Professional Documents
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Construction Details: Kalzip Roof Systems
Construction Details: Kalzip Roof Systems
Construction details
Kalzip roof systems
Preface
Planning Guidance
Kalzip aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life
but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating
to fire/acoustic protection and the EnEV energy-saving directives is exemplary.
These construction recommendations are based on state-of-the-art technology. They are provided to the best of our
knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise
to any claims for compensation.
We reserve the right to make any changes to the construction or product range which seem technically sensible in view
of our high demands for quality and progress.
The vendor accepts no liability for the advice rendered to the purchaser within the framework of the technical service
which he provides. All drawings, sales documents or other suggested structures, procedures and ideas are presented
without obligation to the purchaser for checking. It is the duty of the purchaser to ensure that there is no infringement
of the trade mark rights (protection rights/industrial property rights?) of a third party.
The constructional details represent suggestions for roof structures designs which have two shells and must be adapted
to suit the actual constructional facts and conditions. The design of these types of structures requires careful planning,
calculation, skilled preparation and installation. For this reason, all conditions and facts relating to use, in particular those
relating to construction physics, must be taken into consideration. Standard constructions, which fulfil all requirements,
are not possible.
May 2004
This construction guide replaces all previous construction details.
Contents
Ridge
121
122
123
124
125
126
Duo-pitch ridge
Duo-pitch ridge
Mono-pitch ridge
Abutment ridge to parapet
Mono-pitch ridge overhang (with clip bar)
Mono-pitch ridge overhang (without clip bar)
purlin roof
truss roof
truss roof
truss roof
truss roof
truss roof
Eaves
141
142
143
144
145
146
purlin roof
truss roof
truss roof
truss roof
truss roof
truss roof
Ridge
161
162
163
164
165
166
167
168
Verge
Verge
Abutment to parapet
Verge with Kalzip transition sheet
Cantilevered verge
Cantilevered verge with steel plate bracket
Curved verge
Curved verge with Kalzip transition sheet
purlin roof
truss roof
truss roof
truss roof
truss roof
purlin roof
truss roof
truss roof
rafter roof
rafter roof
Ridge
221
222
223
224
rafter
rafter
rafter
rafter
roof
roof
roof
roof
Eaves
241
242
243
244
245
Dripping eaves
Cantilevered dripping eaves with clip bar
Overhanging ridge with cantilever rafter
Dripping eaves Kalzip AF
Dripping eaves Kalzip AF/ventilated masonry
rafter
rafter
rafter
rafter
rafter
roof
roof
roof
roof
roof
Ridge
261
262
263
264
Overhanging
Overhanging
Overhanging
Overhanging
rafter
rafter
rafter
rafter
roof
roof
roof
roof
verge
verge with Kalzip transition sheet
verge with Kalzip AF
round verge
301
302
purlin roof
purlin roof
Groove
303
304
305
rafter roof
rafter roof
Contents
Roof-light
311
312
313
314
315
truss
truss
truss
truss
roof
roof
roof
roof
Roof lights
321
322
323
324
Lighting
Lighting
Lighting
Lighting
truss
truss
truss
truss
roof
roof
roof
roof
Joints
331
332
truss roof
truss roof
Stepped roofs
341
342
rafter roof
rafter roof
Expansion joint
351
truss roof
Ridge
361
362
363
truss roof
rafter roof
row
row
row
row
401
402
403
Duo-pitch ridge
Mono-pitch ridge
Mono-pitch roof with attic
purlin roof
truss roof
truss roof
Eaves
411
412
purlin roof
truss roof
Verge
421
422
423
Verge
Verge with parapet
Verge with Kalzip transition sheet
purlin roof
truss roof
truss roof
Additions
431
432
433
434
truss
truss
truss
truss
roof
roof
roof
roof
Additions
501
502
503
504
505
506
Roof
Roof
Roof
Roof
Roof
Roof
construction
construction
construction
construction
construction
construction
511
521
531
Duo-pitch ridge
Dripping eaves
Verge
truss roof
truss roof
purlin roof
rafter roof
rafter roof
truss roof
purlin roof
truss roof
truss roof
Construction detail
101 Kalzip deck roof system - rafter roof
Cross-section
Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier
Kalzip
Kalzip rock wool insulation
Kalzip vapour control layer
Structural deck
Rafter
Horizontal section
Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier
Kalzip
Kalzip rock wool insulation
Kalzip vapour control layer
Structural deck
Rafter
* Compound clips are not
available in all sizes.
