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bS Supporting Information
ABSTRACT: It is the aim of this paper to quantitatively
characterize the capability of surface nanobubbles for surface
cleaning, i.e., removal of nanodimensioned polystyrene particles
from the surface. We adopt two types of substrates: plain and
nanopatterned (trench/ridge) silicon wafer. The method used
to generate nanobubbles on the surfaces is the so-called
alcohol water exchange process (use water to ush a surface
that is already covered by alcohol). It is revealed that nanobubbles are generated on both surfaces, and have a remarkably
high coverage on the nanopatterns. In particular, we show that nanoparticles arein the event of nanobubble occurrence
removed eciently from both surfaces. The result is compared with other bubble-free wet cleaning techniques, i.e., water rinsing,
alcohol rinsing, and water alcohol exchange process (use alcohol to ush a water-covered surface, generating no nanobubbles)
which all cause no or very limited removal of nanoparticles. Scanning electron microscopy (SEM) and helium ion microscopy
(HIM) are employed for surface inspection. Nanobubble formation and the following nanoparticle removal are monitored with
atomic force microscopy (AFM) operated in liquid, allowing for visualization of the two events.
INTRODUCTION
It is very dicult to remove particles from nanostructured
surfaces such as extreme ultraviolet lithography (EUV) reticles,
micro-electro-mechanical systems (MEMS), and hard disk
drives.1 Current cleaning techniques involve use of hazardous
chemicals and consume a lot of energy. Also, collapse of the
structures during the drying process is a serious concern. We
propose here a new technique that involves little chemicals or
energy, and reduces the risk of collapse. This technique engages
the deliberate use of nanobubbles, i.e., nanoscopic gas bubbles
located at the liquid solid interface.2 21 Nanobubbles have
been intensively studied over recent years. Most studies employ
atomic force microscopy (AFM),3 7,12 17,19 while other methods
such as rapid cryoxation freeze fracture22 and neutron reectometry23 have been used as well. The popular substrates adopted
are atomically at, including gold,4 silicon surfaces hydrophobized
by silanation,13,22 polystyrene,6,12 highly oriented pyrolytic graphite (HOPG),5,7,14 and bare silicon (with a native oxide layer).13
In addition, nanopatterned surfaces are employed for location
control and spatial extent of nanobubbles.12 A number of methods
including solvent exchange, liquid temperature change, heating
substrate, and pressurizing liquid are used to generate nanobubbles.3 For the advantage of a greater control over nanobubble production and a higher tolerance in substrate selection,
electrolysis is preferred in a number of experiments.5,15 Regarding liquid, highly puried water (Milli-Q) is mainly used, though
some experiments are done with alcohols6 or NaCl solutions.3,5
We must highlight the so-called alcohol water exchange process,
i.e., the surface is rst covered by alcohol (ethanol or propanol)
r 2011 American Chemical Society
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Figure 1. (a) 3D AFM (tapping mode, dry surface) image of the 100 nm polystyrene particles deposited on a plain wafer. Scan size 3 m 3 m, height
range 200 nm. Nanoparticles appear to be randomly distributed on the surface. (b) 3D tapping mode AFM image (in liquid) taken at the same location as
(a), immediately after ethanol water exchange process has been performed. Nanobubbles (the bright dots) are generated on the surface, while
nanoparticles have been removed. Note that liquid rinsing or gas blowing cannot remove these particles. Shown in (b), two objects (dash-arrow pointed)
larger than the nanoparticles are added onto the surface.
EXPERIMENTAL SECTION
Figure 2. (a) SEM image of the plain wafer surface deposited with the
100 nm polystyrene particles, the same surface as shown in Figure 1.
There are 65 nanoparticles presented in the image where 12 of them are
paired. (b) SEM image of the same surface after it has been treated with
the ethanol water exchange process and dried again. Clearly, the
nanobubble process completely removed (100% removal rate) the
nanoparticles with no extra damage to the surface. The two triangleshaped objects are thought to be added contaminations, which presumably are introduced by the ushing process. These objects dier
from the deposited nanoparticles in shape and size. The result is
consistent with the previous AFM observation of the surface.
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in this paper. All experiments are carried out in a general lab environment with a temperature between 20 C and 23 C.
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Figure 4. (a) AFM tapping mode in air, 3D image of the nanopatterned surface, height range 224 nm. Nanoparticles (examples pointed by arrows) are
shown on the ridges, even more are closely packed inside the trenches. Almost 50% of the trench area is lled with nanoparticles. Isopropanol water
exchange process is then performed on the surface, and AFM imaging (in liquid) takes place immediately. (b) 3D AFM image of the wetted surface
(tapping mode in liquid), with a height range 69 nm. Surface nanobubbles are observed, and the nanostructure is still visible. Nanobubbles are formed on
ridges as well as in trenches, with an extremely large coverage. (c,d) AFM images of the same surface that is dried again, after it has been treated with
nanobubbles (tapping mode in air, height range 66 nm). In comparison with (a), most of the particle clusters inside the trenches are removed. However, a
number of single nanoparticles are still observed. Possibly, these remaining particles are due to the resettlement of the nanoparticles. The cleaning
eciency is enhanced by greater processing times, as image (c) presents the surface after one treatment while image (d) presents it after two treatments,
which indicates a slightly better cleaning result. Note that the other nanobubble-free ushing methods do not or hardly remove the nanoparticles. Scan
size is 10 m 10 m in all images.
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CONCLUSION
We have presented the experimental studies of surface cleaning by using nanobubbles on both plain wafer and nanopatterned
(periodic ridges and trenches) substrates. Our results have
shown that the spherical polystyrene nanoparticles deposited
on the surfaces are eciently removed with the process of
alcohol water exchange, which leads to massive nanobubble
production. The same cleaning result cannot be achieved with
other uidic processes that generate no nanobubbles. SEM,
HIM, and AFM measurements have been performed for surface
inspection. It is highlighted that tapping-mode AFM operating in
liquid can simultaneously demonstrate the generation of nanobubbles and the nanoparticle removal caused by these nanobubbles. We must stress the cleaning result in terms of the
nanotrenches. These trenches contain a large contamination
density, yet have been eciently cleaned with nanobubbles,
which commonly is very dicult for other cleaning techniques.
In addition, our ndings have shown that increasing treatment
cycles allows an enhancement of cleaning eciency. Finally, we
have not observed any damage to the nanosized surface structures in a nanobubble cleaning process.
ASSOCIATED CONTENT
bS
AUTHOR INFORMATION
Figure 6. Removal percentage of nanoparticles on the nanostructured
surface by dierent cleaning techniques is plotted as a function of
treatment cycle. Nearly 80% of the nanoparticles have been removed
from the surface after the rst treatment with the nanobubble process.
The cleaning eciency is further enhanced up to a removal rate of 90%
after 3 cycles of treatment. As a comparison, washing with isopropanol or
water leads to a very limited removal of the particles, i.e., less than 5%.
This poor cleaning eciency is not further improved after a few more
cycles of treatment.
Corresponding Author
*E-mail: anton.duisterwinkel@tno.nl.
ACKNOWLEDGMENT
The authors thank Detlef Lohse, James Seddon, Jacques
van der Donck, and Harold Zandvliet for stimulating discussions.
S. Y. acknowledges Jetske Stortelder, Anne Heyer, and Emile van
Veldhoven for their experimental support.
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