Professional Documents
Culture Documents
458 Precast Conc Pipes
458 Precast Conc Pipes
458 : 1988
Indian Standard
SPECIFICATION FOR
PRECAST CONCRETE PIPES
( WITH AND WITHOUT REINFORCEMENT
( Third Revision)
Second
Reprint AUGUST
UDC 621.643.2
1997
[ 666.972 ]
0 Copyright 1989
BUREAU
MANAK
OF
BHAVAN,
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW
DELHI
110002
ZAFAR
Gr9
MARG
kfQy 1989
-.
lS:458-1988
Indian Standard
SPECIFICATION FOR
PRECAST CONCRETE PIPES
( WITH AND WITHOUT REINFORCEMENT
( Third Revision )
0.
FOREWORD
conforming to IS : 1786-1985 and structural
steel bars-conforming
to IS : 226-1975L for
manufacture of concrete pipes;
e>Inclusion
of
Tode
revision
of pra&ce
pipes
(first
).
Gpecitication
revision
of concrete
).
Vjpecitication
revision
for laying
for
hydrophobic
Portland
cement (firsr
).
Specification
for high strength deformed steel bars
and wires for concrete reinforcement
( third revision ).
ZSpecification for structural steel ( standard quality )
(fifth
revision ).
IS :458 -1988
1. SCOPE
1.1 This standard covers the requirements for reinforced and unreinforced precast cement concrete
pipes, of both pressure and non-pressure varieties
used for water mains, sewers, culverts and irrigation.
1.2 Prestressed concrete pipes and pipes with noncircular section are not covered by this standard.
Class
Description
Conditions Where
Normally Used
NP1
Unreinforced
conCrete non-pressure
pipes
Np2
Reinforced concrete,
Jight-duty, aon-pressure pipes
2. TERMINOLOGY
NP4
Reinforced concrete,
heavy-duty,
nonpressure pipes
Pl
Reinforced concrete
pressure pipes tested
to a hydrostatic pressure of 0.2 MPa
( 20 m head )
p2
Reinforced concrete
pressure pipes tested
to a hydrostatic pressure of 04 MPa
( 40 m head )
~3
Reinforced concrete
pressure pipes tested
to a hydrostatic pressure of 06 MPa
( 60 m head )
do
NOTE-The
uses are only by way of recommendations as a general guidance and the exact usage shall
be decided by the engineer-in-charge.
IMethods
3.2 Unreinforced and reinforced concrete non-pressure pipes shall be capable of withstanding a test
pressure of 007 MPa ( 7 m head ).
IS : 458 - 1988
4. MATERIALS
to be
4.3 Aggregates - Aggregates used for the manufacture of unreinforced and reinforced concrete pipes
shall conform to IS : 383-19707. The maximum
size of aggregate should not exceed one third the
thickness of the pipe or 20 mm, whichever is smaller.
4.4 Reinforcement - Reinforcement used for the
manufacture of the reinforced concrete pipes shall be
mild steel Grade 1 or medium tensile steel bars
conforming to IS : 432 ( Fart 1 )-1982* or harddrawn steel wire conforming to IS : 432 ( Part 2 )19829 or structural steel ( standard quality ) bars
conforming to IS : 226-1975lO. Where soft grade
wire is used, it shall conform to IS : 280-1978l.
to IS : 1566-1982l
NOTE- Wire fabric conforming
or deformed bars and wires conforming
to 1s : 178619851*may also be used.
Specification
for ordinary ,and low heat Portland
cement ( third revision ).
%pecification for Portland slag cement (third revision).
aspecification for Portland pozzolana I cement ( second
revision ).
*Specification for rapid hardening Portland cement (first
revision ).
5Specification for hydrophobic
Portland cement (first
revision ).
%pecification
for 43 grade ordinary Portland cement
(first revision ).
7Specification
for coarse and fine aggregates
from
natural sources for concrete ( second revision ).
5. DESIGN
Reinforced concrete pipes either
spun or cast shall be designed such that the maximum
tensile stress in the circumferential steel due to specified hydrostatic test pressure does not exceed the
limit of I25 N/mm2 in the case of mild steel rods,
140 N/mm2 in the case of hard-drawn steel wires and
high strength deformed steel bars and wires.
5.1 General -
Cjpecification
for mild steel and medium tensile steel
bars and hard-drawn
steel wires for concrete reinforcement: Part I Mild steel and medium tensile steel bars (third
revision ).
Qpecification
for mild steel and medium tensile steel
bars and hard-drawn
steel wires for concrete reinforcement: Part 2 Hard-drawn steel wire ( third revision ).
YYpecification
for structural steel ( standard quality )
(fifth revisio/l ).
llSpectification for mild steel wire for general engineering purposes ( third revision ).
lBSpecification for hard-drawn
steel wire fabric for
concrete reinforcement ( secotld revision ).
Wpecification
for high strength deformed steel bars
and wires for concrete reinforcement
( third revision I.
Code of practice for plain and reinforced
concrete
( third revision ).
IS : 458 - 1988
5.1.2 Pipes of length above 3 m and up to 4 m
may be supplied by agreement between the user and
the supplier and for such pipes, the quantity of
reinforcement shall be modified as below:
5.2.3 If so required by the purchaser, the manufacturer shall give a certificate indicating the details
relating to quality, quantity and dispersion of steel
in the pipes as well as the clear cover to the steel
provided in the pipe.
reinforcement
typical
arrangements
of reinforNOTE 3 -Some
cement in socket are illustrated in Fig. 3 and 4.
5.3.1 The pipe joints shall be capable of withstanding the same pressures as the pipe.
cylinder
reinforced
IS : 458 - 1988
LENGTH
OF
JOINT
NOTE-
No. of Z bars
of Iongitudinals.
Maximum equal to number of longitudin&ls.
3A Socket Cage Connected
CAULKING
SPA&
IA
Internal
Flush Joints
[Ia30t+#-CAULKlNG
SPACE
38
Bent for
(10 mm1
3C Cage Made of Continuous
Longitudinals
IB
External
Flush Joints
t = wall thickness
s = 0.002 of internal
a = included
diameter
or 2 mm, Min
to Barrel Cage by
Means of Z Bars
ID = internal
diameter
48
rCOLLAR
CEMENT
MORTAR
FIG, 2
Bent for
Longitudinals
IS : 458 - 1988
TABLE 1
DESIGN AhD STRENGTH TEST REQUIREMENTS OF CONCRETE PIPES OF CLASS NPl UNREINFORCED NON-PRESSURE PIPES
( Clauses 5.1.1,
INTERNAL
DIAMETER
OF PIPES
BARREL
WALL
THICKNESS
COLLAR DIMENSIONS
-Minimum
Minimum
Thickness
Caulking
Space
(5)
(1)
(2)
(3)
(4)
mm
mm
mm
mm
80
25
13
25
150
153
100
25
13
25
150
153
150
25
13
25
150
153
200
25
13
25
150
164
225
25
13
25
150
164
(6)
kN/linear
250
25
13
25
150
164
300
30
16
30
150
176
350
32
16
32
150
184
400
32
16
32
150
188
450
35
19
35
200
219
STFUZNQTH
TEST
REQUIREMENT
FOR THREE EDC?B
BEARING TEST,
ULTIMATE LOAD
metre
IS:458-1988
TABLE
DESIGN
INTERNAL
DIAMETER
OF PIPES
r--y
Nominal
BARREL
WALL
THICK-
Actual
OF CONCRETE
NON-PRESSURE
COLLAR ~MENSIONS
r
REINFORCEMENTS
.-d
Minimum
Caulking
Mini
mum
Thick-
Minimum
Len-
Longitudinal,
Mild Steel or
Hard-Drawn
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
mm
mm
mm
mm
mm
mm
Min
number
kg/linear
metre
25
150
Spirals, t$eTDrawn
r_AFor
collar
STRENGTHTEST
REQUIREMENTS
FOR THREE EDQE
BEARINGTEST
C--~
Load to
Ul&oT;te
Produce
0.25 mm
Crack
(10)
(11)
(12)
kg/No.