Detail
101
01.02.04
scale 1:10
Construction detail
102 Kalzip deck roof system - purlin roof
Cross-section
Compound clip*
Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip
Kalzip rock wool insulation
Kalzip vapour control layer
Structural deck
Purlin
Rafter
Horizontal section
Compound clip*
Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip
Kalzip rock wool insulation
Kalzip vapour control layer
Structural deck
Purlin
Rafter
* Compound clips are not
available in all sizes.
01.02.04
scale 1:10
Detail
102
Ridge flashing
Spacer profile
Fixing of
ridge flashing:
max. distance
400 mm, only into
ridge closure
Filler block
Ridge turn up
100
Ridge closure
70
Kalzip
Ridge flashing
Liner deck
Insulation - rigid**
Top-hat sub-purlin
Purlin
Rafter
Detail
121
01.02.04
scale 1:5
Ridge flashing
Alternative: Fixed point clip
Al-clip with thermal barrier
Fixing of
ridge flashing:
max. distance
400 mm, only into
ridge closure
Spacer profile
Ridge turn up
Filler block
Ridge closure
100
70
Kalzip
Structural deck
Rafter
01.02.04
scale 1:5
Detail
122
Kalzip
Kalzip
rock wool insulation
Filler block
Spacer profile
Fixing of ridge
flashing:
max. distance
400 mm, only into
Ridge closure
Ridge turn up
Ridge flashing
Retainer
Ridge closure
Insulation - rigid**
Slosure profile to
structural liner tray
Sealing strip 2x
Structural deck
Internal closure
flashing
Insulation
Sealing strip
Detail
123
01.02.04
scale 1:5
Ridge flashing
Spacer profile
Ridge turn up
Coping system
Timber bearer
Coping bracket
Filler block
Fixing of
ridge flashing:
max. distance 400 mm;
not into standing seam
100
Ridge closure
70
Kalzip
Kalzip
rock wool insulation
Structural deck
Insulation - rigid**
Kalzip vapour control
layer
Internal closure
flashing
Sealing strip
01.02.04
scale 1:5
Detail
124
Detail
125
Internal closure
flashing
Structural top
hat supports
Kalzip
vapour control layer
Structural deck
on
by calculati
Timber spacer
determined
on
by calculati
determined
Insulation
Kalbau
Sealing strip 2x
Closure profile to
structural liner tray
Kalbau
)
(max. 1500
Ridge closure
Ridge turn up
Spacer profile
Al-clip bar
Kalzip
rock wool insulation
Flashing
Filler block
Kalzip
01.02.04
scale 1:5
01.02.04
scale 1:5
Internal closure
flashing
Structural deck
Timber supports
)
(max. 1000
Insulation
Sealing strip 2x
on
by calculati
determined
Drip angle
Detail
126
Compound clip*
Alternative
Filler block
Drip angle
Closure flashing
Timber
eaves bearer
Timber
spacer
Kalzip
Kalzip rock wool insulation
Sealing strip
Al-clip
Gutter
Gutter brackets
Closure flashing
Liner-deck
Purlin
Rafter
Detail
141
01.02.04
scale 1:5
Kalzip
Gutter
Insulation rigid
Filler block
Drip angle
Timber spacer
Kalzip
vapour control layer
Closure flashing
Gutter brackets
Kalzip
rock wool insulation
Closure profile to
structural liner tray
Structural deck
Internal closure
flashing
Rafter
Sealing strip 2x
Insulation
Kalbau SN 18/76
01.02.04
scale 1:5
Detail
142
Detail
143
Rainwater pipe
Gutter outlet
Rafter
Structural deck
Compound clip*
Alternative: Al-clip with thermal barrier
Insulation - rigid
Kalzip
Emergency overflow
Filler block
Drip angle
Insulation retainer
Gutter liner
(fully sealed)
Insulation - rigid
Gutter
Sealing strip
Closure flashing
Z-Profile
Kalbau
trpezoidal profile
Timber
Coping bracket
Coping
system
01.02.04
scale 1:5
01.02.04
scale 1:5
Kalzip vapour
control layer
Top-hat sub-purlin
Spacer profile
Rafter
Sealing strip 2x
Internal closure
flashing
Structural deck
determined by
calculation
Drip angle
Kalzip
rock wool insulation
Kalbau SN 18/76
Insulation
Kalbau SN 18/76
determined by
calculation (m
ax. 1500)
Gutter
brackets
Filler block
Gutter
Al-clip bar
Kalzip
Detail
144
Detail
145
Rafter
Sealing strip 2x
Internal closure
flashing
Structural deck
Timber spacer
Al-clip
length determined by calculation
Kalbau trapezoidal
profile
Insulation
Closure profile to
structural liner tray
Thermal isolation
strip
Gutter brackets
Drip angle
Filler block
Gutter
01.02.04
scale 1:5
01.02.04
scale 1:5
Alternative
without timber eaves bearer
Rainwater pipe
Gutter outlet
Compound clip*
Insulation - rigid
Kalzip
Closure
flashing
Drip angle
Filler block
Insulation - rigid
Gutter
Emergency overflow
Closure flashing
Timber spacer
Rafter
Structural deck
Alternative
with timber eaves bearer
Al-clip
Detail
146
Al-clip
Tolerance profile
Sealing strip
Kalzip
Verge flashing
Retainer flashing
Compound clip*
Alternative: Al-clip with
thermal barrier
Closure flashing
Tolerance
Top-hat sub-purlin
Kalzip vapour
control layer
Kalzip TF 800 R
Liner deck
Interal closure flashing
Purlin
Rafter
Detail
161
01.02.04
scale 1:5
Alternative
Verge profile
Tolerance
Al-clip
Tolerance profile
Kalzip
Compound clip*
Alternative: Al-clip with
thermal barrier
Verge flashing
Tolerance
Flashing retainer
support
Kalzip vapour control layer
Structural deck
Sealing strip
Rafter
* Compound clips are not
available in all sizes.
