Professional Documents
Culture Documents
NIT Kurukshetra Mechanical Syllabus
NIT Kurukshetra Mechanical Syllabus
Course
No
Subjects
MET-201
Thermodynamics
3.5
2.
MET-203
3.5
3.
MET-205
Strength of Materials
I
Machine Drawing
2.0
4.
MET-207
3.5
5.
MAT-201
Production
Technology-I
Mathematics III
3.5
6.
MET-209
Kinematics of
Machines
3.5
7.
MET-211
Applied Mechanics
2.5
8.
MET-213
1.0
9.
MET-215
1.0
10.
MET-217
1.0
11.
MET-219
Strength of
Materials-I
(Practical)
Production
Technology-I
Thermodynamics
(Practical)
Applied Mechanics
(Practical)
Total
1.0
17
06
12
35
26
L
P/D
T
Total
Credits
Duration of
Exams.
(Hours)
SCHEME OF EXAMINATION
Course
No
Subjects
MET-202
Mechanics of Fluids
2.
MET-204
3.
MET-206
4.
HUT-211
5.
MET-208
Strength of
Materials -II
Steam & Power
Generation
Organizational
Behaviour
Material Science
6.
MET-210
7.
Credits
Duration of
Exams.
(Hours)
3.5
3.5
3.5
2.5
3.5
Production
Technology-II
3.5
MET-212
Dynamics of
Machines
3.5
8.
MET-214
1.0
9.
MET-216
1.0
10.
MET-218
1.0
11.
CET-220
Numerical Methods
& Computer
Programming
(Practical)
Production
Technology-II
(Practical)
Mechanics of
Machines (Practical)
Mechanics of Fluids
(Practical)
Total
1.0
20
07
08
35
27.5
L
P/D
T
Total
SCHEME OF EXAMINATION
Course
No
MET-301
2.
3.
MET-303
MET-305
4.
MET-307
5.
MET-309
6.
Subjects
L
P/D
T
Total
Credits
Duration of
Exams. (Hours)
3.5
3
3
1
1
4
4
3.5
3.5
3
3
Industrial
Engineering
Machine Design -I
3.5
4.5
MET-311
Operations
Research
3.5
7.
MET-313
1.0
8.
MET-315
1.0
9.
MET-317
1.0
10.
MET-319
1.0
11
MET-323
Total
Thermal
Engineering Lab
Fluid Machines
(Practical)
Heat Transfer
(Practical)
Industrial Engg
(Practical)
Vocational Training
17
13
35
3.0
29.0
SCHEME OF EXAMINATION
Course
No
MET-302
2.
3.
MET-304
MET-306
4.
HUT-311
5.
MET-308
6.
Subjects
L
P/D
T
Total
Credits
Duration of
Exams.
(Hours)
3.5
3
3
1
1
4
4
3.5
3.5
3
3
3.5
4.0
MET-310
Machine Design II
5.0
7.
MET-312
1.0
8.
MET-314
1.0
9.
MET-316
1.0
18
12
35
26.0
Total
SCHEME OF EXAMINATION
Course
No
Subjects
L
P/D
T
Total
Credits
Duration of
Exams.
(Hours)
MET-401
Automobile Engg.
3.5
2.
3.
MET-403
MET
Measurements
Elective-I*
3
3
1
1
4
4
3.5
3.5
3
3
4.
MET
Open Elective-I*
3.5
5.
MET-405
3.5
6.
MET-407
1.0
7.
MET-409
Statistical Quality
Control and
Reliability
Measurements
(Practical)
Project-I
9.0
8.
MET-411
Seminar**
9.
MET-413
Practical Training
Report
3.0
15
10
30
30.5
Total
SCHEME OF EXAMINATION
Course
No
Subjects
MET-402
Entrepreneurship
2.
MET-
Elective II
Open Elective-II
3.
Credits
Duration of
Exams.
(Hours)
3.5
3.5
3.5
3.5
3.5
1.0
9.0
L
P/D
T
Total
4.
MET- 404
5.
MET-406
6.
MET-408
7.
MET-410
Power Plant
Engineering
Work Study &
Ergonomics
Entrepreneurship
Dev. (Practical)
Project-II
8.
MET-411
Seminar
1.0
9.
MET-412
3.0
10
MET-414
Comprehensive VivaVoce
General Fitness and
Professional Aptiliude
(Viva-Voce)
3.0
15
10
30
34.5
Total
T
1
P/D
-
Cr
3.5
Casting
Patterns, Materials, Types of allowances, Sand casting: types & properties of molding
sand: Various molding methods: Core and its types. Permanent mould castings. CO 2
casting Centrifugal castings. Die castings: Shell molding. Plaster molding. Investment
castings. Casting defects & remedies.
(6 Hrs)
Primary Metal Working Processes
Hot and cold forging. Hot cold rolling. Wire drawing and extension processes.
(4 Hrs)
Metal Shearing and Forming
Introduction to shearing, notching. lancing. bending drawing. Stretching. Embossing and
coining operations. Process and their types Die and punch operations.
(6 hrs)
Metal Machining Processes
Lathe parts and accessories. Specifications, Turning tools, various operations on lathe
(turning, taper turning thread cutting drilling boring knurling).
(6 hrs)
Welding and Allied Processes
Classification of Welding processes, Resistance welding and its types, thermit welding.
Electric are welding metal arc welding, carbon arc welding. Submerged arc welding.
TIG MIG.Welding. Welding defects and remedies. Soldering and brazing.
(8 hrs)
Special Welding Processes
Electro stag welding. Atomic hydrogen welding. Plasma arc welding. Ultrasonic welding.
Laser welding.
(6 hrs)
Plastics Processing
Plastics. Their types and manufacturing properties. Compression molding and Injection
molding.
(4 hrs)
Reference Books:
1.
1.
2.
3.
4.
5.
6.
T
-
P/D
6
Cr
3.0
Curves
Conics. Cycloid. Epicycloid. Hypocycloid. Involute. Evolute. Spiral.
(2 weeks)
Inter-Section
Interpenetration of simple solids i.e. prism with prism. Cylinder with cylinder. Cylinder with
prism, cone-with cylinder and cone with prism (gnis of solids horizontal or vertical only).
(2 12 weeks
)
Development
Development of right and oblique prism. Cylinder. Cone and pyramids. Sectioned solids.
Practical Problems.
(2 12 weeks
)
Isometric Projections
Isometric scale. Isometric projections of simple solids and their combinations.
(2 weeks)
Engineering Graphics Standards
Projections. Sectioning. Conventional representation. Dimensioning. Basis of tolerancing
and surface finish symbols. BIS,ISO, DIN.
(1 week)
Fasteners
Screw. Threads and threaded fasteners. Rivets and riveted joints. Welds and welded
joints.
(2 weeks)
Machine Drawing
Free hand drawing of simple machine parts i.e. cotter joint, knuckle joint and shaft
couplings, pipe fittings and pipe joints.
(2 weeks)
Reference Books:
1.
2.
3.
4.
5.
6.
10
THERMODYNAMICS
L
3
T
1
P/D
-
Cr
3.5
Concepts of Thermodynamics
Definition, Classical and statistical thermodynamics, Macroscopic and microscopic
approaches, thermodynamic system, state, boundary, surroundings and universe,
thermodynamic properties, thermodynamic equilibrium, Quasi-static process, zeroth law
of thermodynamics, work and heat transfer.
(5 hrs)
The First Law of Thermodynamics
First law for a closed system; Application of the First Law to non-flow processes viz
constant volume, constant pressure, constant internal energy processes; Reversible
adiabatic and reversible polytropic processes; Steady Flow Energy Equation and its
application to water, steam and gas turbines, pumps, compressors boilers, condensers,
nozzles etc; Transient flow processes; PMM-I, Enthalpy.
(7 hrs)
The Second Law of Thermodynamics
Limitations of the First Law, Heat source & sink, Heat engine, Refrigerator & Heat Pump,
The Second Law, Kelvin Planck and Clausius statements; Reversible & Irreversible
processes; the Carnot theorem, Absolute temperature scale, Inequality of Clausius,
characteristics of Entropy, Entropy change for open & closed systems, Third Law of
Thermodynamics, Validity & limitations of the Laws of Thermodynamics.
(10 hrs)
General Thermodynamic Relations
Maxwell Relations, specific heat relations, energy equations; relations between internal
energy and entropy, Joule Thomson Coefficient, Clausius Clapeyrons equation,
Application of thermodynamic relations. Availability and the Gibbs function, Availability of
a closed system, Availability of steady flow system, The Gibbs function and the steady
flow system.
(8 hrs)
11
Properties of Fluids
Properties of liquids and vapours; P-V, P-T, T-S and H-S diagrams for a pure substance
(water), Tables of properties, Expansion of steam, Hyperbolic , Isentropic and throttling
processes; determination of dryness fraction, Properties of a perfect gas; Equation of
state; Property relation for internal energy, enthalpy & heat capacities of an ideal gas, PV-T surface, Triple point , Real gases, properties of real gases, Vander Waals equations ,
Reduced equation of state, Generalized compressibility charts, Virial equation.
Properties of ideal gas mixtures.
(10 hrs)
Reference Books :
1.
2.
3.
12
STRENGTH OF MATERIALS-I
L
3
T
1
P/D Cr
3.5
13
14
MACHINE DRAWING
L
-
T
-
P/D
4
Cr
2
Introduction
Introduction of unit assembly drawing, Practice in drawing details and assembly of simple
units.
(1 week)
Jigs and Fixtures
Preparation of assembly and details working drawing of simple jigs and fixtures viz. tail
stock, tool head of shaper etc.
(2 weeks)
Valves
Gate valves, globe valves, non return valve, foot valve, blow-off valve, feed check valve,
water tap, non-return valves.
(2 weeks)
15
Pulleys
Flat belt, V-belt, rope pulleys, fast and loose pulley
(1 week)
Pipe Joints
Common types of joints, for wrought, C.I. and M.S. water and steam pipes.
(1 week)
Bearing
Simple solid, bushed, pedestal, footstep bearings, I.S. conventional representation of ball
and roller bearings, bracket and hangers of different types and bracket bearings, Plumber
block etc.
(2 weeks)
Limits, Fits and Tolerances
Symbols, I.S. limits, fits and tolerances, Dimensioning with tolerances-indicating various
types of fits on detail and assembly drawings of simple jigs and fixtures.
(1 week)
4.
16
PRODUCTION TECHNOLOGY - I
L
3
T
1
P/D
-
Cr
3.5
Metal Cutting
Basic tool geometry, single point tool nomenclature, Chips- various type and their
characteristics, mechanism of chip formation, Theoretical and experimental determination
of shear angle. Orthogonal and oblique metal cutting. Metal cutting theories, relationship
of velocities, forces and power consumption.
