()
Third ()
Second ()
None of the above ()
33. ( D ) With reference to the above symbol drawing, the letter C represents which welding
operation ? (C)
Third ()
Second weld symbol ()
First ()
Answers a & b ( a b.)
9
39. ( B ) The width of the cut made by the oxygen stream of an oxyacetylene cutting torch is called
the(-)
Drag ()
Kerf ()
Cutting face ()
Bevel ()
None of the above ()
40. ( A ) What nondestructive test method is to be applied to the arrow side ? (
)
PT
MT
6012
B
6102
308 16
C
7024
D
6018
E
41. ( C ) For austenitic stainless steel welding which of the above electrodes would be preferred ?
()
42. ( D ) Which of the above electrodes is low penetration with an iron powder coating
()
1.
2.
11
3.
4.
5.
1/2
4-6
1/4
3/16
1/2
6
4
1/4 ( 3/8)
5/16(7/16)
47. ( B ) To determine the extent of the surface and subsurface porosity that resulted, which NDT
method would be most effective ? ()
AMT
DPT
BRT
EET
CVT
48. ( A ) If the tensile strength of a single pass weld with an E6010 electrode is 60,000psi what
would the tensile strength of a six pass weld be ? ( E6010
60,000psi 6 )
A60,000psi
B240,000psi
C360,000psi
49. ( A ) When a weld has been rejected by a qualified NDT technician the welding inspector
should()
AReview the test results and maintain the test records ()
BReinspect to verify the defect ()
CAccept the weld if its visual appearance is in compliance with the applicable code or
specification ()
DRequire another inspection by a third party ()
50. ( B ) The period of time in which the test part is covered with penetrant is called the(
)
ABleed time ()
CSoak time ()
BDwell time ()
DEmulsify time ()
51. ( D ) What device is utilized during radiography to indicate the acquired sensitivity of a
radiograph ? ()
Arate meter ()
DIQI ()
Bdosimeter ()
ENone of the above ()
Clead screen ()
52. ( E ) A triangular-shaped weld symbol represents what type of weld ? (
)
Abevel groove ()
Bflare groove ()
Cflange groove ()
DV-groove (V )
ENone of the above ()
13
53. ( A ) Equal thicknesses of steel, cast iron, aluminum, lead and copper are radiographed using
the same exposure conditions. Which material will result in the lightest radiograph ? (
)
Alead ()
Dcopper ()
Bsteel ()
Ecast iron ()
Caluminum ()
54. ( A ) Which type of defect is detectable by the liquid penetrant method ? ()
ASurface crack ()
DAll the above ()
BInternal inclusion ()
ENone of the above ()
CSub-surface crack ()
55. ( D ) Capillary action plays a role in which NDT method ? (
)
AET
DPT
BUT
EMT
CRT
56. ( B ) The Flux Coated electrode is used in which of the following processes(
)
AHeliarc ()
BInnershield ()
CMetal inert gas ()
DShielded metal arc ()
57. ( B ) The size of convex fillet welds are measured()
AAcross the face ()
BAlong the shortest leg ()
CAlong the longest leg ()
DNone of these methods ()
58. ( E ) Which one of the following is not true of visual inspection? (
)
AThey may take place during the actual welding operation ()
BMechanical properties cannot be confirmed ()
CThey are almost always less expensive than other tests ()
DThe show most large discontinuities ()
EAlmost anyone, even the least experienced can perform them (
)
FThe eye can see only surface discontinuities ()
14
59. ( D ) Which one of the following weld discontinuities is not typically inspected through the use
of visual inspection ? ()
ASurface porosity ()
D Laminations ()
Bundercut ()
ECracks ()
Coverlap ()
FInclusions ()
60. ( E ) radiography can be performed using()
AX-ray machine (X-)
D Cobalt 60 ( 60)
BCesium 137 ( 137)
EAll of the above ()
CIridium 192 ( 192)
61. ( C ) For the fillet weld at right 5 indicates the( 5 )
ALeg ()
BThroat ()
CFace ()
DToe ()
ERoot ()
62. ( A ) Using the above data, 60,000psi is equivalent to which of the following ?
(60,000psi )
a.
b.
c.
d.
e.