05.05.04
scale 1:5
Detail
162
Alternative
Coping system
Coping bracket
Timber bearer
min. 150
Z-Profil
Kalbau trapezoidal profile
Retainer flashing
Kalzip transition sheet
Verge flashing
Gable end clip
Insulation - rigid
Kalzip
Compound clip*
Alternative: Al-clip with
thermal barrier
Tolerance profile
Detail
163
01.02.04
scale 1:5
Closure flashing
Flashing retainer/support
Kalzip transition sheet
Compound clip*
Alternative: Al-clip with thermal barrier
Kalzip rock wool insulation
Kalzip vapour control layer
Structural deck
Internal closure
flashing
Sealing strip
Kalzip TF 800 R
01.02.04
scale 1:5
Detail
164
Detail
165
Kalbau
SN 18/76
Kalbau SN 18/76
Insulation
Closure profile to
structural liner tray
Sealing strip
Thermal isolation
strip
Thermal isolation
Structural deck
determined by calculation
Top-hat support
Flashing retainer/support
Kalzip
01.02.04
scale 1:5
01.02.04
scale 1:5
Al-clip
Omega profile
Kalbau SN 18/76
Purlin
Thermal isulation
Rafter
Liner-deck
Vapour control
layer clamped sealed
Compound clip*
Alternative: Al-clip
with thermal barrier
Top-hat sub-purlin
Kalzip
Detail
166
Convex Kalzip
Kalzip rock wool insulation
Compound clip*
Alternative: Al - clip
with thermal barrier
Ri
Vapour control
layer clamped
and sealed
Kalbau
SN 18/76
Closure flashing
Detail
167
01.02.04
scale 1:5
Compound clip*
Alternative: Al-clip
with thermal barrier
Kalzip
rock wool insulation
Convex Kalzip
Ri
Vapour control
layer clamped
and sealed
Kalbau
SN 18/76
01.02.04
scale 1:5
Detail
168
Timber rater
Timber shuttering
Kalzip vapour control layer H
Kalzip rock wool insulation
Longitudinal section
Timber (min. 10/6)
Compound clip*
Alternative: Al-clip with thermal barrier
Kalzip
Timber rater
Timber shuttering
Kalzip vapour control layer H
Kalzip rock wool insulation
Detail
201
01.02.04
scale 1:10
Timber rater
Kalzip rock wool insulation
Kalzip vapour control layer
Timber lathing
Interior lining layer
Longitudinal section
Kalzip AF
Compound clip E10
(distributed installed)
Alternative: Al-clip L10
Precovering (open for diffusion)
Timber rater
Timber shuttering
Kalzip rock wool insulation
Kalzip vapour control layer
Timber lathing
Interior lining layer
01.02.04
scale 1:10
Detail
202
Detail
221
Ridge closure
Filler block
Timber shuttering
Timber rafter
Timber
Ridge flashing
0
10
Kalzip
Spacer profile
01.02.04
scale 1:5
Coping system
Timber eaves bearer
Coping bracket
Ridge flashing
Spacer profile
Ridge turn up
Kalzip rock wool insulation
Timber
Fixed point clip determined by
calculation; Compound clip*
Filler block
100
70
Ridge closure
Kalzip
01.02.04
scale 1:5
Detail
222
Detail
223
ulati
on
Timber rafter
Timber shuttering
calc
d by
e
n
i
rm
dete
Al-clip bar
Kalzip
Timber supports
Filler block
rm
dete
ined
by
0
. 150
Filler block
Panel
Insulation
Alternative
Stripping felt
Kalbau SN 18/76
Spacer profile
Closure flashing
Filler block
Ridge closure
(max
tion
a
l
u
calc
01.02.04
scale 1:5
01.02.04
scale 1:5
Timber rafter
Timber shuttering
Timber spacer
Kalzip
Drip angle
Ridge closure
Cantilever rafter
Timber shuttering
Insulation
Filler block
Flashing
Timber bearer
Detail
224
Gutter
Filler block
Drip angle
Closure flashing
Gutter brackets
Closure flashing
Flashing retainer
Timber eaves bearer
Timber spacer
Al-clip
20
Kalzip
Timber rafter
Timber shuttering
Kalzip vapour control layer H
Thermal insulation - rigid
