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KONICA MINOLTA C500 CF5001 Service Manual Field Service
KONICA MINOLTA C500 CF5001 Service Manual Field Service
[Field Service]
CF5001
AFR-20
C-208
:
:
RADF, DF
LT
FN-120
FN-9
:
:
FNS
FNS
Cover Inserter D
PK-5
:
:
PI
PU
TU
ISW
TMG-3
In-System Writer
CONTENTS
CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
IMPORTANT NOTICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2
I DIS./ASSEMBLY
DISASSEMBLY/ASSEMBLY
II ADJUSTMENT
1.2
1.3
1.4
1.5
2. SCANNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3. WRITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
3.1
3.2
IV SERVICE
1.1
1. EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
VI DIAGRAMS
4.1
V CODE LIST
CONTENTS
I DIS./ASSEMBLY
II ADJUSTMENT
5.1
5.2
6.2
6.3
6.4
6.5
Replacing the paper feed clutch and the pre-registration clutch . . . . . . . . . . . . . . . . . . . . . . . . . 1-61
Replacing the paper feed roller and the feed roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-66
7.2
8.2
9. FIXING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75
9.1 Screws that must not be removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75
IV SERVICE
9.2
9.3
9.4
9.5
9.6
Replacing the fixing roller /L, ball bearing /L and the heat insulating sleeve /L . . . . . . . . . . . . . . 1-84
9.7
Replacing the fixing temperature sensor /3, and removing and reinstalling
the fixing temperature sensor /1 and the thermostat /1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86
9.8
Replacing the fixing temperature sensor /4, and removing and reinstalling
the fixing temperature sensor /2 and the thermostat /L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91
V CODE LIST
VI DIAGRAMS
ii
CONTENTS
AFR-20 DISASSEMBLY/ASSEMBLY
1. EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-117
1.1 RADF hinge opening/closing angle adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-117
1.2
1.3
2.2
2.3
2.4
Replacing the paper feed roller and the feed roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-125
Replacing the double feed prevention roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-127
II ADJUSTMENT
I DIS./ASSEMBLY
3.1
3.2
3.3
C-208 DISASSEMBLY/ASSEMBLY
Removing and reinstalling the front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-135
1.2
1.3
Removing and reinstalling the clutch replacement cover and the rear cover . . . . . . . . . . . . . . 1-137
Removing and reinstalling the paper feed pick-up cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-138
2.2
2.3
2.4
2.5
Replacing the paper feed clutch and the pre-registration clutch . . . . . . . . . . . . . . . . . . . . . . . . 1-144
V CODE LIST
1.1
IV SERVICE
1. EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-135
FN-9/FN120 DISASSEMBLY/ASSEMBLY
1.1
1.2
1.3
1.4
1.5
VI DIAGRAMS
1. EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-159
I DIS./ASSEMBLY
CONTENTS
1.6
1.7
1.8
Removing and reinstalling of the main paper exit opening cover . . . . . . . . . . . . . . . . . . . . . . . 1-164
1.9 Removing and reinstalling of the booklet paper exit opening cover (FN-9 only) . . . . . . . . . . . . 1-164
2. CONVEYANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-165
2.1
2.2
II ADJUSTMENT
2.3 Removing and reinstalling of the paper exit opening unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-168
3. MAIN TRAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-170
3.1
3.2
4. STACKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-175
4.1 Replacing the stacking assist roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-175
4.2
4.3
5. STAPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-179
5.1 Removing and reinstalling of the stapler unit cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-179
5.2
5.3
PK-5 DISASSEMBLY/ASSEMBLY
1. PUNCH SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-185
1.1 Replacing the Punch unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-185
1.2
Cleaning the Punch Edges and Punch Scraps Full PS (PS802) . . . . . . . . . . . . . . . . . . . . . . . . 1-188
IV SERVICE
2.2
Replacing the Double feed prevent roller and Torque limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-192
V CODE LIST
TMG-3 DISASSEMBLY/ASSEMBLY
1. TRIMMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-193
1.1 Replacing the trimmer knife /U and trimmer knife /L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-193
II
ADJUSTMENT
Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
VI DIAGRAMS
4.2
4.3
4.4
CONTENTS
6. 25 MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
6.1
6.2
6.3
6.5
6.4.3
6.6
6.7
6.8
6.9
6.4
II ADJUSTMENT
7.2.3
7.2.4
IV SERVICE
5.1
I DIS./ASSEMBLY
7.3.3
7.3.4
7.3.5
7.3.6
7.4.3
7.4.4
7.4.5
7.4.6
7.4.7
V CODE LIST
7.4
VI DIAGRAMS
7.3.1
II ADJUSTMENT
I DIS./ASSEMBLY
CONTENTS
7.5
7.4.8
7.4.9
7.9
7.8.3
7.8.4
7.8.5
7.8.6
7.8.7
IV SERVICE
8. 47 MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-107
8.1 47 mode/multi mode setting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-107
8.2
8.3
8.4
8.5
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
V CODE LIST
VI DIAGRAMS
CONTENTS
I DIS./ASSEMBLY
1.3.2
1.3.3
1.3.4
1.3.5
2.2
2.1.1
2.1.2
2.1.3
2.1.4
2.3
2.4
Updating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
2.4.1 Update operation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.4.7
2.4.8
2.4.9
2.4.10 Verifying the ROM version of the copier (after updating) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
2.5
2.6
2.7
2.6.2
Send file is not displayed when a combo box item is selected. . . . . . . . . . . . . . . . . . . . . . 3-22
2.6.3
2.6.4
2.6.5
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
IV SERVICE
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
1.3.1
V CODE LIST
1.3
VI DIAGRAMS
1.1
1.2
II ADJUSTMENT
1. ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
I DIS./ASSEMBLY
CONTENTS
3.2
3.3
3.4
3.5
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
II ADJUSTMENT
3.7
V CODE LIST
IV SERVICE
3.8
3.6.1
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3.6.2
3.7.3
3.8.2
3.8.3
3.8.4
4.2
4.3
4.4
4.5
IV SERVICE
1. SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
1.1 Service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
VI DIAGRAMS
Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
2.3
viii
CONTENTS
V CODE LIST
1. JAM CODE LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
2. ERROR CODE LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
3. ABOUT ABNORMAL UNIT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
VI DIAGRAMS
I DIS./ASSEMBLY
1.3
1.4
1.5
2.2
2.3
2.4
2.5
3.3
3.4
3.5
1.2
II ADJUSTMENT
4.1
4.2
4.3
4.4
4.5
IV SERVICE
5.2
5.3
5.4
5.5
5.6
5.7
5.8
VI DIAGRAMS
5.1
V CODE LIST
ix
VI DIAGRAMS
V CODE LIST
IV SERVICE
Blank page
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to
the copier, Minolta Corporation strongly recommends that all servicing be performed only by Minolta-trained service technicians.
Changes may have been made to this copier to improve its performance after this Service manual was printed.
Accordingly, Minolta Corporation does not warrant, either explicitly or implicitly, that the information contained in
this Service manual is complete and accurate.
The user of this Service manual must assume all risks of personal injury and/or damage to the copier while servicing the copier for which this Service manual is intended.
Therefore, this Service manual must be carefully read before doing service work both in the course of technical
training and even after that, for performing maintenance and control of the copier properly.
Keep this Service manual also for future service.
DANGER,
WARNING, and
CAUTION is defined
Symbols used for safety and important warning items are defined as follows:
General precaution
Electric hazard
High temperature
General prohibition
Do not disassemble
General instruction
Unplug
Ground/Earth
S-1
SAFETY WARNINGS
1.
Minolta copiers are renowned for their high reliability. This reliability is achieved through high-quality design and
a solid service network.
Copier design is a highly complicated and delicate process where numerous mechanical, physical, and electrical
aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For
this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such modifications are therefore strictly prohibited. the points listed below are not exhaustive, but they illustrate the reasoning behind this policy.
Using any fuse or thermostat not specified by Minolta. Safety will not be
assured, leading to a risk of fire and injury.
Disabling fuse functions or bridging fuse terminals with wire, metal clips, solder or similar object.
Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be
assured, leading to a risk of fire and injury.
S-2
2.
Minolta copiers are extensively tested before shipping, to ensure that all applicable safety standards are met, in
order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However,
in daily use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain
safety and reliability, the CE must perform regular safety checks.
2.1 Power Supply
Make sure the copier-side power plug is securely inserted in the socket
on the rear panel of the copier.
Secure the cord with a fixture properly.
b.
If the power cord or sheath is damaged, replace with a new power cord
(with plugs on both ends) specified by Minolta.
If the power cord (inlet type) is not connected to the copier securely, a
contact problem may lead to increased resistance, overheating, and risk
of fire.
Check whether the power cord is not stepped on or pinched by a table and
so on.
Overheating may occur there, leading to a risk of fire.
S-3
kw
Check whether dust is collected around the power plug and wall outlet.
Using the power plug and wall outlet without removing dust may result in
fire.
Do not insert the power plug into the wall outlet with a wet hand.
The risk of electric shock exists.
When unplugging the power cord, grasp the plug, not the cable.
The cable may be broken, leading to a risk of fire and electric shock.
WARNING: Wiring
Never use multi-plug adapters to plug multiple power cords in the same outlet.
If used, the risk of fire exists.
When an extension cord is required, use a specified one.
Current that can flow in the extension cord is limited, so using a too long
extension cord may result in fire.
Do not use an extension cable reel with the cable taken up. Fire may
result.
S-4
CAUTION: Ventilation
Do not place the copier in a place where there is much dust, cigarette smoke,
or ammonia gas.
Place the copier in a well ventilated place to prevent machine problems
and image faults.
S-5
CAUTION: Ventilation
The copier generates ozone gas during operation, but it is not sufficient to be
harmful to the human body.
If a bad smell of ozone is present in the following cases, ventilate the room.
a. When the copier is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple copiers at the same time
CAUTION: Vibration
When installing the copier, read the Installation Guide thoroughly. Be sure to
install the copier in a level and sturdy place.
Constant vibration will cause problems.
Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the copier may slide, leading to a
injury.
S-6
Check electrode units such as a charging corona unit for deterioration and
sign of leakage.
Current can leak, leading to a risk of trouble or fire.
Before disassembling or adjusting the write unit incorporating a laser, make
sure that the power cord has been disconnected.
The laser light can enter your eye, leading to a risk of loss of eyesight.
Do not remove the cover of the write unit. Do not supply power with the write
unit shifted from the specified mounting position.
The laser light can enter your eye, leading to a risk of loss of eyesight.
When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose of the used lithium battery using the
method specified by local authority.
Improper replacement can cause explosion.
S-7
Make sure the wiring cannot come into contact with sharp edges, burrs, or
other pointed parts.
Current can leak, leading to a risk of electric shock or fire.
Make sure that all screws, components, wiring, connectors, etc. that were
removed for safety check and maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of copier trouble, electric shock, and fire exists.
S-8
3.
If an accident has occurred, the distributor who has been notified first must immediately take emergency
To determine the cause of the accident, conditions and materials must be recorded through direct on-site
4.
CONCLUSION
Safety of users and customer engineers depends highly on accurate maintenance and administration.
Therefore, safety can be maintained by the appropriate daily service work conducted by the customer
engineer.
When performing service, each copier on the site must be tested for safety. The customer engineer must
verify the safety of parts and ensure appropriate management of the equipment.
S-9
SAFETY INFORMATION
IMPORTANT INFORMATION
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented
regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States.
This copier is certified as a Class 1 laser product under the U.S.
Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation
Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined within
protective housings and external covers, the laser beam cannot escape during any phase of normal user operation.
S-10
SAFETY CIRCUITS
This machine is provided with the following safety circuits to prevent machine faults from resulting in serious
accidents.
Fixing upper lamp /1 (L2), Fixing upper lamp /2 (L3), Fixing lower lamp (L4) overheating prevention circuit
1.
NF
CBR2
8050sf001
S-11
2.
Fixing upper lamp /1 (L2), Fixing upper lamp /2 (L3), Fixing lower lamp (L4) overheating
prevention circuit
PRCB
ACDB
TH1
L2
TH3
TH2
Control
section
AC driver
section
FHCB
TS1
L3
TS2
L4
TH4
RL1
RL1
8050sf002e
S-12
8050sf003e
CAUTION
S-13
8050sf004e
CAUTION
Please adhere to all caution labels to avoid burns or injury.
S-14
8050sf005e
CAUTION
Please adhere to all caution labels to avoid burns or injury.
S-15
8050sf006e
CAUTION
Please adhere to all caution labels to avoid burns or injury.
S-16
8050sf007e
CAUTION
Please adhere to all caution labels to avoid burns or injury..
S-17
PS
8050sf008e
CAUTION
Please adhere to all caution labels to avoid burns or injury.
S-18
DISASSEMBLY/ASSEMBLY
I DIS./ASSEMBLY
EXTERIOR
Caution:
Make sure the power cord of the copier is
unplugged from the power outlet before disassembly or assembly.
1. EXTERIOR
1.1
[1]
[2]
8050ma3001
2. Pull out the dust filter /2 [2] from the filter cover
[1].
3. Reinstall the above parts following the removal
steps in reverse.
[1]
1-1
[2]
8050ma3002
I DIS./ASSEMBLY
EXTERIOR
1.2
[1]
2 [2].
[2]
[1]
8050ma3004
[1]
1-2
8050ma3005
EXTERIOR
[1]
[3]
[2]
I DIS./ASSEMBLY
3. Remove the 2 dust filters /1 [2] and the ozone fil4. Reinstall the above parts following the removal
steps in reverse.
Note:
When reinstalling the ozone filter /1, be careful not snap and fracture it.
When reinstalling the dust filter /1, be sure to
press it against the stopper section [4] of the
filter replacement duct.
[4]
1-3
8050ma3006
I DIS./ASSEMBLY
EXTERIOR
1.3
[1]
[2]
1-4
8050ma3007
EXTERIOR
I DIS./ASSEMBLY
2. Peel the label [2] off the toner collection box [1]
and plug the entrance of the toner collection box
[1].
3. Reinstall the above parts following the removal
steps in reverse.
[3]
[2]
[2]
[1]
1-5
8050ma3008
I DIS./ASSEMBLY
EXTERIOR
1.4
Angle adjustment
operation board
of
the
Note:
The operation board can be set at the two
steps of 7 and 18 degrees depending on the
front cover /2 provided or not provided.
When the front cover /2 provided: 7 degrees
When the front cover /2 not provided: 18
degrees
A. Procedure
1. Open the front door [1] and the toner supply
[3]
door [2].
[4]
[5]
[3]
[2]
Note:
When changing the angle of the operation
board from 18 to 7 degrees, install the front
cover /2 by following Step 3.
[1]
1-6
8050ma3009
I DIS./ASSEMBLY
1.5
EXTERIOR
A. Procedure
1. Remove the platen cover.
2. Remove the filter cover. (See "1.1 Replacing the
dust filter /2.")
3. Loosen 2 screws [1], remove 13 screws [2], and
then remove the rear cover [3].
[8]
[6] [5]
[4]
[4]
[2]
[2]
[2]
[3]
8. Remove the special screw [1].
9. Remove 4 screws [2] and then remove the
[1]
[3]
8050ma3010
[1]
[2]
1-7
8050ma3011
EXTERIOR
I DIS./ASSEMBLY
[1]
11. With the lock lever [2] brought down this side,
[3]
[1]
release the lock and pull out the ribbon cable [3].
[3]
[2]
[1]
8050ma3012
Note:
Move the lock lever [1] forward, then insert the
ribbon cable [2] firmly into the connector
[2]
[1]
1-8
[3]
EXTERIOR
[2]
I DIS./ASSEMBLY
[1]
12. Remove 2 screws [1] and then remove the
[1]
[2]
1-9
8050ma3013
EXTERIOR
I DIS./ASSEMBLY
[4]
[3]
[2]
[1]
1-10
[3]
8050ma3014
SCANNER
2.1
I DIS./ASSEMBLY
2. SCANNER
Screws that must not be
removed
Note:
Screws that have been paint-locked are not
[1]
[1]
2.2
[1]
[1]
8050ma3015
A. Procedure
1. Remove 3 screws [1] and then remove the original positioning plate /R [2].
[4]
[2]
[1]
[6]
[5]
2. Remove 2 screws [3] and then remove the original positioning plate /L [4].
3. Remove 2 screws [5] and the remove the scanner cover /M [6].
4. Remove the platen glass [7].
5. Reinstall the above parts following the removal
steps in reverse.
Note:
Be sure to reinstall the platen glass with its
white reference plate [8] up.
[3]
1-11
[8]
[7]
8050ma3016
I DIS./ASSEMBLY
SCANNER
2.3
[4]
[1]
[5] [3]
[2]
8050ma3141
[1]
1-12
[2]
8050ma3142
SCANNER
[2]
I DIS./ASSEMBLY
[1]
unit [2].
Note:
Be careful not to remove screws other than
those
mentioned
above.
Otherwise,
it
[1]
1-13
8050ma3143
I DIS./ASSEMBLY
SCANNER
2.4
[2]
[1]
[2]
[3]
[4]
[1]
8050ma3017
1-14
SCANNER
[1]
[5]
[4]
[2]
7. Rotate the exposure unit [2] while holding it horizontally, pull it up and place it upon the scanner
room [6].
[3]
[6]
8. Remove the connector [1].
9. Remove the screw [2] and release the cable [4]
[2]
[5]
[1] [3]
[1]
8050ma3018
[5]
[4]
1-15
8050ma3019
I DIS./ASSEMBLY
SCANNER
I DIS./ASSEMBLY
[2]
[4]
[1]
[4]
[3]
1-16
8050ma3020
I DIS./ASSEMBLY
2.5
SCANNER
A. Procedure
1. Remove the exposure unit. (See "2.4 Removing
and reinstalling the exposure unit.")
2. Cut the binding band [1] and release the fixing
of the cable [2].
3. Remove 2 screws [3] and then remove the HP
[1]
[3]
[6]
[2]
1-17
[4]
[5]
8050ma3021
I DIS./ASSEMBLY
SCANNER
2.6
A. Procedure
1. Remove the exposure unit. (See "2.4 Removing
and reinstalling the exposure unit.")
2. Remove 2 caps [1].
3. Remove the screw [2] and remove the scanner
[1]
[4]
[3]
[2]
[1]
cover /R [3].
4. Remove the screw [4] and remove the scanner
cover /L [5].
[5]
5. Loosen the screws [1], one for each, and
release the fixing of two spring fixing plates [2].
8050ma3022
[2]
[1]
1-18
8050ma3023
SCANNER
8. Remove the scanner wire /R [2] from the drive
pulley [10].
9. Remove the scanner wire /F [11] by following
the pulley /3 [4], the outside of the V-mirror pulley [5] and the pulley /2 [6].
7. Remove the metal bead [8] of the scanner wire /
R [2] from the wire stopper [7], and then remove
the scanner wire /R [2] in the order of the inside
of the V-mirror pulley [5] and the pulley /1 [9].
Steps 5 to 7.
Note:
The scanner wires /F and /R are installed symmetrically.
[9]
[5]
[10]
[2]
[4]
[6]
[3]
[2]
[3]
[1]
[11]
[2]
1-19
[7] [8]
8050ma3024
I DIS./ASSEMBLY
I DIS./ASSEMBLY
SCANNER
2.7
A. Procedure
1. Move the V-mirror unit [1] to the paper exit side,
and pass the optical positioning jig [2] through
[1]
[2]
2. Drop into the fitting hole of the drive pulley [4] a
[6] [5]
8050ma3025
[1]
[4]
[3]
[7]
[8]
Note:
For the scanner wires /F and /R, common
wires are used.
Be sure to wind each of scanner wires so that
[8]
[4]
[5] [6]
[2]
[4]
[3]
1-20
[7]
8050ma3026
SCANNER
6. Reinstall the scanner wire /F [11] by following
I DIS./ASSEMBLY
Steps 4 and 5.
pulley [1] through the pulley /1 [4] and the V-mirror pulley [5] in this order, and then hook the
metal bead [3] onto the wire stopper [6].
5. Pass the scanner wire /R [2] on the wire terminal
[7] side (outside) which is wound around the
drive pulley [1] through the pulley /2 [8] and the
outside of V-mirror pulley [5] and the pulley /3 [9]
in this order, and then hook the wire terminal [7]
onto the spring fixing plate [10].
[9]
[5]
[10]
[2]
[4]
[6]
[3]
FRONT
[2]
[3]
[1]
[11]
[2]
1-21
[7] [8]
8050ma3027
SCANNER
I DIS./ASSEMBLY
[2]
8. For the subsequent steps, reinstall the parts following the removal steps in reverse.
[1]
1-22
8050ma3140
WRITING
3.1
Screw that
removed
must
not
I DIS./ASSEMBLY
3. WRITING
be
Note:
The screws [1] of each unit of the YMCK are
not allowed to be removed. So, be careful not
to remove them.
[1]
1-23
8050ma3028
I DIS./ASSEMBLY
WRITING
3.2
Warning:
Be sure that the write unit should not be
powered with it slid from its normal installation position.
Be sure not to remove the write unit cover
while being supplied with power. Otherwise,
laser beams get into your eyes and you may
lose your sight.
Note:
Be sure not to remove the write unit cover. Do
not loosen the screws, either.
When removing the write unit, be careful not
to touch the dust glass (to prevent the mirror
from being stained).
Be sure not to remove the write unit for at
least two minutes after the main power switch
is turned off.
When replacing the side cover /1, insert the
prong [1] on the side cover /1 into the notch
on the main body.
[1]
8050ma3175
A. Procedure
1. Open the by-pass tray [1].
2. Loosen 4 screws [2] and remove the side cover /
[4]
[5]
[2]
2 [3].
3. Loosen 5 screws [4] and remove the side cover /
1 [5].
[3]
[1]
1-24
8050ma3029
WRITING
[2]
[2]
I DIS./ASSEMBLY
[2]
[3]
[1]
[2]
8050ma3030
Note:
Check the direction where the fan is assembled.
[1] Turn the label side inside.
[2] Turn the label side outside.
[1]
[3]
[2]
5001ma3030
[1]
[4]
[3]
1-25
[2]
8050ma3031
I DIS./ASSEMBLY
WRITING
[1]
[2]
[1]
[3]
[4]
[5]
[1]
[1]
8050ma3032
Note:
The write units /C, /M and /Y are all common.
The bottom of the write units /C, /M and /Y is
provided with a wire tension spring [1] which
differentiates these three write units from the
write unit /K.
Be careful not install any other write unit in
the installation place for the write unit /K.
[1]
1-26
8050ma3034
PROCESS UNIT
4.1
I DIS./ASSEMBLY
4. PROCESS UNIT
Flow of the disassembly of
the process unit section
Open the toner supply section
1-27
I DIS./ASSEMBLY
PROCESS UNIT
4.2
A. Procedure
Note:
The charging corona units are provided for
the four colors of yellow, magenta, cyan and
black. These units are common. Do not reuse
a charging corona unit that was once used for
a color since it has been stuck with the toner
of the color.
1. Open the toner supply section. (See "5.1 Opening and closing the toner supply section.")
2. With the lever [2] of the charging corona unit [1]
pressed down once to the lower right side, pull
out the charging corona unit this side for
removal.
[1]
[2]
8050ma3037
1-28
PROCESS UNIT
[3]
[1]
[2]
8050ma3038
[1]
[2]
[3]
1-29
8050ma3039
I DIS./ASSEMBLY
I DIS./ASSEMBLY
PROCESS UNIT
4.3
[2]
[1]
[3]
1-30
[2]
8050ma3040
I DIS./ASSEMBLY
4.4
PROCESS UNIT
Note:
In order to prevent the main body from falling
down, the process unit and the ADU are provided with a safety mechanism so that they
cannot be pulled out at the same time.
If the ADU has been pulled out when pulling
out the process unit, be sure to push it back
into the main body.
A. Procedure
1. Open the toner supply section. (See "5.1 Opening and closing the toner supply section.")
2. Loosen the screw [1] and open the front fan
[2]
cover [2].
[1]
3. Bring down the stand handle /L [1] and the
stand handle /R [2] to the inside at the same
8050ma3035
[3]
[2]
[1]
1-31
8050ma3036
I DIS./ASSEMBLY
PROCESS UNIT
4.5
A. Procedure
1. Pull out the process unit. (See "4.4 Pulling out
the process unit.")
2. Loosen the screws [1], 2 each.
[2]
[1]
[1]
8050ma3043
4. Remove the supporting rod [3] from the charging corona suction assembly [2] provided on the
[3]
[1]
[2]
1-32
8050ma3044
PROCESS UNIT
[1]
I DIS./ASSEMBLY
[2]
Note:
Be careful not to touch and damage the transfer belt [3] with bare hands.
Make sure to grab both ends of the handle of
the transfer belt with both hands.
[3]
Hold
Hold
[1]
[2]
5001ma3045
[2]
1-33
[1]
8050ma3046
PROCESS UNIT
I DIS./ASSEMBLY
Note:
When reinstalling the transfer belt unit [1], be
[1]
[2]
[2]
[3]
[5]
1-34
[4]
8050ma3047
I DIS./ASSEMBLY
4.6
PROCESS UNIT
[2]
[2]
[1]
[3]
1-35
I DIS./ASSEMBLY
PROCESS UNIT
4.7
[4]
[3]
[3]
[1]
[2]
8050ma3049
1-36
I DIS./ASSEMBLY
4.8
PROCESS UNIT
[1]
[2]
1-37
[3]
8050ma3159
I DIS./ASSEMBLY
PROCESS UNIT
4.9
[3]
[4]
[2]
[2]
[1]
8050ma3050
[1]
[2]
8050ma3051
1-38
PROCESS UNIT
I DIS./ASSEMBLY
[1]
8050ma3148
C. Procedure
1. Remove the transfer belt unit. (See "4.5 Remov-
[1]
[1]
8050ma3053
1-39
PROCESS UNIT
I DIS./ASSEMBLY
[2]
[3] [6]
tom.
6. Remove the screw [2] and release the fixing of
the handle [3].
[7]
[4]
[5]
Note:
When reinstalling the tension plate /R, knock
against the projection of the tension plate /R.
9. Remove 2 screws [8] and then remove the high
voltage supply curler /R [9].
10. Remove the stop ring [10] and then remove the
bearing [11].
[12]
[1]
Note:
When reinstalling the stop ring, be sure to
raise the shaft so that the stop ring is set in
[11]
[8]
[10]
[9]
8050ma3054
8050ma3152
Note:
Be careful not to touch and/or damage the
transfer belt with bare hands.
Before installing the belt cleaning unit, coat
the entire surface on the side on the transfer
belt, on which the belt cleaning unit is to be
mounted, with the setting powder.
1-40
PROCESS UNIT
I DIS./ASSEMBLY
[5]
[7]
[7]
[7]
it.
6. Remove 3 1st transfer rollers/Y, /M, /C [5].
[4] [3]
Note:
[7] [6]
[3] [4]
1-41
[1]
[2]
8050ma3055
I DIS./ASSEMBLY
PROCESS UNIT
[2]
[1]
[2]
1-42
[1]
8050ma3056
the
drum
car-
I DIS./ASSEMBLY
4.13 Replacing
tridge
PROCESS UNIT
[2]
[8]
[7]
[3]
[4]
[1]
[5]
Note:
When reinstalling each drum cartridge, be
[6]
1-43
[9]
8050ma3057
I DIS./ASSEMBLY
PROCESS UNIT
[1]
[1]
8050ma3058
B. Procedure
1. Remove the drum cartridge. (See "4.13 Replacing the drum cartridge.")
2. Remove 2 screws [1] and then remove the drum
stay /U [2].
[1]
[2]
1-44
8050ma3059
PROCESS UNIT
[6]
[9]
removal.
[7] [5]
[4]
Note:
Be sure to reinstall the drum so that the coupling side of the drum flange comes to the
rear side of the drum cartridge.
10. Reinstall the above parts following the removal
steps in reverse.
[3]
[2]
1-45
[1]
[8]
8050ma3060
I DIS./ASSEMBLY
I DIS./ASSEMBLY
PROCESS UNIT
4.15 Replacing
unit
the
developing
B. Procedure
Note:
Be careful not to fold the Teflon sheet posted
at the developing sleeve side of the developing unit upper cover.
When cleaning the developing unit, be sure to
use Hydro-Wipe which is specified as a CE
tool. Using paper or cloth other than HydroWipe will cause the developing regulation
plate in the developing unit to be stuck with
dust and lint of the paper or cloth, thus resulting in white streaks on the images.
The developing units are provided for the four
colors of yellow, magenta, cyan and black,
and they are all common. However, be sure to
avoid reusing a developing unit that was once
used for a color since it has been stuck with
the toner of that color.
1. Open the toner supply section. (See "5.1 Opening and closing the toner supply section.")
[2]
[3]
2. Remove 2 screws [1] and then remove 4 developing support legs [3] provided inside the toner
supply unit [2].
Note:
When placing the developing unit by itself, be
sure to set the developing support legs to the
body of the developing unit as a seat to prevent the toner bristles section from getting in
[1]
[3]
8050ma3062
1-46
PROCESS UNIT
[1]
[1]
[2]
8050ma3063
[1]
1-47
[2]
8050ma3064
I DIS./ASSEMBLY
I DIS./ASSEMBLY
PROCESS UNIT
8050ma3149
[1]
[2]
8050ma3150
1-48
PROCESS UNIT
[1]
I DIS./ASSEMBLY
8050ma3151
1-49
I DIS./ASSEMBLY
PROCESS UNIT
[8]
check to see if the shaft [9] of SD1 (belt separation claw solenoid) moves smoothly while
sliding it.
[7]
[4]
1-50
[2]
[1]
8050ma3069
PROCESS UNIT
I DIS./ASSEMBLY
[8]
[4]
[2]
[6]
[1]
[5]
[6]
[7]
[4]
[5] [3]
[1]
steps in reverse.
[10]
[9]
8050ma3070
1-51
I DIS./ASSEMBLY
PROCESS UNIT
[4]
[2]
Note:
When removing the image correction unit, be
sure to remove in advance the process unit.
When removing the image correction unit, be
careful not to touch the drum drive shaft [4] of
each color. Otherwise, this may cause stress
to it.
1-52
[3]
[1]
[4]
8050ma3071
TONER SUPPLY
5.1
I DIS./ASSEMBLY
5. TONER SUPPLY
the
A. Procedure
1. Open the front door [1].
2. Loosen the screw [2] and open the toner supply
section [3].
