You are on page 1of 172

SERVICE MANUAL

CODE: 00ZAL2040CS2E

DIGITAL MULTIFUNCTIONAL
SYSTEM

AL-2050CS

MODEL

AL-2030
AL-2040CS
AL-2050CS

CONTENTS

[1] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[2] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[3] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1
[5] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[6] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[7] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[8] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[9] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] USER PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
[13] CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1

Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.

SHARP CORPORATION

This document has been published to be used


for after sales service only.
The contents are subject to change without notice.

CAUTION

This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and
IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls,
adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure.
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved
on the eyes retina, there is the danger of spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of
servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a
unit, not as individual parts.
2) Do not look into the machine with the main switch turned on after removing the developer unit, toner
cartridge, and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected
when removing and installing the optical system.
4) The middle frame contains the safety interlock switch.
Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

CAUTION
INVISIBLE LASER RADIATION,
WHEN OPEN AND INTERLOCKS DEFEATED.
AVOID EXPOSURE TO BEAM.

VORSICHT
UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GEFFNET UND
SICHERHEITSVERRIEGELUNG BERBRCKT.
NICHT DEM STRAHL AUSSETZEN.
LASER WAVE LENGTH : 770 ~ 795nm
Pulse times : 12.88s 12.88ns/7mm
Out put power : MAX 0.2mW

VARO !
AVATTAESSA JA SUOJALUKITUS
OHITETTAESSA OLET ALTTIINA
NKYMTTMLLE LASERSTEILYLLE L
KATSO STEESEEN.

ADVARSEL
USYNLIG LASERSTRLNING VED BNING, NR
SIKKERHEDSBRYDERE ER UDE AF
FUNKTION. UNDG UDSAETTELSE FOR
STRLNING.

VARNING !
OSYNLIG LASERSTRLNING NR DENNA DEL
R PPNAD OCH SPRREN R URKOPPLAD.
BETRAKTA EJ STRLEN. STRLEN R
FARLIG.

At the production line, the output power


of the scanner unit is adjusted to 0.18
MILLI-WATT PLUS 20 PCTS and is
maintained constant by the operation of
the Automatic Power Control (APC).
Even if the APC circuit fails in operation
for some reason, the maximum output
power will only be 15 MILLI-WATT 0.1
MICRO-SEC. Giving and accessible
emission level of 42 MICRO-WATT
which is still-less than the limit of
CLASS-1 laser product.

Caution
This product contains a low power laser
device. To ensure continued safety do not
remove any cover or attempt to gain access
to the inside of the product. Refer all
servicing to qualified personnel.

VAROITUS! LAITTEEN KYTTMINEN MUULLA


KUIN TSS KYTTOHJEESSA MAINITULLA
TAVALLA SAATTAA ALTISTAA KYTTJN
TURVALLISUUSLUOKAN 1 YLITTVLLE
NKYMTTMLLE LASERSTEILYLLE.

VARNING - OM APPARATEN ANVNDS P ANNAT


STT N I DENNA BRUKSANVISNING
SPECIFICERATS, KAN ANVNDAREN UTSTTAS
FR OSYNLIG LASERSTRLNING, SOM
VERSKRIDER GRNSEN FR LASERKLASS 1.

The foregoing is applicable only to the 220V


model, 230V model and 240V model.

LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT

CONTENTS
[1] GENERAL
1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[2] SPECIFICATIONS
1. Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
4. GDI Printer (AL-2030/2040CS) . . . . . . . . . . . . . . . . . . . 2-3
5. SPLC printer (AL-2050CS only). . . . . . . . . . . . . . . . . . . 2-3
6. Scan function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
7. SPF (AL-2030/2040CS). . . . . . . . . . . . . . . . . . . . . . . . . 2-4
8. RSPF (AL-2050CS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
[3] CONSUMABLE PARTS
1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
A. SEC/SECL (AL-2030/2040CS/2050CS). . . . . . . . . . 3-1
B. Brazil (AL-2030/2040CS) . . . . . . . . . . . . . . . . . . . . . 3-1
2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3. Production control number (lot No.) identification . . . . . 3-2
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4. Motors and solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
A. AL-2030/2040CS (For the AL-2030,
the 2nd cassette is not provided.) . . . . . . . . . . . . . . 4-7
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
[5] UNPACKING AND INSTALLATION
1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
2. Cautions on handling . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
3. Checking packed components and accessories . . . . . . 5-1
4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5. Removing protective packing materials . . . . . . . . . . . . . 5-2
6. Installing the TD cartridge . . . . . . . . . . . . . . . . . . . . . . . 5-2
7. Loading paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
8. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
9. Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
A. Before installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
B. Installing the software. . . . . . . . . . . . . . . . . . . . . . . . 5-4
C. Setting up Button Manager
(AL-2040CS/2050CS only). . . . . . . . . . . . . . . . . . . . 5-9
10. Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
A. USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
B. RJ45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
11. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
12. Scanner moisture-proof kit. . . . . . . . . . . . . . . . . . . . . . 5-10
A. Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
B. Precautions at installation . . . . . . . . . . . . . . . . . . . 5-10
C. Attachment method . . . . . . . . . . . . . . . . . . . . . . . . 5-11
[6] COPY PROCESS
1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

[7] OPERATIONAL DESCRIPTIONS


1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
2. Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
A. Scanner unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
B. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
A. Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
B. Laser beam path. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
C. Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
A. General description . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
5. Paper feed section and paper transport section . . . . . . 7-4
A. Paper transport path and general operations . . . . . . 7-4
6. Process unit new drum detection mechanism . . . . . . . . 7-7
7. SPF/RSPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
A. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
B. Document transport path and basic composition . . . 7-8
C. Operational descriptions. . . . . . . . . . . . . . . . . . . . . . 7-8
D. SPF/RSPF open/close detection
(book document detection) . . . . . . . . . . . . . . . . . . . . 7-9
8. D-D (Duplex to Duplex) mode paper/
document transport (Duplex model)
(AL-2050CS only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
A. Initial state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
B. Front copy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
C. Back copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
9. Shifter (AL-2050CS only) . . . . . . . . . . . . . . . . . . . . . . . 7-10
[8] DISASSEMBLY AND ASSEMBLY
1. High voltage section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-1
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-1
D. Charger wire cleaning. . . . . . . . . . . . . . . . . . . . . . . . 8-1
E. Charger wire replacement . . . . . . . . . . . . . . . . . . . . 8-2
2. Operation panel section . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-2
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-3
3. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-3
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-5
4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-5
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-8
5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . 8-8
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-8
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-14
6. Manual paper feed section. . . . . . . . . . . . . . . . . . . . . . 8-14
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-14
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-16
D. Pressure plate holder attachment. . . . . . . . . . . . . . 8-16
7. Rear frame section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-16
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-17
8 Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-18

9. Duplex motor section (AL-2040CS/2050CS only) . . . . 8-18


A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-18
10. Reverse roller section (AL-2040CS/2050CS only) . . . 8-18
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-18
11. RSPF section (AL-2050CS only) . . . . . . . . . . . . . . . . . 8-19
A. Front cabinet, rear cabinet . . . . . . . . . . . . . . . . . . . 8-19
B. Upper door unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
C. Document tray unit . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
D. Upper door open/close sensor . . . . . . . . . . . . . . . . 8-19
E. Reverse clutch, paper exit roller. . . . . . . . . . . . . . . 8-19
F. Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
G. Shutter solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
H. Pickup roller, take-up roller. . . . . . . . . . . . . . . . . . . 8-21
I. Paper empty sensor . . . . . . . . . . . . . . . . . . . . . . . . 8-22
J. PS roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
K. Upper transport roller . . . . . . . . . . . . . . . . . . . . . . . 8-23
L. Paper sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
M. Lower transport roller . . . . . . . . . . . . . . . . . . . . . . . 8-23
N. Paper exit sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
12. SPF section (AL-2030/2040CS only). . . . . . . . . . . . . . 8-24
A. SPF motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
B. Pick-up roller, paper feed roller . . . . . . . . . . . . . . . 8-25
C. Paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
D. Set sensor, scan front sensor. . . . . . . . . . . . . . . . . 8-26
E. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
13. 2nd cassette section (AL-2040CS/2050CS only) . . . . 8-27
A. Paper sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
B. Cassette detection switch. . . . . . . . . . . . . . . . . . . . 8-28
C. Paper feed solenoid . . . . . . . . . . . . . . . . . . . . . . . . 8-28
D. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
E. Paper feed clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
F. 2nd paper feed roller . . . . . . . . . . . . . . . . . . . . . . . 8-28
[9] ADJUSTMENTS
1. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
A. Copy magnification ratio adjustment . . . . . . . . . . . . 9-1
B. Image position adjustment . . . . . . . . . . . . . . . . . . . . 9-2
2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . 9-4
A. Copy density adjustment timing . . . . . . . . . . . . . . . . 9-4
B. Note for copy density adjustment . . . . . . . . . . . . . . . 9-4
C. Necessary tool for copy density adjustment . . . . . . . 9-4
D. Features of copy density adjustment . . . . . . . . . . . . 9-4
E. Copy density adjustment procedure. . . . . . . . . . . . . 9-5
3. High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . 9-5
A. Main charger (Grid bias). . . . . . . . . . . . . . . . . . . . . . 9-5
B. DV bias check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
4. Duplex adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
A. Adjusting the paper reverse position in memory
for duplex copying . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
B. Adjusting trailing edge void in duplex copy mode . . 9-6
5. SPF/RSPF scan position automatic adjustment . . . . . . 9-7
6. SPF/RSPF mode sub scanning direction
magnification ratio adjustment . . . . . . . . . . . . . . . . . . . . 9-8
7. Automatic black level correction . . . . . . . . . . . . . . . . . . 9-8
[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode . . . . . . . . . . . . . . . . . . . 10-1
2. Key rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
3. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
4. Descriptions of various simulations . . . . . . . . . . . . . . . 10-2
5. Trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
A. Trouble codes list . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
B. Details of trouble codes . . . . . . . . . . . . . . . . . . . . 10-30

[11] USER PROGRAM


1. Functions that can be set with user programs . . . . . . . 11-1
2. Toner save mode (AL-2030/2040CS) . . . . . . . . . . . . . 11-1
3. User programs (AL-2030/2040CS) . . . . . . . . . . . . . . . 11-1
4. User programs (AL-2050CS) . . . . . . . . . . . . . . . . . . . . 11-2
A. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
B. Print mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
[12] ELECTRICAL SECTION
1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
A. Overall block diagram. . . . . . . . . . . . . . . . . . . . . . . 12-1
2. Actual wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
A. AL-2030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
B. AL-2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
C. AL-2050CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
D. AL-2040CS/2050CS . . . . . . . . . . . . . . . . . . . . . . . . 12-9
3. Signal name list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9
[13] CIRCUIT DIAGRAM
1. MCU PWB (AL-2030/2040CS). . . . . . . . . . . . . . . . . . . 13-1
2. OPERATION PWB (AL-2030/2040CS) . . . . . . . . . . . 13-14
3. MCU PWB (AL-2050CS) . . . . . . . . . . . . . . . . . . . . . . 13-15
4. OPERATION PWB (AL-2050CS). . . . . . . . . . . . . . . . 13-31

[1] GENERAL
1. Major functions
Configurations
Item

Color
RCPM
PPM SB/ 2
Sharp IEEE
GDI SPLC
ESPF
Scanner
Duplex Shifter FAX
USB
(Letter) (Letter) MB Tray
SPF
desk 1284
printer printer SORT
(push)
Model
AL-2030
20
16
MB
CPM
PPM
(2.0
Full)
AL-2040CS
20
16
MB
CPM
PPM
(2.0
Full)
AL-2050CS
20
20
MB
CPM
PPM
(2.0
Hi)

RJ45

External
NIC

(print
only)
(print
only)

Descriptions of items
CPM:

Copy speed (Copies Per Minute)

PPM:

Print speed (Print Per Minute)

SB/MB:

SB = Manual feed single bypass, MB = Manual feed multi-bypass

2 tray:

Second cassette unit.

SPF:

Original feed unit

R-SPF:

Duplex original feed unit

Color scanner:

Color scanner function

GDI printer:

GDI printer function with USB

SPLC printer:

SPLC printer function

E-SORT:

Electronic sort function

Duplex:

Auto duplex copy/print function

Shifter:

Job separator function

FAX:

FAX function.

Sharpdesk:

Scanner utilities

IEEE1284:

Interface port (parallel)

USB:

Interface port (USB)

RJ45:

Interface port (Network)

External NIC:

Network expansion kit

Descriptions of table
:

Standard provision

No function or no option available

Opt: Option

AL-2030

AL-2040CS

AL-2030/2040CS/2050CS

GENERAL 1 - 1

AL-2050CS

[2] SPECIFICATIONS
1. Basic Specifications
Item
Type
Copy system
Segment (class)
Copier dimensions

Weight (Approximately)

Desktop
Dry, electrostatic
Digital personal copier
20-1/2" (W) x 17-5/8" (D) x 14-1/8" (H) (518mm (W) x 445mm (D) x 358mm (H))
20-1/2" (W) x 17-5/8" (D) x 17-5/8" (H) (518mm (W) x 445mm (D) x 445mm (H))
20-1/2" (W) x 17-5/8" (D) x 18-1/8" (H) (518mm (W) x 445mm (D) x 459mm (H))
37.9 lbs. (17.2Kg)
TD cartridge not included
45.9 lbs. (20.8Kg)
51.2 lbs. (23.2Kg)

AL-2030
AL-2040CS
AL-2050CS
AL-2030
AL-2040CS
AL-2050CS

2. Operation specifications
Paper feed
section

Section, item
Paper feed
system
Inch
system

Details
AL-2030
AL-2040CS/2050CS
Paper size

Tray paper feed


section

Multi-bypass paper
feed section

Paper weight
Paper feed capacity
Kinds
Remark
Paper size
Paper weight
Paper feed capacity
Kinds

AB system

Tray paper feed


section

Multi-bypass paper
feed section

Remark
Paper size
Paper weight
Paper feed capacity
Kinds
Remark
Paper size
Paper weight
Paper feed capacity
Kinds
Remark

Paper exit section


Originals

Optical
section

Scanning
section

Exit way
Capacity of output tray
Original set
Max. original size
Original kinds
Original size detection
Scanning system
CCD sensor
Lighting lamp

Resolution
Type
Voltage
Power consumption

Output data
Writing
section

Writing system
Laser unit

Resolution

AL-2030/2040CS/2050CS

1 tray (250 sheet) + multi-bypass (50 sheet)


2 tray (500 sheet) + multi-bypass (50 sheet)
8-1/2" x 14", 8-1/2" x 13", 8-1/2 x 11", 8-1/2" x 5-1/2"
(Landscape)
15 - 21 lbs.
250 sheets
Standard paper, specified paper, recycled paper
User adjustment of paper guide available
Max, feedable size: 8-1/2" x 14" / Min, feedable size:
3.87" x 5.83"
15 - 34.5 lbs.
50 sheets
Standard paper, specified paper, recycled paper, OHP,
Label, Envelop (Single copy)
User adjustment of paper guide available
A4, B5, A5 (Landscape)
56 - 80g/m2 (15 - 21 lbs.)
250 sheets
Standard paper, specified paper, recycled paper
User adjustment of paper guide available
Max, feedable size: A4 / Min, feedable size: 89 x 140mm
56 - 128g/m2 (15 - 34.5 lbs.)
50 sheets
Standard paper, specified paper, recycled paper, OHP,
Label, (Single copy)
User adjustment of paper guide available
Face down
200 sheets
Center Registration (left edge)
8-1/2" x 14" (A4)
sheet, book
None
3 CCDs (RGB) sensor scanning by lighting white lamp
600 dpi
CCFL
560Vrms
2.8W
Output: R, G, B 1 or 8 bits/pixel / Input: A/D 16 bits (12
bits actual)
Writing to OPC drum by the semiconductor laser
600 dpi

SPECIFICATIONS 2 - 1

Image forming

Section, item
Photoconductor

Details
Type
Life
Charging system
Transfer system
Separation system
Developing system
Cleaning system

Charger

Fusing section

Electrical section

Developing
Cleaning
Fusing system
Upper heat roller
Lower heat roller
Heater lamp

Power source
Power consumption

Type
Type
Type
Voltage
Power consumption
Voltage
Frequency
Max.
Average (during copying)

OPC (30)
18k
Saw-tooth charging with a grid, / (-) scorotron discharge
(+) DC corotron system
(-) DC corotron system
Dry, 2-component magnetic brush development system
Counter blade system (Counter to rotation)
Heat roller system
Teflon roller
Silicon rubber roller
Halogen lamp
120V
800W
120V
Common use for 50 and 60Hz
Less than 1000W
350Wh/H or less (AL-2030/2040CS)

Average (stand-by)
Pre-heat mode

380Wh/H or less (AL-2050CS)


80Wh/H or less
25Wh/H or less (AL-2030/2040CS)

Auto power shut-off mode

28Wh/H or less (AL-2050CS)


8.8W or less (AL-2030/2040CS)
12.5W or less (AL-2050CS)

3. Copy performance
Section, item
Copy magnification
Fixed magnification
ratios

Details

AL-2030/2040CS/2050CS
4 Reduction + 3 Enlargement
(Inch system: 25, 50, 64, 78, 100, 129, 200, 400%)
(AB system: 25, 50, 70, 86, 100, 141, 200, 400%)
25 - 400% (376 steps in 1% increments)

Zooming magnification
ratios

50 - 200% when using SPF/RSPF (151 steps in 1% increments)


5 steps
AL-2030/2040CS:

Manual steps (manual, photo)


Copy speed (CPM)
First-copy time *1
(Approximately)

8.0 seconds (When user program 24 is set to OFF)


AL-2050CS:
10.7 seconds

Inch system

Same size

(paper: A4 (8-1/2" x 11"), exposure mode: AUTO, copy ratio: 100%)


20

8-1/2" x 11" (Landscape)


AB system

Same size

20

A4 (Landscape)
AB system

Same size

20

Leading edge
Trailing edge
Side edge void area

99
1 - 4mm
4mm or less
0.5mm or more (per side)

Leading edge

4.5mm or less (total of both sides)


same size: 3.0mm or less (OC) / 4mm or less (SPF/RSPF)

B5 (Landscape)
Max. continuous copy quantity
Void
Void area

Image loss

Enlarge: 1.5mm or less (OC) / 3mm or less (SPF/RSPF)


Reduction (50%): 6.0mm or less (OC) / 8mm or less (SPF/RSPF)
0 sec. Immediately the ready lamp is lit.
0 sec. Immediately the ready lamp is lit.
0 sec.

Warm-up time
Power save mode reset time
Paper jam recovery time

Jam recovery condition: Recovery time from 60 sec of door open.

*1: The first-copy time is measured after the power save indicator turns off following power on, using the document glass with the polygon rotating in the copy ready state and "Selection of copy start state" set to ON in the user programs (8-1/2" x 11" (A4), paper fed from paper tray).
The first-copy time may vary depending on machine operating conditions and ambient conditions such as temperature.