Kalzip rock wool insulation
Detail
241
01.02.04
scale 1:5
01.02.04
scale 1:5
Gutter
Gutter brackets
Clipping track
with sealing strip
Connecting angle
Kalbau
SN 18/76
y
ed b
rmin
e
t
e
d
500)
ax. 1
m
(
n
latio
calcu
Drip angle
Filler block
Kalzip
Al-clip bar
Timber
Timber spacer
ulati
Timber rafter
Timber shuttering
Kalzip
vapour control layer H
Timber supports
alc
by c
ned
i
m
r
dete
on
Detail
242
Detail
243
Sealing strip
Closure profile
Cantilever rafter
Kalzip
Al-clip
Closure flashing
Drip angle
Filler block
Gutter
Timber rafter
Timber shuttering
Kalzip
rock wool insulation
Timber spacer
01.02.04
scale 1:5
Alternative
01.02.04
scale 1:5
Gutter
Filler block
Drip angle
Closure flashing
Exposed shuttering
Kalzip AF
Coping rafter
Exposed shuttering
Al-clip
Kalzip
Precovering
(open for diffusion)
Timber shuttering
Timber rafter
Timber lathing
Clipping track
with sealing strip
Detail
244
Detail
245
Kalzip AF
Exposed shuttering
Gutter
Filler block
Drip angle
Closure flashing
Precovering
(open for diffusion)
Timber shuttering
Timber rafter
Timber lathing
Clipping track
with sealing strip
01.02.04
scale 1:5
01.02.04
scale 1:5
Tolerance profile
Verge flashing
Kalzip
Al-clip
Timber spacer
Timber rafter
Timber shuttering
Cantilever purlin
Timber shuttering
determined by calculation
Purlin
Detail
261
Detail
262
Timber shuttering
Al-clip
Timber spacer
Timber rafter
Timber shuttering
determined by calculation
Kalzip
Cantilever purlin
Flashing retainer
01.02.04
scale 1:5
01.02.04
scale 1:5
Timber lathing
Timber shuttering
Exposed shuttering
Precovering
(open for diffusion)
Flashing retainer
Detail
263
Detail
264
Timber spacer
Timber rafter
determined by calculation
Timber shuttering
Kalzip
Al-clip
Cantilever purlin
Alternative
Flashing retainer
01.02.04
scale 1:5
Spacer profile
Ridge flashing
Filler block
100
70
Ridge closure
Kalzip
Insulation - rigid
Hip purlin
Top-hat sub-purlin
Structural liner-deck
Fixing of
ridge flashing:
max. distance
400 mm, not into
standing seam
Ridge flashing
Spacer profile
Filler block
Ridge closure
Kalzip
01.02.04
scale 1:5
Detail
301
Insulation - rigid
(not inflammable)
Kalzip vapour control layer
Hip purlin
Structural deck
Top-hat sub-purlin
Detail
302
01.02.04
scale 1:5
01.02.04
scale 1:5
Timber shuttering
Timber rafter
Timber spacer
Filler block
Drip angle
Kalzip
Flashing
Detail
303
Detail
304
Compound E10
Timber lathing
Timber shuttering
Precovering
(open for diffusion)
Filler block
Drip angle
Kalzip AF
Construction detail
304 Groove with gutter Kalzip AF
01.02.04
scale 1:5
Construction detail
305 Groove on building unit with expansion member
approx. 500
Kalzip
Kalzip transition sheet
01.02.04
scale 1:5
Detail
305
Construction detail
311 Domed roof-light roofing frame
Domed roof-light
Flat flange-roofing frame
(to weld)
Light cupola-skylight
Attaching frame
Flat flange-roofing frame
Upper conecting frame
Domed roof-light
Kalzip roofing frame
(standing seam)
Flashing
Attaching frame
Kalzip roofing frame
Upper conecting frame
Light cupola-skylight
Detail
311
01.02.04
scale 1:5
01.02.04
scale 1:5
Rafter
Roofing frame
Insulation - rigid
(not inflammable)
min. 200
Flashing profile
Order size
x x
Insulation
Welding seam
Kalzip
Compound clip*
100
Longitudinal beam
determined by calculation
min. 200
Height
Structural deck
Domed roof-light**
Construction detail