Note:
With the toner supply section left open, be
sure not to apply force to the toner supply
sections such as the operation board. If
applied, the hinge of the toner supply section
may be deformed.
When closing the toner supply section,
tighten the screw with a hand before using a
[1]
[2]
[3]
8050ma3072
[2]
[2]
1-53
[1]
[1]
8050ma3073
I DIS./ASSEMBLY
TONER SUPPLY
5.2
[3]
[1]
[2]
1-54
8050ma3074
6.1
I DIS./ASSEMBLY
A. Procedure
Note:
Since the composition of the paper feed trays
/1 to /3 is the same, the explanation here is
made of the steps for the paper feed tray /1.
1. Pull out the paper feed tray /1 [1].
2. Remove 4 screws [2] and then remove the
[3]
[2]
[1]
[2]
8050ma3160
1-55
I DIS./ASSEMBLY
[3]
[5]
steps in reverse.
[4]
[2]
[1]
8050ma3161
1-56
I DIS./ASSEMBLY
6.2
A. Procedure
Note:
Since the composition of the paper feed trays
/1 to /3 is the same, the explanation here is
made of the steps for the paper feed tray /1.
1. Pull out the paper feed tray /1.
2. Remove the paper feed unit.
3. Remove 4 screws [1] and lift up the paper feed
[1]
[1]
[2]
8050ma3162
1-57
I DIS./ASSEMBLY
6.3
[1]
[2]
1-58
[3]
8050ma3163
I DIS./ASSEMBLY
[7]
[6]
Note:
[5]
[4]
[1]
direction.
Be sure to check that each roller is not stuck
with grease.
[3]
1-59
[2]
8050ma3164
I DIS./ASSEMBLY
6.4
[5]
[1]
Note:
Be sure to install the double feed prevention
rubber [4] so that the paint mark [5] turns in
the arrow-marked direction.
Be sure to check that the double feed prevention roller is not stuck with grease.
[3]
1-60
[4]
[2]
8050ma3165
I DIS./ASSEMBLY
6.5
Every
4,000,000
copies
(Every
[6]
[3]
[2]
Note:
When reinstalling the clutches, be sure to
check that the stopper [6] of each clutch is in
the specified position.
[1]
[5]
1-61
[4]
8050ma3166
I DIS./ASSEMBLY
6.6
Wire length:
Up/down wire /A and up/down wire /C: 531mm
Up/down wire /B and up/down wire /D: 160mm
A. Removing the wire
Note:
Since the composition of the paper feed trays
/1 to /3 is the same, the explanation here is
made of the steps for the paper feed tray /1.
1. Pull out the paper feed tray /1.
2. Remove the paper feed unit.
3. Remove the paper feed tray /1.
4. Remove 3 screws [1] and then remove the wire
[7] [5]
[6]
[2]
[1]
[3]
[8]
1-62
[4]
8050ma3167
[3].
[15].
[11]
[9]
[10]
[3]
[7]
[6]
[3]
[5]
[8]
[4]
[1]
[12]
[23]
[2]
[22]
[19]
[18]
[17]
[15]
[20]
[16]
[21]
[15]
[24]
[14] [13]
1-63
8050ma3168
I DIS./ASSEMBLY
I DIS./ASSEMBLY
Note:
[11] so that the wire /C [3] comes to the outside and the wire /D [10] to the inside.
ring [7].
an E-ring [16].
[5]
[7]
[4]
[3]
[6]
[12]
[11]
[4]
[13]
[3]
[8]
[10]
[9]
[16]
[2]
[1]
[14] [15]
[17]
[18]
[17]
8050ma3169
1-64
1-65
I DIS./ASSEMBLY
Note:
I DIS./ASSEMBLY
BY-PASS TRAY
7. BY-PASS TRAY
7.1
[1]
[2]
[1]
[2]
8050ma3075
[1]
[3]
1-66
8050ma3076
BY-PASS TRAY
[2]
[3]
I DIS./ASSEMBLY
5. After removing the stop ring [1], pull out the feed
assembly [3].
6. Remove the paper feed roller [4] from the paper
feed gear assembly [3].
[4]
7. Remove the feed roller assembly [2] from the
by-pass drive shaft [1].
[1]
8050ma3077
[1]
8050ma3078
[4]
[3]
[2]
Note:
Be sure to install the paper feed roller unit [1]
so that the actuator section [2] coincides with
[4]
[3]
[2]
[1]
1-67
8050ma3079
I DIS./ASSEMBLY
BY-PASS TRAY
7.2
[7]
[1]
Note:
Be sure to install the double feed prevention
roller [6] so that the paint mark [7] turns in the
direction shown in the drawing.
[1]
1-68
[6]
[5]
8050ma3080
I DIS./ASSEMBLY
7.3
BY-PASS TRAY
[1]
[1]
[2]
[7]
[6]
1-69
[5]
[4]
[3]
8050ma3081
BY-PASS TRAY
I DIS./ASSEMBLY
[3]
[2]
[1]
8050ma3082
Note:
When reinstalling the paper feed clutch /BP
[1]
[2]
1-70
8050ma3083
VERTICAL CONVEYANCE
8.1
I DIS./ASSEMBLY
8. VERTICAL CONVEYANCE
Removing and reinstalling
the vertical conveyance
A. Procedure
1. Loosen 2 screws [1] and remove the side cover /
[4]
4 [2].
2. Loosen 2 screws [3] and remove the side cover /
5 [4].
[2]
[1]
[3]
1-71
8050ma3170
VERTICAL CONVEYANCE
I DIS./ASSEMBLY
[5]
[6]
[7]
[1]
[2]
[3]
[4]
8050ma3171
[3]
[2]
1-72
[1]
8050ma3172
VERTICAL CONVEYANCE
[1]
[1]
Note:
When installing the vertical conveyance section, be sure to fasten it with screws with the
vertical conveyance door closed.
[3]
[2]
1-73
8050ma3173
I DIS./ASSEMBLY
I DIS./ASSEMBLY
VERTICAL CONVEYANCE
8.2
[4]
[3]
[7]
steps in reverse.
[2]
Note:
When reinstalling the clutch, be sure to check
[1]
[6]
1-74
[5]
8050ma3174
FIXING
I DIS./ASSEMBLY
9. FIXING
Caution:
The fixing unit is very hot immediately after
turning off the main switch (SW2). In order to
avoid getting burnt, be sure to start operation
after the temperature goes down sufficiently.
9.1
[1]
8050ma3153
1-75
I DIS./ASSEMBLY
FIXING
9.2
A. Procedure
1. Open the front door.
2. Pull out the ADU.
3. Remove a screw [1] and then remove the fixing
knob [2].
4. Remove 2 screws [3] and then remove the fixing
[3]
[4]
[1]
[2]
cover /F [4].
8050ma3098
[1]
[5]
[5]
[4]
[2]
[3]
8050ma3099
1-76
I DIS./ASSEMBLY
9.3
FIXING
[2]
Note:
Be careful not to touch the glass section of
the fixing heater lamp with bare hands. This
may shorten the effective life of the heater
lamp.
Be careful not to damage the surface of the
fixing heater lamp. Especially when removing
[1]
[3]
[2]
[1]
1-77
8050ma3154
FIXING
I DIS./ASSEMBLY
[2]
[1]
[1]
8050ma3101
[1]
removal.
Note:
When removing the faston terminal, be sure to
[2]
[7]
[3]
[6]
Note:
Be sure to reinstall the fixing heater lamp so
that the maker mark indication comes to the
rear.
When reinstalling the fixing heater lamps,
please note that the lamp fitting holes on the
fixing plate are different.
1-78
[5]
[4]
8050ma3102
I DIS./ASSEMBLY
9.4
FIXING
[2]
Note:
Be careful not to touch the glass section of
the fixing heater lamp with bare hands. This
may shorten the effective life of the heater
lamp.
Be careful not to damage the surface of the
[1]
[3]
[2]
[1]
1-79
8050ma3155
FIXING
I DIS./ASSEMBLY
[2]
[1]
[1]
8050ma3104
[1]
[2]
1-80
8050ma3105
FIXING
[6]
[5]
[1]
[3]
[2]
[4]
8050ma3106
1-81
I DIS./ASSEMBLY
I DIS./ASSEMBLY
FIXING
9.5
[1]
B. Procedure
[2]
1-82
FIXING
I DIS./ASSEMBLY
[4]
[3]
1-83
8050ma3108
I DIS./ASSEMBLY
FIXING
9.6
[2]
[1]
8050ma3109
[3]
[2]
[1]
[1]
8050ma3110
1-84
FIXING
I DIS./ASSEMBLY
[3]
[2]
[1]
8050ma3111
1-85
I DIS./ASSEMBLY
FIXING
9.7
Replacing the fixing temperature sensor /3, and removing and reinstalling the fixing
temperature sensor /1 and
the thermostat /1
Caution:
After installing the fixing temperature sensor
/3, be sure to check that the sensor section is
in touch with the fixing roller. If not, the temperature control may go abnormal or the fixing temperature sensor /3 may detect the low
fixing temperature abnormality.
Be sure to check that the wiring harness is
not in touch with the fixing roller.
Caution:
The thermostat /1 is an essential safety part.
Be sure to follow the cautions and steps
given below when removing and reinstalling.
Caution:
After completion of the installation of the
thermostat /1, be sure to check that the wiring
harness is not in touch with the fixing upper
roller.
Be sure to fasten the thermostat /1 after positioning it properly with a positioning jig
(4969-1885-01). Be sure to apply screws with
screw lock paint. Also be sure to conduct this
adjustment under the pressure-released condition and the temperature low condition of
the fixing roller /U.
1-86
FIXING
[1]
[2]
8050ma3112
[1]
[2].
[2]
8050ma3113
[2]
[1]
Note:
When reinstalling it, check that the sensor
section of the fixing temperature sensor is in
touch with the fixing roller.
5. Reinstall the above parts following the removal
steps in reverse.
8050ma3114
1-87
I DIS./ASSEMBLY
FIXING
I DIS./ASSEMBLY
[2]
[1]
8050ma3115
[1]
[2]
Note:
Be careful not to change the position of the
set screw of the fixing temperature sensor /1.
Be careful not to damage the internal surface
of the sensor.
A positioning jig is not used when reinstalling
it.
3. Reinstall the above parts following the removal
steps in reverse.
8050ma3139
[1]
[2]
mostat section.
[1]
8050ma3116
1-88
FIXING
[1]
[2]
I DIS./ASSEMBLY
[3]
8050ma3117
[2]
[1]
8050ma3118
[2]
[1]
[3]
8050ma3119
1-89
FIXING
I DIS./ASSEMBLY
[1]
jig.
Specification: a = 3.1 0.2mm
[2]
8050ma3120
[1]
1-90
8050ma3121
9.8
FIXING
Replacing the fixing temperature sensor /4, and removing and reinstalling the fixing
temperature sensor /2 and
the thermostat /L
Caution:
After reinstalling the fixing temperature sensor /4, be sure to check that the sensor section is in touch with the fixing roller. If not, the
temperature control may go abnormal or the
fixing temperature sensor /4 may detect the
low fixing temperature abnormality.
Be sure to check that the wiring harness is
not in touch with the fixing roller.
Caution:
The thermostat /L is an essential safety part.
Be sure to follow the cautions and steps
given below when removing and reinstalling.
Caution:
After completion of the installation of the
thermostat /L, be sure to check that the wiring harness is not in touch with the fixing
lower roller.
Be sure to fasten the thermostat /L after positioning it properly with a positioning jig
(4969-1886-01). Be sure to apply screws with
screw lock paint. And also be sure to conduct
this adjustment under the pressure-released
condition and the temperature low condition
of the fixing roller /L.
1-91
I DIS./ASSEMBLY
FIXING
I DIS./ASSEMBLY
[2]
[1]
3. Remove 2 clamp screws [1], connector [2] and a
screw [3], and then remove the fixing tempera-
8050ma3122
[1]
[3]
sensor section of the fixing temperature sensor /4 is in touch with the fixing roller.
4. Reinstall the above parts following the removal
steps in reverse.
[4]
[2]
8050ma3123
[1]
[3]
1-92
[2]
8050ma3124
FIXING
I DIS./ASSEMBLY
[1]
[2]
8050ma3125
[1]
[2]
1-93
8050ma3126
FIXING
I DIS./ASSEMBLY
[1]
[3]
[2]
8050ma3127
[1]
[2]
8050ma3128
[3]
[4]
/L [3].
[2]
1-94
[1]
8050ma3129
FIXING
tioning jig.
Specification: a = 2.7 0.2mm
[1]
[2]
8050ma3130
[1]
1-95
8050ma3131
I DIS./ASSEMBLY
I DIS./ASSEMBLY
FIXING
9.9
[2]
[5]
[4]
[3]
[1]
8050ma3132
[3]
[2]
[1]
1-96
8050ma3155
FIXING
I DIS./ASSEMBLY
[1]
[3]
[1]
[2]
8050ma3133
[2]
[1]
8050ma3134
1-97
I DIS./ASSEMBLY
FIXING
[1]
[2]
Note:
When removing the fixing upper cover, raise it
up without tilting it to avoid damage to the fixing roller /U.
8050ma3156
[2]
Note:
Be sure to turn the web drive gear [3] to take
up the slack of the cleaning web before reinstalling it to the fixing unit.
[1]
1-98
[3]
8050ma3157
FIXING
[2]
[1]
I DIS./ASSEMBLY
1-99
8050ma3158
I DIS./ASSEMBLY
FIXING
[1]
4. Slide the shaft [1] to the rear side, and pull it out
with the notch [2] of the shaft aligned with the
[2]
8050ma3144
[1]
panel.
8050ma3145
1-100
FIXING
I DIS./ASSEMBLY
[1]
8050ma3146
[1]
8050ma3147
[4]
1-101
[3]
[2]
I DIS./ASSEMBLY
REGISTRATION/ADU/REVERSE/PAPER EXIT
10. REGISTRATION/ADU/
REVERSE/PAPER EXIT
10.1 Removing and reinstalling
the ADU
Note:
In order to prevent the main body from falling
down, the process unit and the ADU are provided with a safety mechanism so that they
cannot be pulled out at the same time.
If the process unit has been pulled out when
pulling out the ADU, be sure to put the process unit back into the main body.
A. Procedure
1. Open the toner supply section. (See "5.1 Opening and closing the toner supply section.")
2. Release the lock and pull down the ADU release
lever [1] counterclockwise and pull out the ADU
[2].
3. Remove the fixing unit. (See "9.2 Removing and
reinstalling the fixing unit.")
4. Remove the ADU cover /R, ADU release lever
and the ADU cover /L. (See "7.3 Replacing the
paper feed clutch /BP").
5. Remove the paper feed solenoid cover. (See
"7.1 Replacing the paper feed roller and the feed
roller.")
[1]
1-102
[2]
8050ma3084
REGISTRATION/ADU/REVERSE/PAPER EXIT
[1]
7. Remove the screw [2] and then release the fixing of the ADU wiring harness assembly [3].
[2]
[3]
8050ma3085
[1]
[9]
[7]
Note:
Be careful not to remove black screws.
[10]
11. Pull out the ADU [6] once again and move the
guide pin [8] of the guide rail /R [7] into the turnout place of the oblong hole [9].
12. Remove the ADU [6] from the guide rails /L [3]
and /R [7].
[8]
Note:
When removing the ADU [6], please note that
this work requires two persons, with one person at the paper feed side and the other at the
paper exit side.
When removing the ADU [6], a person at the
paper feed side must hold the ADU handle /R
[10].
When removing the ADU [6], a person at the
paper exit side must hold the handle provided
at the center of the fixing positioning rail [11].
[6]
[11]
[4]
[5]
[2]
[3]
8050ma3086
I DIS./ASSEMBLY
I DIS./ASSEMBLY
REGISTRATION/ADU/REVERSE/PAPER EXIT
registration
[2]
[1]
1-104
8050ma3087
REGISTRATION/ADU/REVERSE/PAPER EXIT
I DIS./ASSEMBLY
[2]
release cover.
[1]
5. Remove 2 separation fitting screws [2].
6. Raise the separation discharging plate unit [2]
8050ma3176
[2]
[3]
[1]
Note:
When reinstalling the separation discharging
plate unit, be sure to fasten in advance the
separation fitting screw on the front side for
positioning.
1-105
8050ma3088
I DIS./ASSEMBLY
REGISTRATION/ADU/REVERSE/PAPER EXIT
10.4 Replacing
the
transfer
ground plate unit and the
2nd transfer roller /L
A. Periodically replaced parts/cycle
Transfer ground plate unit: Every 1,000,000 copies
2nd transfer roller /L: Every 200,000 copies
B. Procedure
1. Remove the separation discharging plate unit
[1]. (See "10.3 Replacing the separation discharging plate unit.")
[4]
[1] [6]
steps in reverse.
Note:
Be careful not to touch with bare hands the
2nd transfer roller /L [4] on any sections other
than the shaft section.
When installing the 2nd transfer roller /L,
install it with the dent on the roller shaft
comes to the rear of the machine (instead of
coming to the side contacting with the transfer earth plate).
1-106
[6]
[2]
[3]
[5]
[5]
8050ma3089
the
registration
I DIS./ASSEMBLY
10.5 Replacing
roller
REGISTRATION/ADU/REVERSE/PAPER EXIT
[6]
[7]
[3] [6]
[1]
[2]
[8]
[5]
[5]
1-107
[4]
[4]
8050ma3090
REGISTRATION/ADU/REVERSE/PAPER EXIT
I DIS./ASSEMBLY
7. Remove the E-ring [1] and then remove the registration gear [2] and the pin [3].
[5]
[6]
Note:
When reinstalling the registration gear [2], be
sure to attach the pin [3] without fail.
[7]
[4]
[3]
[6]
[1]
1-108
[2]
[5]
[4]
8050ma3091
REGISTRATION/ADU/REVERSE/PAPER EXIT
I DIS./ASSEMBLY
[5]
[6]
[2]
[4]
1-109
[1]
[3]
8050ma3092
I DIS./ASSEMBLY
REGISTRATION/ADU/REVERSE/PAPER EXIT
[5]
[6]
[1]
[3]
[4]
1-110
[2]
8050ma3093
REGISTRATION/ADU/REVERSE/PAPER EXIT
I DIS./ASSEMBLY
[3]
[1]
[2]
4. Remove the stop ring [1] and then remove the
8050ma3094
[1]
[2]
1-111
8050ma3095
I DIS./ASSEMBLY
REGISTRATION/ADU/REVERSE/PAPER EXIT
[4]
[3]
[2]
[1]
[2]
1-112
8050ma3096
REGISTRATION/ADU/REVERSE/PAPER EXIT
[9]
[17]
Note:
[18]
[4]
[2]
1-113
[1]
[3]
8050ma3097
I DIS./ASSEMBLY
I DIS./ASSEMBLY
OTHER
11. OTHER
4969D513aa
Note:
4969D510aa
4969D511aa
4969D512aa
1-114
OTHER
5. To mount the memory unit successfully.
a
Note: Handling
Precautions against static electricity.
Keep the memory unit in an antistatic bag
memory unit.
A. Procedure
1. Remove the Platen cover to Main Board unit.
See 1.5 Removing and reinstalling the main
board unit.
2. Pull it out toward you to remove it from the main
body.
Note:
When pulling out the main board assembly, be
careful that the memory board doesnt touch
the stay.
4969D515aa
4 places
4969D516aa
4969D514aa
1-115
I DIS./ASSEMBLY
I DIS./ASSEMBLY
OTHER
Blank page
1-116
EXTERIOR
I DIS./ASSEMBLY
AFR-20 DISASSEMBLY/ASSEMBLY
1. EXTERIOR
1.1
[1]
[2]
1-117
df3193001
EXTERIOR
I DIS./ASSEMBLY
[2]
[1]
[1]
tively.
2. After completion of required process, return
them to the original positions.
[2]
1-118
df3193002
1.2
EXTERIOR
[4]
[1]
[2]
[3]
[3]
df3193003
1-119
I DIS./ASSEMBLY
I DIS./ASSEMBLY
EXTERIOR
1.3
[1]
[3]
[4]
[3]
[2]
1-120
df3193004
I DIS./ASSEMBLY
1.4
EXTERIOR
[3]
[4]
[1]
[2]
[3]
df3193005
1-121
I DIS./ASSEMBLY
PAPER FEED
2. PAPER FEED
2.1
[1]
df3193006
1-122
I DIS./ASSEMBLY
2.2
PAPER FEED
[2]
[1]
[3]
[2]
df3193007
1-123
PAPER FEED
I DIS./ASSEMBLY
3. Untighten 1 screw [1] and remove the shaft fixing plate [2].
[1]
[2]
[5]
[4]
1-124
[3]
[3]
[4]
df3193008
I DIS./ASSEMBLY
2.3
PAPER FEED
df3193009
[1] [6]
[8]
[7]
[10]
[12] [11]
[5]
1-125
[3]
[13]
df3193010
PAPER FEED
I DIS./ASSEMBLY
[2]
[3]
one.
10. Remove 1 snap ring [3] and remove 1 pin [4].
11. Remove 2 paper feed rollers [5] and replace
with new ones.
12. Reinstall the above parts following the removal
steps in reverse.
Note:
Be careful not to lose the paper feed roller and
feed roller fixing pins.
[4]
[1]
1-126
[5]
df3193011
I DIS./ASSEMBLY
2.4
PAPER FEED
[2]
[1]
[2]
df3193012
1-127
PAPER FEED
I DIS./ASSEMBLY
[1]
df3193013
[1]
df3193014
1-128
PAPER FEED
3.1
Cleaning
roller
the
I DIS./ASSEMBLY
3. PAPER FEED
registration
[1]
df3193015
1-129
I DIS./ASSEMBLY
PAPER FEED
3.2
Cleaning
sensor
the
registration
[1]
df3193016
1-130
I DIS./ASSEMBLY
3.3
PAPER FEED
Note:
Be careful not to touch the belt roller or avoid
damage or crease on it. If touching it by hand,
hold at the area of 20mm from the edges in
the width direction.
1. Fix the hinge opening/closing angle adjusting
fixture at an angle of 90 degrees.
2. Open RADF [1] vertically.
3. Slide 2 stoppers [3] in the upper part of the conveyance belt [2] rightward and loosen.
4. Remove the drive interlocking belt [4] on the left
lower inside of the conveyance belt [2].
5. Remove the conveyance belt unit.
[3]
Note:
[1]
[2]
[3]
[4]
1-131
df3193017
PAPER FEED
I DIS./ASSEMBLY
[1]
[1]
1-132
df3193018
REVERSE/PAPER EXIT
4.1
I DIS./ASSEMBLY
4. REVERSE/PAPER EXIT
Cleaning the paper exit
roller/the paper exit sensor
[2]
[1]
[3]
4.2
df3193019
[2]
[1]
df3193020
[1]
df3193021
1-133
I DIS./ASSEMBLY
5. REMOVING AND
REINSTALLING RADF
Note:
Before removing RADF, fix the RADF hinge
opening/closing angle at 90 degrees. Fix the
fixture also at 90 degrees when opening RADF
and removing parts of the scanner section. If
not, RADF installing metal plate may be
deformed.
1. Remove the connector [1].
[2]
[3]
[1]
[3]
df3193023
[3]
[1]
[3]
[2]
1-134
[2]
df3193024
EXTERIOR
I DIS./ASSEMBLY
C-208 DISASSEMBLY/ASSEMBLY
Caution:
Make sure the power cord of the copier is
unplugged from the power outlet before disassembly or assembly.
1. EXTERIOR
1.1
[1]
[3]
[2]
1-135
lt2113004
EXTERIOR
I DIS./ASSEMBLY
[2]
[3]
[1]
[5]
[4]
1-136
lt2113005
I DIS./ASSEMBLY
1.2
EXTERIOR
[1]
[2]
[1]
3. Remove 12 screws [1] and then remove the rear
cover [2].
[2]
lt2113007
[1]
[1]
[1]
[1]
lt2113008
1-137
I DIS./ASSEMBLY
EXTERIOR
1.3
[4]
[5]
Note:
Be sure to fit the spring that connects the top
cover to the paper supply unit without fail.
[2]
[1]
[3]
[4]
1-138
lt2113009
PAPER FEED
2.1
I DIS./ASSEMBLY
2. PAPER FEED
dust
[1]
[2]
1-139
lt2113010
I DIS./ASSEMBLY
PAPER FEED
2.2
[2]
[3]
[2] [1]
[1]
1-140
lt2113011
I DIS./ASSEMBLY
2.3
PAPER FEED
[1]
lt2113012
[7]
[4]
[6]
1-141
lt2113013
I DIS./ASSEMBLY
PAPER FEED
2.4
[1]
[3]
[2]
lt2113014
[1]
lt2113015
4. Remove 2 screws [1] and then remove the double feed prevention unit [2].
[2]
1-142
PAPER FEED
6. With the "D" cuts [2] of the shaft and the fixture
attached together, remove the double feed prevention roller [3].
[1]
[3]
[2]
[1]
7. Remove the double feed prevention roller rubber
lt2113016
[3]
[1]
Note:
Be sure to install the double feed prevention
roller rubber [2] so that the paint mark [3]
turns in the arrow-marked direction.
Be sure to check to see if the PET sheet for
the drive gear cover is not damaged.
Be sure to check that the double feed prevention roller is not smeared with grease.
[2]
1-143
lt2113017
I DIS./ASSEMBLY
I DIS./ASSEMBLY
PAPER FEED
2.5
(MC102):
Every
[2]
[1]
[3]
[2]
lt2113018
[3]
[2]
[3]
[2]
[1]
[1]
lt2113019
1-144
TRAY UP/DOWN
3.1
I DIS./ASSEMBLY
3. TRAY UP/DOWN
Removing and reinstalling
the rear drive
[1]
[1]
[1]
2. Remove the paper feed clutch (MC101) and the
pre-registration clutch (MC102) [1]. See ("2.5
Replacing the paper feed clutch and the pre-
[2]
lt2113020
[1]
registration clutch").
3. Remove an E-ring [2].
lt2113021
1-145
TRAY UP/DOWN
I DIS./ASSEMBLY
[3]
[2]
[1]
[1]
[4]
lt2113022
[1]
[1]
1-146
lt2113023
TRAY UP/DOWN
I DIS./ASSEMBLY
[2]
[1]
[2]
[3]
[4]
lt2113024
[1]
[4]
[3]
[2]
lt2113025
[3]
[4]
[1]
[7] [5]
1-147
[6]
[2]
lt2113026
TRAY UP/DOWN
I DIS./ASSEMBLY
[2]
10. Remove 6 screws [1] and then remove the up/
lt2113027
[1]
[1]
[2]
[1]
1-148
[1]
lt2113028
TRAY UP/DOWN
I DIS./ASSEMBLY
[2]
[3]
[2]
[1]
lt2113030
lt2113031
1-149
I DIS./ASSEMBLY
TRAY UP/DOWN
3.2
A. Wire length:
Up/down wire /A: 1450mm (4 wires)
Assist wire /C: 1240mm
Assist wire /D: 820mm
B. Removing the wire
Note:
Be sure to lower the up/down plate to its lower
most position in advance by pressing the tray
down switch (SW100) with electricity supplied.
1. Remove the LCT from the main body.
2. Remove the right side cover, front cover, clutch
replacement cover, and the rear cover.
3. Remove the rear drive.
4. Rotate the up/down drive shaft [1] clockwise as
[2]
[11]
[4]
[10]
Note:
When the springs [3] and [4] are removed in
[13]
[5]
[12]
[6]
[7]
[7].
6. After releasing the winding of the assist wire /C
[5]
[10]
[1]
[1]
[3]
[15]
[14]
[9]
[8]
[1]
lt2113032
TRAY UP/DOWN
[11]
[10]
[12]
[2]
[9]
[8]
[2]
[6]
Note:
When removing the up/down wire /A [2]
[7]
[5]
[2]
[8]
[4]
[2]
[9]
[3]
[3]
[2]
[4]
[1]
lt2113034
1-151
I DIS./ASSEMBLY
TRAY UP/DOWN
I DIS./ASSEMBLY
[11]
[10]
[9]
[8]
[12]
[2]
[2]
[6]
[2]
[5]
[7]
the wire cover [9] of each pulley to the location where the notch [8] can be avoided.
[4]
[3]
[3]
21. Pull out the up/down wire /A [2] from the upper
surface [12] of the LCT main body to remove it.
[2]
[8]
[9]
[1]
[2]
[4]
lt2113035
[1]
[2]
lt2113037
1-152
TRAY UP/DOWN
I DIS./ASSEMBLY
[6]
body.
2. Reinstall the up/down wire /A [2] onto the guide
[2]
[2]
[7]
[1]
[4]
Note:
When reinstalling the up/down wire /A [2] onto
the guide pulleys [3], [4] and [5], be sure to
insert the wire into the pulley through the
notch [6] provided on the side of each pulley
and then move the wire cover [7] of each pul-
[5]
[2]
[3]
[8]
[10]
1-153
[2]
[6]
[7]
[10]
[12]
[11]
[2]
[9]
[8]
lt2113039
TRAY UP/DOWN
I DIS./ASSEMBLY
[2]
[7]
[6]
[2]
[1]
[4]
Note:
When reinstalling the up/down wire /A [2] onto
the guide pulleys [3], [4] and [5], be sure to
[3]
[5]
[2]
[6]
[8]
[2]
[7]
[10]
[2]
[10] [11]
[12]
Note:
The up/down drive shaft [8] is provided with 3
wire installation holes each on the front side
and the rear side. In this step, the wire installation hole at the middle is to be used. Since
the inner-most wire installation hole has been
already used, however, only two wire installation holes can be confirmed for this steps. As
a result, the one near to the drive pulley that
has been already installed is the wire installation hole [9] at the middle.
9. Insert the drive pulley [10] into the up/down pulley shaft [8] so that the notch [11] of the drive
pulley [10] comes to the position into which the
up/down wire /A [2] is put.
10. Fit the E-ring [12] to fasten the drive pulley [10].
1-154
[8]
[9]
lt2113040
TRAY UP/DOWN
I DIS./ASSEMBLY
[2]
[1]
lt2113041
[3] [4]
[9] [17]
Note:
[16]
[17] [2]
[4]
[14]
completed. For this reason, be sure to support the up/down plate [2] by hands until the
installation of Step 23 is completed. (This
[3]
[15]
[8]
14. Insert the assist wire /C [3] into the wire installa-
[9]
[7]
shaft [1].