AL-2030/2040CS/2050CS

SPECIFICATIONS 2 - 2

4. GDI Printer (AL-2030/2040CS)


Print speed
Duplex
Memory
Interface
Network
Emulation
MIB support
Resolution
Supported OS
WHQL support
Application

Max. 16ppm (excluding bypass tray, paper size A4, 8.5" x 11") (Variable depending on the PC performance)
Yes (AL-2040CS only)
8MB (Duplex model: 16MB)
USB 2.0 (Full speed) (AL-2040CS only)
Built-in NIC (10 Base) (AL-2040CS only)
GDI
No
600dpi *1
Windows 98/Me, Windows 2000 Professional, Windows XP Home Edition/Professional, Windows Vista *2
Yes *2
Status window

*1: Engine Resolution


*2: By running change

5. SPLC printer (AL-2050CS only)


Print speed

Max. 20ppm (Paper size: A4, excluding manual paper feed)


Varies depending on the PC performance.

First print time


Duplex
ROPM
Memory
Interface
Network
Emulation
MIB support
Resolution
Supported OS
WHQL support
Application

8 sec. (without data transfer time)


Yes
Yes
64MB
USB2.0 (Hi Speed)
Built-in NIC (10 Base)
SPLC (JBIG GDI)
No
600dpi *1
Windows 98/Me, Windows 2000 Professional, Windows XP Home Edition/Professional, Windows Vista
Yes *2
Status window

*1: Engine Resolution


*2: Running change

6. Scan function
Type
Scanning system
Light source
Resolution

AL-2030/2040CS
AL-2050CS
Flat Bed Color Scanner
Original table/SPF
Original table/RSPF
3 CCDs (RGB) sensor scanning by lighting white lamp (2 pcs of CCFL)
Optical: 600 x 1200dpi

Originals
Output data
Scan range

Setting range: 50 - 9600dpi (Preview resolution is fixed at 75dpi)


Sheet type / Book type
R, G, B 1 or 8 bits/pixel
OC / SPF : 8.5" (H) x 14.0" (V)
OC / RSPF : 8.5" (H) x 14.0" (V)

Scan speed
Protocol
Interface
Scanner utility
Scan key/lamp
Duplex scan
Supported OS
Void area
WHQL supported

Original position: Left Center


OC / SPF : Max. 2.88ms/line
TWAIN / WIA (XP, Vista) / STI
USB2.0 (Full speed support)
Button Manager / Sharpdesk / Composer
Yes
No
Win 98 / Me / 2000 / XP / Vista *1
No (User settable by PC)
Yes *1

Original position: Left Center


OC / RSPF : Max. 2.88ms/line
USB2.0 (Hi speed support)

Yes

*1: By running change

AL-2030/2040CS/2050CS

SPECIFICATIONS 2 - 3

7. SPF (AL-2030/2040CS)
Original capacity
Original size
Original replacement speed
Original placement
Original weight
Mixed feeding (Paper size)
Original which cannot

50 sheets (15 - 23.9 lbs.) (56 - 90g/m2) Stacking Height: less than 6.5mm or 1/4"
8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape)
8-1/2" x 11" about 14 sheets (70%)
A4 about 14 sheets (70%)
Face up
15 - 23.9lbs. (56 - 90g/m2)
No
Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as
OHP films, stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals with
high level frictional coefficient such as photos or catalogs.

8. RSPF (AL-2050CS)
50 sheets (56 - 90g/m2) or 6.5mm, 1/4" or less.
8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape)
8-1/2" x 11" about 14 sheets (70%)

Original capacity
Original size
Original replacement speed
Job speed (Tray1, Landscape)

Single copy

Multi copy

Original placement
Original weight
Mixed feeding
Original which cannot

A4 about 13 sheets (65%)


S to S
About 14CPM (8-1/2" x 11") About 13CPM (A4)
S to D
About 10CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
D to S
About 6CPM
D to D
About 6CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
S to S
About 20CPM
S to D
About 13CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
D to S
About 16CPM
D to D
About 13CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~)
Face up
15 - 23.9lbs. (56 - 90g/m2)
No
Thermal papers, originals with punch holes for files, be used folded paper, transparent
originals such as OHP films, stapled or clip used originals with cover up liquid used, Originals
with tape sealed, originals with high level frictional coefficient such as photos or catalogs.

[Conditions] Speed with tray 1, normal size, paper size of 8.5" x 11" (A4), and RSPF.
*1: Indicates the speed from 1st to 30th sheet (i.e., 60th surface).

AL-2030/2040CS/2050CS

SPECIFICATIONS 2 - 4

[3] CONSUMABLE PARTS


1. Supply system table
A. SEC/SECL (AL-2030/2040CS/2050CS)
No.
1

Name
Develop cartridge (Black) x 1

Content
Toner/developer cartridge x 1

6K

Product name
AL-100TD

Package
5

Develop cartridge (Black) x 1

Toner/developer cartridge x 1

(5% document)
4K

AL-110TD

Drum cartridge

(5% document)
18K

AL-100DR

Content
Toner/developer cartridge x 1

6K

Product name
AL-100TDN

Package
5

Warranty card x 1

(A4 5% document)

IC-Chip: No
Stirring function: Yes
Drum cartridge x 1

18K

AL-100DR

Warranty card x 1

(A4 5% document)

Drum cartridge

Life

B. Brazil (AL-2030/2040CS)
No.
1

Name
Develop cartridge (Black)

Drum cartridge

Life

2. Environmental
The environmental conditions for assuring the copy quality and the machine operations are as follows:

(1)

Normal operating condition

(4)

Temperature: 20C - 25C

Humidity (RH)
90%

Humidity: 65 5%RH

(2)

Supply storage condition

Acceptable operating condition

Humidity (RH)
85%
60%
20%

5C
20%

10C

30C

35C

30C

40C

(3) Transport condition

Humidity (RH)
90%
60%

15%

25C

AL-2030/2040CS/2050CS

CONSUMABLE PARTS 3 - 1

45C

3. Production control number (lot No.) identification


<Developing cartridge>

Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.
Destination

Division
EX Destination

No.
G
H
P
Q

A same pack
B same pack
A
B

Option Destination

Production control
label attachment position

<Drum cartridge>
The label on the drum cartridge shows the date of production.
(SOCC production)

Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.

*1: The production control label is not attached to the cartridge of


a China product.

<JAPAN production>
Ver.A

0001

Production control
label attachment position(*1)

X
Production month
(1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.)
Serial number of month
Fixed to 1.
Pack division
(See table below)
End digit of year
Version No.

Division
Ex production
Option
Same pack

No.
1
2
3

AL-2030/2040CS/2050CS

CONSUMABLE PARTS 3 - 2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES


1. Appearance
SPF/RSPF

Original guide
Document
feeder cover
Peep hole (SPF only)

Exit area

Interface

Interface

Document feeder tray


USB connector
(AL-2050CS
USB connector
(AL-2030/2040CS)

LAN connector
(AL-2040CS/2050CS only)

1
2

10
11

8
9

3
4
5

12
13
14

6
1
4
7
10
13

Document glass
Paper tray 1
Side cover
Paper output tray
Handle

2
5
8
11
14

Operation panel
Paper tray 2 (AL-2040CS/2050CS only)
Side cover open button
Paper output tray extension
Power cord

3
6
9
12

Front cover
Multi-bypass tray
Bypass tray paper guides
Power switch

2. Internal
TD cartridge

Drum cartridge

2
3

5
1
4

Front cover
Transfer charger

2
5

AL-2030/2040CS/2050CS

Side cover
Charger cleaner

Fusing unit release lever

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1

3. Operation panel
A. AL-2030/2040CS
1

5 6

14 15
1

5
7

Original to copy key and indicators (AL-2040CS only)


Two-sided copies from one-sided originals.
Turn on Long Edge or Turn on Short Edge
can be selected.
Light and dark keys and indicators
Use to adjust the MANUAL or PHOTO exposure level. Selected
exposure level is shown by a lit indicator. Use to start and
terminate user program setting.
SPF indicator
Copy ratio selector key and indicators
Use to sequentially select preset reduction/enlargement copy
ratios.
Selected copy ratio is shown by a lit indicator.

Display
Displays the specified copy quantity, zoom copy ratio, user
program code, and error code.
11 ONLINE key and indicator
Lights up when the unit is used as a printer and scanner (AL2040CS only). *3
13 Power save indicator
Lights up when the unit is in a power save mode.
15 Paper feed location indicators
Light up to show the selected paper feed station.

17 Copy quantity keys


Use to select the desired copy quantity (1 to 99).
Use to make user program entries.

*1: Drum cartridge replacement

16
2

10

17

11

12

13

18

Exposure mode selector key and indicators


Use to sequentially select the exposure modes: AUTO, MANUAL
or PHOTO.
Selected mode is shown by a lit indicator.
Alarm indicators
Drum replacement required indicator *1
Misfeed indicator

TD cartridge replacement required indicator *2


SPF misfeed indicator
Copy ratio display (%) key
Use to verify a zoom setting without changing the zoom ratio.
Use to check the number of originals that must be returned to
the document feeder tray if an original misfeed occurs while
using the SPF.
10 SCAN key and indicator (AL-2040CS only) *3, *4
6
8

12 Start key and indicator


Copying is possible when the indicator is on.
Press to start copying
Use to set a user program.
14 Tray select key
Use to select a paper feed station (paper tray 1, paper tray 2 (AL2040CS only) or multi-bypass tray).
16 ZOOM keys and indicator
Use to select any reduction or enlargement copy ratio from 25%
to 400% in 1% increments. (When the SPF is being used, the
zoom copy ratio range is 50% to 200%.)
18 Clear key
Press to clear the display, or press during a copy run to
terminate copying.
Press and hold down during standby to display the total
number of copies made to date.
*3: Indicators on the operation panel

The useful life of the drum cartridge is approximately 18,000


copies*. When the internal counter reaches approximately
17,000 copies, the drum replacement required (
) indicator
will light up indicating that replacement of the drum cartridge
will be needed soon. For more information on purchasing the
drum cartridge, please refer to the Operation Manual. When the
indicator begins to blink, the unit will stop operating until the cartridge is replaced. Replace the drum cartridge at this time.

The ONLINE indicator and the start (


state of the printer or scanner.
SCAN indicator
ONLINE indicator

) indicator indicate the

Start indicator
Power save indicator

*: Based on copying onto letter size paper at 5% toned area.


*2: TD cartridge replacement
The TD cartridge replacement required (
) indicator will light
up when toner is needed. For more information on purchasing
the TD cartridge. If copying is continued while the indicator is lit,
copies will gradually become lighter until the unit stops and the
indicator begins blinking.

Start indicator
On:

Indicates the unit is ready for copying or scanning is


being performed.
Blinking: The indicator blinks in the following situations:
When a print job is interrupted.
When reserving a copy job.
When toner is being replenished during a copy or
print job.

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 2

Off:

1) Press the SCAN (

The indicator is off in the following situations:

) key.

The unit enters scan mode.

During copying or scanning.


The unit is in the auto power shut-off mode.
When a misfeed or error has occurred.
ONLINE indicator
The ONLINE key is pressed and on line and off line are
changed.
On:

Indicates the unit is ready for printing or scanning is


being performed. (On line)
Blinking: Printing or data is being received from a computer.
Off:
Copying is being performed. (Off line)

2) Place the original you wish to scan on the document glass/


SPF.
3) Press the right copy quantity key to display the number of
the application that you wish to use for scanning.

Power save indicator

The application numbers are initially as follows.

On:
Indicates the unit is in a power save mode.
Blinking: Indicates that the unit is initializing (when the side
cover is opened and closed or the power turned off
and on).
SCAN indicator (AL-2040CS only)
On:

The SCAN (
) key has been pressed and the unit
is in scanner mode.
Blinking: A scan job is being executed from the computer, or
scan data is stored in the units memory.
Off:
The unit is in the copy mode.

Application
number
SC1
SC2
SC3

*4: Using the SCAN key to begin scanning


Note:
Scanning is not possible during a copy job.
If the SCAN (
) key is pressed during a print job, the scan
job will be stored.

SC4
SC5
SC6

When scanning an original that has been placed in the SPF,


only one original can be placed unless you are using Sharpdesk.

Application launched
Sharpdesk (Full color) (if installed)
Sharpdesk (Monochrome) (if installed)
E-mail (your standard e-mail program in the
Windows OS you are using)
Fax (if a fax program is installed)
OCR (if an OCR program is installed)
Microsoft Word (if installed)

4) Press the start (

) key.

Scanning will start and the scanned data will be transferred


to the application.

B. AL-2050CS
1

Display
READY TO COPY.
100% 8.5x11

18
6 7

8 9 10 11

12 13 14

15

16

[MODE SELECT] key / Mode indicators


Press this key to select the mode. The indicator of the selected
mode lights (copy, printer, scanner indicators).

Numeric keys
Use these to enter the number of copies and other numerical
settings.

5
7

The keys can also be used to select items in function setting


menus.
Power save indicator
This lights up when the power save function is activated.
Error indicator
This lights steadily or blinks when a paper misfeed or other error
occurs.

AL-2030/2040CS/2050CS

6
8

19

20

17

Display
This shows messages indicating the machine status and any
problems that occur, as well as user programs and function
setting menus.
[CLEAR] key (
)
Use this to clear the set number of copies, as well as cancel a
job that is in progress. When a setting menu appears, use this
key to move back to the previous menu level.
RSPF indicator
This lights up when an original is placed in the RSPF.
[TRAY SELECT] key (
)
Use to select the paper tray that has the desired paper for
copying.

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 3

21

11

13

15

17

Tray location indicator


Indicates the selected paper tray. The indicator blinks when the
tray is out of paper during operation or is not closed properly.
[2-SIDED COPY] key
Press to select the automatic two-sided copying mode.

10

[
] key (
), [
] key (
Press the [
] key (
) or [
a function setting menu.

14

), [ENTER] key
] key (
) to select an item in

Press the [ENTER] key to enter a selection.


[COPY RATIO] key
Press to select an enlargement or reduction ratio.
To select a preset ratio setting, press the [COPY RATIO] key and
select the desired preset ratio. To select a ratio that is not preset,
press the [COPY RATIO] key, select the preset ratio that is
closest to the desired ratio, and then press the [
] key (
)
or [
] key (
) to increase or decrease the ratio in
increments of 1%.
[START] key (
) / Ready indicator
The ready indicator lights up when copying or scanning is
possible.
To begin copying, press the [START] key (

19
21

12

[MENU] key
Press this key to select the paper size for copying, to configure a
user program or to display the total count.
[E-SORT/SP.FUN] key
Press to select the sort function, 2 IN 1 copy function, or margin
shift function.
[EXPOSURE] key
Use to switch from auto exposure adjustment to text mode or
photo mode.

16

[CLEAR ALL] key (


)
This returns all functions to the default settings. When pressed in
a setting menu, this returns the settings and display to the initial
state.

18

Shows the current copy ratio.

20

Shows the number of copies that has been entered with the
numeric keys.

).

The [START] key (


) is also pressed to return to normal
operation from auto power shut-off mode.
Shows the selected paper size.
A checkmark " " appears when the exposure has been
changed, or when two-sided copying, sort, 2 IN 1, or margin shift
is selected.

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 4

4. Motors and solenoids


A. AL-2030/2040CS

9
2
8

7
6
10
3

No.
1
2
3
4
5
6
7
8
9
10

Part name
Main motor
Scanner motor
Toner motor
Cooling fan motor
Resist roller solenoid
Paper feed solenoid
Multi paper feed solenoid
SPF motor
Duplex motor
Paper feed solenoid

Control signal
MM
MRMT
TM
VFM
RRS
CPFS1
MPFS
SPFM
DMT
CPFS2

AL-2030/2040CS/2050CS

Function / Operation
Drives the copier.
Drives the optical mirror base (scanner unit).
Supplies toner.
Cools the optical, fusing section.
Resist roller rotation control solenoid
Cassette Paper feed solenoid 1
Multi manual pages feed solenoid
Drives the single pass feeder
Devices the duplex paper transport section (AL-2040CS only)
Cassette Paper feed solenoid 2 (AL-2040CS only)

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 5

B. AL-2050CS

12

13
8

7
6
10

11
3
9
No.
1
2
3
4
5
6
7
8
9
10
11
12
13

Part name
Main motor
Scanner motor
Toner motor
Cooling fan motor
Resist roller solenoid
Paper feed solenoid
Multi paper feed solenoid
Drive motor
Duplex motor
Paper feed solenoid
Shifter motor
Reverse clutch
Paper feed solenoid (RSPF)

Control signal
MM
MRMT
TM
VFM
RRS
CPFS1
MPFS
SPMT
DMT
CPFS2
SFTM
SRVC
SPUS

AL-2030/2040CS/2050CS

Function / Operation
Drives the copier.
Drives the optical mirror base (scanner unit).
Supplies toner.
Ventilate the fuser section.
Resist roller rotation control solenoid
Cassette Paper feed solenoid 1
Multi manual pages feed solenoid
Drives the RSPF.
Devices the duplex paper transport section
Cassette Paper feed solenoid 2
Drives the shifter.
Reverses the rotating direction of the roller.
Feeds paper.

