Fagor Arrasate Koop. E.

CHECKS TO BE MADE
IN FAGOR ARRASATE

CHECKS :
* MECHANICALS

* ELCTRICALS
* HYDROPNEUMATICS AND LUBRICATION

Correct

Project :

29036

Custom
er :

No apply

FAW JILIN

Machine
SE4-1000-4600-2400
:
Prepared by :
Iker Apraiz

Signatu
re :

Date ::
03/10/2011

ASSEMBLY CHECKS

2/15

Checks: GEOMETRICAL MOTOR-FLYWHEEL

MEASUREMENT

Distance between
flywheel and motor
pulley (dimension A
according to drawing)

MEASUREMENT
APPARATUS

Vernier
calliper

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Using a ruler resting on the flywheel take

the distance indicated in the drawing as
dimension A

53,5

Parallelism between
wheel and motor pulley
(dimension A in
accordance with
drawing)

Vernier
calliper

ACTUAL
VALUE

1
mm.

_________ mm.

Using a ruler resting on the flywheel take

the distance indicated in the drawing as
dimension A, in the three points.
Maximum
difference
between
points A 1,2,3:
0.5 mm
_________ mm.

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

3/15

Checks: GEOMETRICAL CROWN

MEASUREMENT

MEASUREMENT
APPARATUS

Total play between shaft

External
and
bushing
on micrometer or
connecting rod heads
comparison
gauge

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

With the connecting rod fitted to the

eccentric wheel, measure the play
between the shaft and bushing, inserting
the gauge along the whole length

Total play
A

ACTUAL
VALUE

A
1-Front Left

0,52-0,85 mm.

_________ mm.
2-Back Left
_________ mm.
3-Back Right
_________ mm.
4-Front Right
_________ mm.

Lateral play between

connecting rod
bushing and ruder bar

Gauges

Connecting rod 1:

Measure the play side on each side

between the bushing and the
eccentric projection an the stop parts.
The value reflected will be the sum of
the two

_________ mm.
Connecting rod 2:

NOTE:
Mark
the
eccentric
and
connecting rods with
corresponding
number

0,5

_________ mm.

mm .

Connecting rod 3:

_________ mm.
Connecting rod 4:

_________ mm.

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT

MEASUREMENT
APPARATUS

4/15

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Total play between Comparison With the shafts fitted in the crown
shaft and bushing in
gauge or
measure the play between shaft and
gauges
the
seats
of
bushing, inserting the gauge along
intermediate
and
the whole length
eccentric shafts

Total play
Eccentric Shafts

0,20-0,35 mm.

ACTUAL
VALUE

Total play
Eccentric Shafts
1-1:Front Left
_________ mm.
1-2:Back Left
_________ mm.
1-3:Back Right
_________ mm.
1-4:Front Right
_________ mm.

Shaft 2

Shaft 2
2-1:Front

0,20-0,35 mm.

_________ mm.

2-2:Back

_________ mm

Shaft 3

Shaft 3
3-1

0,18-0,325 mm.

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:29036

_________ mm.

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT

Jump in fast shaft

MEASUREMENT
APPARATUS

Concentricity between
fast
shaft
and
flywheel
support
(mushroom)

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Support and Place comparison gauge support on

comparison flywheel support (mushroom) and
gauge
rotate the shaft one turn.
Record the maximum
shown on the gauge

5/15

ACTUAL
VALUE

Max. dif.

0,10 mm.

_________ mm.

difference

With the shaft in a fixed position,

measure the distance between the
support and the shaft at four points,
as shown in the diagram.

Mx. dif.

0,20 mm.

1-2_______ mm.

3-4_______ mm.

Record the difference between the

opposite points: 1-2 and 3-4

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

6/15

KINEMATIC CHAIN
ASSEMBLY CHEKING OF ECCENTRIC GEAR IN CROWN
With the eccentric gears in B.D.C. check the alignment of gear center with eccentric center and
gear tooth reference
CORRECT

CHECKED BY :

FSG 7.3.5-2

Left

Right

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT

MEASUREMENT
APPARATUS

7/15

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

ACTUAL
VALUE

Play between the Comparison Apply the probe to the flank of one of P10,36-0,48mm. P1_______
flanks of the teeth in
gauge
the pinion teeth. Keeping the wheel
the eccentric wheel
still, move the pinion in both rotation P20,54-0,72mm. P2_______
drive gear
directions and observe the deviation
P30,54-0,72mm. P3_______
of the comparison gauge needle

mm.

P40,54-0,72mm. P4_______

mm.

Parallelism between
the flanks of the teeht
in the eccentric wheel
drive gear

CHECKED BY :

FSG 7.3.5-2

Coat the pinion teeth which drive the

eccentric wheels with a coating of
minium. Turn the eccentric wheels one
turn and visually check the contact
along the length of the tooth

CHECK DATE :

Proyect:29036

CORRECT

mm.
mm.

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

8/15

Checks: GEOMETRICAL COUNTERBALANCER

ABSENCE OF AIR LEAKAGE

Checking instructions:
Instal a distance tube or similar (see dwg.), of a length that guarantees a safety distance (dimension A)
of 100 mm.
Fit to counterbalancer chamber, air at the working pressure indicated in the drawing through
the pressure regulator. Once reached the pressure, close the air feed and check after 30
minutes that the pressure has not descended more than 10%.

CORRECT

COUNTERBALANCER N 1 ....................
COUNTERBALANCER N 2 ....................

