Professional Documents
Culture Documents
General Instructions
Production Engineering
Some functions
1. Exp
Shear angle
2. ln
3. log
4. logyx
5. ex
6.
10x
7.
xy
Shear strain
Velocity relations
Merchant Circle
Force Relations
Turning
Specific Energy
Linear Interpolation
8.
10.
Economics
11.1/x
Metrology
Rolling
9. ||
tanh-1
Linear regression
Forging
Extrusion
Wire Drawing
Sheet Metal Operation
Casting
Welding
Machine Tools
Strength of Materials
Elongation
Thermal Stress
Principal stresses
Deflection of Beams
Bending stresses
Torsion
Spring
Theories of column
Theories of Failure
Theory of Machines
Frequency
Transmissibility ratio
Thermodynamics
SFEE
Entropy Change
Available Energy
Heat and Mass Transfer
Conduction
Unsteady Conduction
Heat Exchanger
Radiation
Industrial Engineering
Forecasting
Regression Analysis
Optimum run size
ECM Calculation
www.madeeasy.in
2|Page
General Instructions
B Bracket
O Order (Power and roots)
D Division
M Multiplication
A Addition
S Subtraction
For answer must click on =
[= means you have to click on this = button]
For writing sin30 first write 30 and then click on sin (same procedure should be
follow for all trigonometric calculations)
[ sin means you have to click on this sin button]
Here mod button is simply a showpiece never press mod button. It is indicating
calculator is in deg mode or in rad mode. For changing degree mode to radian
mode you have to press radio button.
Some functions
1. Exp
It is actually power of 10
102
Made Easy
1 Exp 2 =
100
By: S K Mondal
www.madeeasy.in
3|Page
200 GPa
200 Exp 9 =
2. ln
ln2
2 ln =
0.6931472
2 * 2 ln =
1.386294
3ln5
3 * 5 ln =
4.828314
Made Easy
By: S K Mondal
www.madeeasy.in
4|Page
3. log
log100
100 log =
5 * 50 log =
8.494850
4. logyx
log10100
100
logyx
10 =
Note: you have to first type value of x then logyx button then value of y. Logically
value of x should be given first then value of y.
Made Easy
By: S K Mondal
www.madeeasy.in
5|Page
log550
50 logyx 5
7log550
7 * ( 50 logyx 5 ) =
2.430677
17.01474
5. eX
e2
2 eX
7.389056
5 * 2 eX
36.94528
4 e(5 x 3.4 1)
4 * ( 5 x 3.4 1 ) eX =
3.554444e+7
6. 10X
102
2 10X
100
Made Easy
By: S K Mondal
www.madeeasy.in
6|Page
5 x 102
5 * 2 10X
105/3
(5/3) 10X
10
1.41
1.4
(1.41)
)
1.4
10(
10
1.41
1.4
0.4
10(1.4)
500
46.41592
1.930698
1.930698
7. Xy
23
2 xy
3 =
Note: you have to first type value of x then xy button then value of y. Logically
value of x should be given first then value of y.
Made Easy
By: S K Mondal
www.madeeasy.in
7|Page
1.4
2 1
2 (1)
5 (1.41)
1
1
3
(5/3) xy 1.4/(1.4 1) =
5.111263
8.
5
32
32 5 =
Note: you have to first type value of x then button then value of y. Logically
value of x should be given first then value of y.
But in this case (1/5) is must you cant use 32 xy 1/5 wrong
9. | |
|5|
Made Easy
5 +/- = || =
By: S K Mondal
www.madeeasy.in
8|Page
10.
5
2.236068
But
2
1
[(1 2 )2 + (2 3 )2 + (3 1 )2 ]
Made Easy
By: S K Mondal
www.madeeasy.in
9|Page
(97.74 22.96) x2 =
(22.96 20)
(20 97.74)
5592.048
x2 =
8.7616
x2 =
6043.508
=
1
76.30309
11. 1/x
This is generally used at middle of calculation.
