Professional Documents
Culture Documents
Operation and
Identification G1 Selection G2 Definition G3 Execution G4
Control
Concept Pre-Feasibility Feasibility
Is the Is it the Should the Project Can operations
opportunity aligned with best alternative to proceed? start?
Company strategy? implement the project?
Stage-Gate Objectives
Identify Select the best Finalize project Execute the Operate and
opportunities in alternative to scope, cost and project, assess ensuring
line with Company implement the plan and obtain considering the performance and
strategy. project. approval of funds. scope, cost and maximum return
plan. for the company.
Page 1 Thursday, February 11, 2021 Introducing EY's Capability in Capital Program Management
Key Imperatives before RRPL
FEL 1 G1
FEL 2 G2
FEL 3 G3
FEL 4 G4
FEL 5
Concept Pre-Feasibility Feasibility Execute Operate
Eliminate Options & Select Best project Define Best Project Execute Best Project
► Have options (e.g. capacity/ location/ ► Have we evaluated and finalized the technology► Has the Execution & Contracting ► Has All engineering ► Is the operation
technology) been identified for the option for further definition? Strategy been prepared? deliverables prepared organization in place?
opportunity under consideration? ► Have we evaluated and finalized the site for the► Has the Environmental Impact timely & to the correct ► Is the operation
► Has technology assessment been project? Assessment been approved? standard? philosophy defined?
completed for listed options? ► Have the Lessons Learnt from similar projects ► Has the Geo-Technical Study been ► Has all equipment & ► Is the Raw Material &
► Has site evaluation been initiated? been reviewed and incorporated? completed? Have plot plans/ plant material purchased and Consumable sourcing
► Have conceptual layouts and ► Has the preliminary Project Execution Plan layout been prepared? being delivered within time strategy defined &
conceptual engineering definition been prepared? ► Has the mandatory engineering & budget? infrastructure is in
been completed? ► Has the preparation of Environmental Impact definition been achieved? ► Has all the statutory place?
► Have major risks associated with the Assessment been initiated? ► Has the Class 3 Cost Estimate (-20% clearances for build has ► Is the product
opportunity, along with critical ► Have project sustainability objectives been to +30%) been prepared? been obtained? evacuation strategy
success factors for the project been frozen? ► Has the Level-1 Integrated Project ► Has the execution defined & infrastructure
identified? ► Has initial Geo-Technical study been initiated? Schedule been prepared, duly organization in place? in place?
► Has the Class 5 Cost Estimate (-50% Have preliminary plot plans been prepared? sequenced and networked? ► Are all execution ► Are maintenance
to +100%) been prepared? ► Has the process of detailed risk identification ► Have project risks been identified & manpower & other strategies defined and in
► Have major milestones for the been initiated? qualified, mitigation plans prepared resources are deployed? place?
opportunity/ project been identified? ► Has the evaluation of Execution and and contingencies estimated? ► Have all services contract ► Are all CSR being
► Has Conceptual Procurement Plan Contracting Strategy been initiated? ► Has Constructability Assessment been been laid out? implemented as per the
been prepared? ► Has the Class 4 Cost Estimate (-30% to +50%) initiated? ► Are all HSEQ need of the vision adopted?
► Has Long Lead strategy worked out? been prepared? ► Has Baseline Procurement Plan project addressed?
► Has the preliminary L-1 schedule been prepared?
prepared, duly sequenced and networked? ► Has Order Placed for Long Lead
► Has Draft Procurement Plan prepared? Items?
► Has Enquires floated for Long Lead Items?
Page 2 Thursday, February 11, 2021 Introducing EY's Capability in Capital Program Management
Our Framework for Feasibility Assessment
and Business case
FEL 1 FEL 2 FEL 3 FEL 4 FEL 5
G1 G2 G3 G4
Identify Assess & Select Define Execute Operate
Is the Is it the
opportunity aligned with best alternative to Should the Project Can operations
Company strategy? implement the project? proceed? start?