kN/linear
metre
kN/linear
metre
010
013
1005
(9)
kg/linear
metre
1508
80
80
25
13
100
100
25
13
25
150
033
012
014
1005
1508
150
150
25
13
25
150
033
024
019
1079
1619
200
200
25
13
25
150
033
038
022
1177
1766
1839
033
225
225
25
13
25
150
033
046
024
1226
250
250
25
13
25
150
033
058
026
1255
1883
300
300
30
16
30
150
078
079
071
1348
2022
350
350
32
16
32
150
078
113
079
1446
2169
400
400
32
16
32
150
078
149
088
1545
2318
450
450
35
19
35
197
148
1618
2427
500
35
19
35
200
200
078
500
8
8
8
078
246
161
1716
2574
600
590
45
19
40
200
078
347
189
1888
2832
3053
700
680
50
19
40
200
122
460
227
2035
800
790
50
19
45
200
122
671
271
2157
3236
900
890
55
19
50
200
122
9:25
326
22.80
3420
1 000
990
60
19
55
200
176
1069
364
2427
3641
1 100
1 090
65
19
200
176
1274
406
2550
3825
4046
60
1 200
1 190
70
19
65
200
176
1547
452
2697
1 400
1 400
75
19
75
200
12
264
2057
568
2942
4413
1 600
1600
80
19
80
200
8+8
352
2540
720
3212
4818
1 800
1 800
90
19
90
200
8f8
352
3274
1111
3 506
5259
2 000
2 000
100
19
100
200
12+12
528
4514
1400
3116
5664
2 200
2 200
110
19
110
200
12+12
528
5637
1700
402 1
6032
NOTE 1 to 140/125.
NOTE 2 - Soft grade mild steel wire for spirals may be used
150 mm only, by increasing weight to 140/84.
diameters
The longitudinal
reinforcement
given in this table is valid for pipes up to 2 m effective length for
Nora3internal diameter of pipe up to 250 mm and up to 3 m effective length for higher diameter pipes.
IS:458 -1988
TABLE 3
NP3 -
INIZ~~NAL
BARREL
WALL
T~~ICKNESS
::%E
I
(1)
(2)
Emil
mm
Spiral, Hard:
Drawn Steel
WLongitudinal, Mild
Steel orsH&r,d-Drawn
(3)
MitZ
number
STRENGTHTEST
REQUIREMEINTS
FOR
Tmum EDQE BEARING TEST
Load to Produce
0.25 mm Crack
1
(4)
Ultimate
(6)
(5)
kg/linear
metre
kg/linear
metre
kN/linear
metre
Load
(7)
kN/linear
metre
80
25
033
015
1300
1950
300
25
033
022
1300
1950
150
25
033
046
1370
2055
200
30
033
081
1450
2175
225
30
033
103
1480
2220
250
30
033
124
15.00
2250
300
350
40
078
2325
078
180
295
1550
75
1677
2516
400
75
O-78
330
1916
2874
450
75
078
379
2156
3234
SO0
75
078
482
2395
3593
600
85
6+6
118
701
2874
431 l
780
85
6+6
118
1027
3353
5030
800
95
6+6
266
1304
3832
5748
900
100
6+6
266
1830
4311
6467
I 000
115
6f6
268
2152
4790
7185
1 100
I?5
6+6
266
2799
5269
7900
f 200
?20
8+8
355
3357
5748
8622
1 400
135
8+8
355
4621
6706
10060
7664
11496
1 600
140
8f8
355
6540
1 800
150
12+12
936
8710
8622
12933
2 000
170
12+12
936
97.90
9580
14370
2 200
185
12+12
936
11330
10538
15807
2 400
200
12+12
1488
14661
11496
17244
2 600
215
12+12
1488
17576
12454
18683
by the manufacturer
is to be applied
Nora2Minimum thickness and minimum length of collars shall be the same as that for the next
available in NP2 class pipes corresponding
to the calculated inner diameter of collars.
higher size
length
fos
strength
of
NOTE 4 --Concrete
for pipes above l 800 mm nominal diameter
35 N/mm* at 28 days and a minimum cement content of 400 kg/m*.
Nora 5 -
to 140/125.
IS : 458 - 198%
TABLE 4
Under Review
TABLE 5 DESIGN AND STRENGTH TEST REQUIREMENTS OF CONCRETE PIPES OF CLASS PlREINFORCED CONCRETE PRESSURE PIPES SAFE FOR 0.2 MPa PRESSURE TEST
( Clauses 5.1.1, 5.1.2, 5.1.3, 5.2.2, 6.3.2 and 7.1 )
REINFORCEMENTS
INTERNAL
B&ZL
THICKNESS
dAEY
(11
(2)
Longitudinal,
Mild Steel or HardDrawn Steel
~____A----_?
(31
mm
mm
Min
number
80
25
kg/linear
metre
kg/linear
metre
033
015
100
25
033
022
25
033
0.46
200
25
033
079
225
25
033
100
250
25
033
122
300
30
078
175
350
32
078
237
400
32
078
305
450.
35
078
386
500
35
078
472
600
40
078
679
700
40
122
915
800
45
122
1194
1512
900
50
122
1 000
55
176
1864
1 100
60
!?6
2288
1 200
65
176
2682
NOTE 2 -If
to 140/125.
mild
requirements
steel
for pressure
NOTE 3 - Soft grade mild steel wire for spirals may be used for pipes of internal
150 mm only, by increasing weight to 140/84.
NOTE
(5)
(4)
150
NOTE 1 - Strength
internal
,
Spiral, HardDrawn Steel
diameters
length
for
IS : 458 - 1988
TABLE 6
DESIGN AND STRENGTH TEST REQUIREMENTS OF CONCRETE PIPES OF CLASS PZ REINFORCED CONCRETE PRESSURE PIPES SAFE FOR 0.4 MPa PRFXWRE TEST
(Clauses
BARREL
WALL
THICKNESS
INTERNAL
DIAMETER
OF PIP@S
Lstudinal,
M--
Spiral, Ha;;
Drawn Steel
\
(3)
(4)
(1)
(2)
mm
mm
80
25
033
029
100
25
033
045
093
Min
number
(5)
kg/linear
metre
kg/linear
metre
150
25
033
200
30
033
163
225
30
033
203
250
30
033
247
300
40
078
361
350
45
078
488
400
50
078
6.36
450
50
078
796
500
55
078
980
600
65
176
1410
700
70
176
2190
800
80
6f6
266
28.54
900
90
6f6
266
3592
1 000
100
6f6
266
4348
NOTE 1 -
Strength requirements
Nora2If mild
to 140/125.
steel
is used
for pressure
for
spiral
Nora 3 - Soft grade mild steel wire for spirals may be used for pipes of internal
150 mm only, by increasing weight to 140/84.
diameters
10
length
for
IS : 458 - 1988
TABLE 7
INTERNAL
zAKs
(2)
mm
mm
REINFORCEMENTS
Longitudinal,
Mild Steel or HardDrawn Steel
~-----------7
(4)
(3)
Min
number
.
Spiral, HardDrawn Steel
(5)
kg/linear
metre
kg/linear
metre
80
25
033
045
100
25
033
066
150
25
033
139
200
35
033
249
225
35
033
310
250
35
033
378
300
45
078
549
350
55
078
752
400
60
078
978
450
70
078
1306
500
75
078
1596
600,
90
6+6
266
2263
700
105
6+6
266
3082
266
3946
800
NOTE 1 -Strength
NOTES- If mild
to 140/125.