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

9/15

Checks: LOCKING SCREWS/NUTS

Inspection of the locking of screws and nuts ( N.A. 24-08i )

CORRECTO

Crown:
Screws/nuts that need to be lock with locking liquid(LOCTITE) ....................
Screws/nuts that need to be lock with steel wire ............................................
Self-locking nuts...............................................................................................
Locking washers ..............................................................................................

Slide:
Screws/nuts that need to be lock with locking liquid(LOCTITE) ....................
Screws/nuts that need to be lock with steel wire ............................................
Self-locking nuts...............................................................................................
Locking washers ..............................................................................................

Connecting fittings of oil pipes

After tightening all the connecting fittings for the lubrication of the head bolts,
paint adjusting signals according to drawing...................................................

REGISTRATION MARKS :
Tight

CHECKED BY :

FSG 7.3.5-2

Loose

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

10/15

Checks: GEOMETRICAL - SLIDE

MEASUREMENT

Play between the flanks

of the teeth in worm
mechanisms for slide
adjustment

MEASUREMENT
APPARATUS

Comparison
gauge

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Insert the worm into the crown, supported

on bushing 1 and 2 which replace the
bearings. Apply the probe to one of the
ends of the worm and keeping the crown 0.18 0.56 mm
still, move the worm axially. Observe the
displacement on the gauge

ACTUAL
VALUE
N1 Front left
_________ mm
N2 Back left
_________ mm
N3 Back right
_________ mm
N4 Front right
_________ mm

Surface contact
between the flanks of
the worm and crown
teeth for slide
adjustment

Coat the worm screw with a thin, even l. 50% or more

of
effective
coating of minium and activate it
width of tooth
manually at a constant speed in both
rotation directions until the crown
completes one turn. Check the t. 20% or more
in the
contact between the teeth
direction of
the tooth
depth

N1 Front left
l_________ %
t_________ %
N2 Back left
l_________ %
t_________ %
N3 Back right
l_________ %
t_________ %
N4 Front right
l_________ %
t_________ %

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT

Lateral play of
adjustment
mechanism crown in
its housing

MEASUREMENT
APPARATUS

Gauges

11/15

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Measure the play between the top

cover and the crown (before putting
any pressure in the hydraulic cylinder)
Pressure 160 kg/cm

ACTUAL
VALUE

N1 Front left
h=0,07 - 0,12 mm.

_________ mm

N2 Back left
_________ mm
N3 Back right
_________ mm
N4 Front right
_________ mm

Lateral play between Comparison Put pressure into the hydraulic

nut and piston
gauge
cylinder
and
check
with
the
comparison gauge the measurement
difference with the nut rested on the
piston and with the nut pulling upto
the top

H+h=0,15-0,25mm

N1 Front left
_________ mm
N2 Back left
_________ mm
N3 Back right
_________ mm
N4 Front right
_________ mm

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT

MEASUREMENT
APPARATUS

12/15

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Total play in the Comparison Place the comparison gauge on the

connection. Nut plus
gauge
connection screw and locate the 0,43 0,65
screw
needle on the casing. Use a crane to
establish the connection play, pulling
up on the screw. The comparison
gauge will indicate the total play

mm

ACTUAL
VALUE

N1 Front left
_________ mm
N2 Back left
_________ mm
N3 Back right
_________ mm
N4 Front right
_________ mm

Anti-overload system
hydraulic cylinder
stroke

Vernier
calliper

Measure the distance L before and

after putting oil in the hydraulic
cylinder and note down the difference
between the two readings

25

0,50
mm

(Difference
between the four
connections
not
more than
0,30
mm)

N1 Front left
_________ mm
N2 Back left
_________ mm
N3 Back right
_________ mm
N4 Front right
_________ mm

Check that the mechanism

operates easily to adjust the slide
by manually turning the worm

CHECKED BY :

FSG 7.3.5-2

Front right

Back left

Front left

Back right

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

13/15

No leakage in connection chamber Load pressure 320 kg/cm2

After 4 hours check no leakage of oil

in hydraulic cylinder

Front right

Back left

Front left

Back right

NOTE: The right, left, front and back positions mentioned in the slide checks are taken looking at the
press from the front

Check that the oil collection tank of lubrication is clean

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

14/15

Checks: GENERAL MOVING BOLSTER

Moving Bolster Clamps

With the clamp cylinder in low position, check dimension A

Dimension A: < 25 mm.

Clamp N 1 __________ mm. N 2__________ mm. N 3__________ mm. N 4__________ mm.

With the clamp cylinder in high position, check dimension B

1
Dimension B: 69 mm.

Clamp N 1 __________ mm. N 2__________ mm. N 3__________ mm. N 4__________ mm.

- No oil leakage (fill oil in cylinder at a pressure of 100 kgs/cm2 )

- Unfaulty functioning of clamps ............................................

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

15/15

Checks: GENERAL MOVING BOLSTER

BOLSTER

Keep the wheels turning at no load for 30' and check:

-

Sound level < 80 dB (A) and correct operation......................................

No heating up. Acceptable t: 20C over the ambient temperature .........

Wheels for side evacuation:

Alignment............................................................................

Parallelism ..........................................................................

Check that the distance between the wheels of the moving bolster comply
with the measurements specified on the drawing
-

Check alignment and parallelism of moving bolster wheels. Specified value

0,2 mm.
-

Wheels for side evacuation ...................................................................

Checking of height equality of wheels

Place a straight edge as in drawing and check the equality in thefour wheels
-

Wheels for side evacuation....................................................................

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:29036

APPROVAL :

Ed.: 11-02