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 6

5. Sensors and switches


A. AL-2030/2040CS
(For the AL-2030, the 2nd cassette is not provided.)

8
9

4
10
5

No.
1

11

Signal
MHPS

Type
Transmission sensor

Function
Scanner unit home position detection

Output
"H" at home position

2
3
4
5
6

Name
Scanner unit home position
sensor
POD sensor
PPD2 sensor
Cassette detection switch
PPD1 sensor
Door switch

POD
PPD2
CED1
PPD1
DSW

Transmission sensor
Transmission sensor
Micro-switch
Transmission sensor
Micro-switch

"H" at paper pass


"L" at paper pass
"H" at cassette insertion
"L" at paper pass
1 or 0V of 24V at door open

Drum reset switch

DRST

Micro-switch

Paper exit detection


Paper transport detection 2
Cassette installation detection
Paper transport detection 1
Door open/close detection
(safety switch for 24V)
New drum detection switch

SPF sensor

SPID/
SD SW

Transmission sensor

9
10

SPPD sensor
2nd cassette

SPPD
DSW

Transmission sensor
Micro-switch

11

PPD3 sensor

PPD3

Transmission sensor

AL-2030/2040CS/2050CS

Paper entry detection


Cover open/close detection
Paper transport detection
2nd cassette door open detection
(AL-2040CS only)
Paper transport detection 3

Instantaneously "H" at
insertion of new drum
"L" at paper pass
"L" at paper pass
1 or 0V of 5V at door open
"L" at paper pass

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 7

B. AL-2050CS

2
1

13

12

10
5
11

No.
1

Signal
MHPS

Type
Transmission sensor

Function
Scanner unit home position detection

Output
"H" at home position

2
3
4
5
6

Name
Scanner unit home position
sensor
POD sensor
PPD2 sensor
Cassette detection switch
PPD1 sensor
Door switch

POD
PPD2
CED1
PPD1
DSW

Transmission sensor
Transmission sensor
Micro-switch
Transmission sensor
Micro-switch

"H" at paper pass


"L" at paper pass
"H" at cassette insertion
"L" at paper pass
1 or 0V of 24V at door open

Drum reset switch

DRST

Micro-switch

Paper exit detection


Paper transport detection 2
Cassette installation detection
Paper transport detection 1
Door open/close detection
(safety switch for 24V)
New drum detection switch

8
9
10
11
12
13

Paper empty sensor


Paper exit sensor
2nd cassette
PPD3 sensor
Paper sensor
Upper door open/close sensor

SPID
SRJD
DSW
PPD3
SPPD
SCOD

Transmission sensor
Transmission sensor
Micro-switch
Transmission sensor
Transmission sensor
Transmission sensor

Paper entry detection


Paper exit detection
2nd cassette door open detection
Paper transport detection 3
Paper transport detection
Cover open/close detection

AL-2030/2040CS/2050CS

Instantaneously "H" at
insertion of new drum
"H" paper empty
"H" paper empty
1 or 0V of 5V at door open
"L" at paper pass
"H" paper empty
"L" open

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 8

6. PWB unit
A. AL-2030/2040CS

5
1

10
4
3
7

No.
1
2
3
4
5
6
7
8
9
10

Name
Exposure lamp invertor PWB
Main PWB (MCU)
Operation PWB
High voltage PWB
CCD sensor PWB
LSU motor PWB
TCS PWB
LSU PWB
NIC PWB
Power PWB

Function
Exposure lamp (CCFL) control
Copier control
Operation input/display
High voltage control
For image scanning
For polygon motor drive
For toner sensor control
For laser control
Network print control (AL-2040CS only)
AC power input, DC voltage control

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 9

B. AL-2050CS

5
1

10
4
3
7

No.
1
2
3
4
5
6
7
8
9
10

Name
Exposure lamp invertor PWB
Main PWB (MCU)
Operation PWB
High voltage PWB
CCD sensor PWB
LSU motor PWB
TCS PWB
LSU PWB
NIC PWB
Power PWB

Function
Exposure lamp (CCFL) control
Copier control
Operation input/display
High voltage control
For image scanning
For polygon motor drive
For toner sensor control
For laser control
Network print control
AC power input, DC voltage control

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 10

7. Cross sectional view


A. AL-2030/2040CS
3

18

15

16

4
17

6
7
8
9
10

11

14
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Part name
Scanner unit
Exposure lamp
LSU (Laser unit)
Paper exit roller
Main charger
Heat roller
Pressure roller
Drum
Transfer unit
Pickup roller
Manual paper feed tray
Manual paper feed roller
PS roller unit
Paper feed roller
Pickup roller
Separation roller
PS roller
Paper exit roller

13

12

Function and operation


Illuminates the original with the copy lamp and passes the reflected light to the lens unit (CCD).
Exposure lamp (CCFL) Illuminates original
Converts the original image signal into laser beams and writes onto the drum.
Roller for paper exit
Provides negative charges evenly to the drum surface.
Fuses toner on the paper. (Teflon roller)
Fuses toner on the paper. (Silicon rubber roller)
Forms images.
Transfers images onto the drum.
Picks up the manual feed paper. (In multi feed only)
Tray for manual feed paper
Transport the paper from the manual paper feed port.
Takes synchronization between the lead edge and the rear edge of the paper.
Picks up a sheet of paper from the cassette.
Picks up documents.
Separates documents to feed properly.
Feeds documents to the scanning section.
Discharges documents.

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 11

B. AL-2050CS
3

18

15 16

17

4
19
20

6
7
8
9
10

11

14
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Part name
Scanner unit
Exposure lamp
LSU (Laser unit)
Paper exit roller
Main charger
Heat roller
Pressure roller
Drum
Transfer unit
Pickup roller
Manual paper feed tray
Manual paper feed roller
PS roller unit
Paper feed roller
Pickup roller
Separation roller
Upper transport roller
Paper exit roller
Lower transport roller
PS roller

13

12

Function and operation


Illuminates the original with the copy lamp and passes the reflected light to the lens unit (CCD).
Exposure lamp (CCFL) Illuminates original
Converts the original image signal into laser beams and writes onto the drum.
Roller for paper exit
Provides negative charges evenly to the drum surface.
Fuses toner on the paper. (Teflon roller)
Fuses toner on the paper. (Silicon rubber roller)
Forms images.
Transfers images onto the drum.
Picks up the manual feed paper. (In multi feed only)
Tray for manual feed paper
Transport the paper from the manual paper feed port.
Takes synchronization between the lead edge and the rear edge of the paper.
Picks up a sheet of paper from the cassette.
Picks up documents.
Separates documents to feed properly.
Transports of a document.
Discharges documents.
Transports of a document.
Feeds documents to the scanning section.

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 12

[5] UNPACKING AND INSTALLATION


1. Copier installation

2. Cautions on handling

Improper installation may damage the copier. Please note the following during initial installation and whenever the copier is moved.

Be careful in handling the copier as follows to maintain the performance of this copier.

Caution: If the copier is moved from a cool place to a warm place,


condensation may form inside the copier. Operation in this
condition will cause poor copy quality and malfunctions.
Leave the copier at room temperature for at least 2 hours
before use.

Do not drop the copier, subject it to shock or strike it against any


object.

Do not install your copier in areas that are:


damp, humid, or very dusty

Do not expose the drum cartridge to direct sunlight.


exposed to direct sunlight

Doing so will damage the surface (green portion) of the drum cartridge, causing poor print quality.

poorly ventilated
Store spare supplies such as drum cartridges and TD cartridges in
a dark place without removing from the package before use.
If they are exposed to direct sunlight, poor print quality may result.
Do not touch the surface (green portion) of the drum cartridge.
Doing so will damage the surface of the cartridge, causing poor
print quality.

subject to extreme temperature or humidity changes, e.g., near


an air conditioner or heater.

3. Checking packed components and


accessories
Open the carton and check if the following components and accessories are included.

Operation manual

The copier should be installed near an accessible power outlet for


easy connection.
Be sure to connect the power cord only to a power outlet that meets
the specified voltage and current requirements.
Software CD-ROM

Also make certain the outlet is properly grounded.


Be sure to allow the required space around the machine for servicing and proper ventilation.

8" (20cm)

4"
(10cm)

Drum cartridge
(installed in unit)

8" (20cm)

4"
(10cm)
TD cartridge

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 1

4. Unpacking
Be sure to hold the handles on both sides of the unit to unpack the
unit and carry it to the installation location.

2) Remove the CAUTION tape from the front cover and remove
the two protective pins from the fusing unit by pulling the strings
upward one at a time.

Protective pins
CAUTION tape
3) Push gently on both sides of the front cover to open the cover.

5. Removing protective packing


materials
1) Remove all pieces of tape shown in the illustration below. Then
open the SPF/RSPF and remove protective materials. After
that, take out the bag containing the TD cartridge.

4) Remove the TD cartridge from the bag. Remove the protective


paper. Hold the cartridge on both sides and shake it horizontally
four or five times. Hold the tab of the protective cover and pull
the tab to your side to remove the cover.
AL-2040CS/2050CS

4 or 5 times

AL-2030

5) Gently insert the TD cartridge until it locks in place while pushing the lock release button.

2) Release the scan head locking switch.

Lock release button

The scan head locking switch is under the document glass.


If the switch is locked ( ), the unit will not operate. Unlock the
switch ( ) as shown below.
Grasp here and turn in
the direction of the arrow.

(A)

Lock

6) Close the front cover and then the side cover by pressing the
round projections near the side cover open button.

Unlock

To lock the scan head locking switch, hold up the catch in illustration (A) and turn the center knob counter-clockwise 90
degrees until you hear a click.

Caution: When closing the covers, be sure to close the front cover
securely and then close the side cover. If the covers are
closed in the wrong order, the covers may be damaged.

6. Installing the TD cartridge


1) Open the multi-bypass tray, and then open the side cover.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 2

7. Loading paper

8. Power to copier

1) Raise the handle of the paper tray and pull the paper tray out
until it stops.

Ensure that the power switch of the unit is in the OFF position. Plug
the other end of the power cord into the nearest outlet. Turn the
power switch on the left side of the unit to the "ON" position. The
start (
) indicator will light up and other indicators which show the
initial settings of the operation panel will also light up to indicate the
ready condition.

9. Software
2) Remove the pressure plate lock. Rotate the pressure plate lock
in the direction of the arrow to remove it while pressing down
the pressure plate of the paper tray.

The CD-ROM that accompanies the machine contains the following


software:

Printer driver (AL-2030)


The printer driver enables you to use the printer function of the
machine.
The printer driver includes the Print Status Window. This is a utility
that monitors the machine and informs you of the printing status,
the name of the document currently being printed, and error messages.
Please note that the printing over a network connection is not possible.

3) Store the pressure plate lock which has been removed in step
2). To store the pressure plate lock, rotate the lock to fix it on the
relevant location.

Pressure plate lock

MFP driver (AL-2040CS/2050CS)


Printer driver
The printer driver enables you to use the printer function of the
machine.
The printer driver includes the Print Status Window. This is a utility
that monitors the machine and informs you of the printing status,
the name of the document currently being printed, and error messages.
Please note that the Print Status Window does not operate when
the machine is used as a network printer.
Scanner driver*

4) Adjust the paper guides on the paper tray to the copy paper
width and length. Squeeze the lever of paper guide (A) and
slide the guide to match with the width of the paper. Move paper
guide (B) to the appropriate slot as marked on the tray.

The scanner driver allows you to use the scanning function of the
machine with TWAIN-compliant and WIA-compliant applications.

Sharpdesk* (AL-2040CS/2050CS)
Sharpdesk is an integrated software environment that makes it
easy to manage documents and image files, and launch applications.

Button Manager* (AL-2040CS/2050CS)


Button Manager allows you to use the scanner menus on the
machine to scan a document.
*: The scanning feature can only be used with computers that are
connected to the machine by a USB cable. If you are connected
to the machine by a LAN connection, only the printer function can
be used.

Paper guide (B)


Paper guide (A)
5) Fan the paper and insert it into the tray. Make sure the edges go
under the corner hooks.
Note: Do not load paper above the maximum height line (
Exceeding the line will cause a paper misfeed.

).

A. Before installation
Hardware and software requirements
Check the following hardware and software requirements in order to
install the software.
Computer
type
Operating
system*3 *4
Display

6) Gently push the paper tray back into the unit.

AL-2030/2040CS/2050CS

Hard disk
free space
Other
hardware
requirements

IBM PC/AT or compatible computer equipped


with a USB 2.0*1/1.1*2 or 10Base-T LAN interface
Windows 98, Windows Me, Windows 2000
Professional*5, Windows XP*5, Windows Vista*5
800 x 600 dots (SVGA) display with 256 colors
(or better) (AL-2030/2040CS)
1024 x 768 dots resolution and 16-bit color or
higher is recommended. (AL-2050CS)
150 MB or more
An environment on which any of the operating
systems listed above can fully operate

UNPACKING AND INSTALLATION 5 - 3

*1: The machines USB connector will transfer data at the speed
specified by the USB 2.0 (Hi-Speed) only if the Microsoft USB
2.0 driver is installed in the computer.

5) The "SOFTWARE LICENSE" window will appear. Make sure


that you understand the contents of the software license, and
then click the "Yes" button.

*2: Compatible with Windows 98, Windows Me, Windows 2000


Professional, Windows XP or Windows Vista preinstalled model
standardly equipped with a USB port.

Note: You can show the "SOFTWARE LICENSE" in a different


language by selecting the desired language from the
language menu. To install the software in the selected
language, continue the installation with that language
selected.

*3: Printing is not available in MS-DOS mode.


*4: The machine does not support printing from a Macintosh environment.
*5: Administrators rights are required to install the software using
the installer.

Installation environment and usable software


The following table shows the drivers and software that can be
installed for each version of Windows and interface connection
method.
Cable
USB

LAN

6) Read the "Readme First" in the "Welcome" window and then


click the "Next" button.
(AL-2030)
7) To install all of the software, click the "Standard" button and go
to step 12).
To install particular packages, click the "Custom" button and go
to next step.

Operating
Printer Scanner Button
Sharpdesk
system
driver
driver Manager
Available
Windows 98/ Available*2
Me/2000/XP/
Vista*1
Not Available*3
Windows 98/
Me/2000/XP/
Vista*1

*1: By running change


*2: The printer driver that is installed will vary depending on the
type of connection between the machine and your computer.
*3: Although it is possible to install Button Manager and Sharpdesk
on Windows 98/Me/2000/XP/Vista, neither Button Manager nor
the scanner function of Sharpdesk can actually be used. (AL2030/2040CS)

B. Installing the software

8) Click the "Printer Driver" button.


Click the "Display Readme" button to show information on packages that are selected.

Note:
If you need to use a different connection method after installing
the software using a USB or network connection, you must first
uninstall the software and then install it using the new connection
method.
In the following explanations it is assumed that the mouse is configured for right hand operation.
The scanner function only works when using a USB cable.
If an error message appears, follow the instructions on the screen
to solve the problem. After the problem is solved, the installation
procedure will continue. Depending on the problem, you may
have to click the "Cancel" button to exit the installer. In this case,
reinstall the software from the beginning after solving the problem.

(1)

9) Select "Connected to this computer" and click the "Next" button.

Using the machine with a USB connection

1) The USB cable must not be connected to the machine. Make


sure that the cable is not connected before proceeding.
If the cable is connected, a Plug and Play window will appear. If
this happens, click the "Cancel" button to close the window and
disconnect the cable.
Note: The cable will be connected in step 13).
2) Insert the CD-ROM into your computers CD-ROM drive.
3) Click the "start" button, click "My Computer", and then doubleclick the CD-ROM icon.
In Windows Vista, click the "Start" button, click "Computer",
and then double-click the CD-ROM icon.
In Windows 98/Me/2000, double-click "My Computer", and
then double-click the CD-ROM icon.
4) Double-click the "setup" icon.
In Windows Vista, if a message screen appears asking you for
confirmation, click "Allow".

Follow the on-screen instructions.


When "The installation of the SHARP software is complete."
appears, click the "OK" button and go to step 12).
Caution:
If you are using Windows Vista and a security warning window appears, be sure to click "Install this driver software anyway".
If you are running Windows 2000/XP and a warning message
appears regarding the Windows logo test or digital signature,
be sure to click "Continue Anyway" or "Yes".

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 4

(AL-2040CS/2050CS)

Installing the Utility Software

7) To install all of the software, click the "Standard" button and go


to step 12).

11) Click the "Button Manager" or the "Sharpdesk" button.

To install particular packages, click the "Custom" button and go


to next step.

8) Click the "MFP Driver" button.


Click the "Display Readme" button to show information on packages that are selected.

Click the "Display Readme" button to show information on packages that are selected.
Follow the on-screen instructions.

Caution: In Windows 98/Me/2000, if the following screen


appears, click the "Skip" button or the "Continue" button as appropriate to continue the Sharpdesk installation.
If "Skip" is selected, the Sharpdesk installation will
continue without installing Sharpdesk Imaging.
If "Continue" is selected, Sharpdesk Imaging will be
installed. If Imaging for Windows is installed on your
computer, Sharpdesk Imaging will overwrite Imaging
for Windows.

9) The files required for installation of the MFP driver are copied.
Follow the on-screen instructions.
When "The installation of the SHARP software is complete."
appears, click the "OK" button.
Caution:
If you are using Windows Vista and a security warning window appears, be sure to click "Install this driver software anyway".
If you are running Windows 2000/XP and a warning message
appears regarding the Windows logo test or digital signature,
be sure to click "Continue Anyway" or "Yes".
10) You will return to the window of step 8). If you wish to install Button Manager or Sharpdesk, click the "Utility Software" button.
If you do not wish to install the Utility Software, click the "Close"
button and go to step 12).
Note: After the installation, a message prompting you to restart
your computer may appear. In this case, click the "Yes"
button to restart your computer.

12) When installing is finished, click the "Close" button.


Caution:
If you are using Windows Vista and a security warning window appears, be sure to click "Install this driver software anyway".
If you are running Windows 2000/XP and a warning message
appears regarding the Windows logo test or digital signature,
be sure to click "Continue Anyway" or "Yes".
A message will appear instructing you to connect the machine
to your computer. Click the "OK" button.
Note: After the installation, a message prompting you to restart
your computer may appear. In this case, click the "Yes"
button to restart your computer.
13) Make sure that the power of the machine is turned on, and then
connect the USB cable (p.5-6).
Windows will detect the machine and a Plug and Play screen
will appear.
14) Follow the instructions in the plug and play window to install the
driver.
Follow the on-screen instructions.
Caution:
If you are using Windows Vista and a security warning window appears, be sure to click "Install this driver software anyway".
If you are running Windows 2000/XP and a warning message
appears regarding the Windows logo test or digital signature,
be sure to click "Continue Anyway" or "Yes".

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 5

Note: A "USB 2.0 Composite Device" installation window may


appear prior to this procedure. In this case, follow the
instructions in the window to install the USB 2.0
Composite Device.
This completes the installation of the software.
If you installed Button Manager, set up Button Manager as
explained in "Setting up the Button Manager" (p.5-9).
If you installed Sharpdesk, the Sharpdesk setup screen will
appear. Follow the instructions in the screen to set up Sharpdesk.

(2)

Connecting a USB cable

Follow the procedure below to connect the machine to your computer.


A USB cable for connecting the machine to your computer is not
included with the machine. Please purchase the appropriate cable
for your computer.
Caution:
USB is available with a PC/AT compatible computer that was originally equipped with USB and had Windows 98, Windows Me,
Windows 2000 Professional, Windows XP Professional or Windows XP Home Edition preinstalled.

6) The "SOFTWARE LICENSE" window will appear. Make sure


that you understand the contents of the software license, and
then click the "Yes" button.
Note: You can show the "SOFTWARE LICENSE" in a different
language by selecting the desired language from the
language menu. To install the software in the selected
language, continue the installation with that language
selected.
7) Read the "Readme First" in the "Welcome" window and then
click the "Next" button.
Note: To set the IP address of the machine, follow the steps
below. If the machine is already connected to the
network and its IP address has been set, go to "LPR
(TCP/IP) direct printing" (p.5-7).
Set the IP Address
This setting is only required once when using the machine on a network.
8) Click the "Set the IP Address" button.

Do not connect the USB cable before installing the printer driver.
The USB cable should be connected during installation of the
printer driver.
1) Insert the cable into the USB connector on the machine.

(AL-2030/2040CS)

9) The printer or printers connected to the network will be


detected.

(AL-2050CS)

2) Insert the other end of the cable into your computers USB port.

(3)

Using the machine as a network printer


(AL-2040CS/2050CS only)

Click the printer to be configured (the machine) and click the


"Next" button.

Note:
Interface cables for connecting the machine to your computer are
not included with the machine. Please purchase the appropriate
cable for your computer.
If you intend to use the machine as a scanner, it must be connected to your computer with a USB interface cable. The scanner
function cannot be used if the machine is connected with a LAN
cable.
1) Insert the LAN cable into the LAN connector on the machine.
Use a network cable that is shielded.
Note:
The "Ethernet Address" is indicated on the left side of the
machine near the LAN connector.
If the machine can not be recognized, enter the Ethernet
Address and click the "Initialize" button to initialize the IP
address. Follow the on-screen instructions to click the "OK"
button and then the "Search" button. If the machine is still not
recognized, disable your computers firewall and then repeat
the installation from the beginning.

2) Turn on the machine.


3) Insert the CD-ROM into your computer's CD-ROM drive.
4) Click the "start" button, click "My Computer", and then doubleclick the CD-ROM icon.
In Windows Vista, click the "Start" button, click "Computer",
and then double-click the CD-ROM icon.
In Windows 98/Me/2000, double-click "My Computer", and
then double-click the CD-ROM icon.
5) Double-click the "setup" icon.
In Windows Vista, if a message screen appears asking you for
confirmation, click "Allow".
AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 6

10) Enter the IP address, subnet mask, and default gateway.