120
requirements
P3 -
BARREL
WALL
THICKNESS
(1)
PIPES OF CLASS
TEST
6+6
for pressure
the weight
specified
Soft grade mild steel wire for spirals may be used for pipes of internal
Nora3150 mm only, by increasing weight to 140184.
The longitudinal
reinforcement
given in this table is valid for pipes up to 2 m effective
Nors4internal diameter of pipe up to 250 mm and up to 3 m effective length for higher diameter pipes.
length for
IS:458-1988
SOCKET
DIMENSIONS
OF NP1 CLASS
PIPES
( Clause 5.3 )
All dimensions
in millimetres.
(1)
(2)
(3)
(4)
(5)
(6)
80
25
206
156
22
60
45
100
25
226
176
22
60
45
150
25
276
226
22
65
50
2.50
25
376
326
22
70
55
300
30
452
392
26
75
60
350
32
510
446
28
80
65
400
32
560
496
28
80
65
450
35
628
558
31
85
70
12
t
(7)
TABLE
SPIGOT
AND SOCKET
DIMENSIONS
RUBBER
r
(1)
LlEFFECTlVE
DS
DSI
DSZ
DS3
OR
(IO)
RING
ON JOINT)
LSD
LENGTH)
HT
LT
LSP
x
(20)
II
R,
(22)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(I(0
(19)
11
102
25
325
70
28
34
55
6.5
95
84
34
50
55
195
5.5
100
II
120
25
325
70
28
34
55
6.5
95
84
34
50
55
195
55
150
11
170
25
325
70
28
34
55
6.5
95
84
34
50
55
195
55
7.00
11
215
25
325
70
28
34
55
6.5
95
84
34
50
55
19-5
55
225
II
225
25
325
70
28
34
55
6.5
95
84
34
50
5.5
195
55
250
11
250
25
325
70
28
34
55
6.5
95
84
34
50
?5
195
55
300
12
315
30
35
77
31
37
107
92
37
55
7.5
24
350
I2
360
32
37
77
31
37
109
96
39
55
7.5
26
400
I2
400
32
37
77
31
37
109
96
39
55
7.5
26
450
I2
450
35
40
77
31
37
112
104
42
55
7.5
29
500
12
500
35
40
77
31
37
112
104
42
55
7.5
29
600
I6
590
40
44
102
12
42
48
95
132
106
47
72
10
325
700
16
680
40
44
102
12
42
48
9.5
132
106
47
72
10
75
325
800
.?O
785
45
49
128
15
J2
61
11
115
162
117
52
90
125
95
355
10
900
20
875
SO
56
128
15
52
61
II
115
Ih5
133
59
90
125
95
405
10
I 000
22
980
55
60
141
17
57
67
12
135
169
137
64
99
14
105
445
II
1 100
22
I 070
60
65
141
17
57.
67
12
13.3
171
148
69
99
14
IO.5
495
I1
1 200
22
1 170
65
71
141
17
57
67
I2
135
173
161
75
99
14
105
54.5
II
I 400
22
1 370
75
82
141
17
57
67
12
135
179
1R4
86
99
14
105
645
II
I 600
25
I 560
80
87
165
20
67
78
I5
15
205
195
91
100
I5
12
68
2.5
2-5
I2
(10
(12)
(13)
(15)
(14)
(16)
(17)
(21)
1 800
25
I 780
90
99
165
20
67
78
15
15
210
221
103
100
I5
12
78
25
25
12
2 000
25
1 935
100
109
165
20
67
78
I5
I5
215
242
II3
100
I5
I2
88
2.5
25
12
2 2GO
25
2 130
110
119
165
20
67
78
15
IS
220
264
123
100
15
I2
98
25
25
12
these are
critical
NOTE 1 -Corners
Non
2 -The
guidance only.
to be rounded
off.
dimensions
TS. T, Ii. S, HT and Kshall conform to the ~&es
The following tolerances
shall apply on the critical dimensions:
given
in this
table
as
Dimensions
dimensions.
Other
dimensions
TOlt?MlW~S
TandKT
Same as that
TS and H
of wall thickness
K and S
f0.25
given in 7.2.
on wall thickness
mm for dimensions
. .
ROLL
in millimetres.
73
(RUBBER
(2)
80
t;
RING--I
PIPES
given in 7.2.
up to and including
above
IO mm, I
41.
10 mm, and
are
for
TABLE
IO
SPIGOT
AND SOCKET
DIMENSIONS
OF NP3 AND NP4 CLASS PIPES
FROM 80 TO 900 mm DIAMETER
f Clauses
All dimensions
TS
RING
ROLL~ON
JOINT
LIEFFECTIVE
( RUBBER
DS
DSI
DSZ
DA-3
LSD
LENGTH)
CT
HT
LSP
(18)
(19)
R,
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(IO)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(20)
(21)
(22)
80
II
102
25
325
70
28
34
55
65
95
84
34
50
55
195
55
100
II
120
25
325
70
28
34
55
65
95
84
34
50
5.5
195
55
150
II
170
25
325
70
28
34
55
65
95
84
34
50
55
195
55
200
11
230
30
38
81
11
38
34
65
65
113
97
395
50
55
245
55
125
II
255
30
38
83
II
38
34
6S
65
113
91
395
50
55
245
55
250
11
275
30
38
83
II
38
34
65
65
113
97
395
50
55
245
55
300
12
340
40
51
90
12
42
36
130
130
53
55
75
34
350
16
435
73
75
120
16
56
48
10
10
158
135
78
72
103
67
28
400
16
480
75
7s
120
16
56
48
10
10
158
135
78
72
108
67
it
450
16
525
75
75
120
16
56
48
10
10
I58
135
78
72
108
67
500
16
570
75
75
150
16
56
48
10
10
158
135
78
12
IO
67
600
20
675
85
85
150
20
70
60
IO
12
12
193
153
885
PO
12
10
75
10
700
20
765
as
85
150
20
70
60
10
I2
12
193
153
885
90
12
10
75
10
800
20
875
95
95
150
20
70
60
10
12
12
197
171
98.5
PO
12
10
85
10
900
20
970
100
100
150
20
70
6Q
10
12
12
200
180
1035
90
12
10
90
10
*on
1 -Corners
NOTE 2 guidance
to be rounded
The dimensions
only.
rS.
Fix fOllOWin
OR.
T, I?. S. HT and K shall
tolerances
shall apply
conform
on the critical
to the. values
given
in this
table
as
these
are critical
Other
dimensions.
dimensions
dimensions:
Dimensions
TOh~M?~
T and HT
same
TS and If
KandS
f025
given
on wall thickness
mm for dimensions
in 7.2.
liven
in 7.2.
up to and including
above
10 mm.
10 mm. and
are for
--
TMLE
II
SPIGOT
AND SOCKET
DIMENSIONS
----
.--^
RUBBER
t;
TO 2 600 mm DIAMETER
( RUBBER RING
CONFINED
JbINT
RING\
TS
LS
LSI
LSP
(I
DIAM!?TER
D
(1)
(2)
(3)
(4)
(5)
C-5)
(7)
(3)
(9)
(W
(10
W2)
(13)
(14)
1 000
20
920
115
58
114
20
13
114
25
28
39
42
(15)
(1.5)
I 102
I 202
1 307
1 100
20
1 003
II5
58
114
20
13
114
25
28
39
41
1 200
20
1 095
120
605
114
20
13
114
25
28
39
445
1 400
25
1 215
135
675
114
20
16
114
25
35
425
50
10
1520
1 600
25
1 445
140
725
114
25
16
114
25
35
425
50
10
1 720
1 800
25
1 620
150
775
114
25
16
114
25
35
425
55
10
2 000
25
1810
170
875
114
25
16
114
25
35
42.5
65
10
2 150
2 200
25
1 995
185
95
114
25
16
r14
25
35
425
725
10
2 365
2 400
25
2 180
200
1025
114
25
16
114
25
35
425
80
10
2 580
2 600
25
2 360
215
110
114
25
16
114
25
35
425
875
10
2 795
Noes
1 -Corners
to be rounded
930
off.