312 Cross-section roof-light with flat flange - roofing frame
Detail
312
Construction detail
313 Cross-section roof-light with flat flange
Domed roof-light**
Upper connecting frame
Flat flange - roofing frame
Welding seam
Kalzip welding basis
Cut Kalzip sheet
Height
Compound clip*
100
Kalzip
Ordering size
Detail
313
01.02.04
scale 1:5
01.02.04
scale 1:5
Rafter
Roofing frame
Roofing frame
Longitudinal profile
determined by calculation
100
Ordering size
Height
Structural deck
Ridge flashing
Ridge turn up
Spacer profile
Domed roof-light**
Insulation - rigid
(not inflammable)
Kalzip
welding basis
min. 200
x x
Kalzip
roofing frame
Welding seam
Kalzip
Compound clip*
Construction detail
314 Cross-section roof-light with Kalzip roofing frame
Detail
314
Construction detail
315 Longitudinal roof-light with Kalzip roofing frame
Domed roof-light**
Upper connecting frame
Kalzip roofing frame
Height
Compound clip*
100
Kalzip
Ordering size
Detail
315
01.02.04
scale 1:5
Construction detail
321 Lighting row connection, below gable end truss roof
Kalzip
x x
min. 200
Insulation
compressible
Insulation
Lighting row frame
Sealing strip
Structural deck
Kalzip
rock wool insulation
Trimmer beam
Rafter
01.02.04
scale 1:5
Detail
321
Construction detail
322 Lighting row connection, below gable end truss roof
Spacer profile
Ridge flashing
Ridge closure + filler block
Fixing of ridge flashing:
max. distance 400 mm,
not into standing seam
Kalzip
Fixed point clip
Compound clip*
Insulation
Lighting row frame
Sealing strip
Kalzip
rock wool insulation
Structural deck
Trimmer beam
Insulation - rigid
Rafter
Detail
322
01.02.04
scale 1:5
Construction detail
323 Lighting row connection, below gable end truss roof
Insulation
compressible
min. 200
Insulation
Lighting row frame
Sealing strip
Kalzip
rock wool insulation
Structural deck
Trimmer beam
insulation - rigid
(not inflammable)
Rafter
01.02.04
scale 1:5
Detail
323
Detail
324
Tolerance profile
Tolerance
Verge flashing
Alternative
Sealing strip
Insulation
min. 150
Trimmer beam
Insulation - rigid
Structural deck
Compound clip*
Kalzip
01.02.04
scale 1:5
01.02.04
scale 1:5
Welded joint
Rafter
Structural deck
Kalzip
100
Ri
Kalzip
Kalzip
Detail
331
Detail
332
Rafter
Seal scheme
for Kalzip with two beads
Ri
Structural deck
Kalzip
200
Silic
ping
ours
Silicone
200
one
rlap
r Ka
lzip
c
Ove
uppe
e
Incl
inat
min
100
ion:
. 2,
9
low
er
lzip
co
urs
Compound clip*
Ka
01.02.04
scale 1:5
01.02.04
scale 1:5
Kalzip
Al-clip
Kalzip
rock wool insulation
Kalzip
vapour control layer H
Flashing
Drip angle
Filler block
Gutter
Closure flashing
Timber shuttering
Visible shuttering
Timber rafter
Flashing
retainer
Compound clip*
Kalzip
rock wool insulation
Insulation - rigid
Detail
341
Detail
342
Kalzip
Compound clip*
Supporting profile
Timber
Timber rafter
Al-clip
Visible shuttering
Timber shuttering
Insulation - rigid
Flashing retainer
01.02.04
scale 1:5
Flashing
Section A-A
Holder
Flashing retainer
Holder
Compound clip*
Flashing
retainer
Strain
A
Kalzip
Strain
Structural deck
Rafter
01.02.04
scale 1:2,5
Detail
351
Detail
361
2 rows sealing matter
Kalzip
Ridge turn up
Ridge closure
Spacer profile
Filler block
Ridge flashing
L = max. 6,0 m
Construction detail
361 Ridge flashing - cantilevered
02.07.03
scale 1:5
Cross-section
scale 1:1
Ridge flashing
Sliding member
Fixing of ridge
flashing on sliding
member: max.