413635kpa
8700kpa
41,360kpa
87,000kpa
none of the above ()
63. ( A ) The degree of sensitivity of the magnetic particle method of inspection decreases
()
a. With a decrease in size of the discontinuity and also with an increase in depth below the
surface ()
b. In defects which are in lengthy cracklike forms ()
c. When defects are perpendicular to the lines of force ()
d. All of the above ()
64. ( D ) Which magnetic particle inspection method applies the medium to the surface of the work
while the magnetic current is flowing ? (
a. Dry method ()
c. Wet method ()
b. Residual method ()
d. Continuous method ()
15
d. PT
e. ET
d. MT
e. None of the above
Shoulder ()
Included angle ()
Throat ()
Root opening ()
None of the above ()
16
70. ( B ) In reference to the above drawing, letter A represents which of the following defects ?
(A)
a. Toe crack ()
b. Crater crack ()
c. Underbead crack ()
d. Throat crack ()
e. Heat affected zone crack ()
71. ( E ) In reference to the above drawing, letter B represents which of the following defects ?
(B)
a. Crater crack ()
b. Transverse crack ()
c. Toe crack ()
d. Lamellar tear ()
e. Longitudinal crack ()
72. ( D ) In reference to the above drawing, letter C represents which of the following defects ?
(C)
a. Underbead crack ()
b. Delamination ()
c. Tce crack ()
d. None of the above ()
A
73. ( E ) In reference to the above drawings, the letter D refers to which of the following weld
preparations(D)
a. Groove face ()
b. Root face ()
17
c. Groove angle ()
d. Plate thickness ()
e. Root opening ()
74. ( D ) In reference to the above drawings, the letter C refers to which of the following weld
preparations(C)
a. Bevel angle ()
b. Root face ()
c. Root opening ()
d. Groove radius ()
e. Throat ()
75. ( C ) In reference to the above drawings, the letter A refers to which of the following weld
preparations(A)
a. Root opening ()
b. Bevel angle ()
c. Groove angel ()
d. Root face ()
e. Weld size ()
76. ( A ) In reference to the above drawings, the letter B refers to which of the following weld
preparations(B)
a.
b.
c.
d.
e.
Bevel angle ()
Root opening ()
Groove angle ()
Plate thickness ()
Groove radius ()
A
1 2
DESIRED WELD
18
77. ( D ) In reference to the above desired weld, what is the correct weld symbol for this joint ? (
)
a.
b.
c.
d.
A
78. ( B ) With reference to the above desired weld, which correct weld symbol represents this joint ?
()
a.
b.
c.
79. ( C ) The weld gage on the right is measuring the()
a. excessive undercut ()
b. underfill ()
c. excessive convexity ()
d. overlap ()
e. acceptable buildup ()
80. ( D ) When welds need repair, to whom should you make the report ? (
)
a. To the welder whose mark is on the weld ()
b. To another welder, better trained ()
c. To the secretary ()
d. To the project engineer ()
I
19
81. ( E ) Match the letter D with the correct weld groove detail.
(D)
a. Single U groove weld ( U )
b. Double bevel groove weld ()
c. Single J groove weld ( J )
d. Single V groove weld ( V )
e. None of the above ()
82. ( B ) Match the letter G with the correct weld groove detail.
(G)
a. double V groove weld ( V )
b. double U groove weld ( U )
c. single U groove weld ( U )
d. double J groove weld ( J )
e. single V groove weld ( V )
83. ( D ) Using the above drawings, match the letterCwith the correct weld groove detail.
(C)
a. Double J groove weld ( J )
b.
c.
d.
e.
84. ( B ) Match the letter F with the correct weld groove detail.
(F)
a. double U groove weld ( U )
b. single U groove weld ( U )
c. single J groove weld ( J )
d. double J groove weld ( J )
e. none of the above ()
20
85. ( B ) What NDT method is most likely to reveal internal laminations in a rolled plate ? (
)
a. RT
b. UT
d. MT
e. None of the above ()
c. ET
86. ( B ) In reference to the above drawing, the letter C refers to which of the following(
C)
a. Leg ()
b. Effective throat ()
c. Convexity ()
d. Theoretical throat ()
e. Actual throat ()
87. ( D ) In reference to the above drawing, the letter B refers to which of the following(
B)
a. Leg ()
b. Effective throat ()
c. Convexity ()
d. Theoretical throat ()
e. Actual throat ()
88. ( E ) In reference to the above drawing, the letter A refers to which of the following
(A)
a.
b.
c.
d.
e.
Leg ()
Effective throat ()
Convexity ()
Theoretical throat ()
Actual throat ()
21
a.
b.
c.
d.
e.
flare V-groove ( V )
flare bevel groove ()
edge flange ()
corner flange ()
none of the above ()
93. ( C ) In the symbol below, the 3/4 dimension refer to what ? ( 3/4 )
a. weld size ()
b. effective throat ()
3/4 (7/8)
c. depth of preparation ()
d. root opening ()
e. none of the above ()
22
a.
b.
c.
d.
e.
95. ( C ) The specification covering the requirements for welding electrodes is designated(
)
a.
b.
c.
d.
e.
AWS D1.X
AWS D14.X
AWS A5.X
ASTM A53
ASTM A36
96. ( B ) The code that coveres the design and fabrication of unifired pressure vessels is(
)
a.
b.
c.
d.
e.
ASME Section IX
ASME Section VIII
ASME Section III
API 1104
AWS D1.1
97. ( D ) The code that covers the welding of steel structures is()
a.
b.
c.
d.
e.
ASME Section IX
ANSI B31.1
API 1104
AWS D1.1
None of the above ()
23
a. square groove ()
b. skewed groove ()
c. sloped groove ()
d. scarf ()
e. none of the above ()
99. ( E ) The symbol below shows the use of what type of weld ? (
)
a. single bevel-groove weld ()
b. backing weld ()
c. single V-groove weld ( V )
d. back weld ()
e. b and c above (b c)
100. ( A ) Changes in electrical conductivety can be measured using which NDT Method ?
()
a. ET
b. RT
d. PT
e. All of the above ()
c. MT
24
Select the correct answer for the following questions. Refer to the Examination Book of
Specifications for the appropriate information.
()
1. The designer has detailed the joint B-U2-GF for the welding of two structural members. What is
the acceptable range of root opening dimensions for that joint configuration ?
( B-U2-GF)
a. 0 to 1/8
b.
c.
d.
e.
1/16 to 3/16
0 to 1/4
0 to 3/16
none of the above ()
Space #5 (#5 )
Space #6 (#6 )
Space #7 (#7 )
Space #1 (#1 )
None of the above ()
3. Which of the following would be an acceptable electrode for GMAW of 3 thick A514 steel ?
( 3 A514 )
a.
b.
c.
d.
e.
E10XT
ER100S
ER110S
All of the above ()
None of the above ()
4. For the condition listed in Question #3, what is the required preheat and interpass temperature ?
(#3 )
a. 225 minimum ( 225)
b. 225 maximum ( 225)
c. 225 min.- 450 max. ( 225 450)
d. 225 min.- 400 max. ( 225 400)
e. none of the above ()
Butt Weld Sample ()
5. What is the depth of the undercut on this weld sample ? ()
a. 1/16
1
b. .003mm
c. 1/32
d. 5.01mm
6. The weld reinforcement on this sample is ()
a. 1/32 1/8
b. 0.8mm 3.2mm
c. 1/2 5/8
d. both a and b (a b )
7. Which of the following processes would be acceptable for the pre-qualified joining B-U2-GF ?
( B-U2a-GF )
a. FCAW ()
b. SMAW ()
c. GTAW ()
d. SAW ()
e. All of the above ()
The following information applies for questions 8 through 14 below( 8-14)
A welding procedure is being qualified for the welding of A514 plate for a bridge application. The
welding process to be used is FCAW, and the weld configuration is single-V-groove weld with a
steel backing. The thickness of the test coupon is 1-1/2. This procedure coupon is being welded in
the 2G position. ( A514
V 1-1/2
2G)
8. What is a matching filler metal classification for this procedure ? (
)
a. E11XT with a minimum impact strength of 20 ft-1bs at 0 ( 0
20ft-1bs E11XT)
b. E10XT
c. E8XT
d. E8XT with a minimum impact strength of 20 ft-1bs at -18 (-18
20ft-1bs E8XT)
e. None of the above ()
9. What is the required preheat and interpass temperature for this procedure ? (
)
a. 150min.-205 max.
b. 125min.-400 max.
c. 50min.-230 max.
2
d. a and b above (a b)
e. b and c above (b c)
10. For what thickness will this procedure be qualified if the required tests are passed successfully ?
()
a. 3/4to 3
b.
c.
d.
e.
3maximum ( 3)
unlimited ()
3/4to 1-1/2
none of the above ()
11. Refer to Appendix VII, paragraph (9). Acceptance criteria for ASTM A514 and A517 steels
shall be based on visual inspection performed not less than 48 hours after completion of the
weld. The most probable reason for requiring a 48 hour delay in inspection is(
ASTM A514 A517 48
48 )
a. Provide adequate time for welding personnel to leave the area (
)
b. Permit repairs to be made before acceptance ()
c. Susceptibility of A514 and A517 materials to delayed hydrogen cracking (A514 A517
)
d. Permit any weld porosity present at time of welding to clear up (
)
e. Weld surface slag is easier to remove after it has cooled ()
12. If the welder who performs this procedure qualification test is also qualified, in what positions
is he qualified for production welding ? (
)
a. Horizontal groove and fillet welds in plate ()
b. Flat and horizontal groove and fillet welds in plate (
)
c. Overhead groove and fillet welds in plate ()
d. Flat groove welds only ()
13. What is the F-number of the filler metal being used ? ()
a. 1
b. 3
c. 6
3
d. 5
e. none of the above ()
14.
15. During the evaluation of guided bend test specimen , a 5/16corner crack is observed. There is
no evidence of slag inclusion or other fusion type discontinuities. The specimen is (
5/16
)
a. Acceptable ()
b. Rejectable because the crack is greater than 1/4( 1/4)
c. Rejectable because the crack is greater than 1/8( 1/8)
d. Disregarded and a replacement specimen taken from the original weldment (
)
e. Disregarded and a replacement specimen taken form a different weldment (
)
16. Where would the information for Question #3 appear on the form in Appendix I ? (#3
I )
a. Space #5 (#5)
b. Space #6 (#6)
c. Space #7 (#7)
d. No prescribed space for this information ()
e. This information is not applicable for procedure qualification ()
Sample T-Joint Side A(Big T)
17. What is the weld size of fillet weld, Side A ? ( A )
a. 5/16
b. 3/8
c. 17/32
d. 3/16
86.97mm
0.313 in
0.549 in
none of these ()
E6010
E7010
E7018
a or b above (a b)
b or c above (b c)
b.
c.
d.
e.
4or smaller ( 4)
4or larger ( 4)
all diameters ()
test diameter and above ()
1&6
2&6
6&21
4 only
none of the above ()
Tensile Specimens ()
Measure each of the tensile specimens and supply the following information.
()
Load=12,500pounds applied to each specimen. ( 12,500 )
Formula Tensile Strength = Load divided by the Area (=/)
27. White Sample ()-reduced section ()
Width () _______ in () _______ mm ()
Thickness () _______ in () _______ mm ()
Area () _______ in.sq. ()
a.
b.
c.
d.
e.
Toe crack ()
Undercut ()
Underfill ()
Excessive convexity ()
Overlap ()
d. Face ()
40. Based on Examination Book of Specification, does the guided bends pass or fail as a group ?
()
a. Pass ()
b. Fail ()
41. What is the minimum yield strength of 1 inch thick ASTM A514 weld metal, using E-11018 as
the filler metal ? ( E-11018 1 ASTM A514
)
a.
b.
c.
d.
110 Ksi
180 Ksi
97 Ksi
100 Ksi
a.
b.
c.
d.
0.25 (0.25 )
0.50 (0.50 )
1.25 (1.25 )
all of the above ()
46. 36,379 kPa equals how many psi ? (36,379 kPa psi)
__________ psi
10
ANSI/AWS A2.4
ANSI/AWS A3.0
Annex B ( B)
b and c above ( b c)
All of the above ()
ANSI Z49.1
Annex K ( K)
a and b above ( a b)
All of the above ()
1928
1934
1936
1972
1988
Which of the following steels are intended to be used in work convered by D1.1 ? (
D1.1 )
a. All alloy steels with a yield strength of 97,000 psi or less ( 97,000psi
)
b. Low carbon steels, 5/32in. thick (5/32in )
c. Low alloy steel with a yield strength of 970 Mpa ( 970Mpa )
d. Low carbon stainless steels ()
e. None of the above ()
3/16 in
1/4 in
5/16 in
3/8 in
Any size at designers option except if cyclically loaded (
)
60,000 psi
65,000 psi
70,000 psi
75,000 psi
80,000 psi
3.2 What is the required minimum preheat and interpass temperature for 1 in. thick API 5L grade B
steel welded with flux cored arc welding ? ( 1in API 5L, B
)
a. 150
b.
c.
d.
e.
100
50
None ()
None except if ambient temperature is 50 ( 50)
3.3 May a groove preparation detailed for SMAW be used unchanged for FACW prequalified
WPSs ( SMAW FCAW WPS )
a. Yes ()
b. No ()
c. Only if FCAW is used in DCEP mode ()
d. Only when welding group I or group II steels are being welded ( I II
)
e. Only at designers option except if joints are statically loaded ()
3.4 What is the range of groove angles for joint designation BC-P8, as fit up ? (BC-P8
)
a. 45 to 55
b. 40 to 55
c. 35 to 50
d. 30 to 45
e. 25 to 40
3.5 What is the maximum depth of bevel S2 for joint designation B-U3c-S when welding 3-12 in.
plate ? (3-1/2 B-U3c-S S2 )
a. 1-1/4 in.
b. 1-1/8 in.
0 to 1 in.
0 to 3/4 in.
1/8 in. to 1 in.
1/8 in. to 3/4 in.
None of the above ()
4.3 What diameters of electrodes are qualified by a procedure test using a 5/64 in. FCAW electrode ?
( 5/64 )
a. All diameters ()
b. 5/64 in. only ( 5/64 )
c. 5/64 in. and smaller (5/64 )
d. 5/64 in. and larger (5/64 )
e. none of the above ()
4.4 May a qualified WPS for a CJP groove weld be used to weld PJP grooves ? (
)
a. Yes ()
b. No ()
c. Only when used for T-groove joints with a superimposed fillet weld ( T
)
d. Only if designated weld size is demonstrated by three Macro sections (
)
e. Only if designated weld size is checked by on-job macro sections (
)
4.5 The minimum length of a T-joint weld test coupon for welder performance qualification is
( T )
a. 6in.
7in.
6in.
15in.
8 in. minimum ( 8 )
7/16 in.
3/8 in.
5/16 in.
1/4 in.
5.4 What is the allowable variation between the center lines of the web and flange of a 30 feet long
built-up I-bean ? (30 )
a.
b.
c.
d.
e.
1/2 in.
7/16 in.
3/8 in.
5/16 in.
1/4 in.
5.5 What is allowable misalignment between members of a butt joint, under any circumstances ?
()
a. No misalignment permitted ()
b. 1/8 in.
c. 10% of the thickness of the thinner member ( 10%)
0.01 in.
1/32 in.
1/16 in.
None permitted ()
Not specified ()
6.3 Except for stiffener-to web joints, the maximum diameter of piping porosity in fillet welds is
()
a.
b.
c.
d.
e.
1/32 in.
1/16 in.
3/32 in.
1/8 in.
None of the above ()
6.4 For a groove welded tension member in 3/4 in. plate, what is the maximum size of fusion
discontinuity permitted in a statically loaded member ? ( 3/4
)
a.
b.
c.
d.
e.
1/2 in.
7/16 in.
3/8 in.
5/16 in.
1/4 in.
6.5 For the joint in Question 6.4, what designation hole type IQI should be used ? ( 6.4
)
a.
b.
c.
d.
10
12
15
17
0.010 in.
0.013 in.
0.016 in.
0.020 in.
0.025 in.
7.1 What action is required if a crack 1/4 in. long is observed in a standard 5/8 in. stud head ? (
5/8 1/4 )
a. No action, use as is ()
b. Repair crack and use ()
c. Do not use , replace stud ()
d. Suitable only for concrete encased studs ()
e. Notify stud manufacturer ()
7.2 Through what angle are the daily start up test studs to be bent, assuming 360 flash ? (
360)
a. Bend test not requested with 360 flash ( 360)
b. 30
c. 15
d. 10
e. 10
8.1 Which of the following is not a recommended method of cyclic loading improvement ? (
)
a. Toe grinding with a carbide burr or pencil grinder ()
b. Toe grinding plus hammer peening ()
c. Toe grinding plus shot peening of the weld toes ()
d. Reshaping of weld toes by TIG welding (TIG )
e. Hammer peening of weld toes ()