11) The printer or printers connected to the network will be


detected.

The settings in the above window are examples.


Be sure to ask your network administrator for the correct IP
address, subnet mask, and default gateway to be entered.

Click the printer to be configured (the machine) and click the


"Next" button.

Note: If the machines IP address cannot be found, make sure


the machine is powered on, make sure the network cable
is connected correctly, and then click the "Search"
button.
Note: When "Get IP Address Automatically" is selected, the IP
address may at times change automatically. This will
prevent printing. In this event, select "Assign IP Address"
and enter the IP address.

12) In the window for setting the destination print port name, make
sure that ":lp" appears at the end of the IP address and click the
"Next" button.

11) Click the "Next" button.


12) Click the "Yes" button in the confirmation dialog box that
appears.
Go to "LPR (TCP/IP) direct printing" step 11).
LPR (TCP/IP) direct printing
After step 1) - 7) on page 5-6.
8) Click the "Printer Driver" button.
If you have not set the IP Address, click the "Set the IP
Address" button first and go to step 8).

Note: Any name can be entered in "Printer Port Name"


(maximum of 38 characters).
13) A window appears to let you check your entries. Make sure that
the entries are correct and then click the "Finish" button.
If any of the entries are incorrect, click the "Back" button to
return to the appropriate window and correct the entry.

14) Select the port you want to use with the machine, and click the
"Next" button.
9) Read the message in the "Welcome" window and then click the
"Next" button.
10) Select "LPR Direct Print" and click the "Next" button.

15) Select whether or not you wish the printer to be your default
printer and click the "Next" button.
Follow the on-screen instructions.
Caution:
If you are using Windows Vista and a security warning window appears, be sure to click "Install this driver software anyway".
If you are running Windows 2000/XP and a warning message
appears regarding the Windows logo test or digital signature,
be sure to click "Continue Anyway" or "Yes".
16) When "The installation of the SHARP software is complete."
appears, click the "OK" button.
17) When the "Finish" screen appears, click the "Close" button.
Note: After the installation, a message prompting you to restart
your computer may appear. In this case, click the "Yes"
button to restart your computer.
This completes the installation of the software.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 7

(4) Using the machine as a shared printer (AL-2030)


If the machine will be used as a shared printer on a network, follow
these steps to install the printer driver in the client computer.

6) Select the network printer that is shared and click the "OK" button.
Ask your network administrator for the server name and printer
name of the machine on the network.

Note: To configure the appropriate settings in the print server, see


the operation manual or help file of your operating system.
1) Perform steps 2) through 6) in "Using the machine with a USB
connection" (p.5-4).
2) Click the "Custom" button.

7) In the printer port selection window, verify the network printer


that is shared and whether the machine is to be used as the
default printer, make the selections and click the "Next" button.
Follow the on-screen instructions.
Caution: If you are running Windows 2000/XP and a warning
message appears regarding the Windows logo test or
digital signature, be sure to click "Continue Anyway"
or "Yes".

3) Click the "Printer Driver" button.


Click the "Display Readme" button to show information on packages that are selected.

8) You will return to the window of step 3). Click the "Close" button.
Note: After the installation, a message prompting you to restart
your computer may appear. In this case, click the "Yes"
button to restart your computer.
This completes the installation of the software.

(5)

Sharing the printer using windows networking


(AL-2040CS/2050CS)

If the machine will be used as a shared printer on a network, follow


these steps to install the printer driver in the client computer.
Note: To configure the appropriate settings in the print server, see
the operation manual or help file of your operating system.
1) Perform steps 3) through 7) in "Using the machine as a network
printer" (p.5-6).
4) Select "Connected via the network" and click the "Next" button.

2) Click the "Printer Driver" button.

5) Click the "Add Network Port" button.

3) Select "Shared Printer" and click the "Next" button.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 8

4) For the port to be used, select the machine set as a shared


printer, and click the "Next" button.

5) Select "Start this program" and then select "Sharp Button Manager O" from the pull-down menu.

You can also click the "Add Network Port" button and select the
printer to be shared (the machine) by browsing the network in
the window that appears.

Note: If the shared printer does not appear in the list, check the
settings in the printer server.
5) Follow the on-screen instructions.
6) When the "Finish" screen appears, click the "Close" button.

6) Click the "Apply" button.


7) Repeat Steps 4) through 6) to link Button Manager to "SC2:"
through "SC6:".
Select "SC2:" from the "Select an event" pull-down menu.
Select "Start this program", select "Sharp Button Manager O"
from the pull-down menu, and then click the "Apply" button. Do
the same for each ScanMenu through "SC6:".

Note: After the installation, a message prompting you to restart


your computer may appear. In this case, click the "Yes"
button to restart your computer.
This completes the installation of the software.

When the settings have been completed, click the "OK" button
to close the screen.

C. Setting up Button Manager


(AL-2040CS/2050CS only)

Button Manager is now linked to the scan menu (1 through 6).


The scan settings for each of scan menu 1 through 6 can be
changed with the setting window of Button Manager.

Button Manager is a software program that works with the scanner


driver to enable scanning from the machine.
To scan using the machine, Button Manager must be linked with the
scan menu on the machine. Follow the steps below to link Button
Manager to scanner events.

(1)

Windows XP/Vista

1) Click the "start" button, click "Control Panel", click "Printers and
Other Hardware", and then click "Scanners and Cameras".
In Windows Vista, click the "Start" button, select "Control Panel"
and click "Hardware and Sound", and then click "Scanners and
Cameras".
2) Click the "SHARP AL-XXXX" icon and select "Properties" from
the "File" menu.
In Windows Vista, select "Properties" from the "Organize"
menu.
3) In the "Properties" screen, click the "Events" tab.

For the factory default settings of the scan menu and the procedures for configuring Button Manager settings, see "Button
Manager Settings" in the Online Manual.

(2)

Windows 98/Me/2000

1) Click the "Start" button, select "Settings", and then click "Control Panel".
2) Double-click the "Scanners and Cameras" icon.
Note: If the "Scanners and Cameras" icon does not appear in
Windows Me, click "view all Control Panel options".
3) Select "SHARP AL-XXXX" and click the "Properties" button.
In Windows Me, right click "SHARP AL-XXXX" and click "Properties" in the pop-up menu.
4) In the "Properties" screen, click the "Events" tab.
5) Select "SC1:" from the "Scanner events" pull-down menu.

4) Select "SC1:" from the "Select an event" pull-down menu.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 9

6) Select "Sharp Button Manager O" in "Send to this application".

B. RJ45
RJ-45 connector pin arrangement
1

Pin No.
1
2
3
6
4, 5, 7, 8
Note: If other applications are shown, deselect the checkboxes
for the other applications and leave only the Button
Manager checkbox selected.
7) Click the "Apply" button.
8) Repeat Steps 5) through 7) to link Button Manager to "SC2:"
through "SC6:".
Select "SC2:" from the "Scanner events" pull-down menu.
Select "Sharp Button Manager O" in "Send to this application"
and click the "Apply" button.
Do the same for each ScanMenu through "SC6:".
When the settings have been completed, click the "OK" button
to close the screen.

For the factory default settings of the scan menu and the procedures for configuring Button Manager settings, see "Button
Manager Settings" in the Online Manual.

LAN adapter RJ-45 connector


Send output +
Send output Receive input +
Receive input Not used.

11. Moving
Moving instructions
When moving the unit, follow the procedure below.
Note: When moving this unit, be sure to remove the TD cartridge in
advance.
1) Turn the power switch off and remove the power cord from the
outlet.
2) Open the side cover and front cover, in that order. Remove the
TD cartridge and close the front cover and side cover, in that
order.
To open and close the side cover and front cover, and to remove
the TD cartridge.

Button Manager is now linked to the scan menu (1 through 6).


The scan settings for each of scan menus 1 through 6 can be
changed with the setting window of Button Manager.

Signal name
TD+
TD
RD+
RD
Not used.

3) Raise the handle of the paper tray and pull the paper tray out
until it stops.
4) Push the center of the pressure plate down until it locks in place
and lock the plate using the pressure plate lock which has been
stored in the front of the paper tray.

10. Interface

5) Push the paper tray back into the unit.

A. USB

Note: When shipping the unit, the scan head locking switch must
be locked to prevent shipping damage.

6) Lock the scan head locking switch.

Connector
Cable

7) Close the multi-bypass tray and the paper output tray extension,
and attach the packing materials and tape which were removed
during installation of the unit.

Shielded twisted pair cable

8) Pack the unit into the carton.

Type-B connector

(2 m (6 feet) Max.: high-speed transmission equivalent)

12. Scanner moisture-proof kit

Pin configuration
The pin numbers and signal names are listed in the following table.
Pin No.
1
2
3
4

Signal name
+5V
-DATA
+DATA
GND

If the machine is installed in a highly humid environment, you can


alleviate dew condensation inside the scanner by installing the
scanner moisture-proof kit described below.

A. Components
Scanner moisture-proof kit (DKIT-0016QSZZ)
1
2
3
4
5
6
7

Name
Scanner condensation
prevention mylar
Optical right hole mylar B
Scanner motor metal plate
cushion
Scanner upper surface cushion
Scanner motor lower mylar
Scanner UPG mylar J3
Fan housing cushion

Part code
PSHEZ0493QSZZ

Qty
3

PSHEZ0469QSZZ
PMLT-0106QSZZ

2
2

PMLT-0105QSZZ
PSHEP0600QSZZ
PSHEP0599QSZZ
PMLT-0108QSZ1

1
1
1
1

B. Precautions at installation
3

AL-2030/2040CS/2050CS

Clean the position where each cushion/mylar is attached with


industrial alcohol before the work.

UNPACKING AND INSTALLATION 5 - 10

C. Attachment method
Turn the main switch to the "OFF" position and remove the power
plug from the outlet.
1) Detach the RSPF.
Detach the RSPF from the copier and softly place it on top of
the original table as shown below.

4) Attach the Scanner condensation prevention mylar at the 3


positions on the rear side of the main unit as described below.
Note: The hole should be covered with the mylar.
Align the edge of the mylar to the R part (the yellow line in the
diagram below) so that the hole of the metal plate is covered as
much as possible.

2) Remove the rear cabinet.


<1> Unscrew the screw and remove the rear cabinet
shielding plate. (Save the screw.)
<2> Unscrew three screws and remove the rear cabinet. (Save
the screws.)

Align the edge of the mylar to the R part (the yellow line in the
diagram below) so that the hole of the metal plate is covered as
much as possible.

<3> Disconnect the connector of the RSPF, and remove the


RSPF from the machine.

1
2
Attach along the edge of the projection (the yellow line in the
diagram below).

3) Remove the rear cover for the document glass.


<1> Remove the two screws and then remove the right glass
holder.
<2> Slide the rear cover for the document glass to remove it.
<3> Remove the table glass.

3
2

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 11

5) Attach the Optical right hole mylar B at the 2 positions shown in


the diagrams below which are at the top of the rear side of the
main unit.
Note: The holes should be covered with the mylar.
Attach along the edge of the cushion (the yellow line in the diagram below).
Align with the inside line of the bent part (the yellow line in the
diagram below).

7) Attach the Scanner upper surface cushion on the top and the
rear side at the rear side of the main unit.
Align the cushion with the side of the raised part (the yellow line
in the diagram below).

Stick the excessive part on the side.

Align with the raised part (the yellow line in the diagram below).
Match the center of the mylar (in the horizontal direction) to the
center of the raised part.

Stick the excessive part on the side.


Do not cover this hole.

6) Attach the Scanner motor metal plate cushion at 1 position on


the attachment plate of the motor on the rear side of the main
unit.
Note: The hole on the top of the motor unit should be covered
with the mylar.

Align the edge of the cushion with


the edge of the metal plate.

Bend the part which is sticking out to the rear side of the scanner and attach to the surface.

Align the edge of the metal plate and the edge of the cushion
(the yellow line in the diagram below).

Press the cushion at the steps shown in the diagram so that


there will be no gap.
Press the cushion to make sure all the holes are covered.

20mm - 25mm

Press and attach the cushion aligning it to the metal plate so


that there will be no gap between them.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 12

8) Bend the edge of the Scanner motor lower mylar and stick
together.

10) Attach the Scanner motor metal plate cushion covering the bottom part of the Scanner motor lower mylar.
Note: The hole under the motor unit should be covered.
Attach the cushion to cover the gap between the mylar and the
metal plate (the yellow mark).

Stick the lower part of the cushion to the mylar, too.

Stick together.

Stick together.

9) Attach the Scanner motor lower mylar at 1 position under the


motor attachment plate on the rear side of the main unit.
Note: The mylar should cover the hole under the motor unit.
Attach matching the hole (the yellow mark in the diagram) and
along with the side edge (the yellow arrow in the diagram).

Press the cushion with a sharp-pointed stick or something to fill


the gap between the mylar and the metal plate.

Disconnect the motor harness from the connector and take off
the snap band from the hole.

11) Attach the motor connector and the snap band to the original
position.

Press the mylar with a sharp-pointed stick or something so that


it is stuck correctly.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 13

12) Attach the Scanner UPG mylar J3 to cover the hole on the right
side of inside of the scanner.
Note: The mylar should cover the hole shown by the arrow in
the diagram.
Attach along with the bent part of the metal plate and align the
edge of the mylar with the line shown in the diagram (the yellow
line in the diagram).

3 - 7mm

Attach the cushion leaving 3 - 7mm from the edge so that the
gap between the Fan housing cushion and the filter of the rear
cabinet is filled for sure.
14) Attach the parts removed in the items 1), 2), and 3).

13) Attach the Fan housing cushion to the cooling fan at the position shown in the diagram below.
Cover the top and the right side of the fan housing when you
see the fan housing from the backside of the machine.
Note: Please make sure the double-sided tape is not exposed
where the cushion is sticking out from the edge of the fan
housing.

View from
the arrow A

Back side

Reference position
Attach the cushion leaving 3 - 7mm
from the edge.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 14

[6] COPY PROCESS


An OPC drum is used for the photoconductor.
(Structure of the OPC drum layers)

OPC layer
(20 microns thick)
Pigment layer (0.2
to 0.3 microns thick)
Aluminum drum

1. Functional diagram
Main charger
Laser beam

Cleaning blade

MG roller

Drum

Transfer unit
Resist roller
(Basic operation cycle)
Semiconductor laser

Focus correction lens

Main high voltage unit

Exposure
Charge

Saw tooth

Toner
Developing

Drum

Cleaning

Developer

Cleaning blade

PS roller

Waste toner box

To face
down tray

Paper release

Fusing

Separation

Transfer

Heat roller

Electrode

Transfer charger

Heater lamp

Synchronization
with drum

Manual feed

Cassette
paper feed

Transfer high
voltage unit

Print process

Paper transport route

AL-2030/2040CS/2050CS

COPY PROCESS 6 - 1

2. Outline of print process

Step-2: Exposure (laser beam, lens)

This printer is a non-impact printer that uses a semiconductor


laser and electrostatic print process. This printer uses an OPC
(Organic Photo Conductor) for its photoconductive material.
First, voltage from the main corona unit charges the drum surface
and a latent image is formed on the drum surface using a laser
beam. This latent image forms a visible image on the drum surface
when toner is applied. The toner image is then transferred onto the
print paper by the transfer corona and fused on the print paper in
the fusing section with a combination of heat and pressure.

A Laser beam is generated from the semiconductor laser and controlled by the print pattern signal. The laser writes onto the OPC
drum surface through the polygon mirrors and lens. The resistance of the OPC layer decreases for an area exposed by the laser
beam (corresponding to the print pattern signal). The beam neutralizes the negative charge. An electrostatic latent image is
formed on the drum surface.

Semiconductor laser

Step-1: Charge
Step-2: Exposure
Latent image is formed on the drum.

Step-3: Developing
Latent image formed on the drum is then changed into
visible image with toner.
Step-4: Transfer
The visible image (toner image) on the drum is transferred
onto the print paper.

Exposure
(semiconductor laser)
OPC layer
Pigment
layer
Aluminum
drum

Step-5: Cleaning
Residual toner on the drum surface is removed and collected by the cleaning blade.
Step-6: Optical discharge
Residual charge on the drum surface is removed, by
semiconductor laser beam.

Drum surface charge


after the exposure

3. Actual print process


Step-1: DC charge
A uniform negative charge is applied over the OPC drum surface
by the main charging unit. Stable potential is maintained by means
of the Scorotron charger.

Non-image area

Positive charges are generated in the aluminum layer.

About
DC5.5KV
( 580V/ 400V)

AL-2030/2040CS/2050CS

COPY PROCESS 6 - 2

Image area

OPC layer
Pigment
layer
Aluminum
layer

Step-3: Developing (DC bias)

Step-4: Transfer

A bias potential is applied to the MG roller in the two component


magnetic brush developing method, and the toner is charged negative through friction with the carrier.

The visible image on the drum surface is transferred onto the print
paper by applying a positive charge from the transfer corona to the
backside of the print paper.

Non-image area of the drum surface charged with negative potential repel the toner, whereas the laser exposed portions where no
negative charges exist, attract the toner. As a result, a visible
image appears on the drum surface.

:Carrier (Magnetized particle)


:Toner (Charge negative by friction)
(N) (S) Permanent magnet
(provided in three locations)

N
S
N

About DC 5.2kV
DC
400V 8V

MG roller
Step-5: Separation
Since the print paper is charged positively by the transfer corona, it
is discharged by the separation corona. The separation corona is
connected to ground.
Step-6: Cleaning
Toner remaining on the drum is removed and collected by the
cleaning blade. It is transported to the waste toner collecting section in the cleaning unit by the waste toner transport roller.

Toner is attracted over the shadowed area because of the developing bias.

AL-2030/2040CS/2050CS

COPY PROCESS 6 - 3

Step-7: Optical discharge (Semiconductor laser)

Start

Before the drum rotation is stopped, the semiconductor laser is


radiated onto the drum to reduce the electrical resistance in the
OPC layer and eliminate residual charge, providing a uniform state
to the drum surface for the next page to be printed.

1) Because the grid potential is at a low level, the drum potential


is at about -400V. (Carrier may not be attracted though the carrier is pulled towards the drum by the electrostatic force of 400V.

When the electrical resistance is reduced, positive charges on the


aluminum layer are moved and neutralized with negative charges
on the OPC layer.

2) Developing bias (-400V) is applied when the photoconductor


potential is switched from LOW to HIGH.

Semiconductor laser

3) Once developing bias (-400V) is applied and the photo conductor potential rises to HIGH, toner will not be attracted to the
drum.

Stop
The reverse sequence takes place.
Retaining developing bias at an abnormal occurrence
Function
The developing bias will be lost if the power supply was removed
during print process. In this event, the drum potential slightly
abates and the carrier makes deposits on the drum because of
strong static power. To prevent this, the machine incorporates a
function to retain the developing bias for a certain period and
decrease the voltage gradually against possible power loss.

Charge by the Scorotron charger


Function
The Scorotron charger functions to maintain uniform surface
potential on the drum at all times, It control the surface potential
regardless of the charge characteristics of the photoconductor.
Basic function
A screen grid is placed between the saw tooth and the photoconductor. A stable voltage is added to the screen grid to maintain the
corona current on the photoconductor.

Basic function
Normally, the developing bias voltage is retained for a certain time
before the drum comes to a complete stop if the machine should
stop before completing the normal print cycle. The developing bias
can be added before resuming the operation after an abnormal
interruption. Therefore, carrier will not make a deposit on the drum
surface.