distance 400 mm;
not into standing
seam
Kalzip
Clip
Sliding potential between
Kalzip and sliding unit
Reinforcing profile
Ridge turn up
Ridge flashing
Compound clip*
Sliding member
100+x
70
Filler block
Ridge closure
Kalzip
Structural deck
Rafter
01.02.04
scale 1:10
Detail
362
Ridge turn up
Ridge flashing
Spacer profile
Filler block
100
Ridge closure
Fixing of ridge flashing:
max. distance 400 mm
Kalzip
Rafter
Purlin
Detail
363
01.02.04
scale 1:5
01.02.04
scale 1:5
100
Structural deck
Purlin
70
Top-hat sub-purlin
100
Fixed point
Compound clip*
Ridge flashing
Spacer profile
Ridge turn up
Insulation - rigid
Ridge terminal
Planting
Kalzip 65/333
Ridge closure
Filler block
Detail
401
NDS 60
plant substrate
Ridge termination
Al-beam claw (joint)
KD 33 linear
drainage system
Kalzip 65/333
Ridge closure
Kalzip
rock wool insulation
Filler block
Kalzip vapour control layer
Ridge flashing
Planting
Spacer profile
100
10
Ridge turn up
Insulation - rigid
Closure profile to
structural liner tray
Sealing strip 2x
Rafter
Structural deck
Kalbau
structural deck
Insulation
Sealing strip
Thermal isolation
strip
* Compound clips are not
available in all sizes.
Detail
402
01.02.04
scale 1:5
Kalzip 65/333
Ridge turn up
Spacer profile
Ridge flashing
Planting
Coping system
Timber
KD 33 linear
drainage system
Coping
bracket
70
10
100
Kalzip
rock wool insulation
Insulation - rigid
Kalzip vapour control layer
Rafter
01.02.04
scale 1:5
Internal closure
flashing
Sealing strip
Detail
403
Filler block
Drip angle
Planting
NDS 60 plant substrate
KD 33 linear drainage system
Eaves termination
flashing
Closure flashing
Timber eaves bearer
Timber spacer
Al-beam claw
joint
Kalzip 65/333
100
Sealing strip
Clip
Kalzip
rock wool insulation
Kalzip vapour
control layer
Gutter
Gutter brackets
Flashing
Insulation
rigid
Purlin
Structural deck
Rafter
Detail
411
01.02.04
scale 1:5
01.02.04
scale 1:5
Planting
Rainwater
pipe
Gutter outlet
Rafter
Structural deck
10
KD 33 linear
drainage system
Compound
clip*
Kalzip
rock wool insulation
Insulation - rigid
100
Emergency owerflow
Filler block
Insulation - rigid
Gutter
Sealing strip
Closure profile
Z-profile
Kalbau
structural deck
Timber bearer
Flashing
Drip angle
Coping bracket
Kalzip 65/333
Coping
system
Detail
412
Sealing strip
Timber verge bearer
Al-clip
Kalzip
Tolerance profile
Top-hat sub-purlin
Verge termination flashing
Verge flashing
Compound clip*
Retainer flashing
Planting
Perforated
closure flashing
Tolerance
Kalzip TF 800 R
NDS 60
plant substrate
KD 33 linear
drainage system
Kalzip
vapour control layer
Structural deck
Internal closure
flashing
Purlin
* Compound clips are not
available in all sizes.
Detail
421
Rafter
01.02.04
scale 1:5
Coping system
Coping bracket
Timber bearer
Planting
NDS 60 plant
substrate
Z-profile
Kalbau structural deck
KD 33 linear
drainage system
Al-beam claw (joint)
Flashing retainer
Verge termination flashing
Verge flashing
Gable end clip
Kalzip 65/333
10
Tolerance
Tolerance profile
Compound clip*
Kalzip rock wool insulation
Kalzip vapour control layer
Structural deck
Insulation - rigid
Sealing strip
* Compound clips are not
available in all sizes.