(8 hrs)
Tool Life and Wear
Effect of operating parameters like tool geometry, cutting speed, feed depth of cut,
coolant, materials etc. on force, temp, tool life, surface finish etc. Tool life relationship,
Taylor's equation of tool life. Tool materials, flank wear, crater wear, mechanism of tool
wear.
(6 hrs)
Economics of metal machining
Elements of machining cost, tooling economics, machining economics and optimization.
(3 hrs)
Drilling and Milling Processes
Drilling operation, geometry of twist drills, Thrust, torque and power calculations in
drilling. Up milling down milling, various milling operations.
(6 hrs)
Grinding and super finishing processes
Grinding process, wheel characteristics, specifications, lapping, honing.
(4 hrs)
Metrology
Linear and angular measurements, sine bar, auto-collimator, comparators: mechanical,
electrical, optical and pneumatic, Surface finish and its measurement, Micro and macro
deviations, factors influencing surface finish and evaluation of surface finish.
(8 hrs)
17
18
Mathematics-III
L
3
T
1
P/D
-
Cr
3.5
19
PART C
Statistical Methods
Method of Least Square and curve fitting, Correlation, Coefficient of correlation, Rank
correlation, Regression and lines of Regression, Binomial distribution, Poisson
distribution and Normal distribution with their properties and application.
(8 hrs)
Operational Research
Linear programming problems formulation, solving linear programming problems using
i) Graphical Methods ii) Simplex Method iii) Dual Simplex Method
(5 hrs)
20
KINEMATICS OF MACHINES
L
3
T
1
P/D
-
Cr
3.5
21
Friction
Types of friction, Laws of dry friction, Motion along inclined plane, Screw threads, Wedge,
Pivots and collars, Plate and cone clutches, Antifriction bearings, friction circle and friction
axis, bearings and lubrication, Motion along inclined plane and screws, Pivots and Collars
Thrust bearings, Plate and cone clutches, Friction circle and axis, Power loss in bearings,
Bearings lubrication.
(6 hrs)
Cams
Types of cams and followers, various motions of the follower, Construction of cam
profiles, Analysis for velocities and accelerations of tangent and circular arc cams with
roller and flat-faced followers.
(6 hrs)
Belts, Ropes and Chains
Open and crossed belt drives, velocity ratio, slip, material for belts, crowning of pulleys,
law of belting, types of pulleys, length of belts, ratio of belt tensions, centrifugal tension,
power transmitted by belts and ropes, initial tension, creep, chain drive, chain length,
classification of chains.
(6 hrs)
Reference Books :
1.
2.
3.
4.
5.
6.
22
APPLIED MECHANICS
L
2
T
1
P/D
-
Cr
2.5
23
24
T
-
P/D
2
Cr
1
List of Experiments:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
To study the universal impact testing m/c and to find the impact strength of the
given specimen.
To study the pendulum type impact testing m/c and to find the impact strength
of given specimen.
To study Vicker cum Brinell hardness testing m/c.
To study Rockwell hardness testing m/c and to find the Rockwell hardness of
given specimen.
To study the Erichson cupping m/c and to find the Erichson value of given sheet
metal specimen.
To study the Brinell hardness testing m/c and to find the Brinell hardness of
given specimen.
To study the fatigue testing m/c.
To study the universal testing machine (UTM) and to perform tensile test on it.
To perform compression test on UTM for a given specimen.
To perform shear test on UTM for a given specimen.
To determine the value of modulus of elasticity of a given specimen using
extensometer on UTM.
To perform bending test on UTM for a given specimen.
To study the torsion testing machine and to find the modulus of rigidity, torsional
strength and modulus of rupture in torsion for a given specimen.
To study the strut-testing machine and to determine the value of Eulers
crippling load for different end conditions.
To measure the hardness of a given specimen with the help of SHORESLEROSCOPE.
To study the spring testing machine and to find the stiffness of given spring.
MET-215
T
-
P/D
2
Cr
1
List of Experiments:
1.
Study of various angles and their utilities of a single point cutting tool and multi
point cutting tools (drills and milling cutter) in ASA system.
2.
Prepare a job on a lathe having various operations viz. drilling, boring, taper
turning, thread cutting, knurling, etc.
3.
4.
Prepare a mould and do casting of the pattern (Sl. No.3) prepared above.
5.
Study of linear, angular measuring devices and to measure the linear and angular
dimensions using various equipments.
6.
Practice welding by electric arc welding in flat, horizontal and vertical position.
7.
Introduction to weldments
inspection/testing.
8.
9.
Introduction to comparators
10.
testing/Inspection
techniques
and
carry
out
MET-217
THERMODYNAMICS (PRACTICAL )
L
-
T
-
P/D
2
List of Experiments:
1.
2.
3.
Study of boilers.
4.
5.
6.
7.
To study the Red wood viscometer and measure the viscosity of fluid.
8.
9.
10.
11.
27
Cr
1
T
-
P/D
2
Cr
1
List of Experiments:
1.
2.
3.
4.
5.
6.
To determine the value of the coefficient of friction for a given pair of surfaces
using the Plane Friction Apparatus.
7.
8.
9.
To determine the efficiency of the Wheel and Differential Axle and to plot a
graph between Load vs. Effort and Load vs. Efficiency.
10.
28
MECHANICS OF FLUIDS
L T
3 1
P/D
-
Cr
3.5
Fluid Statics
Properties of fluid, Fluid pressure, Pascals law, General equation of Fluid statics,
Pressure head of a fluid, Absolute and gauge pressure, Measurement of pressure, Simple
manometers, Differential manometers, Mechanical gauges, Forced on submerged
surfaces: Horizontal, Vertical, Inclined, Curved, Dams and gates. Buoyancy: Stability of
submerged and floating bodies, Determination of metacentric height: analytical and
experimental methods, Oscillation of floating body.
(6 hrs)
Fluid Kinematics
Lagrangian and Eulerian methods, flow lines, types of flow (Steady, unsteady,
compressible, incompressible, ideal, real, uniform, non-uniform, Rotational and
Irrotational, Laminar and turbulent, 1-D, 2-D and 3-D) Velocity and acceleration, Rate of
flow, Continuity equation, Continuity equation in 3-D(differential and Polar), Stream
function, Velocity potential function, Flow nets, Types of motion: linear translation, linear
deformation, angular deformation and rotation.
(6 hrs)
Fluid Dynamics
Eulers equation, Bernoullis equation, Energy equation, Practical application of
Bernoullis equation (Venturimeter, Orifice meter, Pitot tube), Kinetic energy and
momentum correction factors (coriolis coefficients), Momentum equation, free liquid jet.
(6 hrs)
Viscous flow
Reynolds experiments, flow of viscous fluid in circular pipes, Hagen-Poiseuille equation,
Flow through an annulus and two parallel plates, Power absorbed in bearings, Movement
of piston in dash-pot, Viscometers; Capillary tube, falling spheres, rotating cylinder, Efflux.
(4 hrs)
29
Turbulent flow
Loss of head in pipes, Shear stress in turbulent flow, Hydraulically smooth and rough
boundaries, Velocity distribution in pipes, Velocity distribution in terms of average velocity,
Power law, Friction coefficients of smooth and rough pipes.
(4 hrs)
Pipe flow
Major energy losses in pipes, Darcy Weisback and Chezys formulae, Minor energy
losses, Hydraulic gradient and total energy lines, pipes in series, pipes in parallel,
equivalent pipe, Siphon, Power transmission through pipes, Water hammer, flow through
nozzles.
(4 hrs)
Boundary layer theory
Introduction, Boundary layer characteristics, boundary layer parameters
(Thickness,
displacement, momentum, and energy), Drag on a flat plate, Laminar boundary later,
Turbulent boundary layer, Total drag on a flat plate, Boundary layer separation.
(5 hrs)
Immersed bodies
Lift and drag, Lift and drag coefficients, Streamlined and bluffed bodies, flow past an
inclined plane, drag on a cylinder, drag on a sphere, terminal velocity of a body,
circulation and lift on a cylinder, lift and drag on an aerofoil.
(5 hrs)
Reference Books:
1.
2.
3.
4.
5.
30
STRENGTH OF MATERIALS - II
L
3
T
1
P/D
-
Cr
3.5
31
Springs
Introduction; Stresses and deflections in open coiled helical springs subjected to axial
loads and/or twisting couples; Stresses and deflection in leaf springs, flat spiral springs;
Concentric springs.
(5 hrs)
Columns
Introduction; Stresses and deflections in eccentrically loaded straight long columns with
different end conditions; Stresses and deflections in long columns with initial curvature for
different end conditions; Stresses and deflection in straight long columns with transverse
loads for different end conditions.
(5 hrs)
Strain Energy Method
Introduction; Strain energy and resilience; Strain energy due to different type loads; Strain
energy and deflection of beams due to bending and shear; Strain energy of shafts in
twisting; Energy methods in determining spring deflections; Castiglianos and Maxwells
theorems and their applications.
(5 hrs)
Reference Books:
1.
2.
3.
4.
32
T
1
P/D
-
Cr
3.5
Steam Boilers
Introduction, Classification of boilers, fire tube and water tube boilers, their comparison,
description of boilers. Lancashire, Locomotive, Babcock-Wilcox, Fluidized bed and super
critical boilers (Principle only). Boiler mountings & accessories, Natural draught, artificial
draught: Chimney design, steam jet draught and mechanical draught; calculation of boiler
efficiency & equivalent evaporation.
(8 hrs)
Vapour Power Cycles
Carnot cycle, simple & modified Rankine cycles, Effect of operating variables on Rankine
cycle; Rankine cycle with superheat, Reheating & regeneration, Reheat factor, Binary
vapour cycle.
(8 hrs)
Steam Nozzles
Function, shape of nozzle for different Mach. No., Steady flow energy equation Continuity
equation, Nozzle efficiency, critical pressure ratio, Physical explanation, Critical pressure,
super-saturated flow in nozzles, Design of steam nozzles.
(6 hrs)
Steam Turbines
Introduction, classification of steam turbines, Impulse Turbine, Working principle,
compounding, velocity diagrams, calculation of power output and efficiency, condition for
maximum efficiency of a single stage impulse turbine; Blade section. Impulse Reaction
turbine, working principle, degree of reaction Parsons turbine, Velocity diagram,
calculation of power output, Efficiency & blade height, condition of maximum efficiency,
Internal losses in steam turbines, Governing of steam turbine.