As the photoconductor is charged by the saw tooth from the main


corona unit, the surface potential increases. This increases the
current flowing through the screen grid. When the photoconductor
potential nears the grid potential, the current turns to flow to the
grid so that the photoconductor potential can be maintained at a
stable level.

Process controlling
Function
The print pattern signal is converted into an invisible image by the
semiconductor laser using negative to positive (reversible) developing method. Therefore, if the developing bias is added before
the drum is charged, toner is attracted onto the drum. If the developing bias is not added when the drum is charged, the carrier is
attracted to the drum because of the strong electrostatic force of
the drum.
To avoid this, the process is controlled by adjusting the drum
potential and the grid potential of the Scorotron charger.
Basic function
Voltage added to the screen grid can be selected, high and low. To
make it easily understood, the figure below shows voltage transition at the developer unit.
0

START

STOP

Print potential
Toner attract
potential

Developing bias

2)

3)
1)

Low

4)

Drum potential

High
Time

AL-2030/2040CS/2050CS

COPY PROCESS 6 - 4

[7] OPERATIONAL DESCRIPTIONS


1. Outline of operation
The outline of operation is described referring to the basic configuration.

(Basic configuration)
Scanner section
Operation
section

CCD

NIC PWB
(AL-2040CS/
2050CS)

Network
(print only)

PC

MCU (Main control/image process section)


USB

PC

LSU (Laser unit)


Laser diode, Polygon mirror lens
Laser beam

Paper exit
Fusing section

Process section
Printer section

Paper transport section

Manual paper
feed section

Cassette paper
feed section

(Outline of copy operation)

Printing

Setting conditions

7) Electrostatic latent images are formed on the OPC drum


according to the laser beams, and the latent images are developed to be visible images (toner images).

1) Set copy conditions such as the copy quantity and the copy
density with the operation section, and press the Start key. The
information on copy conditions is sent to the MCU.
Image scanning
2) When the Start key is pressed, the scanner section starts scanning of images.
The light from the copy lamp is reflected by the document and
passed through the lens to the CCD.
Photo signal/Electric signal conversion

8) Meanwhile the paper is fed to the image transfer section in synchronization with the image lead edge.
9) After the transfer of toner images onto the paper, the toner
images are fused to the paper by the fusing section. The copied
paper is discharged onto the exit tray.

(Outline of printer operation)

3) The image is converted into electrical signals by the CCD circuit


and passed to the MCU.

The print data sent from the PC are passed through the NIC PWB
(in case of network connection) and the MCU to the LSU. The procedures after that are the same as above 5) and later.

Image process

(Outline of scanner operation)

4) The document image signal sent from the CCD circuit is processed under the revised conditions and sent to the LSU (laser
unit) as print data.

The scan data are passed through the MCU to the PC according
to the conditions requested by the operations with the operation
panel.

Electric signal/Photo signal (laser beam) conversion


5) The LSU emits laser beams according to the print data.
(Electrical signals are converted into photo signals.)
6) The laser beams are radiated through the polygon mirror and
various lenses to the OPC drum.

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 1

2. Scanner section
A. Scanner unit
Spectral sensitivity characteristics (Standard characteristics)

The scanner unit in the digital copier scans images.

Relative sensitivity

It is composed of the optical unit and the drive unit. The optical unit
performs scanning in the main scan direction with the light receiving
elements (color CCD). The drive unit performs scanning in the sub
scanning direction by moving the optical unit.

B. Optical system
Two white lamps are used as the light source.
Light radiated from the light source is applied to the document on
the document table. The reflected light from the document is
reflected 4 times by No. 1 - No. 3 mirrors and passed through the
reduction lens to form images on the light-receiving surface of 3-line
CCD.
The light-receiving surface of the color CCD is provided with 3 line
scanning sections for RGB. Separate images scanned in each color
section are overlapped to complete color scanning. (When PC
scanning)

Wavelength [nm]

(Spectrum characteristics of the color CCD)

The resolution is 600dpi.


When copying, only the green component is used to print with the
printer.

10

The color component for printing can be switched to red or blue by


the service simulation.

Sensitivity

100

100.0

75

6
50.2

50

45.4

25

380

480

580

680

780

Wavelength [nm]

(Spectrum characteristics of the lamp)

(Optical unit)
1
4
7
10

Table glass
Mirror 1
CCD PWB
Original

2
5
8

Optical unit
Mirror 2
Lamp

3
6
9

Lens
Mirror 3
Reflector

C. Drive system
The drive system is composed of the scanner motor, the pulley
gear, the idle pulley, the idle gear, the belt 473, the belt 190, and the
shaft.
The motor rotation is converted into reciprocated movements of the
belt 473 through the idle gear, the pulley gear, the belt 190, and the
idle pulley to drive the optical unit.

3
1
4
7

Scanner motor
Belt 473
Shaft

6
2
5
8

2
Pulley gear
Belt 190
Idle gear

AL-2030/2040CS/2050CS

5
3
6
9

Idle pulley
Optical unit
Table glass

OPERATIONAL DESCRIPTIONS 7 - 2

3. Laser unit

B. Laser beam path

The image data sent from the MCU (image process circuit) is sent
to the LSU (laser unit), where it is converted into laser beams.

A. Basic structure
The LSU unit is the writing section of the digital optical system.
The semiconductor laser is used as the light source, and images
are formed on the OPC drum by the polygon mirror and f lens, etc.
The laser beams are passed through the collimator lens, the cylindrical lens, the polygon mirror, the f lens, and the mirror to form
images on the OPC drum in the main scanning direction. The laser
emitting PWB is provided with the APC (auto power control) in order
to eliminate fluctuations in the laser power. The BD PWB works for
measurement of the laser writing start point.

C. Composition
Effective scanning width: 216mm (max.)
Resolution: 600dpi
Beam diameter: 75um in the main scanning direction, 80um in the
sub scanning direction

6
No
1
2
3
4
5

Component
Semiconductor laser
Collimator lens
Cylinder lens
Polygon mirror,
polygon motor
BD (Lens, PWB)

f lens

Image surface power: 0.18 0.01mW (Laser wavelength 770 795nm)

Polygon motor section: Brushless motor 20.787rpm


No. of mirror surfaces: 5 surfaces

Function
Generates laser beams.
Converges laser beams in parallel.
Takes the focus.
Reflects laser beams at a constant
rpm.
Detects start timing of laser
scanning.
Converges laser beams at a spot on
the drum.
Makes the laser scanning speeds at
both ends of the drum same as each
other. (Refer to the figure below.)

4. Fuser section

Makes the laser scanning speeds at both ends of the drum same as
each other.

abc
a

d=e=f
c

f LENS

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 3

A. General description

2) The surface temperature of the upper heat roller is set to 160 200C. The surface temperature during the power save mode is
set to 100C.

General block diagram (cross section)


Thermal fuse

Separator pawl

3) The self-check function comes active when one of the following


malfunctions occurs, and an "H" is displayed on the multicopy
window.

PPD2

a. When the heat roller surface temperature rises above 240C.


b. When the heat roller surface temperature drops below 100C
during the copy cycle.
c. Open thermistor

Separator pawl

d. Open thermal fuse


e. When the heat roller temperature does not reach 190C within
27 second after supplying the power.
Thermistor

Pressure roller

This model is provided with a fusing resistor in the fusing section


to improve transfer efficiency.

Heat roller

Since the upper heat roller is conductive, when using copy paper
that contains moisture and the distance between the transfer unit
and the fusing unit is short, the transfer current may find a path to
ground via the copy paper, the upper heat roller and the discharging brush.

Paper guide

Top view

Heat roller

(4) Fusing resistor

Thermal fuse

Thermistor

Heater lamp

5. Paper feed section and paper


transport section
A. Paper transport path and general operations
4

2
1

Separator pawl

(1)

6
7
8
9
10

Heat roller

A Teflon roller is used for the heat roller and a silicone rubber roller
is used for the lower heat roller for better toner fusing performance
and paper separation.

(2)

Separator pawl

Three separator pawls are used on the upper heat roller. The separator pawls are Teflon coated to reduce friction with the roller and
prevent a smear on the paper caused by the separator pawl.

(3)

Thermal control

1) The heater lamp, thermistor, main PWB, DC power supply


PWB, and triac within the power supply unit are used to control
the temperature in the fuser unit.
To prevent against abnormally high temperature in the fuser
unit, a thermal breaker and thermal fuse are used for safety purposes.

Heated by the heater


lamp. (950W)

Safety device
(thermal breaker, thermal
fuse)

Triac (in the


power supply unit)

14
1
2
3
4
5
6
7

Scanner unit
Copy lamp
LSU (Laser unit)
Paper exit roller
Main charger
Heat roller
Pressure roller

13
8
9
10
11
12
13
14

12

11

Drum
Transfer unit
Pickup roller
Manual paper feed tray
Manual paper feed roller
PS roller unit
Paper feed roller

Paper feed is made in two ways; the tray paper feed and the manual paper feed. The tray is of universal-type, and has the capacity
of 250 sheets.
The front loading system allows you to install or remove the tray
from the front cabinet.
The general descriptions on the tray paper feed and the manual
paper feed operation are given below.

The surface temperature


of the upper heat roller is
sensed by the thermistor.

Level of the thermistor is


controlled by the main PWB.

With the signal from the


main PWB, the triac is
controlled on and off.
(power supply PWB)

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 4

(1)

Cassette paper feed operation

1) The figure below shows the positions of the pick-up roller, the
paper feed clutch sleeve, and the paper feed latch in the initial
state without pressing the Start key after lighting the ready
lamp.
The paper feed latch is in contact with the projection of the
clutch sleeve.

2) When the Start key is pressed, the main drive motor starts
rotating to drive each drive gear.
The pick-up drive gear also is driven at that time. Since, however, the paper feed latch is in contact with the projection of the
clutch sleeve, rotation of the drive gear is not transmitted to the
pick-up roller, which does not rotate therefore.

PFS
OFF

5) At this time, the paper is fed passed the paper entry detection
switch (PPD1), and detected by it. After about 0.15 sec from
detection of paper by PPD1, the tray paper feed solenoid (PFS)
turns on so that the clutch sleeve projection comes into contact
with the paper feed latch to stop the pick-up roller. Then the
pick-up roller rotates for about 0.15 sec so that the lead edge of
the paper is evenly pressed on the resist roller, preventing
against skew feeding.

PFS
ON

6) To release the resist roller, the tray paper feed solenoid and the
resist solenoid are turned on by the paper start signal to disengage the resist start latch from the clutch sleeve, transmitting
rotation of the resist drive gear to the resist roller shaft. Thus the
paper is transported by the resist roller.

OFF

7) After the resist roller starts rotating, the paper is passed through
the pre-transfer guide to the transfer section. Images are transferred on the paper, which is separated from the OPC drum by
the drum curve and the separation section.

PFS
OFF

OFF

OFF

RRS

3) After about 0.1 sec from when the main motor start rotating, the
tray paper feed solenoid (PFS) turns on for a moment.
This disengages the paper feed latch from the projection of the
clutch sleeve, transmitting rotation of the pick-up drive gear to
the paper feed roller shaft, rotating the pick-up roller to feed the
paper.

PFS

RRS

RRS
ON

RRS
OFF

8) The paper separated from the drum is passed through the fusing paper guide, the heat roller (fusing section), POD (paper out
detector) to the copy tray.

4) After more than half rotation of the pick-up roller, the paper feed
latch is brought in contact with a notch on the clutch sleeve,
stopping rotation of the pick-up roller.
AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 5

(2)

Manual multi paper feed operation

1) Before paper feed operation, the manual paper feed solenoid


(MPFS) is turned OFF as shown in the figure below.

3) When pawl C of the manual paper feed clutch sleeve is


engaged with the manual feed latch, the manual feed stopper
falls and the manual take-up roller rises. At that time, the manual paper feed roller is rotating.

A
C

OFF
MPFS

ON
MPFS

2) When the Start key is pressed, the manual paper feed solenoid
(MPFS) turns on to disengage the manual paper feed latch.
A from the manual paper feed clutch sleeve A, rotating the manual paper feed roller and the manual take-up roller. At the same
time, the manual paper feed stopper opens and the manual
take-up roller is pressed to the surface of the paper to start
paper feeding.

4) The lead edge of the transported paper is pressed on the resist


roller by the transport roller. Then the paper is stopped temporarily to allow synchronization with the lead edge of the image
on the OPC drum.
From this point, the operation is the same as the paper feed
operation from the tray. (Refer to 7-5 - 8.)
5) The solenoid turns off to close the gate and return to the initial
state.

C
A

A
C

ON
MPFS

OFF
MPFS
AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 6

(3)

Conditions of occurrence of paper misfeed

2) When the detection gear 38T turns one rotation, there is no


gear any more and it stops.

a. When the power is turned on:


PPD or POD is ON when the power is turned on.

The latch section of the 38T gear is latched and fixed with the
projection of the process cover.

b. Copy operation
a

PPD1 jam

PPD2 jam

POD jam

PPD1 does not turn off within 4 sec after


turning on the resist roller.
PPD2 is off immediately after turning on the
resist roller.
PPD2 does not turn off within 1.2 sec after
turning off the resist roller.
POD does not turn on within 2.9 sec after
turning on the resist roller.
POD does not turn off within 1.5 sec - 2.7 sec
after turning off PPD2.

Gear notch

6. Process unit new drum detection


mechanism
1) When the power is turned on, the detection gear 38T is rotated
in the arrow direction by the detection gear 20T to push the
micro-switch (process detection switch) installed to the machine
sensor cover, making a judgement as a new drum.

Gear pawl
Projection
Gear notch

Gear 20T

Gear 38T

Projection
Gear pawl

Process detection switch

7. SPF/RSPF section
A. Outline
The SPF (Single Path Feeder) is installed to the AL-2030/2040CS
as a standard provision.
The RSPF (Reverse Single Path Feeder) is installed to the AL2050CS as a standard provision.
It automatically copies up to 50 sheets of documents of a same
size. (Only one set of copies)

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 7

B. Document transport path and basic


composition

C. Operational descriptions
Document set

AL-2030/2040CS
SPID ON

11
9

1 3 4

Document feed unit lamp ON

PSW ON

MRMT rotation
(Copier side)

10

Pickup roller
Set detection ACT
Separation sheet
PS roller D
Paper exit roller
Document tray

2
4
6
8
10

Copy start
The scanner is shifted
to the exposure position.
(SPF side)

7
MM rotation

1
3
5
7
9
11

Document set sensor

Sheet of document for paper feed


Document feed roller
Paper entry sensor
Transport follower roller
Paper exit follower roller

CPFS ON

Main motor rotation

SPFM rotation

Paper feed

PPD ON
Synchronization

RRC ON

SPPD ON

2 3

(Transfer)

(Exposure)

(Fusing)

(Document exit)

4 5

POD ON

(Paper exit)

10
1
3
5
7
9

Pickup roller
Paper empty sensor
Paper sensor
Lower transport roller
Paper exit sensor

2
4
6
8
10

98

In the zooming mode, the magnification ratio in the sub


scanning direction (paper transport direction) is adjusted
by changing the document transport speed.

7 6

Separation roller
Upper transport roller
PS roller
Reverse self-weight gate
Paper exit roller

AL-2030/2040CS
PSW
MRMT
SPF M
CL
SPPD

260ms

182ms

SCANST
MAIN M
CPFS1
RRS
PPD1
PPD2
POD

SPF JAM generation condition


1) When SPPD is ON (document remaining) in initializing
2) When SPPD is not turned ON within about 1.5 sec (at 100%
copy) after starting the document feed operation.
3) When SPPD is not turned OFF within about 4.7 sec (at 100%
copy) after turning on SPPD.
4) When the OC cover is opened during document transport (during SPF motor rotation) (The SPF motor is stopped during document transport, but the OC cover open error occurs instead of
the SPF JAM.)

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 8

Document transport sensor


Document transport

Paper transport

AL-2050CS

SPF motor rotation

AL-2050CS
PSW
MRMT
SPF M
CL
SPUS
SPPD
SCANST

560msec

1200msec

SRVC
SRJD
MAIN M
CPFS1
RRS
PPD1
PPD2
POD

RSPF JAM generation condition


1) The SPPD is ON when turning ON the power.
2) The SPPD does not turn ON for 4.0sec from starting document
feed. (in 100% copy)
3) The SPPD does not turn OFF for 4.7sec after detecting turning
ON of the SPPD. (100% copy)

8. D-D (Duplex to Duplex) mode paper/


document transport (Duplex model)
(AL-2050CS only)

4) The RSPF cover or the OC cover is opened during document


transportation.

A. Initial state

5) The SRJD is ON when the power is turned ON.

Set paper on the cassette. (In the duplex mode, the manual feed
tray cannot be selected.)

6) The SRJD is not turned ON for 2.4sec from release of PS in


paper feed from the document set position. (100% copy)
7) The SRJD is not turned OFF for 1.6sec from completion of document scan in the case of complete document exit. (100%
copy)

D. SPF/RSPF open/close detection


(book document detection)
SPF/RSPF open/close detection (book document) detection is performed by detecting the interval between the reference lines on the
white Mylar attached to the paper exit guide (document scanning
section) by the scanner (CCD) and detecting the varied quantity.

B
A

(Floating)

(CCD)

Document transport:
The document feed roller feeds the document from the paper feed
roller to the PS roller.
The document is exposed in the exposure section, and transported to the document exit section by the lower transport roller
and the paper exit roller.
The document is transported to the paper exit tray. (However, it is
not discharged completely.)
The document is stopped once, and then switchback operation is
performed. (To the back copy)
The paper is passed through the paper feed roller and the PS roller,
and the images on the front surface are transferred.

Reference line

B. Front copy

Paper transport:

(White Mylar)

Reference line

Set duplex documents on the document tray.

The paper is passed through the fusing section and the lower
side of the gate section to the paper exit tray side. (However, it is
not discharged completely.)

A - B = Varied quantity of pixels


(pixel)

The paper is stopped once, and switchback operation is performed. (To the back copy)

Note: When replacing the carriage unit, be sure to execute SIM4106.


If SIM41-06 is not executed, the carriage unit may not read
the reference line on the white Mylar, preventing the document from being fed.

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 9

Rotation copy mode:

C. Back copy

The front and the back are in upside down each other.

Document transport:
By switchback operation, the document is sent through the upper
transport roller and the PS roller to the exposure section, where the
back surface of the document is exposed.

Copy mode without rotation:

The document is sent to the document exit section by the lower


transport roller and the paper exit roller.

9. Shifter (AL-2050CS only)

The front and the back are not in upside down.

The document is sent to the intermediate tray. (However, it is not


discharged completely.)
The document is stopped once, and switchback operation is performed.
The document is sent through the upper transport roller and the
PS roller and the exposure section (without being exposed) to the
document exit section.
The document is discharged to the document exit tray.
Paper transport:
Switchback operation is performed.
The paper is sent through the upper side of the gate section and
the duplex transport section and the PS roller, and the images on
the back surface are transferred.
The paper is sent through the fusing section and discharged to
the paper exit tray.

Shift width: 2.5cm


The offset function by the shifter is turned ON/OFF by the user program.
According to the setting, offset operation is performed for every job.
(Default: ON)

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 10

[8] DISASSEMBLY AND ASSEMBLY

2) Push up the lock pawls (2 positions) of the side cover, and


remove the transfer charger.

