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Introduction
Blasting operation represents the first stage in the size reduction process in rock mass during a mining
operation. Although the cost of blasting operation by itself is small compared to the overall mining and
processing cost, a poorly fragmented blast can increase the cost of production in the subsequent
operation very significantly. Aside from fragmentation issues, a poorly designed blast can also result in
excessive dilution and overbreak, the latter leading to unsafe conditions. Fragmentation of rock due to
blasting takes place in two stages: firstly, due to propagation of stress wave into surrounding rock
thereby creating the initial fracture network and secondly, further fracturing occurs due to penetration of
gas into fractures leading to further fragmentation and movement. Experimental studies have been
conducted by researchers to quantify the damage due to shock wave and gas penetration. Fogelson et al
(1959) and Nicholls and Hooker (1962) concluded from a series of experiments that the shock wave
energy constitutes only 10-18% in a granite rock and only 2-4% in salts. Kutter and Fairhurst(1970)
studied this dynamic effect in Plexiglas, and from the isochromatic fringe patterns concluded that gas
expansion into the crack occurs well after the shock wave has passed a particular point.
Brinkmann (1987, 1990) conducted small-scale single-hole blasts to measure the stress field around a
blast hole by accelerometers and strain gauges, which were placed at various distances from blast hole in
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small-scale and some full-scale experiments. He also introduced a technique to separate stress wave
propagation from the gas penetration by placing aluminum and steel liners around the blast hole, thereby
preventing gas penetration into the rock. A similar technique has been employed in this work to separate
gas pressure from stress wave by placing a thin walled copper liner in the borehole. The effect of
decoupling (i.e. charge diameter being less than the borehole diameter and the coupling medium) in the
borehole is also an important parameter. This has been studied by several researchers in the past,
showing that air-coupling produces the least amount of cracking and water-coupling produces the
highest (Lownds et al, 2000; Paventi and Mohanty, 2002; Dehghan Banadaki, 2010).
Dynamic Pressure Measurement
Measurement of the dynamic stress pulse in the near-field of the blast hole is not straight forward, as the
sensors used will be lost in course of the measurement. Secondly, the response time of the sensors
should be very low, as duration of the stress pulse would be in the order of a few microseconds. As the
experiments are conducted in laboratory scale, the size of the sensors should be relatively small for them
to be mounted inside the samples, and not perturb the stress field. Therefore, use of accelerometers and
strain gauges is not feasible in such investigations. In the present study, laboratory-scale rock samples
(15 cm (6 inch), in length and width and 7.8 cm (3 inch) in height) and Carbon composite resistor
gauges (CCR) are used for this study. The applicability of CCR gauges to measure dynamic stress field
as a function of change in resistance has been studied extensively (Watson, 1967; Austing et al,1991;
Rosenberg et al, 2007; Cunningham et al, 2002). In the present study, 510 ohm CCR sensors with a
diameter of 1.9 mm and length of 1.9 mm were grouted into the target rock at varying distance from the
borehole.
Properties of selected rock types
Two types of rocks were selected for this study, one being a high strength brittle rock; Laurentian
granite, and the other being relatively soft rock; Flamboro Limestone. Both rocks are isotropic and
homogeneous, with grain size ranging between 0.2-2 mm in the granite, and <0.2 mm in the limestone.
The relevant properties of these two target rocks are given in Table 1.
Experimental methodology
Experiments were conducted on these two different rocks to determine the transmitted pressure at
various distances from the borehole wall. CCR sensors were placed in the sensor holes such that the
axial direction of the resistor is tangential to the stress wave propagation from the borehole to the
sensors. The effect of orientation of resistor is tested by placing them along two different orientations;
Table1 : Properties of the two target rocks
Rock type
Flamboro
Limestone
Laurentian
granite
(g/cc)
Vp
Vs
(Km/s)
(Km/s)
2.66
6.2
3.0
2.65
4.4
2.8
Bulk
Shear
Modulus Modulus
(GPa)
(GPa)
71.2
24.2
24.4
20.3
UCS
(MPa)
130
Tensile
strength
(MPa)
6
259
7.3
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resistors parallel to the borehole axis, and perpendicular to the borehole axis. The CCR gauges are
coupled to the rock in sensor holes((4 mm(5/32 inch) in diameter) ) with epoxy (System Three Clearcoat with a Shore D hardness of 82), which is allowed to harden for a minimum of three days. A
schematic diagram showing orientation of the sensors is shown in Fig. 1.
Fig.1: Schematic diagram showing two different orientations of placing the sensor in the target rock
In the single-hole experiments, the blast holes of 6.4 mm(1/4 inch) and 9.5 mm(3/8 inch) diameter and
extending the length of the test samples were charged with a single and centered strand of detonating
cord of 5.3 g/m strength and 3.1 mm(~1/8 inch) diameter. The sensors were placed at varying distances
from the borehole to measure the respective transmitted pressures. The stress wave is isolated from the
gas pressure by placing a copper liner of 0.6mm thickness with outer diameter of 6.4 mm in the smaller
blasthole, and 0.8 mm thick with outer diameter of 9.5 mm in the larger 9.5 mm diameter blasthole. In
all cases, the liner was in tight contact and fully bonded to the borehole wall by epoxy (Fig. 2).
A calibration equation, equation (1), was used to correlate change in the 510 ohm resistor with
transmitted pressure (Dehghan Banadaki, 2010);
(1)
P = 675.7 R/R0
where, P is the gauge pressure at the point in MPa, R is the change in the resistance, R0 the initial
resistance of the sensor.
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Fig. 2:
Cross-sectional view of the bore hole a) 6.4 mm(1/4 inch) diameter borehole and b) 9.5 mm(3/8 inch)
diameter hole
Fig. 3: Data acquisition system showing a) sample with CCR gauges, b) PCB constant current signal
conditioner: model 482A16, c) MREL DataTrap II with sampling rate up to 10 MHz
A 20 mA current was supplied to each sensor via a 4-channel constant current power supply module
(PCB model 482A16). The output from each sensor was recorded by a high-speed data acquisition
system (MREL DataTrap II), with a sampling rate of 10 MHz (Fig. 3). A pre-trigger mode was used to
accurately measure the time of detonation in each case.
Experimental Results
Because of the smaller diameter explosive charge (i.e. 3.1 mm diameter detonating cord) placed in a
larger diameter borehole (i.e. 6.4 mm or 9.5 mm), all blasts in these experiments would be considered
decoupled blasts. In addition to these diameter differences, there are also additional coupling
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specifications, i.e. air filling the void between the explosive charge and the borehole wall (air coupling),
air replaced by water (water coupling), and the role of the copper liner itself. All of these parameters will
affect the nature of the transmitted pressure in the target rock. Typically, the CCR sensors are placed at
10 mm, 20 mm, 30 mm and 40 mm from the borehole wall.
Table 2: Recorded peak pressure in Flamboro limestone sample with different sensor orientations
Borehole
Diameter
(mm)
Coupling
Medium
Copper
liner
Charge
Weight
(PETN)
Charge
dia.
9.5
Air
Yes
5.3g/m
3.1mm
29.5
17.3
24.5
14.6
9.5
Air
Yes
5.3g/m
3.1mm
26.5
18.7
27.9
6.4
Air
Yes
5.3g/m
3.1mm
39.4
19.5
38.2
19.8
The effect of sensor orientation (i.e. vertical or horizontal) with respect to shock front has been studied.
The recorded peak pressure for air-coupled shots for both 6.4 mm and 9.5 mm diameter boreholes are
shown in Table 2 for identical distances from the borehole wall. The results show that there is no
significant difference in the measured peak pressure values. That makes it easier to align the sensor
holes (i.e. parallel or perpendicular to the charge hole axis). In all cases, the sensors were mounted
tangential to the expected shock front.
A typical transmitted pressure pulse in Laurentian granite at a distance of two borehole diameters from
the center of a 6.4 mm diameter borehole (i.e. 1.5 borehole diameters from the borehole wall) is shown
in Fig. 4. Centrally placed 5.3 g/m detonating cord served as the explosive charge in the borehole. The
total duration of the pulse is <5 microseconds and its rise time is about 1 microsecond.
Fig. 4: Transmitted pressure pulse in Laurentian granite at 13.3 mm from the centre of 6.4 mm diameter
borehole (air-coupled with Cu liner; 5.3g/m detonating cord (3.1 mm nominal diameter)
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Peak Pressure(MPa)
50
40
30
20
y = 54.158x-0.595
R = 0.859
10
0
0
2
4
6
8
10
Normalized distance from centre of borehole with respect to radius.
12
Fig. 5: Transmitted peak pressure decay with distance due to decoupling for two diameters in Laurentian
granite (air-coupled; 3.1 mm diameter, 5.3 g/m detonating cord)
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45
40
Peak Pressure(MPa)
35
30
y = 228.24x-1.255
R = 0.9713
25
20
y = 64.89x-0.718
R = 0.6537
15
10
5
0
0
4
6
8
10
12
Normalized distance with borehole radius
14
16
Fig.6: Transmitted peak pressure decay with distance due to decoupling for two diameters in Flamboro
limestone (air-coupled; 3.1 mm diameter, 5.3 g/m detonating cord)
9.5 mm Diameter Water-Coupled borehole
with Cu liner
100
90
Peak Pressure(MPa)
80
70
y = 272.68x-0.999
R = 0.8774
60
50
40
30
20
y = 54.158x-0.595
R = 0.859
10
0
0
2
4
6
8
Normalized distance from centre of borehole with respect to radius.
10
Fig. 7: Comparison between air-coupled and water-coupled transmitted peak pressure with distance
from a 9.5 mm diameter blast hole charged with the same 5.3 g/m PETN detonator cord in Laurentian
granite.
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Conclusions
The transmitted pressure from the single-hole laboratory-scale blasts in both air-coupled and watercoupled cases has been successfully measured in two homogenous and isotropic rock types (Flamboro
limestone and Laurentian granite). The two borehole diameters employed in this drilled-through case but
with no stemming, were 6.4 mm and 9.5 mm diameter. Carbon composite resistor (CCR) sensors have
been used for the purpose of measurement of pressure at distances ranging from three to ten borehole
radii from the charge hole, with a 5.3 g/m detonating cord serving as the explosive source. Thin-walled
copper tubes were used in the boreholes to prevent the explosion gas from penetrating into the target
rock. Water-coupling resulted in a peak transmitted pressure more than three times that of the aircoupled case close to the borehole wall. Decay of peak transmitted pressure with distance has a good
correlation with the attenuation equation:
(2)
where, P0 is the peak pressure at the borehole wall, r the radius of the borehole, R is the distance of the
gauge point from the sensor and n is the decay coefficient. The later was found to be significantly
higher for the limestone than for the granite. The attenuation coefficient was higher in case of limestone
(i.e. n=1.26), compared to Laurentian granite (i.e. n=0.96). Additional tests are underway with a larger
variety of target rocks to study the phenomenon further.
Acknowledgements
The authors gratefully acknowledge the financial support provided by the Natural Sciences and
Engineering Research Council of Canada (NSERC) and the Center for Excellence in Mining Innovation
(CEMI) during the conduct of this research.
References
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