Identify Options Select Best Option Define Best Project Execute Defined Project Realize Value
Page 4
Stage Gate Framework (2/3)
► StageGate Framework is flexible in terms of number of Gates to be followed depending on
nature of Project
Project Classes Number of Gates Criteria
Examples
► Critical Project: Setting up New Refinery /Petrochemical Complex
► Significant Project: Adding New Unit in Existing Complex (New Diesel Hydrotreater for Euro IV quality Diesel)
► Routine Project: Revamping Existing Unit for improvement of Quality / Quantity of Product
Stages
FEL 1 FEL 2 FEL 3 FEL 4 FEL 5
Functions
Business
Technology
Project Management
Project Control
Engineering
Procurement &
Contracts
Vendors & Contractors
Construction
Operations and
Management
Support Services
Management
Purpose of Estimate Concept Study and cost of Viability Base line Detailed base line
prefeasibility study
Project Budget
Methodology Parametric or capacity Budget vendor quotations MTO’s from defined work pkgs; Detailed MTO’s and final vendor
factored firm vendor quotation bids
Page 7 Contingency Oil +30% to 40%
and gas +20 of
sector — Statement to credentials
+30% +10% to +20% +05% to +10%
Accuracy Range L: -20% to -50% L: -15% to -30% L: -10% to -20% L: -05% to -15%
Stage wise Accuracy of Cost Estimation and Contingency
Stage FEL 1 FEL 2 FEL 3 FEL 4
Estimate Class CLASS 5 CLASS 4 CLASS 3 CLASS 2
Percentage Contingency +30% to 40% +20 to +30% +10% to +20% +05% to +10%
DM DM DM DM
DP DP DP DP
DP
DP: Decision Package DM
DM: Decision Maker SG
SG: Stage Gate
Page 10
10
EY’s expertise in Capital Investment Projects
Project life
cycle
Development
Opportunity
Design basis
Commission
Negotiation
Maintain &
Execution
Initiation
selection
appraisal
Design &
Business
Improve
Concept
Strategy
Operate
FID
FEED
Data
Case
Plan
Plan
Test
What are
Shell’s
Challenges?
Poor strategic alignment Fail on market analysis and valuation Failure to set standards Lack of contract strategy and alignment to Ineffective handover operational handover
Lack of project detail • Lack of clarity surrounding the Failure to optimize design (value work scope Poor asset register
Unrealistic assumptions (market, appropriate contracting model engineer) for project Selecting the wrong contractor (Price Poor asset management strategy and
technical, regulatory etc) • Resource planning / availability Failure to optimize design across multiple rather than value or maturity) processes
EY’s Capital scarcity competing projects - challenges projects Poor understanding of the supply chain and Asset integrity is not fully understood
Commonly investors require a far quicker +ve NPV • Estimating realistic capital costs Over-engineering or inadequate current market conditions Poor investment case
Occurring than before the banking crash • No common project/ programme engagement of operations including Fraud risk/ counterfeit product risk Poorly Optimised spares management
Far greater scrutiny on ROI and management processes consideration of full lifecycle costs Ineffective management reporting
Lifecycle Minimisation of overheads as plants move
difficulties managing stakeholder • Poor understanding of where risk is best Procurement functions are overwhelmed - Health, safety, environment (TRIR) towards decommissioning
stage expectations managed (client vs supply chain) creates a bottleneck and loses control Inexperienced project management Infrastructure and equipment sabotage
Unpredictable market conditions • No culture of "programme delivery" vs functions
challenges High level of Project asset operator
optimism/misplaced commitment
Business Case Analysis for gas Independent Investment Improving Contractor Proj Mgt Plan Smart metering Procurement
9 interconnection 17 Cost Verification 27 Review 1 Mgt
32 Development 6 delivery design 35 Process
Project Mgt Improvement
Smart metering – Regulatory Positioning 24 Expansion Diagnostic Governance Structure Revised Contracting Construction Cost
10 29 7 34 & Schedule 19 Capability
Review Design Process Contract Mgt
Lifecycle Review
Enhancement 39 Review
Investment Appraisal Tendering Methodology & EPCM Incentive Transforming
stage specific 38
Oil Sands Org. 3 Process
30 Sourcing Strategies 8 Review 25
Contractor 20
operations
Design Review
credentials
Supply Chain and Skills Requirements for 33 Construction Cost Compliance &
12 construction mgt Project Mgt
37 Process Review
Resource Planning
14 Process
50 Evaluation
Onshore O&G
Contract Mgt System
48 Supply Chain Process Security &
23 Resilience 15 Enhancement
Management