Before disassembly, be sure to disconnect the power cord


for safety.

Lock pawl rear

1. Do not disconnect or connect the connector and the


harness while the machine is powered. Especially be
careful not to disconnect or connect the harness between
the MCU PWB and the LSU (MCU PWB: CN42) during the
machine is powered. (If it is disconnected or connected
during the machine is powered, the IC inside the LSU will
be destroyed.)
2. To disconnect the harness after turning on the power, be
sure to turn off the power and wait for at least 10 sec
before disconnection. (Note that a voltage still remains
immediately after turning off the power.)

1)

The disassembly and assembly procedures are described for the


following sections:
1. High voltage section
2. Operation panel section
3. Optical section
4. Fusing section
5. Tray paper feed/transport section
6. Manual paper feed section

2)

7. Rear frame section


8

Power section

9. Duplex motor section (AL-2040CS/2050CS only)


10. Reverse roller section (AL-2040CS/2050CS only)

Transfer
charger

11. RSPF section (AL-2050CS only)


12. SPF section (AL-2030/2040CS only)

1)

13. 2nd cassette section (AL-2040CS/2050CS only)

1. High voltage section


A. List
No.
1
2

Part name Ref.


Transfer charger unit
Charger wire

Lock pawl front

B. Disassembly procedure
1) Press the side cover open/close button and open the side
cover.

C. Assembly procedure
For assembly, reverse the disassembly procedure.

D. Charger wire cleaning


1) Remove the charger cleaner from the manual paper feed unit.

1)
2)

1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 1

2) Clean the TC front guide and the TC holder with alcohol.

3)

1)

Charger wire

1)
3) Set the charger cleaner to the transfer unit, and move it reciprocally a few times in the direction of the arrow shown in the figure
below.

2)

4)

3)

2)

1mm

1)
Protrusion

1.5mm
E. Charger wire replacement
1) Remove the TC cover and remove the screw.

Fig.1

2) Remove the spring and remove the charger wire.


3) Install a new charger wire by reversing the procedures (1) and
(2).
At that time, be careful of the following items.
The rest of the charger wire must be within 1.5mm. Refer to Fig.1
The spring hook section (charger wire winding section) must be
in the range of the projection section.
Be careful not to twist the charger wire.

2. Operation panel section


A. List
No.
1
2

Part name Ref.


Operation panel unit
Operation PWB

B. Disassembly procedure
1) Open the side door, and Open the front cover.

1)

2)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 2

2) Remove the screws (4 pcs.), the harness, and the operation


panel unit.

(AL-2050CS)

1)
3)
2)

1)
2)

1)

5)

5)

5)

5)

4)
2)

1)
1)
3) Remove four screws, and remove the operation cabinet.
4) Remove four screws, and remove the operation PWB.
(AL-2030/2040CS)

C. Assembly procedure
For assembly, reverse the disassembly procedure

2)

1)

3. Optical section
A. List

1)

NO.
1
2
3

1)
3) 3)
3)
1)

B. Disassembly procedure

3)
3)

3)
4)

3)

Part name Ref.


Copy lamp unit
Copy lamp
Lens unit

1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.

1)

3)

2)

2)

1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 3

1)

2) Remove two screws, and remove the earth wire.

10) Move the carriage to the position indicated on the figure.

3) Disconnect the connector.

11) Loosen the screw which is fixing the tension plate.

4) Remove the SPF/RSPF unit.

12) Move the tension plate in the arrow direction to release the tension, and remove the belt.

3)

2)

4)

1)

2)
3)

13) Remove the screw, and remove the rod stopper.


14) Remove the rod.

1)

1)
3)

5) Remove five screws. Remove the operation unit, and disconnect the connector.
6) Remove the right cabinet.
7) Remove the left cabinet.
8) Remove the screw, and remove the rear cover.
9) Remove the table glass.

2)

6)

1)

1)

7)
1)

5)

8)
15) Lift the rear side of the carriage, remove the belt and the connector, and remove the carriage.

1)
4)

3)

4)

2)
2)

1)
1)

3)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 4

1)

C. Assembly procedure

4. Fusing section

CCD core

A. List

1) Insert the CCD-MCU harness into the CCD PWB of the carriage unit.
2) Attach the CCD-MCU harness to the duplex tape on the back
surface of the carriage unit. Clean and remove oil and dirt from
the attachment surface.
3) Pass the CCD-MCU harness through the square hole in the
base plate.
4) Attach the CCD-MCU harness to the base plate with duplex
tape.
5) Attach two cable fixing sheets to fix the CCD-MCU harness to
the base plate.
6) Pass the core through the CCD-MCU harness and fix the core.

No.
1
2
3
4
5

Part name Ref.


Thermistor
PPD2 sensor
Heater lamp
Pressure roller
Heat roller

B. Disassembly procedure
1) Remove the connectors (3 pcs.) of the rear cabinet.
2) Open the side cover, remove two screws, and remove the fusing unit.

7) Insert the CCD-MCU harness into the MCU PWB.

Note: Attach the FCC to the base


plate securely with duplex tape to
prevent against coming loose.

1)

3)

Note: Attach the FCC to


fit with the marking line.

2)

Marking line.

2)

3) Cut the binding band, remove the screw, and remove the thermistor.

1)

2)

Thermistor

AL-2030/2040CS/2050CS

3)

DISASSEMBLY AND ASSEMBLY 8 - 5

4) Remove the screw and remove the U-turn guide.

7) Remove the plate spring on the right and remove the heater
lamp.

1)

2)

1)

2)

Pressure roller section disassembly


5) Remove the three screws, remove the fusing cover lower on the
right side, and open the heat roller section.

Heater lamp

2)
3)

4)
8) Remove the spring, and remove the upper separation pawls (3
pcs.).

6)

3)
5)

1)

5)

2)

6)

6) Remove the screw and remove the PPD2 sensor.

1)

1)
2)
PPD2 sensor

9) Remove the E-ring and remove the reverse gate.

3)

1)
2)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 6

10) Remove the spring, and remove the lower separation pawls (4
pcs.).

Heat roller disassembly


(Continued from procedure (4).)
5) Remove screws, remove the fusing cover, and open the heat
roller section.

2)

3)

2)
2)
2)

2)

1)

1)

3)

2)

11) Remove the pressure release levers on the right and the left
sides.

6) Remove the C-ring and the fusing bearing, and remove the heat
roller.

1)
2)

Heat roller

3)

1)

1)

7) Remove the parts from the heat roller.


12) Remove the pressure roller, the pressure bearing, and the
spring.

Note: Apply grease to the sections specified with 1.


Grease: "JFE552" UKOG-0235FCZZ

Note: Apply grease to the sections specified with an asterisk ().


Grease: "JFE552" UKOG-0235FCZZ

Pressure roller
1

3)

1)
3)

2)
1

2)

1)

1)
2)

8) Remove two screws and remove the thermo unit.


Note: The set temperature of the thermostat differs from that of the
current model.

3)
Current model
AL-2030/2040CS/2050CS

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 7

Temperature
210C
230C

2) Remove two screws, and remove the hinge guide R.


3) Disconnect the connector. (2 positions)
4) Remove five screws, and remove the scanner unit.

1)

5) Remove the fan duct.

2)

2)

3)

2)

2)
2)

2)

2)

3)
1)

2)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

6) Remove each connector and four screws, and remove the MCU
PWB. (The shape of the MCU PWB differs depending on the
model.)

5. Tray paper feed/transport section


A. List
No.
1
2
3
4
5

Part name Ref.


PPD1 sensor PWB
POD sensor PWB
LSU unit
Intermediate frame unit
Paper feed roller

3)

B. Disassembly procedure
2)

1) Remove the paper holding arm.


Remove the arm holder from the main unit, and remove the
holder from the arm. (AL-2050CS only)

1)

1)
2)
1)
1)

2)

1)

1)
2)
2)

3)

4)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 8

1)

7) Remove the PWB insulation mylar and remove the paper transport detection sensor (POD).

9) Remove the screw, and open the upper paper guide.


(AL-2050CS only)

1)
1)

1)
2)

10) Remove the roller, and remove the belt. (AL-2050CS only)

2)

2)

1)
8) Remove two springs and open the intermediate frame unit.
(AL-2030/2040CS only)

1)

2)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 9

11) Remove the pulleys on the both sides and remove the paper
exit roller. (AL-2030/2040CS only)

15) Remove the harness guide.

3)
1)

4)

16) Remove two screws and remove the toner motor.

2)

2)

12) Disengage the pawl, and remove the roller knob.

1)

13) Disengage the pawl, and shift the pulley and the bearing.

3)

2)
17) Remove three screws, and remove the DUP motor unit and the
belt. (AL-2040CS/2050CS)

1)
4)

14) Remove the paper exit roller, and remove the belt, the pulley,
and the bearing.

1)
2)
1)

2)

AL-2030/2040CS/2050CS

1)

DISASSEMBLY AND ASSEMBLY 8 - 10

3)

18) Remove five screws and the grounding wire.

20) Remove four screws, and remove the paper guide unit.
(AL-2030/2040CS only)

For the AL-2030, remove the main drive plate and the belt.
For the AL-2040CS/2050CS, remove the main drive plate.

1)

2)

1)

1)

2)

1)
1)

1)

AL-2030 only

1)

3)

21) Remove four screws, and remove the lower paper guide unit.
(AL-2050CS only)
[Note for installation]
Fit the lower paper guide hole (a) with the shifter gear hole (b)
so that the black resin (c) of the shifter unit can be checked.

c b

CAUTION:Attach the gears securely


19) Remove the parts as shown below, and remove the pressure
release solenoid and the paper feed solenoid.

1)

1)

1)
1)

3)
2)

4)
2)

1)

1)
4)
2)

3)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 11

22) Put the lower paper guide unit upside down, remove two
screws, and remove the shifter motor. (AL-2050CS only)

27) Remove four screws, and remove the LSU unit.

1)

1)
1)

1)

2)

2)

23) Remove the screw, and remove the grounding plate and the
gear. (AL-2050CS only)

[Note for assembling the LSU]

24) Remove the E-ring, the gear, and the bearing, and remove the
shifter roller. (AL-2050CS only)

When installing the LSU, turn the LSU clockwise and fix with
screws in order to provide an attachment backlash in the proper
direction.
Observe the following sequence of fixing screws.

1)

2)

3)

25) Disengage the pawl, and remove the pulley.


26) Shift and remove the shifter unit. (AL-2050CS only)

3)

2)

4)

3)
1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 12

28) Remove the screw, slide the left cabinet to the left to detach it.
Remove each pawl, and remove the paper exit tray.

31) Remove the screw and the E-ring, and remove the PS semi-circular earth plate and the PS roller unit.
32) Remove the E-ring and remove the spring clutch from the PS
roller unit.

3)

5)

4)

PS roller unit
Use grease of
Floil FG40H
only to apply to
this section.
4)

PS semi-circular
PS
semi-circuler
earth
plate
earth plate

5)
1)

1)

2)

2)
4)

3)

29) Remove two screws and remove the fusing connector.


30) Remove five screws and the connector, and lift the intermediate
frame unit to remove.

33) Remove three screws and remove the TC front paper guide.

3)

1)

4)

2)

2)

2)

1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 13

34) Remove the screw and the connector, and remove the PPD1
sensor PWB.

6. Manual paper feed section


A. List
No.
1
2
3

1)

Part name Ref.


Manual transport roller
Cassette detection switch
Side door detection unit

B. Disassembly procedure
Multi unit
1) Remove the screw and remove the multi upper cover.

2)

1)

35) Remove two E-rings and remove the paper feed roller.
36) Remove three E-rings and remove the clutch unit.

Back

5)

2)

Clutch unit
4)

Paper feed
roller

4)

3)

Front
1)

2)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 14

2) Remove the screw and remove the side door detection unit.

4) Remove two screws and remove the multi feed bracket unit
from the multi paper feed upper frame.

2)

2)
1)

1)

Back

1)

Wire treatment

2)

3) Remove three screws and remove the multi paper feed upper
frame.

1)

1)

5) Remove three E-rings and remove the manual paper feed roller
B9.

1)

1)

2)

1)

3)

L O CK
T O

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 15

2)

D. Pressure plate holder attachment

6) Remove the pick-up roller.

1) Attach the pressure plate holder so that the resin section is not
covered with the seal M1-N.

Seal M1-N

1)
Pressure plate
holder
Attachment
reference

2)
7) Cut the binding band and remove the multi paper feed solenoid.

1)
Attachment
reference

7. Rear frame section


A. List
Multi paper feed
solenoid

3)

2)

No.
1
2
3
4
5

Part name Ref.


Scanner motor
Main motor
Exhaust fan motor
NIC PWB
Main PWB

B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.

1)

C. Assembly procedure
2)

For assembly, reverse the disassembly procedure.

2)

1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 16

1)

2) Disconnect the connector.

6) Disconnect the connector.

3) Remove two screws, and remove the scanner motor.

7) Remove the two screws, and remove the NIC PWB.


(AL-2040CS/2050CS only)

1)
3)

2)
3)
1)

2)

2)

8) Disconnect the connector.


4) Remove two screws and one harness, and remove the main
motor.

9) Remove the three screws, and remove the NIC PWB unit.
(AL-2040CS/2050CS only)

2)

3)

3)
3)

1)
2)
1)
10) Disconnect the connectors.
11) Remove the five screws, and remove the MCU PWB. (The
shape of the MCU PWB differs depending on the model.)

2)
5) Remove two screws and one connector, and remove the
exhaust fan motor.

1)

1)

1)

2)
3)
3)
2)
1)
1)

1) 2)

1)

2)

2)

Blowing direction

C. Assembly procedure
For assembly, reverse the disassembly procedure.

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 17

Power section

Note: When reassembling, be sure to engage the Duplex motor


gear with the belt on the main body side.

A. List
No.
1

C. Assembly procedure

Part name Ref.


Power PWB

For assembly, reverse the disassembly procedure.

10. Reverse roller section


(AL-2040CS/2050CS only)

B. Disassembly procedure
1) Disconnect each connector.
2) Remove the screw, and remove the earth line.

A. List

3) Remove two screws, and remove the power PWB unit.

No.
1

B. Disassembly procedure

4)
1)

1)

Part name Ref.


Reverse roller

1) Remove four screws.

1)

2) Remove the spring, and the earth wire.

1)

3) Remove the reverse unit.


2)
1)
3)

5)
4)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

9. Duplex motor section


(AL-2040CS/2050CS only)
A. List
No.
1

Part name Ref.


Duplex motor

1
4) Bend the reverse roller and remove it.

B. Disassembly procedure
1) Remove the rear cabinet.
2) Remove two screws.
3) Remove the Duplex motor cover.
4) Remove the Duplex motor.

C. Assembly procedure
For assembly, reverse the disassembly procedure.

3
1

1
2

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 18

11. RSPF section (AL-2050CS only)

C. Document tray unit


1) Release the shaft on the front side.

A. Front cabinet, rear cabinet


(1)

2) Remove the tray unit.

Open the upper door unit.

1
2

(2)

Front cabinet and rear cabinet removal

1) Remove two screws.


2) Disengage the five pawls.

3) Remove the front cabinet and the rear cabinet.


Note for reassembly

Use care so that the paper exit Mylar in not pinched between the
paper exit roller and the follower roller.

3
3

D. Upper door open/close sensor

1) Disconnect one connector.


2) Remove the upper door open/close sensor.

2
1
2
2
1

B. Upper door unit


1) Release the shaft on the front side.
2) Remove the upper door unit.

E. Reverse clutch, paper exit roller


(1)

Reverse clutch removal

1) Disconnect one connector.


2) Remove the resin E-ring.
3) Remove the reverse clutch.

3
1
2

1
2
Note for reassembly
Attach the stopper of the reverse clutch along with the rib on the
motor mounting plate.
AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 19

(2)

Paper exit roller removal

8) Remove four screws.


9) Remove the transport unit.

1) Remove the E-ring.


2) Slide the bearing.

3) Remove the paper exit roller.


4) Remove the E-ring.

5) Remove the bearing.

8
9

Note for reassembly


Before assembly, be sure to check that the harness is passed
through the rib.

F. Drive unit
(1)

Arrange the RSPF harness to the outside of the base tray so that it
is nit pinched before assembly.

Transport unit removal

1) Disconnect four connectors.

(2)

2) Remove the harness from the clamp.

1) Remove three screws.

Drive unit removal

3) Remove the snap band.

2) Remove the drive unit.

4) Remove one screw.


5) Remove the earth wire.

6) Remove one screw.


7) Disconnect the RSPF harness.

1
5
4
3

2
1

(3)
6
1

Drive motor removal

1) Remove the gear.


2) Remove two screws.

3) Remove the drive motor.

3
2
1

Note for reassembly


Connect the connectors according to the arrow indication marked
on the motor mounting plate.

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 20

G. Shutter solenoid

H. Pickup roller, take-up roller

(1)

(1)

Shutter solenoid unit removal

Paper feed unit removal

1) Remove the harness from the edge saddle.

1) Remove the E-ring.

2) Remove one screw.

2) Slide the bearing.

3) Remove the shutter solenoid unit.

3) Remove the stopper arm.


4) Release the paper feed shaft pressure release spring.
5) Remove the paper feed unit.
6) Remove the paper feed shaft release arm.

1
6

5
1

3
Note for reassembly

(2)

Install the paper feed solenoid under the state where the projection
of the paper feed planet arm is lower than the paper feed solenoid
lever.

Shutter solenoid removal

1) Remove the paper feed solenoid spring from the shutter solenoid.

(2)

Parts removal

2) Remove the paper feed solenoid lever.

2) Remove the resin E-ring.

1) Remove the E-ring.


3) Slide the shaft.
4) Remove the spring pin.

2
1
4
3

1
2

Note for reassembly


When assembling, use care so that the paper feed solenoid spring
does not extend out of the paper feed solenoid lever.

(3)

Paper feed roller removal

1) Pull out the shaft.


2) Remove the clutch boss and the clutch spring from the pickup
roller.

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 21

(4)

Pickup roller removal

(3)

Paper empty sensor removal

1) Disengage one pawl.

1) Disconnect one connector.

2) Remove the pickup drive gear from the pickup roller.

2) Remove the paper empty sensor.

3
2

2
1

I. Paper empty sensor

J. PS roller

(1)

(1)

Paper feed PG unit removal

Parts removal

1) Remove the harness.

1) Remove the gear.

2) Remove three screws.

2) Remove the pulley.

3) Lift the front side, and remove the paper feed PG unit.

3) Remove the belt.

3
2
2

1
3
1
2

(2)
(2)

Paper feed PG support plate removal

Parts removal

1) Remove one screw.

1) Remove one screw.

2) Remove the earth wire.

2) Slide and remove the paper feed PG support plate.

3) Remove the E-ring.


4) Remove the bearing.
5) Open the scan plate.

2
4
1

1
4
3
5

Note for reassembly


Pass the earth wire through the hole to the outside of the frame,
then install parts.
AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 22

(3)

Scan plate removal

(2)

1) Remove the scan plate.

Upper transport roller removal

1) Remove the upper transport roller.

1
1

L. Paper sensor
(4)

PS roller removal

1) Disconnect one connector.

1) Remove the PS roller.

2) Remove the paper sensor.

2
1

M. Lower transport roller


(1)

K. Upper transport roller


(1)

Reverse self-weight gate removal

1) Remove the reverse self-weight gate.