Dimensions
Hand
Kand
b
TOlertllCS2S
Game as
dimensions.
thatof
wall thickness
TS
f05
fl
given in 7.2.
on wall thickness
given in 7.2.
mm.
mm for 28 mm and fl.5
mm for 35 mm.
Other
dimensions
are
for
guidance
TABLE
12
SPIGOT
AND SOCKET
DIMENSIONS
OF P2 CLASS
( Clauses
5.3 and
All dimensions
RUBBER
DS
TS
80
(2)
(3)
(4)
(5)
II
102
25
325
RING--I
DSI
DSJ
L(EFFLCTIVE
LSD
( RUBBER
RING
ON JOINT
Gi
in millimetres.
IIIS2
PIPES
7.2 )
LENGlH)
LT
HT
LSP
(20)
RI
(7)
(8)
(9)
(11)
(13)
(14)
(15)
(16)
07)
(18)
(19)
(21)
(22)
70
28
34
55
65
95
84
34
50
55
195
55
(6)
(10)
100
11
120
25
325
70
28
34
55
65
95
84
34
JO
55
195
55
150
11
170
2s
325
70
28
34
5.5
65
95
84
34
50
55
195
55
200
11
230
30
38
83
II
38
34
6.5
@5
II3
97
395
50
55
245
55
225
II
255
30
38
83
II
38
34
65
65
113
97
395
50
55
245
5.5
65
6.5
113
97
395
50
55
24s
55
6
250
II
275
30
38
83
11
38
34
300
12
340
40
51
90
12
42
36
130
130
53
55
7S
34
350
12
400
45
57
90
I2
42
36
135
145
39
55
75
39
400
12
450
SO
61
90
12
42
36
140
155
63
55
7S
44
450
12
500
50
61
90
12
42
36
140
15s
63
55
75
44
500
12
525
55
67
90
12
42
36
145
170
69
5s
7S
49
600
16
640
65
79
120
16
56
48
10
95
185
185
a2
72
75
575
10
700
16
740
70
84
120
16
S6
48
10
95
190
195
87
72
10
75
62S
800
20
845
80
96
150
20
70
60
10
12
I2
230
225
100
90
125
93
705
10
900
20
970
90
108
150
20
70
60
10
I2
12
240
250
112
90
125
95
805
10
1 000
22
,060
100
120
165
22
77
66
II
13
265
265
124
99
14
105
895
II
dimensions.
Other
NO,Z 1 -Corners
to be rounded
off.
to the values
dimensions:
given
in this
table
as
these
are
critical
Td~?llIlC~S
Dimensions
T and HT
TS and H
KandS
MO5
f03
given
on wall thickness
mm for dimensions
mm for dimensions
in 7.2.
given
in 7.2.
up to and including
above
10 mm.
10 mm, and
dimensions
are for
TABLE
13
SPIGOT
AND SOCKET
DIMRNSIONS
OF P3 CLASS
5.3 and
(Clauses
All dimensions
RUBBER
PIPES
( RUDDER RING
LtEFFECTtVE
*
Q
DS
DSI
DS2
DS3
in milltmctcrs.
RING--I
TS
ROLL ON JOINT
7.2 )
LENGTH)
LSD
LT
HT
(15)
LSP
fi
(20)
RI
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
01)
02)
(13)
(14)
(17)
(18)
(19)
(21)
(22)
11
102
25
325
70
28
34
55
65
95
84
34
50
55
195
55
11
120
25
325
70
28
34
55
65
95
84
34
50
55
195
55
11
170
25
325
70
28
34
55
65
95
84
34
50
55
195
55
11
230
35
45
83
11
38
34
65
65
120
II5
465
50
55
295
55
11
255
35
45
83
It
38
34
65
65
120
II5
465
50
55
295
55
11
275
35
45
83
II
38
34
65
65
120
115
465
50
55
295
5.5
12
340
45
00
90
12
42
36
135
150
62
55
75
39
I2
400
55
75
90
12
42
36
145
190
77
55
75
49
12
450
60
80
90
12
42
36
150
200
82
55
75
54
12
525
70
95
90
12
42
36
ti
160
240
97
55
75
64
12
570
75
100
90
12
42
36
165
250
102
55
75
69
.16
16
120
120
16
56
48
10
95
190
215
123
72
10
75
825
805
105
140
120
I6
56
48
95
200
320
143
72
10
75
975
20
915
120
160
150
20
70
60
10
12
12
240
365
164
90
125
95
1105
10
680
PO
Dimcnsionr
TdWllllC~J
T and M
TS and H
K and S
(16)
#I5
f0.3
given
on wall thickness
mm for dimensions
mm for dimanions
in 7.2.
given
in 7.2.
up 10 and including
above
10 mm.
10 mm, and
IS : 458 - 1988
TABLE 14 WEIGHT OF SPIRALS ( HARD-DRAWN STEEL ) IN SOCKET OF R/R
JOINT RCC PIPES OF DIFFERENT CLASSES ( kg/NUMBER )
( Clause 5.3 )
INTERNAL
DIAMETER
OF PIPES
(mm)
NP2
NP3
NP4
Pl
CLASS
CLASS
CLASS
CLASS
(2)
(3)
(4)
(1)
P2
CLASS
(5)
P3
CLASS
(7)
(6)
80
008
008
008
008
008
008
100
009
009
009
009
009
009
150
012
012
012
012
012
015
200
014
014
021
014
021
035
225
015
015
026
015
026
043
250
016
016
031
016
031
051
300
350
045
045
053
045
053
084
051
064
064
051
074
124
400
056
071
071
056
099
166
450
063
076
076
063
123
226
500
068
087
108
068
157
285
600
081
100
212
152
288
474
700
092
216
302
179
396
679
800
114
287
467
204
628
900
150
603
263
829
999
-
1 000
191
406
-
333
129
-
1 100
234
1 200
280
1 400
382
1 600
564
1 800
725
2 000
1178
1288
2 200
NOTE 1 -
Longitudinal
reinforcement
NOTE 2 -
408
490
-
shall be proportional
spiral reinforcement,
5.4 Cover - The minimum clear cover for reinforcement in pipes and collars shall be as given below:
to 140/125.
maintaining
the reinforcement
in position
and for
ensuring correct cover during manufacture
of the unit.
Spacers for this purpose shall be of rustproof material
or of steel protected against corrosion.
Minimum
Clear Cover
6. MANUFACTURE
mm
6.1 General -
a) Barrel thickness
and
dimensions
of the
finished
10
4) Over 75 mm
15
b) At spigot steps
c) At end of longitudinals
including 30 mm
I9
Concrete
shall be mixed in *a
IS : 458 - 1988
62.2 Water-cement ratio shall be less than 05.
6.4.3 The manufacturer may, at his option, combine the methods described in 6.4.1 and 6.4.2 as long
as the specified strength is attained.
7. DIMENSIONS
7.1 Pipes - The internal diameter, wall thickness,
length and thickness of collar of pipes, the minimum
reinforcements and strength test requirements for
different classes of pipes ( see 3.1 >, shall be as
specified in Tables 1 to 7. The manufacturer shall
inform the purchaser of the effective length of spigot
and socket, and flush jointed pipes that he is able to
supply. For collar jointed pipes, effective length shall
be 2 m up to 250 mm nominal diameter pipes and
25, 30, 35 or 40 m for pipes above 250 mm
nominal diameter.