(12 hrs)
33
Steam Condensers
Advantages of steam condensation, components of condensing plant, types of
condenser, Air leakage, vacuum efficiency, condenser efficiency, calculation of cooling
water requirements and air pump capacity, air extraction pumps.
(6 hrs)
Reference Books:
1.
2.
3.
4.
5.
34
(Common
L
2
UNIT-I
T
1
P/D
-
Cr
2.5
INTRODUCTION
Concept of Organisational Behaviour, Nature of Organisational Behaviour,
Organisational Behaviour and other similar fields of study Psychology,
Sociology, Anthropology, Political Science. Approaches to Organisational
Behaviour. Challenges and opportunities for Organizational Behaviour
UNIT-II
UNIT-III
UNIT-IV
35
Leadership
Meaning of Leadership, Leadership Theories-Charismatic Leadership
Theory, Trait Theory, Behavioural Theory.
UNIT-V
UNIT-VI
Reference Books:
1. Organisational Behaviour Stephen P. Robbins (Pearson Education)
2. Organisational Behaviour- Fred Luthans (MacGraw Hill, New York)
3. Organisational Behaviour Jit S. Chandan (Vikas Publishing House Pvt. Ltd.)
4. Organisational Behaviour L.M. Prasad (Sultan Chand & Sons, New Delhi)
5. Human Relations & Organisational Behaviour- R.S. Dwivedi ( Oxford, IBH)
6. Personnel Management C.B. Mamoria ( Himalayan Publications, New Delhi)
36
MATERIAL SCIENCE
L
3
T
1
P/D
-
Cr
3.5
Plastic Deformation
Types of defects in crystals- point, line and surface defects, deformation by slip, slip
planes, twinning, mechanical and annealing twins, dislocation- edge and screw
dislocation, critical resolved shear stress, dislocation loop, energy of dislocation, force on
dislocation, stress field around dislocation, dislocation motion, perfect, extended and
sessile dislocation, jogs, dislocation density, Frank Read source, dislocation pile-up,
interaction between dislocation and vacancies.
(6 hrs)
Work Hardening
Work hardening of single crystal and polycrystalline materials, mechanism of work
hardening, work softening, Bauschingers effect, grain boundaries, its effect on crystal
and on strength, grain size, low angle grain boundaries, polygonization, solid solution
hardening, yield point phenomenon, strain aging, dispersion of second phase particles,
preferred orientation, recovery and its mechanisms, recrystallization - mechanisms and
laws, grain growth, hot working and cold working and their effects on mechanical
properties.
(6 hrs)
Fracture and Creep
Introduction, types fracture, theoretical cohesive strength of metals, Griffith's theory of
brittle fracture and its modification, stages in development of ductile fracture, methods of
fracture protection, creep test, creep curve, creep curve equations, creep curve at
constant temperature, stress- rupture test, effects of metallurgical variables on creep,
creep mechanisms.
(6 hrs)
Fatigue of Metals
37
Introduction, factors to cause fatigue failure, stress cycles, S-N curve, fatigue test,
theories of fatigue-Orowan theory, fatigue limit theory, Wood's theory and dislocation
movement theory, effect of stress concentration on fatigue, size effects, corrosion fatigue,
fretting, low temperature and high temperature fatigue.
(6 hrs)
Phase Diagrams
Introduction, plotting of binary diagram, equilibrium cooling of an alloy, solid solutions,
eutectic, eutectoid and peritectic systems, Iron-Iron carbide (Iron Carbon)equilibrium
diagram- various phases present, various reactions involved, critical points, explanation
of Iron Carbon diagram; phase rule.
(4 hrs)
Heat Treatment
TTT diagram, pearlite transformation and bainite transformation, continuous cooling and
TTT diagram- transformation of austenite, factors affecting critical cooling rate, heat
treatment processes- annealing, normalizing, spheroidizing, hardening and tempering,
austempering, martempering, precipitation hardening, case hardening- carburising,
nitriding, cyaniding, flame hardening, induction hardening.
(6 hrs)
Ceramics and Powder Metallurgy
Classification of ceramic materials, ceramic and non- ceramic materials, mechanical and
magnetic properties of ceramics, classification and properties of composite materials,
whiskers and whisker composites, various methods of preparations of raw powders,
blending, compacting, sintering, finishing operations-sizing, impregnation, infiltration,
advantages and disadvantages, typical applications of powder metallurgy.
(6 hrs)
Reference Books:
1.
2.
3.
4.
38
5.
Mechanical Metallurgy-Dieter
T
1
P/D
-
Cr
3.5
39
Metal Forming
Metal flow condition, plasticity conditions for plain strain, Friction conditions in metal
working, Analysis of forming processes wire drawing , extrusion of circular rods, Theory
of forging for plates.
(8 hrs)
Reference Books:
1.
2.
3.
4.
40
DYNAMICS OF MACHINES
L
3
T
1
P/D
-
Cr
3.5
41
42
T
-
P/D
2
Cr
1
List of Experiments
The source codes for the following problems are to be developed by the
students and results should be verified.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
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List of Experiments
1.
2.
3.
4.
5.
6.
7.
8.
9.
44
cylindrical
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List of Experiments
1.
2.
To dtermine exprimentally the ratio of the cutting time to idle time (i.e. cutting
time to idle time (i.e. cutting stroke to idle stroke) of the crank & slotted lever
(QRM) and compre the results to theoritical values. Plot the following :
(a) v/s X (displacement of slider).
(b) v/ s velocity
(c) v/s Acceleration and to compare the values of velocities.
(d) {Take angles =450, 900, 1350, 2250, 2700 & 3350, =1 rad/s}
To determine the value of coefficient of friction between the screw and nut of the
jack, while :
(a) Raising the load
(b) Lowering the load
3.
4.
To determine the coefficient of friction between belt and pulley and plot a graph
between log10 T1/ T2 v/s .
5.
6.
To find critical speed experimentally and to compare the whirling speed of a shaft
with the theoretical values.
7.
8.
To perform the experimental of balancing of rotating parts and find the unbalanced
couples and force.
9.
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List of Experiments:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10. To determine critical Reynolds numbers for flow through commercial pikpes.
11. To study development of boundary layer over a flat plate.
12. To measure the pressure distribution around a cylindcer placed in the azir
stream and to calculate the coefficient of drag therefrom.
13. To study the momentum characteristics of a given jet.
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Introduction
Internal & external combusion engines; classification, cycle of operation in four stroke and
two stroke I.C. Engines, Valve timings, Wankel Engine.
(3 hrs)
Air Standard Cycles
Assumptions made in air standard cycles, Otto cycle, Diesel cycle, Dual cycle;
comparison of these cycles; Sterling and Ericsson cycles; Air standard efficiency; specific
work output, work ratio & mean effective pressure, Deviation of actual cycle from ideal
cycle.
(3 hrs)
Combustion in I.C. Engines
SI engines: Ignition Limits, stages of combustion, Effect of engine variables on Ignition
Lag and flame-propagation, Abnormal combustion, Detonation, Effect of Engine variables
on detonation, Pre-ignition, Octane rating of fuels, SI engine combustion chambers. CI
engine: stages of combustion, Delay period, variables affecting delay period, Diesel
knock, Cetane rating, CI engine combustion chambers.
(5 hrs)
Carburetion, Fuel Injection & Ignition systems
Mixture requirements for various operating conditions in SI engines: Elementary
carburettor, Calculation of A/F ratio, The complete carburettor. Diesel injection systems:
requirements, types, petrol, injection. Requirements of ignition systems, types of ignition
systems, ignition timing, spark plug.
(5 hrs)
47
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Reciprocating Pumps
Working principles, classification, components, discharge, slip, power input, indicator
diagram, effect of accelerating head and pipe friction, maximum speed, air vessels,
comparison with centrifugal pumps.
(4 hrs)
Dimensional Analysis and Model Testing
Units and dimensions, dimensional homogeneity, dimensional analysis method: Rayleigh
and Buckingham methods, application and limitation of dimensional analysis,
dimensionless numbers, similitude laws, model testing of turbine and pumps.
(4 hrs)
Other Hydraulic Pumps
Propeller pump, Jet pump, Airlift pump, Gear pump, Screw pump, Vane pump, Radial
piston pump, Submersible pump, pump problems
(4 hrs)
Hydraulic Systems
Hydraulic accumulators, hydraulic intensifier, hydraulic lift, hydraulic crane, hydraulic
coupling, torque convertor, hydraulic ram. Hydraulic valves:- check valve, relief valve,
speed control valve, pressure compensating valve, direction control valve, Hydraulic
filters and piping.
(4 hrs)
Reference Books:
1.
2.
3.
4.
5.
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Introduction
Definition of heat; Modes of Heat Transfer; Basic Laws of heat transfer; Electrical Analogy
of heat conduction; Conduction through composite walls; Overall heat transfer coefficient.
(5 hrs)
Conduction
The General heat Conduction equation in Cartesian, cylindrical and spherical
coordinates; steady one dimensional heat conduction without internal heat generation:
the plane slab; the cylindrical shell; the spherical shell; Critical thickness of insulation;
Variable thermal conductivity, Steady one dimensional heat conduction with uniform
internal heat generation: the plane slab; cylindrical and spherical systems. Fins of uniform
cross-section: Governing equation; Temperature distribution and heat dissipation rate;
Efficiency and effectiveness of fins.
(12 hrs)
Convection
Free and forced convection; Newtons law of cooling; convective heat transfer Coefficient;
Nusselt number; Dimensional analysis of free and forced convection; Analytical solution
to forced convection problems: the concept of boundary layer; hydrodynamic and thermal
boundary layer; Momentum and Energy equations for boundary layer. Exact solution for
laminar flow over an isothermal plate using similarity transformation. The integral
approach; integral momentum and energy equations; solution of forced convection over a
flat plate using the integral method. Analysis of free convection; governing equations for
velocity and temperature fields. Relation between fluid friction and heat transfer, Reynolds
analogy. Dimensionless numbers: Reynolds, Prandtl, Nusselt, Grashoff and Stanton
Numbers and their significance, Heat transfer with change of phase; Nusselt theory of
laminar film Condensation.
(13 hrs)
Radiation
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Engineering Materials
Properties: chemical, physical, mechanical and dimensional; Ferrous metals, Nonferrous metals, Plastics, Composite materials etc, Selection of Engineering
Materials.
(1 week)
Concepts of Design and Endurance strength
Design methodology, Design criterion based on fracture, deformation and elastic stability,
design stresses, factor of safety. Significant stress and significant strength, stressesconcentration, causes and mitigation, Endurance limit, Effect of concentration, Notch
sensitivity, Size and surface finish, Goodman diagram, Gerbers parabola and Soderberg
line.