Parts removal

1) Remove the gear.


2) Remove the upper transport release arm.
3) Remove the bearing.
4) Remove the E-ring.
5) Remove the bearing.

5 4

2 3

Note for reassembly


Use care so that the rib on the upper transport release arm catches
the guide.

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 23

(2)

12. SPF section (AL-2030/2040CS only)

Lower transport roller removal

1) Remove the E-ring.

No.
A
B
C
D
E

2) Remove the gear.


3) Remove the bearing.
4) Remove the lower transport roller.

(1)

Part name Ref.


SPF motor
Pick-up roller, paper feed roller
Paper exit roller
Set sensor, scan front sensor
Transport roller

Rear cabinet disassembly

1) Remove four screws.


2) Remove the rear cabinet.

(2)

Remove the SPF.

1) Remove two screws, and remove the earth wire.


2) Disconnect the connector.
3) Remove the SPF unit.

3
1

N. Paper exit sensor


(1)

OC mat removal

1) Remove the OC mat.

2)
3)

1)

(2)

Paper exit sensor removal

1)

A. SPF motor

1) Disconnect one connector.

1) Remove the screw.

2) Remove the paper exit sensor.

2) Disengage the pawl (3 positions).


3) Remove the rear cabinet.

3)
2

2)
2)

1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 24

1) Remove the screw, and remove the harness.

B. Pick-up roller, paper feed roller

2) Remove three screws.

1) Remove two gears.

3) Disengage the pawl (4 positions).


4) Remove the transport unit.

4)
1)

1)
3)
1) Open the upper door.
2) Remove two E-rings, and remove the spring, the arm, and the
bearing.

3)

3) Remove the pick-up roller unit.

2)
1)

2)

1)

3)
2)
2)
2)
2)
1) Remove two screws, and remove the earth wire.
2) Remove the SPF motor unit.
3) Disconnect the connector.

1)
1)
2)

1) Remove the shaft.


2) Remove the paper feed roller.

1)

3) Remove the bearing and the spring.

3)
1)
1) Remove two screws.
2) Remove the SPF motor.

1)

2)

2)
3)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 25

1) Remove the pick-up roller.

D. Set sensor, scan front sensor

2) Remove the gear.

1) Remove the set sensor.


2) Remove the scan front sensor.

1)

3) Disconnect the connectors.


When assembling, attach the blue harness to the marking B side
of the sensor, and attach the orange harness to the opposite side
sensor.

1)
2)

2)

3)

C. Paper exit roller

3)

1) Remove four gears.


2) Remove two screws.
3) Remove the frame.

2)

E. Transport roller
1) Remove the actuator.
2) Remove the transport roller.
3) Remove the gear and the bearing.

2)
3)
1)
1)

3)
2)

1) Remove the E-ring.


2) Remove the bearing.
3) Remove the paper guide unit.
4) Remove the paper exit roller.

1)
4)
1)
2)

3)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 26

13. 2nd cassette section


(AL-2040CS/2050CS only)
No.
A
B
C
D
E
F

1) Open the right cabinet.


2) Remove three screws.
3) Remove one connector from MCU.

Part name Ref.


Paper sensor
Cassette detection SW
Paper feed solenoid
Transport roller
Paper feed clutch
2nd paper feed roller

4) While tilting down the 2nd connection arm A, pull and remove
the paper feed unit toward you.

C
D
D

Paper feed unit removal

1)

2
4

2)

1)

2)

1)
1) Remove the screw.

When installing, securely insert two bosses C on the machine


side and two bosses D on the paper feed unit side. Be sure to
secure the ground wire B.

2) Remove the rear cover.


When installing, engage the pawl and install the unit.

Insert the 2nd page feed.

A. Paper sensor
1) Remove the pawl.
2) Remove the paper sensor.
3) Remove the harness.

2
3

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 27

B. Cassette detection switch

E. Paper feed clutch

1) Remove the pawl.

1) Remove the E-ring.

2) Remove the cassette detection switch.

2) Remove the paper feed clutch.

3) Remove the harness.

3) Remove the parts.

1
A
2
1

C. Paper feed solenoid


1) Remove the screw.
2) Remove the connector.
3) Remove the paper feed solenoid.
2

When installing, fit the cut surface A.

F. 2nd paper feed roller


1) Remove the E-ring and the parts.
2) Remove the 2nd paper feed roller.

A
1

D. Transport roller
1) Remove two E-rings.

2) Remove the transport roller.

4
1

When installing, hang the 2nd connection arm on the 2nd connection arm Spring B. Be sure to install so that the earth spring C
is in contact under the bearing D.

Install so that the earth spring A is brought into contact over bearing B.
AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 28

[9] ADJUSTMENTS

5) Calculate the main scanning direction magnification ratio.


Main scanning direction magnification ratio

1. Optical section

A. Copy magnification ratio adjustment

X 100 (%)

(When a 100mm scale is used as the original.)


Original (Scale)

The copy magnification ratio must be adjusted in the main scanning direction and in the sub scanning direction. To adjust, use
SIM 48-1.

(1)

Copy image dimensions


Original dimension

mm
1/2mm

10

20

100

110

120

JAPAN

HARDENED
STAINLESS

130

140

150
Shizuoka

Outline

The main scanning (front/rear) direction magnification ratio adjustment is made automatically or manually.

Paper feed
direction

mm
1/2mm

HARDENED
STAINLESS

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

Automatic adjustment: The width of the reference line marked on


the shading correction plate is scanned to perform the main scanning (front/rear) direction magnification ratio adjustment automatically.
Manual adjustment: The adjustment is made by [Copy quantity]
keys (or [Numeric] keys for the AL-2050CS) operations. (In either of
the automatic and manual adjustments, the zoom data register set
value is changed for adjustment.)
The magnification ratio in the sub scanning direction is adjusted by
changing the carriage (scanner) scanning speed.

(2)

Main scanning direction magnification ratio


adjustment

a. Cases when the adjustment is required


1) When the main PWB is replaced.
2) When the EEPROM in the main PWB is replaced.
3) When "U2" trouble occurs.
4) When repairing or replacing the optical section.
b. Necessary tools

Reference

Comparison point

Copy

110

6) Check that the copy magnification ratio is within the specified


range. If it is not within the specified range, perform the following procedures.
7) Execute SIM 48-1 to select the main scanning direction copy
magnification ratio adjustment mode.
To select the adjustment mode, use the [Exposure mode selector] key (or [
][
] key for the AL-2050CS).
In the case of the automatic adjustment, when the START switch is
pressed, the mirror base unit moves to the white plate for shading
to scan the width of the reference line, calculating the correction
value and displaying and storing this value.
After execution of the automatic adjustment, go out from the simulation mode and make a copy to check the magnification ratio.

Screwdriver (+)

If the magnification ratio is not in the specified range (100 1.0%),


manually adjust as follows.

Scale

(AL-2030/2040CS)

c. Adjustment procedure

Adjustment mode
Display lamp
Main scanning direction
TEXT mode lamp
magnification ratio
OC mode sub scan
PHOTO mode lamp
direction magnification ratio

1) Set the scale vertically on the document table. (Use a long


scale for precise adjustment.)

Default
50
50

(AL-2050CS)
Adjustment mode
Main scan direction
magnification ratio
OC mode sub scan
direction magnification ratio

Display
LED
Default
item
F-R
PRINT mode lamp
50
SCAN SCAN mode lamp

50

8) Enter the new set value of main scanning direction copy magnification ratio with the copy quantity key (or [Numeric] key for the
AL-2050CS), and press the [START] key.
9) Change the set value and repeat the adjustment until the ratio is
within the specified range.
When the set value is changed by 1, the magnification ratio is
changed by 0.1%.

(3)

Sub scanning direction copy magnification ratio

a. Cases when the adjustment is required


2) Set the copy magnification ratio to 100%.
3) Make a copy on A4 or 81/2" x 11" paper.

1) When the scanner unit drive section is disassembled or the part


is replaced.

4) Measure the length of the copied scale image.

2) When the main PWB is replaced.


3) When the EEPROM in the main PWB is replaced.
4) When "U2" trouble occurs.
b. Necessary tools
Scale

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 1

c. Adjustment procedure

B. Image position adjustment

1) Set the scale on the document table as shown below. (Use a


long scale for precise adjustment.)

There are following eleven kinds of image position adjustments,


which are made by laser control except for the image scan start
position adjustment. For the adjustments, SIM 50-01 and 50-10 are
used.
No.
Mode
1 Print start position
(Main cassette paper feed)
2 Print start position
(2nd cassette paper feed)
3 Print start position (Manual paper feed)
4 Image lead edge void amount
5 Image scan start position
6 Image rear edge void amount
(Cassette paper feed)
7 Image rear edge void amount
(Manual paper feed)
8 Print center offset
(Main cassette paper feed)
9 Print center offset
(2nd cassette paper feed)
10 Print center offset (Manual paper feed)
11 2nd print center offset
(Main cassette paper feed)

2) Set the copy magnification ratio to 100%.


3) Make a copy on A4 or 81/2" x 11" paper.

SIM
50-01
50-01 AL-2040CS
AL-2050CS
50-01
50-01
50-01
50-01
50-01 AL-2050CS
50-10
50-10 AL-2040CS
AL-2050CS
50-10
50-10 AL-2040CS
AL-2050CS

4) Measure the length of the copied scale image.

(AL-2030/2040CS)

5) Calculate the sub scanning direction copy magnification ratio


using the formula below.

To select the adjustment mode with SIM 50-01, use the [Exposure
mode selector] key.

Copy image dimensions


Original dimension

The relationship between the adjustment modes and the lighting


lamps are as shown in the table below.

X 100 (%)

110

Original (Scale)
mm
1/2mm

HARDDENCD
STAINLESS

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

mm
1/2mm

10

20

100

110

120

JAPAN

HARDDENCD
STAINLESS

130

140

Paper feed
direction

150
Shizuoka

Reference

Comparison point

Copy

6) Check that the actual copy magnification ratio is within the


specified range. (100 1.0%).
If it is not within the specified range, perform the following procedures.
7) Execute SIM 48-1 to select the sub scanning direction copy
magnification ratio adjustment mode.
To select the adjustment mode, use the [Exposure mode selector] key (or [
][
] key for the AL-2050CS). (PHOTO lamp
ON (or SCAN mode lamp ON for the AL-2050CS))
8) Enter the new set value of sub scanning direction copy magnification ratio with the [Copy quantity] keys (or [Numeric] keys for
the AL-2050CS), and press the [START] key.
Repeat procedures 1) - 8) until the sub scanning direction actual
copy magnification ratio in 100% copying is within the specified
range.

Adjustment mode
Print start position
(Main cassette paper feed)
Print start position
(2nd cassette paper feed)
Print start position
(Manual paper feed)
Image lead edge void quantity
Image scan start position
Image rear edge void quantity

AE, 2nd cassette lamp


AE, manual feed lamp
TEXT lamp
PHOTO lamp
AE, TEXT, PHOTO lamp

: Supported for the installing model and skipped for non-installing mode.
To select the adjustment mode with SIM 50-10, use the [Exposure
mode selector] key.
The relationship between the adjustment modes and the lighting
lamps are as shown in the table below.
Machine with the multi manual paper feed unit
Adjustment mode
Print center offset
(Main cassette paper feed)
Print center offset (2nd cassette)
Print center offset
(Manual paper feed)
Second side center offset

Lamp ON
AE, main cassette lamp
AE, 2nd cassette lamp
AE, manual paper feed
lamp
TEXT lamp

: Supported for the installing model and skipped for non-installing mode.

When the set value is changed by 1, the magnification ration is


changed by 0.1%.

AL-2030/2040CS/2050CS

Lamp ON
AE, main cassette lamp

ADJUSTMENTS 9 - 2

(AL-2050CS)
To select the adjustment mode with SIM 50-01, use the [
key.

][

The relationship between the adjustment modes and the lighting


lamps are as shown in the table below.
Adjustment mode
Print start position
(Main cassette paper feed)
(*) Print start position
(2nd cassette paper feed)
Print start position
(Manual paper feed)
Image lead edge void
amount
Image scan start position
Image rear edge void
amount (Cassette paper
feed)
Image rear edge void
amount (Manual paper
feed)

Display item
Lamp ON
TRAY1
COPY mode lamp
Main cassette lamp
TRAY2
COPY mode lamp
2nd cassette lamp
MFT
COPY mode lamp
Manual paper feed lamp
DEN-A
PRINT mode lamp
Main cassette lamp
RRC-A
SCAN mode lamp
Main cassette lamp
DEN-B
COPY mode lamp
PRINT mode lamp
SCAN mode lamp
Main cassette lamp
RRC-B
COPY mode lamp
PRINT mode lamp
Manual paper feed lamp

To select the adjustment mode with SIM 50-10, use the [


key.

][

4) Measure the image loss amount (R mm) of the scale image.


Set C = 10 X R (mm). (Example: Set the value of C to 30.)
When the value of C is increased by 10, the image loss is
decreased by 1mm. (Default: 50)
5) Measure the distance (H mm) between the paper lead edge
and the image print start position.
Set A = 10 X H (mm). (Example: Set the value of A to 50.)
When the value of A is increased by 10, the image lead edge is
shifted to the paper lead edge by 1mm. (Default: 50)
6) Set the lead edge void amount to B = 50 (2.5mm).
When the value of B is increased by 10, the void amount is
increased by about 1mm. For 25 or less, however, the void
amount becomes zero. (Default: 50)

(Example)
Distance between paper lead
edge and image: H = 5mm

Image loss:
R = 3mm

5mm

The relationship between the adjustment modes and the lighting


lamps are as shown in the table below.
Adjustment mode
Print center offset
(Main cassette paper feed)
Print center offset
(2nd cassette paper feed)
Print center offset
(Manual paper feed)
2nd print center offset
(Main cassette paper feed)

(1)

Display item
Lamp ON
TRAY1
COPY mode lamp
Main cassette lamp
TRAY2
COPY mode lamp
2nd cassette lamp
MFT
COPY mode lamp
Manual paper feed lamp
SIDE2
PRINT mode lamp
Main cassette lamp

10mm

(2)

Image rear edge void amount adjustment

1) Set a scale to the rear edge section of A4 or 11" x 8 1/2" paper


size as shown in the figure below, and cover it with B4 or 8 1/2"
x 14" paper.

B4 or 8 1/2 14 paper

Lead edge adjustment

A4 size rear edge

1) Set a scale to the center of the paper lead edge guide as shown
below, and cover it with B4 or 8 1/2" x 14" paper.

2) Execute SIM 50-01 to select the image rear edge void amount
adjustment mode.
The set adjustment value is displayed on the copy quantity display.
3) Make a copy and measure the void amount of image rear edge.

Void amount (Standard value: 2 - 3mm)

Scale image

2) Execute SIM 50-01


3) Set the print start position (AE lamp ON) (A), the lead edge void
amount (TEXT lamp ON) (B), and the scan start position
(PHOTO lamp ON) (C) to 0, and make a copy of a scale at
100%. (AL-2030/2040CS)

Paper rear edge

For the AL-2050CS, the following LEDs are lighted:


AE lamp/COPY mode lamp: (A)
TEXT lamp/PRINT mode lamp: (B)
PHOTO lamp/SCAN mode lamp: (C)

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 3

4) If the measurement value is out of the specified range, change


the set value and repeat the adjustment procedure.
The default value is 50.

2. Copy density adjustment

Note: The rear edge void cannot be checked with the first sheet
after entering the simulation mode, the first sheet after turning off/on the power, or the first sheet after inserting the
cassette. Use the second or later sheet to check the rear
edge void.

The copy density adjustment must be performed in the following


cases:

(3)

Center offset adjustment

A. Copy density adjustment timing

When maintenance is performed.


When the developing bias/grid bias voltage is adjusted.
When the optical section is cleaned.
When a part in the optical section is replaced.

1) Set the self-made test chart for the center position adjustment
so that its center line is aligned with the center mark of the document guide.
Test chart for the center position adjustment.
Draw a line at the center of A4 or 8 1/2" x 11" paper in the paper
transport direction.
Document guide

When the optical section is disassembled.


When the OPC drum is replaced.
When the main control PWB is replaced.
When the EEPROM on the main control PWB is replaced.
When the memory trouble (U2) occurs.

B. Note for copy density adjustment


1) Arrangement before execution of the copy density adjustment
Clean the optical section.
Clean or replace the charger wire.
Center

Check that the voltage at the high voltage section and the developing bias voltage are in the specified range.

Copy paper
(A4 or 8 1/2 11)

C. Necessary tool for copy density adjustment

2) Execute SIM 50-10 to select the print center offset (cassette


paper feed) adjustment mode.
The set adjustment value is displayed on the copy quantity display.

One of the following test charts:


UKOG-0162FCZZ, UKOG-0089CSZZ, KODAK GRAY SCALE
B4 (14" x 8 1/2") white paper
The user program AE setting should be "3."
1

10

3) Make a copy and check that the copied center line is properly
positioned.
The standard value is 0 2mm from the paper center.
Test chart comparison table
(Copy A)

2.0mm or less

Copy image
Shift

(Copy B)

Copy paper
folding line

2.0mm or less

Copy image
Shift

Copy paper
folding line

(Paper feed direction)

UKOG0162FCZZ
DENSITY
No.
UKOG0089CSZZ
DENSITY
No.
KODAK
GRAY
SCALE

0.1

0.2

0.3

10

0.5 1.9

19

D. Features of copy density adjustment

4) If the measured value is out of the specified range, change the


set value and repeat the adjustment procedure.
When the set value is increased by 1, the copy image is
shifted by 0.1mm toward the rear frame.

For the copy density adjustment, the image data shift function provided in the image process LSI is used.
List of the adjustment modes

For the manual paper feed, change the manual paper feed
adjustment mode and perform the similar procedures.

Auto mode
Manual mode

Since the document center offset is automatically adjusted by


the CCD which scan the reference lines (F/R) on the back of
document guide, there is no need to adjust manually.

Photo mode
Manual T/S mode
T/S Auto mode

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 4

Brightness 1 step only


Brightness 5 steps. Adjustment of only the
center brightness is made.
Brightness 5 steps. Adjustment of only the
center brightness is made.
Brightness 5 steps. Adjustment of only the
center brightness is made.
Brightness 1 step only

E. Copy density adjustment procedure


Use SIM 46-1 to set the copy density for each copy mode.
For selection of modes, use the [Exposure mode selector] key (or
[
][
] key for the AL-2050CS).

(1)

Test chart (UKOG-0162FCZZ) setting

1) Place the test chart so that its edge is aligned with the A4 (Letter) reference line on the document table. Then place a A4
(14" x 8 1/2") white paper on the test chart and close the document cover.

Adjustment
mode
Auto mode
Text mode
Photo mode
Text T/S mode

Display
item
AE
TEXT
PHOTO
TSTXT

Auto T/S mode TSAE

Sharp gray chart


adjustment level
"3" is slightly copied.
"3" is slightly copied.
"3" is slightly copied.
"3" is slightly copied.

LED

COPY mode lamp


PRINT mode lamp
SCAN mode lamp
PRINT mode lamp
SCAN mode lamp
COPY mode lamp "3" is slightly copied.
SCAN mode lamp

3) Make a copy.
Check the adjustment level (shown in the above table) of the
exposure test chart (Sharp Gray Scale).
Sharp Gray Scale adjustment level
Non toner
save
mode

White paper

10

10

Slightly copied.
Not copied.