7.2 Tolerances -
permitted:
Dimensions
a) Overall length
Tolerances
&I percent of
standard length
&3 mm
=t5 mm
f7
mm
-J-IO mm
I) Up to and including
30 mm
*2 mm
2) Over 30 mm and up to
-&3 mm
and including 50 mm
3) Over 50 mm and up to
and including 65 mm
&4 mm
4) Over 65 mm and up to
and including 80 mm
i5
mm
5) Over 80 mm and up to
and including 95 mm
f6
mm
6) Over 95 mm
57 mm
IS : 458 - 1988
NOTE - rn case of pipes with flexible rubber ring
joints, the tolerance on thickness near the ends will
have to be reduced. Near the rubber ring joints, the
tolerance on thickness
shall be as given in Tables 9
to 13.
8.
a) Hydrostatic
b) Three-edge bearing
IS : 3597-1985l; and
C)
as
described
in
in
IS : 3597-
9. TESTS
test
for plain
19851;
ICode of practice
(rhird revision ),
No. OF PIPES
Permissible
Number of
Defect ives
SAMPLE SIZE
FOR TESTS
UNDER 9.2
(EXCLUDING
ULTIMATE
LOAD TEST)
(3)
0
1
2
3
5
(4)
2
3
5
7
10
FOR REQUIREMENTS
UNDER 7 AND 8
INTHE BLOT
.
Sag;Je
(1)
up to 50
51 to 100
101 to 300
301 to 500
501 and above
(2)
e
13
20
32
50
concrete
IMethods
21
pipes (first
revision1.
IS :458-1988
10.1.3.1 These pipes shall be selected at
random. In order to ensure the randomness of
selection, procedures given in IS :4905-19681 may
be follow~d.
be
clearly
shall be
further subjected to the tests given under 9.2 except
ultimate load test. For this purpose, the number of
pipes given in CO14of Table 15 shall be selected from
the lot. These pipes shall be selected from those that
have satisfied the requirements given in 10.2.1. For
ultimate load test, the number of pipes to be checked
shall be according to mutual agreement between the
purchaser and the manufacturer. However, ultimate
load test shall not be done for a lot size of 20 pipes
or less.
of random
shall
Wlethods
11. MARKING
sampling.
22
Amendments
Date of Issue
Amend No.
Telephone
Regional Offices:
.Central
323 76 17,323 38 41
{ 337 84
86 99,337 85
9120
61
26,337
CALCUTTA 700054
Northern
160022
1 60 38
20 43
25
Southern
{ 235 02
15 16,235
19,2352304 42
15
Western
{ 832 78
92 95,832 78 92
58
91,832
MUMBAI 400093
Branches
: AHMADABAD.
AMENDMENT NO. 1
JANUARY 1991
TO
(CED
2)
_~_~__~_____-.
_.---.
.---
__ -.
APRIL 1991
AWENDWENT NO. 2
TO
IS 458:1988 SPEClFICATION FOR PRECAST CONCRETE
PIPES (WITH AND WITHOUT REINFORCEWENT)
(PMrd Revisfon)
CPa&re 1, clause 0.3.1
the existing matter:
for
Same as class
Class NP2
Equivalent
standard
Class NP3
Class NP4
Equivalent to class
earlier standard
Class Pl,P2
and P3
to
NPl of earlier
class
standard
NP2 of earlier
NP3
and NP4 of
from
(Page
3,
clause
4.3)
- Substitute
isting clause:
'4.3 Aggregates - Aggregates used for manufacture of unreinforced
and reinforced concrete pipes shall conform to 3 of IS 383:19707.
The maximum size of aggregate 'should not exceed one third the
thickness of the pipe or 20 mm, whichever is smaller for pipes
But for pipes of internal
above 250 mm internal diameter.
diameter 80 to 250 mm the maximum size of aggregate should be 10
mm.
NOTE - It is preferable to have the size and grading of
aggregates conforming to IS 383:19707. It is also preferaable that materials finer this 75 micron IS Sieve is restricted to 3.0 percent by mass.'
(Page 4, clause 5.2) - Insert the following as a new para:
For non-welded
cages spiral reinforcement
of the same
diameter shall be closely spaced at the end of the :?ipe for a
length of 150 mm to minimize damage during handling. The spacing
of such end spirals shall not exceed 50 mm or half the pitchir
Such spiral reinforcement at ends shall be,
whichever is less.
part of the total spiral reinforcement
specified in different
tables.
(Page 4, clause 5.2.2) - Insert subject to the requirements
at the end and insert a new clause 5.2.2.1
as
of 5.2.2.1.'
folows:
5.2.2.1
Tolerances
given in IS 432(Part 1):19822,
IS
432(Part 2):19823, IS 228:19754 and IS 1788:19855 shall be applied to the minimum mass of longitudinal reinforcement specified
Total mass of longitudinal reinforcement
in different tables.
shall be calculated taking into account the clear cover provided
at each end of the pipe.
NOTE - For longitudinal reinforcement conforming to IS
432 (Part 2): 19823, tolerance, on mass shall be calculated
from the diameter tolerance.
(Page
JSpecification
(fifth
for
structural
steel
(standard
quality)
revision).
deformed
steel
bars
and
revfsdon).'
sentence)
7, Table
2) -
'8+8'
for 0.12' in
in Sl No 2C and 21 of
Table
3) -
7)
BARREL
WALL
THICKNESS
(2)
mm
mm
60
25
25
25
30
30
30
40
75
75
100
150
200
225
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1600
1800
2000
2200
2400
2600
;"s
05
85
95
100
115
115
120
135
140
150
170
185
200
215
REINFORCEMENTSl
SPiral*
Lonaitludinal.
HerdMild steel or
drawn
Hard-Drawn
Steel
Steel
NOTE 1 - The actual internal diameter is to be declared by the manufacturer and tolerance is to be applied on the declared diameter (see
also 0.3.2)
NOTE 2 - The longitudinal reinforcementgiven in this table is valid
for pipes up to 2.5 m effective length for internal dla of pipe up to
250 mm and 3 m effective length for higher diameter pipes.
MOTE 3 - Concrete for pipes above 1800 mm nominal diameter shall
have a minimum compressive strength of 35 N/mm2 at 28 days.
G
*
c
--_~--~
NOTE
specified
If
mild
steel is used for spiral reinforcement
in ~01 5 shall be increased by a factor 1401125.
the
weight
NOTE 5 - Total mass of longitudinal reinforcement shall he calculin ~01 4 by the length of the
the values
given
ated by multiplying
pipe and then deducting for the cover length provided at the two ends.'
(Page
9,
TLTble 5) -
1) Substitute
0.59'
for
0.33'
in co1
2) Substitute
'0.16'
for
0.15'
in Sl No 1 of co1
3) Substitute
4) Insert
following
the
2 m' in Note
new
(4)
(5)
Note:
10,
Substitute
Table
0.59'
6)
for
0.33'
2) Substitute
co1 (3)
'6 or 6+6'
3) Substitute
.2 5 m' for
4) Insert
following
the
shsll
4 by
cover
for
in co1
6+6'
in 51 No 14 and
2 rn. in Note
new
(4)
15 of
Note:
i
!
t
1) Substitute
0.59'
2) Substitute
8 or 6+6'
3) Substitute
'2.5 m'
4) Insert
following
the
for
-0.33'
for
for
in co1
6+6'
in Sl No 12 of co1
2 rn~ in Note
new
(4)
(3)
Note:
2)
- Substitute
Dimensions
052,
OS3
Tolerances
given below:
Rr LSP
Chord
To1er-
Diame tez
encc
for OS2
mm
mm
11
12
16
+2
+2
+ 2.5
+3
* 3.5
t4
E;
25
mm
mm
+3
+3
+ 3.5
+4
+ 4.5
+5
+4
+4
+5
+ 5.5
+6
+7
given in
9' and HT
TS and H
K and S
for K
mm
mm
11
+ 1.25
+ 1.25
+ 2.00
f_ 2.25
f. 2.75
+ 3.25
12
16.
