QUALITY PLAN FOR OVERHAUL OF HUDRAULIC PUMP SEA KING HELICOPTER

STAGE

FLOW CHART

PROCESS NAME

II

Pump received
with OH order

III

Strip pump, chemically

clean all parts

VI

Stores Demand

WAP 101C-45A-1
Chapter 4 Page 103

Shop QC to
verify status of
received sparescheck
lifing/condition

Stripping/ Cleaning

WAP 101C-45A-1
Chapter 4 Page 106

Wear/ Damage Analysis

WAP 101C-45A-1
Chapter 5 Page 1 to
12 & NDI Manual
SK/45A Chapter 2
Page 15 to 26

Shop authorized
QC to verify
results

Supervisor
NDI/Operator
Supervisor A/F
Operator / QC

WAP 101C-45A-1
Chapter 6 Page 219
to 222

Independent
check by Shop
QC

Operator / Assistant
Operator/ QC

O i/C / Store
Assistant

Supervisor A/F
Operator

S-156
Log Card

FNA-28 Job Card

FNA-28 Job Card

FNA-28 A Sub Job
Card

FNA-28 Job Card

FNA-28 Job Card

Assemble pump

Test
pump

FNA -41

Incoming
Inspection by
QC- Report
misuse to QA

Full Scale Testing

WAP 101C-45A-1
Chapter 7 Page 240
to 248

QC

AED F-45A-1 Rev 3

dated 19 Jan 2008

Scrap
Parts
VII

O i/C Workshop/
Senior Supervisor
A/F SK, QC

WAP 101C-45A-1
Chapter 4 Page 101

Assembly

NDIs &
measure
ment
analysis

DOC/RECORD
NAME

QUALITY

Check documentation,
raise S-156 form for
requirement of spares
IV

PROCESS OWNER

PROCESS

Receipt & Inspection

PARAMETERS

Repair
pump

VIII

Packing/ Release

QC Check
Complete
documentation, preserve,
pack for release

AED-ST--45 A-3 Rev 0

dated 25 Jun 2004

Senior Sup A/F

Supervisor A/F
/Operator

Result
Verification by
QC

FNA-40

Supervisor/ QC
person

FNA-28 Job Card

&
FNA-41

O i/c, Senior
Supervisor, Store
Assistant

S-20 Tags
Log Card
Packing Note
Release Note