(2
weeks)
55
Design of Shaft
Design of shafts subjected to pure torsion, pure bending load, Combined bending &
torsion, combined torsion, bending and axial loads.
(1 week)
Levers
Introduction, hand and foot levers, cranked levers, lever for a lever safety valve, Bell
crank lever, miscellaneous levers.
(1 week)
Couplings
Types of shaft couplings, Design of sleeve or muff coupling, flange coupling and bush
type flexible couplings.
(2 weeks)
Pipe joints
Introduction, Design of circular, oval shaped and square flanged pipe joints.
(1 week)
Power screw
Function, types of power screws, stresses in screws, design calculations.
(1 week )
Reference Books:
1.
2.
3.
4.
5.
6.
56
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Introduction
Development of operations Research, characteristics and scope of operations research in
management, Models in operations research, Model formulation, Types of mathematical
models, limitations of Operations Research.
(4 hrs)
Linear programming
L.P. models, simplex method, the algebra of simplex method, (Minimization and
Minimization problems), The big M method, post optimality analysis, essence of duality
theory, application of sensitivity analysis.
(4 hrs)
Transpiration and Assignment
Introduction to Model, matrix terminology, formulation and solution of Transportation
model (least cost method, Vogels Approximation method), least time transportation
problem, assignment problems.
(6 hrs)
Network Analysis
Introduction to network logic, Numbering of events (Fulkersen Rule), PERT calculations
- Forward path, backward path, slack, probability, comparison with PERT critical path,
Floats, Project cost, crashing the network updating (PERT and CPM).
(6 hrs)
Simulation
Introduction, applications of simulation, advantages and limitations of simulation
technique, generation of random numbers, Time-flow mechanism, simulation languages.
(4 hrs)
57
Decision Analysis
Steps in decision theory approach, Decision making environment, Decision making
under certainty and uncertainty, Decision making under conditions of risk, Decision trees,
minimum enchained criteria, Advantages and limitations tress solutions, post-optimality,
Definition of arguments models, comparison with transport models, Mathematical
representation of assignment models, formulation and solution of Arguments models,
Variations of the Argument models, Alternate optical solutions.
(8 hrs)
Queuing Theory
Introduction, Applications of queuing theory, Waiting time and idle time costs, single
channel queuing theory and multi channel queuing theory with Poisson arrivals and
exponential services, Numerical on single channel and multi channel queuing theory.
(4 hrs)
Game Theory
Theory of games, competitive games, Rules and Terminology in game Theory, Rules for
game theory- saddle point, dominance , mixed strategy (2 x 2 games), mixed strategy
( 2x n games or m x 2 games), mixed strategy (3 x 3 games), two person zero sum
games, n person zero sum games.
(4 hrs)
Reference Books:
1.
2.
3.
58
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List of Experiments
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
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List of Experiments:
1. To study and perform test on the Pelton wheel and to plot curves of. p v/s N at full,
three-fourth and half gate opening.
2. To study and perform test in the Francis Turbine and to plot curves of P v/s N at
full, three fourth gate opening.
3. To study and perform test on the Kaplan Turbine and to plot curves of P v/s N
full, three fourth half opening.
4. To study and perform test on Centrifugal Pump and to plot curves H.P. v/s Q.
5. To study and perform test on a Hydraulic Ram & to find its Rankine & Aubussion
.
6. To study and perform test on a Reciprocating pump & plot the curve of P, v/s H.
7. To study and perform test on a Gear pump & to plot the curves Q.P. Vs pressure
rise.
8. To study and perform test on a Torque Convertor & to plot the curve vs Np.
60
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List of Experiments
1.
2.
3.
4.
5.
6.
7.
8.
9.
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List of Experiments
1.
To study various Rating Factor systems and find standard time for making small
sand mould.
2.
3.
4.
To draw p chart for a given product lot and verify its acceptance.
5.
Draw a flow process chart with time estimates for a simple welding process.
6.
Draw a two handed process chart for a simple process of a job preparation on
a lathe.
7.
8.
9.
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Student will submit summer training (about 6 weeks industrial training) report for
his/her assessment.
63
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REFRIGERATION
Introduction
Basics of heat pump & refrigerator, Carnot refrigeration and heat pump, units of
refrigeration, COP of refrigerator and heat pump, Carnot COP, Ice refrigeration,
evaporative refrigeration, refrigeration by expansion of air, refrigeration by throttling of
gas, vapour refrigeration system, steam jet refrigeration, thermo- electric cooling,
adiabatic demagnetization.
(4 hrs)
Air Refrigeration
Basic Principle of operation of air refrigeration system, Bell Coleman air refrigerator,
advantages of using air refrigeration in air craft, disadvantage of air refrigeration in
comparison to other cold producing methods, simple air refrigeration in air craft, simple
evaporative type, air refrigeration in air craft, necessity of cooling the air craft.
(4 hrs)
Simple Vapour Compression rfrigration System
Simple vapour compression refrigeration system, different compression processes (wet,
dry and saturated Compression, superheated compression), Limitations of vapour
compression refrigeration system if used on reverse Carnot cycle, representation of
theoretical and actual cycle on T-S and P H charts, effects of operating conditions on the
performance of the system, advantages of vapour compression system over air
refrigeration system.
(4 hrs)
Advanced Vapour Compression refrigeration system
Methods of improving COP, flash chamber, flash inter cooler, optimum inter stage
pressure for two stage refrigeration system, single expansion and multi expansion cases,
basic introduction of single load and multi load systems, cascade systems.
(5 hrs)
Vapour absorption refrigeration system and special topics
Basic absorption system, COP and maximum COP of the absorption system. Actual NH 3
absorption system, function of various components, Li-Br absorption system, Selection of
refrigerant and absorbent pair in vapour absorption system, Electro-Lux refrigerator,
comparison of compression and absorption refrigeration system, Nomenclature of
refrigerants, desirable properties of refrigerants, cold storage and Ice
Plants.
(4 hrs)
65
(B)
AIR CONDITIONING
Introduction
Difference in refrigeration and Air Conditioning, Psychrometric properties of moist air (web
bulb, dry bulb, dew point temperature, relative and specific humidity temperature of
adiabatic saturation), empirical relation to calculate P V of moist air.
(3 hrs)
Psyschrometry
Psychrometry chart, construction and use, mixing of two air streams, sensible heating
and cooling, latent heating and cooling, humidification and dehumidification, cooling with
dehumidification, cooling with adiabatic humidification, heating and humidification, Bypass factor of coil, sensible heat factor, ADP of cooling coil, Air washer.
(4 hrs)
Air Conditioning system
Classification, factors affecting air conditioning systems, comfort air conditioning system,
winter air conditioning system, summer Air Conditioning system, year round air
conditioning system, unitary air conditioning system, central air conditioning system,
Room sensible heat factor, Grand sensible heat factor, effective room sensible heat
factor.
(5 hrs)
Cooling Load calculation
Inside design conditions, comfort conditions, components of cooling load, internal heat
gains from (occupancy, lighting, appliances, product and processes), system heat gain
(supply air duct, A.C. fan, return air duct), External heat gain (heat gain through building,
solar heat gain through outside walls and roofs), sol-air temperature, solar heat gain
through glass windows, heat gain due to ventilation and infiltration.
(5 hrs)
Industrial and commercial application
Transport air conditioning, evaporative condensers, cooling towers, heat pumps.
(2 hrs)
Reference Books:
1.
2.
3.
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Introduction
Introduction to tribological systems and their characteristic features, Analysis and
assessment of surface topography, deterministic and stochastic tribo-models for asperity
contacts, techniques of surface examination, technological properties of surfaces.
(6 hrs)
Friction
Quantitative laws of sliding friction, causes of friction, adhesion theory, laws of rolling
friction, measurement of friction.
(7 hrs)
Wear
Introduction, mechanism of wear, types of wear, quantitative laws of wear, measurement
of wear, wears resistance materials.
(7 hrs)
Lubrication and Lubricants
Introduction, dry friction, boundary lubrication, hydrodynamic, hydrostatic and elastohydrodynamic lubrication, functions of lubricants, types and properties of lubricants,
lubricant additives.
(7 hrs)
Bearings and Bearing Materials
Geometry and pressure equation of journal bearing, hydrostatic bearings, thrust bearings,
porous bearings and hydrodynamic gas bearings. Journal bearings with specialized
applications. General requirements and different types of bearing materials.
(7 hrs)
67
Elastohydrodynamic lubrication
Principles, application to rolling contact bearings, cams, gears.
(6 hrs)
Reference Books:
1.
2.
3.
4.
5.
68
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UNIT-I
Business Environment
Business : Concept, nature and objectives. Social Responsibility of
Business.
Environment:
Meaning of environment, Constituents of business
environment; Economic, social, political, legal and technological
environment.
UNIT-II
General Management
Management: Definition, Nature and significance , Henry Fayols Principle
of Management; Human Relations Approach, Functions of Management (i)
Planning, (ii) Organising (iii) Staffing (iv) Directing and (v) Controlling.
UNIT-III
Financial Management
Introduction of Financial Management, Objectives of Financial Decisions,
Status and duties of Financial Executives. Financial Planning Tools of
financial planning. Management of working capital, Factors affecting
requirements of working capital. Capital structure decisions. Features of
appropriate capital structure. Sources of finance.
UNIT-IV
Personnel Management
Personnel Management Meaning, Nature and Importance; Functions of
Personnel Management (a) Managerial Functions and (b) Operative
functions. Job Analysis: Meaning and Importance; Process of Job Analysis;
Job Description and Job specification. Human Resource DevelopmentMeaning and concept.
UNIT-V
Production Management
Production Management : Definition and Objectives
Plant location: Ideal plant location. Factors affecting plant location.
Plant Layout : Ideal plant layout, factors affecting plant layout.
Work Measurement : Meaning, Objectives and Essentials of work
Measurement.
Production Control : Meaning and importance of production control and
steps involved in production control.
71
UNIT-VI
Marketing Management
Nature, scope and importance of marketing management.
Modern
Marketing concepts. Role of marketing in economic development.
Marketing Mix. Marketing Information System. Meaning, nature and scope
of International Marketing.
Reference Books:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
72
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Introduction
Introduction to CAD/CAM, Historical developments, Industrial look at CAD/CAM,
Introduction to CIM, Basics of geometric and solid modeling, explicit, implicit, intrinsic
Polar envelope and parametric equations coordinate systems. Torsion, Frenet-Serret
formulae.
(6 hrs)
Transformations
Introduction, transformation of points and line, 2-D rotation, reflection, scaling and
combined transformation, homogeneous coordinates, 3-D scaling, shearing, rotation,
reflection and translation, combined transformations orthographic, Axonometric, Oblique
and perspective projections.