20
22
25
14,
Table
10,
Note
thickness
on wall
To1ersnce
GbOld
Diameter
(Page
Tolerence
for LSP
Tolerence
for DS3
Tolerance
for S
mm
+
+
+
+
+
+
0.75
0.75
1.25
1.50
1.50
2.00'
To.1 era,,ces
The
tolerances
be as
shall
given below:
T and HT
TS and H
K and s
gjsven below:
mm
for K
mm
Tolermce
for s
mm
11
12
16
20
+
i
L
2
L
+
+
+
To1
era,1ct?
1.25
1.25
2.00
2.25
Substitute the
0.75
0.75
1.25
1.50'
following for
Tolerances
LS & LSP
+ 7 mm
.r
--
Hand
TS
on wall
thickness
+ 0.5 mm
L
12..
(Page 16, I'?bfe
the existing Note:
To 1~rances
Is?, DS3
given below:
LSP
ChOlYf
Diameter
mm
Tolerance Tolerance
for DS2
for DS3
mm
mm
11
12
36
20
22
25
1'andHT
+ 2
+2
+ 2.5
+3
+ 3.5
+4
Tolezance
for LSP
mm
+3
+3
+ 3.5
+4
+ 4.5
+5
+4
+4
+5
+ 5.5
+6
+7
TS and H
on wall thickness
K and S
given
given below:
mm
II
12
16
20
22
_t 1.25
+ 1.25
+ 2.00
+ 2.25
+ 2.75
8
s
mm
+ 0.75
+ 0.75
L 1.25
!I 1.50
+ 1.50'
K shall conform
Dimensions
Tolerances
0.52, US3
given below:
& LSP
Ch0rd
Diameter
mm
T and
HT
11
+2
?L2
4 2.5
+3
+ 3.5
+4
as
mm
,
+4
+4
+5
+ 5.5
_+6
+7
+3
+3
A 3.5
+4
+ 4.5
+5
TS and H
K and S
To.7er.~nce
for LSF'
mm
mm
12
16
20
22
25
Same
Tolerance
f0r DS3
Tolerance
for US2
Diameter
wall
Tolerance
K
mm
mm
11
12
16
20
+
+
+
+
1.25
1.25
2.00
2.25
thickness
given
given below:
for
Tolerance
S
mm
2: 0.75
+ 0.75
+ 1.25
+ 1.50'
fez
the
following
80
100
150
200
225
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1600
1800
2000
22po
tables
after
(2)
mm.
13
13
13
13
13
13
16
16
16
19
19
19
19
19
19
19
19
19
19
19
19
19
19
(3)
mm.
CONCRETE
REINFORCEMENTS
Longitudinil,Mild
Steel
Sprial:Hardor Hard-drawn Steel
drawn Steel
,COLLAR DIMENSIONS
-Xl
M1n
MiIl
Caulking
ThickLenne5.5
Space
gth
Min.
nos.
(1)
mm.
new
14:
(4)
mm.
(5)
25
25
25
25
25
25
30
32
32
35
35
40
40
45
50
55
60
65
75
60
90
100
110
Weight
(6)
kg per
collar
6
6
0.08
0.08
0.08
:
6
0.08
0.08
0.08
0.11
0.11
0.11
0.15
0.15
0.15
0.23
0.23
0.23
0.33
0.33
0.33
0.50
0.67
0.67
1.00
1.00
:
6
6
6
0
0
8
6
8
a
0
12
12 or 0+0
12 or 8+8
12t12
12+12
reinforcement
NOTE 1 - If mild steel is used for spiral
specified in co1 7 shall be increased by a factor 140/125.
(7)
kg per
collar
0.07
0.08
0.10
0.12
0.14
0.16
0.22
0.25
0.27
0.40
0.60
0.70
1.05
1.85
2.05
2.25
3.09
4.11
5.08
6.55
9.00
12.15
13.30
the weight
steel wire
for spirals may be used for
NOTE 2 - Soft
grade
mild
collars of pipes of internal diameter UP to 150 mm only by increasing
weight by a factor 140/84.
NOTE 3 - Internal diameter of collar to suit the actual diameter
pipes with minimum caulking space as given in co1 2.
10
of
TABLE
NOMIElAL
INTERNAL
DIAMETER
OF PIPE
CONCRETE
DESIGN REQUIREtlENTS OF REINFORCED
PIPES OF NE'3 AND NP4 CLASS
(Clause 5.3)
16
80
13
13
13
13
13
13
16
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
100
150
200
225
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1600
1800
2000
(3)
mm
25
25
zz
25
25
30
35
35
35
40
40
45
50
55
60
65
75
80
90
100
110
FOR
REINFORCEJl_E~~~~S
r__---_
.-Nilb.<<;eL
Longitudinal,
SpiriiyHard
or Hard-drawn Steel
drawn Steel
Mlfl.
nos.
(1)
mm.
COLLARS
(4)
mm.
(51
150
15 0
150
150
150
150
150
200
200
200
200
200
200
6
6
6
6
6
6
8
8
0
6
8
8
6
200
200
200
200
200
200
200
200
:
8
8
12
12 or 8+8
12 or 8+8
12+12
12+12
Weight
(6)
kg per
collar
0 OB
0.08
0.08
0.08
0.08
0.08
0.11
0.15
0.15
0.15
0.15
0.23
0.23
0.23
0.33
0.33
0.33
0.50
0.67
0.67
1.00
1.00
(7)
kg per
collat
0.07
0.08
0.10
0.12
0.14
0.16
0.22
0.40
0.50
0.60
0.70
1.05
1.65
2.05
2.25
3.09
4.11
5.08
6.55
9.06l
12.15
13.30
and
above
shall be made out
steel conforming to IS 226:1975
11
longitudinals
in
the outer
and, inner cage
The
mass of
cage
should he the same, that is equal to half the total &ss
of Ion-gitudinals
specified
in the relevant
tables.
:i
2)
Insert
cage
with
the
following
Clause
(Page 20,
following<for
the last
Diagonal
not be counted
(Page
(Pa&S
substitute
Note
20,
sentence)
C_Zause 6.3.3)
the
in 7.2
(b) and
thickness:
including
30 mm
up to and
including
3) Over 50 mm and
65 mm
up to and
incl.uding
5) Over 80 mm and
95 mm
6) Over
1:
1 m
f 4 mm
% mm
4) Over 65 mm and.up
80 mm
20,
'- Substitute
- Delete
2) Over 30 mm and
50 mm
the
clause:
reinforcement
is a process
requirement
and shall
against
longitudinal
and spiral reinforcement.'
1) Up to and
(Paw
for
Last
6.3.2,
sentence:
the
that
single
reinforcement.
the inner surface of the pipe
or socket'
20. Clause 7.2) - Delete
the following
for 7.2 (c):
'c) Wall
lowing
below
NOTE - It is
preferable
near
should
be located
adequate
clear cover:
to and
including
i- !, mm
- L!.Smm
up to and
includine
t 6 mm
- 3 mm
t 7 mm
35 mm
3.5
sentence)
- Substitute
mm
the
fol-
clause
15.
10.1.3
17'
(Page 22,
for Table
Clause
15'
10.2.1.1
17'
(CED
and
Table
and
2)
12
15) - Substitute
10.2.2)
- Substitute
Table
Table
..
,,/
AMIIIWMENT IWO.3 SEPTEMBER
2001
TO
IS 458:1988 SPECHUCATION FOR PRECAST CONCRETE PIPES
(WITii AND WITHOUT REINFORCEMENT)
(Third
Revision)
0.3.2) Delete.
