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Sony KDL-40BX420 Service Manual
Sony KDL-40BX420 Service Manual
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 4/2011
AZ2EK CHASSIS
Segment: P-2F
Version
Date
Subject
1.0
2.0
4/2011
5/2011
KDL-26/32/37/40BX320,321,420 (AEP/UK)
S/N range 6,000,001-6,999,999 (WS)
9-888-441-02
SERVICE MANUAL
AZ2EK CHASSIS
Segment: P-2F
9-888-441-02
MODEL LIST
MODEL
KDL-26BX320
KDL-26BX321
COLOR
Black
Black
COMMANDER
RM-ED046
RM-ED046
DEST.
AEP/UK
AEP/UK
KDL-32BX320
KDL-32BX321
KDL-32BX420
Black
Black
Black
RM-ED046
RM-ED046
RM-ED046
AEP/UK
AEP/UK
AEP
KDL-37BX420
Black
RM-ED046
AEP
KDL-40BX420
Black
RM-ED046
AEP/UK
KDL-26/32/37/40BX320,321,420(AEP/UK)
MODEL
COLOR
COMMANDER
DEST.
- ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KDL-26/32/37/40BX320,321,420(AEP/UK)
- FRENCH
ATTENTION!!
Ces instructions de service sont lusage du personnel de service qualifi seulement.
Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi faire ainsi.
WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le chssis de ce rcepteur est
directement raccord lalimentation du secteur.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a lalimentation du secteur.
KDL-26/32/37/40BX320,321,420(AEP/UK)
Do not press on the panel or frame edge to avoid the risk of electric shock.
Do not scratch or press on the panel with any sharp objects.
Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
Do not expose the LCD panel to direct sunlight.
Avoid contact with water. It may cause a short circuit within the module.
Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
Always clean the LCD panel with a soft cloth material.
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-26/32/37/40BX320,321,420(AEP/UK)
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-26/32/37/40BX320,321,420(AEP/UK)
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
limit indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
KDL-26/32/37/40BX320,321,420(AEP/UK)
STBY LED
Flash time
2
3
4
5
6
7
0.5
0.5
BALANCER_ERR
Not us ed
TCON_ERR
Not us ed
Therm al Error
Not us ed
Not us ed
10
11
Not us ed
Not us ed
12
Not us ed
Info
Channel 5
Volume
TV POWER
* : Note that this differs from entering the service mode (volume +)
KDL-26/32/37/40BX320,321,420(AEP/UK)
Item name
SELFCHECK
BACK
002MAIN_POWER
003DC_ALERT1
003AUDIO_PROT
004BALANCER_ERR
005TCON_ERR
005PANEL_ID_NVM_ERR
006BACKLITE_ERR
007TEMP_ERR
<<
000
000
000
000
000
000
000
000
Error count
123456789123456
[Home]Exit
Panel operation time by hour
Boot count
Total operation time by hour
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to 0.
Clearing the Self Check Diagnostic List
1. Error history and Error count :
2. Panel operation time :
KDL-26/32/37/40BX320,321,420(AEP/UK)
10
IMPORTANT: When replacing LCD Panel or Circuit Boards ensure that all Radiation Sheets and Insulation Sheets are in their
correct positions in the TV set.
KDL-26/32/37/40BX320,321,420(AEP/UK)
11
1-1. KDL-26BX320/321
1-1-1. REAR COVER ASSY AND STAND BLOCK
DESCRIPTION
REMARK
1
2
WS0020401
WS0018201
WS0018101
NECK (M3B)
WS0017601
BX320
WS0017701
BX321
WS0030801
WS0010101
WS0002901
WS0018001
KDL-26/32/37/40BX320,321,420(AEP/UK)
12
1-1. KDL-26BX320/321
1-1-3. G13 BOARD, A BOARD, SWITCH UNIT, VESA BRACKET AND
SIDE BRACKET
14
13
15
12
16
11
17
18
DESCRIPTION
WS0016001
WS0015801
WS0020001
WS0019701
WS0016301
WS0017001
WS0020501
WS0018301
WS0019601
WS0020101
WS0020201
SWITCH UNIT
STATIC CONVERTER (TV)-G13
BRACKET, VESA (GW26)
CONNECTOR ASSY 26 FFC WXGA EU
MOUNTED PWB A
BRACKET, SIDE (EU) (GW)
POWER SUPPLY CORD (WITH CORE)
COVER, UNDER (GW26)
LOUDSPEAKER (4X10CM)
BRACKET, SP (GW26R)
BRACKET, SP (GW26L)
WS0020701
WS0030801
WS0010101
WS0018001
WS0030701
REMARK
BOTTOM FRAME
19
20
KDL-26/32/37/40BX320,321,420(AEP/UK)
21
13
1-1. KDL-26BX320/321
1-1-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY
WS0016901
1-811-375-11
WS0020301
WS0016501
DESCRIPTION
REMARK
31
32
33
34
KDL-26/32/37/40BX320,321,420(AEP/UK)
14
DESCRIPTION
REMARK
WS0018701
WS0018801
WS0018201
WS0018101
WS0017601
BX320,420
WS0017701
BX321
WS0030801
WS0031101
SCREW, M3X12L
WS0010101
WS0002901
WS0018001
KDL-26/32/37/40BX320,321,420(AEP/UK)
15
13
14
14
12
15
16
17
18
19
20
21
15
11
17
16
DESCRIPTION
WS0016001
WS0015801
WS0016701
WS0016801
WS0016301
WS0016401
WS0017001
WS0019301
WS0018301
WS0017101
WS0016601
WS0018401
WS0018501
SWITCH UNIT
STATIC CONVERTER (TV)-G13
CONNECTOR ASSY 32 FFC WXGA EU
CONNECTOR ASSY 32 FFC FHD EU
MOUNTED PWB A
MOUNTED PWB A
BRACKET, SIDE (EU) (GW)
POWER SUPPLY CORD (WITH CORE)
COVER, UNDER (GW26)
BRACKET, VESA (GW32)
LOUDSPEAKER (4X10CM)
BRACKET, SP (GW32R)
BRACKET, SP (GW32L)
WS0020701
WS0030801
WS0010101
WS0030701
REMARK
BX320,321
BX420
BX320,321
BX420
18
18
BOTTOM FRAME
19
20
KDL-26/32/37/40BX320,321,420(AEP/UK)
21
16
DESCRIPTION
REMARK
BX320,321
BX420
33
WS0016901
1-811-376-11
1-811-377-11
WS0018601
34
WS0016501
MOUNTED PWB H
31
32
31
32
33
34
KDL-26/32/37/40BX320,321,420(AEP/UK)
17
1-3. KDL-37BX420
1-3-1. REAR COVER ASSY AND STAND BLOCK
DESCRIPTION
1
2
3
4
WS0023001
WS0018801
WS0022501
WS0022401
WS0022301
WS0002901
WS0030701
WS0031201
WS0010101
WS0018001
REMARK
4
5
KDL-26/32/37/40BX320,321,420(AEP/UK)
18
1-3. KDL-37BX420
1-3-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET
13
14
12
15
DESCRIPTION
11
12
13
14
15
16
17
WS0016001
WS0022101
WS0022201
WS0016401
WS0017001
WS0023101
WS0022601
SWITCH UNIT
STATIC CONVERTER (TV)-G14
CONNECTOR ASSY 37 FFC FHD
MOUNTED PWB A
BRACKET, SIDE (EU) (GW)
POWER SUPPLY CORD (WITH CORE)
COVER, UNDER (GW37)
18
WS0022801
BRACKET, SP (GW37L)
19
WS0016601
LOUDSPEAKER (4X10CM)
20
WS0022701
BRACKET, SP (GW37R)
WS0020701
WS0030801
WS0010101
WS0030701
WS0018001
REMARK
11
16
17
18
19
20
KDL-26/32/37/40BX320,321,420(AEP/UK)
19
1-3. KDL-37BX420
1-3-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY
31
DESCRIPTION
WS0016901
1-811-374-11
WS0022901
WS0016501
WS0030701
WS0031201
REMARK
32
33
KDL-26/32/37/40BX320,321,420(AEP/UK)
34
20
1-4. KDL-40BX420
1-4-1. REAR COVER ASSY AND STAND BLOCK
DESCRIPTION
WS0024001
WS0018801
WS0022501
WS0022401
WS0022301
WS0030801
WS0010101
WS0002901
WS0030701
REMARK
4
5
KDL-26/32/37/40BX320,321,420(AEP/UK)
21
1-4. KDL-40BX420
1-4-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET
13
14
12
15
DESCRIPTION
WS0016001
WS0022101
WS0023301
WS0016401
WS0017001
WS0024101
WS0022601
WS0023801
WS0016601
WS0023701
SWITCH UNIT
STATIC CONVERTER (TV)-G14
CONNECTOR ASSY 40 FFC FHD
MOUNTED PWB A
BRACKET, SIDE (EU) (GW)
POWER SUPPLY CORD (WITH CORE)
COVER, UNDER (GW37)
BRACKET, SP (GW40L)
LOUDSPEAKER (4X10CM)
BRACKET, SP (GW40R)
WS0020701
WS0030801
WS0010101
WS0018001
REMARK
11
16
17
18
19
BOTTOM FRAME
20
KDL-26/32/37/40BX320,321,420(AEP/UK)
22
1-4. KDL-40BX420
1-4-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY
DESCRIPTION
REMARK
WS0016901
1-811-329-11
WS0023901
WS0016501
WS0030801
31
32
33
34
KDL-26/32/37/40BX320,321,420(AEP/UK)
23
1-5-1. MISCELLANEOUS
WS0030501
BAG ASSY, SCREW (B) - (Contains Screw Part Numbers: WS0002901(4 pcs) & WS0018001(3 pcs))
1-5-2. ACCESSORIES
* WS0019001
* WS0019101
* WS0019201
WS0015901
MANUAL, INSTRUCTION
MANUAL, INSTRUCTION
MANUAL, INSTRUCTION
REMOTE COMMANDER (RM-ED046)
KDL-26/32/37/40BX320,321,420(AEP/UK)
24
SEC 2. ADJUSTMENT
Info
Channel 5
Volume
TV POWER
ServiceMode
StatusInformation
Selfdiagnosishistory
PanelSelection
NO_SIGNAL_MUTE
TUNINGSYSTEM
LVDSSpectrum(%o)
LowofHPD
<[
<[
<[
<[
<[
>>
>>
SONY_WXGA_32_2]>
Off
]>
AUTO
]>
20
]>
5
]>
[</>]Set[Home]Exit
KDL-26/32/37/40BX320,321,420(AEP/UK)
25
ADJUSTMENT
Function
Service mode on
<Info><5><Vol Up><Power>
5) After entering service mode, then turn off the power switch.
KDL-26/32/37/40BX320,321,420(AEP/UK)
26
SEC 3. DIAGRAMS
3-1. BLOCK DIAGRAM
3-1-1. BLOCK
Flash
512Mbit
DDR
512Mbit
DDR
512Mbit
Crystal
EEPROM
128Kbit
WS
OSDA0/OSCL0
SAW
Filter
RF
ADCINN/P_DEMOD
TUNER_DATA/CLK
IF_AGC
HDMI_SDA0/SCL0
HDMI_HPD0/1/2
PWR5V_0/1/2
HDMI_CEC
HDMI1
HDMI2
Video1
Comp1
PDD*/etc
RA*/RBA*/RDQ
RDQM*
Demod
DRAM
Interface
HDMI
Contro
PC
Video2
(Side)
AIN1_L/R_AADC
AIN2_L/R_AADC
AIN3_L/R_AADC
AIN6_L/R_AADC
V_Sync
AOMCLK
AOBCK
AOLRCK
AODATA0
IIS
PWM Audio Out
SPDIF
AL0/AR0_PWMDAC
ASPDIF
USB_DP
USB_DM
USB_PWR_EN0
USB_PWR_ERR
USB
USBCurrent
Limitter
Reset
3.3STBY
Keep
100ms
or more
RST
IC
UART
IR
OIRI
Po
wer Key
Key Pad
OSDA0/OSCL0
Light
Sensor
USB
Interface
LED
H?Board
KDL-26/32/37/40BX320,321,420(AEP/UK)
IR
Key Pad
Co
ntr Pa
ol ne
T? l
Co
n
Speaker
Out
Audio
AMP
RESET_AMP
AMP_MUTE
Buffer
Mute
Audio
Out
SPDIF
Analog
Audio In
Power
EEPROM
WC
TCON_RDY
LVDS_SEL(FFC:0,
othre:1)
VSYNC
Analog
Video Out
CVBS1
CVBS3
Analog
Y0P/PB0P/PR0P/SOY0
Y1P/PB1P/PR1P/SOY1Video In
BP/GP/RP/VSYNC/HSYNC
AV_COMP_SEL
Tx even/odd
LVDS_CTRL1
LVDS_CTRL2
LVDS
HDMI
Reciever
RX0_0/1/2/C
RX1_0/1/2/C
DDC_LUT0
DDC_LUT1
DDC_LUT2
PANEL_SEL
OSDA0/OSCL0
crystalin
crystalout
GPIO
I2C
ServoADC
OSDA0/
OSCL0
OSDA1/
OSCL1
ADIN5_SRV
ADIN4_SRV
ADIN3_SRV
ADIN2_SRV
ADIN1 SR
12V
12V
KeyPA Bal
NEL anc
_S_A
Pad
WMP _SE er
L Err
AVDD12(1.2V)
AVDD33(3.3V)
VCCK(1.0V)
VCC2IO(1.8V)
VCC3IO(3.3V
GPIO0 PTSI_CLKPTSI_CLK
GPIO1 OPCTRL0 PTSI_VALID
GPIO2 OPCTRL1 PTSI_SYNC
GPIO3 OPCTRL2 PTSI_D0?D7
GPIO4 HDMI_HPD2
GPIO5 HDMI_SDA2
GPIO6 HDMI_SCL2
GPIO7
DD & LDO
POWERON ENABLE
ACOFFDET
LVDSPOWRON
Inverter Dimming
Po
we
r/
Inv
ert
er
OSDA0
/OSCL0
Temp
Sensor
12V_SW
Balancer Error
12V_Audio
Audio AMP Error
T-Con Error
5V Det
BackLight Error
Error
Detction
27
DIAGRAMS
3V3_SW
MT5388
MT5388
OSDA0/OSCL0
EEPROM
EEPROM
Temp
Sensor
Light
Sensor
T-Con
3V3_SW
WS#
OSDA1/OSCL1
USB_PWR_EN
EN
Audio AMP
USB
OCP
5V_TUNER
I2C
TUNER_CLK/TUNER_DATA
Reset IC
ORESET#
Tuner
3V3_SW
GPIO_7
Flash
512Mbit
RESET_AMP
Audio
AMP
HDMI_SCL0/HDMI_SDA0
HDMI1
WP
3V3_SW
HDMI_SCL1/HDMI_SDA1
U0TX
U0RX
D-SUB15
For Debug
KDL-26/32/37/40BX320,321,420(AEP/UK)
HDMI2
UART
28
DIAGRAMS
T-CON
Board
Panel
CN6401
CN6402
CN202
CN1
CN8156
CN13
CN17
G13
Inverter
Main board
Power Board
CN9101
IR board
Key Pad board
KDL-26/32/37/40BX320,321,420(AEP/UK)
29
DIAGRAMS
3-2-2. KDL-32BX320/321
T-CON Board
Panel
CN6401
CN6402
CN202
CN1
CN8156
CN13
CN17
G13
Inverter
Main board
Power Board
CN9101
IR board
Key Pad board
KDL-26/32/37/40BX320,321,420(AEP/UK)
30
DIAGRAMS
3-2-3. KDL-32BX420
T-CON Board
Panel
CN6401
CN6402
CN202
CN2
CN8156
CN13
CN17
G13
Inverter
Main board
Power Board
CN9101
IR board
Key Pad board
KDL-26/32/37/40BX320,321,420(AEP/UK)
31
DIAGRAMS
3-2-4. KDL-37/40BX420
T-CON Board
Panel
CN6401
CN6402
CN202
CN2
CN8156
CN13
CN17
G14
Inverter
Main board
Power Board
CN9101
IR board
Key Pad board
KDL-26/32/37/40BX320,321,420(AEP/UK)
32
DIAGRAMS
KDL-32BX320/321/420
G13 Board
A Board
G13 Board
A Board
Switch Unit
Switch Unit
H Board
H Board
KDL-40BX420
KDL-37BX420
G14Board
A Board
G14Board
A Board
Switch Unit
Switch Unit
H Board
KDL-26/32/37/40BX320,321,420(AEP/UK)
H Board
33
END
9-888-441-02
KDL-26/32/37/40BX320,321,420(AEP/UK)
Sony Corporation
Sony UK
Service Promotions Dept.
English
11EP7100-1
Made in U.K.
2011. 05
34