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962ad124-49dc-3c84-e1c9-cc5309e837f4 (1)
962ad124-49dc-3c84-e1c9-cc5309e837f4 (1)
RIP SAW
OWNER'S MANUAL
COPYRIGHT NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2007 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#DS5689 PRINTED IN TAIWAN
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and
other masonry products.
Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Table Of Contents
SECTION 1: SAFETY ....................................................................................................................... 2
Safety Instructions for Power Tools ........................................................................................... 2
Additional Safety Instructions for Rip Saws ............................................................................... 4
SECTION 2: INTRODUCTION ......................................................................................................... 5
Commentary ............................................................................................................................... 5
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................ 6
Voltage & Amperage Draw ........................................................................................................ 6
Circuit Breaker ........................................................................................................................... 6
Connection Type ........................................................................................................................ 6
Circuit Capacity .......................................................................................................................... 6
Minimum Cord Size .................................................................................................................... 7
Grounding................................................................................................................................... 7
Extension Cords ......................................................................................................................... 7
Rewire To 440V (3-Phase) ....................................................................................................... 8
SECTION 4: FEATURES & CONTROLS ......................................................................................... 9
External Features ....................................................................................................................... 9
Control Panel ........................................................................................................................... 10
SECTION 5: SET UP ...................................................................................................................... 11
About this Section .................................................................................................................... 11
Unpacking ................................................................................................................................ 11
Loose Parts Inventory .............................................................................................................. 12
Hardware Recognition Chart .................................................................................................... 14
Site Considerations .................................................................................................................. 15
Clean Up .................................................................................................................................. 15
Power Cord .............................................................................................................................. 16
Placement ................................................................................................................................ 16
Test Run ................................................................................................................................... 17
Remove The Blade .................................................................................................................. 17
Scale Calibration ...................................................................................................................... 18
Dust Collection ......................................................................................................................... 19
Auxiliary Rollers ....................................................................................................................... 19
SECTION 6: OPERATIONS ........................................................................................................... 21
Safe Operation ......................................................................................................................... 21
Adjusting Feed Rate................................................................................................................. 22
Rip Cutting ............................................................................................................................... 22
SECTION 7: MAINTENANCE ........................................................................................................ 24
Schedule .................................................................................................................................. 24
Grease Fittings ......................................................................................................................... 24
Gear Box .................................................................................................................................. 24
V-Belts ...................................................................................................................................... 25
Bearings ................................................................................................................................... 25
Lube System ............................................................................................................................ 25
Maintenance Log ...................................................................................................................... 26
SECTION 8: SERVICE ADJUSTMENTS ....................................................................................... 27
About Service ........................................................................................................................... 27
Fence Alignment ...................................................................................................................... 27
V-Belt Tension .......................................................................................................................... 28
Fence Ride Height ................................................................................................................... 29
Pressure Rollers ....................................................................................................................... 30
Gibs .......................................................................................................................................... 31
Service Log .............................................................................................................................. 32
SECTION 9: REFERENCE INFO ................................................................................................... 33
General..................................................................................................................................... 33
Aftermarket Accessories .......................................................................................................... 33
G0524 Machine Data Sheet ..................................................................................................... 35
Parts Breakdown ...................................................................................................................... 36
Troubleshooting........................................................................................................................ 50
G0524 Wiring Diagrams ........................................................................................................... 51
Warranty & Returns.................................................................................................................. 54
SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
2.
3.
4.
NEVER
USE
IN
DANGEROUS
ENVIRONMENT. DO NOT use power tools
in damp or wet locations, or where any
flammable or noxious fumes may exist.
Keep work area well lighted.
-2-
5.
6.
7.
8.
21. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intended operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should
-3-
2.
3.
4.
5.
Like all machines there is danger associated with the Model G0524. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the possibility of operator injury. If normal safety
precautions are overlooked or ignored, serious personal injury may occur.
-4-
6.
7.
COMFORTABLE
CUTTING
OPERATIONS. Avoid awkward operations
and hand positions where a sudden slip
could cause your hand to move into the
conveyor track.
8.
EXPERIENCING DIFFICULTIES. If at
any time you are experiencing difficulties
performing the intended operation, stop
using the machine! Contact our Service
Department at (570) 546-9663.
9.
SECTION 2: INTRODUCTION
Commentary
Lack
of
familiarity
with this manual could
cause serious personal injury. Become
familiar with the contents of this manual,
including all the safety
warnings.