01.02.04
scale 1:5
Detail
422
10
Structural deck
Internal closure
flashing
Sealing strip
Kalzip TF 800 R
Detail
423
01.02.04
scale 1:5
DN 5
Compound clip*
Planting
Kalzip 65/333
Mounting lock
Rafter
Structural deck
Thermal insulation
DN > 5
Planting
Kalzip 65/333
Shearing lock
Al-beam claw
(joint)
Draina
ge
Rafter
Structural deck
Thermal insulation
01.02.04
scale 1:5
Detail
431
KD 33 linear
drainage system
Domed rooflight**
NDS 60 plant substrate
Cantilever metal sheet
Planting
Flat flange-framing
Ridge terminal
Al-beam claw
(joint)
Kalzip
welding basis
Height of
the flange
Kalzip
welded
100
x x
100
10
min. 200
Order size
Compound clip*
Structural deck
Longitudinal beam
determined by calculation
Flashing profile
Roofing frame
Insulation - rigid
(not inflammable)
Rafter
Detail
432
01.02.04
scale 1:5
01.02.04
scale 1:5
100
Alternative
without timber eaves bearer
Rainwater pipe
Gutter outlet
Gutter liner outlet
Planting
Closure flashing
Al-clip
Rafter
Timber spacer
Structural deck
Alternative
with timber eaves bearer
Emergency overflow
Insulation - rigid
Gutter
Drip angle
Framing metal
Filler block
Kalzip vapour
control layer
Compound clip*
Insulation - rigid
Kalzip 65/333
Detail
433
Detail
434
Kalzip vapour
control layer
Weleded joint
Rafter
Structural deck
Kalzip
100
Planting
NDS 60 plant
substrate
KD 33 linear
drainage system
Ri
Kalzip
Kalzip
Compound clip*
01.02.04
scale 1:5
Kalzip
Kalzip rock wool insulation
DuoPlus clip
DuoPlus track
45 direction of span TRP
Insulation - rigid
h = 100 mm
01.02.04
Detail
501
Kalzip
Kalzip rock wool insulation
DuoPlus clip
DuoPlus track
45 direction of span of roof slabs
Insulation - rigid
h = 100 mm
Detail
502
01.02.04
Kalzip
DuoPlus Clip
DuoPlus track
90 to direction of span
Insulation - rigid
h = 100 mm
Purlin
Kalzip vapour control layer
Structural deck
01.02.04
Detail
503
Kalzip
DuoPlus Clip
DuoPlus track
90 to the rafter,
fixing into rafter
Insulation - rigid
h = 100 mm
e
0,8
0
Detail
504
01.02.04
Kalzip
DuoPlus Clip
DuoPlus track
90 to the rafter,
fixing into rafter
e
0,8
0
Timber rafter
Kalzip vapour control layer
Timber lathing
Interior lining layer
01.02.04
Detail
505
Kalzip
Kalzip rock wool insulation
DuoPlus Clip
DuoPlus track
45 to direction of span
Strip insulation - rigid
h = 100 mm, b = 240 mm
Detail
506
05.05.04
Ridge turn up
Spacer profile
Fixing of ridge
flashing:
max. distance
400 mm, not into
standing seam
Ridge flashing
Fixed point clip
Thermal barrier
Filler block
Insulation
rigid
100
70
Ridge closure
Kalzip
Timber bearer
Structural deck
Top-hat sub-purlin
Insulation - rigid
Purlin
Rafter
Alternative
with timber ridge bearer
01.02.04
scale 1:5
Alternative
with top-hat sub-purlin
Detail
511
DuoPlus Clip
Gutter
Kalzip
Filler block
Insulation - rigid
Drip angle
Timber spacer
Closure flashing
Kalzip
rock wool insulation
Gutter brackets
Treated
timber
Internal closure
flashing
Structural layer
Sealing strip 2x
Insulation
Rafter
Kalbau SN 18/76
Detail
521
01.02.04
scale 1:5
Angel
Kalzip transition sheet
Closure profile to
structural liner tray
Kalzip
DuoPlus Clip
DuoPlus track 45
Kalzip rock wool insulation
Retainer flashing
Insulation - rigid
Sealing strip
Structural
liner tray
Insulation
Kalbau SN
18/76
Sealing strip
Thermal
isolation strip
01.02.04
scale 1:5
Detail
531
Notes
www.kalzip.com
Austria
Corus Bausysteme
Bruckner Bro Center
Honauerstrae 2
A-4020 Linz Austria
T +43 - 7 32 78 61 14
F +43 - 7 32 78 61 15
kalzip.austria@corusgroup.com
Belgium
Corus Building Systems NV
A. Stocletlaan 87
B-2570 Duffel Belgium
T +32 - 15 30 29 22
F +32 - 15 30 29 20
cbsbe@corusgroup.com
Cyprus
Phanos N. Epiphaniou Ltd.
