Draft/ Unaproved

STANDARD

CONSTRUCTION PRODUCTIVITY

NORMS

Central Plng. Cell Reliance Industries Ltd. Date : 22.11.96

Hazira Hazira 29 (incl.
Total Shts. :
cover sht.)
Address : C:\MECH\manhour/xlw
 Reliance Industries Ltd.
STANDARD PRODUCTIVITY NORMS

INDEX

Sl. Title Page No.

1 Supervisory Manhour Norms 3-6

Civil 3
Piping 3
Equipments 3
Package Units 4
Structural 4
Electrical 5
Instrumentation 5
Inspection 5
Project Stores 6

2 Direct Construction Manhour 7 - 15

Civil 7
Structural 9
Piping 9
Equipments 10
Electrical 12
Instrumentation 13
Misc. Works 14

3 Infrastructure Development 16 - 17
Area 16
Water 17
Power 17

4 Operations Manhour Norms 18 - 22

5 Operations S-Curve Distribution 23

Appendix- A Civil Works Standard Norms A1-A6

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STANDARD SUPERVISORY MANHOURS NORMS

Sl. Description Unit Man Hour

1. 0 CIVIL WORKS
1 Soil Investigation & Test Pile Lumpsum Lumpsum
2 Pile Casting 10 Piles 2.5
3 Piling 10 Piles 1.5
4 RCC works 10 M3 1
5 Paving 100 M2 1
6 Buildings 1 M2 1
7 Misc.Works (Fire Proofing, micrograding etc.) Lumpsum Lumpsum
8 Roads & Drains 50 M2 1

Note : Above manhours are exclusive of survey works and lab testing
which may be contracted.

2. 0 PIPING WORKS
1 U/G Piping
ISBL - CS piping 100 IM 2
ISBL - PVC piping 100 IM 1
OSBL - CS piping 100 IM 1
2 A/G Piping
ISBL - CS/SS/AS - Large Bore (2" & above) 100 IM 2
ISBL - CS/SS/AS - Small Bore 100 IM 2.5
OSBL (incl. MC, HT & BU) 100 IM 2
3 Mechanica l Clearance Loop 4
4 Pressure Testing Loop 2
5 Box Up Loop 4
6 Insulation 1000 IM 2

3. 0 EQUIPMENTS WORKS
Erection of Columns, Heat Exchangers, Reactor - Ave. Wt.
1 No. 10
10 MT
2 Erection of ODC Equip No. 40
3 Erection of Site Assembled Columns No. 40
Site Fabricated Tankages Fabrication/ Erection/Testing &
4
Painting
diameter <= 30 M No. 300
diameter >30 M No. 375
5 Fin Fan Coolers (ave. 2 fans) No. 60
6 Trays Works
bubble cap - ave. dia 1.5 M No. 2
sieve & valve - ave. dia 1.5 M No. 1
7 Agitators (Ave. 20 HP) No. 20
8 Compressors- Including Accessories No.
skid mounted No. 80
separate fdn. mounted No. 160

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STANDARD SUPERVISORY MANHOURS NORMS

Sl. Description Unit Man Hour

9 Pumps
a. Centrifugal
process pump <= 1000 m3/hr. No. 10
process pump > 1000 m3/hr. No. 12
cooling water <= 6000 m3/hr. No. 15
cooling water > 6000 m3/hr. No. 18
b. Reciprocating/ Gear/ Screw No. 15
10 Turbines
capacity <= 500 KW No. 30
capacity 501 to 1200 KW No. 40
capacity > 1200 KW No. 50
11 Flare (Excluding Structure) No. 16
12 Horton Spheres (average diameter 15 M) No. 450

4. 0 PACKAGE UNITS
1 Air Conditioning Unit No. 2
2 Bagging Eqipment
capacity <= 1000 MT/Day No. 350
capacity > 1000 MT/Day No. 500
3 EOT Crane No. 200
4 DM Water Plant (3000 m3/day) No. 1000
5 Effluent Treatment Plant No. 1000
6 Lift No. 200
7 Furnaces
Structural Work 10 MT 6
Coil Work 100 IM 2.4
Refractory Work 10 MT 3
5.0 STRUCTURAL WORKS
1 MS Columns / Framed Structures 10 MT 5
2 MS Ladders/ Platforms / Gratings 10 MT 10
(include. painting)
6.0 ELECTRICAL WORKS
1 HT Motors Nos. 4
2 LT Motors Nos. 2
3 HT Transformer Nos. 20
4 LT Transformer Nos. 10
5 33 KV Switch Gear Nos. 8
6 Relay Panels Nos. 8
7 6.6 KV Switch Gear Nos. 8
8 415 V PCC/MCC Section 8
9 PMCC (Average 4 sections) Section 8
10 ACDB / DCDB (Ave. 4 sections) Section 8
11 Battery Charger Section 8
12 UPS ( Ave. 4 sections) Section 8
13 Annunciation Panel (Ave. 4 sections) Section 8
14 Local Control Station Nos. 3
15 Bus Duct M 0.4

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STANDARD SUPERVISORY MANHOURS NORMS

Sl. Description Unit Man Hour

16 Lighting Fixtures 10 Nos. 1
17 LDB Nos. 2
18 Sw Socket 10 Nos. 1
19 Light Poles 10 Nos. 2
20 HT Cables Km. 32
21 HT Cables Km. 4
22 Cable Terminations 10 Nos. 2
23 Cable Trays Km. 20
24 Earthing MT 10

7.0 INSTRUMENTATION WORKS

1 Closed Loops
Field Loops Unit 12.5
Composite Loop (Field + DCS) Unit 20
2 DCS (Ave. 600 units) Lumsum 4500

Note : 1 unit comprises of 1 closed loop & 3 nos. open loop.

8.0 INSPECTION
1 Strl. Steel Fabn./Ern. (incl. welder qlfn.) 10 MT 5
2 U/G Piping (Holiday testing by exe. engr.) 100 ID 4
3 A/G Piping
CS / LTCS/ SS - ISBL 100 ID 5
CS / LTCS/ SS - OSBL 100 ID 3
AS - ISBL 100 ID 4
AS - OSBL 100 ID 6
4 Furnace Coil Work 100 ID 8
5 NDT Clerance / Hydrotest Loop
6 Site Assembled Equipments Pcs. 30
7 Site Fabricated Tankages No. 300
8 Horton Spheres
below 15M dia. No. 800
above 15M dia No. 1000

9.0 PROJECT STORES

1 Stores Receipt Accounting (Indigenous) Consignment 4.5
2 Stores Receipt Accounting (Imported) Consignment 7.5
3 Materials Issus MIN 0.5
4 GRN Preparation Consignment 1
5 Stores Inspection Consignment 3

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Standard Direct Manhour Norms

Sl. Item Work Unit Manhour Remarks

A CIVIL WORK
1 Earth work - Excavation (manual)
Ordinary Soil
- For foundations M3 4
- For reservoirs M3 3
- Hard Murram M3 5
Blasting - Rock excavation M3 35
2 Earth work-back filling
Foundation M3 3
Roads M3 4
Tank pads M3 4
3 RCC work
Foundation (including earthwork)
- major (above 5m3) M3 50 frame work reinforcement &
- Minor (0-5m3) M3 75 inserts (for all RCC work)
Super Structures
- Precasting M3 30 Ern of precast 20/m3
- Upto + 5m M3 75 Manpower productivity :
- Upto + 10m M3 100 Carpenter - 4 M2/day (shuttering)
- +10 m & above M3 125 Bar bender - 181 Kg./day
Trenches M3 80
Pavement M3 30
Building M3 75
Prilling Tower M3 150
Silos M3 140
Pile cap M3 80
Sleepers M3 75
RCC piling Bach 165
Major concreting in fdn. life raft M3 50
(for raw water reservoir, cooling tower building etc.)
Tankpads & pipeway culverts M3 75
4 PCC Work for
Major foundatios M3 20
Minor foundations M3 30
Trenches & Pavements M3 30

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Standard Direct Manhour Norms

Sl. Item Work Unit Manhour Remarks

5 Brick work & PR masonary
Upto plinth level & ground floor M3 15 upto below 3 M level.
At 3 to 6M height M3 20
About 6M height M3 30
On edges for drains, ponds etc M2 5
Random rubble masonary M3 20
6 Plastering M2 2
7 Flooring
Mogaic - Cast-in-situ M2 9
- With Tiles M2 7
Kotah M2 12
I.P.S. M2 3
Glased Tiles M2 9
Ironite flooring M2 4.5
8 Sheeting M2 0.7
9 Boundary walls
Brick work M3 15
Barbed wire fixing M 0.3
Barbed wire wooded/RCC poles M 4
10 Tank pads
Sand filling M3 3
Anti-corrosieve layer M3 30
Premix carpeting M2 1
11 False ceiling
With metal frame M2 8
With wooden frame M2 16
12 Wooden work
Doors and Windows M2 5
Wooden partitions M2 12
13 Water proofing M2 3 For 5 fly
14 Ern. of Sanitary Fittings No. 25 Incl. bracket fixing, pipe conn. etc.
15 Painting of buildings
White washing M2 0.8 2 coats
Colour washing M2 1.2 1 white & 2 colour coats
Other types M2 2

16 Roads

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Standard Direct Manhour Norms

Sl. Item Work Unit Manhour Remarks

Box cutting and soling M2 2
W.B.M. M2 3 Incl. semigrouting.
Premix carpetting M2 2
17 Road crossing excavation, placing M 3 Av. 600mm Dia RCC pipe
of pipe, shuttering & concreting.
18 Piling Rig production rate : 24 hrs,
- sand piles (soil densification) No. 46 10 piles.
- driven cast-in-situ No. 125 10 piles.
- precast driven No. 33 24 piles.
- precasting of pile (16M long) No. 85 (average manpower with a rig - 15 nos.)
- bored cast-in-situ No. 400
- under ream No. 104
19 Piping for bldg. work
G. I. Piping M 4 Average 3" Dia
C. I. Piping M 5.5 Average 6" Dia
HDPE/ PP piping M 2 Average 3" Dia
B Structural Work
1 Fabn. of steel str. (general mix) MT 110 Structural Gang :(for about 1MT/day)
2 Erection of steel str. Fabn. Ern.
- Upto 10M level MT 60 Welders - 2 0.5
- + 10 M to 30 M level MT 90 Fitters - 2 1
- + 30 M to 70 M level MT 120 Gas Cutter - 1 1
- Above 70 M MT 150 Grinder - 1 0.5
3 Platforms & ladder/Pipe support and piperack Rigger - 2 4
Fabrication MT 180 Helper - 4 1
Erection MT 80
4 Hand railing M 2
5 Grating
Fabrication MT 300
Erection MT 65
C Piping Work
I A/G Unit Piping (Preferably inch.dia basis should be used for above 2" piping)
1 C S Piping (fabn.+ern.+testing) Inch-Km 4500 Per welder production (8 hrs.) :
(ave. dia 4", S40 pipe & 1.2 MT 1100 CS - Shop - 20 ID, field - 12 ID
M/joint) Metre 18 SS - Shop - 16 ID, field - 10 ID
Inch-Dia 5.5 AS - Shop - 14 ID, field - 9 ID
2 SS Piping (fabn.+ern.+testing) Inch-Km 6000 Normal Gang Composition :
(ave. dia 4", S40 pipe & 1.2 MT 1500 Fabn. Ern.

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Standard Direct Manhour Norms

Sl. Item Work Unit Manhour Remarks

M/joint) Metre 23 Fitter - 1 1
Inch-Dia 7 Welder - 2 1
3 AS Piping (fabn.+ern.+testing) Inch-Km 6800 Gas Cutter - 1 0.5
(ave. dia 4", S40 pipe & 1.2 MT 1700 Grinder - 2 0.5
M/joint) Metre 27 Rigger - 4 4
Inch-Dia 8.2 Helper - 6 3
4 Small bore piping (below 2"Dia)
- Complete Erection & Testing Metre 7
5 Radiography :
Radiography : Ave. 65 ID (ave. 16 joints, upto 12mm thk.) per source (8-25 Ci) per shift (8 hrs).
Ave. shots/joints - 2.5, Time taken per shot - 12 minutes.
6 Hydrotesting :
Gang : 1 fitter + 6 riggers, Tools : 1 pump and 2 PGs.
Production : ave. 500 IM/shift or 2 loops/shift.
II A/G Offsite Piping (Preferably Inch-KM basis should be used for above 2" piping)
1 CS Piping (fabn+ern.+testing) Inch-Km 2000
Av. 4" Dia, Sch - 40 pipe MT 460
Metre 8
2 SS Piping (fabn+ern.+testing) Inch-Km 2620
Av. 4" Dia, Sch - 40 pipe Metre 10.5
3 AS Piping (fabn+ern.+testing) Inch-Km 3000
Av. 4" Dia, Sch - 40 pipe Metre 12
4 C S Small bore piping Metre 3
5 Steam Tracing Metre 1.5
III U/G Piping Normal Group Composition :
1 C. S. Pipes (Av. 8" Dia) @@ a) Excavn. & Back filling Unskilled - 15
Fabrication M 6 b) Wrap & Coating etc Wrappers - 2
Wrapping/Guniting M 2 Helpers - 6
Excavn., Laying & Welding M 8 c) Welding, laying and Testing Welder - 1
Testing, Flushing & Back filling M 4 Fitter - 1 Gas cutter - 1 Grinder - 1 Riggers
Total M 20 - 6 Helper - 1
2 C. S. Pipes rolled from plates (Av. 24" Dia) Note :
Fabrication of pipe M 36 For estimating the MH reqd. for any other
Wrapping/Guniting M 4 average size (D1), the MH given here in
Excavn., Laying & Welding M 22 for average size (D) may be multiplied by
Testing, Flushing & Back filling M 10 (D1/D)
Total M 72

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Standard Direct Manhour Norms

Sl. Item Work Unit Manhour Remarks

3 RCC pipes (Av. 14" Dia)
Excavation M 4
Laying & Jointing M 8
Testing M 2
Back filling M 2
Total M 16
4 Cast Iron Pipes (Av. 12" Dia)
Excavation M 4
Laying & Jointing M 10
Testing M 2
Back filling M 2
Total M 18
5 Stoneware pipes (Av. 12" Dia) @@ M 13
D MECHANICAL WORK
1 Agitators
0-5.0 H.P. No. 80
5.0 H.P. & above No. 100
2 Compressors (incl. ern. of all accessories but excl. field welded piping)
Upto 100 HP No. 250 MH given are for motor driven comp. for
125 - 300 HP No. 1000 trubine driven comps., add 20% in each
400 - 500 HP No. 1600
700 - 1000 HP No. 2200
1500 - 2500 HP No. 3200
3000 - 5000 HP No. 5000
3 Pumps
0.5 - 10 HP No. 120 MW Riggers Helpers
15 - 25 HP No. 150 35 % 30 % 35 %
30 - 60 HP No. 180
70 - 125 HP No. 250
4 Heaters
- Structural fabrication MT 180
- Erection of structure MT 120
- Fabrication of joints No. 20
Erection of coil
- Convection coil MT 100
- Radiation coil MT 200
- Fixing of burner No. 5

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Standard Direct Manhour Norms

Sl. Item Work Unit Manhour Remarks

- Fixing of soot blower No. 40
5 Horton sphere (ave. dia 15 M) MT 600 Welding : 1 mtr.(finish)/day/welder.
6 Package unit erection - cost Approx. cost of erection is Rs. 4.00/MH.
7 Static equipment erection MT 66
8 Tray installation M2 12 For av. 1.8 M Dia trays
9 Steel storage tanks
C.S. fixed roof MT 225
C.S. floating roof MT 300
S.S. fixed roof MT 335
10 Cooling tower
fan instln. (incl. comm.) No. 1000
Gear & reducer instln. No. 1000
11 EOT cranes - Approx. erection MHs Approx. Labour cost
5 T Ccrane No. 1200 Rs. 5/MH
10 T Crane No. 5000 Rs. 6/MH
15 T Crane No. 6000 Rs. 6.5/MH
30 T Crane No. 7500 Rs. 7/MH
12 Conveyor with deck, plates, M 30
Idlers, Pulley drive & Belting
E ELECTRICAL
1 Battery charger installation No. 800
2 Bus duct M 16
3 Cable laying
LT Cable KM 400
3.3 KV (HT) cable KM 1000
6.6 - 11 KV (HT) cable KM 4000
4 Communication cable laying
Cable upto 10 pair KM 100
10 to 50 pair KM 200
Above 50 pair KM 300
5 Conduit laying KM 1500

6 Control cables & LT cables KM 200

laying (below 50 mm2)
7 Lighting cable laying KM 1000 on wall/structure
8 Cable terminations
HT cable No. 12

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Standard Direct Manhour Norms

Sl. Item Work Unit Manhour Remarks

Power cable No. 8
Control cable No. 8
HT cable joints No.
Below 6.6 KV No. 48
6.6 to 11 KV No. 60
Above 11 KV No. 80
10 Straight through jointing of LT cables
Upto 3 1/2 X 70 mm2 No. 25
Above 3 1/2 X 70 mm2 No. 40
11 Cable glands fixing Drive 16
Termn. 8
12 Cable Tray-fabn. & Erection M 10 Includes supports
13 Earth Electrods Each 32
14 Earth pits Each 40
15 Earthing strips laying M 2
16 Fittings installation
For plant eqpt. lighting No. 25 @ upto 50M height and
For Street lights No. 50 incl. termination
17 Pipes laying for electrical work
G.I. Pipes No. 2 Av. 3" Dia pipes
Tyton jointed CI pipes No. 6
18 Welding receptacle Each 40
19 Lighting panel installation (18-Way) Each 150 Incl. termination
20 Local starters installation Each 40
21 Motors - termination
L.T. Motors No. 8
H.T. Motors No. 16
22 MCC Erection Section 60
23 PCC Erection Section 80
24 Push buttion stn. - Mounting Each 25 Incl. support
25 Street light poles - Termn. No. 4 Upto 75 KW
26 Thermo couple wirin Section 25 For a lead of 50 M
27 Switch Gear (Outdoor) No. 1600 Incl. LA, structures, tubular bus bar, ACSR
Jumpers, breakers (2) & Isolators.
28 Indoor switch gear (H.T.) Section 200
29 Switch head socket -erection No. 24 For flame proof, 415 Volt,
testing, commissioning & painting 63A, 3 Ph. socket

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Standard Direct Manhour Norms

Sl. Item Work Unit Manhour Remarks

30 Transformers - Ern. incl. testing & commissioning
Upto 500 KVA No. 240 If oil cooling is required, it will need
500 - 1000 KVA No. 320 additional 100 MH
3 - 5 MVA No. 480
8 -10 MVA No. 720
16 MVA & above No. 1200
31 Turbogenerator - Ern. No. 13000 incl. all accessories
32 Invertor - Installation Each 250
33 Frequency stabilizer - Installation Each 250
F INSTRUMENTATION
1 Air Line - Fabn., Erection & Testing M 3
2 Calibration of Instruments No. 5
3 Control room panel - erection, Section 600 incl. alignment, termn. & checking.
4 Conduit erection M 1
5 Cu tubing - Erection incl. M 1 incl. dressing & clamping
6 Multi tubing M 2
7 Single pair/ Two core cable laying M 0.2
RTD cable M 1
8 Multi core cable laying M 1
Control digital cable M 0.2
9 Duct fabrication & erection M 20
10 Steam tracing M 2.5
11 Impulse piping M 5
12 Instruments - mounting
Flow indicator/Recorder No. 6
Flow transmitters No. 55 Incl. orific plate erection
Pressure gauge No. 6
Press transmitter No. 6
Level switch No. 6
Temp recorder No. 10
Temp. transmitter No. 10
Pr. Instrument (Local) No. 10
Pr. Inst. with Transmitter No. 15
Temp. gauge/thermocouple No. 1 For capillary inst. take 2 MH
Special arm system level No. 100
level displajar No. 10
I.P. No. 10

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Standard Direct Manhour Norms

Sl. Item Work Unit Manhour Remarks

13 Cable tray
Angle tray - Fabn. & Erecn. M 4
Perforated tray - erection M 3
14 Junction box installation No. 4
15 Instt./JB Supports Fabn. & Ern. No. 8
16 Manifolds - fabn. & erection
5 valve manifold for flow No. 6
4 valve manifold for level No. 5
2 valve manifold for pr. No. 2.5
17 Local controller cabinet erection No. 10
18 Local panel/analyser erection No. 300
19 Panel board Section 950
20 Hydraulic & Pr. testing
a) Instruments Each 5
b) Impulse tubing M 1.5
21 Loop checking
Simple Loop No. 6
Control loops No. 12
G MISCELLANEOUS
1 Cold insulation
For piping & eqpt. at grade level M2 5.5
For piping & eqpt. at elevation M2 7
2 Hot Insulation
For piping at grade level M2 3
For eqpt at grade level M2 4
For piping at elevation M2 4
For eqpt at elevation M2 6

3 Fire proofing
Vessel skirts M3 115
Steel supports M3 132
(for water proofing refer Civil Works)
4 Refractory lining
Insulation brick M3 120
Fire brick M3 140
Castables M3 160

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Standard Direct Manhour Norms

Sl. Item Work Unit Manhour Remarks

5 Acid proof lining M2 18
6 Chemical cleanning Loop 210
7 Sand blasting M2 0.5
8 Painting of piping & eqpt.
Piping & eqpt. at grade level M2 4 Incl. primer application & 2 coats of paint
Piping & eqpt. at elevation M2 5
9 Painting of structures
Primer + 2 coats of paint M2 4 For paint in bulk refer civil norms.
(surface area about 22 m2/MT)

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STANDARD INFRASTRUCTURE NORMS

Sl. Item Unit Norms Remarks

a. Area Requirement
1 Cement Godown MT 0.6 M2 Capacity to be higher of the
following two
Storage of two weeks consumption
at peak
Three monsoon months consumption
2 Batching Plant No 1600 M2 For capacity of 25 cubic. mt/hr
Adjoining storage of cement No 2000 M2 -- do --
& aggregate
3 Precast yard incl. of casting M 0.5 M2 Area to be provided for 7 days
curing and storage length of production
member 50 % of total area to be provided for
crane movement
4 Steel Yard
Strl. Steel MT 1 M2 Storage to be planned
Reinforcement MT 1 M2 for 50 % of strl. steel/plate
Plates MT 4 M2 and 50 % of reinf. of plant
Crane movement MT 1 M2
5 Strl. Steel fabn. yard MT 5 M2 Area to be planned for 50 %
of total steel requirement
of project
6 Equipment storage No 24 M2 50 % of peak monthly arrival to
be considered for storage-
balance will go on fdn.
7 Piping fabn. shop
Working space Welder 12 M2
Storage of raw matls. Welder 12 M2
Total Welder 24 M2
Fabricated spool storage (one spool about 50 IM & one ISO
Spool storage No 2 M2 = 3 spools)
Access No 1 M2
8 Contractors Office
Covered space per person S/staff 5 M2 1 Sup. staff for 30 workers for
Common space S/staff 10 M2 civil works
1 Sup. for 20 workers for others
9 Contractors Canteen Labour 1 M2 Dining area to be planned
for 25 % of total labours
Add 100 % of total area for
open area kitchen etc
10 Labour colony Labour 4.5 M2 Area to be planned for 50 %
of labour strength
Add 100 % of total area for
common space and utilities

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STANDARD INFRASTRUCTURE NORMS

Sl. Item Unit Norms Remarks

b. Construction Water
1 Mixing of concrete M3 1.2 M3 (RCC/PCC/Plastering/ Flooring)
2 Curing M3 0.9 M3
3 Gravel Washing M3 1.2 M3 If applicable
4 Drinking Water (per day) Worker 4.5 Ltr.
5 Service Water in labour colony Worker 130 Ltr. Per day.
(Requirement for Hydrotest of Tankages with more than 1000 sqm cap. will be
created to by Fire water system)
c. Construction Power
1 Office lighting (230 V) Staff 150 W for supervisory staff.
2 Labour colony lighting (230 V) Labour 60 W
3 Yard lighting (415 V) No 1 W/M2
4 Fans (230 V) No 60 W
5 Air Conditionrs (230 V) No 3 KW
6 Heaters/Stoves etc (230 V) No 1000 W
7 Civil works
Concrete mixer No 10 KW
Vibrator No 2 KW
Dewatering pump No 20 KW On an average
Const. water pump No 20 KW On an average
Drinking water pump No 5 KW
Batching plant (25 M3/Hr.) No 70 KW
8 Mechanical workshop No 30 KW Typical with 1 lathe; 1 drilling
machine and 1 cutting m/c
9 Piping/Strl. welding set (415 V) No 20 KW
(including grinding m/c, land
lamps & shop lighting)
Note :Power factor to be assumed 0.8
30 % of peak KVA to be provided to cater to crashing of schedules / contingencies etc.
d Misc.
1 Erection period :
Tower Crane 12 Weeks
Batching Plant (30 CM/Hr.) 10 Weeks
Labour Hutment (30M*9M) 5 Weeks
Site Office Constn. (30M*9M) 8 Weeks

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OPERATIONS ACTIVITIES MANHOUR NORMS

Work Item (all in nos.) Man Hour

MANPOWER RECRUITMENT
(Time reqd for interviewing & establishment in the plant)
SR. MANAGEMENT 24
PRODUCTION 10
MECHANICAL 10
INSTRUMENTATION 10
ELECTRICAL 10
P&A OFFICER 10
SECRATARY 10
ENGINEERING AUDITS
(Time reqd. for audits,reports,approval,follow up of action pt.)
P&ID 36
PFD 36
B/L INTERFACE DIAGRAMS 16
PLOT PLAN/EQPT. LAYOUT 24
EQUIPMENT 4
LOGIC DIAGRAM 24
INST. DATA SHEET 4
RAW MAT. & UTIL. 24
DCS GRAPHICS/DATA BASE 0.2
FAT 1800
HAZOP 500
MATERIAL (Time reqd for identifying,quantity,PR,follow up)
CATALYST & CHEMICALS
RAISE PR 4
FOLLOW UP 16
SAFETY ITEMS
ESTIMATE QTY 2
RAISE PR 1
SPARES
ESTIMATE QTY REQD 0.8
RAISE PR 4
FOLLOW UP 4
LUBES AVL.
ESTIMATE QTY REQD 24
RAISE PR 24
FOLLOW UP 100
TOOLS & TACKLES AVL.
ESTIMATE QTY REQD 2
CONSUMABLES AVL.
ESTIMATE QTY REQD 1
RAISE PR 12
FOLLOW UP 24
PROCEDURES
(Writing,checking,approval,printing,binding,issue)
OPG. MANUALS ( GENERAL ) 152
SOPs 40
PRE-COM. PROCEDURES - GEN. 200
PRE-COM. PROC - SPECIFIC
PIPING LOOPS 3
STATIC & ROTARY EQPT 6
CHEM. CLN./CAT LDG. ETC 40

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 Reliance Industries Ltd.
OPERATIONS ACTIVITIES MANHOUR NORMS

Work Item (all in nos.) Man Hour

PROC. FOR CHRG. OSBL HDRS. 36
PROCESS CONTROL MANUAL 400
COMMISSIONING MANUAL 400
SAFETY PROCEDURE MANUAL 400
PROCEDURES FOR TRIAL/TEST RUN 200
STANDARD MAINT. PROCEDURE 40
AUTHORITY LIMITS 66
ISO-9000 RELATED MANUAL 0
FORMATS
(Writing,checking,approval,printing,binding)
LOG BOOK (PROCESS) 100
LOG SHEET (PROCESS) 10
LOG BOOK ( MAINTENANCE ) 100
LOG SHEET ( MAINTENANCE ) 50
PM/CM SCHEDULE 48
PM/CM CHECK LIST 4
REG./CHK. LISTS AS PER B.S.C. 16
BLIND REGISTER 48
ISO-9000 RELATED FORMATS
TRAININING & VALIDATION
IDENTIFY TRAINING NEEDS 2
PREPARE TRAINING SCHED. 2
IMPART TRAINING
(Includes time spent on receiving trg.by plant pers.)
BY TRAINING CENTRE 32
BY PLANT 200
BY HSE DEPT 56
IN LICENSOR'S PLANT 360
PROCESS SIMULATOR TRG. 96
OTHER PLANTS 100
VALIDATION
BY TRAINING CENTRE 1
BY PLANT 1
BY HSE 1
ON SIMULATOR 1
DOCUMENTATION
(Time spent on checking for completeness,setting up doc. room,follow up)
PROJECT RELATED DOCUMENTS 1
CONSTRUCTION DOCUMENTS 1
OPERATING/TRAINING 1
SAFETY 1
QMS
OTHER FACILITIES
SEATING PLAN 48
FURNITURE PLANNING 24
FURNITURE LIST PREPN 96
FURNITURE FOLLOW UP 100
EXPATRIATE ARRANGEMENTS 200
MISC. P & A REQUIREMENT 200
MAINT. WORKSHOP 200
WORK SHOP MACHINES 500

Central Planning Cell Sht. 19+17

516574287.xlsx\opn_mh
Hazira
 Reliance Industries Ltd.
OPERATIONS ACTIVITIES MANHOUR NORMS

Work Item (all in nos.) Man Hour

SYSTEM IDENTIFICATION
SYSTEM DEFINITION 32
BREAKING DOWN INTO LOOPS 0.8
MARKING OF SYSTEMS ON P & IDs 8
MECHANICAL COMPLETION
PUNCH LIST
ROTARY EQPT 32
STATIC EQPT 8
LOOPS 8
WITNESS HYDROTEST 1
WITNESS INST LOOP TEST 1
WITNESS INTERLOCK TEST 2
WITNESS DRIVE SOLO RUN 3
COL TRAY INSP 32
FILL UP OF FUNCT. TEST CERT 4
INSP. BEFORE BOX UP 8
PRE-START UP AUDITS
HPV/LPD 24
GASKETS 48
SHORT BOLT 96
SUPPORT 96
MCP 24
LEL 24
SMOKE DETECTOR 24
EARTHING 24
HYDRANT/ MONITOR 24
FIRST AID BOX 8
LADDERS,PLATFORMS,ACCESS 24
SAFETY APPLIANCE 24
SAFETY TRAINING 16
DISPLAY BOARD 8
FENCIING 8
SPRINKLER TEST 8
FIRE EXTINGUISHER 8
SAFETY SHOWERS 8
QUARTZOID BULB 4
INSULATION 16
SAFETY VALVE 16
COLOR CODING - PIPING 16
LETTERING & ARROW MARKING 16
CABLE MARKER 8
CSO/CSC VALVES 16
LOCAL INDICATION 16
EMERG. SWITCHES 8
MOCK DRILLS 20
HOUSE KEEPING 8
I&C AUDIT 48
PSUSR 120
PRECOMMISSIONING (Typical for NGL/Naphtha Cracker)
STAT. REQUIREMENTS COVERED
SERVICE WATER 384
PLANT AIR 432

Central Planning Cell Sht. 20+17

516574287.xlsx\opn_mh
Hazira
 Reliance Industries Ltd.
OPERATIONS ACTIVITIES MANHOUR NORMS

Work Item (all in nos.) Man Hour

ELECTRICAL SYSTEM 480
FIRE WATER 432
DM WATER 432
INSTRUMENT AIR 512
COOLING WATER 1232
DRINKING WATER 192
FUEL GAS SYSTEM 960
INSTRUMENTATION
STORM SEWER 432
OILY WATER SEWER 432
PUBLIC ADDRESS SYSTEM 432
SUSPECT CONDENSATE(SCL) 960
CONTAMINATED CONDENSATE 960
SHP(SH) 1960
HP(SM) 1280
LLP(SL) 960
FUEL GAS COMPRESSOR 960
CONT. BLOW DOWN 432
MP CONDENSATE 432
LABORATORY 192
LP NITROGEN 512
HP NITROGEN 512
MP(SMP) 960
LMP(SLM) 960
FRESH CAUSTIC 432
USC FURNACE(TYP) 1280
HP CONDENSATE 432
SURFACE CONDENSATE 432
CG COMPRESSOR 2432
C3 REFRIGERATION 1280
GASOLINE HYDROGENATION 1280
C2 REFRIGERATION 960
HYDRAZINE 128
CONDENSATE POLISHER 960
HP BFW 960
LP BFW 432
PHOSPHATE DOSING 128
RECYCLE FURNACE (TYP) 1280
DIL. STEAM 512
EXPANDER / RECOMPRESSOR 960
PSA UNIT 640
FLARE 512
DECOKE 2 120
QUENCH OIL 512
DMDS (GHU) 384
POLY.INHIBITOR (GHU) 384
SPENT CAUSTIC TREATMENT 432
DEETHANISER 960
C2/C3 RECYCLE 960
FEED SYSTEM 640
CORROSSION INHIBITOR(GHU) 192
AROMATIC GASOLINE 120

Central Planning Cell Sht. 21+17

516574287.xlsx\opn_mh
Hazira
 Reliance Industries Ltd.
OPERATIONS ACTIVITIES MANHOUR NORMS

Work Item (all in nos.) Man Hour

METHANOL 192
INSULATION
CORROSSION INHIBITOR 192
DEFOAMING AGENT 192
DMDS 192
WASH OIL 96
QUENCH WATER 512
CG DEHYDRATORS 512
DEPROPANISER 960
AMMONIA 96
CHILLING TRAIN 1280
DECOKE 1 80
C2 PRODUCT 640
DEMETHANISER 640
C2 HYDROGENATION 704
ETHYLENE TOWER 640
C3 HYDROGENATION 1280
DEBUTANISER 960
PROPYLENE RECOVERY 640
C4 HYDROGENATION 640
FOUNDATIONS 80
STRUCTURES 320
SPENT CAUSTIC OXIDATION 432
STATUTORY CLEARANCES
IBR 24
CCE 24
ELECTRICAL INSPECTOR 24
GPCB 24
FACTORY INSPECTORATE 24

Central Planning Cell Sht. 22+17

516574287.xlsx\opn_mh
Hazira
 RELIANCE INDUSTRIES LTD.
OPERATIONS READINESS S-CURVE DISTRIBUTION

TASK 10 20 30 40 50 60 70 80 90 100
MANPOWER 15 25 40 60 90 100 100 100 100 100
STEADY STATE MANPOWER 15 25 35 55 75 100 100 100 100 100
START UP MAN POWER 0 0 0 0 0 0 0 50 100 100
ENGINEERING AUDITS 0 10 20 30 60 100 100 100 100 100
MATERIAL 0 0 20 20 20 20 30 70 100 100
CATALYST & CHEMICALS AVL. 0 0 20 20 20 25 30 70 100 100
SAFETY ITEMS AVL. 0 0 15 20 20 20 50 70 100 100
SPARES AVL. 0 0 0 10 20 30 35 70 100 100
LUBES AVL. 0 0 20 20 20 30 35 70 100 100
TOOLS & TACKLES AVL. 0 0 20 20 20 30 35 70 100 100
CONSUMABLES AVL. 0 0 20 20 20 30 35 70 100 100
PROCEDURES 0 0 15 35 55 75 100 100 100 100
FORMATS 0 0 20 40 60 80 100 100 100 100
TRAINING & VALIDATION 0 0 10 20 40 70 100 100 100 100
DOCUMENTATION 0 20 40 60 80 90 100 100 100 100
OTHER FACILITIES 0 10 20 30 40 50 60 80 100 100
SYSTEM IDENTIFICATION 0 10 20 60 80 100 100 100 100 100
PRE-START UP AUDITS 0 0 0 0 0 0 0 30 80 100
STATUTORY CLEARANCES 0 0 0 0 0 0 20 30 70 100
MECH COMPL. 0 0 0 0 0 5 20 70 100 100
PRECOMMISSIONING 0 0 0 0 0 0 15 40 70 100

Central Planning Cell Sht. 23+22

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516574287.xlsx\opn_SCURVE
Reliance Industries Limited Appendix- A
CIVIL WORKS NORMS
Material Labour
Pol./
Work Qty. Unit Grade Level Lead Aggr. Sand Cem. Bricks Bldr. Paint Mas. Carp. B/B USK Remarks
Pntr.
Cum Cum KG Nos. Cum Lit
Earthwork soft to moderately hard

Excavation in trenches 2.5 Cum 1.5m 1

Excavation Borrow pit 3 Cum 1.5m 15m 1
Surface digging 15 Sqm 15 cm 15m 1
Backfilling including watering and
ramming 15 cm layers 6.5 Cum 1
Forming embankment including
watering and ramming in 15 cm
layers 4 Cum 1
Removing earth 2.5 Cum 50m 1
In soft moorum or hard earth 2 Cum 1.5m 1
In hard moorum 1 Cum 1.5m 1
In soft rock 0.55 Cum 1.5m 1
In hard rock 0.25 Cum 1.5m 1

Mortars
1 Cum 1:1 0.710 1020.00
1 Cum 1:2 0.950 680.00
1 Cum 1:3 1.050 510.00
1 Cum 1:4 1.050 380.00
1 Cum 1:5 1.050 310.00
1 Cum 1:6 1.050 250.00
1 Cum 1:7 1.050 220.00
1 Cum 1:8 1.050 200.00

Concretes
1 Cum 1:1:2 Substr. 30m 0.800 0.400 580.00 0.25 0.25 0.75 3
1 Cum 1:1.5:3 Substr. 30m 0.840 0.420 390.00 0.25 0.25 0.75 3
1 Cum 1:2:3 Substr. 30m 0.810 0.540 380.00 0.25 0.25 0.75 3
1 Cum 1:2:4 Substr. 30m 0.900 0.450 310.00 0.25 0.25 0.75 3
1 Cum 1:2.5:5 Substr. 30m 0.920 0.460 270.00 0.25 0.25 0.75 3
1 Cum 1:3:6 Substr. 30m 0.920 0.460 210.00 0.25 0.25 0.75 3
1 Cum 1:4:8 Substr. 30m 0.940 0.470 160.00 0.25 0.25 0.75 3
1 Cum 1:5:10 Substr. 30m 0.960 0.480 130.00 0.25 0.25 0.75 3

Central Planning Cell Sht. A24

Hazira [File]\Civil_norms
Reliance Industries Limited Appendix- A
CIVIL WORKS NORMS
Material Labour
Pol./
Work Qty. Unit Grade Level Lead Aggr. Sand Cem. Bricks Bldr. Paint Mas. Carp. B/B USK Remarks
Pntr.
Cum Cum KG Nos. Cum Lit
1 Cum 1:6:12 Substr. 30m 0.980 0.490 11.00 0.25 0.25 0.75 3
1 Cum 1:6:18 Substr. 30m 1.000 0.350 80.00 0.25 0.25 0.75 3

1 Cum 1:1:2 Superstr. 30m 0.800 0.400 580.00 0.25 1 1 5

1 Cum 1:1.5:3 Superstr. 30m 0.840 0.420 390.00 0.25 1 1 5
1 Cum 1:2:3 Superstr. 30m 0.810 0.540 380.00 0.25 1 1 5
1 Cum 1:2:4 Superstr. 30m 0.900 0.450 310.00 0.25 1 1 5
1 Cum 1:2.5:5 Superstr. 30m 0.920 0.460 270.00 0.25 1 1 5
1 Cum 1:3:6 Superstr. 30m 0.920 0.460 210.00 0.25 1 1 5
1 Cum 1:4:8 Superstr. 30m 0.940 0.470 160.00 0.25 1 1 5
Brickwork
1 Cum 1:2 Substr. 0.238 170.00 500 0.8 1.5
1 Cum 1:3 Substr. 0.275 128.00 500 0.8 1.5
1 Cum 1:4 Substr. 0.275 95.00 500 0.8 1.5
1 Cum 1:5 Substr. 0.275 78.00 500 0.8 1.5
1 Cum 1:6 Substr. 0.275 63.00 500 0.8 1.5
1 Cum 1:7 Substr. 0.275 55.00 500 0.8 1.5

1 Cum 1:2 Superstr. 0.238 170.00 500 0.9 2

1 Cum 1:3 Superstr. 0.275 128.00 500 0.9 2
1 Cum 1:4 Superstr. 0.275 95.00 500 0.9 2
1 Cum 1:5 Superstr. 0.275 78.00 500 0.9 2
1 Cum 1:6 Superstr. 0.275 63.00 500 0.9 2
1 Cum 1:7 Superstr. 0.275 55.00 500 0.9 2
Half brick work 10 Sqm 1:4 Superstr. 0.275 95.00 575 1.2 2

Stone masonary
(Including dressing and cutting)

Boulder filling Dry,handpacked in

pitching 1 Cum 1.05 0.33 0.33
Uncoursed random rubble dry 1 Cum Substr. 0.368 87.50 1.2 0.425 0.85
Uncoursed random rubble in mortar
(1:6) 1 Cum Substr. 0.315 75.00 1.2 1.02 1.445
Coursed random rubble in mortar(1:6) 1 Cum Substr. 0.315 75.00 1.25 1.275 1.87

Central Planning Cell Sht. A25

Hazira [File]\Civil_norms
Reliance Industries Limited Appendix- A
CIVIL WORKS NORMS
Material Labour
Pol./
Work Qty. Unit Grade Level Lead Aggr. Sand Cem. Bricks Bldr. Paint Mas. Carp. B/B USK Remarks
Pntr.
Cum Cum KG Nos. Cum Lit
Ashlar masonary (1:6) 1 Cum Substr. 0.210 50.00 1.3 2.38 2.72
Uncoursed random rubble dry 1 Cum Superstr. 0.368 87.50 1.2 0.5 1
Uncoursed random rubble in mortar
(1:6) 1 Cum Superstr. 0.315 75.00 1.2 1.2 1.7
Coursed random rubble in mortar(1:6) 1 Cum Superstr. 0.315 75.00 1.25 1.5 2.2
Ashlar masonary (1:6) 1 Cum Superstr. 0.210 50.00 1.3 2.8 3.2

Floorings

Brick flooring
9"inch brick laid flat over 12mm
mortar (1:6) 10 Sqm 0.294 70.00 380 0.75 1.5
9"inch brick laid flat over 12mm
mortar (1:4) 10 Sqm 0.294 106.40 380 0.75 1.5
9"inch brick on Edge over 12mm
mortar (1:6) 10 Sqm 0.410 97.50 570 1 2
9"inch brick on Edge over 12mm
mortar (1:4) 10 Sqm 0.410 148.20 570 1 2
Brick tile flooring (30 cm*30 cm) in
cement mortar 1:6 + surface pointing
1:2 10 Sqm 0.240 63.00 110 1 1
Ceramic tile flooring (30 cm*30 cm)
in cement mortar 1:6 + surface
pointing 1:2 10 Sqm 0.360 75.00 110(Tiles) 2 2
Ceramic tile flooring (15 cm*15 cm)
in cement mortar 1:6 + surface
pointing 1:2 10 Sqm 0.360 75.00 440(Tiles) 2.5 2.5
Kota stone flooring in cement mortar Kota stone 30 % more
1:6 10 Sqm 0.360 75.00 3 3 1 for wastages

Concrete Floorings
25mm thick cement concrete 1:2:4
with floating coat of neat cement 10 Sqm 0.240 0.120 102.00 1 1
25mm thick cement concrete 1:1.5:3
with floating coat of neat cement 10 Sqm 0.220 0.110 122.00 1 1

Central Planning Cell Sht. A26

Hazira [File]\Civil_norms
Reliance Industries Limited Appendix- A
CIVIL WORKS NORMS
Material Labour
Pol./
Work Qty. Unit Grade Level Lead Aggr. Sand Cem. Bricks Bldr. Paint Mas. Carp. B/B USK Remarks
Pntr.
Cum Cum KG Nos. Cum Lit
40 mm thick cement concrete 1:3:6
with 12mm wearing coat of fine grit
1:2 10 Sqm 0.480 0.180 170.00 1.25 1.25
Beewax : 60 grams ,
10 mm thick Layer of Marble chips Turpentine : 0.2 lit and
cut and polished using white cement 10 Sqm 0.110 100.00 2 2 8 pigment : 40 grams

Pointing
Brick wall 1:3 flush 100 Sqm 0.320 155.00 10 7
Brick wall 1:3 Ruled 100 Sqm 0.320 155.00 12 7
Brick wall 1:3 Weather struck 100 Sqm 0.320 155.00 14 8

Stone wall Flush or ruled on random

rubble (1:3) 100 Sqm 0.630 306.00 12 7
Stone wall Flush or ruled on Ashlar
(1:3) 100 Sqm 0.200 117.00 10 7

Plastering
12mm Wall 100 Sqm 1:2 1.371 979.00 8 14 Extra Required 20 %
12mm Wall 100 Sqm 1:3 1.541 734.00 8 14 Extra Required 20 %
12mm Wall 100 Sqm 1:4 1.532 547.00 8 14 Extra Required 20 %
12mm Wall 100 Sqm 1:5 1.516 446.00 8 14 Extra Required 20 %
12mm Wall 100 Sqm 1:6 1.512 360.00 8 14 Extra Required 20 %

15mm Wall 100 Sqm 1:2 1.638 1170.00 10 16 Extra Required 15 %

15mm Wall 100 Sqm 1:3 1.842 877.00 10 16 Extra Required 15 %
15mm Wall 100 Sqm 1:4 1.831 654.00 10 16 Extra Required 15 %
15mm Wall 100 Sqm 1:5 1.812 533.00 10 16 Extra Required 15 %
15mm Wall 100 Sqm 1:6 1.806 430.00 10 16 Extra Required 15 %

20mm wall 100 Sqm 1:2 2.132 1523.00 12 18 Extra Required 12 %

20mm wall 100 Sqm 1:3 2.398 1142.00 12 18 Extra Required 12 %
20mm wall 100 Sqm 1:4 2.383 851.00 12 18 Extra Required 12 %
20mm wall 100 Sqm 1:5 2.360 694.00 12 18 Extra Required 12 %

Central Planning Cell Sht. A27

Hazira [File]\Civil_norms
Reliance Industries Limited Appendix- A
CIVIL WORKS NORMS
Material Labour
Pol./
Work Qty. Unit Grade Level Lead Aggr. Sand Cem. Bricks Bldr. Paint Mas. Carp. B/B USK Remarks
Pntr.
Cum Cum KG Nos. Cum Lit
20mm wall 100 Sqm 1:6 2.352 560.00 12 18 Extra Required 12 %

6mm Ceiling 100 Sqm 1:2 0.686 489.50 8 12 Extra Required 20 %

6mm Ceiling 100 Sqm 1:3 0.771 367.00 8 12 Extra Required 20 %
6mm Ceiling 100 Sqm 1:4 0.766 273.50 8 12 Extra Required 20 %
6mm Ceiling 100 Sqm 1:5 0.758 223.00 8 12 Extra Required 20 %
6mm Ceiling 100 Sqm 1:6 0.756 180.00 8 12 Extra Required 20 %

Whitewashing and distempering

1st coat white lime wall 100 Sqm 12 kg 0.66 0.66
2nd coat white lime wall 100 Sqm 22 kg 1 1
3rd coat white lime wall 100 Sqm 32 kg 1.5 1.5 Gum 4 gms/Kg

1st coat white lime Ceiling 100 Sqm 12 kg 0.825 0.825

2nd coat white lime Ceiling 100 Sqm 22 kg 1.25 1.25
3rd coat white lime Ceiling 100 Sqm 32 kg 1.875 1.875 Gum 4 gms/Kg

Distemper
1st coat 100 Sqm 6.25 kg 2 2
2nd coat 100 Sqm 5 kg 1.5 1.5
Priming coat 100 Sqm 8 lit 1.5 1.5

Snowcem
1st coat 100 Sqm 30 kg 2.5 2.5
2nd coat 100 Sqm 20 kg 2 2

Roadwork
1st layer 150mm (100mm-63mm) 100 Sqm 15m 1.800 18 10
2nd layer 100mm (63mm-50mm) 100 Sqm 15m 1.200 12 7
3rd layer 50mm (40mm-25mm) 100 Sqm 15m 0.600 6 4

Moorum layer (75mm) 100 Sqm 15m 8.000 4

1st layer 230mm (230mm-100mm) 100 Sqm 15m 5.000 25 15
2nd layer 110 mm (100mm-63mm) 100 Sqm 15m 2.000 12 8
3rd layer 75 mm (75mm-50mm) 100 Sqm 15m 1.000 9 6

Central Planning Cell Sht. A28

Hazira [File]\Civil_norms
Reliance Industries Limited Appendix- A
CIVIL WORKS NORMS
Material Labour
Pol./
Work Qty. Unit Grade Level Lead Aggr. Sand Cem. Bricks Bldr. Paint Mas. Carp. B/B USK Remarks
Pntr.
Cum Cum KG Nos. Cum Lit

Binder 3.5-4 % by
BBM 50mm (20mm) 100 Sqm 15m 6.600 8 weight of total mix
Premix dense carpet 25mm(12.5mm - Binder 5.5 % by weight
6mm) 100 Sqm 15m 1.800 1.500 4 of total mix

Central Planning Cell Sht. A29

Hazira [File]\Civil_norms