We are proud to offer the Model G0524 Rip Saw.
This machine is part of a growing Grizzly family of
fine woodworking machinery. When used according to the guidelines set forth in this manual,
you can expect years of trouble-free, enjoyable
operation and proof of Grizzlys commitment to
customer satisfaction.
We are pleased to provide this manual with the
Model G0524. It was written to guide you through
assembly, review safety considerations, and
cover general operating procedures. It represents
our effort to produce the best documentation possible. If you have any comments regarding this
manual, please write to us at the address below:
-5-
Connection Type
Because of the high amperage draw from this
machine, we recommend that you hardwire it
directly to your circuit breaker and install a locking shut-off lever (Figure 1) near the machine as
a way to quickly disconnect the power.
Circuit Breaker
Figure 1. Locking shut-off lever.
Use the following guidelines when choosing a
circuit breaker (circuit breakers rated any higher
are not adequate to protect the circuit):
220V 3-Phase ............................ 45 Amp, 3 Pole
440V 3-Phase............................. 25 Amp, 3 Pole
Circuit Capacity
Always check to see if the wires in your circuit
are capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, contact a
qualified electrician.
-6-
Grounding
Electrocution or a fire
can result if the bandsaw
is not grounded correctly. Make sure all
electrical circuits are
grounded. DO NOT use
the machine if it is not
grounded.
In the event of an electrical short, grounding provides electric current a path of least resistance to
reduce the risk of electrical shock to the operator. Ground the power cord and this machine in
accordance with all local codes and ordinances.
Operating this machine when it is not properly
grounded can result in electric shock or electrocution.
Rewire To 440V
(3-Phase)
The Model G0524 can be rewired for 440V 3phase operation. This rewiring job consists of
disconnecting the rip saw from the power source,
changing the connections on the voltage transformer, changing the overload relays for the
motors, and rewiring the motors.
The necessary overload relays for this procedure
can be purchased in the Model G0524 440V
Conversion Kit (P/N P0524067) by calling our
customer service number at (800) 523-4777.
This procedure takes moderate electrical skill and
the rewiring job must be inspected by a licensed
electrician before the saw is connected to the
power source.
To rewire the Model G0524 to 440V 3-Phase:
1.
2.
3.
Remove the wire labeled R at the 220V terminal of the power transformer and connect
it to the 440V terminal (Figure 2).
220V Terminal
440V Terminal
-7-
4.
5.
RH18/20
RH10E/7C
6.
-8-
F
B
E
D
-9-
Control Panel
C
Figure 8. Control panel.
-10-
SECTION 5: SET UP
About this Section
Unpacking
-11-
A
B
C-H
J
-12-
L
P
N
DESCRIPTION
QTY
L. Auxiliary Roller Brackets (Left) .................2
M. Auxiliary Roller Brackets (Right) ...............2
N. Auxiliary Rollers ........................................4
O. Hardware Bag ...........................................1
DESCRIPTION
QTY
P. Cap Screws M6-1.0 x 16 ..........................8
Q. Setscrews M6-1.0 x 30 .............................4
R. Lock Washers 6mm ..................................8
S. Flat Washers 6mm....................................4
T. Hex Nuts 6-1.0 ..........................................4
-13-
10
WASH
''
7 16
234''
3
WASH
S
WA H
ASH
ASH
W
ASHE
6mm
DI
ER
ASH
ASHE
8mm
R DIA
''
14
D
ER I
ASH
212''
DIA
ER
''
5 16
ET
AM
214''
10mm
R DIA
ET
AM
4mm
MET
134''
''
38
METE
112''
D
ER IA
TE
ME R
16mm
''
''
''
''
''
1''
114''
5 16
7 16
9 16
34
78
MET
12mm
''
''
''
''
ET
AM
10mm
14
38
12
58
DI
ER
ETER
M
8mm
5mm
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
12mm
''
7 16
D
ER IA
WASH
4mm
S
WA H
Hex
Nut
DIAM
ER
W
ER
Lock
Washer
Washer
DIA
ER
TE
ME R
''
58
''
W
ER
Setscrew
Phillips
Head
Hex
Bolt
12
W
ER
''
12
Phillips
Head
Sheet
Metal
Screw
D
ER IA
ETER
M
WASH
Button
Head
Screw
Flange
Bolt
Hex
Head
Bolt
''
9 16
W
ER
Carriage
Bolt
Cap
Screw
D
ER IA
W
ER
''
Slotted
Screw
ETER
M
''
5 16
38
Countersunk
Phillips
Head
Screw
Phillips
Head
Screw
Thumb
Screw
''
14
ETER
''
58
6mm
-14-
Wing
Nut
Lock
Nut
D
ER IAM
R
ETE
WASH
10
Site Considerations
Clean Up
Floor Load
The Model G0524 weighs 1980 lbs. Most commercial floors are suitable for your machine.
Some floors may require additional reinforcement
to support the machine, the operator, and the
workpiece.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your saw. See Figure 12 for the footprint of the
Model G0524.
62"
FRONT
45"
Figure 12. Model G0524 footprint.
-15-
Placement
Power Cord
To connect the power cord to the saw:
1.
2.
3.
2.
3.
4.
4.
5.
-16-
Test Run
2.
3.
1.
2.
3.
4.
4.
5.
5.
6.
7.
8.
-17-
6.
7.
8.
9.
Scale Calibration
The distance between the right edge of the blade
teeth and the fence face should be equal to the
scale reading on the fence rail. The scale can
be adjusted back and forth once the two Phillips
head screws (Figure 15) are loosened.
-18-
Dust Collection
An efficient and clean dust collection system is
essential to the proper function of the rip saw.
Ensuring a healthy work environment is also
dependent upon cleaning and maintaining the
dust collection system. Clamp a 4" hose from the
dust collection system to the dust port (Figure
16).
Auxiliary Rollers
Components and Hardware Needed: Qty
Auxiliary Roller Brackets (Left) .................... 2
Auxiliary Roller Brackets (Right) ................. 2
Auxiliary Rollers ........................................... 4
Hardware Bag
Cap Screws M6-1.0 x 16 .................. 8
Setscrews M6-1.0 x 30 ..................... 4
Lock Washers 6mm .......................... 8
Flat Washers 6mm ........................... 4
Hex Nuts 6-1.0 .................................. 4
Tools Needed:
Allen Wrench 3mm ...................................... 1
Allen Wrench 4mm ...................................... 1
Allen Wrench 5mm ...................................... 1
Wrench 10mm ............................................. 1
Wrench 13mm ............................................. 1
Auxiliary Roller
-19-
Auxiliary Roller
Bracket
Hex
Nut and
Setscrew
(1 of 4)
Hex Nut
(Step 1)
Setscrew (1 of 4)
NoteWill be recessed
-20-
SECTION 6: OPERATIONS
Safe Operation
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
NOTICE
The following section was designed to give
instructions on the basic operations of this
machine. However, it is in no way comprehensive of all of the machines applications. WE STRONGLY RECOMMEND that
you read books, trade magazines, or get
formal training to maximize the potential of
your machine.
-21-
-22-
Rip Cutting
To make a rip cut:
1.
2.
3.
4.
5.
6.
7.
9.
Placing
hands
or
fingers
under
the
workpiece could cause
them to be pulled into
the rip saw, causing
serious personal injury. Do not place hands
or fingers under the
workpiece.
-23-
SECTION 7: MAINTENANCE
Grease Fittings
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Schedule
Grease Fittings
(2 of 4)
Monthly:
Grease Fittings
V-belts
Gear Box
-24-
Gear Box
The oil inside the gear reducer should be replaced
after the first month (160 hours) of regular use.
We recommend 90 Wt. gear oil.
After the first oil change, the oil inside the gear
reducer should be replaced after every 2500
hours of use. We recommend 90 Wt. gear oil.
Gear Box
V-Belts
Lube System
Bearings
The sealed ball bearings in this machine are
permanently sealed and lubricated. There is no
need to lubricate them. If the bearing wears out,
simply replace it with one ordered from our service department.
-25-
Maintenance Log
Date
-26-
Maintenance Performed
About Service
This section is designed to help the operator with
adjustments that were made at the factory and
that might also need to be made during the life of
the machine.
This section is provided for your convenience
it is not a substitute for the Grizzly Service
Department. If any adjustments arise that are not
described in this manual, then feel free to call the
Grizzly Service Department at (570) 546-9663.
2.
B
Figure 26. Adjusting the fence to the left.
-27-
V-Belt Tension
1.
2.
3.
B
Figure 27. Adjusting the fence to the right.
3.
Turnbuckle
Jam Nut
4.
5.
-28-
2.
3.
Jam Nut
Adjustment
Nut
5.
-29-
Pressure Rollers
5.
The pressure rollers must all be the same distance away from the table surface (conveyor
track).
2.
3.
4.
Setscrew
Jam Nut
Once the pressure rollers are adjusted correctly, retighten the jam nuts.
If the pressure rollers do not make contact with the board at the same time, they
need to be adjusted so they do. Continue
with the next step.
-30-
Gibs
The head of the saw slides up and down on gibs.
Over time, the gibs may need to be tightened to
compensate for wear. Loosen the jam nuts and
adjust the setscrews to reduce the play along
the gibs (Figure 33). Always make small adjustments to the setscrews, starting with 14 turn increments. When adjusted correctly, tighten the jam
nuts and make sure the head slides up and down
smoothly.
Figure 33. Gib adjustment setscrews.
-31-
Service Log
Date
-32-
Service Performed
Aftermarket
Accessories
OxiSolv Blade & Bit Cleaner - G1955
Used to clean the gummy pitch and residue
from saw blades and router bits, this high quality cleaner will make blades and bits last longer
while improving cutting action.
We recommend you keep a copy of our current catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com.
-33-
2.
3.
4.
5.
6.
-34-
7.
8.
9.
Steel Arm
Placement
Laser
Clamp
Laser
Bracket
Laser
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 To Order Call: (800) 523-4777 Fax #: (800) 438-5901
-35-
42
61
60
65
58
64
57
50 53
49
45
56
52
55
44
3
43
31
33
44
41
6
7
37
54
51
59
62
63
22
48
47
40
8
39
9
32
38
31
46
19
37
6
30
34
12
10
51
29
11
36
28
27
12
26
13
66
14
15
17
35
14
15
24
16
18
19
23
21
19
-36-
25
22
20
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART #
PSB24M
P0524002
P0524003
PTLW09M
P51104
PSB07M
PLW03M
P0524008
PK82M
P0524010
P0524011
PSS06M
P0524013
PLW04M
PSB40M
P0524016
P0524017
P0524018
PSS01M
P0524020
P0524021
PSB01M
P0524023
P0524024
P0524025
PW06M
PLW05M
PSB119M
P0524029
P0524030
P0524031
P0524032
P0524033
P0524034
DESCRIPTION
CAP SCREW M5-.8 X 16
COVER, GEAR BOX
SPANNER LOCK NUT M20-1.0
EXT TOOTH WASHER 20MM
THRUST BEARING 51104
CAP SCREW M6-1 X 30
LOCK WASHER 6MM
GEAR BOX
KEY 7 X 7 X 18
LEAD SCREW
LOCK SEAT
SET SCREW M8-1.25 X 16
HANDLE
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 35
SHAFT
KNOB LEVER M10-1.5 X 135
BLOCK
SET SCREW M6-1 X 10
SHAFT
ANTI-KICKBACK FINGER
CAP SCREW M6-1 X 16
FIXED PLATE
SEAT
BLOCK
FLAT WASHER 12MM
LOCK WASHER 12MM
CAP SCREW M12-1.75 X 55
SPECIAL TAPER PIN
LOCKING STOPPER
SPECIAL RING
LIFTING EYE BOLT M12-1.75 X 22
SPECIAL RING
SHAFT
REF
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
PART #
PW01M
P0524036
PS05M
P0524038
P0524039
PRP49M
P0524041
P0524042
P0524043
P0524044
P0524045
P0524046
P0524047
P0524048
PSS16M
P0524050
PSS15
P0524052
P0524052
P0524054
P0524055
P0524055
P0524057
P0524058
P0524059
P0524060
PN03M
P0524062
P0524063
PSB14M
PSS09M
P0524066
P0524067
DESCRIPTION
FLAT WASHER 8MM
HANDWHEEL
PHLP HD SCR M5-.8 X 8
COVER
BEVEL GEAR, SMALL
ROLL PIN 5 X 25
LEAD SCREW
ARM, CONTROL BOX
BEVEL GEAR, BIG
SPACER
BUSHING
SPECIAL PIN
COVER
SWITCH BOX
SET SCREW M8-1.25 X 10
HANDWHEEL
SET SCREW 3/8-16 X 3/8
INFEED BUTTON, ON
SAW BLADE BUTTON, ON
EMERGENCY BUTTON
INFEED BUTTON, OFF
SAW BLADE BUTTON, OFF
ELECTRIC POWER BUTTON
ARM, CONTROL BOX
PANEL
ROTATION SEAT
HEX NUT M8-1.25
HANDLE
ROTATION SEAT
CAP SCREW M8-1.25 X 20
SET SCREW M8-1.25 X 20
BRACKET
440V CONVERSION KIT
-37-
-38-
152-2
152-3
111-2
111-3
109
116
152-1
115
117
113
111-1
110
120
108
111
122
112
107
121
108
123
124
104
103
102
101
an
u fa
c tu
d
fo
a te
S
e
yr G ria l
in
N
riz
Ta
um
z iw
l
an ber
106
re
135
108
136
150
159
N
T IC
137
134
139
108
161
O
N
OU
C
TR
O
TN
N
U
V
N
T IL OE RY O HN
A
ET
R
T CH T R
B
O
OE KA C
O
R
B
TRA R R
E
C
E
T
T IO E
N
H
RV
N
A
IF
E
S
IE
D
!
147
140
140
138
115
144
146 145
160
B
c o e fo
s u n v re rtin
e s ta
c re y oa g
v ieo u th erb rc tr
k th
w n teo ao r , m ee
e d rcc ro a
(N a c rothu lk w tas k
o te c e g is te
S s h
e
b e a w s odr!thide a s
es
re b o
m lamd
od v eu
!)e s
t
163 162
152 130
154 155
108
133
151
132
128
129
131
129
125
126
127
105
153
143
141
144
REF
101
102
103
104
105
106
107
108
109
110
111
111-1
111-2
111-3
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
PART #
P0524101
P0524102
P0524103
P0524104
PN13M
P0524106
P0524107
PSS06M
PVA55
PK83M
P0524111
P0524111-1
P0524111-2
P0524111-3
PK41M
P0524113
PK62M
PLW05M
PB35M
P0524117
P0524118
P0524119
P0524120
PN09M
P0524122
PW06M
P0524124
PW06M
PLW04M
PB07M
PB14M
PLW06M
P0524130
PN02M
P0524132
PK84M
P0524134
DESCRIPTION
SPEC. EYE-BOLT M16-2 X 90LH
HEX NUT M16-2LH
SPECIAL NUT M16-2 LH/RH
SPECIAL BOLT M16-2 X 110
HEX NUT M16-2.0
ADJUSTING RING
PULLEY
SET SCREW M8-1.25 X 16
V-BELT A-55 4L550
KEY 10 X 8 X 70
MOTOR 2 HP
MOTOR COVER 2 HP
MOTOR FAN 2 HP
MOTOR WIRE COVER 2 HP
KEY 8 X 8 X 40
REDUCER PULLEY
KEY 7 X 7 X 45
LOCK WASHER 12MM
HEX BOLT M12-1.75 X 40
REDUCER, WORM GEAR
REDUCER PULLEY
COG TOOTH BELT 1922V30-22
SHAFT
HEX NUT M12-1.75
STUD BOLT M12-1.75 X 100
FLAT WASHER 12MM
MOTOR SEAT
FLAT WASHER 12MM
LOCK WASHER 8MM
HEX BOLT M8-1.25 X 25
HEX BOLT M10-1.5 X 35
LOCK WASHER 10MM
MOTOR SEAT
HEX NUT M10-1.5
SPROCKET (10T)
KEY 10 X 8 X 30
BRUSH
REF
135
136
137
138
139
140
141
142
143
144
145
146
146-1
147
148
149
150
151
152
152-1
152-2
152-3
153
154
155
156
157
158
159
160
161
162
163
164
165
166
PART #
P0524135
PB01M
PS21
P0524138
P0524139
P0524140
P0524141
P0524142
PB27M
PR03M
P0524145
P0524146
P0524146-1
P0524147
P0524148
PSB31M
P0524150
P0524151
P0524152
P0524152-1
P0524152-2
P0524152-3
P0524153
P0524154
P0524155
PLABEL-11
P0524157
PLABEL-12
P0524159
P0524160
PLABEL-14
P0524162
P0524163
P0524164
P0524165
P0524166
DESCRIPTION
BRACE
HEX BOLT M10-1.5 X 30
PHLP HD SCR #8 X 3/4"
RAIL BODY
BRACE
OIL NOZZLE 1/8"PT X 4MM
IDLE WHEEL
BALL BEARING ASSEMBLY
HEX BOLT M12-1.75 X 30
EXT RETAINING RING 12MM
SHAFT
CATERPILLAR BLOCK
CAT. BLOCK FITTED BAKELITE
BAKELITE
SHAFT
CAP SCREW M8-1.25 X 25
SHAFT
SPACER
MOTOR 15 HP
MOTOR COVER 15 HP
MOTOR FAN 15 HP
MOTOR WIRE COVER 15 HP
MACHINE ID LABEL
KEEP COVER CLOSED LABEL
KICKBACK LABEL
SAFETY GLASSES LABEL
UNPLUG LABEL 220V
READ MANUAL LABEL
INFEED HAND LABEL
TRAINING LABEL
ELECTRICITY LABEL
HANGING BUTTON LABEL
ARBOR ROTATION LABEL
GREASE FITTING LABEL
LUBRICANT OIL LABEL
GEAR OIL LABEL
-39-
-40-
202
204
232
201
203
205
218
219
214
215
207
216
220
208
206
209
210
217
222
211
223
224
213
208
221
212
226
225
227
228
229
230
231
REF
PART #
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
PB35M
PLW05M
P0524203
P0524204
P0524205
PSB01M
P0524207
P7208
P0524209
P0524210
P0524211
PTLW10M
P0524213
P0524214
P0524215
PN03M
DESCRIPTION
HEX BOLT M12-1.75 X 40
LOCK WASHER 12MM
SPECIAL WASHER 12 X 30 X 5MM
PRESS PLATE
MAIN SPINDLE
CAP SCREW M6-1 X 16
COVER, FRONT
BALL BEARING 7208
RING
RING
STOPPER, FRONT
EXT TOOTH WASHER 40MM
SPANNER LOCK NUT M40-1.5LH
SPECIAL NUT M12-1.75
SPINDLE SHAFT BOX
HEX NUT M8-1.25
REF
PART #
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
PB20M
P0524218
PSS16M
P0524220
P0524221
P6207
P0524223
P0524224
PSB07M
P0524226
P0524227
PK85M
PW04M
PLW06M
PSB64M
P0524232
DESCRIPTION
HEX BOLT M8-1.25 X 35
LOCK COLLAR
SET SCREW M8-1.25 X 10
SHAFT
SPECIAL NUT TW22-P5
BALL BEARING 6207ZZ
STOPPER, REAR
COVER, SPINDLE
CAP SCREW M6-1 X 30
SPACER
PULLEY, SPINDLE
KEY 10 X 8 X 40
FLAT WASHER 10MM
LOCK WASHER 10MM
CAP SCREW M10-1.5 X 25
SAW BLADE 12" X 48T X 4W
-41-
-42-
335
334
337
338 339
336
321
340
341
325
342
346
343
344
339
306
343
333
304
319
307
320
346
340
345
325
324 308
323 322
314
313
312
344
347
330
335
339
345
318
317
316
308
315
329
327
365
301
364
348
349 350
354
357
355
358
359
360
361
323
362
356
363
358 359
351
339
352
339
353
REF
PART #
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
P0524301
PSS02M
P0524303
PS32M
PLW04M
P0524306
P0524307
PS11M
P0524309
P696
PS47M
P0524312
P0524313
P0524314
PN01M
P0524316
PB13M
PN02M
P0524319
P0524320
PS08M
P0524322
PS05M
P0524324
PW03M
P0524326
P0524327
P6204
P0524329
P0524330
P0524331
P0524332
P0524333
DESCRIPTION
REF
PART #
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
P0524334
P0524335
P0524336
P0524337
P0524338
PSS01M
P0524340
P6302
PS14M
P0524343
P0524344
P0524345
P0524346
P0524347
PSS19M
P0524349
P0524350
P0524351
P0524352
P0524353
P0524354
P0524355
P0524356
P0524357
PLW06M
PB01M
PLW05M
PB35M
P0524362
P0524363
PN03M
P0524365
G8589
DESCRIPTION
SPRING
ARM
SHAFT
GREASE FITTING M6-1 X 6
SHAFT
SET SCREW M6-1 X 10
BEARING COVER, LEFT
BALL BEARING 6302
PHLP HD SCR M6-1 X 12
ROLLER, LEFT
ROLLER, RIGHT
BEARING COVER, RIGHT
ARM, LEFT
HINGE (SMALL)
SET SCREW M8-1.25 X 30
HANDLE M12-30
SHAFT
FINGERS
BLOCK
BRACKET
SHAFT
SLIDE PLATE
LOCK BAR
NEEDLE
LOCK WASHER 10MM
HEX BOLT M10-1.5 X 30
LOCK WASHER 12MM
HEX BOLT M12-1.75 X 40
BRACKET
LOCK BAR
HEX NUT M8-1.25
ROLLER SEAT
LARGE CAST LOGO
-43-
-44-
425
428
427
415
426
418
417
416
414
413
412
411
410
409
420
407
419
408
424
421
420
422
423
431
440
401
432
457
433
420
438
437
442
430
429
435
414
441
420
436 433
434
439
456
458
443
449
450
455
452
453
414
448
451
454
REF
PART #
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
P0524401
PW06M
PLW05M
PSB92M
P0524405
PSB24M
P0524407
PN03M
PB20M
PN08M
P0524411
PSB89M
PB116M
PLW06M
PR03M
P0524416
P0524417
PSB04M
P0524419
PS14M
P0524421
PB114M
PN05M
P0524424
P0524425
P0524426
PSS02M
P0524428
P0524429
DESCRIPTION
REF
PART #
BRACKET
FLAT WASHER 12MM
LOCK WASHER 12MM
CAP SCREW M12-1.75 X 40
COVER PLATE
CAP SCREW M5-.8 X 16
COVER
HEX NUT M8-1.25
HEX BOLT M8-1.25 X 35
HEX NUT M10-1.25
SPRING
CAP SCREW M10-1.25 X 35
HEX BOLT M10-1.5 X 45
LOCK WASHER 10MM
EXT RETAINING RING 12MM
SHAFT
BRACKET
CAP SCREW M6-1 X 10
BRACKET
PHLP HD SCR M6-1 X 12
COVER
HEX BOLT M10-1.5 X 45
HEX NUT M16-1.5
STAND
COVER
LOCK SCREW
SET SCREW M6-1 X 6
STEEL KNOB (FEMALE 7MM)
COVER
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
PS05M
P0524431
P0524432
PSB02M
P0524434
P0524435
P0524436
PS79M
P0524438
P0524439
P0524440
PSB71M
P0524442
P0524443
P0524444
P0524445
PSS16M
P0524447
P0524448
PSS01M
P0524450
P0524451
P0524452
PSB89M
PSS75M
P0524455
P0524456
PFH06M
P0524458
DESCRIPTION
PHLP HD SCR M5-.8 X 8
OIL TUBE
CONTACTOR, LUBRICATION
CAP SCREW M6-1 X 20
COVER
COLUMN, GEAR
LUBRICATOR
PHLP HD SCR M3-0.5 X 8
SCALE 480MM
ACRYLIC PIECE
COVER
CAP SCREW M10-1.5 X 60
BRACKET
GEAR
GEAR BOX
SHAFT
SET SCREW M8-1.25 X 10
HANDWHEEL
SETTING BLOCK
SET SCREW M6-1 X 10
KNOB LEVER M12-1.75 X 140
SPECIAL SCREW M10-1.5 X 28
TAPER PIN #7 X 1-1/2"
CAP SCREW M10-1.25 X 35
SET SCREW M10-1.5 X 16
FENCE
COVER
FLAT HD SCR M6-1 X 20
SAFE COVER
-45-
30mm 30mm
55mm
501
502
503
504
505
506
507
508
510
509
503
507
510
511
508
504
505
512
502
513
514
516
516
504
505
515
506
506
501
502
REF
PART #
501
502
503
504
505
506
507
508
P0524501
P0524502
P0524503
P6003
PW03M
PS14M
P0524507
P0524508
-46-
502
DESCRIPTION
SPRING PLANK
SHAFT
BEARING COVER, RIGHT
BALL BEARING 6003
FLAT WASHER 6MM
PHLP HD SCR M6-1.0 X 12
ROLLER, RIGHT
ROLLER, LEFT
505
504
REF
PART #
509
510
511
512
513
514
515
516
PSB01M
P0524510
PSS28M
PN01M
PSS28M
PN03M
PLW03M
P0524516
DESCRIPTION
CAP SCREW M6-1.0 X 16
SPRING PLANK
SETSCREW M6-1.0 X 30
HEX NUT M6-1.0
SETSCREW M8-1.25 X 30
HEX NUT M8-1.25
LOCK WASHER 6MM
BEARING COVER, LEFT
-47-
REF
PART #
601
602
603
604
605
606
607
608
609
610
611
P0524601
P0524602
P0524603
P0524604
P0524605
P0524606
P0524607
P0524608
P0524609
P0524610
P0524611
-48-
DESCRIPTION
RELAY MY2NJ-200/220VAC
TIMER
TRANSFORMER 0V-440V/DC24V
TERMINAL PLATE
FUSE 10*38-4A
FUSE 10*38-4A
CONTACTOR CN-11
OVERLOAD RH10E/7C 5.5-8.5A
CONTACTOR CN-18
OVERLOAD RH18/20 16-24A
CONTACTOR CN-16
REF
612
613
614
615
616
617
618
619
619A
620
621
PART #
P0524612
P0524613
P0524614
P0524615
P0524616
P0524617
P0524618
P0524619
P0524619A
P0524620
P0524621
DESCRIPTION
CONTACTOR CN-11
TERMINAL
GROUND
RELAY MY2NJ-200/220VAC
TIMER
RELAY MY2NJ-200/220VAC
COMMUTATOR S2506
STRAIN RELIEF
WIRING HARNESS ASSEMBLY
CONDUIT
POWER WIRES
701
703
702
702-1
705-3
705-2
705-1
705-4
704
714
705-1
702-2
705
706
711
710
708
709
713
712
707
REF
701
702
702-1
702-2
703
704
705
705-1
705-2
705-3
PART #
PSB48M
PH5749702
PH5749702-1
PH5749702-2
PH5749703
PSB01M
PH5749705
PSB18M
PW05M
PH5749705-3
DESCRIPTION
CAP SCREW M6-1.0 X 35
LASER CLAMP ASSEMBLY
LASER CLAMP (TOP)
LASER CLAMP (BOTTOM)
LASER
CAP SCREW M6-1.0 X 16
LASER BRACKET ASSEMBLY
CAP SCREW M4-0.7 X 8
FLAT WASHER 4MM
LASER BRACKET (TOP)
REF
705-4
706
707
708
709
710
711
712
713
714
PART #
PH5749705-4
PH5749706
PSB31M
PS05M
PH5749709
PH5749710
PH5749711
PLW04M
PW01M
PW03M
DESCRIPTION
LASER BRACKET (BOTTOM)
STEEL ARM
CAP SCREW M8-1.25 X 25
PHLP HD SCR M5-0.8 X 8
POWER BOX
FUSE T1AL250V
FUSE COVER
LOCK WASHER 8MM
FLAT WASHER 8MM
FLAT WASHER 6MM
-49-
Troubleshooting
SYMPTOM
POSSIBLE CAUSE
1.
2.
Low voltage.
1.
Open circuit in motor or loose con- 2.
nections.
Motor overloaded.
1.
Air circulation through the motor 2.
restricted.
3.
Motor overheats.
1.
2.
1.
4.
1.
Belts loose.
-50-
CORRECTIVE ACTION
1.
2.
3.
2
3.
4.
1.
Tighten belts.
-51-
-52-
Notes
-53-
-54-
WARRANTY CARD
Name _____________________________________________________________________________________
Street _____________________________________________________________________________________
City ______________________________________________________________ State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_____________________Serial # __________________________ Order #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
___Other__________________________________________________
___Friend
___Card Deck
9.
10.
___Other__________________________________________________
2.
___Practical Homeowner
___Shop Notes
___Todays Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworkers Journal
___Workbench
___Other__________________________________________________
11.
12.
Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Miter Saw
___Other__________________________________________________
3.
4.
__________________________________________________________
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
14.
__________________________________________________________
15.
___Advanced
___Master Craftsman
__________________________________________________________
16.
___Panel Saw
___Planer
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Vacuum Veneer Press
___Wide Belt Sander
17.
18.
___No
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes
19.
___No
What stationary woodworking tools do you own? Check all that apply.
___Air Compressor
___Bandsaw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Lathe
___Mortiser
What other companies do you purchase your tools and supplies from?
__________________________________________________________
___8 - 20 Years
___20+ Years
___50-59
___60-69
___70 +
___Simple
___Intermediate
8.
13.
__________________________________________________________
___0 - 2 Years
___2 - 8 Years
7.
___Other__________________________________________________
___20-29
___30-39
___40-49
6.
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Other__________________________________________________
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
5.
___No
Comments:_________________________________________________
Place
Stamp
Here
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-OR-