(8 hrs)
Curves
Algebraic and geometric forms, Analytical & Synthetic Curves, tangents and normal,
blending functions, reparametrization, straight lines, conics, cubic splines, bezier curves
and B-spline curves; Rational curves, Non-uniform Rational curves, NURBS; Curve
manipulation.
(8 hrs)
Surfaces
Algebraic and geometric forms, Analytical and Synthetic Surfaces, tangents and twist
vectors, normal, blending functions, re-parametrization, sixteen point form, four curve
form, plane surface, ruled surface, surface of revolution, tabulated cylinder, bi-cubic
surface, bezier surface, B-spline surfaces, Coons surface, Blending surface, Offset
surface, Triangular patches, Sculptured surfaces, Rational parametric surfaces; surface
manipulation.
(12 hrs)
73
Solids
Solid models and representation scheme, Fundamentals of Solid Modeling, boundary
representation, constructive solid geometry, sweep representation, cell decomposition,
spatial occupancy enumeration, Half spaces, Octree Encoding, Pure Primitive Instancing.
(6 hrs)
Reference Books:
1. CAD/CAM by Groover and Zimmer, Prentice Hall
2. CAD/CAM: Theory and Practice by I. Zeid, Tata McGraw Hill
3. Mathematical Elements for Computer Graphics by Rogers & Adams, McGraw
Hill.
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Design of spur, helical, bevel and worm gears, gear box design including housing.
(6 hrs)
2.
Design of flat and V - belt, chain drive, Wire ropes and Sheaves.
(4 hrs)
3.
(4 hrs)
4.
Design of brakes. External and internal shoe type and disk type.
(4 hrs)
5.
(3 hrs)
6.
(4 hrs)
7.
(3 hrs)
8.
(3 hrs)
9.
Design of cylinder, piston, crankshaft and connecting rod for I.C. Engine.
(5 hrs)
10.
(2 hrs)
11.
Design of flywheels.
(2 hrs)
Note: Prepare the drawing sheets for above problems based on your calculated
dimensions.
Reference Books:
1.
2.
3.
4.
5.
6.
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List of Experiments
1.
2.
3.
4.
5.
6.
7.
8.
9.
10
11.
12.
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List of Experiments
1.
2.
To study the free vibrations of the system for different damper settings. Draw
the decay curve and determine the log decrement and damping factor. Find
also the natural frequency.
3.
4.
5.
6.
7.
To study the forced vibrations of the system with damping. Plot magnification
factor vs. frequency and phase angle Vs. frequency curves. Also determine
the damping factor.
8.
9.
To determine the rate of wear of a metallic plate from the plot of displacement
vs. time curve by using friction and wear monitor apparatus.
10.
To determine abrasion index of a material with the help of a dry abrasion test
rig.
11.
To evaluate the load wear index and the weld point of a lubricant with the help
of a four-ball extreme pressure tester.
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LIST OF EXPERIMENTS
1. To perform 2D scaling, reflection, rotation and translation transformations of a
geometric entity.
2. To perform 3D scaling, reflection, rotation and translation transformations of a
geometric entity and show its application for a unit cube.
3. To generate the top, front and side views of a truncated cube.
4. To generate isometric projection and apply it to view a given object.
5. To generate dimetric projection and apply it to view a given object in different
orientations.
6. To perform single point perspective projection and use it to view a truncated cube.
7. To perform joining a set of points in space by Hermite curve segments and
demonstrate the manipulation of curve shape by varying the geometric conditions.
8. To generate a Bezier curve for a given set of control points and demonstrate the
manipulation of curve shape by varying the geometric conditions.
9. To generate a B-Spline curve for a given set of control points and demonstrate the
manipulation of curve shape.
10. To generate and view a ruled surface between two given rails.
11. To generate and view a Bezier surface for a given mesh of control points.
78
AUTOMOBILE ENGINEERING
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Running System
a) Wheels and rims, Tyre-its function and constructional details.
b) Brakes: Functions and methods of operation, Brake efficiency, Elementary
theory of shoe brake, Brake shoe adjustments, A modern rear-wheel brake,
Disc brakes, Brake linkages, Leverage and adjustment of the brake linkage,
Servo- and power-operated brakes, Vacuum brake operation, Hydraulic
Brakes-constructional details and working, Bendix Hydrovac, Direct-acting
vacuum servos, Power-operated brakes, A dual power air brake system,
Compressed air systems, Actuating cylinders for air brakes.
(6 hrs)
Suspension System
Suspension principles, Road irregularities and human susceptibility, Suspension system,
Damping, Double tube damper, Single tube damper, Lever arm type damper, SpringsLeaf springs, Coil and torsion springs, variable rate springs, Composite leaf springs,
Rubber springs, Air springs, Adjustable and self-adjusting suspensions, Interconnected
suspension system, Interconnected air and liquid suspensions, Independent suspension
system, Different independent suspension layouts, McPherson strut type, Rear
suspension-live axle, Torque reaction and axle guidance,
Watts linkage, Rear
suspension-dead axles, Rear suspension-independent, McPherson strut rear suspension.
(6 hrs)
Steering Mechanism
Steering geometry, Castor, Camber, Kingpin inclination, Combined angle, Toe-in, Steering
system-basic aims, Ackerman linkage, Steering linkages for independent suspension,
Center point steering, Costarring or trailing action, Cornering power, Self-righting torque,
Steering characteristics-over steer and under steer, Axle beam, Stub-axle construction,
Steering column, Reversible and irreversible steering, Rack-and-pinion steering
mechanism, Effect of toe-in on steering, Power steering, Vickers System.
(6 hrs)
Recent trends in Automobile Engineering
Multi-fuel automobiles, Automobiles running on alternate sources of energy, Emission
control through catalytic converter, Double catalytic converter, Aspects of pollution control
in Automobiles.
(6 hrs)
Reference Books :
1.
2.
3.
4.
80
MEASUREMENT
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Introduction
Definition, application of measurement instrumentation, functional elements of a
generalized measuring system, measuring standards, types of measurement, types of
input to measuring instruments and instrument system, classification of measuring
instruments, merits and demerits of mechanical measuring systems, comparison of
mechanical measuring system with electrical measuring systems, calibration.
(6 hrs)
Generalized performance characteristics of instruments
Introduction, types of error, types of uncertainties, propagation of uncertainties in
compound quantity, Static performance parameters: accuracy, precision, resolution, static
sensitivity, linearity, hysteresis, dead band, backlash, and drift., sources of error, selection
of a measuring instruments, mechanical and electrical loading, fundamentals of dynamic
characteristics, generalized mathematical model of measuring systems, types of input,
dynamic performance parameters: dynamic error, speed of response, etc, dynamic
response of a first order mechanical systems with different inputs e.g. step, ramp,
sinusoidal and impulse input.
(12 hrs)
Statistical analysis of experimental data
Introduction, types of measuring data, statistical attributes, various method of
presentation, estimation of presentation and uncertainties, confidence level, precision and
statistical treatments of single and multi sample type experimental data, Chauvenets
criteria of rejecting a dubious data, curve fitting, best linear calibration and its precision,
significant figures and rounding off. Overall uncertainty estimation of measuring systems,
common sense approach, and engineering applications.
(8 hrs)
81
Transducers
Introduction, primary function, classification, electrostatic transducers: principle theory,
types, advantages, and limitations, Fixed contact mechano-resistive transducers:
classification, and uses, Metallic resistance strain gauge: types, construction theory of
operation, Adhesive: property, selection criteria, mounting of strain gauges, Mathematical
analysis of ballast and DC Wheatstone bridge circuits, characteristic and comparison of
ballast and DC Wheatstone bridge circuits, temperature effects and their compensation.
(8 hrs)
Measuring of non-electrical physical quantities
Measurement of load, force, and thrust using resistant strain gauges, Elastic load cells,
proving rings, fluid pressure measurement in pipe and containers, using strain gauges,
Measuring of torque in transmission shaft under axial and bending loads in varying
ambient conditions.
(6 hrs)
Reference Books:
1.
2.
3.
82
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Introduction
Quality Basic Concepts: Issues in Quality, factors affecting quality, creating quality by
design, product development cycle, economics of quality, Various definitions, ISO
definition of quality and its meanings, and various phases till TQM and its meaning to
industries, customers and employees, contribution of quality gurus etc. towards quality
concepts. Total Quality management: its scope application and implementation. Quality
circle: its objectives, structure and techniques, Variability concept in manufacturing
cycle, fishbone diagrams, charts in time philosophy.
(8 hrs)
Quality Control
Basic statistical concepts, various types of distributions, General theory X and R chart.
Decision preparatory to the control charts. Trial control limits. Selection of sub-groups.
Charts with variable subgroups. Reject and Revoke, limits for average on X charts,
modified control limits, specification limits, practical limitations. Control charts for fraction
defectives, calculation and plotting of control limits, sensitivity of p chart, applications, and
Control charts for Defects, difference between defect and defective, calculation and
plotting of control limits, application. Pi charts and u charts, plotting of charts. Tests for
various control charts. Tests for various control charts, process capability- inherent and
potential capability.
(12 hrs)
Acceptance Sampling
Purpose, Acceptance by Attributes, single sampling plans. O.C. curve selection of
sampling plans, Acceptance number, Type A and Type B errors, O.C. curves, Double
sampling plan and its analysis, Multiple and sequential sampling , A.O.Q.L., Acceptance
sampling plans under risk. Design of various sampling plans, Dodge- Roming type
system for acceptance sampling by attributes (use of various tables). Determination of
process average, Acceptance sampling by variables.
(10 hrs)
83
Reliability
Control of reliability, factors affecting reliability, pattern of failure, mean time to failure,
Fundamental of statistical concepts, consideration of reliability in series and parallel
system, effect of redundancy and reliability, method of reliability evaluation, reliability
optimization, Availability and Maintainability, means to improve reliability, reliability control
during manufacture.
(10 hrs)
Reference Books:
1.
2.
3.
84
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List of Experiments
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5.
6.
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8.
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12.