[7]
[1]
[3]
[4]
[13]
[1]
Note:
The up/down drive shaft [1] is provided with 3
[5]
1-155
[18]
[10]
[6]
[1]
[11]
[12]
lt2113043
TRAY UP/DOWN
I DIS./ASSEMBLY
16. Wind the assist wire /C [3] around the drive pul-
[3] [4]
[9] [17]
[16]
[17] [2]
[4]
17. Reinstall the assist wire /C [3] onto the guide
pulleys [7] and [8] in this order and then fasten
[14]
[3]
[15]
[8]
[1]
[9]
18. Fit the E-ring [10] to fasten the drive pulley [6].
[7]
19. Insert the assist wire /D [4] into the wire installation hole [11] provided outside the up/down
[7]
[3]
[18]
[5]
[13]
[1]
[4]
[10]
[6]
[1]
[11]
[12]
lt2113046
Note:
The up/down drive shaft [1] is provided
with 3 wire installation holes each on the
side.
Note:
Be sure to wind the assist wire /D [4] from
1-156
TRAY UP/DOWN
[2]
[1]
[2]
[1]
[4]
[3]
1-157
lt2113045
I DIS./ASSEMBLY
I DIS./ASSEMBLY
TRAY UP/DOWN
Blank page
1-158
I DIS./ASSEMBLY
FN-9/FN120 DISASSEMBLY/ASSEMBLY
Caution:
Make sure the power cord of the copier is
unplugged from the power outlet before disassembly or assembly.
1. EXTERIOR
1.1
A. Procedure
1. Remove 2 screws [1], and then remove the
booklet tray [2].
2. Reinstall the above parts following the removal
steps in reverse.
[2]
[1]
1-159
fs2153001
I DIS./ASSEMBLY
1.2
A. Procedure
1. Remove 2 caps [1].
[1]
[3]
[4]
[2]
[3]
1.3
fs2153002
Note:
When an optional PI has been installed, be
sure to remove it.
A. Procedure
1. Remove the top cover /1.
2. Open the finisher door [1].
[3]
[4]
[1]
[2]
1-160
fs2153003
A. Procedure
1. Open the finisher door.
2. Remove 3 screws [1] and then remove the side
I DIS./ASSEMBLY
1.4
[1]
cover [2].
3. Reinstall the above parts following the removal
steps in reverse.
[2]
1.5
fs2153004
A. Procedure
1. Open the finisher door [1].
2. Remove 2 screws [3] from the lower hinge [2]
and remove the finisher door [1].
3. Reinstall the above parts following the removal
[3]
[1]
steps in reverse.
[2]
fs2153005
1-161
I DIS./ASSEMBLY
1.6
A. Procedure
1. Remove 6 screws [1], and then remove the rear
cover [2].
2. Reinstall the above parts following the removal
steps in reverse.
[1]
[2]
1-162
fs2153006
I DIS./ASSEMBLY
1.7
Caution:
After you have lowered the main tray, be sure
to unplug the power cord of the main body
from the power outlet.
A. Procedure
1. Push up the actuator [1] of the tray upper limit
sensor (PS702) with your finger, and lower the
[1]
[2]
fs2153007
[2]
4. With the main tray [2] raised up, unhook the up/
down stay [3] and remove the main tray [2].
5. Reinstall the above parts following the removal
steps in reverse.
[1]
[3]
fs2153008
1-163
I DIS./ASSEMBLY
1.8
A. Procedure
1. Remove the following parts:
Top cover /1, or an optional PI-installed machine
(PI)
Top cover /2
Side cover
Rear cover
Main tray
2. Remove 4 screws [1], and then remove the main
paper exit opening cover [2].
[2]
[1]
fs2153009
1.9
A. Procedure
1. Remove the booklet tray.
2. Remove 2 screws [1] and then remove the book-
[2]
[1]
fs2153010
1-164
2.1
I DIS./ASSEMBLY
2. CONVEYANCE
exit
Caution:
After you have lowered the main tray, be sure
to unplug the power cord of the main body
from the power outlet.
[1]
[2]
1-165
fs2153011
I DIS./ASSEMBLY
[1]
fs2153012
[1]
[1]
fs2153013
1-166
I DIS./ASSEMBLY
2.2
[2]
[1]
[3]
fs2153014
[1]
fs2153015
1-167
I DIS./ASSEMBLY
[1]
steps in reverse.
[1]
Note:
When reinstalling, be sure to insert the pin at
the rear of the intermediate conveyance roller
fs2153016
2.3
A. Procedure
1. Remove the following parts:
Top cover /1, or an optional PI-installed machine
(PI)
Top cover /2
Side cover
Rear cover
Main tray
Main paper exit opening cover
2. Remove a screw [3] of the paper exit open/close
link [2] of the paper exit opening unit [1].
[2]
[1]
[3]
fs2153017
1-168
I DIS./ASSEMBLY
[2]
the paper exit opening solenoid (SD704) connector [3] and the main tray paper exit sensor
[3]
[1]
[4]
4. Remove E-rings [1] and bearings [2], two each,
provided at front and rear, and then remove the
[1]
fs2153018
[2]
[2]
[3]
1-169
[1]
fs2153019
I DIS./ASSEMBLY
3. MAIN TRAY
3.1
Caution:
When removing the tray up/down motor, be
sure to hold the main tray to prevent it from
falling.
[2]
(M703) [4].
3. Reinstall the above parts following the removal
steps in reverse.
[3]
[4]
[1]
fs2153020
1-170
I DIS./ASSEMBLY
3.2
Caution:
When removing the tray up/down motor, be
sure to hold the main tray to prevent it from
falling.
Note:
The wire replacement steps shown below
refer to those taken on the rear side. The
shape and the winding of wire on the front
side are symmetrically the same as those on
the rear side.
The wire brackets of the up/down wire is
stamped with "F" for the front side and "R" for
the rear side. When reinstalling, be careful not
to mix up the front with the rear.
A. Procedure
1. Remove the following parts:
Side cover
Finisher door
Rear cover
Tray up/down motor (M703)
Main tray
2. Remove 5 screws [1], and then remove the up/
down gear cover [2] and the gear [3].
[1]
[3]
[2]
1-171
fs2153021
I DIS./ASSEMBLY
[2]
[1]
[3]
[4]
fs2153022
[2]
[1]
fs2153023
[3]
Note:
[5]
[4]
[1]
[2]
fs2153024
1-172
I DIS./ASSEMBLY
[6]
[6] down.
[2]
[4]
[1]
[3]
[5]
fs2153025
[1]
[3]
[2]
fs2153026
[1]
[3].
[3]
[2]
1-173
fs2153027
I DIS./ASSEMBLY
9. Set the pin [1] and the gear [2] to the shaft and
fasten it with the E-ring [3].
[1]
[2]
[3]
fs2153028
[2]
[1]
fs2153029
[2]
[1]
Note:
Be sure to check if the up/down stay [3] is
level. If it is out of the level, an undesirable
load may be imposed on the tray up/down
motor (M703) or the gear, causing damage to
it.
[4]
1-174
[5]
[3]
fs2153030
4.1
Replacing
the
assist roller
I DIS./ASSEMBLY
4. STACKER
stacking
[3]
[2]
[1]
4.2
fs2153031
A. Procedure
1. Open the finisher door.
2. Remove 5 screws [1] and then remove the
[2]
[1]
1-175
fs2153032
I DIS./ASSEMBLY
4.3
Caution:
We recommend that at least two people perform this service.
Be careful when you detach the FNS from the
main body. If you pull out the stacker unit, the
FNS may fall. This may cause injury.
A. Procedure
1. Remove the following parts:
Booklet tray
Side cover
Finisher door
Rear cover
2. Detach the FNS from the main body.
3. Pull out the stacker unit.
4. Remove 3 connectors [1] (CN1, CN2, CN3) from
the relay board (RB) [2].
(For FS-115, two connectors (CN1, CN2) are
[2]
provided.)
5. Remove each cable from the wiring harness
guide.
[1]
1-176
fs2153033
I DIS./ASSEMBLY
[2]
[3]
[1]
fs2153034
[1]
[2]
[1]
[3]
1-177
fs2153035
I DIS./ASSEMBLY
[3]
[4]
Caution:
When removing the guide rail, be careful not
[5]
[1]
ture.
[2]
Note:
When reinstalling the stacker unit [2] to the
guide rail [3], be sure to check to see if the
hook [4] is set securely into the fitting hole [5].
[3]
[5]
[4]
[1]
fs2153036
1-178
5.1
I DIS./ASSEMBLY
5. STAPLER
Removing and reinstalling of
the stapler unit cover
Caution:
Be careful when you detach the FNS from the
main body. If you pull out the stacker unit, the
FNS may fall. This may cause injury.
A. Procedure
1. Open the finisher door.
2. Pull out the stacker unit [1].
[1]
fs2153037
[1]
[1]
[2]
[3]
1-179
fs2153038
I DIS./ASSEMBLY
4. Remove 5 screws [1] and then remove the stapler unit cover [2].
5. Reinstall the above parts following the removal
steps in reverse.
[1]
[2]
5.2
fs2153039
Note:
Do not use hands to move clincher units to
horizontal direction.
Otherwise the belt and the gear teeth skipping
may occur.
After reinstalling the clincher, be sure to conduct the "vertical adjustment of the FNS stapler." (See "ADJUSTMENT.")
A. Periodically replaced parts/cycle
Clincher: Every 200,000 staples
B. Procedure
1. Open the finisher door.
2. Pull out the stacker unit and remove the stapler
unit cover.
3. Remove a ground screw [1], and then remove
[5]
[6]
[3]
1-180
[2]
[4]
[1]
fs2153040
I DIS./ASSEMBLY
[1]
[2]
[3]
6. After removing 2 screws [1] and the ball bearing
fs2153041
[3]
[4]
[5]
[1]
[2]
1-181
fs2153042
I DIS./ASSEMBLY
5.3
[2]
[1]
[2]
[3]
1-182
[4]
fs2153043
I DIS./ASSEMBLY
[1]
[2]
[4]
[6]
[3] [5]
6. After removing 4 screws [1], take out the stapler
[7]
fs2153044
[1]
[2]
Note:
When taking out the stapler /R [2], be careful
not to damage PS713 [4].
7. Reinstall the above parts following the removal
steps in reverse.
[1]
[4]
1-183
[3]
fs2153045
I DIS./ASSEMBLY
Blank page
1-184
PUNCH SECTION
PK-5 DISASSEMBLY/ASSEMBLY
Caution:
Make sure the power cord of the copier is
unplugged from the power outlet before disassembly or assembly.
1. PUNCH SECTION
Punch unit
Note:
The following screws should not be removed.
If you do, punching cannot be done as
designed.
1.1
A. Procedure
1. Remove cap on the top cover.
1-185
I DIS./ASSEMBLY
PUNCH SECTION
I DIS./ASSEMBLY
Screw
Connector (CN68)
Punch drive board (PKDB)
1-186
PUNCH SECTION
I DIS./ASSEMBLY
cover.
Screws
four screws.
7. Reinstall the above parts following the removal
steps in reverse
6
1.
2.
3.
4.
5.
6.
1-187
Screws
Punch unit
Connector (CN505)
Connector (CN158)
Punch shift motor (M802)
Punch shift HP PS (PS803)
I DIS./ASSEMBLY
PUNCH SECTION
1.2
A. Procedure
1. Remove the punch unit.
2. Use a blower brush to remove paper dust and
punch scraps from the punch edges and punch
Punch edges
1-188
External Section
1. External Section
1.1
A. Procedure
Screws
Cap
Screws
Lower cover
Screw
1-189
Connecting cover
I DIS./ASSEMBLY
External Section
I DIS./ASSEMBLY
5. Remove two screws, disconnect the relay connector (CN232), and detach the operation panel
cover.
Screw
Screw
1-190
2.1
I DIS./ASSEMBLY
A. Procedure
1. When replacing the paper feed roller and feed
Stop
ring
Bearing
Stop ring
Bearing
3. Remove actuator, three stop rings, three bearings of the feed roller unit, then slide the roller
Paint mark
Feed roller
Bearing
Rubber
Stop
rings
Feed roller
Bearing
Actuator
1-191
I DIS./ASSEMBLY
Top cover
Release lever
2.2
A. Procedure
1. When replacing the double feed prevent roller
and the torque limiter for the upper tray, detach
the top cover.
2. Detach the paper feed roller unit.
Hooks
Torque limiter
3.
6. Reinstall the above parts following the removal
Notch
steps in reverse.
Note:
Ensure that the mounting direction of each
roller and rubber is correct.
1-192
TRIMMER
I DIS./ASSEMBLY
TMG-3 DISASSEMBLY/ASSEMBLY
Caution:
Make sure the power cord of the copier is
unplugged from the power outlet before disassembly or assembly.
Trimming knives (upper and lower) are used
in this machine. Be extremely careful in handling these knives to avoid injuries.
1. TRIMMER
1.1
[4]
[3]
plate [4].
3. Untighten 1 nylon clamp screw fixing the power
cord and remove the power plug.
[1]
1-193
[2]
tu1093001
TRIMMER
I DIS./ASSEMBLY
[2]
[1]
5. Untighten 3 fixing screws [1] and remove the
[3]
[2]
[3]
tu1093002
[4]
[5]
[6]
[6]
[1]
respectively
and
remove
the
[7]
tu1093003
[3]
trimmer
[1]
1-194
[2]
tu1093004
TRIMMER
I DIS./ASSEMBLY
[1]
[2]
Note:
When removing the trimmer knife /U [3], be
sure to hold the replacing handle [2]. Never
touch the knife blade.
Be careful not to drop the trimmer knife /U or
hit it against some object; its edge may be
nicked.
[3]
tu1093005
[5]
[4]
nal position.
Note:
Do not remove 2 screws [4] and 1 screw [5]
that should not be removed.
[2]
[1]
[3]
1-195
tu1093006
TRIMMER
I DIS./ASSEMBLY
[2]
[4]
[1]
[3]
[6]
[5]
1-196
tu1093007
II
ADJUSTMENT
nations.
B. Checkpoints when conducting on-site serA. Checking before starting work
vice
one.
fied
for
adjustments
setting can be
independently.
"36": 36 mode
"47": 47 mode
2-1
done
II ADJUSTMENT
1.1
Adjustment items
Mode
II ADJUSTMENT
Replacement parts
PM count
Parts counter
PM counter resetting
PM cycle set
Count of special parts
25
ISW
Board change mode
Process adjustment
Magnification adjustment
Image adjustment
Timing adjustment
36
2
3
Sharpness adjustment
Image judge adjustment
ACS adjustment
Other adjustment FNS stapler position adjustment
*1 After replacing the developer, be sure that you do not make any copies until you have first performed
the L detection adjustment.
*2 When replacing memory board (MB), be sure to replace the developer, 1st transfer roller /Y, M, C, K,
and fixing cleaning unit.
*3 When adjust the belt line speed adjustment, be sure to adjust the fixing line speed adjustment.
2-2
3
1
2
6
4
5
2
3
2*3
3
1
2
4
1
7
5
6
2
7
2
3*3 3*3
4 4
1
5
6
4
2
3
7
6
5
2-3
3
1
2
6
5
4
1
4
3
2
1
2
1
2
1
2
1
1
1
2
3
4
3
2
When replacing the overall control board (OACB) due to the OACB being damaged, the memory board
(MB) that was installed on the damaged OACB should be used on the new OACB. Contact the service
section of the authorized distributor if it is considered that the MB is also damaged. Never perform the 47
mode - 92 (output).
II ADJUSTMENT
Stapler unit
Registration roller
Original glass
CCD unit
Write unit /K
Decurler roller
Transfer belt
Developer *1
Setting method
II ADJUSTMENT
"2 36 mode"
"3 25 mode"
"4 Key operator mode"
"5 47 mode"
A. Procedure
1. Turn ON the reset switch (SW1) and the main
switch (SW2).
2. Press the P button and wait until "Enter 4-digit
password to change mode" appears.
3. Input 9272 as the password and press the
START button. (The password is fixed and cannot be changed.) "Mode changing menu
screen" is displayed.
4. Press any desired key.
5. To return to the "Mode changing menu
screen," press the P button and wait until the
"Mode changing menu screen" appears.
6. After completion of adjustment, press the [Exit]
key to return to the basic screen.
2-4
4.2
36 mode 1/2
x : Factory exclusive use. Service is not used.
1
2
3
4
5
6
7
Process adjustment
Image adjustment
Image quality adjustment
Running test mode
Test pattern output mode
Test pattern density setting
Finisher adjustment
List output mode
Magnification adjustment
Timing adjustment
EDH adjustment
Centering adjustment
Non-image area erase check
Recall standerd data
1
2
3
4
5
6
7
2-5
II ADJUSTMENT
36 mode 2/2
Printer gamma adjustment mode menu
II ADJUSTMENT
Process adjustment
Image adjustment
Image quality adjustment
Running test mode
Test pattern output mode
Test pattern density setting
Finisher adjustment
List output mode
1
2
3
4
5
6
7
8
9
1 Red adjustment
2 Green adjustment
3 Blue adjustment
2-6
4.3
1
2
3
4
5
6
7
8
9
10
11
12
13
Software SW setting
Paper size setting
PM count
Data collection
Parts counter
Password setting
Telephone number setting
M/C serial number setting
Indication of ROM version
RD mode setting
ISW
Setting date input
Board change mode
*1
Main body
Option tray
RADF
Finisher
*1 Name of system
E.K.C : Except USA area
E.C.M : USA area only
2-7
II ADJUSTMENT
4.4
II ADJUSTMENT
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
*1 Name of system
E.K.C : Except USA area
E.C.M : USA area only
1
2
3
4
2-8
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
*1 Name of system
E.K.C : Except USA area
E.C.M : USA area only
2-9
II ADJUSTMENT
5.CHECKING BY
THE P FUNCTION
The P function is a function that allows you to confirm the following various numeric values by using
the P button.
[1] Total counter
II ADJUSTMENT
5.1
A. Procedure
1. Turn ON the reset switch (SW1) and the main
switch (SW2).
2. Press the P button.
3. "Counter list screen" appears.
4. Press the ! button in "Counter list screen," and
the PM counter is displayed.
5. To output the counter value list, press the
[Counter list output] key.
6. Pressing the [Exit] key, or the stop or clear button returns to the basic screen.
2-10
25 MODE
6. 25 MODE
List of adjustment items for
25 mode
Adjustment item menu
1. Software SW setting
2. Paper size setting
3. PM count
Remarks
See the "List of software
DIPSW".
LCT paper size setting
1. Count reset
II ADJUSTMENT
6.1
2. Change setting
4. Data collection
5.Parts counter
4 digits
8 digits
4 digits
16 digits
16 digits
1. Main body
6. Password setting
2. Option tray
3. RADF
4. Finisher
9. Indication of ROM version
10. RD mode setting
11. ISW
12. Setting date input
13. Board change mode
2-11
25 MODE
6.2
Setting method
6.3
A. Setting method
are made.
Note:
Please note that DIPSW bits are written into
A. Procedure
II ADJUSTMENT
screen
[1]
[2]
[3]
[4]
8050fs1026e
[1]
DIPSW number
[2]
Bit number (0 to 7)
[3]
[4]
C. Procedure
1. Enter the 25 mode.
2. "25 mode menu screen"
Press the [1. Software SW setting] key.
3. "Software SW setting screen"
Select a DIPSW number by using the arrow
key on the left.
4. Select a bit number of the DIPSW by using the
arrow key on the right.
5. Select the ON (1) or OFF (0) of the DIPSW by
using the [ON] or [OFF] key.
6. Press the [PREVIOUS SCREEN] key to return
to the "25 mode menu screen".
For each function of the DIPSW, see "List of software DIPSW."
2-12
25 MODE
Functions
No.
DIPSW1
1
2 Print stop method after toner supply or waste toner full display
3
*1
*1
0
1
0
1
0
1
*1
*1
Prohibited
*2
*2
0
0
0
0
0
0
*2
*2
7
DIPSW2
DIPSW3
*2
*2
Disconnected
Connected
1
2
0
0
0
0
0
0
*3
*3
*3
*4
*3
*4
0
1
0
1
0
1
*4
*4
Unlatched
Not requested
Latched
Requested
0
0
0
0
0
0
Disabled
Enabled
0
0
0
0
0
0
2
3
0
0
1
0
0
1
Disabled
Enabled
Enabled
Disabled
Enabled
Disabled
Count as 1
Count as 2
1 SC latch (SC34/35/36)
2 Password request for 25, 36, 47
mode (password: 9272)
3
Default values
Japan Inch Metric
2-13
II ADJUSTMENT
DIPSW
25 MODE
DIPSW
Functions
0
1
0
0
0
0
0
0
A3, 11 x 17 or
0
0
0
0
0
0
No.
DIPSW5
II ADJUSTMENT
DIPSW6
DIPSW7
DIPSW8
larger
7
0
0
0
0
0
0
0
3
4
0
0
0
0
0
0
7
0
0
0
0
0
0
0
3
4
0
0
0
0
0
0
7
0
0
0
0
0
0
0
3
4
0
0
0
0
0
0
Count as 1
Count as 2
Default values
Ignored
Same as
DIPSW9-0
2 Message switchover
3
*5
*5
*5
*5
0
0
0
0
0
0
*6
*6
*6
*6
6
7
*6
*6
*6
*6
0
0
0
0
0
0
2-14
Functions
No.
DIPSW10
DIPSW11
2
3
0
0
0
0
0
0
6
7
0
0
0
0
0
0
2
3
0
0
0
0
0
0
Disabled
Enabled
Disabled
Enabled
0
0
0
0
0
0
Disabled
Enabled
3
4
0
0
0
0
0
0
*7 Screen
*7 Nonscreen
DIPSW12
Default values
A5, A4R
A6R
0
1
1
0
0
0
8.5 x 14
F4
*8
*8
4
5 F4 size setting
*8
*9
*8
*9
0
0
1
0
0
0
*9
*9
2-15
II ADJUSTMENT
DIPSW
25 MODE
25 MODE
DIPSW
Functions
No.
DIPSW14
1
2
II ADJUSTMENT
Default values
8.5 x 11/B5R
DIPSW15
7
0 Selection of the RD mode type
Telephone line
0
0
0
0
0
0
*10
*10
*10
*10
0
0
0
0
0
0
5 RD mode connection
DIPSW16
Disconnected
Connected
7
0
0
0
0
0
0
0
communication communication
3 Counting of the key counter in the
printer mode (IP)
Not counted
Counted
Displayed
Not displayed
0
0
0
0
0
0
IP NIC
Copier NIC
*11
*11
1
2
*11
*11
*11
*11
1
1
1
1
1
1
*11
*11
*12
*12
*12
*12
*12
*12
0
0
0
0
0
0
5
6
7 NIC selection for E-Mail RD-mode
DIPSW17
2-16
Functions
Normal
Normal
Unavailable
Unavailable
0
0
0
0
0
0
Normal
Unavailable
Normal
Unavailable
4
5 Folding, stitch & folding, tri-fold,
trimmer faulty part isolation
Normal
Unavailable
0
0
0
0
0
0
No.
DIPSW18
DIPSW19
Normal
Unavailable
Normal
Unavailable
0
1 Fixing temperature selection
*13
*13
0
1
0
1
1
1
*13
*13
*13
*13
Normal
*14
Unavailable
*14
0
0
0
0
0
0
DIPSW21
Default values
*14
*14
Disabled
Enabled
*15 Normal
* 15 Original priority
Based on
Based on
original
transfer paper
3 Keyboard layout
ABC layout
QWERTY layout
4
5
0
0
0
0
0
0
Disabled
Enabled
0
1
0
1
0
1
0
1 LCT size setting in the key operator
mode
2 Display of the original count
Displayed
Not displayed
Disabled
Enabled
0
0
0
0
0
0
5
6 Selection of the index paper with
APS
7
2-17
II ADJUSTMENT
DIPSW
25 MODE
25 MODE
DIPSW
Functions
Disabled
*16
Enabled
*16
1
0
1
1
1
0
*16
*16
No.
DIPSW22
II ADJUSTMENT
5
6 Operation when FNS runs out of
staple
DIPSW23
ADF
Disabled
*17 Normal
*17 Fine
*18 Enabled
*18 Disabled
*19 Enabled
*19 Disabled
5 IP gamma correction
*20 Enabled
*20 Disabled
Disabled
Enabled
*21 Disabled
*21 Enabled
0
0
0
0
0
0
DIPSW25
selection
Enabled
Default values
0
1 Vs/Vp switch control
2 Image stabilization control timing
*22
*22
*22
*22
4
5
0
0
0
0
0
0
0
1
0
0
0
0
0
0
*23
*23
4
5 Color registration fine correction
*23
Yes
*23
No
0
0
0
0
0
0
7 De-humid heater
ON
OFF
2-18
Functions
0
1
0
0
0
0
0
0
4
5
0
0
0
0
0
0
0
1
0
0
0
0
0
0
4
5
0
0
0
0
0
0
0
1
0
0
0
0
0
0
*24 Disabled
*24 Enabled
*24 Disabled
*24 Enabled
Enabled
Disabled
*26 Y,M,C,K
*26 M,C
0
0
0
0
0
0
No.
DIPSW26
DIPSW27
DIPSW28
0
1
2
Not included
Included
4
5
0
0
0
0
0
0
Restricted
Not restricted
0
0
0
0
0
0
DIPSW30
Default values
0
1 Restriction of the display of the 25
mode data correction
2
5
6
0
0
0
0
0
0
2-19
II ADJUSTMENT
DIPSW
25 MODE
25 MODE
DIPSW
Functions
0
1
1
0
1
0
1
0
4
5
0
0
0
0
0
0
No.
II ADJUSTMENT
DIPSW31
*1
Mode
Stops after ejecting paper
in the machine
1-3
0
1-2
0
*2
Default values
1/1 speed
2-7
0
2-6
0
1/1 speed
2/3 speed
1/2 speed
Mode
9-3
9-2
0
0
0
1
*4
Message switchover
1-7
1-6
1-5
1,000 prints
2,000 prints
3,000 prints
4,000 prints
0
1
1
1
0
0
5,000 prints
9-7
9-6
9-5
9-4
1,000 prints
No limit
1,000 prints
1,000 prints
0
1
1
1
1
1
1 sheet
3 sheets
0
0
0
0
0
1
1
0
5 sheets
*3
*6
9 sheets
10 sheets
20 sheets
0
0
1
1
0
1
1
0
Mode
ON for coated paper only
2-5
0
2-4
0
30 sheets
50 sheets
99 sheets
No limit
1
1
0
0
0
1
1
0
No limit
No limit
No limit
No limit
1
1
1
1
1
1
0
1
2-20
12-6
0
Screen
Error diffusion
*8
*11
0 minute
10 minutes
20 minutes
30 minutes
40 minutes
0
0
0
1
1
0
1
0
50 minutes
60 minutes
0
1
1
0
1
0
1
0
13-4
13-3
70 minutes
80 minutes
A5R
90 minutes
B6R
100 minutes
5.5 x 8.5R
1
1
0
1
110 minutes
120 minutes
1
1
0
1
1
0
1
0
130 minutes
140 minutes
150 minutes
Mode
*9
F4 size setting
Mode
13-6
13-5
8 x 13
8.25 x 13
8.125 x 13.25
8.5 x 13
1
1
0
1
*12
17-6
17-5
17-4
80
40 (most lighter)
60
100
0
0
1
1
0
1
120
160
200
255 (most darker)
1
1
1
1
0
1
15-3
Mode
2-21
II ADJUSTMENT
*7
25 MODE
25 MODE
*13
*17
Decrease a insufficient
fixing or fixing winding
jam
Temperature down: Decrease paper exit curl-
II ADJUSTMENT
ing or waving
Mode
19-3
19-2
19-1
Standard
*14
Mode
Normal
Fine
*18
23-3
Enabled
Disabled
*19
19-7
19-6
400dpi
600 dpi
200 dpi
0
1
1
0
300 dpi
20-1
Normal
Original priority
*16
23-2
0
*15
22-2
22-1
0
1
1
0
2-22
23-4
Enabled
Disabled
*20
IP gamma correction
In order to separate defective items when
there is poor images sent from IP. The gamma
correction can be omitted. The gamma correction table is stored in the IP.
Mode
Mode
23-5
Enabled
Disabled
25 MODE
Disabled
24-1
0
Enabled
the
the
Mode
when
time
down
down
reduce
24-3
24-2
Correction made
0
1
1
0
2-23
25-4
25-3
Correction made
No correction while in
printing
II ADJUSTMENT
Mode
*23
25 MODE
II ADJUSTMENT
*24
Disabled
Mode
28-2
0
Enabled
*25
*26
1:
Mode
Disabled
28-3
0
Enabled
2-24
28-4
28-7
Y,M,C,K
M,C
6.4
25 MODE
of the LCT.
A. Procedure
A. Procedure
1. Enter the 25 mode.
A. Procedure
keys.
screen."
2-25
II ADJUSTMENT
25 MODE
6.5
PM count setting
II ADJUSTMENT
A. Procedure
A. Procedure
4. Enter a cycle value through the numeric keys.
Only the upper three digits can be entered.
screen."
2-26
6.6
25 MODE
Data collection
want to confirm.
4. RADF count
5. Page fill of each section
7. JAM count
8. Count of each copy mode
Count of each copy mode (1)
Count of each copy mode (2)
9. SC count
confirmed.