0.4512
1 0.4512
Made Easy
0.9064397
By: S K Mondal
www.madeeasy.in
10 | P a g e
12. sin
cos
1.103217
0.4855991
tan
Made Easy
By: S K Mondal
www.madeeasy.in
11 | P a g e
sin30
30 sin
0.5
cos45
45 cos
tan30
30 tan =
Made Easy
0.707
0.577
By: S K Mondal
www.madeeasy.in
12 | P a g e
sin230
(30 sin ) x2
0.25
cos245
(45 cos ) x2 =
0.5
tan230
(30 tan ) x2 =
0.3333333
0.3338
0.729565
0.128103
2.0
= 2 20 = 2.0/(20 sin ) x2
13. sin-1
cos-1
17.09726
tan-1
sin-10.5
Made Easy
0.5 sin-1
30
degree
By: S K Mondal
www.madeeasy.in
13 | P a g e
cos-10.5
0.5 cos-1
60
degree
tan-10.5
0.5 tan-1
26.565 degree
3!
3 n!
5!
5 n!
120
25!
25 n!
Made Easy
By: S K Mondal
www.madeeasy.in
14 | P a g e
10
1.8 0.8
=
2.0 0.8 60 10
10 = (60 10)
= 10 + (60 10)
1.8 0.8
2.0 0.8
1.8 0.8
2.0 0.8
Made Easy
51.66667
By: S K Mondal
www.madeeasy.in
15 | P a g e
= +
. . ()
= + 2
. . ()
Example:
Data
1
2
3
x
1
2
3
= 6
For 1 + 2 + 3 = 6
y
1
2
3
= 6
xy
1 x1
2x2
3x3
= 14
x2
12
22
32
2 = 14
For 1 + 2 + 3 = 6
For 1 * 1 + 2 * 2 + 3 * 3 = 14
For 2 Use M+ button
12
1 x2 M+
22
2 x2 M+
32
3 x2 M+
6 = 3 + 6
Made Easy
. . ()
. . ()
By: S K Mondal
www.madeeasy.in
16 | P a g e
and = + 2
or
14 = 6A + 14 B
. . ()
. . ()
Made Easy
By: S K Mondal
www.madeeasy.in
17 | P a g e
Production Engineering
Theory of Metal Cutting
Shear angle ()
= 1 = (1 )
0.45 12
= (10.45 12)
0.4855991
Then find
25.901
Shear strain ()
= + tan
( )
= 17.3 + tan
(17.3 10)
1
= 17.3 + tan
(17.3 10)
17.3
= 1 / 17.3 tan
tan
(17.3 10) = (17.3 - 10) tan
Then find
3.210630
=
0.1281029 M+
3.338732
( ) = 17.3 + tan
(17.3 10) = 3.34
Made Easy
By: S K Mondal
www.madeeasy.in
18 | P a g e
Velocity relations
=
( )
10
=
2.5 (22.94 10)
= 2.5
10
(22.94 10)
2.526173
Merchant Circle
(i)
30.51
(ii)
1265.824
= ( + )
1265.8
=
( + ) (20.15 + 33 10)
1735.005
Force Relations
=
= 900 30 600 30
Made Easy
479.4229
By: S K Mondal
www.madeeasy.in
19 | P a g e
Turning
(i)
= = 0.32 75
0.32 * 75 sin
(ii)
800
=
= ( 75)
800 / ( 75 sin )
0.3091
[We have to use extra bracket for denominator]
828.2209
Specific Energy
800
1.8 0.8
10
=
2.0 0.8 60 10
10 = (60 10)
= 10 + (60 10)
1.8 0.8
2.0 0.8
1.8 0.8
2.0 0.8
Made Easy
51.66667
By: S K Mondal
www.madeeasy.in
20 | P a g e
1 1 = 2 2
or 100 10 = 75 30
or
100
or
75
30
= 10
= 3
4
or 3 = 3
or =
4
3
( 3)
(4/3) ln / ( 3 ln )
(ii)
0.2618593
Find C
C = 100 x 1200.3
100 * 120 xy 0.3 =
(iii)
420.4887
60 0.204
3 = 1 1 = 30 30
3
30 * ( 60 / 30 ) xy 0.204 =
(iv)
90 0.45
>
90 0.45
or
or
90 0.3
Made Easy
60 0.3
34.55664
60 0.3
60 0.45
By: S K Mondal
www.madeeasy.in
21 | P a g e
or
0.45
0.3
or
0.15
60 0.45
900.3
60 0.45
900.3
= 60 xy 0.45
/ 90 xy 0.30 = 1.636422
or = (1.636422)0.15
26.66667
= +
. . ()
= + 2
. . ()
Example:
Data
1
2
3
X
1
2
3
= 6
For 1 + 2 + 3 = 6
y
1
2
3
= 6
xy
1 x1
2x2
3x3
= 14
x2
12
22
32
2 = 14
For 1 + 2 + 3 = 6
For 1 * 1 + 2 * 2 + 3 * 3 = 14
For 2 Use M+ button
Made Easy
By: S K Mondal
www.madeeasy.in
22 | P a g e
12
1 x2 M+
22
2 x2 M+
32
3 x2 M+
6 = 3 + 6
. . ()
and = + 2
or
. . ()
14 = 6A + 14 B
. . ()
. . ()
6.5 1 0.2
0.5
0.2
64 min
Now =
or (64)0.2 = 60
60
or = 64 0.2
60 / 64 xy 0.2 =
Made Easy
26.11 m/min
By: S K Mondal
www.madeeasy.in
23 | P a g e
Metrology
3
= 0.45 + 0.001
3
0.45 * 97.98 3
+ 0.001 * 97.98
2.172535
Rolling
cos = 1
5
= 1
600
= 1 - 5 / 600
cos-1
7.40198o
If you want in radian after calculating 7.40198 just press * /180 and you will
get = 0.129189
Forging
(i)
12
4
1 =
2 = 1
22
4
1
50
= 100 = 100 2
2
25
100 * ( 50 / 25)
or 100 * 2
(ii)
141.4214
= 48
141.4214
20.25
20.25
48 (6 / 2 / 0.25 ) * (1 / 2 / 0.25 ) ln
(iii)
= 2 0 +
39.68223
( )
Made Easy
By: S K Mondal
www.madeeasy.in
24 | P a g e
= 2 +
= 2 +
= 2 + 2
2
2
2
2
4.04
39.682
510418.2
= 510418.2
= 2 2
()
= 4
= 4
=
()
()
2
4
( )
0
2
( )
20.25
2 4.04 150 6
(4839.68 )
6
1
0.25
29088
Made Easy
1.000372
By: S K Mondal
www.madeeasy.in
25 | P a g e
29098.82
= 29098.82
Extrusion
= 2
5
82
= 2 400
4
4
it gives 40212.38
=
8973.135 N
Wire Drawing
(i)
(1+)
(1 + 1.7145)
5 21.7145
= 400
1
1.7145
6.25
It is a long calculation,
First calculate, 400
(1+1.7145 )
Then calculate,
5
21.7145
1 6.25
1.7145
= (1 (5 / 6.25) xy (2 * 1.7145)) =
633.3040
0.5347402
338.65 MPa
[At that time in your calculator 0.5347402 is present just multiply it with
previous value 633.3040]
Made Easy
By: S K Mondal
www.madeeasy.in
26 | P a g e
(ii)
(1+)
400 = 400
Let
or
6.25
21.7145
400 = 400
(1+1.7145)
1.7145
(1+1.7145 )
1.7145
[1 ] + 50
400 = 633.3[1 ] + 50
or =
(1 + 1.7145)
21.7145
21.7145
1
50
6.25
6.25
1.7145
Calculate, 400
or
(633.3400)
(633.350)
0.4 =
1
6.25
or = 6.25 (0.4)21.7145
633.3
21.7145
4.784413 mm
= 0.0032
(ii)
0.08230286 mm
(iii)
= 2 + 4
= (252 + 4 25 15)
( 25 x2 + 4 * 25 * 15)
Made Easy
450000 N = 450 KN
46.09772 mm
By: S K Mondal
www.madeeasy.in
27 | P a g e
(iv)
1 2
1.5
= ( 0.05
0.09 )
Casting
(i)
2
4
0.1202
0.180 (11300 1600) 9.81
=
4
( * 0.12 x2 / 4 ) * 0.18 * (11300 - 1600) * 9.81 =
(ii)
193.7161 N
Welding
(i)
+ = 1
45
500
+
=1
55
400
+
=1
. . ()
. . ()
(55 5 45 4)
= (5 4) = 1
or OCV = 95 V
Made Easy
By: S K Mondal
www.madeeasy.in
28 | P a g e
45 500
+
=1
95
500
45
or = 1 95
or =
500
45
95
500 / ( 1 45 / 95)
(ii)
950 V
450 J
Machine Tools
(i)
Turning time ( T ) =
(++)
( )
(L+A+O) / (f *N)
(ii)
Drilling time ( T ) =
(+++)
L = 50 mm
=
( )
15
=
= 15/ (2 59 tan ) = 4.5
2 (2 59)
A = 2 mm
O = 2 mm
f = 0.2 mm/rev
N = 500 rpm
=
(50 + 4.5 + 2 + 2)
(0.2 500)
Made Easy
0.585 min
By: S K Mondal
www.madeeasy.in
29 | P a g e
ECM Calculation
(i)
0.7
8.9
0.2
7.19
First calculate
0.05
7.86
0.05
4.51
0.1239159
(ii)
= 8.069989 /
or
=
=
1 1
1
0.72
58.71
2 2
0.22
51.99
First calculate
3 3
3
4 4
0.052
55.85
0.053
47.9
0.03646185
Alternate Method 1:
First calculate
0.7 * 2 / 58.71 =
0.02384602
0.03153981
0.03646185
Made Easy
By: S K Mondal
www.madeeasy.in
30 | P a g e
= 27.42593
Made Easy
By: S K Mondal
www.madeeasy.in
31 | P a g e
Strength of Materials
(Only for the type of equations which are not yet covered)
Elongation
(i)
1010 3 1000
or =
5 2
20010 3
4
or =
( 52 2)
1004
[After cancelling common terms from numerator and denominator and one extra
bracket in the denominator has to be put]
100 * 4 / ( * 5 x2 * 2)
2.546480 mm
Thermal Stress
(ii)
0.512.510 6 20
500.5
0.01 2
6
200 10
4
1+
First calculate
500.5
0.01 2
4
20010 6
500.54
=(0.012
20010 6 )
0.001591550
Then add 1
0.001591550 + 1
1.001592
Made Easy
By: S K Mondal
www.madeeasy.in
32 | P a g e
0.9984105
Then multiply with 0.5 12.5 106 20
0.0001248013
+
2
80 20
=
+ 402
2
[One bracket for denominator one bracket for square and one for square root]
(((80-20) / 2 ) x2 + 40 x2 )
For
1,2 =
First calculate
50 MPa
2
+
2
+
Deflection of Beams
(iv)
4
8
1010 3 54
= (8781250 )
10 * 3 10x * 5 xy 4 / (8 * 781250 ) =
Made Easy
1 mm
By: S K Mondal
www.madeeasy.in
33 | P a g e
Bending stresses
(v)
9.5710
=
=
0.1
3
0.10.2
12
Pa
9.57 103 12
0.23
Torsion
(vi)
409.256
(10.74 ) 4
32
or
4 =
8010 9
1180
32409.256180
2 (10.74 )8010 9
x2 * (1 0.7 xy 4) * 80 * 9 10x
Now 4
2357315
5.99993010 11
5.999930e+11
= 0.000003928904
Spring
(vii)
8 3
Made Easy
By: S K Mondal
www.madeeasy.in
34 | P a g e
820010 3 10 6 10
(8010 9 84 10 12 )
0.04882813 m
= 48.83 mm
Theories of column
(viii)
10 10 =
3
4
64
2 21010 9
44 2
or 10 10 4 4 64 = 2 210 10
or 4 =
1010 3 442 64
3 21010 9
4 =
= 4.096000e+7
= 6.511319e+12
4.096000e + 7
= 0.000006290584
6.511319 + 12
Theories of Failure
(ix)
=
=
2
1
[(1 2 )2 + (2 3 )2 + (3 1 )2 ]
Made Easy
5592.048
By: S K Mondal
www.madeeasy.in
35 | P a g e
(22.96 20)
(20 97.74)
x2 =
8.7616
x2 =
6043.508
=
1
76.30309
Made Easy
By: S K Mondal
www.madeeasy.in
36 | P a g e
Theory of Machines
(Only for the type of equations which are not yet covered)
Frequency
(i)
4010 3
100
(40 * 10 x3 / 100 ) / 2 /
3.183099
Transmissibility ratio
(ii)
=
=
1+(2 )2
(1 2 )2 +(2 )2
1 + (2 0.15 18.85)2
* 18.85 ) x2
125544.4
then press
Press MR + 125544.4 =
Now Find (TR)
5.742737
then press
354.3676
0.01620559
TR = 0.01620559 (Answer)
Made Easy
By: S K Mondal
www.madeeasy.in
37 | P a g e
Thermodynamics
(Only for the type of equations which are not yet covered)
SFEE
(i)
1 +
12
2000
1000
= 1 +
12
2000
1000
1602 9.81 10
1002 9.81 6
3200 +
+
+ 0 = 2600 +
+
+
1000
1000
2000
2000
M+
3200
M+
M+
Press M+
M-
M-
M-
Press M-
1602 9.81 10
1002 9.81 6
= 3200 +
+
2600
1000
1000
2000
2000
Entropy Change
(ii)
= 1.005
M+
Made Easy
50
300
0.287
150
350
M-
By: S K Mondal
www.madeeasy.in
38 | P a g e
First calculate
300
1.005
350
-0.3153016 Press M-
Available Energy
(iii)
= (2 1 ) 2
1250
Made Easy
490.4397
490439.7 KJ = 490.44 MJ
By: S K Mondal
www.madeeasy.in
39 | P a g e
Conduction
(i)
=
=
2 3
1 +
2
2 1 (1200 600)
0.055
0.025
0.01 +
0.025
19
0.2
0.025
0.01
19
0.055
0.025
0.2
3.9905128299999996
Made Easy
944.7186
W/m
2 1 (1200 600)
= 944.72 /
0.055
0.025
0.01 + 0.025
19
0.2
By: S K Mondal
www.madeeasy.in
40 | P a g e
Unsteady Conduction
(ii)
= =
298 300
3
= 4252.3533 10
30 300
or
or
or
298300
30300
30300
298300
(30300 )
(298 300 )
4252.3533 10 3
((30-300) / (298-300)) ln =
Note: Several times use of
/ 425 =
=
/ 2.3533 =
/ 3 +/- 10x =
4.904526 S
Heat Exchanger
(iii)
9040
90
40
(90 / 40) ln = then press 1/x then multiply with numerator * (90 40) = 61.65760
Radiation
(iii)
Interchange factor
12 =
1 1 1
+ 1
1 2 2
First calculate
210 3
100
1 210 3 1
1
+
0.6
0.3
100
0.3 1
Made Easy
0.00004666666
By: S K Mondal
www.madeeasy.in
41 | P a g e
1.666714
= 12 1 (14 24 )
6.804000e-11
Made Easy
By: S K Mondal
www.madeeasy.in
42 | P a g e
Industrial Engineering
(Only for the type of equations which are not yet covered)
Forecasting
(i)
= + (1 )1 + (1 )2 2 + (1 )3 3
= 0.4 95 + 0.4 0.6 82 + 0.4 0.62 68 + 0.4 0.63 70
M+
0.4 * 95
M+
0.4 * 0.6 * 82
38
M+
M+
0.4 * 0.6 x2 * 68
0.4 * 0.6 x3 * 70
6.048 Press M+
Regression Analysis
(ii)
Let us assume the equation which best fit the given data
y = A + Bx
First take summation of both sides
= +
. . ()
= + 2
. . ()
Example:
Made Easy
By: S K Mondal
www.madeeasy.in
43 | P a g e
Data
1
2
3
x
1
2
3
= 6
For 1 + 2 + 3 = 6
Y
1
2
3
= 6
Xy
1 x1
2x2
3x3
= 14
x2
12
22
32
2
= 14
For 1 + 2 + 3 = 6
For 1 * 1 + 2 * 2 + 3 * 3 = 14
For 2 Use M+ button
12
1 x2 M+
22
2 x2 M+
32
3 x2 M+
6 = 3 + 6
. . ()
and = + 2
or
14 = 6A + 14 B
. . ()
. . ()
. . ()
Made Easy
By: S K Mondal
www.madeeasy.in
44 | P a g e
2 30000 3500
2.5 + 10
=
2.5
10
First calculate
230000 3500
2.5
(2.5+10)
10
1.050000e+8
10246.95
END
If you got the above points, of the way of calculation then you should be happy enough
because we finally succeeded in its usage.
Made Easy
By: S K Mondal
www.madeeasy.in