MET- 409
PROJECT I
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MET- 411
SEMINAR - I
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The students are required to deliver a seminar on some emerging areas of Mechanical
Engineering, given as follows:
CAD/CAM/CAE/FEA
Robotics
Machine Vision
Automation
Tribology
CFD
Energy Conservation
Alternate Energy Sources
Hybrid Fuels
Advances in IC Engines
Vehicle Dynamics
Aerodynamics
Advanced Manufacturing Techniques
Advanced Engineering Materials
Supply Chain Management
Business Process Re-engineering
Six-Sigma Technique
Lean Manufacturing Technique
Just-in-Time Technique
Agile Manufacturing
Value Engineering
Reliability Engineering
Any other topic related to Design/Thermal/Industrial/Production Engineering
The student will deliver a power point presentation for about 30 minutes in the seminar on
any of the above topics. This will be followed by question answering session for about
10 minutes. The questions on the seminar topic will be asked by the teacher concerned
and class students. The students will also prepare a detailed report in MS word and after
spiral binding will submit it to the teacher concerned. The report is to be submitted at least
one week prior to the presentation. The grades/awards will be given according to the
students presentation, report submitted, and answering of questions asked after the
presentation.
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The students are required to undergo an Industrial training of about 6 weeks duration in
Public Sector undertakings, (HMT, BHEL, IOC etc.) and private sectors of repute like
MUL, Hero-Honda Ltd. etc.
The training report will be submitted by the students alongwith the certificate indicating
the duration of training and the nature of Project-done.
The students will be assessed through a viva-voce.
88
Elective I
1.
MET-419
2.
MET-421
3.
MET-423
4.
MET-425
Gas Dynamics
5.
MET-427
Optimization Technique
6.
MET-429
7.
MET-431
8.
MET-433
Cryogenic Engineering
9.
MET-435
10.
MET-437
Maintenance Engineering
11.
MET-439
Open Elective I
1.
MET-427
Optimization Technique
2.
MET-429
3.
MET-435
4.
MET-437
Maintenance Engineering
5.
MET-439
6.
MET-441
7.
MET-443
Mechatronics
8.
MET-431
89
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90
Thread Manufacturing
Introduction, casting, thread chasing, Thread Rolling, Die Threading and Tapping, Thread
Milling, Thread Measurement and Inspection.
(4 hrs)
Analysis Of Metal Forming Processes
Theoretical basis of metal forming, classification of metal forming processes, cold
forming, hot working, Warm working, Effect of variables on metal forming processes,
Methods of analysis of manufacturing processes, Open Die forging, Rolling Power
Rolling, Drawing, Extrusion.
(6 hrs)
Die Casting
Introduction, Product Application, Limitation of Die Casting, Die Casting Machines, Molten
metal Injection systems, Hot chamber machines, Cold chamber machines, Die casting
Design, Design of Die casting Dies, Types of Die casting Dies, Die design, Die material,
Die Manufacture, Die Lubrication and Coating, Preheating of Dies, Vacuum Die Casting,
Recent trends in Die Casting Process.
(6 hrs)
Cost Estimation
Definition, Cost accounting or costing, Elements of costing, cost structures, Estimation of
cost elements, Methods of estimating, Data requirements of cost estimating, Steps in
making cost estimate, Chief factors in cost estimating, Numerical examples, calculation of
machining times, Estimation of total unit time.
(6 hrs)
Reference Books:
1.
2.
3.
4.
91
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93
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Introduction
Basic elements and use of computer, analog and digital principle of simulation,
applications, programming software and machine language.
(10 hrs)
Data System
Machine processible data, number system, alpha -numerical system, and organization of
data.
(6 hrs)
Computers
Processing equipment, computers and future developments, application through case
studies.
(4 hrs)
Graphics and Product Design
The computer and graphics, computer languages, graphic data processing system,
Sketch pad concept, CAD systems, digital drafting systems: APT, ADAPT languages,
topological representation of the product, features drawing, digitizing of the product,
optimization of shapes, graphical design procedures with computer aid.
(20 hrs)
Reference Books:
1. CAD/CAM by Groover and Zimmer, Prentice Hall
2. CAD/CAM Theory and practice by Zeid, McGraw Hill
3. Numerical Control and Computer Aided Manufacturing by Kundra, Rao & Tiwari,
Tata McGraw Hill
94
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95
96
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Introduction
Need of optimization and historical development, classification and formulation of
optimization problem, classical optimization methods, calculus-based methods,
Enumerative schemes, Random search algorithms, Evolutionary algorithms, Evolutionary
programming, Classifier system.
(10 hrs)
Design
Optimum design of mechanical Elements, Purpose and application of optimum design,
Effects of manufacturing errors, Characteristics of mechanical systems, selection of
optimum configurations, critical regions, materials and dimensions.
(12 hrs)
Techniques
Formulation of primary and subsidiary design equations, limit equations, normal
redundant and incompatible specifications, general technique.
(6 hrs)
Case Studies
Digital computers in optimum design, exact and interactive techniques, optimum design of
elements and systems, shafts, gears, bearings, springs, high speed machinery, cams
etc., case studies.
(12 hrs)
Reference Books:
1.
2.
3.
97
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Introduction
Introduction and Essential of Fluid Mechanics and Heat Transfer, Fundamentals and
scientific principles of renewable energy resources, technical and social implications,
Bermoulli, equation, conservation of momentum, viscosity, turbulence, friction in pipe
flow, heat circuit analysis and terminology, conductive, convective and radiative heat
transfers, properties of transparent materials, heat transfer by mass transport, multimode
heat transfer and circuit analysis, problems.
(6 hrs)
Solar Radiation and Applications of Solar Heat
Extraterrestrial solar radiation, components of radiation, geometry of earth and sun,
geometry of collector and the solar beam, effects of earths atmosphere, measurements
of solar radiation, calculation of heat balance for a solar collector, type of water heaters,
selective surfaces, crop heaters, space heating, space cooling, water desalination, solar
ponds, solar concentrators, electric power system, problems.
(6 hrs)
Photovoltaic Generation
Introduction, the silicon p-n junction, photon absorption solar radiation input, photovoltaic
circuit properties and loads, limits to cell efficiency, solar cell construction types and
adaptations of photovoltaic, other types of photoelectric and thermo electric generation,
problems.
(4 hrs)
Hydro and Wind Powers
Principles of hydro power, assessing the resource for small installations, an impulse
turbine, reaction turbines, hydro electric systems, wind turbine types, linear momentum
and basic theory, dynamic matching, characteristics of the wind, power extraction by a
turbine, electricity generation, mechanical power, problems.
(6 hrs)
Photosynthesis Process and Bio-Fuels
Introduction, photosynthesis, thermodynamic considerations, molecular level
photosynthesis, synthetic photosynthesis, bio fuel classification, bio-mass production for
energy farming, direct combustion for heat, pyrolysis (destructive distillation), alcoholic
fermentation, anaerobic digestion for bio-gas, agrochemical fuel extractions, problems.
(6 hrs)
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Introduction
Introduction to industrial engineering, techniques and application of industrial engineering
Pioneers of Scientific Management.
(4 hrs)
Sales Forecasting
Introduction, objectives and importance Methods: Collective opinion method, Economic
indicator method, and regression analysis, moving average method, time series analysis,
Numerical Problems.
(4 hrs)
Production Planning and Control
Objectives, functions, preplanning and planning, routing, estimating, scheduling: master
schedule, daily schedule, Gantt chart, dispatching" centralized vs. decentralized control,
follow up and progress reporting.
(4 hrs)
Inventory control
Introduction, functions, inventory control importance and functions, inventory costs,
factors affecting inventory control, ABC analysis, simple inventory control model,
Numerical Problems.
(6 hrs)
Inspection and Quality Control
Inspection, definition, objectives and functions of inspection. Quality control definition and
objectives, Difference between Inspection and quality control. Statistical quality control,
quality control charts Numerical problems.
(8 hrs)
100
Factory Organization
Principles of organization, Primary and operating fundamentals of organization, type of
organization, military or line organization, functional organization, line, staff and
committee, type of organisation.
(4 hrs)
Work Study and work Measurement
Definitions, objectives, purpose and scope, method study procedure, Time study,
Objectives of work measurement. Basic procedure for time study.
(3 hrs)
Product Design and Development
Introduction, product developments, product characteristics,' role of product development,
3-S (Standardization, simplification and specialization) Break even analysis. Numerical
Problems.
(4 hrs)
Depreciation
Introduction, Purpose of calculating Depreciation, Types. Methods of calculating
depreciation. Numerical Problems.
(3 hrs)
Reference Books:
1.
2.
3.
4.
101
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Introduction
Definition of cryogenics, physical properties of various cryogenic fluids and industrial
application.
(6 hrs)
Cryogenic Insulations
Types of insulations, vacuum insulation: gas filled powders and fibrous materials, solid
forms, comparison of various insulating materials.
(10 hrs)
Properties of materials at low temperature
Mechanical properties, specific heat, thermal expansion, electrical resistance, thermal
conductivity, emissivity, reflectivity and absorptivity, thermo-electric e.m.f.
(8 hrs)
Storing and Transportation of liquefied gases
Types of insulated storage containers, transport techniques, various design
considerations, safety aspects of cryogenic systems, flammability hazards, high-pressure
gas hazards etc., design and fabrication of transfer line, transfer through non-insulated
lines, liquid line indicators, valves for cryogenic liquids, pumping of cryogenic liquids,
other allied equipment.
(16 hrs)
Reference Books:
1.
2.
3.
102
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Introduction
Scope of acoustics, acoustic waves, governing equation, energy density of acoustic
plane waves, acoustic intensity, acoustic impedance, transmission of sound from
one fluid to the other.
(8 hrs)
Sound Measurement
Classification of sound or noise decibel scale, Sound pressure level and intensity
level, addition of sound levels, addition of sound levels, calculation of SPL and SWL
in a room, frequency bands, octave bands, overall noise, noise measurement
systems.
(8 hrs)
Subjective response and ratings
Human ear, important frequency ranges, sound level meter, loudness, method to
calculate loudness, various noise indices, PNLT &EPNL, Noise and number index,
traffic noise index, corrected noise level, sound level monitors, effect of noise on
people, hearing loss.
(10 hrs)
Estimation and control of noise
Typical noise levels in machining, home appliances and construction equipments,
noise created by fluid flow through pipes, air-conditioning diffusers, air compressor,
hydraulic pumps, fan noise, noise reduction in centrifugal pumps, jet noise,
combustion noise, power plant noise, noise from rotating electrical machines,
transformer noise, noise in bearings, gear noise, punch press noise, roller chain
drive noise, train noise, noise control methods: silencers or mufflers and active noise
control.
(14 hrs)
103
Reference Books:
1.
2.
Vibration & noise for engineers by Pujara & Pujara, Dhanpat Rai & sons
Control System Components by Gibson & Tuteur
104
MAINTENANCE ENGINEERING
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Introduction
Importance of maintenance engineering, definitions and concepts used in maintenance,
objectives and benefits of maintenance.
(5 hrs)
Maintenance Systems
Various types of industrial maintenance systems, preventive corrective and breakdown
maintenance systems, their merits, demerits and applications etc.
(7 hrs)
Maintenance Planning
Planned maintenance procedure, maintenance schedule and maintenance programme,
benefits of planned maintenance.
(8 hrs)
Reliability, Maintainability & Availability
Basic concepts and definitions, availability models, economics of reliability, availability
and maintainability, distribution of down time and its basic elements.
(10 hrs)
Repair Discard Decisions
Introduction, factors affecting repair discard decisions, cost-analysis and optimum
module size.
(6 hrs)
Spare Parts Management
Material and store control, consideration of spare provisioning on operational availability.
(4 hrs)
105
Reference Books :
1.
2.
3.
4.
106
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Introduction
General requirements of machine tool engineering; elements of tool selection; technoeconomic prerequisites; layout of machine tool units.
(6 hrs)
Principle of Machine Design
Objectives of machine design, economic factors of design, durability, operational
reliability, machine cost, building up machines derivatives on the basis of utilization,
reduction of product range, preferred numbers and their use in designing, general design
rules.
(8 hrs)
Machine Tool Elements
Speed selection; clutch systems, machine tool gear boxes, mechanical, hydraulic,
electrical and stepless drives, servo control; regulation of speed and feed.
(6 hrs)
Machine Tool Kinematics
Kinematics of machine tools; shaping surfaces classification of motions, kinematics
constraints, kinematics structure of machine tools, analysis of the kinematic scheme of
machine tools having mechanical kinematic constraints and non-mechanical kinematic
constraints, effect of various factors on the kinematic structure of machine tool, Static
deformation of machine tool structure.
(10 hrs)
Machine Tool Dynamics
Machine tool cutting process closed-loop system, dynamic characteristics of the
equivalent elastic system (EES), dynamic characteristics of the cutting process; vibration
of machine tools and dynamic rigidity; sources of vibration, stability against chatter; its
general features, theory of chatter and stability analysis, damping and dampers, chatter in
grinding.
(10 hrs)
107
Reference Books:
1.
2.
3.
4.
5.
6.
108
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Introduction
Methods of prediction: comparison of experimental investigation Vs theoretical
calculation; Mathematical description of physical phenomena; significance of governing
differential equations; the general form of governing differential equation.
(6 hrs)
Rudiments of CFD
Classification of problems: Physical classification: Equilibrium problems and Marching
problems; Mathematical classification: Elliptic, parabolic and hyperbolic partial differential
equations; Nature of co-ordinates; one-way and two-way co-ordinates; Proper choice of
co-ordinates.
(6 hrs)
Methods of Discretisation
The concept of discretisation; Finite differences; Taylor series formulation; Finite
difference discretisation of ordinary and partial derivatives; Truncation error, round-off
error, discretisation error; Consistency and stability of numerical schemes; Variation
formulation; Method of weighted Residuals, control volume formulation.
(8 hrs)
Heat Conduction
Steady one- dimensional Conduction, The inter-face conductivity, Non linearity, SourceTerm Linearisation, Types of Boundary Conditions. Unsteady one-dimensional
Conduction: Explicit, Crank-Nicolson and Fully Implicit schemes Discretisation of two and
three-dimensional problems, Stability analysis.
(8 hrs)
Convection and Diffusion
Steady one dimensional convection and diffusion, The up wind scheme, Generalized
Formulation, Discretisation equation for two and three dimensional problems, The outflow
Boundary condition, false Diffusion.
(8 hrs)
109
110
MECHATRONICS
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111
112
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Engineering Economics
Definition and concept, Importance of economics for engineers, present value and future
value, Wealth, Goods, Wants, Value and price, capital, money, utility of consumer and
producer goods.
(4 hrs)
Costing
Introduction, Elements of cost, Prime cost, Overhead, Factory cost, Total cost, Selling
price, Nature of cost, Types of cost.
(3 hrs)
Depreciation
Definition and concept, Causes of depreciation, Methods of calculating depreciation.
(3 hrs)
Economic analysis of investment and selection of alternatives
Introduction, Nature of selection problem, Nature of replacement problem, Replacement
of items which deteriorate, Replacement of machines whose operating cost in crease with
time and the value of money also changes with time, methods used in selection of
investment and replacement alternatives.
(6 hrs)
Entrepreneurship
Entrepreneurship, Characteristics of an entrepreneur, some myths and realities about
entrepreneurship.
(3 hrs)
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Sources of Energy
Conventional and non-conventional sources of energy; Importance of electrical energy;
Geothermal power plants; Tidal power plants; Windmills; Solar power plants; Direct
energy conversion systems; Energy from waste, Energy sources in India; Recent
developments in power plants.
(4 hrs)
Hydro Power Plants
Hydrology: rainfall, runoff, hydrographs, flow duration curves; Site selection for hydro
power plants; Classification of hydro power plants; Storage type hydro power plant and its
operation; Estimation of power availability; Selection of water turbines; Combination of
hydro power plants with steam plants; advantages and disadvantages of hydro power
plants.
(6 hrs)
Steam (Thermal) Power Plants
Analysis of steam power cycles for power plant application; High pressure boilers- LaMont boiler, Benson boiler, Loeffler boiler; Velox boiler; Super pressure steam power
plants; Economizers; Air-preheaters; Super heaters and reheaters; Feed water heaters.
General layout of thermal power plant; Site selection for thermal power plant; Coal as
fuel, classification of coals, analysis of coal; Coal handling; Dead and live storage;
Combustion of coal: coal burning methods, overfeed stokers, underfeed stokers,
pulverized fuels and burners. Ash handling and disposal; Dust collectors. Heat balance
sheet for thermal power plants.
(6 hrs)
Diesel Power Plants
Introduction; Field of use; Outline of diesel electric power plant; Different systems of
diesel power plant; Supercharging of diesel engines; Performance of diesel power plant;
Advantages and disadvantages of diesel plants over thermal power plants.
(4 hrs)
115
116
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Productivity
Concept and definition, Difference between production and productivity, Reasons for low
productivity, factors influencing productivity, productivity measures, measurement models,
methods/ techniques to improve productivity, work-study and productivity, Work content.
(5 hrs)
Introduction to work-study
Importance, Human considerations in work-study Relationship of work-study man with
management, supervisor & workers, qualities of a work-study man.
(3 hrs)
Method-study
Definition, objectives, step-by-step procedure, questioning techniques, charts and
diagrams for recording data. outline process charts, flow process charts, multiple activity
charts, two handed process chart, string diagram, travel chart, cycle graph, Chrono-cycle
graph, Therbligs, Micro motion study and film analysis, SIMO chart, Principles of motion
economy. Development and installation of new methods.
(10 hrs)
WorkMeasurement
Definition, various techniques of work-measurement work-sampling, stop-watch time
study & its procedure, Job selection, Equipment and forms used for time study, rating,
methods of rating, allowances and their types, work sampling, normal time, standard time,
numerical problems, predetermined motion time analysis and its types, Work factor,
method time measurement.
(10 hrs)
117
Ergonomics
Introduction, history of development, objectives, man-machine system and its
components. Design of man machine systems, Introduction to structure of the bodyfeatures of the human body, stress and strain, metabolism, measure of physiological
functions- workload and energy consumption, biomechanics, types of movements of body
members, strength and endurance, speed of movements. Applied anthropometry - types,
use, principles in application, design of work surfaces and seat design. Visual displays for
static information, visual displays of dynamic information, auditory, tactual and olfactory
displays and controls. Effect of vibration, noise, temperature and illumination on
performance.
(12 hrs)
Reference Books:
1.
2.
3.
4.
5.
6.
Barnes Ralph M., Motion & Time study: Design and Measurement of Work, Wiley
Text Books,2001.
Marvin E, Mundel & David L, Motion & Time Study: Improving Productivity,
Pearson Education, 2000.
Benjamin E Niebel and Freivalds Andris, Methods Standards & Work Design, Mc
Graw Hill, 1997.
International Labour organization, Work-study, Oxford and IBH publishing
company Pvt. Ltd., N.Delhi, 2001.
Sanders Mark S and McCormick Ernert J, Human Factors in Engineering and
Design, McGraw-Hill Inc., 1993.
Sharma S K and Sharma Savita, Work study and Ergonomics, S K Kataria &
Sons., Delhi, 2004.
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List of Experiments:
1.
2.
3.
4.
119
PROJECT-II
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120
SEMINAR - I
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Elective II
1.
MET-420
2.
MET-422
Industrial Robotics
3.
MET-424
Reliability Engineering
4.
MET-426
Energy Management
5.
MET-428
6.
MET-430
Piping Engineering
7.
MET-432
8.
MET-434
Fluidics
9.
MET-436
10.
MET-438
Open Elective II
1.
MET-420
2.
MET-426
Energy Management
3.
MET-436
4.
MET-440
Value Engineering
5.
MET-442
6.
MET-444
7.
MET-446
122
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Introduction
Unconventional machining processes, Rapid prototyping processes, their classification,
considerations in process selection.
(3 hrs)
Ultrasonic Machining
Elements of process, design of cutting tool, metal removal mechanism, effect of
parameters, economic considerations, limitations and applications, surface finish.
(3 hrs)
Electrochemical Machining
Elements of process, process chemistry, metal removal mechanism, tool design,
accuracy, surface finish and work material characteristics, economics advantages,
limitations and applications, Electrochemical grinding, deburring and honing, Chemical
machining.
(6 hrs)
Electric Discharge Machining
Principle and mechanism of metal removal, generators, electrode feed control, electrode
material, tool electrode design, EDM wire cutting, surface finish, accuracy and
applications.
(6 hrs)
Jet Machining
Principal and metal removal mechanism of abrasive and water jet machining, process
variables, design of nozzle, advantages, limitations and applications.
(4 hrs)
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124
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Robotic Manipulation
Automation and robots, Robot classification, Applications, Robot specifications.
(3 hrs)
Direct Kinematics (The Arm Equation)
Dot and Cross products, Coordinate frames, Homogeneous coordinates, Link
Coordinates, The arm equation, Five-axis articulated robot (Rhino XR-3), Four-axis
SCARA robot (Adept One), Six-axis articulated robot (Intelledex 660).
(4 hrs)
Inverse Kinematics (Solving the Arm Equation)
The Inverse kinematics problem, General properties of solutions, Tool Configuration,
Inverse kinematics of Five-axis articulated robot (Rhino XR-3), Inverse Kinematics of
Four-axis SCARA robot (Adept One), inverse kinematics of Six-axis articulated robot
(Intelledex 660), and Inverse kinematics of a three-axis planar articulated robot, a robotic
work cell.