2-27
II ADJUSTMENT
25 MODE
II ADJUSTMENT
NO
For
Remark
Japan
Inch
Metric
1
2
A2
A3
17 x 22
11 x 17
A2
A3
B4
8.5 x 14
B4 (8K)
A4
8.5 x 11
A4
5
6
B5
A5
5.5 x 8.5
B5 (16K)
A5
B6
F4
8.5 x 14
9
10
8.5 x 11
Special
A4
Special
Special
2-28
Not used
25 MODE
4
5
8
9
10
11
12
13
14
Remark
Not used
Not used
Not used
2-29
II ADJUSTMENT
NO
1
25 MODE
NO
33
J72-16
34
35
J72-17
J72-18
36
J72-19
37
J72-20
J72-21
J72-22
II ADJUSTMENT
NO
J10-01
J10-02
Section
By-pass
3
4
J10-03
J11-01
Tray 1
J12-01
Tray 2
38
39
J13-01
Tray 3
40
J72-23
7
8
J14-01
J17-01
LCT
41
J72-24
J17-02
42
43
J72-25
J72-26
10
J17-03
44
J72-28
11
12
J17-04
J17-05
45
J72-29
13
J17-06
46
47
J72-30
J72-32
14
J17-07
48
J72-33
15
16
J17-08
J17-09
49
J72-34
17
J31-02
50
51
J72-35
J72-38
18
J32-08
52
J72-39
19
20
J32-04
J32-01
53
J72-40
21
J32-05
54
55
J72-41
J72-42
22
J32-07
56
J72-43
23
24
J32-02
J32-03
57
J72-44
25
J92-01
58
59
J72-45
J72-46
26
J93-01
Paper feed
Reversed
paper exit
ADU
FNS
TU
PI
Not used
PK
Not used
60
J72-47
61
J72-48
FNS
62
63
J72-49
J72-50
PI
27
28
J94-02
J19-01
29
J19-02
Vertical
conveyance
LCT
64
J72-51
30
J51-01
Main body
65
J72-60
31
J71-01
FNS
32
J71-02
TU
66
67
J72-61
J72-62
68
J72-63
69
J72-64
70
71
J72-80
J72-81
72
J72-82
73
J72-83
74
J72-90
2-30
Section
Not used
PK
FNS
75
J61-01
76
77
J61-02
J61-03
78
J62-01
79
J62-02
80
81
J62-03
J62-04
82
J62-05
83
J62-06
84
85
J62-07
J17-10
86
Section
DF
II ADJUSTMENT
NO
25 MODE
LCT
87
88
89
Not used
90
Maximum count: 99,999,999
2-31
25 MODE
II ADJUSTMENT
(6) Data collection No. 8-1: Count of each copy mode (1)
NO
1
Item
1-1 mode
1-2 mode
2-1 mode
4
5
2-2 mode
ADF 1-1 mode
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Left binding
24
25
Right binding
Upper binding
26
Three-Folding
27
28
29
Folding
Main tray: Group
30
31
32
33
34
35
36
37
38
Cover sheet
39
Trimmer
40
41
42
Preset magnification E3
43
Preset magnification E2
44
45
Preset magnification E1
Preset magnification R4
Count conditions
2-32
46
Preset magnification R3
47
48
Preset magnification R2
Preset magnification R1
49
50
51
52
53
Vertical/Horizontal zoom
54
Maximum zoom
55
56
Minimum zoom
APS
57
AMS
58
AE (AES)
59
60
61
Interrupted copy
62
63
64
Sheet insertion
Chapter control
65
Combination
66
Booklet copy
67
68
69
Image insert
70
Book copy
71
72
Program job
Non-image area erase
73
Reverse image
74
Auto repeat
75
76
Manual repeat
STD size repeat
77
Frame erasure
78
Fold erasure
79
80
Auto layout
All-image area (Not used)
81
Image Shift
82
Reduction shift
83
84
Overlay
Water mark
85
Stamp
86
Date/Time
87
88
Page
Numbering
89
Set quantity 1
90
91
Count conditions
II ADJUSTMENT
NO
25 MODE
2-33
25 MODE
II ADJUSTMENT
NO
Item
Count conditions
92
93
94
95
96
97
98
99
2-34
Count conditions
132
133
134
135
136
137
138
139
140
141
142
143
Punch
144
145
ADF original-thick
146
147
MixPlex (1 side)
MixPlex (2 side)
148
ADF original-thin
149
150
151
152
153
154
155
156
157
158
159
160
Maximum count: 99,999,999
2-35
II ADJUSTMENT
NO
25 MODE
25 MODE
(7) Data collection No. 8-2: Count of each copy mode (2)
NO
1
II ADJUSTMENT
Item
Count conditions
ACS
Full color
Monochrome
4
5
8
9
10
DF thick paper
11
DF thin paper
12
13
14
15
16
17
18
19
20
21
22
23
Gloss mode
24
25
Density shift
Background adjustment
26
Red adjust
27
Green adjust
28
29
Blue adjust
Hue adjustment
30
Saturation adjustment
31
Brightness adjustment
32
33
34
Contrast adjustment
35
36
37
38
39
40
41
42
43
44
45
25 MODE
Item
Count conditions
47
48
Paper Weight: 1
Paper Weight: 2
49
Paper Weight: 3
50
Paper Weight: 4
51
52
Paper Weight: 5
Paper Weight: 6
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
II ADJUSTMENT
46
75
76
77
78
79
80
Maximum count: 99,999,999
2-37
25 MODE
II ADJUSTMENT
NO
SC code
44
SC29-06
SC29-07
SC29-08
NO
SC code
SC10-10
Communication abnormality
45
46
SC13-01
47
SC29-09
3
4
SC13-02
SC18-01
48
SC29-10
SC18-02
49
50
SC29-11
SC29-12
SC18-03
51
SC29-13
7
8
SC18-04
SC18-50
52
SC29-14
SC18-51
53
54
SC29-15
SC29-16
10
SC18-60
55
SC29-17
SC18-61
SC18-70
56
SC29-18
57
58
SC29-19
SC29-20
59
SC29-21
60
SC29-22
61
62
SC29-23
SC30-01
11
12
13
SC18-71
14
SC20-10
Section
LT abnormality
Communication abnormality
Section
Process abnormality
15
16
SC20-11
SC20-12
17
SC21-01
18
SC21-02
63
SC30-02
19
20
SC21-03
SC21-04
64
SC30-10
Communication abnormality
SC23-01
SC32-01
SC32-02
Fan abnormality
21
65
66
22
SC23-02
67
SC32-03
23
24
SC23-03
SC23-04
68
SC32-04
25
SC23-05
69
70
SC32-05
SC32-06
26
SC23-06
71
SC33-01
27
28
SC23-07
SC23-08
72
SC33-02
29
SC23-09
73
74
SC33-03
SC33-04
30
SC23-10
75
SC34-01
31
32
SC23-11
SC27-01
76
SC34-02
33
SC27-02
L-detection abnormality
77
78
SC34-03
SC34-04
34
SC27-03
79
SC34-05
35
36
SC27-04
SC28-01
80
SC34-06
37
SC28-02
81
82
SC34-07
SC34-08
38
SC28-03
83
SC35-01
39
40
SC28-04
SC29-01
84
SC35-02
41
SC29-02
85
86
SC35-03
SC35-04
42
SC29-03
87
SC35-05
SC29-04
88
SC35-06
43
PCL abnormality
Drum motor
abnormality
Transfer belt
section abnormality
2-38
Motor
abnormality
NO
SC code
89
SC36-02
90
91
SC36-04
SC36-05
92
25 MODE
Section
NO
SC code
Section
115
SC45-01
116
117
SC45-03
SC45-07
SC36-06
118
SC45-08
93
SC36-07
119
SC45-09
94
95
SC36-08
SC36-09
120
121
SC45-10
SC45-11
96
SC36-10
122
SC45-12
97
SC36-11
123
SC45-20
98
99
SC36-12
SC38-02
124
125
SC46-01
SC46-02
100
SC38-03
126
SC46-03
101
SC39-01
127
SC46-05
102
103
SC41-01
SC41-02
128
129
SC46-06
SC46-07
104
SC41-03
130
SC46-08
105
SC41-04
131
SC46-09
106
107
SC41-05
SC41-06
132
133
SC46-11
SC46-12
108
SC41-07
134
SC46-13
109
SC41-08
135
SC46-14
110
111
SC41-09
SC41-10
136
137
SC46-15
SC46-16
138
SC46-17
139
SC46-18
140
141
SC46-19
SC46-21
142
SC46-23
143
SC46-24
144
145
SC46-25
SC46-26
146
SC46-31
147
SC46-32
148
149
SC46-35
SC46-40
150
SC46-41
151
SC46-42
152
153
SC46-43
SC46-58
154
SC46-59
155
SC46-62
156
157
SC46-63
SC46-64
158
SC46-66
112
SC41-11
113
SC42-01
114
SC42-02
Scanner abnormality
Write
abnormality
Scanner abnormality
Write
abnormality
Fan abnormality
2-39
Image
processing abnormality
II ADJUSTMENT
II ADJUSTMENT
25 MODE
NO
SC code
159
SC46-80
160
161
SC46-81
SC46-82
162
Section
NO
SC code
197
SC77-02
198
199
SC77-03
SC77-04
SC46-83
200
SC77-05
163
SC46-90
201
SC77-06
164
165
SC46-91
SC46-98
202
203
SC77-07
SC77-08
166
SC46-99
204
SC77-11
167
SC49-00
205
SC77-12
168
169
SC49-01
SC49-02
206
207
SC77-13
SC77-14
170
SC50-01
208
SC77-21
171
SC50-02
209
SC77-22
172
173
SC50-03
SC50-04
210
211
SC77-25
SC77-26
174
SC50-05
212
SC77-31
175
SC50-10
213
SC77-32
176
177
SC50-11
SC52-01
214
215
SC77-33
SC77-34
178
SC52-02
216
SC77-35
179
SC52-03
217
SC77-36
180
181
SC56-02
SC56-11
218
219
SC37-37
SC77-41
182
SC56-12
220
SC77-42
183
SC56-13
221
SC77-43
184
185
SC60-01
SC61-01
222
223
SC77-44
SC77-45
186
SC61-02
224
SC77-46
187
SC61-03
225
SC77-47
PK abnormality
188
189
SC61-04
SC61-05
226
227
SC77-52
SC77-53
Not used
190
SC61-06
228
SC77-54
PK abnormality
191
SC61-07
229
SC77-55
Not used
192
193
SC61-08
SC61-09
230
231
SC77-56
SC77-57
194
SC61-10
232
SC77-81
195
SC70-01
233
SC77-91
196
SC77-01
234
235
SC77-92
SC77-98
236
SC77-99
237
SC80-01
238
239
SC80-02
SC80-03
Image
processing abnormality
Communication abnormality
Fan abnormality
DF abnormality
2-40
240
SC80-11
241
SC80-21
242
SC80-30
Section
FNS abnormality
TU abnormality
PI abnormality
PK abnormality
Not used
FNS abnormality
Communication abnormality
ISW abnormality
243
SC80-31
244
245
SC80-32
SC80-40
246
SC89-01
247
SC89-02
248
249
SC89-03
SC89-04
250
251
Section
II ADJUSTMENT
NO
25 MODE
252
253
254
255
256
257
258
259
260
262
263
264
265
266
267
268
269
270
Maximum count: 99,999,999
2-41
25 MODE
6.7
Parts counter
replacement part: display of copy count used, resetting of count, setting of limit value, and new registra-
A. Procedure
II ADJUSTMENT
2-42
25 MODE
4
5
Drum cartridge /Y
8
9
Drum /Y
Drum cleaning blade /Y
10
11
12
13
Drum cartridge /M
Drum /M
14
15
16
17
Drum cartridge /C
18
Drum /C
19
20
21
22
Drum cartridge /K
23
Drum /K
24
25
26
27
Charging corona /Y
28
29
30
Charging corona /M
31
32
33
34
35
36
37
Charging corona /K
Charging wire assy /K
38
39
40
41
Transfer belt
1st transfer roller /Y
42
43
Count conditions
*1
*2
II ADJUSTMENT
NO
1
*2
*1
*2
*1
*2
2-43
25 MODE
II ADJUSTMENT
NO
Parts name
44
45
46
47
48
49
50
51
52
53
54
55
Fixing roller /L
56
Developer /Y (Page)
57
58
Developer /Y (Page)
Developer /C (Page)
Count conditions
*1
*2
59
Developer /K (Page)
*1
60
Developing unit /Y
*2
61
62
Developing unit /M
Developing unit /C
63
Developing unit /K
*1
64
Developer /Y (Distance)
65
66
Developer /M (Distance)
Developer /C (Distance)
67
Developer /K (Distance)
68
69
70
FNS stapler /F
71
FNS stapler /R
72
73
74
75
1 count for each paper exit in each of the 1-staple at front, 2staple and the stitch-and-fold modes
1 count for each paper exit in each of the 1-staple at front, 2staple and the stitch-and-fold modes
1 count for each paper exit at even number of copies in the
sort mode
1 count for starting the job of "large size" (A4R/8.5 x 11R or
larger) in the staple mode, and 1 count for each paper exit
1 count for starting each of the stitch-and-fold and folding jobs
1 count for each copy exit in each of the stitch-and-fold and
folding and the three-folding modes
1 count for each A4 / B5 / 8.5 x 11 / 16K copy exit in the staple
mode
76
Tri-folding gate SD
77
Pl conveyance clutch /U
78
79
Pl feed roller /A /U
Pl feed roller /B /U
80
Pl reverse roller /U
81
Pl torque limiter /U
2-44
82
Pl conveyance clutch /L
83
84
Pl feed roller /A /L
Pl feed roller /B /L
85
Pl reverse roller /L
86
Pl torque limiter /L
87
88
Trimmer blade
PK punching unit (2 hole)
89
90
91
92
93
94
95
96
97
98
Count conditions
1 count for each paper feed in PI lower stand
99
100
Exposure ON time
101
102
1 count each time the main switch turns off the power
1 count each time the front door is opened
103
104
Main power SW
1 count each time the reset switch turns off the power
105
106
Pl regist clutch
Punch motor
107
108
109
110
1 count for each sheet in each of the FNS flat stapling, stitchand-fold, folding and three-folding modes
111
112
*1
113
1 count for each paper exit in the single side copy mode
2 counts in the double side copy mode
114
115
Ball bearing /U
Heat insulating sleeve /U
*1
116
117
1 count for each paper exit in the single side copy mode
1 counts in the double side copy mode
118
119
1 count for each paper exit of paper supplied from the tray 1
120
1 count for each paper exit of paper supplied from the tray 2
121
1 count for each paper exit of paper supplied from the tray 3
122
1 count for each paper exit of paper supplied from the bypass tray
2-45
II ADJUSTMENT
NO
25 MODE
25 MODE
NO
Count conditions
1 count for each paper exit in the single side copy mode
2 counts in the double side copy mode
1 count for each paper exit of paper supplied from the tray 1
*1
II ADJUSTMENT
1 count for each paper exit of paper supplied from the tray 1
1 count for each paper exit of paper supplied from the tray 2
1 count for each paper exit of paper supplied from the tray 3
1 count for each paper exit of paper supplied from the bypass tray
1 count for each paper exit in the double side copy mode (no
count is made in the single side copy mode)
*1
1 count for each paper exit in the single side copy mode
2 counts in the double side copy mode
1 count for each paper exit of paper supplied from the LCT
1 count for each paper exit of paper supplied from the tray 1
1 count for each paper exit of paper supplied from the tray 2
1 count for each paper exit of paper supplied from the tray 3
1 count for each paper exit of paper supplied from the bypass tray
1 count for each paper exit in the single side copy mode
2 counts in the double side copy mode
*1
*1
2-46
*2
25 MODE
Set the part name, part number and the limit value,
and display and reset the copy count.
Reference:
When the copy count is in excess of a limit
(1) Procedure
2-47
II ADJUSTMENT
25 MODE
II ADJUSTMENT
6.8
Password setting
6.9
A. Procedure
Note:
Note:
Setting "0000" for the key operator password
and the weekly timer password allows you to
use each mode with no password.
2-48
25 MODE
and options.
options.
A. Procedure
A. Procedure
meric keys.
4. Press the [OK] key to update the data.
5. To invalidate the setting that you have
changed, press the [CANCEL] key.
6.12 ISW
See chapter "Service tools."
Note:
The serial number of the main body cannot be
changed.
2-49
II ADJUSTMENT
25 MODE
A. Procedure
1. Enter the 25 mode.
II ADJUSTMENT
Note:
The number of boards that can be replaced at
A. Procedure
2-50
36 MODE
7. 36 MODE
7.1
Setting method
7.2
Process adjustment
A. Procedure
1. Enter the 36 mode.
2. "36 mode menu screen"
2-51
II ADJUSTMENT
36 MODE
a.
II ADJUSTMENT
Procedure
A. Procedure
5. "Blade setting mode screen"
1. Enter the 36 mode.
2-52
36 MODE
a.
Procedure
ment.
1. Enter the 36 mode.
Procedure
sage.
Press the [Start] key. This process completes
in about 2.5 minutes and the developing bias
value is displayed for each line speed (1/1
speed, 1/ 2 speed and 1/3 speed) and for each
color (Y, M, C and K) on the screen with a complete message.
6. Press the [PREVIOUS SCREEN] key to return
to the "Drum peculiarity adjustment menu
screen."
2-53
II ADJUSTMENT
a.
36 MODE
Note:
Do not perform this adjustment except when
replacing the write unit.
II ADJUSTMENT
a.
Procedure
[1]
8050fs1025
screen."
2. Enter the 36 mode.
3. "36 mode menu screen"
Press the [1. Process adjustment] key.
4. "Process adjustment menu screen"
Press the [2. Drum peculiarity adjustment] key.
5. "Drum peculiarity adjustment menu screen"
Press the [4. LD bias adjustment] key.
2-54
36 MODE
Note:
Do not open the upper cover of the developing unit. Otherwise, dust gets in the unit caus-
[2]
a.
Procedure
[1]
[2]
[4]
[1]
[2]
[3]
[5]
8050fs1002
[1]
8050fs1003
2-55
II ADJUSTMENT
36 MODE
Note:
Be sure to attach the tip of the developer
charging funnel /L [2] securely to the toner
supply opening [3].
[1]
II ADJUSTMENT
11. Press the [Start] key to introduce a new developer into the developer charging funnel /U.
12. Make sure that the developer has been
[3]
[2]
8050fs1004
5. Set the developer charging funnel /U [2] packaged together with developer to the developer
[1]
[2]
8050fs1005
2-56
36 MODE
developer is charged.
Note:
Do not print without conducting the L-detect
a.
Procedure
Procedure
key.
6. Press the [PREVIOUS SCREEN] key to return
to the "Drum peculiarity adjustment menu
2-57
screen."
II ADJUSTMENT
36 MODE
II ADJUSTMENT
2-58
36 MODE
II ADJUSTMENT
2-59
36 MODE
II ADJUSTMENT
7.3
Image adjustment
A. Procedure
A. Procedure
2-60
36 MODE
205.7 1
8050fs1006
9. "Printer
vertical
magnification
adjustment
screen"
For the printer vertical magnification adjustment, the
following items are provided. Press the [NEXT
ADJUSTMENT] key or [PREVIOUS ADJUSTMENT]
key to select an item you want to adjust.
"Printer vertical mag. adjustment": Side 1 and
side 2 are adjusted at the same time.
Setting range: -300 to +300, 1 step = 0.01%
"Tray 1 offset (ADU)": Tray 1 side 2 adjustment
Setting range: -100 to +100, 1 step = 0.01%
"Tray 2 offset (ADU)": Tray 2 side 2 adjustment
Setting range: -100 to +100, 1 step = 0.01%
"Tray 3 offset (ADU)": Tray 3 side 2 adjustment
Setting range: -100 to +100, 1 step = 0.01%
Procedure
can be obtained.
screen."
2-61
II ADJUSTMENT
Note:
For the printer vertical magnification adjust-
36 MODE
II ADJUSTMENT
a.
Procedure
screen"
Press the [COPY SCREEN] key.
190
8050fs1007
2-62
to
the
screen."
"Magnification
adjustment
menu
36 MODE
a.
Procedure
can be obtained.
to
screen."
200
the
8050fs1008
2-63
"Magnification
adjustment
menu
II ADJUSTMENT
36 MODE
Note:
For the printer vertical magnification adjust-
II ADJUSTMENT
8050fs1006
Procedure
2-64
adjustment
menu
36 MODE
Note:
When adjusting it, be sure to use the "paper
for fixing speed adjustment" (P/N 65AA-991*).
Otherwise, the fixing line speed cannot be
accurately adjusted.
a.
Procedure
the limit.
1. Enter the 36 mode.
11. "Set the cyan density screen"
Press the [NEXT ADJUSTMENT] key.
6. With the fixing adjustment paper set to the bypass tray, press the START button to output a
test pattern.
Based on a cyan half-tone, a test pattern is
output.
Note:
When adjusting it, be sure to use the "paper
for fixing speed adjustment." Otherwise, it
cannot be accurately adjusted.
2-65
II ADJUSTMENT
36 MODE
A. Procedure
1. Enter the 36 mode.
II ADJUSTMENT
Note:
the
"Magnification
adjustment
menu
screen."
2-66
36 MODE
Note:
Large size: 300 mm or more in length in the
paper feed direction
Small size: 300 mm or less in length in the
paper feed direction
Thick Paper: 106 g/m2 or more
6. Enter a numeric value through the numeric
keys and press the [SET] key.
7. Press the [COPY SCREEN] key.
a.
Procedure
8. Set the copy setting according to the item
20
8050fs1010
to adjust.
"Lead edge timing (Tray 1)"
"Lead edge timing (Tray 2)"
"Lead edge timing (Tray 3)"
"Lead edge timing (Bypass)"
"Lead edge timing (Tray 4)"
"Lead edge timing (ADU)"
"Tray large size normal paper offset"
"Tray large size thick paper offset"
"Tray small size normal paper offset"
"Tray small size thick paper offset"
"Bypass large size normal paper offset"
"Bypass large size thick paper offset"
"Bypass small size normal paper offset"
"Bypass small size thick paper offset"
"Large size normal paper offset (ADU)"
"Large size thick paper offset (ADU)"
"Small size normal paper offset (ADU)"
"Small size thick paper offset (ADU)"
2-67
II ADJUSTMENT
36 MODE
a.
Procedure
II ADJUSTMENT
the P button.
Note:
Large size: 300 mm or more in length in the
paper feed direction
Small size: 300 mm or less in length in the
paper feed direction
Thick Paper: 106 g/m2 or more
2-68
36 MODE
Procedure
a.
Procedure
obtained.
2-69
II ADJUSTMENT
a.
36 MODE
Note:
II ADJUSTMENT
a.
Procedure
Procedure
2. "36 mode menu screen"
Press the [2. Image adjustment] key.
nal glass.
the P button.
8. "RADF registration loop adjustment screen"
obtained.
2-70
36 MODE
SC45-20 occurs.
a.
Procedure
registration adjustment.
1. Enter the 36 mode.
Note:
a.
Procedure
4. "Timing adjustment menu screen"
Note:
This auto. color registration adjustment has a
larger correction area than that of the color
2-71
II ADJUSTMENT
36 MODE
II ADJUSTMENT
Note:
Be sure that the printer vertical and horizontal
magnifications have been complete.
Make sure that the auto. color registration
adjustment has been completed.
a.
Procedure
[3]
[2]
[1]
8050fs1011
"SubScan"
(sub-scan),
"Incline"
2-72
36 MODE
horizontal magnification data (minus) and moving the plate downward increases it (plus).
Adjustment target
Move the adjustment plate [2] by referring to the
"Rest" of "Mag(PART)" (partial horizontal magnification) (unit: pixel) displayed at the operation
panel. The scale of the adjustment plate [2]
changes about 0.5 pixel per notch.
[2]
[1]
8050fs1012
2-73
II ADJUSTMENT
36 MODE
the RADF.
II ADJUSTMENT
A. Procedure
1. Enter the 36 mode.
are provided:
9. "RADF original size adjustment (A4R) or (8.5 x
11R) screen"
With the A4R (for metric machine) or 8.5 x 11R
a.
Procedure
2-74
36 MODE
Procedure
Procedure
2-75
II ADJUSTMENT
36 MODE
II ADJUSTMENT
A. Procedure
adjust.
Note:
Large size: 300mm or more in length in the
Note:
Be sure that the printer horizontal magnification has been completed.
a.
Procedure
6. Press the [COPY SCREEN] key.
2-76
36 MODE
can be obtained.
12. Press the [PREVIOUS SCREEN] key to return
to the "Centring adjustment mode menu
screen."
screen."
Procedure
2-77
II ADJUSTMENT
36 MODE
nal glass.
II ADJUSTMENT
Procedure
obtained.
2-78
36 MODE
A.
of Service manual.
Procedure
Handling 1
When the "non-image area erase" function is not
2-79
II ADJUSTMENT
isfactorily.
36 MODE
II ADJUSTMENT
RADF registration loop, auto. color registration, color registration manual, RADF original
size, RADF original stop position and RADF
sensor adjustment cannot be reset to standard data.
A. Procedure
1. Enter the 36 mode.
2. "36 mode menu screen"
Press the [2. Image adjustment] key.
3. "Image adjustment menu screen"
Press the [5. Recall standard data] key.
4. "Recall standard data (image adjustment data)
screen"
Press the [YES] key when recalling the standard data. Pressing the [NO] key or [PREVIOUS SCREEN] key returns to the "Image
adjustment menu screen" without recalling the
standard data.
2-80
7.4
36 MODE
A. Procedure
When color reproduction is in a poor condition, usually conduct the printer gamma correction.
When changing the CCD unit, exposure lamp (L1),
Note:
Scanner gamma has been adjusted for each
A. Procedure
2-81
II ADJUSTMENT
36 MODE
A. Procedure
Note:
For the printer gamma offset adjustment,
II ADJUSTMENT
4. For the printer gamma adjustment, the following items are provided:
ranges of 0 to 5.
a.
Procedure
2-82
36 MODE
Note:
There are three keys: [1/1], [1/2] and [1/3]
provided for each line speed. Be sure to use
the key [1/1] for adjustment. A value entered
by the key [1/1] is automatically inputted into
keys [1/2] and [1/3].
11. Repeat steps 6 to 10 until the standard value is
obtained.
Y
M
C
K
[1]
tern.
[6]
8. Check the test pattern that has been outputted.
Make sure that the high light density starting
section of C and K is uniform, and even
between the gray reference lines [1].
[1]
Y
M
C
K
8050fs1015
2-83
[3]
8050fs1016
II ADJUSTMENT
36 MODE
Note:
II ADJUSTMENT
a possibility of the gamma sensor not being accurately adjusted due to the change in characteristic
2-84
Procedure
36 MODE
scren.
original glass.
Note:
Put the green triangular mark [2] on the left
side.
[3]
[4]
[2]
[1]
8050fs1017
pattern.
2-85
II ADJUSTMENT
36 MODE
II ADJUSTMENT
Procedure
2-86
36 MODE
7.4.3 Sharpness adjustment
Conduct the sharpness adjustment or, this is car-
Setting range: -3 to +1
pears.
13. Press the [PREVIOUS SCREEN] key to return
to the "Printer gamma adjustment menu
screen."
A. Procedure
1. Enter the 36 mode.
2. "36 mode menu screen"
Press the [3. Image quality adjustment] key.
3. "Image quality mode menu screen"
Press the [3. Sharpness adjustment] key.
4. "Sharpness adjustment menu screen"
Press the [COPY SCREEN] key.
5. Select the A3 or 11 x 17 paper and press the
START button with a test chart set to the original glass.
6. Press the C button while pressing the P button.
7. Enter a numeric value through the numeric
keys as necessary, and press the [SET] key.
Setting range: -5 (soft/less moire) to +5 (sharp/
more moire)
8. Repeat steps 4 to 7 until it becomes suitable.
9. Press the [PREVIOUS SCREEN] key to return
to the "Image quality mode menu screen."
2-87
II ADJUSTMENT
36 MODE
judgement.
II ADJUSTMENT
Procedure
2-88
36 MODE
a.
Procedure
2-89
II ADJUSTMENT
36 MODE
a.
Procedure
II ADJUSTMENT
6. Select the A3 paper and press the START but6. Enter a numeric value through the numeric
2-90
36 MODE
A. Procedure
1. Enter the 36 mode.
2. "36 mode menu screen"
screen."
4. "Density adjustment mode menu screen"
For the density adjustment, the following items
are provided:
[1. AE (AES) adjustment]
a.
Procedure
a.
Procedure
5. "Copy density adjustment screen"
For the copy density adjustment, the following
2-91
II ADJUSTMENT
36 MODE
Procedure
button.
II ADJUSTMENT
2-92
36 MODE
to
the
"Image
quality
adjustment
menu
screen."
Procedure
Procedure
nal glass.
2-93
II ADJUSTMENT
36 MODE
Procedure
data)
1. Enter the 36 mode.
Note:
2. "36 mode menu screen"
II ADJUSTMENT
A. Procedure
4. "Tone adjustment mode menu screen"
Press the [3. Blue adjustment] key.
nal glass.
7. Press the C button while pressing the P button.
Press the [YES] key when recalling the standard date. Pressing the [NO] key or [PREVI-
2-94
7.5
36 MODE
A. Procedure
tion.
Select [4. Running test mode] in the 36 mode menu
screen to show the running mode menu screen.
For this adjustment, the following items can be
selected:
A. Intermittent copy mode
4. "Basic screen"
Press the [Start] key.
5. After confirmation of the copy operation, press
the STOP button and turn OFF the main switch
2-95
(SW2).
II ADJUSTMENT
36 MODE
7.6
Output various test patterns to separate abnormalities. Select [5. Test pattern output mode] in the 36
mode screen to show "Test pattern output mode
screen."
II ADJUSTMENT
Note:
As for modes specifically not given in the
SHB, be sure not to output test patterns.
A. Procedure
1. Enter the 36 mode.
2. "36 mode menu screen"
Press the [5. Test pattern output mode] key.
3. "Test pattern output mode screen"
After entering an output pattern number
through the numeric keys, press the [SET] key.
4. Press the [COPY SCREEN] key.
5. "Basic screen"
Select the A3 or 11 x 17 paper, and press the
START button to output a test pattern.
6. When outputting another test pattern, repeat
steps 3 to 5 while pressing the C button with
the P button being pressed at the same time.
7. Press the [PREVIOUS SCREEN] to return to
the "36 mode menu screen."
2-96
36 MODE
[Check Items]
When the density is set to 70 (halftone)
When there are image stripes or uneven density found, check the printer system for any abnormality.
[Recommended checkpoints]: Developing unit, cleaning unit and transfer belt unit.
When the density is set to 0 (white)
When there is image foggy back ground, check the printer system for any abnormality.
[Recommended checkpoints]: Charging corona, and high voltage contact.
When the density is set at 255 (Y, M, C, K)
When the density is light, check the printer system for any abnormality.
[Recommended check point]: Write unit
* For information about setting the density, see "7.7 Test pattern density setting."
Test Pattern
When the density is set to 70
8050fs1019
2-97
II ADJUSTMENT
36 MODE
II ADJUSTMENT
[Check Items 1]
For development and analysis of the write unit
[Check Items 2]
Check the solid black pattern [1] to see if there is uneven density found in the main scanning and subscanning directions.
[Recommended checkpoints]: Charging corona, developing unit, transfer belt unit, and 2nd transfer unit
[Check Items 3]
Check to see if there is any image repelling in the gradation pattern [2] at the leading/trailing edge of the
test pattern in the feed direction.
[Recommended checkpoint]: Transfer/separation corona unit
Test Pattern
[1]
[2]
8050fs1020
2-98
36 MODE
Judge from this test pattern which of the scanner system and the printer system is abnormal.
Items that can be checked include horizontal magnification, vertical magnification, skew, and leading
edge timing, etc. of the printer system. If the copy image is defective despite no abnormality being visible
on the test pattern, the scanner system is defective.
Test Pattern
[1]
30mm
20mm
237mm
205.7mm
28
0m
190mm
[1]
190mm
0m
28
190mm
2-99
8050fs1021
II ADJUSTMENT
[Check Items]
36 MODE
II ADJUSTMENT
7.7
7.8
Finisher adjustment
A. Procedure
A. Procedure
adjust.
2-100
36 MODE
only)
Adjusting the fold position when stitch and fold or
Adjusting the stapling position when stitch and fold
folding mode.
mode.
A. Procedure
A. Procedure
1. Enter the 36 mode.
1. Enter the 36 mode.
Press the [7. Finisher adjustment] key.
paper size.
9. Enter a numeric value through the numeric
2-101
obtained.
11. Press the [PREVIOUS SCREEN] key to return
to the "Finisher adjustment mode menu
screen."
II ADJUSTMENT
36 MODE
Inserter D only)
Adjusting the trimming amount.
This adjustment should be performed when the
II ADJUSTMENT
A. Procedure
is performed.
A. Procedure
key.
4. "Trimming stopper adjustment (A3) screen"
Press the [COPY SCREEN] key.
[1]
8050fs1022
2-102
36 MODE
(1) Punch kit vertical position adjustment (PK-5
only)
This adjusts the punch vertical positions, punch hor-
a.
Procedure
A. Procedure
2-103
II ADJUSTMENT
36 MODE
a.
Procedure
a.
Procedure
II ADJUSTMENT
key.
be adjusted.
The screen changes as follows; reverse
ADU or upper tray lower tray.
7. Press the [COPY SCREEN] key.
8. Press the START button to make a copy.
9. Check the punch registration loop amount.
10. When the value is not appropriate, press the C
button while pressing the P button.
2-104
36 MODE
folded copy.
paper size.
a.
Procedure
obtained.
3. "Finisher adjustment mode menu screen"
Note:
See "9. OTHER ADJUSTMENTS" to adjust
c
a
8050fs1023
Folded
positions
Standard value
Specification
A4R
8.5 x 11R
95 mm
89.4 mm
2 mm
101 mm
95 mm
2 mm
101 mm
95 mm
2 mm
2-105
II ADJUSTMENT
II ADJUSTMENT
36 MODE
7.9
A. Procedure
A. Procedure
Note:
Setting DPSW 30-1 to 1, [4. Machine management list 2] and later appear.
4. Press the key of an item you want to output.
8050fs1024
2-106
47 MODE
8. 47 MODE
47 mode/multi mode setting
method
A. 47 Mode
c.
*1
b.
input check.
a.
Procedure
keys. *2
[2]
[1] [3]
check.
[4]
[1]
[2]
[3]
Multi code
Input check
[4]
Output check
8050fs1001
Procedure
2-107
II ADJUSTMENT
8.1
47 MODE
II ADJUSTMENT
8.2
8.3
A. Procedure
A. Procedure
of the screen.
area.
01: HDD total capacity check
02: HDD remaining capacity check
Note:
Multi
Name
code
High voltage, TEMP/
analog signal HUM
TEMP/
00
TDB
TLD Y
01
TLD M
001
3
4
HUM
TLD K
PS53
7
8
PS52
1
2
5
6
HV2
02
03
04
PS11
05
Box
No box
FULL
EMPTY
Abnormal
Normal
Abnormal
Normal
Normal
Abnormal
Normal
9
10
11
12
0
1
Abnormal
Normal
Gamma sensor
Gamma sensor
0
1
DRPS C
DRPS K
06
0 to 255
Toner
No toner
6
DRPS Y
DRPS M
1
2
5
6
HV2
000
0 to 255
TLD C
HV1
2-109
0 to 255
II ADJUSTMENT
8.4
47 MODE
47 MODE
Multi
Name
code
High voltage,
analog signal
000
Abnormal
Normal
Abnormal
Normal
4
0
Abnormal
Normal
3
0
Paper
No paper
PS37
No paper sensor /2
PS43
No paper sensor /3
PS47
PS108
3
4
No paper
HV2
07
4
5
6
7
HV2
08
0
1
2
II ADJUSTMENT
3
HV1
Paper feed,
conveyance
PS31
PS32
09
11
PS38
12
PS44
PS102 to
2
3
PS34
PS39
1
2
PS40
PS45
PS46
PS48
5
6
PS49
0 to 7
105
PS33
VR1
13
Paper sizeVR /1
VR2
VR3
1
2
Paper sizeVR /2
Paper sizeVR /3
VR4
PS30
14
No paper
0 to 255
PS36
PS42
1
2
PS25
PS109
Upper:1, lower:2,
middle:0
0
1
Yes
16
Paper
17
2-110
No
Name
code
Paper feed,
conveyance
PS29
PS35
19
0
1
Pre-registration sensor /1
Pre-registration sensor /2
PS41
Pre-registration sensor /3
PS26
PS106
PS107
4
0
PS23
PS20
PS27
PS28
3
4
20
000
Paper
No paper
Paper
No paper
PS22
Registration sensor
PS50
PS13
7
8
PS19
PS21
10
PS12
11
PS36
PS41
PS25
3
4
PS101,
PS109
Home
position
Other than
home position
Open
Close
PS30
23
PS24
24
PS18
25
0
1
Paper
No paper
Full
Other than
full
Upper limit Other than
upper limit
2
0
PS51
PS54
PS14
2
3
Installed
Not installed
PS100
Open
Close
PS115
SW100
6
7
ON
OFF
Abnormal
Normal
M41
28
2-111
II ADJUSTMENT
47 MODE
47 MODE
Multi
Name
code
Light
PS1
30
PS3
Scanner HP sensor
PS4
PS2
Polygon motor /Y
(abnormal rotation detection)
Polygon motor /M
(abnormal rotation detection)
Polygon motor /C
(abnormal rotation detection)
Polygon motor /K
(abnormal rotation detection)
Polygon motor /Y, /M, /C, /K
(abnormal rotation detection)
M3
II ADJUSTMENT
32
M4
M5
M6
M3, M4,
M5, M6
000
Home
position
Paper
Other than
home position
No paper
OPEN
CLOSE
Abnormal
Normal
One or more
colors are
abnormal
Normal
Abnormal
Normal
One or more
colors are
abnormal
Abnormal
Normal
M3
Polygon motor /Y
(abnormal temperature detection)
M4
Polygon motor /M
(abnormal temperature detection)
M5
Polygon motor /C
(abnormal temperature detection)
M6
Polygon motor /K
(abnormal temperature detection)
M3, M4,
M5, M6
Index sensor /Y
INDX SB
Index sensor /M
M
INDX SB
Index sensor /C
INDX SB
Index sensor /K
B
INDX SB
Y, M, C,
One or more
colors are
abnormal
PS5
PS6
Edge
Edge
detected undetected
from one or
more color
Edge
Edge
detected undetected
PS7
INDX SB
33
Normal
K
PS5,
PS6,
35
PS7
2-112
Normal
Name
code
Light
PS5,
PS6,
35
001
PS5
PS6
PS7
PS5,
PS6,
PS7
PS7
000
Edge
Edge
detected undetected
from one or
more color
Edge
Edge
detected undetected
Edge
Edge
detected undetected
from one or
more color
Edge
Edge
detected undetected
PS5
PS6
10
11
3
4
0 to 255
0 to 255
PS7
Main body
PS8
PS9
36
LDB Y
37
LDB M
LDB C
LDB K
3
4
Scanner HP sensor
PS1
38
PS60,
41
PS61
1
2
PS62,
PS63
PS64,
5
6
PS65
Home
position
Other than
home position
Abnormal
Normal
Home
position
Other than
home position
8
PS66,
PS67
9
10
11
PS69,
12
PS68
13
14
PS15
15
16
17
18
2-113
II ADJUSTMENT
47 MODE
47 MODE
Multi
Name
code
Main body
M2
M42
42
M10
0
2
M48
M47
M43,
5
6
M46
M24
IP cooling fan
M28,
10
11
0
II ADJUSTMENT
M44,
000
Abnormal
Normal
Abnormal
Normal
M45,
M27,
M26
M12,
M13
M11
M25
DCPS1
43
DCPS2
3
4
C (T)
Total counter
Yes
No
C (K)
Yes
No
TH1
TH3
TH2
1
2
TH4
TH1
TH1
TH2
5
6
9
0
M29
45
47
0 to 255
Abnormal
Normal
Home
position
Other than
home position
Abnormal
Normal
1
2
PS16
3
4
5
M29
Fixing motor
10
11
2-114
47 MODE
Multi
Name
code
Main body
PS15
48
0
1
000
Home
position
Other than
home position
2
3
49
50
1
2
M21
3
4
M22
II ADJUSTMENT
Intrinsic
functions
PRCB
M20
Developing motor /M
5
Developing motor /C
7
8
M23
Developing motor /K
10
11
12
TDS Y
TDS M
13
TDS C
14
15
4
PCL M
Pre-charging lamp /M
PCL C
Pre-charging lamp /C
PCL K
TDS Y
7
0
Pre-charging lamp /K
Toner density sensor /Y
TDS K
PCL Y
51
54
0 to 255
Abnormal
Normal
0 to 255
1
2
TDS M
3
4
5
TDS C
7
8
TDS K
10
11
0
FN-120, FN-9
C-208
AFR-20
0
1
TDS Y
TDS M
57
58
TDS C
TDS K
2-115
Connected
Unconnected
0 to 255
47 MODE
Multi
Name
code
II ADJUSTMENT
Intrinsic
functions
AFR-20
PS17
59
PS304
60
001
000
Paper
No paper
Paper
No paper
Open
Close
Paper
No paper
No paper sensor
PS301
Registration sensor
PS302
Timing sensor
PS305
PS306
4
5
Reverse sensor
Paper exit sensor
PS303
PS308
PS307
RS1
8
9
76
FN-120,
PS701
FN-9
PS702
PS703
PS704
PS705
PS706
PS707
PS708
Alignment HP sensor /U
PS709
Other than
home position
Home
position
Home
position
Other than
home position
PS713
PS711
10
PS712
11
PS714
12
PS715
13
PS718
14
Shift HP sensor
PS720
SW702
15
16
PS730
17
SW701
18
Paper
No paper
Other than
Close
close posiposition
tion
Home
Other than
position home position
Paper
No paper
Other than
home position
Home
position
Paper
No staple
No paper
Staple
Stapler HP sensor /R
Other than
home position
Home
position
Cartridge switch /R
No cartridge Cartridge
2-116
Name
code
FN-120,
FN-9
M710
76
19
Clincher motor /R
000
Other than
start
Start
Other than
home position
Home
position
20
PS732
21
Clincher HP sensor /R
PS719
22
Full
Other than
full
MS701
23
SW704
24
Staple switch /F
Front door
opened
No staple
Front door
closed
Staple
PS731
25
Stapler HP sensor /F
Other than
home position
Home
position
No cartridge Cartridge
SW703
26
Cartridge switch /F
M715
27
Clincher motor /F
Other than
start
Start
28
PS733
29
Clincher HP sensor /F
Other than
home position
Home
position
M707
30
Other than
control
speed
Control
speed
31
Connected
PS722
32
PS723
33
Stopper HP sensor
Unconnected
Other than
home position
PS724
34
Alignment HP sensor /L
PS725
35
PS726
PS729
36
37
38
M720
39
40
41
Home
position
Other than
home position
Home
position
Paper
No paper
Full
Other than
full
Other than
control
speed
Control
speed
42
43
2-117
II ADJUSTMENT
47 MODE
47 MODE
Multi
Name
code
II ADJUSTMENT
Cover
Inserter D
FN-120,
FN-9
Cover
Inserter D
M203
76
000
44
PI conveyance motor
45
DIPSW0
46
47
48
49
50
51
PS201
PS206
52
53
PI passage sensor /U
PI passage sensor /L
Paper
No paper
54
55
56
57
58
59
Unconnected
Connected
PS716
60
61
Gate HP sensor
62
63
PS202
PS203
64
65
No sheet sensor /U
Sheet set sensor /U
No paper
Paper
PS205
66
PS204
67
68
69
70
MS201
71
PI interlock switch
Open
Close
PS207
72
No sheet sensor /L
No paper
Paper
PS208
PS210
73
74
PS209
75
76
PS212
77
78
2-118
Other than
Control
control
speed
speed
Other than Single opersingle operation
ation
Name
code
Cover
Inserter D
PK-5
76
000
Connected
Unconnected
79
PI connection detection
80
81
82
PS801
83
Punch HP sensor
84
Other than
home position
Home
position
85
PS802
86
PS804
87
88
89
90
91
92
PS803
93
Home
position
Other than
home position
94
PK connection detection
Unconnected
Connected
95
2-119
Other than
full
Full
Set
Other than
set
Paper
No paper
II ADJUSTMENT
47 MODE
47 MODE
Multi
Name
code
II ADJUSTMENT
TMG-3
PS101
PS102
77
0
1
PS103
PS104
PS105
PS106
000
Paper
No paper
Home
position
Other than
home position
Other than
home position
Home
position
Home
position
Other than
home position
No paper
PS108
PS110
Paper
PS111
PS112
Pusher HP
PS114
10
MS2
11
12
13
Open
Other than
home position
Close
Locked
Unlocked
14
15
PS107
16
Not set
Other than
set
PS109
17
Other than
full
Full
PS113
18
19
No paper
Unconnected
Paper
Connected
20
21
22
23
2-120
Home
position
8.5
47 MODE
Note:
ing process.
Outputs of them may damage the machine.
Name
code
High voltage,
analog signal
L1
00
Exposure lamp
M53,
MC14
01
M53,
MC15
5
M53,
MC16
M53,
MC17
HV1
02
Cannot be set or
changed in the field
II ADJUSTMENT
10
11
2
3
x
x
2-121
47 MODE
Multi
Name
code
High voltage,
analog signal
HV2
03
Cannot be set or
changed in the field
0
1
x
x
4
5
II ADJUSTMENT
9
L1
10
11
12
HV2
x
x
x
2
6
Gamma sensor
Gamma sensor (for individual check)
DRPS Y
DRPS M
DRPS C
DRPS K
2
3
0
1
x
x
0
1
x
x
x
x
PS11
HV2
04
06
07
08
HV1
09
15
1
2
Counter reset
Job memory clear
98
RD mode setup
2-122
Name
code
Paper feed,
conveyance
SD7
SD8
0
1
Pick up solenoid /1
Pick up solenoid /2
SD9
Pick up solenoid /3
SD5
SD100
MC7
5
0
MC9
MC11
MC6
MC101
4
5
MC8
20
21
Pre-registration clutch /1
MC10
Pre-registration clutch /2
MC12
MC102
2
5
Pre-registration clutch /3
Pre-registration clutch (C-208)
M40
22
23
M39
M38
M35
2
3
6
0
1
1
2
0
1
0
1
4
5
M100
M34
M30
M31
24
25
26
M31
M33
M41
M101
27
28
Cannot be set or
2-123
II ADJUSTMENT
47 MODE
47 MODE
Multi
Name
code
Paper feed,
conveyance
MC13
MC4
MC5
SD1
M136,
M137
SD6
M4
M5
1
2
32
M6
M3, M4,
M5, M6
M3
M4
M5
M6
M3, M4,
8
9
LDB M
LDB C
1
2
LDB K
LDB Y,
M5, M6
LDB Y
33
M, C, K
34
PS8
36
3
4
37
38
0
0
PS9
M1
Shading correction
Main body
0
1
M3
II ADJUSTMENT
29
ACDB
M14
40
41
6
7
Cannot be set or
2-124
47 MODE
Multi
Name
code
M15
1
2
5
6
M17
9
10
11
M18
12
13
14
15
16
17
M25
M42
1
2
M10,
M18
M2
41
42
M36,
M37
M48
M47
M43,
M24
IP cooling fan
M26,
M27,
M12
M13
M11
10
11
Total counter
Black counter
Key counter
DC power supply unit /2 (24VDC breaking)
M44,
M45,
M46
M28
T (C)
43
T (BK)
T (K)
DCPS2
44
L2, L3,
45
L4
1
2
2-125
II ADJUSTMENT
4
M16
Main body
Cannot be set or
47 MODE
Multi
Name
code
Cannot be set or
changed in the field
L2
3
4
L3
L4
L2, L3,
L4
7
8
II ADJUSTMENT
10
M29
M29
47
47
0
1
2
10
11
M29, L2,
13
L3, L4
M54
M19
M18
15
48
49
1st transfer pressure/release motor (for checking photosensitive material control 2: 1/2 speed)
1st transfer pressure/release motor (for checking photosensitive material control 3: 1/3 speed)
1st transfer pressure/release motor (for checking photosensitive material control 4: 1/1 speed)
1st transfer pressure/release motor (for checking photosensitive material control 5: 1/2 speed)
1st transfer pressure/release motor (for checking photosensitive material control 6: 1/3 speed)
Developing motor /Y (1/1speed)
5
Intrinsic
functions
M20
M21
50
2-126
Name
code
Developing motor /M (1/2 speed)
Developing motor /M (1/3 speed)
8
9
10
11
0
1
Pre-charging lamp /Y
Pre-charging lamp /M
Pre-charging lamp /C
Pre-charging lamp /K
PCL Y
Pre-charging lamp /Y
(turns on the control signal)
PCL M
PLC C
PCL K
M23
PCL Y
PLC M
51
PCL C
PCL K
51
52
3
4
x
x
x
M49
54
M50
M51
1
2
5
6
9
10
11
MC14
12
MC15
MC16
13
14
MC17
15
55
56
1
0
M52
Intrinsic
functions
4
5
M22
Cannot be set or
II ADJUSTMENT
47 MODE
SD2
SD3
2-127
47 MODE
Multi
Name
code
II ADJUSTMENT
AFR-20
57
TDS Y
58
2
0
TDS M
TDS C
3
1
TDS K
M301
60
6
M302
7
8
9
10
11
12
13
14
15
16
17
SD302
18
19
SD301
20
21
Registration clutch
1
2
M303
MC301
FN-120, FN-9
2
3
M701
M702
75
Cannot be set or
2-128
Name
code
FN-120, FN-9
M703
75
TMG-3
M705
M707
9
10
M708
11
M708
12
M709
13
14
M714
15
16
M711
17
18
M713
19
M718
20
M716
M719
21
23
Alignment motor /L
Folding knife motor
M720
24
SD704
31
SD705
M705
32
33
34
35
36
37
38
M718
39
M101
M102
55
56
Conveyance motor
Cutter motor (normal rotation)
57
M103
58
M104
59
60
61
62
63
64
65
66
67
78
M105
Cover Inserter MC202
D
M202
PK-5
5
6
M716
SD202
M801
75
Cannot be set or
2-129
II ADJUSTMENT
47 MODE
47 MODE
Multi
Name
code
M802
Cover Inserter MC201
D
M201
79
83
84
85
SD201
M203
86
87
M712
88
89
90
91
II ADJUSTMENT
FN-120, FN-9
M721
M704
ADU
92
93
M706
94
95
SD706
96
99
Reverse/exit solenoid
ADU conveyance clutch /1
MC1
MC3
SD4
MC2
M32
80
81
84
2
3
4
Others
M32
84
94
1
2
Cannot be set or
97
98
99
2-130
OTHER ADJUSTMENTS
9. OTHER ADJUSTMENTS
Caution:
Make sure the power cord of the copier is
unplugged from the power outlet
9.1
Perform the paper feed roller/BP pressure adjustment when the no feed jam occurs at the by-pass
feed.
A. Procedure
1. Pull out the ADU.
2. Install the piled plate [3] on the paper feed roller/
BP [2] with 2 screws [1].
[1]
[3]
[2]
is added.
2-131
OTHER ADJUSTMENTS
9.2
Perform the paper feed height (upper limit) adjustment when the no feed jam occurs, the edge of the
fed paper is folded, or you want to feed curled
paper.
II ADJUSTMENT
Note:
This adjustment affects the pick-up movement
amount. When the adjustment is complete,
perform "9.3 Pick-up
adjustment (by-pass)".
movement
amount
A. Procedure
1. Pull out the ADU.
2. Remove 6 screws [1] and remove the paper feed
[1]
[2]
2-132
[1]
8050fs1051
OTHER ADJUSTMENTS
2-133
[2]
[1]
8050fs1052
II ADJUSTMENT
OTHER ADJUSTMENTS
9.3
II ADJUSTMENT
[1]
[2]
[1]
8050fs1053
[2]
[1]
8050fs1054
2-134
9.4
OTHER ADJUSTMENTS
[1]
II ADJUSTMENT
A. Procedure
1. Pull out the paper feed tray.
[2]
tion.
4. Tighten 3 screws [2].
5. Print the test pattern (No.16).
[3]
8050fs1055
[2]
[3]
[1]
2-135
OTHER ADJUSTMENTS
9.5
II ADJUSTMENT
no feed jam is likely in the low temperature environment and the double feed is likely in the high temperature environment). Excess adjustment may
reverse the symptom.
A. Procedure
1. Pull out the paper feed tray [1].
2. Remove 4 screws [2] and remove the paper feed
[3]
[2]
[1]
[2]
8050fs1057
2-136
OTHER ADJUSTMENTS
[3]
II ADJUSTMENT
[5]
[4]
[2]
[1]
8050fs1058
[1]
tray.
[2]
2-137
[3]
8050fs1059
OTHER ADJUSTMENTS
9.6
A. Procedure
1. Open the finisher door.
2. Check whether the stopper piece [4] of the by-
II ADJUSTMENT
[1]
[5]
[3]
[2]
[4]
[1]
[5]
[2]
[4]
8050fs1075
[2]
[6]
[5]
[1]
[4]
[3]
8050fs1076
2-138
9.7
OTHER ADJUSTMENTS
A. Procedure
1. Open the finisher door.
2. Pull out the stacker unit [1].
3. Remove 2 rail stopper screws [2]. Then, pull out
the stacker unit further.
II ADJUSTMENT
[2]
Note:
To avoid FNS from falling, make sure to place
a support [3] under the stacker unit.
[1]
[2]
[3]
8050fs1077
[2]
[1]
mm
3.2
[3]
0.5
A=
[2]
8050fs1078
2-139
OTHER ADJUSTMENTS
[2]
[3]
[4]
II ADJUSTMENT
[5]
[1]
8050fs1079
9. Loosen 2 screws [2] for the by-pass gate solenoid (SD705) [1] and adjust the position of SD
[4]
705 [1] based on the mark [5] to make the clearance between the by-pass gate [3] and the by-
A=
3.2
mm
[3]
0.5
[2]
steps in reverse.
[5]
[1]
2-140
8050fs1080
9.8
OTHER ADJUSTMENTS
A. Procedure
1. Remove the following parts.
Top cover or optional PI (if installed)
Top cover/2
2. Turn on the main body, and then drive the shift
motor (M702) in the 47 mode (code 75-2/75-3).
[3]
[5]
II ADJUSTMENT
[4]
tion.
If not, perform the following adjustment.
[2]
[1]
8050fs1081
[1]
[4]
steps in reverse.
[3]
[2]
8050fs1082
2-141
OTHER ADJUSTMENTS
9.9
A. Procedure
1. Remove the following parts.
2.
II ADJUSTMENT
[1]
A=6.5 0.5mm
[2]
8050fs1083
[1]
[2]
[3]
2-142
8050fs1084
OTHER ADJUSTMENTS
[2]
[1]
8050fs1085
[5]
[1]
[4]
[3]
Note:
[2]
[3]
7. Reinstall the above parts following the removal
steps in reverse.
1mm
[2]
8050fs1086
2-143
II ADJUSTMENT
A=6.5 0.5mm
OTHER ADJUSTMENTS
II ADJUSTMENT
[3]
[2]
Note:
To avoid the finisher from falling, make sure to
[1]
[4]
[5]
8050fs1087
2-144
OTHER ADJUSTMENTS
[1]
8050fs1088
2-145
II ADJUSTMENT
[2]
OTHER ADJUSTMENTS
II ADJUSTMENT
unit.
3. Remove the rail stopper screws for the stacker
unit. Then, pull out the stacker unit further.
Note:
To avoid the finisher from falling, make sure to
place a support under the stacker unit.
4. Check whether the actuator [2] for the alignment
HP sensor/U (PS708) [1] is aligned with the
[1]
[2]
home position.
8050fs1089
5. Check whether the clearance A for the alignment plate/U [1] is within the standard value.
Standard value: A = 340.6 + 0/ -0.5 mm (in to in)
A=340.6
mm
[1]
PS708
8050fs1090
2-146
OTHER ADJUSTMENTS
[4]
[1]
[2]
[2]
[1]
[3]
8050fs1091
2-147
II ADJUSTMENT
side.
OTHER ADJUSTMENTS
II ADJUSTMENT
[1]
[2]
[3]
8050fs1092
2-148
OTHER ADJUSTMENTS
[3]
[1]
[4]
[2]
A=340.6
mm
8050fs1093
[2]
[1]
[2]
[1]
2-149
[1]
8050fs1094
II ADJUSTMENT
OTHER ADJUSTMENTS
II ADJUSTMENT
A. Procedure
1. Perform a stapling operation to check whether it
is performed within the standard value.
Standard value for the one-corner stapling (at
rear) [1]: A = 8.5 3mm
Standard value for the one-corner stapling (at
front) [2]: B = 8.5 3mm
Standard value for the flat stapling [3]: C= B=8.5
3mm
(In the flat stapling, the paper edge and the line [4]
connecting 2 staples must become parallel)
[1]
[2]
A=8.5 3mm
unit.
3. Remove the rail stopper screws for the stacker
[3]
C=8.5 3mm
[4]
2-150
8050fs1095
OTHER ADJUSTMENTS
[5]
II ADJUSTMENT
[1]
[2]
[1]
[2]
[4]
[4]
[3]
8050fs1096
2-151
OTHER ADJUSTMENTS
If
[1]
clinch failure.
Buckled staple-needles [1]
Floating stapling [2] (standard value: L = 1mm or
less)
Height of belt staple-needle [3] (standard value:
L = 0.7mm or less)
there is a failure, perform the following adjust-
ment.
[2]
Note:
Adjust the clincher or stapler if it is replaced
[3]
L=1mm
II ADJUSTMENT
L=0.7mm
8050fs1097
or removed.
2. Open the finisher door and pull out the stacker
unit.
3. Remove the rail stopper screws for the stacker
unit. Then, pull out the stacker unit further.
Note:
To avoid the finisher from falling, make sure
to place a support under the stacker unit.
4. Remove the stapler unit cover.
5. Remove the cartridge [1], open the cover [2],
and then remove the staple sheet [3] by sliding
it.
[1]
[3]
[2]
2-152
8050fs1098
OTHER ADJUSTMENTS
[1]
ing jig [1], insert the hooks [3] on the plate into
the hook holes [4] on the cartridge, and then
close the cover [5].
7. Attach the cartridge onto the stapler.
[5]
[3]
[4]
8050fs1099
[2]
[1]
[3]
[1]
[2]
[3]
[3]
8050fs1100
2-153
II ADJUSTMENT
[2]
OTHER ADJUSTMENTS
[2]
[1]
II ADJUSTMENT
[5]
[4]
[2]
[3]
8050fs1101
2-154
OTHER ADJUSTMENTS
Note:
Make sure not to snag on Mylar on the
clincher when removing the stapler position-
[3]
[2]
[4]
ing jig.
13. Remove the cartridge and plate. Then, replace
the staple sheet removed at the step 5. Replace
the cartridge.
14. Check the operation of the stapler.
[1]
2-155
8050fs1102
II ADJUSTMENT
[1]
pler upward.
OTHER ADJUSTMENTS
II ADJUSTMENT
[1]
the paper edge and the line [2] connecting 2 staples [1] becomes parallel [3] and the discrepancy L is within the standard value.
[2]
[3]
8050fs1103
[1]
[2]
2-156
8050fs1104
OTHER ADJUSTMENTS
II ADJUSTMENT
[1]
[3]
[2]
[3]
2-157
8050fs1105
OTHER ADJUSTMENTS
II ADJUSTMENT
[1]
8050fs1106
A. Procedure
1. Perform a folding operation with A3 paper to
check whether the discrepancy at the folding
edge is within the standard value.
Standard value: A = 1mm or less
If the discrepancy is not within the standard
2-158
OTHER ADJUSTMENTS
[4]
[2]
[1]
[3]
8050fs1108
2-159
II ADJUSTMENT
6. Tighten the 5 screws [2], then perform the folding to check whether the discrepancy is within
OTHER ADJUSTMENTS
II ADJUSTMENT
A
B
Note:
[3]
C
B
A
[1]
C
B
A
[3]
2-160
C
B
A
[2]
8050fs1109
OTHER ADJUSTMENTS
position
a
Standard value
A4R
95 mm
8.5 x 11R
89.4 mm
Specification
II ADJUSTMENT
Folding
2 mm
101 mm
95 mm
2 mm
101 mm
95 mm
2 mm
c
a
8050fs1110
[3]
[2]
[4]
[2]
[1]
8050fs1111
2-161
OTHER ADJUSTMENTS
II ADJUSTMENT
4.
5.
Rear cover
Stapler unit cover
Insert the stacker unit.
Loosen 2 screws (M3) [2] for the staple slide
pulley/B [1] from the rear side with the hexagonal wrench [3].
[2]
[1]
[3]
8050fs1112
2-162
OTHER ADJUSTMENTS
[1]
[2]
8. Remove the plate [2] from the stapler positioning jig [1], insert the hooks [3] on the plate into
8050fs1113
[1]
[5]
[3]
[2]
[4]
8050fs1114
2-163
II ADJUSTMENT
[3]
OTHER ADJUSTMENTS
[2]
[1]
II ADJUSTMENT
[5]
[4]
[2]
[3]
8050fs1115
[3]
[2]
[4]
2-164
[1]
8050fs1116
OTHER ADJUSTMENTS
12. Insert the stacker with the jig attached (with the
plate and the jig joined). Then, tighten 2 screws
for the staple slide pulley/B from the rear side.
13. Pull out the stacker unit. Then, remove the jig by
rotating the gear for the stapler upward.
Note:
ing jig.
14. Remove the cartridge for the stapler/R and
plate. Replace the staple sheet removed at the
step 7 and replace the cartridge. Then check following 3 stapling operations.
1-staple (at rear)
1-staple (at front)
2-staple
15. Replace the rear cover and the stapler cover.
2-165
II ADJUSTMENT
OTHER ADJUSTMENTS
and trimming surface [2] and calculate the parallelism. Then, check whether it is within the stan-
II ADJUSTMENT
dard value.
Standard value: parallelism = A-B = 1 mm or
less
If not, perform the following adjustment.
[1]
[2]
8050fs1117
[2]
[1]
[5]
[4]
2-166
[3]
8050fs1118
9.21 LCT
tray
adjustment
OTHER ADJUSTMENTS
mis-centering
Perform this adjustment when the positioning correction cannot be done (the mis-centering amount
exceeds the automatic adjustment range of 5mm)
even if "Printer centring adjustment (tray 4)" in the
36 mode, has been performed.
II ADJUSTMENT
A. Procedure
1. Print the test pattern No.16 to check the miscentering amount.
2. Lift up the up/down plate [1].
[4]
[3]
[3]
[5]
[2]
[1]
8050fs1064
2-167
OTHER ADJUSTMENTS
II ADJUSTMENT
[2]
[1]
2-168
8050fs1065
OTHER ADJUSTMENTS
II ADJUSTMENT
[1]
[2]
8050fs1066
2-169
OTHER ADJUSTMENTS
[3]
[2]
[2]
[4]
II ADJUSTMENT
[1]
Reference:
The size indicator on the guide plate is
approximately 2mm wider than the actual
standard size paper. It may cause the skew for
some paper. The skew amount is reduced if
paper is fixed with each guide plate in tight.
[2]
[5]
8050fs1067
2-170
OTHER ADJUSTMENTS
purchased separately.
A. Procedure
1. Open the top cover [1].
[5]
[4]
[2]
[3]
[1]
8050fs1068
2-171
II ADJUSTMENT
Note:
The weight plate is a supply part. It should be
OTHER ADJUSTMENTS
II ADJUSTMENT
A. Procedure
1. Lift up the up/down plate [1].
2. Open the top cover [2].
3. Loosen 4 screws [3] at the front and rear side.
4. Position the mark [5] to make the up/down plate
to be horizontal with 2 adjusting screws [4] at
the front and rear side.
5. Tighten the 4 screws [3].
[5]
[1]
[3]
[4]
[4]
[3]
[2]
[1]
[5]
8050fs1069
2-172
feed
OTHER ADJUSTMENTS
pressure
II ADJUSTMENT
[2]
[1]
8050fs1070
2-173
OTHER ADJUSTMENTS
II ADJUSTMENT
[6]
[5]
[3]
[1]
[4]
[2]
[8]
[7]
8050fs1071
2-174
OTHER ADJUSTMENTS
[1]
[2]
2-175
8050fs1072
II ADJUSTMENT
OTHER ADJUSTMENTS
II ADJUSTMENT
A. Procedure
1. Lift up the up/down plate [1].
[4]
[3]
[1]
[2]
[6]
[5]
8050fs1073
2-176
OTHER ADJUSTMENTS
[2]
[1]
[3]
[4]
Note:
Before starting the operation, note the original position of the solenoid.
8. Move the paper feed solenoid (SD100) [1] horizontally to make the distance between the paper
feed roller and the upper surface of the up/down
plate to be within the standard value.
9. Tighten the screw [4] for the paper feed solenoid.
8050fs1074
2-177
II ADJUSTMENT
OTHER ADJUSTMENTS
A. Preparation
1. Check the following items:
II ADJUSTMENT
Screws
7165field135i
B. Procedure
1. Measure the position of the sampled punch
holes to check the tilt of the position.
Adjustment screws
Mark
Adjustment screws
7165field128i
2-178
OTHER ADJUSTMENTS
A. Preparation
1. Check that the finisher is connected to the main
body.
Volumes
B. Procedure
1. Open the front door of the finisher.
II ADJUSTMENT
Screw
LED
7165field129i
7165field130i
2-179
OTHER ADJUSTMENTS
Note:
Pi-W-2
II ADJUSTMENT
Screws
(rear)
1 scale : 2 mm
three sheets.
Adjustment cover
Adjustment
screws
Pi-W-3
Hock
plate (rear).
6. Set a sheet on the tray and fit the side guide
(rear)
2-180
OTHER ADJUSTMENTS
A. Preparation
1. Check the following items:
Screw securing
the guide plate
Tilting toward
Tilting toward
of the sheet
of the sheet
Tilting toward
the right edge
of the sheet
Tilting toward
the left edge
of the sheet
7165field143i
7165field142i
2-181
II ADJUSTMENT
PI is connected to FNS.
The tray of PI is loaded with paper.
2. Check the tilt of output paper in advance.
II ADJUSTMENT
OTHER ADJUSTMENTS
Blank page
2-182
ISW
1.2
1. ISW
1.1
Note:
It is required to install the USB driver for
3-1
ISW
1.3
Setup
1.3.1
C. 25 mode
the above.
1.3.2
Data flow
OACB
OB1
PRCB
DFCB
FNSCB
Note:
The control program on other boards cannot
be written until that for the overall control
board (OACB) is written.
1.3.3
3-2
ISW
Condition
Overall control
board
Power ON mode
Operation board /1
HELP + CHECK
mode
Others
25 mode
Overall control
board
Operation board /1
Normal
25 mode
Normal
25 mode
Others
Normal
25 mode
3-3
Condition
All program has been installed
ISW
1.3.5
Setup procedure
B. Power on mode
a.
Procedure
A. Connecting a PC
a.
Procedure
cover/2 [2].
3. Execute the operation according to the procedures specified in the "2.UPDATING WITH
ISW Trns."
Note:
Do not turn OFF the copier while writing the
ISW data is being rewritten.
4. The operation screen appears if it is completed
successfully.
[1]
If it is terminated abnormally, see "E. The relationship between ISW resulting operation and
[2]
Procedure
1.PC
[1]
[2]
Note:
Before performing ISW via USB, be sure to
turn on the USB radio button in [Setting (S)] [Set Communication (C)] in ISWTrns and
press the OK button.
3-4
9.EXIT
ISW
ISW Trns."
[MODE:PC]
GRAPHIC CONTROL
PRINTER CONTROL
OPERATION CONTROL
ADF
VIF
EXECUTING
0. PREVIOUS
9. EXIT
Note:
Rewrite programs other than 3 (OPERATION
CONTROL) in the 25 mode because this
mode does not support them.
7. "Result screen"
The operation is completed successfully
[MODE:PC]
01
02
03
04
05
0. CONTINUE
9. EXIT
6. ALL
0. PREVIOUS
9. EXIT
*** ABNORMAL END ***
INPUT DEVICE ERROR
(ERROR CODE : XX)
[MODE:PC]
PLEASE PUSH TEN-KEY
0. CONTINUE
9. EXIT
ISW START OK ?
1. YES
2. NO
3-5
ISW
b.
Error code
Error code
01
Causes
No. of resulting
operation
(1)
1F
Program error
(1)
41
42
Input data format error (at ISW for the operation board program)
Model name error in input data (at ISW for the operation board program)
(2)
(2)
43
Board name error in input data (at ISW for the operation board program)
(2)
81
Input device error such as the input time out (at ISW for the operation
board program)
(3)
C1
C2
Flash ROM erasing failure (at ISW for the overall control program)
Flash ROM writing failure (at ISW for the overall control program)
(5)
(5)
C3
ROM check sum error (at ISW for the overall control program)
(8)
C4
(6)
E1
E2
Erase error
Write error
(9)
(9)
E3
Communication error
(4)
E9
(4)
EA
I/F command sequence error between the overall control board and the
operation board (at ISW for the operation board program)
I/F communication timeout error between the overall control board and
the operation board (at ISW for the operation board program)
(4)
EB
F0
Flash ROM error (at ISW for the operation board program)
(4)
(7)
F1
Flash ROM verify error (at ISW for the operation board program)
(7)
F2
F3
Flash ROM write error (at ISW for the operation board program)
Flash ROM erase error (at ISW for the operation board program)
(7)
(7)
F8
I/F receive checksum error between the overall control board and the
operation board (at ISW for the operation board program)
(7)
F9
I/F receive header code error between the overall control board and the
operation board (at ISW for the operation board program)
(7)
FA
I/F receive parity error between the overall control board and the operation board (at ISW for the operation board program)
I/F receive framing error between the overall control board and the operation board (at ISW for the operation board program)
(7)
FB
FC
I/F receive overflow error between the overall control board and the operation board (at ISW for the operation board program)
(7)
(4)
Resulting operations
(1) The program is not operating normally. Turn OFF and
faulty.
3-6
ISW
D. 25 mode
faulty.
Execute ISW again. If the same error occurs,
a.
Procedure
Note:
If an error occurs during rewriting the program on the overall control board, the operation panel cannot be displayed even if the
main switch is ON because the program controlling the whole components has been lost.
Execute ISW in the power ON mode if such is
the case.
If an error occurs during rewriting the program on the operation board/1, it cannot be
started in the 25 mode because the error code
is displayed. Execute ISW in the HELP +
CHECK mode if such is the case.
3-7
ISW
Operation
Timer LED
CPU initialization
OFF
OFF
OFF
OFF
Blink
OFF
OFF
Blink
OFF
Blink
Blink
Blink
Blink
Steady lit
OFF
OFF
3-8
2.1.2
2.1
Note:
The explanation screen here is used based on
2.1.1
Step
Procedure
Mount setup disk 1 on the PC and doubleclick the [Setup.exe] icon to start the
installer.
If an old version ISW Trns program is
present, uninstall it first, then start the
setup operation.
Procedure
[Option window]
3-9
Step
Procedure
Note:
Clicking Make Folder will create the following hierarchy of folders branching
off from the new storage folder:
ISWTrns for Minolta
CF5001
Adf
Graphic control
Euro
Japan
Usa
Printer
Vif
Operation
Fns
[Option window]
Click OK.
Note:
This procedure will save the data folders created in Step 4 to the INI file for
the ISW Trns program.
3-10
50img_dc0001
2003/ 9/15
CF5001
50img_dc000.b01
50img_dc0001.b01
50img_dc0001.b00
* Sample display : Display information may be different from what you actually will see on your machine.
1 A Select Type frame
Select conditions for a transfer file (update
data). When you select all the four combo
3-11
CF5001
Display title
File Name
File name of the version selection file File name of the version selection file
File Date
File Time
File size
ROM Version
Footer information
SP ROM Version
Footer information
Message Conversion
Machine Name
Country
Board Name
Data Format
in 5 .
3-12
2.1.4
sum of the transfer files displayed (file checksum) is calculated and attached to each file.
with
(*.SUM)
attached to the transfer file (write data) to display the result of the comparison in the follow-
the
checksum
storage
file
ing format:
[OK] = Matched
[NG] = Unmatched
[??] = Checksum file (*.SUM) not found
Procedure
Boot the PC.
3-13
2.2
Copying
Transfer
(Update Data)
Data
To copy all the files (update data) displayed in the Original Files field, click
Copy All, instead of Copy.
The folder name created at ISW Trns
setup is displayed above the Copied
File field.
The transfer files that have been copied
successfully so far are listed in fullpath name in the lower part of the Copied File list view.
The transfer files that have not been
copied successfully are listed in the
Failed to Copy Files list view.
Causes of copy errors:
1. A file with the same name existed and
Procedure
[Option window]
protected file.
To update existing transfer files (update
data), check the O/W (overwrite) check
box.
10
11
12
[Option window]
Click OK.
2.4
2.4.1
Updating
Update operation overview
of this section.
Step
Procedure
10
[1]
[2]
(2) Connect the PC port and the copier ISW connector with interface cable.
IEEE1284 port
PC
Interface cable
Note:
Before performing ISW via USB, be sure to
turn on the USB radio button in [Setting (S)] [Set Communication (C)] in ISWTrns and
press the OK button.
3-15
2.3
(before updating)
conditions
Step
Procedure
Turn ON the copier main switch while holding down the copy count setup buttons 2
and 5, to enable 25 mode.
2.4.3
2.4.5
Step
1
Turn ON the copier main switch while holding down the copy count setup buttons 2
and 5, to enable 25 mode.
[25 mode menu window]
Put the copier into ISW transfer wait state
by following the copier-specific procedure.
Note:
ISW transfer wait state is the state of
the copier with the START key being
shown in the display area.
For operating instructions, refer to the
Adjustment section of the service manual supplied for the copier.
2.4.4
Procedure
Procedure
Procedure
3-16
(update data)
Step
Procedure
CF5001
Step
Procedure
50img_dc0001
2003/ 8/15
CF5001
50img_dc000.b01
CF5001
50img_dc0001.b01
50img_dc0001.b00
CF5001
Note:
USA
C1/C4(ALL)
ORIGINAL
DIVIDED
Note:
Normally, select ORIGINAL as the
method of division.
Select DIVIDED for large ROM data (e.g.
for Main Control Unit), that is divided
into several files (extension .001.b01,
etc.) to be stored to several floppy
disks for distribution.
Note:
Clicking Browse will open the Select
File window.
3-17
USA
2.4.8
Step
Procedure
Procedure
[ISW Trns main window]
In the ISW Trns main window, click File
Check in [Send File Infor]..
50img_dc0001
2003/ 8/15
CF5001
50img_dc000.b01
50img_dc0001
2003/ 8/15
CF5001
50img_dc000.b01
CF5001
50img_dc0001.b01
50img_dc0001.b00
CF5001
50img_dc0001.b01
50img_dc0001.b00
3-18
Step
(after updating)
When the update of the ROM data completes,
verify the ROM version of the control program
in the 25 mode.
Procedure
Turn ON the copier main switch while holding down the copy count setup buttons 2
and 5, to enable 25 mode.
Turn OFF the PC and copier before disconnecting the parallel interface cable
from them.
Procedure
Step
3-19
2.5
The ISW Trns program displays dialogue messages when errors occur and when processing ends. Definitions of these messages are listed below, along with the associated display status.
Message
Display status
Canceled
Transmission of a file in progress was canceled. CANCEL is normally hidden. Its setting can be altered with
the INI file.
3-20
Message
Display status
1. The destination folder does not exist.
2. When the Overwrite check box is not checked, an
attempt is made to copy to a file having the same file
name.
3. An attempt is made to overwrite a protected file
4. Any other cause (such as a file being used by another
application or OS problem)
3-21
2.6
2.6.5
system.
Close that other program. If the file transfer.
rect them.
2.6.1
Unable to run ISW Trns
Corrupted ISWTrns.EXE file
Set up again.
2.6.2
Send file is not displayed when a
combo box item is selected
The send file is not stored in the folder.
Check to see if the send file is stored in the folder
location is unknown.
Check to see if the base data folder setting in the
2.7
2.6.3
3-22
copier.
2.7.1
Procedure
Connect the PC port and the copier ISW port
with a interface cable.
Connect port is correct.
Use the USB port or Parallel port.
INTERNET ISW
3 INTERNET ISW
3.1
The Internet ISW is the system to perform ISW, by indicating ISW using the Internet mail (E-mail) or
browser to let copier automatically acquire the subject program from program server and rewrite its own
program.
With this Internet ISW, you can update copier's programs just by transmitting E-mail with simple keyword
described, without visiting customer's office. With the Web function, you can perform the ISW on customer
site, without carrying the actual programs with you.
3.2
Operating environment
To use the Internet ISW function, the following conditions must be satisfied.
A. The copier is connected to a built in network where programs can be downloaded from the
Internet using ftp or http protocol. *1
B. The Internet ISW does not function in copier under the following conditions.
(2) The main switch (SW2) is OFF.
(3) The copier is shut OFF by the auto shut off function.
*1
3.3
Main features
To use the function, the E-Mail remote notification system must be setup separately.
2
3
3-23
INTERNET ISW
3.4
Initial setting
To use the Internet ISW, the related settings such as network parameter, program server address, firewall
address must be performed in the copier main body beforehand.
Also, to use the [1.1 Internet ISW using E-Mail remote notification system], the related settings such as
account registration must be set on the mail server separately.
For the details, please refer to "3. Mail remote notification system".
3.4.1
First, set the copier's IP address on the control panel, to network the copier. If it has already been set, go
to "2.4.2 Setting on Web brouser".
a.
Procedure
1. Select "Key operator mode" on the control panel.
3.4.2
Next, set the program server, etc. from the Web browser. To use the Web browser, prepare a networked
PC *6.
*
If there is a mistake in input process on the Web browser, be sure to correct it according to error mes-
sage displayed. If the mistake is left without correction, program download error may occur.
Web's layout may change without prior notice.
3-24
INTERNET ISW
Procedure
1. Start the Web browser. *7
2. Specify the copier's IP address that you have entered at "2.4.1 Setting on Control panel".
If you access the copier's http address, the [Main page] as the top figure on next page appears.
If proxy is set on the web browser, it may not be able to access the copier's http address (web page).
For the details, please contact the customer's system administrator. As Web browser, Internet Explorer
or Netscape is recommended.
Do not perform setting from two or more browsers concurrently.
3-25
INTERNET ISW
4. On [Login to Environment setup] page, enter the key operator password (the same password as key
operator mode password) and click Apply. The environment setup list appears. Then click [Extension
for maintenance].
3-26
INTERNET ISW
3-27
INTERNET ISW
Enableproxy
If you selected [Use ftp proxy] for [Use of proxy], select the type of proxy
from the following.
Type1 [USER USER@HOST]
Type2 [OPEN HOSTNAME]
Type3 [FW USERNAMEFW PASSWORDSITE HOSTNAME]
Type4 [FW USERNAMEFW PASSWORDUSER USER@HOST]
If you use proxy server, enter the IP address of the proxy server.
If you use proxy server, set the port No. that is used by the proxy server.
If you selected Type1 or Type2 for [Type of proxy server], set an account
server
Password for the proxy server If you selected Type1 or Type2 for [Type of proxy server], set a password
for the proxy server.
*
3-28
INTERNET ISW
Enter the address of the server where programs to download are stored.
Select the protocol you use from the drop down list at the left and enter
the following address in the test box at the right.
In case of ftp, it is the relative path from the home directory.
Example: ftp://210.226.5.5/EUR/8050/
server
Receiving time out
When you finish entering all items, click [Next] and check the contents on the setting confirmation screen.
If all are fine, click [Finish]. If there is any input error, click [Back] and reset the item according to the mes-
Protocol
Target directory
stored.
For http, enter path that follows the host domain. For ftp, enter the relative path from the home directory.
Example: EUR/8050/
server
Receiving time out
3-29
sage in red.
INTERNET ISW
When you finish entering all items, click [Next] and check the contents on the setting confirmation screen.
If all are fine, click [Finish]. If there is any input error, click [Back] and reset the item according to the message in red.
10. Perform the download test.
This test downloads "test.dat" from the program server set in the initial setting, to ensure all items
have been set appropriately. If the download test fails, check the setting items again according to the
error message.
When the test finished successfully, the communication speed and estimated download time are displayed
3-30
INTERNET ISW
If the download test fails, response error code sent from the server is displayed as follows. There may be
3-31
INTERNET ISW
3.5
3.5.1
Customer engineer sends an E-mail with simple keyword description. Then, the copier that received the
mail downloads specified program from the program server and rewrites its program.
This function is executed by a different command (keyword) from the list print acquisition function of the [EMail remote notification system].
A. The boards of which programs can be rewritten with the Internet ISW are as follows.
(1) Overall control board: I0
(2) Printer control board: C0
(3) Operation board /1: O0, O1, O2, O3, O4, O5
(4) RADF control board: F0
(5) FNS control board: N0
B. You can acquire version information of programs to be rewritten.
Option
Subject board name
Description
Specifies name of a board to ISW. (must be entered)
The specifiable boards are as follows.
[I0, C0, O0, O1, O2, O3, O4, O5, F0, N0]
The available boards are different depending on models. File name can be specified with "=" as [Subject
board name=File name].
Timeout
ISWHELP
When no file name is specified, the following files are acquired from the program server address set
beforehand.
I0
bootI1.bin
C0
bootC1.bin
O0
O1
bootO0.bin
bootO1.bin
O2
bootO2.bin
O3
bootO3.bin
O4
O5
bootO4.bin
bootO5.bin
3-32
F0
bootF1.bin
N0
bootN1.bin
INTERNET ISW
Transmitting E-Mail
The following is an example of transmitting an E-mail with the aforementioned command to a copier.
You can use either upper and lower case characters when typing a command (option) in E-mail. *9
When transmitting an E-mail to a copier, take care of the following.
The ISW-designated mail has the period of validity. Therefore, set the date of mailer and time zone of
the copier *10 accurately.
One mail can be described with only one ISW command. If two or more commands are described,
the second and later ones are ignored.
Any mail software can be used. For example, mobile device mail, browser mail and so on.
With the mail software in use, transmit mails in text mode.
(Commands in mails in HTML mode cannot be handled correctly.)
Place at least one space or TAB *11 between command and option, and option and option described
in mails.
Type every command in mails only with alphanumeric one-byte characters (ASCII characters). If other
Type every command in mails from the line head. Line head starting with a space or TAB is ignored.
Do not type signatures in the mails transmitted to copiers. If auto signature addition is set on the mail
software, turn off the setting. Signatures may be handled as commands and error mails may be
returned from the copier.
Case sensitivity is on for the file name. Take care when typing.
10
*
11
Two-byte characters also cause errors. Take care not to use them.
12
In Subject, type a CE password that has been entered in the mail reception setting.
For the details, please refer to the "3. E-Mail remote notification system".
3-33
characters *12 are typed, an error mail with [Command not found] is returned.
INTERNET ISW
An example of I0 ISW:
Command
When the copier allows the ISW, it moves into the ISW mode, displaying [Remote ISW executing] on the
operation panel. The copier cannot be used while it is in the ISW mode. *14 Then, a mail like the following
is returned from the copier.
The return mail is in English regardless of the language selected for the copier's main body operation
panel display.
During the ISW, main switch (SW2) of the copier does not function. The copier cannot be shutdown.
13
14
3-34
INTERNET ISW
However, if transmission of the above two kinds of return mails fails, the mails are not retransmitted.
When specifying a file name
When specifying a file name for ISW command, type the name with "=" following the subject board name.
In this case, "65FAI012UGH0.bin" must exist in the program server address that has been set in the Internet ISW setting.
Transmission mail
ISW I0 = 65FAI012UGH0.bin 30
When transmission mail exceeds the period of validity
On ISW command, period of validity (timeout) can be changed set for every mail. (Default: 90 minutes) If
period from the mail transmission to mail reception at copier (duration) is longer than the timeout period,
ISW is not performed by that mail.
3-35
INTERNET ISW
Transmission mail
aaaaa.com
Return mail
aaaaa.com
3-36
INTERNET ISW
Return mail
3-37
INTERNET ISW
3.6
3.6.1
Using the copier's web utility, just by clicking on the browser *15, customer engineer can let the copier
automatically download programs from the program server and rewrite its own programs.
The boards of which programs can be rewritten are the same as those of [Internet ISW using E-mail
remote notification system].
15 Usually, it is not possible to access company-inside copier from outside exceeding firewall.
3.6.2
How to use
aaaaa.com
3-38
INTERNET ISW
B. Performing ISW
From the [ISW] items, select a board to ISW and check the box. When specifying a name of file to download, type the name in the text box of [File name]. When no file name is specified, the following files are
acquired from the program server address set beforehand.
I0
bootI1.bin
C0
bootC1.bin
O0
bootO0.bin
O1
O2
bootO1.bin
bootO2.bin
O3
bootO3.bin
O4
bootO4.bin
O5
bootO5.bin
F0
bootF1.bin
N0
bootN1.bin
3-39
INTERNET ISW
ISW is writing
Finished *16
16
E. Ending ISW
When ISW completes and copier reboots, ensure that the program version is upgraded on the [Internet
ISW main screen].
3-40
3.7
3.7.1
INTERNET ISW
When performing the Internet ISW, be sure to contact the copier's administrator or the like and get his/her
agreement beforehand.
Perform ISW in condition that the copier is not being used.
If the copier is being used (a job is being processed), the Internet ISW is not performed.
3.7.2
While ISW rewriting is in progress *17, the operation panel and main switch (SW2) are locked. However, if
the main power goes down due to power failure or other, the copier becomes unable to start up. *18
This is only the problem on rewriting the overall control board and the operation board/1. Even if errors
occur on rewriting other boards, the boards can be overwritten again with the Internet ISW.
If the copier becomes unable to start for the above reason, go to the copier's site and rewrite the program
using the ISWTrns.
Operation board /1: Turn ON the main switch (SW2) while pressing HELP and CHECK
button and then perform ISW.
For the details, please refer to "1. ISW"
*
17
18
3.7.3
It is not possible with the Internet ISW to ISW several programs concurrently. Always perform ISW one by
one. If several programs must be rewritten at the same time, perform ISW from board of higher priority. *19
Priority 1
Priority 2
Priority 3
When rewriting several programs, SC may occur during rewriting intervals between programs.
However, such SC will clear when all the subject programs are rewritten.
*
19
In case of the Internet ISW using the E-mail remote notification system, the sequence of transmitted
ISW designating mails and mails received by copier may change. Transmit multiple mails while ensuring reception of completion mail or putting enough intervals.
3.7.4
If ISW fails due to errors in program download, data check, and so on, the copier recovers into normal
mode. Only in low power mode, the copier reboots when ISW fails.
3-41
<How to recover> Overall control board : Turn ON the main switch (SW2) and then perform ISW.
INTERNET ISW
3.8
3.8.1
It is a server that receives request (HTTP or FTP etc) from a client inside the firewall, and represents the
client. With this server, access to outside the firewall is enabled.
3.8.2
The following shows the brief description of each authentication type and the list of commands being used.
Parameter
Reply Code
Description
USER
user@host
331
PASS
password
230
server's address
Sends password for the above user name
Parameter
Reply Code
Description
OPEN
host
ftp expanded
function:
Defined by
each server
USER
PASS
user
password
331
230
3-42
INTERNET ISW
Parameter
Reply Code
Description
USER
PASS
FW user
FW password
331
230
SITE
host
ftp expanded
function:
USER
user
331
PASS
password
230
Parameter
Reply Code
Description
USER
PASS
FW user
FW password
331
230
USER
user@host
331
PASS
password
230
server's address
3.8.4
Remarks
For fwtk2.1 (for unix) and Black Jumbo Dog (for Windows), authentication Type 1 is used.
3-43
Defined by
each server
Mail remote notification system allows to acquire machine data, that have been available as "List Output
Mode" in 36 mode from copier, through internet mail (E-mail). This function is achieved without visiting
customer site and printing on paper if the simple keyword is e-mailed.
4.2
Operation environment
Following conditions should be satisfied in order to use mail remote notification system. The function
works during JAM, SC or Low power mode, but does not work during shut-off. However, the sent mail does
not disappear and the copier process the mail after next starting up. During low power mode, the machine
operation is as usual.
A. The mail server *1 that allows copier to receive mail in POP3 or IMAP protocol.
(It is preferred that mail server can receive external mail and service constantly.)
B. The mail server *2 that allows copier to transmit mail in SMTP protocol.
(It is preferred that mail server can send external mail and service constantly.).
C. Mail remote notification system disabling conditions on copier are as follows.
(1) Main power switch is OFF.
(2) Sub power switch is OFF.
*
Popper, Lotus Notes, Mercury Mail etc. Assign one account per one copier. It can be the same machine
*2
to the SMTP server. "Mail remote notification system" corresponds to "POP before SMTP".
Sendmail 8.9, qmail, Lotus Notes, Mercury Mail etc. It can be the same machine to the receiving
server.
4.3
Initial setting
In order to use Mail remote notification system, settings such as network parameter on copier and account
registration on mail server are necessary.
A. Setting on operation panel
In order to connect the copier main body to network, IP address of the copier should be set on operation panel. If it is already set, please go to "B. Setting on Web.
a.
Procedure
1. Select [Key operator mode] on operation panel.
2. Select [1. System initial setting].
3. Select [3. IP address setting].
4. Input [IP address], [Subnetmask] and [Gateway address]*1.
5. Turn OFF/ON power switch of copier.
System administrator usually assigns IP address and network related setting to copier. Please ask system administrator for details.
3-44
B. Setting on Web
Next, input setting for mail server from Web browser. Please use PC*2 connected to the network in
order to use Web browser.
*
Procedure
2. Type IP address of the copier you input to the [A. Setting on operation panel].
When accessing Web, the [main page] (see upper figure in next page) is displayed.
If proxy is set on Web browser, it may not possible to access web utilities of copier. Please ask system
administrator for details. KC recommends to use Internet explorer or Netscape as the Web browser. Do
not perform setting from the two or more browsers concurrently.
3-45
3. In [Main] page, click [Environment Setup] button and display [Environment setup log in] page.
4. Input key operator password in [Environment setup log in] page, then click [Apply].
[Environment set up] page is displayed. Then click [E-Mail transmission setting].
Even key operator password set "0000" in 25-mode setting, input "0000".
3-46
Manager Address *1
Time difference *1
*1
The same setting can be set on LCD of the copier. But do not set concurrently from web browser and
Web.
*2
Please see the "INSTRUCTION MANUAL" of copier if use the mail transmission system.
3-47
E-Mail Transmission *1
3-48
Procedure
1. Set the reception setting.
In the [Extension for maintenance] column at the bottom of the page, input the password to change
the mode then click the initial setting.
3-49
The records of sent and received mails listed on mail log on the [Extension for maintenance] page are the
latest 10 mails. Even the main power switch is turned OFF, the communication is logged and kept though
3-50
Password *2
E-Mail Address of this copy
machine
Nickname *3
The name added to the mail subject sent from the copier.
CE Password *2
It can be blank.
Input password used for the "Subject" of the mail sent to the copier.
The copier uses this password for security check.
- No
- Only illegal mails
- All mails
*4
Select whether SMTP server transmits the mail after POP (IMAP)
server attests.
Default is [Yes].
1
2
*
*
*4
Consult system administrator and create mail account for copier on receiving mail server.
No echo back from the password.
Use it as identifier, when managing multiple copiers.
Use it to check the copier. is turned ON or not. If the time of the copier or the mail application software
is not set correctly (including time difference), wrong time is described. In that case, select [No].
3. Click "Apply" to finish input.
3-51
3-52
4.4
A. Function
CE can use following functions of Mail remote notification system by e-mailing simple keyword to copier.
CE can receive the data of the desired copier data list by the e-mail.
JOB memory list
User management list
Font pattern list
Machine management list 1
Adjustment data list
Parameter list
E.K.C. management list
Machine management list 2
Counter list
In order to use above function, the simple keyword (command) must be sent by e-mail.
The following table shows the command and options.
Command
GETLOG
Options
Explanation
Minimum
[List output]
JOB
USER
J
U
FONT
MANAGEMENT
ADJUSTMENT
PARAMETER
A
P
EKC
mail.
CHPASS
HELP
2MANAGEMENT
COUNTER
[Counter list]
PIXEL
ALL
PI
AL
Not specified
[OldPasswd] [New-
Passwd]
[OldPasswd]
[NewPasswd]
Not specified
3-53
B. Send mails
The example of the mail containing the command to the copier is shown. The command and option on
the mail are recognized by the top letters without distinction between capital and small letters. Accordingly, not all letters of the command must be typed. It is recognized by the minimum letters in the above
table *1. When sending mail to the copier, please note followings.
Note:
Mail software on any OS, handy terminal, free-mail using browser can be used without any difference.
When sending mail on mail software, be sure to use text mode.
(Mail in HTML mode cannot be handle properly.)
As for the reception on mail software, the desirable maximum displayable letters per one line is 128
and over (single-byte).
(The length of the one line reaches to 128 letters in the part of the data list mail. Accordingly, mail
may not be easily seen on the cellular phone or other mobile devices.)
Put minimum one space or TAB*2 between the command and option on the mail.
Use only single-byte alphanumeric character (ASCII character) for the command on mail. Other-
1
2
Example: All of G, GE, GET, GETL, GETLO, GETLOG equal to specify GETLOG.
Return cannot be used.
3-54
Mail address
of the copier
CE password
Command
3-55
a.
Serial number
of copier
Mail address of
the sender
Nickname of
the copier
Requested
counter list
3-56
GETLOG command without option is specified, Counter list for the cellular phone display is returned.
Sending mail [GetLog]
Example of returned mail
c.
3-57
e.
b.
3-58
4.5
Disabling system
In order to disable Mail remote notification system, in Mail reception setting, select [No] for the "Enable
E-Mail notification" and then click [Apply] button.
3-59
Blank page
3-60
SERVICE SCHEDULE
IV SERVICE
1. SERVICE SCHEDULE
1.1
Service schedule
Main
body
Maintenance
Every 100,000
copies
Periodic check (1)
Every 200,000
copies
Periodic check (2)
Every 400,000
copies
Periodic check (3)
Every 600,000
copies
x 10,000 copies
Service
10 20 30 40 50 60 70 80 90 100 150 180 200 250 300 350 360 400 450 500 count
z z z z z z z z z z z z z z z z z z z
z z
z z
24
times
12
times
z z z z z z z z z z z
z z z z
3
times
2
times
1
time
*1
4
times
Maintenance
AFR-20 *1 Every 100,000
copies
8
times
49
times
1
time
z z
49
times
2
times
Perform the periodic check (1) for the AFR-20 at 2 times (1,800,000 copies and 3,600,000 copies).
4-1
IV SERVICE
Service item
SERVICE SCHEDULE
Service item
C-208
x 10,000 copies
Service
10 20 30 40 50 60 70 80 90 100 150 180 200 250 300 350 360 400 450 500 count
Maintenance
Every 100,000
copies
z z z z z z z z z z z
z z z z
z z z z
z z
49
times
24
times
12
times
4
times
IV SERVICE
1
time
z z z z z z z z z z z
1
time
z z z z
z z
49
times
9
times
4
times
z z z z z z z z z z z
49
times
8
times
z z
1
time
Maintenance
Every 100,000
copies
z z z z z z z z z z z
z z z z
z z
49
times
Maintenance
TMG-3 Every 100,000
copies
z z z z z z z z z z z
z z z z
z z
49
times
1
time
PK-5
4-2
1.2
SERVICE SCHEDULE
Maintenance items
Preparations
Drum
z
z
Charging
corona
Developer
Blower brush
(z)
z
z
Hydro wipe
(cleaning pad
is not available)
Transfer
belt
ADU
z
z
Exterior
Fixing
Hydro wipe/
drum cleaner
Blower brush
Hydro wipe/
drum cleaner
Setting powder
Hydro wipe
(cleaning pad is
not available)
z
3
Materials
Tools used
Multemp FF-RM
(or Solvest 240)
Multemp FF-RM
(or Solvest 240)
Roller cleaner
*1
*1
Reset "5. Parts counter" and "1. Count of special parts" in the 25 mode to prevent the fixing jam when
replacing the decurler roller.
*2
When replacing the fixing roller /U or /L, be sure to apply Multemp FF-RM on the heat insulating sleeve
/U or /L, respectively.
4-3
IV SERVICE
ClassificaNo.
tion
SERVICE SCHEDULE
No.
10
Classification
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Hydro wipe/
drum cleaner
Hydro wipe/
drum cleaner/
blower brush
Hydro wipe/
drum cleaner/
blower brush
Write unit
Toner
supply
Toner
15
collection
Vertical
11 conveyance
Scanner
12
13
14
Hydro wipe
Hydro wipe
(z)
Hydro wipe
Hydro wipe/
drum cleaner
IV SERVICE
Hydro wipe/
drum cleaner
Hydro wipe/
drum cleaner
Materials
Tools used
z
z
Classification
Prepara-
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
tions
1
Cleaning pad/
drum cleaner
Cleaning pad/
drum cleaner
Exterior
Cleaning pad/
drum cleaner
Materials
Tools used
Cleaning pad/
drum cleaner
Blower brush
Blower brush
Cleaning pad/
drum cleaner
Cleaning pad/
drum cleaner
z
z
SERVICE SCHEDULE
1
2
Classification
Prepara-
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
tions
Paper feed (1)Paper feed roller
Exterior
Cleaning pad/
drum cleaner
Cleaning pad/
drum cleaner
Materials
Tools used
(5) Sensor
(6) Gear
Cleaning pad/
drum cleaner
Blower brush
Plus guard
No.2 *1
(z)
Cleaning pad/
drum cleaner
z
z
1
2
3
Classification
Service item
Prepara-
tions
Convey-
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
z
Stapler
Exterior
*1
Cleaning pad/
drum cleaner
ance
Drive
Materials
Tools used
(z)
(z)
(z)
(z)
Plus guard
No.2 *1
(z)
Plus guard
No.2 *1
z
z
z
4-5
Plus guard
No.2 *1
Plus guard
No.2 *1
Plus guard
No.2 *1
Actual durable
count: 5,000
IV SERVICE
No.
SERVICE SCHEDULE
1
2
3
Classification
Prepara-
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
tions
Conveyance
Drive
5
6
7
*1
IV SERVICE
F.
No.
1
2
Folding
Stapler
Exterior
(z)
(z)
(z)
(z)
(z)
(z)
Actual durable
count: 5,000
Stapler
positioning jig
Classification
Conveyance
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Cleaning pad/
drum cleaner
Materials
Tools used
Materials
Tools used
Cleaning pad/
drum cleaner
Cleaning pad/
drum cleaner
Cleaning pad/
drum cleaner
Cleaning pad/
drum cleaner
z
4-6
Cleaning pad/
drum cleaner
SERVICE SCHEDULE
Classification
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Punch
scraps
section
Materials
Tools used
Blower brush
Blower brush
Cleaning pad/
drum cleaner
Classification
Convey-
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Trimmer
Stacker
Drive
z
z
(z)
(z)
Cleaning pad/
drum cleaner
Cleaning pad/
drum cleaner
ance
Materials
Tools used
4-7
Cleaning pad/
drum cleaner
IV SERVICE
No.
SERVICE SCHEDULE
1.3
Classification
Charging
corona
Service item
(1) Changing grid plate
(2) Changing grid spring
Transfer
belt
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
4
2nd trans-
fer
Materials
Tools used
*1
1
Hydro wipe/
drum cleaner
z
1
1
z
z
Fixing
Reset "5. Parts counter" and "1. Count of special parts" in the 25 mod when replacing the fixing clean-
IV SERVICE
ing unit. Otherwise, the message "You need to replace the fixing cleaning unit. Please call the service."
appears and the copy/print prohibition state is started.
Classification
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
cation ement
ing
Materials
Tools used
Actual durable
count: 125,000
Actual durable
count: 125,000
4-8
SERVICE SCHEDULE
1
2
3
4
5
Classification
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Materials
Tools used
Charging
corona
Developer
Transfer
belt
2
2
z
z
Registration
Fixing
CleanLubri- Replac
Check
ing
cation ement
1
2nd trans-
fer
Materials
Tools used
Multemp FFRM (or Solvest
240)
1
2
3
Classification
Registra-
Service item
(1) Registration roller
tion
Transfer
belt
ADU
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Materials
Tools used
Actual durable
count: 125,000
Actual durable
count: 125,000
4-9
IV SERVICE
No.
SERVICE SCHEDULE
F.
No.
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Materials
Tools used
Vertical
conveyance
Actual durable
count:
2,000,000
ADU
Actual durable
count:
2,000,000
Actual durable
count:
2,000,000
Fixing
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
1
1
z
z
IV SERVICE
Classification
4-10
Materials
Tools used
Actual durable
count: 800,000
SERVICE SCHEDULE
Classification
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
3
Actual durable
count:
2,000,000
Actual durable
count:
2,000,000
Actual durable
count:
2,000,000
Actual durable
count: 800,000
Actual durable
count:
2,000,000
2
(2) ADU conveyance clutch /2
1.4
Materials
Tools used
Actual durable
count:
2,000,000
Actual durable
count:
2,000,000
No.
Classification
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Materials
Tools used
Actual durable
count: 625,000
Actual durable
count: 625,000
Actual durable
count: 625,000
4-11
IV SERVICE
SERVICE SCHEDULE
1.5
Implementation classification
Service item
Materials
Tools used
Actual durable
count: 500,000
Actual durable
count: 500,000
Actual durable
count: 500,000
Classification
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Materials
Tools used
Actual durable
count:
2,000,000
Actual durable
count:
2,000,000
IV SERVICE
4-12
1.6
SERVICE SCHEDULE
Classification
Conveyance
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Materials
Tools used
10
Actual durable
count: 200,000
Actual durable
count: 200,000
Classification
Conveyance
Service item
(1) Stack assist roller (sponge
roller)
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
1
Materials
Tools used
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Materials
Tools used
Stapler
positioning jig
Actual durable
count: 200,000
Classification
Drive
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
4-13
Materials
Tools used
Actual durable
count:
2,500,000
IV SERVICE
No.
SERVICE SCHEDULE
1.7
Implementation classification
Service item
Materials
Tools used
Actual durable
count: 100,000
Actual durable
count: 100,000
Classification
Implementation classification
Service item
Materials
Tools used
Actual durable
count: 200,000
IV SERVICE
1.8
Service item
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
Materials
Tools used
Actual durable
count: 600,000
Trimmer
Service item
(1) Trimmer blade /U
(2) Trimmer blade /L
Implementation classification
Quantity CleanLubri- Replac
Check
ing
cation ement
1
4-14
Materials
Tools used
Actual durable
count: 500,000
Actual durable
count: 500,000
1.9
SERVICE SCHEDULE
Note:
No. in this list is identical with No. in "5. Parts counter" and "1. Count of special parts" in the 25
No.
Unit
Parts name
Quantity
Actual durable
count
1
1
50,000
100,000
004
100,000
005
100,000
1
1
600,000
100,000
012
Drum cartridge /M
100,000
017
Drum cartridge /C
100,000
022
028 Charging corona
Drum cartridge /K
Charging wire assy /Y
1
1
100,000
100,000
029
200,000
031
100,000
032
034
1
1
200,000
100,000
034
200,000
037
100,000
038
1
8
200,000
200,000
Transfer belt
200,000
041
200,000
042
043
1
1
200,000
200,000
044
200,000
045
200,000
046
600,000
048
049
1
1
600,000
200,000
050
100,000
200,000
052 ADU
053 Fixing
1
1
100,000
200,000
054
Fixing roller /U
100,000
055
Fixing roller /L
100,000
4-15
IV SERVICE
mode.
SERVICE SCHEDULE
No.
Unit
Parts name
Quantity
Actual durable
count
056 Developing
Developer /Y
100,000
057
058
Developer /M
Developer /C
1
1
100,000
100,000
059
Developer /K
100,000
060
600,000
061
062
1
1
600,000
600,000
063
600,000
069 FN-120/FN-9
2,500,000
070
071
Stapler unit
Stapler unit
1
1
200,000
200,000
Staple
5000
108
109
IV SERVICE
Staple
5000
10
4
200,000
200,000
110
400,000
200,000
079
080
1
1
100,000
100,000
081
Torque limiter
600,000
083
200,000
084
085
1
1
100,000
100,000
086
Torque limiter
600,000
087 TMG-3
Trimmer blade /U
500,000
087
092 AFR-20
Trimmer blade /L
Paper feed roller
1
1
500,000
625,000
093
Feed roller
625,000
095
625,000
113 Registration
112 Fixing unit
1
1
600,000
600,000
114
600,000
115
600,000
1
1
2,000,000
2,000,000
118
2,000,000
4-16
No.
Unit
SERVICE SCHEDULE
Parts name
Quantity
Actual durable
count
125,000
119
120
1
1
125,000
125,000
120
125,000
121
125,000
121
122
1
1
125,000
125,000
122
125,000
130
800,000
131
132
1
1
800,000
800,000
133
800,000
123 Registration
Registration roller
1,500,000
1
1
1,500,000
2,500,000
126
2,500,000
127
2,500,000
128
129
1
1
2,500,000
2,500,000
134 ADU
2,000,000
135
2,000,000
136
137 Fixing
1
2
2,000,000
600,000
138
600,000
139
1,000,000
Decurler roller
Paper feed roller
1
1
100,000
500,000
Feed roller
500,000
500,000
143
144
1
1
2,000,000
2,000,000
2,000,000
146
Pre-registration clutch /1
2,000,000
147
148
1
1
2,000,000
2,000,000
149
2,000,000
150
Pre-registration clutch /3
2,000,000
151
152 2nd transfer
1
1
2,000,000
1,000,000
142
4-17
IV SERVICE
SERVICE SCHEDULE
Unit
Parts name
Quantity
Fixing unit
Thermostat /1
Fixing unit
Thermostat /L
IV SERVICE
4-18
COPY MATERIAL
2. COPY MATERIAL
2.1
Product
A. Drum cartridge
2.2
Materials
B. Kit
a Developer black set
Developer black
Developer charging funnel/U
Developer collection sheet (rubber band)
Developer yellow
IV SERVICE
Developer magenta
Developer charging funnel/U
Developer collection sheet (rubber band)
Developer cyan
Developer charging funnel/U
Developer collection sheet (rubber band)
4-19
COPY MATERIAL
2.3
PM parts kit
Quantity
North America
Europe
2
1
1
1
1
1
1
1
Fixing roller /U
Fixing roller /L
Decurler roller
Charging wire assy
1
4
1
4
1
1
IV SERVICE
Transfer belt
Quantity
*All area
1
3
1
1
4
4-20
Name
Shape
Remark
25g
Solvest 240
Multemp FF-RM is
recommended
IV SERVICE
Plasguard No.2
4-21
CE TOOLS LIST
4. CE TOOLS LIST
Tool No.
Name
4969-1885-01
Shape
Remark
4014-5005-01
Quantity
4014-5006-01
4969-1887-01
4969-1888-01
4024-2153-01
4014-5010-01
Adjustment chart
IV SERVICE
1
4014-5009-01
For adjusting
1
4-22
FN-120/FN-9
V CODE LIST
1. JAM CODE LIST
J11-01
J11-11
Paper
feed
tray /2
J12-01
J12-11
Paper
feed
tray /1
During operation
J10-11
Correction
When idling
J10-03
Resulting
operation
If copy is progressing when
jam arises, main
body stops after
completion of
paper exit.
5-1
V CODE LIST
J10-02
Causes
During operation
ClassifiJam
cation
code
ByJ10-01
pass
feed
Causes
Resulting
operation
Correction
J13-01
During operation
Paper
feed
tray /3
Jam
code
Classification
J17-02
Printer section
stops immediately.
J17-03
J17-04
J13-11
C-208
J14-01
J14-11
V CODE LIST
Paper
feed
J17-01
5-2
J17-06
Correction
J17-07
J17-08
After the intermediate conveyance sensor /1 (PS27) is turned ON, intermediate conveyance sensor /2 (PS28) is not
turned ON within specified time.
J17-09
After the by-pass feed conveyance sensor (PS26) is turned ON, the intermediate conveyance sensor /2 (PS28) is not
turned ON within the specified time.
After the pre-registration clutch
(MC102) is turned ON, paper feed sensor (PS107) is not turned ON within the
specified time.
C-208
J17-10
Paper
feed
J17-11
J17-12
J17-13
J17-14
C-208
Resulting
operation
J17-15
5-3
V CODE LIST
J17-05
Causes
During operation
Paper
feed
Jam
code
When idling
Classification
Others
J19-01
Others
C-208
Paper
exit
Causes
Resulting
operation
Correction
J19-02
In case of LCT
paper feed, main
body stops after
completion of
paper exit. In
case of paper
feed other than
LCT, main body
does not stop.
J31-02
Printer section
stops immediately.
J32-01
During operation
Classification
J32-02
J32-03
J32-04
J32-05
V CODE LIST
J32-07
Paper
exit
J32-11
J32-12
J32-13
When idling
J32-08
Jam
code
Others
J51-01
AFR-20
J61-01
J61-02
J61-03
Causes
During operation
Classification
J62-01
J62-02
J62-03
J62-04
J62-05
J62-06
5-5
Printer section
stops immediately.
RADF stops
immediately.
If there is paper
in or after transfer process,
main body stops
after paper exit.
Correction
Close the front door.
V CODE LIST
Classification
Jam
code
Causes
Resulting
operation
Correction
AFR-20
J62-07
During operation
RADF stops
immediately.
If there is paper
in or after transfer process,
main body stops
after paper exit.
J65-01
J65-03
J65-04
Others
FN-120
FN-9
J71-01
Others
TMG-3
J71-02
FN-120
FN-9
J72-16
J72-18
During operation
J65-02
J72-17
V CODE LIST
When idling
Printer section
stops immediately.
5-6
Jam
code
Causes
FN-120
FN-9
J72-19
Resulting
operation
J72-22
J72-23
J72-24
J72-25
J72-28
J72-29
J72-30
Remove jammed
paper in the FNS/main
body, if any.
J72-21
J72-26
FNS/main body
stop immediately.
Correction
5-7
V CODE LIST
J72-20
During operation
Classification
Causes
Resulting
operation
Correction
TMG-3
J72-32
TU/FNS/main
body stop immediately.
Remove jammed
paper in TU/FNS/main
body, if any.
FNS/main body
stop immediately.
Remove jammed
paper in the FNS/main
body, if any.
J72-34
During operation
Classification
J72-33
Cover
Inserter
D
J72-35
PK-5
J72-43
FN-120
FN-9
J72-48
Cover
Inserter
D
J72-49
J72-50
J72-51
J72-81
J72-82
FN-120
FN-9
V CODE LIST
5-8
FN-120
FN-9
J72-83
Causes
J73-01
When idling
J72-90
J73-02
Correction
Remove jammed
paper in the FNS/main
body, if any.
J73-05
J73-07
Remove jammed
paper in the sub-tray, if
any.
J73-08
J73-09
TMG-3
Resulting
operation
J73-10
J73-11
J73-12
J73-14
J73-17
ADU
J92-01
ADU
J92-11
Cover
Inserter
D
J73-13
5-9
V CODE LIST
Jam
code
During operation
Classification
J94-02
V CODE LIST
J94-11
During operation
J93-11
Resulting
operation
When idling
J93-01
Causes
During operation
Jam
code
When idling
Classification
5-10
Printer section
stops immediately.
Printer section
stops immediately.
Correction
Causes
Resulting
operation
Communication
abnormality
Paper
feed
motor
abnormality
F10-10
Communication abnormality
between printer control board
(PRCB) and LT drive board
(LTDB)
M41 abnormality detection signal was continuoudly detected
for the specified time when the
paper feed motor (M41) was
ON.
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
LT paper
feed
motor
abnormality
Paper
feed tray
abnormality
F13-02
LT up/
down
motor
abnormality
F13-01
F18-02
F18-03
F18-04
F18-50
F18-01
5-11
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
V CODE LIST
C-208
Main body
C-208
Main body
Classification
Abnormality
code
Causes
Resulting
operation
LT up/
down
motor
abnormality
F18-51
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
LT paper
feed
assist fan
abnormality
F18-60
C-208
Classification
LT power
abnormality
F18-70
F18-71
Communication
abnormality
F20-10
Communication abnormality
between printer control board
(PRCB) and drum drive board /
Y (DRDB /Y) or drum drive
board /M (DRDB /M).
F20-11
Communication abnormality
between printer control board
(PRCB) and drum drive board /
C (DRDB /C) or drum drive
board /K (DRDB /K).
F20-12
Communication abnormality
between printer control board
(PRCB) and transfer belt motor
(M18)
V CODE LIST
Main body
F18-61
5-12
Main body
Classification
Precharging
exposure
lamp
abnormality
Developing motor
abnormality
Drum
motor
abnormality
Abnormality
code
Causes
Resulting
operation
F21-01
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
F21-02
F21-03
F21-04
F23-01
F23-02
F23-03
F23-04
F23-05
F23-06
5-13
V CODE LIST
Causes
Resulting
operation
Drum
motor
abnormality
F23-07
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
F23-08
F23-10
Toner
supply
abnormality
F23-11
When either of the toner supply motor /Y, /M, /C, /K (M49,
M50, M51, or M52), toner bottle motor (M53), or toner bottle
clutch /Y, /M, /C, /K (MC14,
MC15, MC16, or MC17) was
ON, either abnormality detection signal was continuously
detected for the specified time.
L detection
abnormality
F27-01
F27-02
F27-03
Main body
Classification
Transfer
belt unit
abnormality
V CODE LIST
F23-09
5-14
Abnormality
code
Causes
Resulting
operation
L detection
abnormality
F27-04
High
pressure
unit
abnormality
F28-01
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
F28-02
F28-03
F28-04
F29-01
F29-02
F29-03
F29-04
5-15
V CODE LIST
Main body
Classification
Abnormality
code
Process
abnormality
F29-06
F29-07
F29-08
F29-09
F29-10
F29-11
F29-12
F29-13
F29-14
F29-15
F29-16
Main body
V CODE LIST
Resulting
operation
5-16
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
Abnormality
code
Process
abnormality
F29-17
F29-18
F29-19
F29-20
F29-21
F29-22
F29-23
F30-01
F30-02
F30-10
Separation abnormality
ADU conveyance drive board
communication abnormality
F32-01
F32-02
Main body
Classification
Motor
abnormality
Fan
abnormality
Causes
5-17
Resulting
operation
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
V CODE LIST
Causes
Resulting
operation
Fan
abnormality
F32-03
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
F32-04
F32-06
F33-01
F33-02
F33-03
F33-04
Main body
Classification
F32-05
Motor
abnormality
V CODE LIST
5-18
Main body
Classification
Fixing
high temperature
abnormality
Abnormality
code
Causes
Resulting
operation
F34-01
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
F34-02
F34-03
F34-04
F34-05
F34-06
F34-08
5-19
WARNING
When F34-**, F35-** or
F36-** (fixing temperature related abnormality)
occurs, be sure to repair
a defective part before
setting the 25 DIPSW 3-1
to 0.
If the 25 DIPSW 3-1 is set
to 0 without repairing a
defective part, this may
cause a fire.
V CODE LIST
Abnormality
code
Causes
Resulting
operation
Fixing low
temperature
abnormality
F35-01
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
F35-02
Main body
Classification
F35-03
F35-04
F35-05
V CODE LIST
F35-06
5-20
WARNING
When F34-**, F35-** or
F36-** (fixing temperature related abnormality)
occurs, be sure to repair
a defective part before
setting the 25 DIPSW 3-1
to 0.
If the 25 DIPSW 3-1 is set
to 0 without repairing a
defective part, this may
cause a fire.
Abnormality
code
Fixing
sensor
abnormality
F36-02
F36-04
F36-05
Main body
Classification
F36-06
Causes
Resulting
operation
F36-07
F36-08
F36-09
5-21
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
V CODE LIST
Causes
Resulting
operation
Fixing
sensor
abnormality
F36-10
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
Fixing
sensor
abnormality
F36-11
F36-12
Main body
Classification
F38-02
F38-03
F39-01
V CODE LIST
Scanner
abnormality
F41-01
Motor
abnormality
F41-02
F41-03
WARNING
When F34-**, F35-** or
F36-** (fixing temperature related abnormality)
occurs, be sure to repair
a defective part before
setting the 25 DIPSW 3-1
to 0.
If the 25 DIPSW 3-1 is set
to 0 without repairing a
defective part, this may
cause a fire.
5-22
Abnormality
code
Causes
Resulting
operation
Motor
abnormality
F41-04
F41-05
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
Main body
Classification
Scanner
abnormality
F41-06
Motor
abnormality
F41-07
F41-09
F41-10
F42-01
F42-02
F41-08
F41-11
Fan
abnormality
5-23
V CODE LIST
Causes
Resulting
operation
Color registration
abnormality
F45-01
F45-03
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
F45-07
F45-11
F45-12
Main body
Classification
F45-08
F45-09
F45-10
V CODE LIST
F45-20
5-24
Main body
Classification
Image
processing
abnormality
Abnormality
code
Causes
Resulting
operation
E46-01
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
E46-02
E46-07
Connection abnormality
between A/D conversion board
(ADB) and image processing
board (IPB)
E46-08
Writing unit /Y /M /C /K
Image processing board (IPB)
Printer control board (PRCB)
E46-09
Connection abnormality
between index sensor /Y, /M, /
C, /K (INDX SB Y, M, C, K) or
laser drive board (LDB Y, M, C,
K) and image processing
board (IPB)
Writing unit /Y /M /C /K
Image processing board (IPB)
E46-03
E46-05
E46-06
5-25
Writing unit /Y /M /C /K
Image processing board (IPB)
V CODE LIST
V CODE LIST
Main body
Classification
Image
processing
abnormality
Abnormality
code
Causes
Resulting
operation
E46-12
E46-13
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
E46-14
E46-15
E46-16
E46-17
E46-19
5-26
Image
processing
abnormality
Abnormality
code
Causes
Resulting
operation
E46-21
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
E46-23
E46-24
E46-25
V CODE LIST
Main body
Classification
5-27
Main body
Classification
Image
processing
abnormality
Abnormality
code
Causes
Resulting
operation
E46-26
Abnormality
detection
process is
performed
but no abnormality code
is indicated
on the operation board
and main
body continues operation.
Abnormality
code is indicated only for
data collection, list output and
KRDS.
E46-31
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
E46-32
E46-35
E46-36
V CODE LIST
E46-40
E46-41
E46-42
E46-43
5-28
Main body
Classification
Image
processing
abnormality
Abnormality
code
Resulting
operation
E46-58
Software failure.
CCD board was replaced but
I1ROM version is not compliant.
E46-59
F46-62
F46-63
F46-64
E46-66
E46-80
E46-81
E46-82
E46-83
E46-90
E46-91
E46-98
E46-99
5-29
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
Abnormality
detection
process is
conducted
but no code
is indicated
on the operation board
and main
body continues operation.
Abnormality
code is indicated only for
data collection, list output and
KRDS.
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
V CODE LIST
Main body
Classification
Communication
abnormality
Abnormality
code
Causes
Resulting
operation
E50-01
12VDC abnormality.
Abnormality signal was continuously detected for the specified time.
E50-02
24VDC abnormality.
Abnormality signal was continuously detected for the specified time after the specified
time from REN /2 ON.
Conveyance drive board
(CVDB) 24VDC abnormality.
Abnormality signal of 24VDC
for CVDB was detected after
specified time from REN /2
ON.
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
E50-03
V CODE LIST
E50-04
E50-05
E50-10
E50-11
5-30
Abnormality
code
Causes
Resulting
operation
Fan
abnormality
F52-01
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
F52-02
E56-02
E56-11
E56-12
E56-13
E60-01
Communication error.
F61-01
F61-02
F61-03
F61-04
Main body
Classification
F52-03
AFR-20
Operation board
abnormality
AFR-20
abnormality
5-31
V CODE LIST
AFR-20
abnormality
F61-05
F61-06
F61-07
F61-08
F61-09
F61-10
E70-01
Communication error.
F77-01
F77-02
F77-03
F77-04
F77-05
F77-06
AFR-20
Classification
FN-120, FN-9
V CODE LIST
FN-120
and FN-9
abnormality
Causes
Resulting
operation
5-32
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
Main body
and FNS
stop operation immediately and
main relay
(RL1) is
turned OFF.
FN-120, FN-9
Classification
FN-120
and FN-9
abnormality
Abnormality
code
Causes
Resulting
operation
F77-07
F77-08
Main body
and FNS
stop operation immediately and
main relay
(RL1) is
turned OFF.
F77-11
F77-12
F77-22
F77-25
F77-13
F77-14
F77-21
5-33
V CODE LIST
Abnormality
code
Causes
Resulting
operation
FN-120, FN-9
abnormality
F77-26
TMG-3
Classification
abnormality
F77-31
Main body
and FNS
stop operation immediately and
main relay
(RL1) is
turned OFF.
F77-32
F77-33
F77-34
F77-35
F77-36
F77-37
F77-41
Cover Inserter D
V CODE LIST
abnormality
5-34
Abnormality
code
Causes
Resulting
operation
abnormality
F77-42
Main body
and FNS
stop operation immediately and
main relay
(RL1) is
turned OFF.
F77-43
PK-5
Cover Inserter D
Classification
PK-5
abnormality
F77-44
F77-47
FN-120, FN-9
F77-54
FN-120,
FN-9
abnormality
F77-81
F77-91
F77-92
F77-98
F77-99
Communication abnormality
between FNS control board
(FNSCB) and punch drive
board (PKDB)
After punch motor (M801) is
turned ON, punch HP sensor
(PS801) is not turned ON
within the specified time.
Communication abnormality
when the main CPU in FNS
control board (FNSCB)
receives data.
When the main switch (SW2)
was turned ON, unwritten control program of FNS control
Board (FNSCB) was detected.
Abnormality other than those
known to control program of
FNS control board (FNSCB)
was detected.
5-35
V CODE LIST
Main body
Classification
Communication
abnormality
ISW
abnormality
Abnormality
code
Causes
Resulting
operation
E80-01
E80-02
Main body
stops immediately and
main relay
(RL1) is
turned OFF.
E80-03
Printer cable
USB cable
Program file abnormality
E80-11
E80-21
E80-30
E80-31
E80-32
V CODE LIST
E80-40
5-36
Printer cable
USB cable
PC parallel port
PC USB port
Printer cable
USB cable
Program transferred board
Error code
Error
Remarks
18-01
18-02
18-03
18-05
13-02
46-40 to 43
HDD abnormality
HDD
77-22, 25, 26
77-31, 37
Folding machine
TMG-3
77-41, 42, 43
Cover Inserter D
77-44, 47, 55
PK-5
be selected.
Punch mode can not be
V CODE LIST
selected.
5-37
V CODE LIST
Blank page
5-38
VI DIAGRAMS
1. PARTS LAYOUT DRAWING
1.1
[11]
[10]
[9]
[12]
[1]
[2]
[7]
[8]
[9]
[4]
[10]
[5]
[6]
[11]
[12]
VI DIAGRAMS
[3]
8050fs6600
6-1
[5]
[6]
[1]
[4]
[1]
[3]
[2]
8050fs6601
[4]
[2]
[5]
[3]
[6]
[3]
[4]
VI DIAGRAMS
[2]
[1]
[1]
[3]
[2]
[4]
6-2
8050fs6602
[1]
[1]
8050fs6603
[1]
1st transfer HP sensor (PS15)
VI DIAGRAMS
[1]
8050fs6604
6-3
8050fs6605
[5]
[2]
[6]
[3]
[7]
[4]
8050fs6606
[3]
[2]
[4]
VI DIAGRAMS
[1]
6-4
[4]
[3] [2]
[1]
8050fs6607
[1]
[3]
[2]
[4]
[2]
[3]
[1]
Gamma sensor (PS11)
[2]
[3]
VI DIAGRAMS
[1]
8050fs6608
6-5
[4]
[5]
[3]
[6]
[2]
[1]
8050fs6609
[1]
[4]
[2]
[3]
[5]
[6]
VI DIAGRAMS
8050fs6630
[1]
[10]
[2]
[11]
[3]
[4]
[12]
[13]
[5]
[14]
[6]
[15]
[7]
[8]
[16]
[17]
[9]
[18]
6-6
[4]
[1]
[2]
[3]
[2]
[1]
[3]
[4]
8050fs6610
[2]
[1]
8050fs6631
[2]
VI DIAGRAMS
[1]
6-7
(14) ADU
[6]
[5]
[1]
[2]
[7]
[4]
[8]
[3]
[9]
[10] [11]
[2]
[1]
[7]
[8]
8050fs6611
[3]
[9]
[4]
[10]
[5]
[6]
[11]
[2]
[1]
8050fs6612
[2]
VI DIAGRAMS
[1]
6-8
[1]
[8]
[7]
[2]
[6]
[5]
[3]
[4]
Fixing temperature sensor /3 (TH3)
Fixing temperature sensor /1 (TH1)
[5]
[6]
Thermostat /2 (TS2)
Fixing temperature sensor /2 (TH2)
[3]
Thermostat /1 (TS1)
[7]
[4]
[8]
VI DIAGRAMS
[1]
[2]
8050fs6632
6-9
B. Loads
(1) Rear of the main body
[12]
[13]
[18]
[10]
[9]
[8]
[7]
[6]
[13]
[2]
[14]
[3]
[15]
[4]
[5]
[16]
[17]
[6]
[18]
[7]
[19]
[8]
[9]
[20]
[21]
[10]
[22]
[11]
[23]
[12]
VI DIAGRAMS
[1]
6-10
[23]
[1]
8050fs6613
[1]
[2]
[1]
8050fs6614
[2]
[1]
Transfer belt cooling fan (M11)
VI DIAGRAMS
[1]
8050fs6615
6-11
[4]
[5]
[6]
[3]
[2]
[7]
[1]
[1]
[5]
[2]
Heater /1 (HTR1)
[6]
[3]
[4]
Heater /2 (HTR2)
Writing intake fan /2 (M44)
[7]
8050fs6616
[3]
Paper exit fan /F (M28)
[2]
[1]
[3]
VI DIAGRAMS
[1]
[2]
6-12
8050fs6617
[1]
[5]
[2]
[6]
[3]
[4]
[7]
8050fs6618
[5]
[4]
[3]
[2]
[1]
8050fs6619
[4]
[2]
[5]
[3]
VI DIAGRAMS
[1]
6-13
[2]
[1]
[1]
[2]
8050fs6620
[9]
[10]
[1]
[2]
[8]
Toner bottle clutch /M (MC15)
[2]
[3]
[4]
[5]
[4] [3]
[6]
[7]
[8]
[9]
[10]
VI DIAGRAMS
[1]
6-14
8050fs6621
[1]
[6]
[2]
[7]
[3]
[4]
[8]
[9]
[5]
[1]
Intermediate conveyance clutch /1 (MC13)
VI DIAGRAMS
[1]
8050fs6634
6-15
(12) ADU
[9]
[8]
[1]
[2]
[7]
[6] [5]
[13]
[14]
[15]
[1]
[11]
[4]
[12]
[5]
[6]
[13]
[14]
[7]
[15]
[8]
VI DIAGRAMS
[3]
6-16
8050fs6622
[1]
[5]
[2]
[3]
[4]
8050fs6635
[3]
[4]
[5]
VI DIAGRAMS
[1]
[2]
6-17
[17]
[18] [19]
[20]
[21]
[22] [23]
[24]
[9]
[10]
[11]
[12]
[8]
[16]
[15]
[14]
[7]
[6]
[5]
[4]
[3]
[13]
[2] [1]
8050fs6623
[13]
[14]
[3]
[15]
[4]
[16]
[5]
[6]
[17]
[18]
[7]
[19]
[8]
[20]
[9]
[10]
[21]
[22]
[11]
[23]
[12]
[24]
VI DIAGRAMS
[1]
[2]
6-18
[3]
[2]
[1]
8050fs6624
[1]
[2]
[3]
[4]
[2]
[1]
8050fs6625
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
6-19
VI DIAGRAMS
[3]
[1]
[1]
[2]
8050fs6626
[3]
[4]
[5]
[4]
Drum potential sensor board /K (DRSPSB K)
Drum potential sensor board /C (DRSPSB C)
[2]
[3]
[4]
VI DIAGRAMS
[1]
[2]
[3]
6-20
[1]
8050fs6627
[1]
[1]
8050fs6628
(7) ADU
[1]
Conveyance drive board (CVDB)
VI DIAGRAMS
[1]
8050fs6629
6-21
1.2
[3]
[11]
[10]
[2]
[9]
[7]
[15]
[1]
[16]
[5]
[6]
[8]
[17]
[4]
[12]
[13]
[14]
[1]
[2]
[11]
[12]
[3]
[13]
[4]
[14]
[5]
[6]
[15]
[16]
[7]
[17]
Size VR (VR301)
[18]
[9]
[10]
[19]
VI DIAGRAMS
[8]
6-22
8050fs6031
1.3
[15]
FRONT
[2]
[3]
[12]
[11] [10]
[4]
[9]
M100
[8]
M101 [16]
[7]
[6]
[5]
8050fs6700
[9]
[2]
[10]
[3]
[11]
[4]
[5]
[12]
[13]
[6]
[14]
[7]
[15]
[8]
[16]
VI DIAGRAMS
[1]
6-23
1.4
[25]
[27]
[24]
[23]
[1]
[2]
[21]
[22]
[20]
[3]
[19]
[4]
[18]
[5]
[6]
[17]
[16]
[7]
[8]
[9]
[10]
[11]
[12]
VI DIAGRAMS
FRONT
[15]
[14]
[13]
8050fs6701
[1]
[15]
[2]
[16]
[3]
[4]
[17]
[18]
[5]
[19]
[6]
[20]
[7]
[8]
[21]
[22]
[9]
[23]
[10]
[24]
[11]
[12]
[25]
[26]
[13]
[27]
[14]
6-24
[12]
[13]
[14]
[11]
[1]
[10]
[2]
[9]
[3]
[4]
[8]
[5]
[7]
[6]
8050fs6702
[1]
[2]
(PS707)
Tray upper limit sensor (PS702)
[8]
[9]
[3]
[10]
[4]
[11]
[5]
[6]
[12]
[13]
[7]
[14]
VI DIAGRAMS
(FN-9 only)
6-25
[8]
[7]
[6]
[5]
[4]
[3]
[2]
[1]
8050fs6703
[1]
[5]
[2]
[6]
[7]
[4]
[8]
VI DIAGRAMS
[3]
6-26
[6]
[5]
[4]
[3]
[2]
[1]
[4]
8050fs6704
[5]
[6]
VI DIAGRAMS
[3]
[1]
6-27
1.5
[10]
[2]
[3]
[9]
[8]
[4]
[7]
[6]
[5]
8050fs6705
[7]
Relay 2 (RL28)
[2]
[3]
[8]
[9]
Coil (COL)
Scrap box detection sensor (PS107)
[4]
[10]
[5]
[11]
[6]
Relay 1 (RL1)
VI DIAGRAMS
[1]
6-28
[13]
[14]
[15]
[16]
[12]
[1]
[2]
[3]
[4]
[11]
[10]
[9]
[8]
[7]
[6]
[5]
8050fs6706
[1]
[9]
[2]
[10]
[3]
[11]
Stacker S3 (MS3)
[4]
[5]
[12]
[13]
[6]
[14]
[7]
[15]
Pusher HP sensor(PS112)
[8]
[16]
[1]
[5]
[2]
[4]
[3]
[1]
[4]
[2]
[5]
[3]
6-29
VI DIAGRAMS
8050fs6707
340 (W : 28 pin)
700 (W : 26 pin)
572 (W : 4 pin)
376 (W : 28 pin)
620 (BN : 7 pin)
564 (W : 2 pin)
393 (W : 24 pin)
309 (W : 36 pin)
573 (W : 3 pin)
303 (W : 2 pin)
302 (W : 6 pin)
574 (W : 3 pin)
1 (N.C.)
4 (N.C.)
414 (B : 32 pin)
459 (W : 10 pin)
151 (GY : 8 pin)
36 (N.C.)
730 (W : 32 pin)
301 (W : 4 pin)
VI DIAGRAMS
6-30
8050fs6033
B. AC drive board
120 (W : 5 pin)
156 (W : 5 pin)
152 (W : 11 pin)
121 (W : 8 pin)
153 (W : 4 pin)
155 (W : 5 pin)
8050fs6034
157 (W : 4 pin)
511 (W : 50 pin)
8050fs6035
524 (W : 7 pin)
518 (W : 15 pin)
527 (W : 15 pin)
569 (B : 4 pin)
1 (N.C.)
513 (W : 6 pin)
503 (W : 34 pin)
510 (W : 11 pin)
507 (W : 6 pin)
8050fs6036
VI DIAGRAMS
548 (W : 6 pin)
6-31
E. DC power unit/1
102 (W : 4 pin)
103 (W : 6 pin)
108 (W : 4 pin)
106 (W : 8 pin)
101 (W : 3 pin)
107 (W : 7 pin)
104 (W : 10 pin)
105 (W : 6 pin)
8050fs6037
F.
DC power unit/2
111 (W : 12 pin)
110 (W : 4 pin)
112 (W : 6 pin)
113 (W : 4 pin)
114 (W : 9 pin)
115 (W : 8 pin)
8050fs6038
G. DC power unit/3
109 (W : 6 pin)
VI DIAGRAMS
8050fs6100
6-32
313,320,327,334 (W : 6 pin)
312,319,326,333 (W : 2 pin)
8050fs6039
311,318,325,332 (W : 9 pin)
I.
158 (W : 4 pin)
8050fs6040
731 (W : 8 pin)
732 (W : 8 pin)
735 (W : 3 pin)
733 (W : 8 pin)
734 (W : 8 pin)
8050fs6041
VI DIAGRAMS
J.
6-33
737 (W : 12 pin)
739 (W : 3 pin)
738 (W : 10 pin)
740 (N.C.)
8050fs6042
L.
272 (W : 34 pin)
280 (B : 34 pin)
VI DIAGRAMS
9 (N.C.) 8 (N.C.)
6-34
8050fs6043
M. Index sensor/Y,/M,/C,/K
8050fs6044
N. L1 inverter board
606 (W : 3 pin)
?? (W : 4 pin)
8050fs6045
275,279,283,287 (W : 12 pin)
8050fs6046
Memory board
141 (W : 40 pin)
142 (W : 20 pin)
8050fs6047
VI DIAGRAMS
P.
6-35
258 (N.C.)
13 (N.C.)
251 (W : 16 pin)
270 (W : 60 pin)
252 (W : 4 pin)
9 (N.C.)
12 (N.C.)
10 (N.C.)
11 (N.C.)
6 (N.C.)
5 (N.C.)
7 (N.C.)
14 (N.C.)
8 (N.C.)
8050fs6048
R. OB inverter board
166 (W : 4 pin)
165 (W : 3 pin)
VI DIAGRAMS
8050fs6049
6-36
S. Operation board/1
176 (W : 6 pin)
173 (W : 6 pin)
172 (W : 12 pin)
175 (W : 4 pin)
174 (W : 14 pin)
8050fs6050
T.
Operation board/2
162 (W : 3 pin)
8050fs6051
U. Operation board/3
158 (W : 3 pin)
VI DIAGRAMS
8050fs6101
6-37
1 (N.C.)
601 (W : 20 pin)
603 (W : 3 pin)
8050fs6052
670 (W : 3 pin)
8050fs6053
724 (W : 18 pin)
702 (W : 26 pin)
711 (W : 8 pin)
726 (W : 12 pin)
706 (W : 6 pin)
Y.
8050fs6054
708 (W : 11 pin)
705 (W : 7 pin)
Gamma sensor
558 (W : 5 pin)
VI DIAGRAMS
8050fs6055
6-38
2.2
A. DF drive board
14 (W : 9 pin)
13 (W : 15 pin)
3 (W : 7 pin)
12 (W : 5 pin)
2 (W : 6 pin)
1 (N.C.)
5 (W : 5 pin)
4 (W : 6 pin)
8 (N.C.)
7 (W : 9 pin)
6 (W : 2 pin)
8050fs6102
807 (W : 14 pin)
5 (N.C.)
804 (W : 12 pin)
805 (W : 11 pin)
4 (N.C.)
800 (W : 6 pin)
808 (W : 2 pin)
3 (N.C.)
801 (W : 11 pin)
803 (W : 6 pin)
806 (W : 15 pin)
2 (N.C.) 1 (N.C.)
8050fs6103
VI DIAGRAMS
2.3
10 (W : 8 pin)
6-39
2.4
33 (W : 38 pin)
12 (W : 24 pin)
62 (W : 40 pin)
8 (W : 8 pin)
1 (W : 18 pin)
52 (W : 6 pin)
10 (W : 4 pin)
11 (W : 9 pin)
7 (W: 6 pin)
5 (W : 22 pin)
6 (W : 5 pin)
4 (W : 40 pin)
8050fs6104
B. Relay board
6 (W : 30 pin)
5 (W : 30 pin)
10 (W : 8 pin)
8 (W : 34 pin)
VI DIAGRAMS
6-40
8050fs6105
403 (W : 5 pin)
401 (GY : 40 pin)
405 (W : 4 pin)
408 (W : 3 pin)
407 (W : 2 pin)
409 (W : 4 pin)
8050fs6106
VI DIAGRAMS
2.5
6-41
6-42
4969fs6324a
To chart 2/2
Reverse/exit solenoid
ADU conveyance clutch /1
ADU conveyance clutch /2
ADU pre-registration clutch
F
M33
R
F M32
R
M19
M34
Reverse/exit motor
PS17
PS13
PS19
PS21
PS20
PS23
F
M29
R
Fixing motor
MC13
MC4
MC5
V_TOP
PS29
PS27
PS28
PS22
Pre-registration sensor /1
Intermediate conveyance sensor /1
Intermediate conveyance sensor /2
Registration sensor
Code
M41
SD7
MC7
MC8
Time (sec)
3.1
Item
VI DIAGRAMS
TIMING CHART
CF5001 Field Service Ver.1.0 Sep 2003
3. TIMING CHART
Main Body timing chart
A. Full color, life size, ADF single sided original document of 2 sheets, double sided original document of 2 copies, paper feed tray /1 paper feed
Chart 1/2
6-43
To chart 1/2
Time (sec)
VI DIAGRAMS
4969fs6324b
2nd transfer
Separation AC/DC
Transfer Drum separation claw solenoid
Developer bias AC /Y
Developer bias AC /M
Developer bias AC /C
Developer bias AC /K
1st transfer /Y
1st transfer /M
1st transfer /C
1st transfer /K
Charging /Y
Charging /M
Charging /C
Charging /K
Developer bias DC /Y
Developer bias DC /M
Developer bias DC /C
Developer bias DC /K
Drum motor /Y
Drum motor /M
Drum motor /C
Drum motor /K
Transfer belt motor
Item
SD1
M14
M15
M16
M17
M18
Code
Chart 2/2
Paper unloaded
Paper loaded
CW 710mm/s
Timing sensor
PS302
Conveyance motor
M302
6-44
Paper unloaded
Paper loaded
CW 710mm/s
CW 400mm/s
CW 350mm/s
CW 150mm/s
Stop
CCW 150mm/s
CCW 400mm/s
CCW 710mm/s
CCW 900mm/s
Paper unloaded
Paper loaded
OFF
ON
OFF
ON
Reverse sensor
PS305
Reverse/exit motor
M303
Stop
CCW 138mm/s
CCW 300mm/s
CCW 710mm/s
Paper unloaded
Paper loaded
Paper unloaded
Paper loaded
OFF
ON
CW 300mm/s
CW 67mm/s
Stop
CCW 300mm/s
CCW 710mm/s
3.2
No paper sensor
PS304
Registration sensor
PS301
Registration clutch
MC301
Paper feed motor
M301
VI DIAGRAMS
TIMING CHART
CF5001 Field Service Ver.1.0 Sep 2003
A. A4, life size, single-sided original document, original document of 3 sheets (1/3)
4969fs6310
Paper unloaded
Paper loaded
CW 710mm/s
Timing sensor
PS302
Conveyance motor
M302
6-45
8050fs6311
Paper unloaded
Paper loaded
OFF
ON
OFF
ON
VI DIAGRAMS
Paper unloaded
Paper loaded
CW 710mm/s
CW 400mm/s
CW 350mm/s
CW 150mm/s
Stop
CCW 150mm/s
CCW 400mm/s
CCW 710mm/s
CCW 900mm/s
Reverse sensor
PS305
Reverse/exit motor
M303
Stop
CCW 138mm/s
CCW 300mm/s
CCW 710mm/s
Paper unloaded
Paper loaded
Paper unloaded
Paper loaded
OFF
ON
CW
CW 67mm/s
Stop
CCW 300mm/s
CCW 710mm/s
No paper sensor
PS304
Registration sensor
PS301
Registration clutch
MC301
Paper feed motor
M301
A. A4, life size, single sided original document, original document of 3 sheets (2/3)
Paper unloaded
Paper loaded
CW 710mm/s
Timing sensor
PS302
Conveyance motor
M302
6-46
Paper unloaded
Paper loaded
CW 710mm/s
CW 400mm/s
CW 350mm/s
CW 150mm/s
Stop
CCW 150mm/s
CCW 400mm/s
CCW 710mm/s
CCW 900mm/s
Paper unloaded
Paper loaded
OFF
ON
OFF
ON
Reverse sensor
PS305
Reverse/exit motor
M303
Stop
CCW 138mm/s
CCW 300mm/s
CCW 710mm/s
Paper unloaded
Paper loaded
Paper unloaded
Paper loaded
OFF
ON
CW 300mm/s
CW 67mm/s
Stop
CCW 300mm/s
CCW 710mm/s
No paper sensor
PS304
Registration sensor
PS301
Registration clutch
MC301
Paper feed motor
M301
VI DIAGRAMS
TIMING CHART
CF5001 Field Service Ver.1.0 Sep 2003
A. A4, life size, single sided original document, original document of 3 sheets (3/3)
4969fs6312
Paper unloaded
Paper loaded
CW 710mm/s
Timing sensor
PS302
Conveyance motor
M302
6-47
4969fs6313
Paper unloaded
Paper loaded
OFF
ON
OFF
ON
VI DIAGRAMS
Paper unloaded
Paper loaded
CW 710mm/s
CW 400mm/s
CW 350mm/s
CW 150mm/s
Stop
CCW 150mm/s
CCW 400mm/s
CCW 710mm/s
CCW 900mm/s
Reverse sensor
PS305
Reverse/exit motor
M303
Stop
CCW 138mm/s
CCW 300mm/s
CCW 710mm/s
Paper unloaded
Paper loaded
Paper unloaded
Paper loaded
OFF
ON
CW 300mm/s
CW 67mm/s
Stop
CCW 300mm/s
CCW 710mm/s
No paper sensor
PS304
Registration sensor
PS301
Registration clutch
MC301
Paper feed motor
M301
B. A4, life size, double sided original document, original document of 3 sheets (1/4)
Paper unloaded
Timing sensor
PS302
Conveyance motor
M302
6-48
Paper unloaded
Paper loaded
CW 710mm/s
CW 400mm/s
CW 350mm/s
CW 150mm/s
Stop
CCW 150mm/s
CCW 400mm/s
CCW 710mm/s
CCW 900mm/s
Paper unloaded
Paper loaded
OFF
ON
OFF
ON
Reverse sensor
PS305
Reverse/exit motor
M303
Stop
CCW 138mm/s
CCW 300mm/s
CCW 710mm/s
Paper loaded
CW 710mm/s
Paper unloaded
Paper loaded
Paper unloaded
Paper loaded
OFF
ON
CW 300mm/s
CW 67mm/s
Stop
CCW 300mm/s
CCW 710mm/s
No paper sensor
PS304
Registration sensor
PS301
Registration clutch
MC301
Paper feed motor
M301
VI DIAGRAMS
TIMING CHART
CF5001 Field Service Ver.1.0 Sep 2003
B. A4, life size, double sided original document, original document of 3 sheets (2/4)
4969fs6314
Paper unloaded
Paper loaded
CW 710mm/s
Timing sensor
PS302
Conveyance motor
M302
6-49
4969fs6315
Paper unloaded
Paper loaded
OFF
ON
OFF
ON
VI DIAGRAMS
Paper unloaded
Paper loaded
CW 710mm/s
CW 400mm/s
CW 350mm/s
CW 150mm/s
Stop
CCW 150mm/s
CCW 400mm/s
CCW 710mm/s
CCW 900mm/s
Reverse sensor
PS305
Reverse/exit motor
M303
Stop
CCW 138mm/s
CCW 300mm/s
CCW 710mm/s
Paper unloaded
Paper loaded
Paper unloaded
Paper loaded
OFF
ON
CW 300mm/s
CW 67mm/s
Stop
CCW 300mm/s
CCW 710mm/s
No paper sensor
PS304
Registration sensor
PS301
Registration clutch
MC301
Paper feed motor
M301
B. A4, life size, double sided original document, original documents of 3 sheets (3/4)
6-50
Reverse sensor
PS305
Reverse/exit motor
M303
Paper unloaded
Paper loaded
CW 710mm/s
Timing sensor
PS302
Conveyance motor
M302
Paper loaded
OFF
ON
OFF
ON
Paper unloaded
CCW 900mm/s
CW 150mm/s
Stop
CCW 150mm/s
CCW 400mm/s
CCW 710mm/s
CW 350mm/s
Paper unloaded
Paper loaded
CW 710mm/s
CW 400mm/s
CCW 300mm/s
CCW 710mm/s
CCW 138mm/s
Stop
Paper unloaded
Paper loaded
Paper unloaded
Paper loaded
OFF
ON
CW 300mm/s
CW 67mm/s
Stop
CCW 300mm/s
CCW 710mm/s
No paper sensor
PS304
Registration sensor
PS301
Registration clutch
MC301
Paper feed motor
M301
VI DIAGRAMS
TIMING CHART
CF5001 Field Service Ver.1.0 Sep 2003
B. A4, life size, double sided original document, original document of 3 sheets (4/4)
4969fs6316
6-51
4969fs6317
PS106
PS27
Feed sensor
VI DIAGRAMS
PS107
MC102
SD100
Pre-registration clutch
MC101
Code
M101
Time (sec)
0
Start button ON
3.3
Item
6-52
Copy - Page
2-2
PS702
UP
DOWN
PS706
M703
M707
M702
PS718
SD704
M701
PS704
Code
Shift motor
Shift HP sensor
Paper exit opening solenoid
253mm/s
Paper exit roller motor
400mm/s
Main tray paper exit sensor
400mm/s
670mm/s
Time (sec)
0
3-1
3-2
1-1
1-2
2-1
Item
M707
SD704
M702
PS718
M701
PS704
Code
PS706
Tray upper limit sensor
PS702
UP
Tray up/down motor M703
DOWN
Shift motor
Shift HP sensor
Time (sec)
3.4
Item
FNS Entrance sensor
VI DIAGRAMS
TIMING CHART
CF5001 Field Service Ver.1.0 Sep 2003
6-53
4969fs6319
VI DIAGRAMS
Copy - Page
FNS operation
start signal ON
26
27
1-1
2-9
28
2 - 10
29
2 -11
1-2
1-3
30
14
670mm/s
31
1 - 10
15
32
2-1
17
2-2
18
2-3
19
20
2-4
Item Code
Time (sec)
FNS Entrance sensor
PS704
M701
FNS Conveyance drive motor
By-pass gate solenoid
SD705
Stacker entrance sensor
PS705
Stacker entrance motor
M713
M722
Stack drive motor
Stack drive solenoid
SD702
Close
Alignment motor /U
M705
Open
M711
Stapler movement motor
Stapler, clincher motor /F
M714/715
Stapler, clincher motor /R
M709/710
Paper exit belt HP sensor
PS709
Main tray paper exit sensor
PS706
SD704
Paper exit opening solenoid
950mm/s
660mm/s Paper exit roller motor
M707
280mm/s
Stapler paper exit upper limit sensor PS707
UP
Tray up/down motor
M703
DOWN
1 - 11
16
PS725
M719
PS722
PS726
PS712
M706
M720
M714/715
M709/710
PS723
M718
M716
PS724
M705
PS708
Code
PS704
M701
PS705
M713
6-54
2-1
10
11
2-2
Time (sec)
Item
FNS Entrance sensor
FNS Conveyance drive motor
Stacker Entrance sensor
670mm/s
Stacker entrance motor
500mm/s
Alignment HP sensor /U
Close
Alignment motor /U
Open
Alignment HP sensor /L
Close
Alignment motor /L
Open
Stapler motor, clincher motor /F
Stapler motor, clincher motor /R
Stopper HP sensor
Down
Stopper motor
Up
670mm/s
Folding conveyance motor
500mm/s
Folding conveyance sensor
Folding knife motor
Folding knife HP sensor
Folding passage sensor
Paper exit opening HP sensor
Paper exit opening motor
VI DIAGRAMS
12
2-3
13
14
1-1
16
1-2
Copy - Page
15
17
7
8
Time (sec)
Item
FNS Entrance sensor
FNS Conveyance drive motor
Stacker Entrance sensor
670mm/s Stacker entrance motor
500mm/s
Alignment HP sensor /U
Close
Alignment motor /U
Open
Alignment HP sensor /L
Close
Alignment motor /L
Open
Stapler motor, clincher motor /F
Stapler motor, clincher motor /R
Stopper HP sensor
Down
Stopper motor
Up
670mm/s Folding conveyance motor
500mm/s
Folding conveyance sensor
Folding knife motor
Folding knife HP sensor
Folding passage sensor
Paper exit opening HP sensor
Paper exit opening motor
1-3
PS725
M719
PS722
PS726
PS712
M706
M720
M718
M714/715
M709/710
PS723
M716
PS724
M705
PS708
Code
PS704
M701
PS705
M713
TIMING CHART
CF5001 Field Service Ver.1.0 Sep 2003
C. Stitch and fold, A4R, original document of 3 sheets, 2-copy setting, single sided
4969fs6320
VI DIAGRAMS
SD706
M720
PS725
M718
PS726
M719
PS722
M701
M713
PS705
M716
M707
PS709
PS704
M712
M705
Code
Time (sec)
Item
Paper exit roller motor
Paper exit belt HP senFNS Entrance sensor
Gate drive motor
Close
Alignment motor /U
Open
Close
Alignment motor /L
Open
Stacker Entrance sensor
Stacker entrance motor 670mm/s
500mm/s
Folding passage sensor
Folding knife motor
Folding knife HP sensor
FNS Conveyance motor
Down
Stopper motor
Up
Three-folding gate solenoid
Folding Conveyance motor
Folding exit sensor
0
16
17
18
19
20
8
11
12
13
14
Item
Paper exit roller motor
Paper exit belt HP sensor
FNS Entrance sensor
Gate drive motor
Close
Alignment motor /U
Open
Close
Alignment motor /L
Open
Stacker Entrance sensor
670mm/s
500mm/s Stacker entrance motor
Folding passage sensor
Folding knife motor
Folding knife HP sensor
FNS Conveyance motor
Down
Stopper motor
Up
Three-folding gate solenoid
Folding Conveyance motor
Folding exit sensor
10
Time (sec)
6-55
SD706
M720
PS725
M718
PS726
M719
PS722
M701
PS705
M713
M716
Code
M707
PS709
PS704
M712
M705
Code
M720
M101
PS101
M103
PS102
M105
M102
M104
M106
M107
PS108
Item
-52
-51
Copy 1
82
83
84
86
Copy 2
85
87
88
89
90
91
92
93
3.5
Time (sec)
VI DIAGRAMS
TIMING CHART
CF5001 Field Service Ver.1.0 Sep 2003
6-56
4969fs6322
Code
M720
M101
PS101
M103
PS102
M105
M102
M104
M106
M107
PS108
Time (sec)
6-57
VI DIAGRAMS
Item
-52
-51
Copy 1
82
83
84
86
Copy 2
85
87
88
89
90
91
92
93
4969fs6323
TIMING CHART
VI DIAGRAMS
Blank Page
6-58
Copyright
2003 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
Printed in Japan
Use of this manual should be strictly supervised to
avoid disclosure of confidential information.
7662-4969-11 0309xxxx