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Culture Documents
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Document : PG200
Revision
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STANDARD COMPLIANCE
Product Group 200 butterfly valves comply in general ith the following standards; ISO 5752,
API 609, BS 5155, JIS F7480, JIS B2032, JIS B2064, KSV 7490
PRODUCTION RANGE
Size range DN 50 (2") ~ DN 2000 (80")
Working Pressure up to 16 barg
Working Temperature range -20C to ~ +200C
APPLICABLE FLANGE
ASME B16.1 Class 125#
ASME B16.5 Class 150#
EN 1092 / DIN 2501, PN 6, PN 10, PN 16
BS 4504 PN 6, PN 10
ISO 2084 PN 6, PN 10
KS / JIS, 5K, 10K, 16K
Wafer Type
Lug Type
Series 210
Series 220
Series 240
Series 250
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Classification by Connection
Appearance
Type
General Characteristics
Series 210
WAFER Type
General Applications
Shipbuilding, water works, heating and ventilation, power plants,
oil refinery Chemical plants etc.
Valve to be installed between flanges using long bolts.
Valve body with centering lugs for easy installation.
Easy handling and light weight.
Easy installation, less bolt quantity and low cost.
General Applications
Shipbuilding, water works, heating and ventilation, power plants,
oil refinery Chemical plants etc.
Series 220
SEMI-LUG Type Valve to be installed between flanges, valve body with two pair of threaded
lug bolt holes (Top and bottom).
Easy handling and light weight, easy installation.
Suitable for "End of Line" Service.
General Applications
General piping system pump outlets, tank drains, shipbuilding, ship sides etc.
Series 240
To be installed between flanges, valve body with full pattern threaded lug bolt
FULL-LUG Type holes.
Suitable for shipside valve.
Available in different flange standards.
Suitable for "End of Line" Service.
General Applications
Shipside valves, ballast valves, water works, power plants, etc all piping system.
Series 250
DOUBLE
Valve body both ends with complete flanges suitable to connect with pipe flanges.
FLANGED Type Available in different flange standards.
Suitable for shipside valve.
Suitable for "End of Line" Service.
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Major Properties
The valve is, closed by a 90 turn clockwise, non jamming and has a
resilient elastomer seat for bi-directional zero leakage service.
The valve is torque seated and the unique replaceable seat is designed
in such a way that it cannot move while opera ing the valve or during
operation (comparable with a bonded liner seat).
Operations
In general the following operation possibilities are available.
Manual operation, handlever or gearbox.
Pneumatic actuators.
Electric actuators.
Hydraulic actuators.
Approvals, Certification
PG 200 butterfly valves have the following approvals, certification.
CE / PED.
ABS certificate of design assesment.
BV, DNV, LRS and KRS type approvals.
8
13
7
9
4
PART NAME
MATERIAL
BODY
DISC
3
4
SEAT
STEM
5
6
DISC PIN
O-RING
STAINLESS STEEL
7
8
9
10
11
PACKING GLAND
GLAND BOLT
BRONZE
BEARING
O-RING
PTFE + pb
RUBBER SAME AS SEAT MATERIAL
BOTTOM COVER
11
P.NO.
12
13
Page 4
3
5
2
10
12
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VALVE DIMENSIONS
unit : mm
SIZE
inch
mm
Page 5
STEM
L
H1
H2
H3
TOP FLANGE
WEIGHT
(APPROX.)
SQ
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TYPE
N- Z
2011
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(kg)
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Revision
:1
Year
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VALVE DIMENSIONS
unit : mm
SIZE
inch
mm
Page 6
STEM
L
H1
H2
H4
KEY
SIZE
TOP FLANGE
SQUARE
SQ
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H3
WEIGHT
(APPROX.)
TYPE
2011
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N- Z
(kg)
Document : PG200
Revision
:1
Year
: 2011
VALVE DIMENSIONS
unit : mm
SIZE
inch
mm
Page 7
STEM
L
H1
H2
H4
KEY
SIZE
TOP FLANGE
SQUARE
SQ
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H3
WEIGHT
(APPROX.)
TYPE
2011
Provided data is not contractual, data may be changed without notice. All rights reserved Global Valve Center b.v.
N- Z
(kg)
Document : PG200
Revision
:1
Year
: 2011
VALVE DIMENSIONS
unit : mm
SIZE
inch
mm
Page 8
STEM
L
H1
H2
H4
KEY
SIZE
TOP FLANGE
SQUARE
SQ
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H3
WEIGHT
(APPROX.)
TYPE
2011
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N- Z
(kg)
Document : PG200
Revision
:1
Year
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Lever Operators
General
Characteristic
Features
L-1
50.65.80
30
265
L-2
100~150
12
30
265
STANDARD MATERIALS
1
Handle
Mild Steel
Lever
Mild Steel
Pin
Mild Steel
Spring
SS Steel
Screws
Mild Steel
Indicator
Mild Steel
Gear Operators
Use
Features
Options
Item No.
MODEL
NO.
Application RAT O
A
SIZE
ISO 5211
TYPE PCD
N-M
WG-01
50A~150A
24:1
4-MB
WG-02
200A~350A
32:1
195
250
4-M10
WG-03
400A~450A
42:1
4-M16
WG-04
500A~650A
53:1
4-M20
WG-05
700A~850A
212:1
4-M20
Page 9
Part name
Material
Housing
Cast Iron
Worm wheel
SS. Steel
Worm
Cast Iron
Cover
Cast Iron
Bush
Bronze
Adjust bolt
SS. Steel
Oil seal
Rubber
Worm shaft
SS. Steel
Indicator
Mild steel
10
Handle
Cast Iron
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Formula 2
FLOW RATE GPM(Water or Other Liquids)
2
F V
F V
) or Cv =
63,5 Cv
63,5 dp
dp = (
Where :
dp = pressure drop in PSI
F = flow rate in lbs /hr.
V
2
Sg
Q
) or Cv = dp
Cv
Where :
dp = pressure drop in PSI
Sg = specific gravity
Qv = Flow rate in GPM
The relation between Cv and Kv, expressed in the above mentioned unit of measure are as follows
Cv=1.16kv
CV values Product Group 200 Butterfly Valves
DISC OPEN NG
VALVE SIZE
inch
Page 10
mm
20
30
40
50
60
70
80
90
Cv
Cv
Cv
Cv
Cv
Cv
Cv
Cv
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Torque figures
Torque figures as mentioned in the torque table below are;
Initial break away values in Nm (Newton Meters)
Excluding any safety factor
For valves that are operated at least once per month
Temperature 0 to 50 degr. C
Service
For assistance in sizing and dimensioning actuator-valve combinations please contact our Engineers.
We have wide experience in sizing Pneumatic, Electric and Hydraulic actuators.
TORQUE TABLE
SIZE
mm
Page 11
CONCENTRIC TYPE
inch
3bar
kg-m
5bar
Nm
kg-m
13bar
10bar
Nm
kg-m
Nm
www.globalvalvecenter.com
kg-m
16bar
Nm
kg-m
2011
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Nm
Document : PG200
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Year
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MATERIAL
GENERAL APPLICATION
EPDM
Fresh Water
Sea Water
Brine
Esters
Alkalis
Ozone
Alcohols
Brake Fluid
Treated Water With Caustic Soda
NBR
Fresh Water
Sea Water
Treated Water With Caustic Soda
Hydrocabons
Natural Gas
Oil and Fat
Air
Gasoline
SERVICE TEMPERATURE
-15C to +120C
(for intermittent opration)
0C ~ 100C
(Allowable temperature
in continuous use)
Hydrocarbons
Oils
Fats
Greases
-10C to +80C
(Allowable temperature
in continuous use)
0C ~ 70C
(L-NBR -50C to +70C)
Solvents
Benzene
Xylol
SBR
VITON
Acids, Oils
Hydrocarbon
-10C to +230C
Steam, Ester
Freon22, Alkalis
Solvents, Ketones
S LICONE
Food
Beverage
-20C to +140C
Steam
Solvents
Hydrocarbons
TEFLON
Solvents
Corrosive Products
Ketones
NEOPRENE
Page 12
-20C to +80C
-50C to +230C
(PTFE -196C to +230C)
-18C to +90C
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Ketones, Thinners
Concentrated Acids
2011
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Document : PG200
Revision
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Year
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Page 13
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2011
Provided data is not contractual, data may be changed without notice. All rights reserved Global Valve Center b.v.