(6 hrs)
Workspace Analysis and Trajectory Planning
Workspace analysis, Work envelope of a five-axis articulated robot (Rhino XR-3), Work
envelope of a four-axis SCARA robot (Adept One), Workspace fixtures, The pick and
place operations, Continuous path motion, Interpolated motion, Straight line motion.
(4 hrs)
Differential Motion and Static
The tool configuration and Jacobean matrix, Joint space singularities, Generalized
inverses, Resolved motion rate controls, rate control of redundant robots, rate control
using {1}-inverses, The manipulator Jacobean, Induced joint torque and forces.
(5 hrs)
Manipulator Dynamics
Lagranges equation, Kinetic and potential energy, Generalized force, Lagrange-Euler
dynamic model, Dynamic model of a two-axis planar articulated robot, Dynamic model of
a three-axis SCARA robot, Direct and inverse dynamics, Recursive Newton-Euler
formulation, Dynamic model of a one-axis robot (inverted pendulum).
(6 hrs)
125
Robot Control
The control problem, State equations, Constant solutions, Linear feedback systems,
Single axis PID control, PD gravity control, Computed torque control, Variable structure
control.
(5 hrs)
Robot Vision
Image representation, Template matching, Polyhedral objects, Shape analysis,
Segmentation, Iterative processing, Perspective transformations, Structured Illumination,
Camera Calibration.
(4 hrs)
Task Planning
Task level programming, Uncertainty, Configuration space, Gross motion planning, Grasp
Planning, Fine motion planning, Simulation of planar motion.
(3 hrs)
Reference Books:
1.
2.
126
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Measurement of Variables
Engineering research and experimentation in design of products, Measurement of
physical parameters,, selection of instruments, static and dynamic characteristics of
response, measurements and statistical errors, planning of experiments, Data analysis
and reporting.
(12 hrs)
Statistical Analysis
Basics of statistics, hypothesis testing, analysis of variance, regression analysis, design
of experiments: complete block designs.
(4 hrs)
Design
Factorial design, orthogonal array design.
(6 hrs)
Reliability
Concepts of reliability, statistical models of reliability failure mode and effect analysis,
criticality analysis, fault tree analysis, design review and validation, design for reliability.
(18 hrs)
127
Reference Books:
1.
2.
3.
128
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130
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Introduction
Basics of fluid mechanics: viscosity, pressure, head, and hydraulic gradient, types of fluid
flow, Reynolds number, Eulers equation of motion, continuity equation, Bernoullis
equation, Gas laws and compressibility factor.
(4 hrs)
Hydraulic Design Considerations
Determination of pipe size and pressure losses, thrusts in pipe line, water hammer in
pipeline, design of gas pipeline, measurement of flow in pipes, Transportation of solid
materials through pipelines.
(4 hrs)
Metallurgy of Piping Materials
Selection of materials, physical properties of pipe materials, recommended pipe materials
(2 hrs)
Pipes and Pipe fittings
Standards and specifications, steel pipes, steel pipe fittings, cast iron pipes, cast iron
fittings, joining of cast iron pipes, tubes of other materials, design of flanges and flanged
joints.
(4 hrs)
Pipe Supports
Load on structural supports, supporting structures of pipeline, pipe supports design
considerations, platforms and ladders, foundation, supporting span of overhead pipe line,
stiffening ribs, pipe clamping and supporting devices, flexible hanger supports.
(6 hrs)
Valves and Allied Fittings
Valves, function of valves, valve materials and method of construction, pressure drop in
valves, valve size, Types of valves, valve fittings.
(4 hrs)
131
Piping Fabrication
Codes and standards, piping construction, welding joints in pipe line, welding processes
used in pipe fabrication, preparation of pipe edged.
(4 hrs)
Expansion Effects and Compensating Methods
Piping systems, pipe expansion, methods of compensation, thermal force calculation,
Permissible equivalent stresses by additional external loads, expansion devices,
calculation of anchor force using a bellow, bellow material and life, use of hinged
compensators.
(6 hrs)
Flexibility Analysis of Piping Systems
Kellogg method, Method of analysis, multi-line pipeline with two fixed ends.
(4 hrs)
Corrosion - Erosion in Pipelines
Corrosion control in critical task, corrosion process, types of corrosion, fluid and
cavitations erosion.
(2 hrs)
Reference Books :
1.
2.
132
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Concept of Quality
Products and services, quality of products and services, definition of quality, dimensions
of quality and their measure.
(4 hrs)
Customer-Supplier Chain
Concept of external and internal customer, concepts of process and models of process,
customer and supplier requirements, customer orientation.
(6 hrs)
Quality Management Practices
Various approaches to control and management of quality,: inspection oriented, statistical
process control oriented, assurance oriented and TQM oriented approaches.
(8 hrs)
Cost of Quality
Productivity and quality relationship, concept of cost of quality, cost of conformance,
prevention, appraisal and failure cost, internal and external failures, quality cost
estimation in engineering and service industries.
(8 hrs)
Organizing for Quality
Company wide organization for quality management,
improvement, continuous improvement process.
prevention,
control
and
(8 hrs)
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3.5
Introduction
Working principles and static characteristics of different type of fluid amplifier viz. bistable, proportional, oscillator, vortex, turbulent etc.
(12 hrs)
Fluid Circuits
Circuit of the amplifier for different logical operations, application of fluid circuit in practice.
(8 hrs)
Controls
Fundamentals of control, working of control circuit, types of control, construction of
controls, hydraulic and pneumatic controls.
(12 hrs)
Applications
Use of controls in machine tool, pneumatic controls in power plants, various applications
of controls.
(8 hrs)
Reference Books :
1.
2.
3.
4.
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3.5
Introduction
Energy demand and supply, energy crisis, renewable energy resources, and solar energy
applications.
(4 hrs)
Heat Transfer Concepts
Solar radiation, extra-terrestrial solar radiation, solar radiation on earths surface, solar
radiation measurements, radiation characteristics of surfaces and bodies, selective
surfaces, wind convection.
(12 hrs)
Energy Storage
Energy storage in solar process system, different types of storages, characteristics and
capacity of storage medium.
(6 hrs)
Solar Water Heating Systems
Solar water heaters, collectors and storage tanks, loads and system size, general
characteristics and performance.
(6 hrs)
Solar Design
Direct, indirect and isolated heating concepts, load calculation methods, performance
evaluation methods, Solar thermal power generation, paraboloidal concentrating systems,
cylindrical concentrating systems, central receiving system.
(9 hrs)
Solar Photovoltaic:
Principle, Technology and utility systems.
(3 hrs)
Reference Books:
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2.
3.
4.
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3.5
Introduction
Value engineering concepts, advantages, applications, problem recognition, and role in
productivity improvement, criteria for comparison, element of choice.
(8 hrs)
Analysis of function
Anatomy of the function, use esteem and exchange values, basic vs. secondary vs.
unnecessary functions.
(8 hrs)
Value Engineering Techniques:
Selecting products and operation for VE action, timing VE programmes, determining and
evaluating function(s) assigning rupee equivalents, developing alternate means to
required functions, decision making for optimum alternative, use of decision matrix,
queuing theory and Monte Carlo method, make or buy, measuring profits, reporting
results, follow-up, use of advanced technique like FAST (Function Analysis System
Technique and quantitative evaluation of ideas.
(16 hrs)
Organization
Level of VE in the organization, size and skill of VE staff, small plant VE activity.
(8 hrs)
Reference Books:
1.
2.
3.
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3.5
Introduction
Hydraulic systems, pneumatic systems, uses of fluid power, fluid power at work, standard
symbols for hydraulic & pneumatic components ANS Graphical symbols composite
symbols.
(3 hrs)
Pressure Boosters
Pressure applied in one direction, pressure applied in both directions, pressure applied
and intensified in directions, advantages of pressure booters installation, causes of failure
of boosters, maintenance.
(3 hrs)
Air Compressors and Accessories
Positive displacement or pressure type reciprocating compressors, velocity or dynamic
type compressors, location and installation, air intake, after cooler, air receivers, safety
valves, compressor regulators or controls, planning a compressed air plant, compressor
selection.
(4 hrs)
Hydraulic Fluids
Petroleum base fluids, synthetic base fluids, quantity requirement, maintenance, selection
of hydraulic fluid, specific weight, viscosity, Say-bolt universal viscometer, viscosity
problems, viscosity index, lubricating value, pour point, oxidation and contamination.
(4 hrs)
Piping
Rigid pipe, semi-rigid, flexible piping, general features of piping installation, planning a
compressed air distribution system, Installation of rigid, semi-rigid and flexible piping
manifolds, causes of piping failures.
(4 hrs)
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141
Reference Books :
1.
2.
3.
4.
Pneumatics and Hydraulics by Stewart, Taraporevala Sons & Co. Pvt. Ltd,
Industrial Hydraulics by Pippinger & Hicks, McGraw Hill, New York.
Hydraulic and Pneumatic Power for Production by H.L. Stewart, Industrial
Press Inc, New York.
Hydraulic Servo Systems by M. Guillon.
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Introduction
Meteorological observations and instruments, Beanfort scale of wind force, composition
of air, types of pollutants and their characteristics, source of pollutants, automobile
exhausts, smog pollution,, rudiments of air pollution meteorology, thermal inversion, lapse
rates, stack emissions, plume types.
(12 hrs)
Planning of air pollution Survey
Objective of monitoring, sampling stations for ambient air, their number and locations,
sampling criteria, sampling equipments and methodology for set and suspended particles
SO2, NOX, sulphation and oxidants, isokinetic sampling for point source, stack sampling,
principles of operation of NDIR instruments for CO and HC.
(12 hrs)
Atmospheric transport of pollutants
Atmospheric stability analysis, dispersion models, topographic effects, stacks emissions.
(8 hrs)
Abatement and control of pollution
Point source control for particulate matters, Inertial separators like cyclone and its type,
settling chambers, fabric filter and sine stage ESP, control techniques for gaseous
pollutants.
(8 hrs)
Reference Books:
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Pressure Vessels
Types of vessels and factors influencing the design of vessel, classification of vessels
such as tank, flat, bottomed and vertical cylinder tank, vertical cylindrical and horizontal
vessels with formed ends as well as spherical or modified spherical vessels.
(12 hrs)
Design Considerations
Criteria in vessel design, elastic bending, and plastic instability, cyclic load stress
reversals, brittle rupture and creep rupture corrosion.
(8 hrs)
Design of Simple Vessels
Designs of simple vessels of different configurations, general proportions and layout,
vents, tapping and flanges.
(10 hrs)
Design of vertical vessels
Design of tall vertical vessels and supports.
(5 hrs)
Design of Heat Exchanger
Elementary heat exchanger design.
(5 hrs)
Reference Books:
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2.
144