Reinforcement used for the manufacture of reinforced concrete pipes shall conform to mild steel grade 1 or
medium tensile steel bars of IS 432 (Part 1) : 1982s or hard-drawn steel wire of IS 432 (Part 2) : 19829 or
structural steel (standard quality) bars of 1S 2062 :199210.
(Page 3, clause 4.4, Note) Substitute the following for the existing Note:
NOTE Wire fabric conforming to IS 1566:198212or deformed bars and wires conforming to IS 1786: 19851]or plain hard-drawn steel
wire for prestressed concrete conforming to IS 1785(Part 1) : 19831sor 1S1785 (Part 2): 198316may also be used. For such reinforcement
maximum tensile stress shall be as given in 5.1.
(Page 3, footnote
ibspecifi~ation
for plain h~d-drawn steel wire for prestressed concrete: Part 2 ASdrawnwbe@sf revi$kJn).
(Page 3, clause 4.5.1, para 1) Insert the following at the end of the para:
However in case of pipes manufactured by casting process, concrete shall have minimum compressive strength
as indicated in the Tables 3A, 3B, 4A and 4B for the respective classes of pipe.
(Page 3, clause 4.6) Insert the following new clauses after 4.6:
4.7 Water Water used for mixing of concrete and curing of pipes shall conform to 4.3 of 1S456:20002.
418Chemical Admixtures The admixtures, where used, shall conform to IS 9103 :19995.
(Page 3, clause 5.1.1) Substitute the following for the existing clause:
5.1.1 The barrel wall thickness shall be such that under the specified hydrostatic test pressure, the maximum
tensile stress in concrete, when considered as effective to take stress along with the tensile reinforcement, shall
not exceed 2 N/mm* for pressure pipes and 1.5 N/ mm2 for non-pressure pipes. But the wall thickness shall be
not less than those given in Tables 1 to 7 subject to 7.2(c), in case of pipes manufactured by spinning process.
For pipes manufactured by casting process, the wall thickness shall be as given in Tables 3A, 3B, 4A and 4B.
(Page 3, footnotes below clause 5.1.1) Substitute the following footnote 2 for the existing footnote 2 and
insert the following new footnote 5:
*Codeof practice for plain and reinforced concrete (&ourtlrrevision).
specification for admixtures for concrete (@revision).
(Page 4, clause 5. 1.3) Insert the following at the end of the clause :
in case of pipes manufactured by spinning process. For reinforced pipes manufactured by casting process, the
minimum longitudinal reinforcement shall be as given in Tables 3B and 4B.
Price Group 4
,,
I
No. 2)]
Substitute
thefollowing for the
5.3 The ends of concrete pipes used for water mains, sewers and irrigation shall be suitable for socket and
spigot, roll on joints or confined gasket joints. Dimensions of spigot and socket for rubber ring roll on jointed
pipes shall be as given in Tables 8 to 13 for pipes manufactured by spinning process. However, the dimensions
of spigot and socket shall be as given in Tables 10A and 10B in case of pipes manufactured by casting process.
Reinforcement in socket of rubber ring jointed pipes shall be as given in Table 14. However the ends of
concrete pipes used for road culverts may be suitable for flush or collar joints (see Fig. 1 and Fig. 2). Dimensions
of collars shall be according to details given in Tables 1, 15 and 16. The reinforcement for collars shall be as
given in Tables 15 and 16. The ends of collar reinforcement shall have a full ring at both ends.
(Page 4, clause 5.3, Note 2) Delete Note 2 and renumber Note 3 as Note 2.
(Puge 4, c/ause 5.3.1) Insert the following in the beginning:
Only flexible rubber ring joints shall be used in the joints in (a) all pressure pipes, and (b) all non-pressure
pipes except when used for road culverts.
(Page 8, Table 3, CO11, heading) Delete the word Nominal.
(Page 8, Table 3, Note 1) Delete.
(Page 8, Table 3)
Table 3A Design and Strength Test Requirements of Concrete Pipes of Class NP3 Unreinforced
Concrete, Medium-Duty, Non-Pressure Pipes Made by Casting Process
(C/auses 4.5.1 ,5.1.1,5.3 and7.1)
Internal Diameter
of Pipes
Barrel Wall
Thickness
I
I
Amendment
No. 3 to IS 458:1988
Table 3B Design and Strmtgtb Test Requirements of Concrete Pipes of Class NP3 Reinforced
Concrete, Mc&am-Duty, Non-Pressure Pipes Made by Casting Process
(Clauses 5.1.1, 5.1.2,
Internal
Diaacter
&P@eJs
lkissforcements
Wdi
Ilsickoess
.
Lmgitudimd, Mild Steel or
Hard-DrawnSteel
mm
mm
SpiralHardDrawnsteel
kg/linear metre
kN/linear metre
(6)
15.50
16.77
19.16
21.56
23.95
28.74
33.53
38.32
43.11
47.90
52.69
57.48
67.06
76.64
86.22
95.80
105.40
115.00
(7)
23.25
25.16
28.74
32.34
35.93
43.11
50.30
57.48
64.67
71.85
79.00
86.22
100.60
114.96
129.33
143.70
158.07
172.44
Ultimate Load
msmber
(5)
(4)
(2)
(3)
(1)
1.53
8
0.78
300
50
1.58
0.78
8
350
55
1.60
0.78
400
60
8
1.90
0.78
450
65
8
2.00
70
8
0.78
500
2.20
1.18
75
8 or 6+6
6CXI
4.87
1.18
85
8 or 6+6
700
2.66
6.87
800
95
8 Of 6+6
6+6
11.55
2.66
900
100
6+6
15.70
2.66
I 000
115
19.61
6+6
2.66
1 100
120
8+8
21.25
125
3.55
1200
8+8
3.55
30.00
1400
140
8+8
3.55
50.63
i 600
165
12+12
9.36
64.19
I 800
180
12+12
9.36
83.12
2000
190
12+12
105.53
2200
9.36
210
12+12
14.88
133.30
2400
225
NOTE Concrete for pipes
shall
have
a
mhdmum
compressive
strength
of
35
N/mmz at 28 days.
. .
[Page 9, Table4,CO11,
heading (see also Amendment No. 2)] : Delete the word Nominal.
Table 4A Design and Strength Test Requirements of Concrete Pipes of Class NP4 Unreinforced
Concrete, Heavy-Duty, Non-Pressure Pipes Made by Casting Process
(Clauses 5.1.1,5.3 and 7.1)
[eternal Diameter
of Pipes
Barrel Wall
Thickness
mm
(1)
300
350
400
450
500
600
700
800
900
1000
1100
I 200
1400
I 600
1800
mm
(2)
50
55
60
65
70
75
85
95
100
115
125
135
155
180
205
NOTE Concrete for pipes shall have a minimum compressive strength of 50 N/mmzat 28 days.
Non-Pressure
Internal
Diameter of
Pipes
Reinforcements
Barrel Wall
Thickness
mm
and 7.1)
(I)
(2)
number
(3)
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1600
1800
50
55
60
65
70
75
85
95
100
115
120
125
140
165
180
8
8
8
8
8
8 or 6+6
8 or 6+6
8 or 6+6
6+6
8+!3
8+8
8+8
8+8
12+]2
12+12
Spiral Hard-Drawn
Steel
kg/linear metre
kg/linear metre
(4)
0.78
0.78
0.78
0.78
0.78
2.34
3.44
3.44
3.44
6.04
6.04
6.04
9.36
9.36
14.88
(5)
1.53
1.61
1.97
3.36
5.56
8.50
12.78
16.72
20.92
26.70
35.60
42.42
53.39
79.92
85.75
NOTE Concrete for pipes shall have a minimum compressive strength of 35 N/mmzat 28 days
(Page 12, Table 8) Insert the following Note at the end of the Table:
NOTE The dimensions Dz, h and e shall conform to the values given in this table as these are criticaf dimensions. The following
tolerances shall apply on the crhical dimensions:
Dimensions
D2
h
Tolerances
+ 3 mm for pipes up to and including 300 mm internal diameter
kdcnent
(Page 14, Table 10) Insert tbe following new Tables 10A and NW after Fobk 10
Table 10A Spigot and Socket Dimensions for NP3 Reinforced and Unreinforced
Reinforced
and NP4
Casting Prosess
(Clause 5.3)
in miIbmlres.
Mldintestsions
I=;-l
1-1
.-l
,-----
___
______
1
I
I
-1
..
_-
1I
I
I
.-
-------
-----
------
d,
30W4
13
322
50
3506
13
370
4o13&5
13
417
450ti
13
465
---
Dm
1,
487A
l12i4
lo5&
55
555ti
112M
105Q
60
615A
112i4
105&
65
680i4
112i4
d,
1,
D.
r&
370.07
386.07
49
50
8.ootl.o
425.07
441.07
49
50
8.flt3tl.O
480.07
496.07
49
50
8.O&l.O
loss
536.07
552.07
49
50
8.O&tl.O
500+5
13
513
70
735t4
112&
lo5i2
590.07
606.07
49
50
8.O&l.O
6oofi
13
609
75
85&4
112A
105H
7fx).07
716.07
49
50
8.t3&l.O
7t3r3*7
18
706
85
98tk5
141*
13243
808.00
830.00
61
65
11.o&tl.2
8oo&7
18
803
95
1 ltXkL5
141A
132i3
924.00
946.00
61
65
11.o&l.2
90027
18
901
100
1215*5
1416
132-
1036.00
1058.00
61
65
11.o&l.2
1 000*7
18
998
115
1 33*5
141ti
132ti
1148.00
1170.00
61
65
11.o&l.2
1 100*7
24
1097
120
1 520i6
155*
145&
1262.00
1291.30
72
63
14.65Y1.5
1200+7
24
1195
125
1 64&t6
1556
145s
1372.48
1401.78
72
63
14.65*1.5
I 40WI(I
24
I 383
140
1 87&6
1554
145S3
1590.91
1620.21
72
63
14,65*1.5
1 6OW1O
24
1578
165
2 IO&6
1554
145s
1814.91
1844.21
72
63
14.65~1.5
1 800* iO
24
1774
180
234@6
1554
145i3
2040.00
2069.30
72
63
14.65&l.5
G =
diameter
R=
inner diameter
of the unstretched
i =
minimum
of the unstretched
rubber ring.
wall thickness.
Amendment
No. 3 to IS 458:1988
(Clause 5.3)
All dimensimssin millimetres.
t=ibl
-1
1
-~ ---..--.---
s
-.
.-
----------
300+4
13
322
------
----
50
4s74=4
112+4
lo5&!
370.07
386.07
49
50
8.O&l.O
350+5
13
370
55
555+4
1IN
105+2
425.07
441.07
49
50
8.o&tl.o
400+5
13
417
60
615+4
i 12+4
105+2
4s0.07
4%.07
49
50
8.00+ 1.0
450i5
13
465
65
68&4
112+4
i05*2
536.07
552.07
49
50
8.00i1.O
500+5
13
513
70
735+4
112i4
105+2
590.07
606.07
49
50
8.00+1.0
600+5
13
609
75
850+4
112i4
105+2
700.07
716.07
49
50
8.00+1.0
7ooi7
18
706
85
980+5
141*5
132+3
808.00
830.00
61
65
11.00+1.2
800+7
18
803
95
1 IO(M5
141*5
13=3
924.00
946.00
61
65
11.00+1.2
9ooi7
18
901
100
1215*5
141*5
13M3
1036.00
1058.00
61
65
11.00+1.2
1 oooi7
18
998
115
1 330+5
141*5
132+3
1148.00
1170.00
61
65
11.00+1.2
I looi7
24
1097
125
1 520i6
155+6
145*3
1262.00
1291.30
72
63
14.65*1.5
1 200i7
24
1195
135
1 640+6
155*6
145+3
1372.48
1401.78
72
63
14.65*1.5
1 400+1o
24
1383
155
1 870+6
155*6
145*3
1590.91
I 620.21
72
63
14.65*1.5
1 600i10
24
1578
180
2 100+6
155+6
145+3
1814.91
1844.21
72
63
14.65+1.5
155*6
145+3
2040.00
2069.30
72
63
14.65+1.5
I 800i10
24
1774
205
2 340+6
= diameter of the unstretched robber chord, hardness 40i5 IRHD stretching 15pereent.
inner diameter
minimum
of the unstretched
robber
ring.
wall thickness.
dimensions.
Amendment
No. 3 to IS 458:1988
Soft grademild steel wire may be used as rehsforcemerstfm colkm of pipesof nominal internalsbsseterrrp to 250 mm only by increasing
the weight by a factor 140/84.Whereonly sofi grade mild steel wire is rssedfor makii collar cage&tbe weight of reirsforcemeotshall be
total weight of col 6 and 7 multiplied by 140/84. This is allowed os a process requirement.
(Amendment No. 2, Table 16, Note 1) Insert the following at the end of Note 1:
The details of mild steel collars shall be as follows:
NominalIntenraf
Diameter of Pipe
SreelCollar Dirnensiom
~
mm
2200
2400
2600
Caulking
SpacGMin
mm
22
22
22
Min
mm
6
6
6
Mim
mm
250
250
250
Thecagesshall
consist
ofspirals
orcircular
rings
andstraights
ofhard-drawn
steel
wireormildsteel rod.
Reinforcement cages shall be placed symmetrically with respect to the thickness of the pipe wall.
(Page 20, clause 6.4.l,first
8.2 Deviation from Straight The deviation from straight in any pipe throughout its effective length, tested
by means of a rigid straight edge as described in IS 3597:1998 shall not exceed, for all diameters, 3 mm for
every metre run.
(Page 21, clause 9.1.l,Jrst
During manufacture, tests on compressive strength of concrete cubes shall be done as describedinIS516 :19592.
For pressure pipes splitting tensile strength tests of concrete cylinders shall be carried out as described in
IS 5816 :19993.
(Page 21, footnotes
under clause 9.1.1) Substitute the following for the existing footnotes:
9.2 The specimens of pipes selected in accordance with 9.1 shall be subjected to the following tests in accordance
with IS 3597:19981:
a) Hydrostatic test,
300+
-1
Ii
+ooirma
I
~~
;[
.
. -
--
-.
._.
J
FIG. 5 PEIWAEABILITVTEST
9.2.1.1
Initial
absorption
The drop of water level in the stand pipe at the end of 2 h is the initial abso@ion. This shalI not exceed 1.5 cm3
and the difference in amy two readings shall not be more than 0.5 cm3.
9.2.1.2 Final permeability
Fill the water in the stand pipe again up to the mark and take readings at half-hour interval up to 4 h. Absorption
in the fourth hour is the final permeability. The average reading of two tests conducted on a pipe shall be
expressed in cm3 and this shall not exceed 0.3 cm3.
(Page 21, footnote at the end of the page) Substitute the following for the existing footnote:
concrete
pipes
(second revision).
(CED 53)
Printed at Pralshat Offset
AMENDMENT
( see Amendment
No. 3 ) ] Substitute
9.2.1 Permeability
test when conducted in accordance
with
described in IS 3597 shall meet requirement of final permeability,
not exceed 0.3 cm3.
the
the method
which shall
NOTE It is recommended that initial absorption should not exceed 2.0 cm3 and the
difference in any two readings during initial absorption should not be more than 0.8 cm3,
No. 3 )] - Delete.
No. 3 )] - Delete.
No. 3 )] - Substitute
( CED 53 )
India