21 Markou Drakou Avenue
Pallouriotissa
P.O. Box 9078
CY-1621 Nicosia
Cyprus
T +35 - 722 79 35 20
F +35 - 722 43 15 34
phanos@epiphaniou.com
Czech Republic and Slovakia
Engineering Office
Eva Sanovcov
Cejl 20
CZ-60200 Brno
Czech Republic
T +42 - 05 45 11 74 40
F +42 - 05 45 11 74 55
kalzip@ok.cz
Denmark
Corus ByggeSystemer A/S
Kaarsbergsvej 2
Box 136
DK-8400 Ebeltoft
Denmark
T +45 - 8953 2000
F +45 - 8953 2001
dk@cbsnordic.com
France
Corus Building Systems SAS
8, Avenue Desclers B.P. 20
F-77515 Faremoutiers
France
T +33 - 1 64 65 30 56
F +33 - 1 64 03 98 55
cbsfr@corusgroup.com
Greece
Phanos N. Epiphaniou Ltd.
82 Grammou Str.
GR-18345 Moschato
Greece
T +30 - 21 09 40 59 41
F +30 - 21 09 41 24 65
fanos@otenet.gr
Italy
Corus S.C. Milano SpA
Via Treves 21/23
I-20090 Trezzano sul Naviglio (Milano)
Italy
Ufficio Milano
Dott. Ing. Giacomo Magnifico
Via Merano 13
I-20060 Gessate (MI) Italy
T +39 - 02 95 38 13 07
F +39 - 02 95 38 03 97
giacomo.magnifico@corusgroup.com
Ufficio Verona
Dott. Ing. Nicola Finato
Vicolo Crocioni n.4
I-37122 Verona Italy
T +39 - 045 800 35 49
F +39 - 045 59 33 77
nicola.finato@corusgroup.com
The Netherlands
HAFKON BV
Postbus 46
NL-3140 AA Maassluis
The Netherlands
T +31 - 105 91 53 00
F +31 - 105 91 51 25
info@hafkon.nl
Norway
Corus Bygg Systemer AS
Rraskogen 2
N-3739 Skien Norway
T +47 - 3591 5200
F +47 - 3591 5201
norge@cbsnordic.com
English
Switzerland
Bro Dach & Wand
Jrg Senteler
P.O. Box 247
CH-7302 Landquart Switzerland
T +41 (0) 81 3 22 38 38
F +41 (0) 81 3 22 38 39
info@kalzip.ch
Turkey
Tr Group
Architectural Materials
Mahmut Sk. No: 8
TR-81200 Kosuyolo-Istanbul Turkey
T +90 - 216 327 4720
F +90 - 216 327 4724
sahikakutsal@tur-group.com
United Kingdom
and Ireland
Corus Building Systems
Haydock Lane, Haydock
GB-St. Helens Merseyside
WA11 9TY
United Kingdom
T +44 - 19 42 29 55 00
F +44 - 19 42 27 21 36
kalzip-uk@corusgroup.com
Overseas: Near East
Poland
A-B Space
Lukasz Lomozik
Ul. Stawowa 31 B
PL-43-250 Pawlowice SI. Poland
T +48 - 32 47 25 110
F +48 - 32 47 57 010
kalzip@wp.pl
Portugal
Corus Sistemas
Constructivos Lda.
Av. dos Combatentes 76
Abrunheira
P-2710-034 Sintra Portugal
T +35 - 12 19 15 88 00
F +35 - 12 19 15 88 09
info@corusportugal.com
Spain
Corus Sistemas
Constructivos S.L.U.
Calle Guatemala, 1
Bajos 3 y 4
E-28016 Madrid Spain
T +34 - 9 13 43 03 43
F +34 - 9 13 59 94 73
kalzip.spain@corusgroup.com
Sweden
Corus ByggSystem AB
Sliparegatan 5 Box 4003
S-300 04 Halmstad Sweden
T +46 - 3510 0110
F +46 - 3515 9200
se@cbsnordic.com
Lebanon
Naggiar Agencies SCS
P.O. Box 175415 Beirut
Negib Hobeika Street
LB-Saifi-Beirut 20296406
Lebanon
T +961 - 1 56 26 52
F +961 - 1 44 83 91
roy.naggiar@naggiar.com.lb
www.naggiar.com.lb
Australia
Corus Building Systems
80/82 Hallam South Road
Hallam
Victoria Australia
T +61 - 387 95 78 33
F +61 - 387 95 78 44
Kuwait
Ali Alghanim & Sons
Trading & Contracting
Group Co. W.L.L. P.O. Box 21540
KT-Safat 13076 Kuwait
T +965 - 4 84 22 23
F +965 - 4 84 18 12
The product information and technical details contained in this brochure are
accurate, according to our research and technical programme, at the point of
going to press. They do not refer to any specific application and cannot give
rise to claims for compensation. We reserve the right to make any changes to
the construction or product range which seem technically appropriate, in view
of our high standards for product advancement and development.
Copyright 2004
Europe: