Design of Overheadshaft

Bataan Heroes Memorial College
Roman Superhighway, Balanga City, Bataan.

DEPARTMENT OF Mechanical ENGINEERING
CHAPTER 7:
DESIGN OF OVERHEAD SHAFT
DESIGN OF OVERHEAD SHAFT

Data:
Rpm of overhead shaft (NB) = 1200 RPM
Total horsepower (THP) = 30 x 1.1 = 33 HP
Diameter of the sheave (DS1) = 30 in.
Assuming:
Weight of overhead shaft (WSH) = 25 lb/ft
Weight of sheave (WS) = 18 lb.
Weight of pulley (WP) = 12 lb.
Weight of sprocket (WSP) = 8 lb.
Diameter of sheave 2 (DS2) = 14 in.
Diameter of sheave 3 (DS3) = 14 in
Diameter of pulley 1 (DP4) = 10in.
Diameter of pulley 2 (DP5) = 10 in.
Diameter of pulley 3 (DP6) = 10 in.
Diameter of sprocket 1 (DSP7) = 10 in.
49


Equivalent load (forces)
SPAN I:
Fb1=
63000 ( T HP ) 63000 ( 33 )
2T 1
; T 1=
=
=1732.5 lb .
RS 1
NB
1200
F b1 =
2 T S 1 2(1732.5)
=
RS 1
15
Fb1=231lbs .
PSH 1=W SH 1 + Fb1
PSH 1=18+231
PSH 1=249 lbs .
SPAN II
F b2 =
2T2
63000( HP 1) 63000(2)
; T 2=
=
=105lb .
RS2
NB
1200
F b2 =
2 T 2 2(105)
;
RS2
7
F b2 =30lbs .
PSH 2=W S + F b2
PSH 2=18+30
PSH 2=48 bs .
50

SPAN III
F b3 =
2T3
63000( HP 2 ) 63000(2.5)
; T3=
=
=131.25 lb .
RS 3
NB
1200
F b3 =
2 T 3 2(131.25)
;
RS 3
7
F b3 =37.57 lbs.
PSH 3=W S + F b3
PSH 3=18+37.5
PSH 3=5 5.5 lbs.
SPAN IV
F b 4=
2T 4
63000( HP 3) 63000(3.5)
; T 4=
=
=157.5lb .
RP 4
NB
1200
F b 4=
2T 4 2(157.5)
;
RP 4
5
F b 4=63 lbs .
PP 4=W P +F b 4
PP 4=12+63
PP 4=75 lbs .
SPAN V
F b5 =
2T5
63000( HP 4 ) 63000(4 )
; T5=
=
=183.75lb .
RP5
NB
1200
51

F b5 =
2 T 5 2(183.75)
;
RP5
5
F b5 =73.5lbs .
PP 5 =W P + F b5
PP 5 =12+ 73.5
PP 5 =85.5 lbs.
SPAN VI
F b6 =
2T 6
63000(HP5 ) 63000(4.5)
; T 6=
=
=210 lb .
RP6
NB
1200
F b6 =
2T 6 2(210)
;
RP7
5
F b6 =84 lbs .
PP 6 =W P+ F b6
PP 6 =12+ 84
PP 6 =96 lbs .
SPAN VII
F b7 =
2 T7
63000(HP6 ) 63000(5)
; T 7=
=
=236.25lb .
R SP 7
NB
1200
52

F b7 =
2 T 7 2(236.25)
;
R SP 7
5
F b SP 7=94.5 lbs .
PSP 7=W SP + F b SP 7
PSP 7=8+94.5
PSP 7=102.5 lbs .
SPAN VIII
F b 8=
2 T8
63000( HP7 ) 63000(5)
; T 7=
=
=262.5lb .
R SP 8
NB
1200
F b 8=
2 T 8 2(262.5)
;
R SP 8
5
F b 8=105 lbs.
PSP 8=W SP + F b 8
PSP 8=8+105
PSP 8=113 lbs .
SPAN IX
Fb9=
2T9
63000( HP 8) 63000(5.5)
; T 9=
=
=288.75 lb .
RSP 9
NB
1200
Fb9=
2 T 9 2(288.75)
;
RSP 9
5
Fb9=115.5 lbs .
53

PSP 9=W SP + Fb9

PSP 9=8+115.5
PSP 9=123.5 lbs .
Factors of three-moment equation

Factors of three-moment equation
From SPAN I
L1
3
W OHS
2
2
6 A 1 a 1 PS 1 ( a1 ) ( L1 a1 )
=
+
L1
L1
10
3
25
249 ( 5 ) (10 252)
+
10
6 A1a1
6 A1b1
=15587.5=
L1
L1
From SPAN II
54

L2
3
W OHS
2
2
6 A 2 a 2 PS 2 ( a 2) ( L2 a2 )
=
+
L2
L2
10
3
25
2
2
48 ( 5 ) (10 5 )
+
10
6 A2a2
6 A 2 b2
=8050=
L2
L2
From SPAN III
L3
3
W OHS
2
2
6 A 3 a 3 P S 3 ( a3 ) (L3 a 3 )
=
+
L3
L3
10
3
25
55.5 ( 5 ) (102 52)
+
10
6 A3a3
6 A 3 b3
=8331.25=
L3
L3
55

From SPAN IV
L4
3
W OHS
2
2
6 A 4 a4 P P 4 ( a 4 ) ( L4 a4 )
=
+
L4
L4
10
3
25
2
2
75 ( 5 ) (10 5 )
+
10
6 A 4 a4
6 A4 b 4
=9062.5=
L4
L4
From SPAN V
L5
3
W OHS
2
2
6 A 5 a 5 P P 5 ( a5 ) ( L5 a 5 )
=
+
L5
L5
10
3
25
85.5 ( 5 ) (10 252 )
+
10
56

6 A5a5
6 A5 b5
=9456.25=
L5
L5
From SPAN VI
L6
3
W OHS
2
2
6 A 6 a6 P P 6 ( a6 ) ( L6 a6 )
=
+
L6
L6
10
3
25
2
2
96 (5 ) (10 5 )
+
10
6 A 6 a6
6A b
=9850= 6 6
L6
L6
From SPAN VII
L7
3
W OHS
2
2
6 A 7 a7 P SP7 ( a7 ) (L7 a 7 )
=
+
L7
L7
57

10
3
25
2
2
102.5 ( 5 ) (10 5 )
+
10
6 A 7 a7
6 A 7 b7
=10093.75=
L7
L7
From SPAN VIII

L8
3
W OHS
2
2
6 A 8 a8 P SP 8 ( a8 ) (L8 a 8 )
=
+
L8
L8
10
3
25
113 (5 ) (10252 )
+
10
6 A 8 a8
6 A 8 b8
=10487.5=
L8
L8
From SPAN IX
58

L9
3
W OHS
2
2
6 A 9 a9 P SP 9 ( a9 ) ( L9 a9 )
=
+
L9
L9
10
3
25
2
2
123.5 ( 5 ) (10 5 )
+
10
6 A 9 a9
6 A 9 b9
=10881.25=
L9
L9
Three-moment equation
M 1=0
M 10=0
Substitute:
Equation 1
M 1 L1 +2 M 2 (L1 + L2)+ M 3 L2 +
6 A 1 a1 6 A2 b2
+
=0
L1
L2
40 M 2 +10 M 3 +15 587.5+8050=0

40 M 2 +10 M 3 +23637.5=0
Equation 2
M 2 L2 +2 M 3 (L2 + L3 )+ M 4 L3 +
6 A 2 a2 6 A 3 b3
+
=0
L2
L3
59

10 M 2 + 40 M 3 +10 M 4 +8050+ 8331.25=0

10 M 2 + 40 M 3 +10 M 4 +16381.25=0
Equation 3
M 3 L3 +2 M 4 ( L3 + L4 )+ M 5 L4 +
6 A 3 a3 6 A 4 b4
+
=0
L3
L4
10 M 3 + 40 M 4 +10 M 5 +8331.25+ 9062.5=0

10 M 3 + 40 M 4 +10 M 5 +17 393.75=0
Equation 4
M 4 L4 +2 M 5 ( L 4 + L5)+ M 6 L5 +
6 A4 a4 6 A 5 b 5
+
=0
L4
L5
10 M 4 +40 M 5 +10 M 6 + 9062.5+ 9456.25=0

10 M 4 +40 M 5 +10 M 6 +18518.25=0
Equation 5
M 5 L5 +2 M 6 ( L5 + L6 )+ M 7 L6 +
6 A 5 a5 6 A6 b 6
+
=0
L5
L6
10 M 5 + 40 M 6 +10 M 7 +9456.25+9850=0
10 M 5 + 40 M 6 +10 M 7 +19306.25=0
Equation 6
M 6 L6 +2 M 7 (L6+ L7)+ M 8 L7 +
6 A6 a6 6 A 7 b7
+
=0
L6
L7
10 M 6 + 40 M 7 +10 M 8 +9850+10 093.75=0

60

10 M 6+ 40 M 7+10 M 8+19 943.73=0
Equation 7
M 7 L7 +2 M 8 ( L7 + L8 ) + M 9 L8+
6 A 7 a 7 6 A 8 b8
+
=0
L7
L8
10 M 7 + 40 M 8 +10 M 9 +10 093.75+10 487.5=0

10 M 7 + 40 M 8 +10 M 9 +20 581.25=0
Equation 8
M 8 L8 +2 M 9 ( L8+ L9)+ M 10 L9 +
6 A 8 a8 6 A 9 b 9
+
=0
L8
L9
10 M 8 + 40 M 9+10 487.5+10 881.25=0

10 M 8 + 40 M 9+21 368.75=0
Three-moment values
Equation 1
40 M 2 +10 M 3 +23 637.50=0
M 2=
10 M 323 637.50
40
Substitute M2 to equation 2
10 M 2 + 40 M 3 +10 M 4 +26635.75=0
10
10 M 323 637.50
+ 40 M 3+ 10 M 4 +16 381.25=0
40
61

37.5 M 3 +10 M 4 +10471.875=0
M 3=
10 M 4 10471.875
37.5
10 M 3 + 40 M 4 +10 M 5 +17 393.75=0
10
( 10 M 10471.875
)+40 M +10 M +17 393.75=0
37.5
4
112
M 4 +10 M 5+ 14 601.25=0
3
M 4=
30 M 5 43 803.75
112
10 M 4 +40 M 5 +10 M 6 +18 518.75=0
10
30 M 543 803.75
+ 40 M 5 +10 M 6+ 18518.75=0
112
1045
M 5+10 M 6 +14 607.70089=0
28
M 5=
280 M 6409 025.6249

1045
62

10 M 5 + 40 M 6 +10 M 7 +19 306.25=0
10
025.6249
( 280 M 409
)+ 40 M +10 M +19306.25=0
1045
6
37.3205+10 M 7 +15 392.22488=0
M 6=
10 M 715 392.22488
37.3205
10 M 6 + 40 M 7 +10 M 8 +19 943.75=0
10
15 392.22488
( 10 M 37.3205
)+ 40 M +10 M +19 943.75=0
7
37.3205 M 7 +10 M 8 +15 819.41488=0
M 7=
10 M 815 819.41488
37.3205
10 M 7 + 40 M 8 +10 M 9 +20 581.25=0
63

10
15 819.41488
( 10 M 37.3205
)+ 40 M + 10 M +20 581.25=0
8
37.320508 M 8 +10 M 9 +16 342.44964
M 8=
10 M 916 342.44964
37.3205
10 M 8 + 40 M 9+21 368.75=0
10
10 M 916 342.44964
+40 M 9 +21 368.75=0
37.3205
M 9=
16 989.8027
37.3205
Therefore:
M 9=455.2404
M 8=313.9134
M 7=339.2313
M 6=321.5367
M 5=305.2491
M 4=309.3418
M 3=196.7589
M 2=541.7478
64

CHECKING:
Equation 1
40M2 + 10M3 + 23 637.5 = 0
40(-541.7478) + 10(-196.7589) + 23 637.5 = 0
0=0
Equation 2
10M2 + 40M3 + 10M4 + 16 381.25 = 0
10(-541.7478) + 40(-196.7589) + 10(-309.3418) + 16 381.25 = 0
0=0
Equation 3
10M3 + 40M4 + 10M5 + 17 393.75 = 0
10(-196.7589) + 40(-309.3418) + 10(-305.2491) + 17 393.75 = 0
0=0
Equation 4
10M4 + 40M5 + 10M6 + 18 518.75 = 0
10(-309.3418) + 40(-305.2491) + 10(-321.5267) + 18 518.75 = 0
0=0
Equation 5
10M5 + 40M6 + 10M7 + 19 306.25 = 0
10(-305.2491) + 40(-321.5267) + 10(-339.2313) + 19 306.25 = 0
0=0
Equation 6
10M6 + 40M7 + 10M8 + 19 943.75 = 0
10(-321.5267) + 40 (-339.2313) + 10(-315.9134) + 19 943.75 = 0
0=0
Equation 7
10M7 + 40M8 + 10M9 + 20 581.25 = 0
65
WS
PSH1

RB1
b1
10(-339.2313) + 40(-315.9134) + 10(-455.2404) + 20 581.25 = 0

0=0
a1 Equation 8
10 M 8 + 40 M 9+21 368.75
10(-315.9134) + 40(-455.2404) + 21 368.75 = 0
0=0
L1
Reactions of bearing
M2 = Rb1 (L1) PSH1 (L1/2) WS (L1) (L1/2)

541.7478 = Rb (10) 249 (5) 25 (10) (5)
1
Rb1 = 195.32522 lbs.

PSH2
PSH1
3
L1
RB1
L2
RB2
M3 = Rb1 (20) + Rb2 (10) PSH1 (15) PSH2 (5) WS (20) (10)
196.7589 = 195.32522 (20) + Rb (10) 249 (15) 48
2
PSH1
PSH2
PSH3
Rb2 = 487.17367 lbs.
(5) 25 (20) (10)
4
L1
RB1
L3
L2
RB2
RB3
66

M4 = Rb1 (30) + Rb2 (20) + Rb3 (10) PSH1 (25) PSH2 (15) PSH3 (5) WS (30) (15)
309.3418 = 195.32522 (30) + 487.17367 (20) + Rb (10) 249 (25) 48 (15)
3
55.5 (5) 25 (30) (15)

Rb3 = 255.99282 lbs.
PSH3
PSH2
PSH1
PP4
5
L2
L1
RB4
RB3
RB2
RB1
L4
L3
M5 = Rb1 (40) + Rb2 (30) + Rb3 (20) + Rb4 (10) PSH1 (35) PSH2 (25) PSH3 (15)
PP4 (5) WS (40) (20)
305.2491 = 195.32522 (40) + 487.17367 (30) + 255.99282 (20) + Rb (10)
4
249
(35) 48
(25) 55.5
(15) 75 (5) 25 (40) (20)
Rb4 = 326.91756 lbs.

PSH1
PSH3
PSH2
PP5
PP4
6
L2
L1
RB1
RB2
L3
RB3
L5
L4
RB4
RB5
M6 = Rb1 (50) + Rb2 (40) + Rb3 (30) + Rb4 (20) +Rb5 (10) PSH1 (45) PSH2 (35)
PSH3 (25) PP4 (15) PP5 (5) WS (50) (25)
67

321.5367
= 195.32522 (50) + 487.17367 (40) + 255.99282 (30) + 326.91756
(20) +Rb5 (10) 249 (45) 48 (35) 55.5 (25) 75 (15) 85.5 (5) 25 (50) (25)
Rb5 = 392.5112 lbs.
PSP9
9
L9
RB10
M9 = Rb10 (10) PSP9 (5) WS (10) (5)

455.2404 = Rb (10) 123.5 (5) 25 (10) (5)
10
Rb10 = 141.22596 lbs.
PSP9
PSP8
8
L8
L9
RB10
RB9
M8 = Rb10 (20) + Rb9 (10) PSP9 (15) PSP8 (5) WS (20) (10)
242.1 037= 141.22596 (20) + Rb9 (10) 123.5(15) 113(5) 25 (20) (10)
Rb9 = 427.70674 lbs.
PSP7
PSP8
PSP9
7
L7
L9
L8
RB8
RB9
RB10
68

M7 = Rb10 (30) + Rb9 (20) + Rb8 (10) PSP9 (25) PSP8 (15) PSP7 (5) WS (30)
(15)
339.2313 = 141.22596 (30) + 427.70674 (20) + Rb (10) 123.5 (25)
8
113
(15) 102.5 (5) 25 (30) (15)
Rb8 = 341.48551 lbs.

PP6
PSP7
L6
L7
PSP8
PSP9
6
L9
L8
RB9
RB8
RB7
RB10
M6 = Rb10 (40) + Rb9 (30) + Rb8 (20) + Rb7 (10) PSP9 (35) PSP8 (25) PSP7 (15)
PP6 (5) WS (40) (20)
484.2857 = 141.22596 (40) + 427.70674(30) + 341.48551 (20) + Rb (10)
7
123.5 (35) 113 (25) 102.2 (15) 96 (5) 25 (40) (20)
Rb7 = 353.35125 lbs.
PP5
PP6
PSP7
L5
L6
L7
PSP8
PSP9
RB6
RB7
L9
L8
RB8
RB9
RB10
M5 = Rb10 (50) + Rb9 (40) + Rb8 (30) + Rb7 (20) + Rb6 (10) PSP9 (45) PSP8 (35)
PSP7 (25) PP6 (15) PP5 (5) WS (50) (25)
393.4224 = 141.22596 (50) + 427.70674(40) + 341.47951(30) + 353.36325(20)
+ Rb6 (10) 123.5 (45) 113 (35) 102.5 (25) 96 (15) 85.5 (5) -25 (50) (25)
Rb6 = 340.6093 lbs.
Checking:
RT PT WT = 0
69

RT = 3198 lbs.
PT = 948 lbs.
WT = WS (90) = 2250 lbs.
3198948 2250 = 0
0=0
Maximum moment
Shear Equation
VA = Rb1
VA = 195.32522
VAB = VA WS (L1/2)
VAB = 195.32522 25 (10/2)
VAB = 70.32522
VB = VAB PSH1
VB = 70.32522 249
VB = -178.67478
VBC = VB WS (L1/2)
VBC = -178.67478 25(10/2)
VBC = -303.67478
VC = VBC + Rb2
VC = -303.67478+ 487.17367
VC =183.49889
VCD = VC WS (L2/2)
VCD = 183.49889 25 (10/2)
VCD = 58.49889
VD = VCD PSH2
VD = 58.49889 48
VD = 10.49889
VDE = VD WS (L2/2)
VDE = 10.49889 25 (10/2)
VDE = -114.50111
70

VE = VDE + Rb3
VE = -114.50111 + 255.99282
VE = 141.49171
VEF = VE WS (L3/2)
VEF = 141.49171 25 (10/2)
VEF = 16.49171
VF = VEF PSH3
VF = 16.49171 55.5
VF = -39.00829
VFG = VF WS (L3/2)
VFG = -39.00829 25 (10/2)
VFG = -164.00829
VG = VFG + Rb4
VG = -164.00829 + 326.91756
VG = 162.90927
VGH = VG WS (L4/2)
VGH =162.90927 25 (10/2)
VGH = 37.90927
VH = VGH PP4
VH = 37.90927 75
VH = -37.09073
VHI = VH WS (L4/2)
VHI = -37.09073 25 (10/2)
VHI = -162.09073
VI = VHI + Rb5
VI = -162.09073 + 328.21197
VI = 166.12124
VIJ = VI WS (L5/2)
VIJ = 166.12124 25 (10/2)
VIJ = 41.12124
VJ = VIJ PP5
VJ = 41.12124 85.5
71

VJ = -44.37876
VJK = VJ WS (L5/2)
VJK = -44.37876 25 (10/2)
VJK = -169.37876
VK = VJK + Rb6
VK = -169.37876 + 340.6093
VK = 171.23064
VKL = VK WS (L6/2)
VKL = 171.23064 25(10/2)
VKL = 46.23054
VL = VKL PP6
VL = 46.23054 96
VL = -49.76946
VLM = VL WS (L6/2)
VLM = -49.76946 25 (10/2)
VLM = -174.76946
VM = VLM + Rb7
VM = -174.76946 + 353.35125
VM = 178.58179
VMN = VM WS (L7/2)
VMN = 178.58179 25 (10/2)
VMN = 53.58179
VN = VMN PSP7
VN = 53.58179 102.5
VN = -48.91821
VNO = VN WS (L7/2)
VNO = -48.91821 25 (10/2)
VNO = -173.91821
VO = VNO + Rb8
VO = -173.91821+341.48551
VO = 167.5673
VOP = VO WS (L8/2)
72

VOP = 167.5673 25 (10/2)

VOP = 42.5673
VP = VOP PSP8
VP = 42.5673 113
VP = -70.4327
VPQ = VP WS (L8/2)
VPQ = -70.4327 25 (10/2)
VPQ = -195.4327
VQ = VPQ + Rb9
VQ = -195.4327+ 427.70674
VQ = 232.27404
VQR = VQ WS (L9/2)
VQR = 232.27404 25 (10/2)
VQR = 107.27404
VR = VQR PSP9
VR = 107.27404 123.5
VR = -16.22596
VRS = VR WOHS (L9/2)
VRS= 16.22596 25 (10/2)
VRS = -141.22596
VS = VRS + Rb10
VS = -141.22596+ 141.22596
VS = 0 = 0
Shear Diagram of Overhead Shaft
73

Overhead Shaft Shear Diagram
195.33
183.5
141.49
70.33
162.91
58.5
10.5
-164.01
-178.67
171.23
178.58
46.23
16.49
-39.01
4
6
-114.5
166.12
232.27
167.57
107.27
53.58
37.91
42.57
41.12
-48.92
8
10
12
14
-37.09
-44.38 -49.77
-162.09 -169.38 -174.77
0
16
18
-16.23
-70.43
-173.92
20
-141.23
-195.43
-303.67
Moment equation
MA = 0
MAB = (VA + VAB) (L1 /2)
MAB = (195.32522 + 70.32522) (5)
MAB = 664.1261
MBC = MAB + (VB + VBC) (L1 /2)
MBC = 664.1261+ (-178.67478+ -303.67478) (5)
MBC = -541.7478
MCD = MBC + (VC + VCD) (L2 /2)
MCD = -541.7478+ (183.49889 + 58.49889) (5)
MCD = 63.24665
MDE = MCD + (VD + VDE) (L2 / 2)
MDE = 63.24665+ (-10.49889 + -114.5011) (5)
MDE = -196.7586
MEF = MDE + (VE + VEF) (L3 /2)
74

MEF = -196.7586+ (141.49171 + 16.49171) (5)

MEF = 198.19965
MFG = MEF + (VF + VFG) (L3 / 2)
MFG = 198.19965+ (-39.00829 164.00829) (5)
MFG = -309.3418
MGH = MFG + (VG + VGH) (L4 / 2)
MGH = -309.3418+ (162.90927 + 37.90927) (5)
MGH = 192.70455
MHI = MGH + (VH + VHI) (L4 /2 )
MHI = 192.70455+ (-37.090373 + -162.09073) (5)
MHI = -305.2482075
MIJ = MHI + (VI + VIJ) (L5 / 2)
MIJ = -305.2482075+ (166.12124 + 41.12124) (5)
MIJ = 212.8579925
MJK = MIJ + (VJ + VJK) (L5 /2)
MJK = 212.8579925+ (-44.37876 + -169.37876) (5)
MJK = -321.5358075
MKL = MJK + (VK + VKL) (L6/2)
MKL = -321.5358075+ (171.23064 + 46.23054) (5)
MKL = 222.1171425
MLM = MKL + (VL + VLM) (L6/2)
MLM = 222.1171425+ (-49.76946 + -174.76946) (5)
MLM = -339.2301575
MMN = MLM + (VM + VMN) (L7/2)
MMN = -339.2301575+ (178.58179 + 53.58179) (5)
MMN = 241.1787925
MNO = MMN + (VN + VNO) (L7/2)
MNO = 241.1787925+ (-48.91821 + -173.91821) (5)
MNO = -315.9122575
MOP = MNO + (VO + VOP) (L8/2)
MOP = -315.9122575+ (167.5673 + 42.5673) (5)
MOP = 209.4242425
75

MPQ = MOP + (VP + VPQ) (L8/2)

MPQ = 209.4242425+ (-70.4327 + -195.4327) (5)
MPQ = -455.2392575
MQR = MPQ + (VQ + VQR) (L9/2)
MQR = -455.2392575+ (232.27404 + 107.27404) (5)
MQR = 393.6309425
MRS = MQR + (VR + VRS) (L9)
MRS = 393.6309425+ (-16.22596 + -141.22596) (5)
MRS = 0
MMAX = MAB = 664.1261 lb.ft
MMAX = 7969.5132 lb.in
800
600
400
200
0
0
10
12
14
16
18
20
-200
-400
-600
-800
Overhead shaft diameter

76

Assuming:
Sy = 25 ksi
Km = 2
Ks = 1.5
FS = 7
MMAX = 664.1261 lb.ft = 7969.5132 lb.in
NB = 1200 RPM
T HP=30 x 1.1=33
Due to Torsion
S SD =
T (63000) 33(63000)
0.6 Sy 0.6(25000)
=
; T S= HP
=
FS
7
NB
1200
S SD =2142.857143T S =1732.5
DT =
16 ( K S ) (T S ) 3 16 ( 1.5 ) (1732.5)
=
(S SD )
(2142.857143)
D T =1.834765.
77

Due to Bending Moment

DM =
32 ( K M ) ( M max )
Sy 25000
; SD= =
=3571.482571
(S D )
FS
7
DM =
32 ( 3 ) (7969.5132)
(3571.482571)
DM =3.56894.
Due to Combined Load
DC 3 M max2 +T S2
=
16
SN
SD 2
3571.428571 2
= 2142.8571432 +
=2789.374884
2
2
( )
S N = S SD2 +
78

Mmax
TS
16
D C =3
7969.5132
1732.5 2
16
D C =3
D C =2.46022.
RECOMMENDED OVERHEAD SHAFT DIAMETER

D = D = 3.6 in.
OHS
79

Design of Overheadshaft

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Design of Overheadshaft

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Bataan Heroes Memorial College

Roman Superhighway, Balanga City, Bataan.