Toner
save
mode

Test chart

Slightly copied.
Not copied.

(When too bright): Decrease the value displayed on the copy


quantity display.
(When too dark):

(2)

Perform the adjustment in each mode.

1) Execute SIM 46-01 (300dpi). To adjust in 600dpi, execute SIM


46-02.

Increase the value displayed on the copy quantity display.

The value can be set in the range of 1 - 99.

3. High voltage adjustment

2) AL-2030/2040CS
Select the mode to be adjusted with the exposure mode select
key. Set the exposure level to 3 for all adjustment. (Except for
the auto mode.)

A. Main charger (Grid bias)

(1)

Use a digital multi meter with internal resistance of 10M or


more measurement.

(2)

(1) Exposure mode select key/display lamp


(2) [Exposure mode selector] key/
display lamp

Adjustment
mode
Auto mode
Manual mode
Photo mode
Manual T/S
mode
Auto T/S
mode

Exposure mode
display lamp
Auto lamp ON
Manual lamp ON
Photo lamp ON
Manual lamp/Photo lamp ON

Sharp gray chart


adjustment level
"3" is slightly copied.
"3" is slightly copied.
"3" is slightly copied.
"3" is slightly copied.

Auto lamp/Photo lamp ON

"3" is slightly copied.

Note:

After adjusting the grid LOW output, adjust the HIGH output. Do
not reverse the sequence.
Procedures
1) Set the digital multi meter range to DC700V.
2) Set the positive side of the test rod to the connector CN11-3
(GRID) of high voltage section of the power PWB and set the
negative side to the frame ground (power frame).
3) Execute SIM 8-2. (The main charger output is supplied for 30
sec in the grid voltage HIGH output mode.)
4) Adjust the control volume (VRG1) so that the output voltage is
580 12V.

2) AL-2050CS
Select the mode to be adjusted with the exposure key. Set the
exposure level to 3 (center) for all adjustment. (Except for the
auto mode.)
VRG1
TEXT
| | | | |

(1) Exposure mode, level display

(2) Exposure key

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 5

B. DV bias check
Note: A digital multi meter with internal resistance of 1G must
be use for correct check.
The adjustment volume is locked, and no adjustment can
be made.

2) Set the test chart so that the scale is positioned as shown


below, in the S-D mode and the D-S mode.

Scale (S-D mode)

Scale (D-S mode)

Procedures
1) Set the digital multi meter range to DC500V.
2) Set the positive side of the test rod to the connector CN-10-1
(DV BIAS) and set the negative side to the frame ground
(power frame).
3) Execute SIM 8-1 to output the developing bias for 30sec, and
check that the output is 400 8V.

VRDV

3) Execute simulation 50-18.


Mode
Display item Default
LED
OC memory reverse
OC
50
COPY mode lamp
output position
SPF/RSPF memory
SPF
50
PRINT mode lamp
reverse output position
Select the SPF/RSPF memory reverse output position, and
press [START] key to make a copy.
Adjust the setting so that the front edge image loss is less than
4.0 mm in the SPF/RSPF mode.
An increase of 1 in setting represents an increase of 0.1 mm in
image loss.

Front edge of paper

The front edge of the


scale on test chart

less than 4 mm

Void area

5 10

4. Duplex adjustment
A. Adjusting the paper reverse position in
memory for duplex copying
This step adjusts the front surface printing (odd-number pages of a
document set) in the S-D mode copying and the leading edge position of an image on even-number pages in the D-S mode.
That is, it covers the adjustment of the second surface printing
mode (image loss at the front edge of an image) in which image
data is once stored in memory.
The image data is read, starting from its front end in the document
delivery direction (Reference direction of document setting in the
OC mode)and stored in memory.
This stored image data is printed starting at the printing start position, in the order of last-stored data to the first-stored data.
In other words, the front edge image loss of the image can be
adjusted by changing the document read end position.
(Adjustment procedure)
1) Preparing test chart (Draw a scale at the rear end of one side of
a sheet of A4 white paper or letter paper)

2nd printing surface where scale is printed (lower side)

B. Adjusting trailing edge void in duplex copy


mode
This is the adjustment of the first surface printing mode (rear end
void) in duplex copying.
In a duplex copying operation, the paper is delivered starting from
the rear end of the first printing surface. It is therefore necessary to
make a void area at the rear end on the first printing surface to prevent paper jam at the fusing part.
There are two adjustment modes:
1) Paper trailing edge void quantity 50-19 (TEXT)
This adjustment is made when the cassette paper size is recognized. The trailing edge void quantity can be adjusted by
changing the trailing edge image laser OFF timing.

5 10

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 6

2) Print start position (Duplex back surface) (SPF/RSPF) 50-19


(PHOTO)
The size (length) of a document read from the SPF/RSPF is
detected, the image at the trailing edge of the first printing surface is cut to make a void area. (The adjustment of void quantity
at the time when the cassette paper size is not recognized.)

2) Execute SIM 50-19 to turn on the PHOTO lamp (or SCAN mode
lamp for the AL-2050CS) and make the printing mode in the SD mode.

The paper void quantity should be first adjusted before the image
cut trailing edge void quantity (SPF/RSPF) is adjusted.

4) Make a copy and check the void area of the scale on the
image.
Adjust the setting so that the void area is 2 - 4 mm. An
increase of 1 in setting represents an increase of 0.1 mm in
void area.
Void position to be checked

(Adjustment procedure)

(1)

Paper trailing edge void quantity

1) Preparing test chart (Draw a scale at the rear end of one side
of a sheet of A/4 white paper or letter paper)
2) Set the test chart on the document glass as shown below.

Document guide

The trailing edge has a scale

3) Remove and reinsert the cassette.


Note: Make sure to carry out this step before making a copy during this adjustment.

5. SPF/RSPF scan position automatic


adjustment
Place a A4 paper (white chart) so that it covers the SPF scan glass
and the OC glass together, and close the SPF/RSPF.
When simulation 53-08 is executed, the current adjustment value is
displayed as the initial display.
* Default is 1. Adjustment range is 1 99. Adjustment unit 1 =
about 0.127mm
* If the values are kept as the default values, SPF/RSPF scan is
not performed properly. The front area of the proper scan position
may be scanned.

Table glass
3) Using the user simulation [18], set the paper size of the first
cassette.
Letter paper: 4
A4 paper: 3
4) Execute SIM 50-19 to turn on the TEXT lamp (or PRINT mode
lamp for the AL-2050CS) and make the printing mode in OC-D
mode.
Make a copy of the test chart to check the void area of the scale
on the image.
Void position to be check

Paper

In case of AUTO, press [START] key, and the mirror unit scans from
the home position to the SPF/RSPF scan position with the adjustment value displayed. The SPF glass cover edge position is calculated from the difference between the SPF glass cover edge and
the OC side document glass CCD output level. If the adjustment is
normal, the adjusted value is displayed. If abnormal, the error LED
lights up with the current set value displayed.
During the error LED is lighted, when [START] key is pressed again,
execution is performed again.
Display
Default
LED
item
SPF/RSPF scan AUTO
1
AE mode lamp
position auto
(AL-2030/2040CS)
adjustment
COPY mode lamp (AL-2050CS)
SPF/RSPF scan MANU
1
TEXT mode lamp
position manual
(AL-2030/2040CS)
adjustment
PRINT mode lamp (AL-2050CS)
Mode

Operation
The operation is similar to simulation 46-01. (In MANUAL)
OK/ERR display in AUTO (AL-2050CS only)
<When OK>
53-08 SPF AUTO
AUTO 100% **

<When ERR>
OK

53-08 SPF AUTO


AUTO 100% **

The trailing edge void on the first printing surface


is shown above.

Adjust the setting so that the void area is 4 - 5 mm. An increase in


1 of setting represents 0.1 mm in void area.

(2)

Print start position (Duplex back surface)

1) Set the test chart so that the scale is positioned as shown


below.

Scale (S-D mode)


6cm or more is required.

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 7

ERR

6. SPF/RSPF mode sub scanning


direction magnification ratio
adjustment

7. Automatic black level correction

Note: Before performing this adjustment, be sure to check that the


OC mode adjustment in copying has been completed.

2) When the EEPROM in the main PWB is replaced.

1) Put a scale on the original table as shown below, and make a


normal copy (100%) on the front and the back surfaces to
make a test chart.

4) When repairing or replacing the optical section.

a. Cases when the adjustment is required


1) When the main PWB is replaced.
3) When "U2" trouble occurs.
b. Adjustment procedure
Used to acquire the black level target value used for the black level
adjustment of white balance.
When SIM 63-02 is executed, the current correction value is displayed in 3 digits of 12bit hexadecimal number.
Place the gray gradation chart (UKOG-0162FCZZ) used as the
correction document so that the density 10 (black side) comes on
the left side and that the chart is upside down at the center of the
plate left center.

10
Note: Since the printed copy is used as a test chart, put the scale
in paralled with the edge lines.

Chart back surface

2) Set the test chart on the SPF and make a copy in the normal
ratio (100%). (AL-2030/2040CS)
Set the test chart on the RSPF and make a duplex copy (D-D or
D-S) in the normal ratio (100%). (AL-2050CS)
3) Compare the scale image and the actual image.
If necessary, perform the following adjustment procedures.
4) Execute SIM 48-05.

When START key is pressed, the mirror base unit scans the chart
and calculates the correction value.

5) The current sub scanning direction magnification ratio correction value is displayed in two digits on the display section.

After completion of correction, the corrected value is displayed on


the display section.

6) Enter the set value and press the [START] key.

Default: 0

When adjusting the RSPF, use [2-SIDED COPY] key to select


single/duplex after entering the one page print mode, performing 2-page single copy.
Display item
Default
LED
(AL-2050CS)
Sub scan magnification
SIDE1
50
AE mode lamp
ratio adjustment on the
(AL-2030/
surface of SPF/RSPF
2040CS)
document
COPY mode lamp
(AL-2050CS)
Sub scan magnification
SIDE2
50
PRINT mode lamp
ratio adjustment on the
surface of RSPF
document (AL-2050CS
only)
Mode

When there is no document in SPF/RSPF, copy is inhibited.

<Adjustment specification>
Adjustment mode Spec value
Sub scanning
At normal:
direction
1.0%
magnification ratio
(SPF/RSPF mode)

If the value is set to the default, operation is made with 0x60.

AL-2050CS only
c. Operation
1) Initial display
63-02 BLACK LEVEL
0
2) [ENTER]/[START] key: Correction start
63-02 BLACK LEVEL
EXECUTING...
<During canceling - When [Clear]/[Clear All] key is pressed->
After canceling, the machine goes into the sub code entry standby
mode.
THE JOB IS BEING
CANCELED.
3) After execution

SIM

Set value

48-5 Add 1:
0.1% increase
Reduce 1:
0.1% decrease

Setting
range
1 99

AL-2030/2040CS/2050CS

63-02 BLACK LEVEL


*** OK
3) In case of an error
63-02 BLACK LEVEL
*** ERR

ADJUSTMENTS 9 - 8

[10] SIMULATION, TROUBLE CODES


1. Entering the simulation mode

3. List of simulations

To enter the serviceman simulation mode, press the keys as follows:


AL-2030/AL-2040CS

Sim
No.
01

[Clear] key Exposure mode selector key [Clear] key


Exposure mode selector key
02

AL-2050CS
[#] key [] key [Clear] key [] key
To cancel the simulation mode, press the [Clear All] key.

2. Key rule

09

AL-2030/AL-2040CS
[ ] [ ] key:

[START] key:

[Exposure mode
selector] key:
[Clear] key:

Sub
code
01
02
06
01
02
03
06
08

Entry of MAIN CODE/SUB CODE


Setting of the adjustment values for the
adjustment-related simulations
When [%] key is pressed simultaneously,
the value is displayed in the descending
sequence such as [0] [9], not as [0]
[1].
Settlement
<In case of simulations for print>
[START] key: Settlement / Print

03
05

06
07

08

Selection of an item
(Interrupting operation check) Returns to
the upper hierarchy.
On the initial display (00-00), it terminates
the simulation.
Exits from the simulation mode.
For a simulation of adjustment, the display
returns to the initial display (00-00).

AL-2050CS
[Numeric] key:

Entry of MAIN CODE/SUB CODE


Selection of an item
Setup of an adjustment value in case of
simulations for adjustment
[
][
] key:
Selection of MAIN CODE/SUB CODE
Selection of an item
[ENTER]/[START] key: Settlement
<In case of simulations for print>
[ENTER] key: Settlement (Without print)
[START] key: Settlement / Print
[Clear] key:
(Interrupting operation check) Returns to the
upper hierarchy.
In case of simulation of operation check,
terminates the operations.
[Clear All] key:
Exits from the simulation mode.
For a simulation of adjustment, the display
returns to the initial display (00-00).

09

03
01
02
03
01
02
01
06
08
01
02
03
06
01
02
04

10
14
16
22

24

25

04
05
08
12
14
16
17
18
19
21
22
01
04
05
07
08
09
13
14
15
01
10

AL-2030/2040CS/2050CS

Operation
Mirror scan operation
Mirror home position sensor (MHPS) status display
Aging of mirror scanning
SPF/RSPF aging operation
SPF/RSPF sensor status display
SPF/RSPF Motor ON
Resist clutch ON (SPF) (AL-2030/2040CS only)
RSPF paper feed solenoid operation check
(AL-2050CS only)
RSPF reverse solenoid operation check
(AL-2050CS only)
Shifter operation check (AL-2050CS only)
Operation panel display check
Fusing lamp, cooling fan operation check
Copy lamp ON
Paper feed solenoid ON
Resist solenoid ON
Warm-up display and aging with jam
Intermittent aging
Shift to copy with the warm-up display
Developing bias
Main charger (Grid high)
Grid voltage (Low)
Transfer charger
Duplex motor normal rotation operation check
(AL-2040CS/2050CS only)
Duplex motor reverse operation check
(AL-2040CS/2050CS only)
Duplex motor rotation speed adjustment
(AL-2040CS/2050CS only)
Toner motor aging
Cancel of troubles other than U2
Cancel of U2 trouble
JAM total counter display
Total counter display
SPF/RSPF counter display
Drum counter display
ROM version display
Duplex counter display (AL-2040CS/2050CS only)
Copy counter display
Printer counter display
Scanner mode counter display
(AL-2040CS/2050CS only)
Scanner counter display
SPF/RSPF JAM counter display
JAM total counter clear
SPF/RSPF counter clear
Duplex counter clear (AL-2040CS/2050CS only)
Drum counter clear
Copy counter clear
Printer counter clear
Scanner counter clear
SPF/RSPF JAM total counter clear
Scanner mode counter clear
(AL-2040CS/2050CS only)
Main motor operation check
(Cooling fan motor rotation check)
Polygon motor ON

SIMULATION, TROUBLE CODES 10 - 1

Sim
No.
26

30
41
43

46

Sub
code
02
03
04
06
07
20
30
38
39
40
42
43
54
62
01
06
07
01
04
05
14
01
02
18
19
20

Sim
No.
46

Operation
SPF/RSPF setup
Second cassette setup
Machine duplex setup
Destination setup
Machine conditions check
Rear edge void setup
CE mark support control ON/OFF
Cancel of stop at drum life over
Memory capacity check
Polygon motor OFF time setup (Time required for
turning OFF after completion of printing)
Transfer ON timing control setup
Side void setup
life correction setting
Energy-save mode copy lamp setup
Paper sensor status display
OC cover float detection level adjustment
OC cover float detection margin setting
Fusing temperature setting (Normal copy)
Fusing temperature setting in multi copy
Fusing temperature setup in duplex copy
(AL-2040CS/2050CS only)
Fusing start temperature setting
Copy density adjustment (300dpi)
Copy density adjustment (600dpi)
Image contrast adjustment (300dpi)
Exposure mode setup
SPF/RSPF exposure correction

48

Sub
code
29
30
31
32
01
05

49
50

01
01
06
10
12
18
19

51
53
61
63

02
08
03
01
02
12
13
01
50

64
67

Operation
Image contrast adjustment (600dpi)
AE limit adjustment
Image sharpness adjustment
Copier color reproduction setup
Front/rear (main scanning) direction and scan (sub
scanning) direction magnification ratio adjustment
SPF/RSPF mode sub scan direction magnification
ratio in copying
Flash ROM program writing mode
Lead edge image position
Copy lead edge position adjustment (SPF/RSPF)
Center offset adjustment
Document off-center adjustment
Memory reverse position adjustment in duplex
copy (AL-2040CS/2050CS only)
Duplex copy rear edge void adjustment
(AL-2040CS/2050CS only)
Resist quantity adjustment
SPF/RSPF scan position automatic adjustment
Polygon motor check (HSYNC output check)
Shading check
Black level automatic correction
Light quantity stabilization wait time setting
Light quantity stabilization band setting
Self print
USB receive speed adjustment (USB1.1)
(AL-2030/2040CS only)

4. Descriptions of various simulations


Main
code
1

Sub
code
01

Contents

Details of function/operation

Mirror scan operation

[Function]
When [ENTER]/[START] key is pressed, the home position is checked and the mirror base performs full scan at the speed of the set magnification ratio.
During operation, the set magnification ratio is displayed.
The mirror home position sensor status is displayed with the "Drum replacement required lamp
(or the copy mode indicator for the AL-2050CS)". (When the mirror is in the home position, the
lamp lights up.)
During operation, the copy lamp lights up.
When [Clear] key is pressed, if the operation is on the way, it is terminated and the machine
goes to the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display

2) [ZOOM] key

01-01 SCAN CHK


- 100% +

01-01 SCAN CHK


- 78% +
2) [

3) [ENTER]/[START] key
01-01 SCAN CHK
EXECUTING... -

78% +

] key

01-01 SCAN CHK


- 99% +
2) [

] key

01-01 SCAN CHK


- 101% +
02

Mirror home position sensor


(MHPS) status display

[Function]
Monitors the mirror home position sensor, and makes the "Drum replacement required lamp (or
the copy mode indicator for the AL-2050CS)" turn on during the sensor ON status.
[Operation] (AL-2050CS only)
1) Initial display
01-02 MHP-SENSOR
EXECUTING...

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 2

Main
code
1

Sub
code
06

Contents

Details of function/operation

Aging of mirror scanning

[Function]
When [ENTER]/[START] key is pressed, the mirror base performs full scan at the speed of the
set magnification ratio.
During operation, the set magnification ratio is displayed.
After 3sec, the mirror base performs full scan again.
When [ENTER]/[START] key is pressed once, the ready lamp remains OFF.
The mirror home position sensor status is displayed on the "Drum replacement required lamp
(or the copy mode indicator for the AL-2050CS)." (The lamp is ON when the mirror is in the
home position.)
During aging, the copy lamp is ON.

01

SPF/RSPF aging operation

[Operation] (AL-2050CS only)


The operation is similar to simulation 1-01.
[Function]
When [ENTER]/[START] key is pressed, the set magnification ratio is obtained. For the SPF, the
single-face document transport is performed. For the RSPF, the duplex document transport is
performed.
However, the operating conditions don't matter and the operation is not stopped even in case of
a jam. Also the magnification ratio is displayed on the LCD/display.

02

SPF/RSPF sensor status


display

[Operation] (AL-2050CS only)


The operation is similar to simulation 1-01.
[Function]
The ON/OFF status of the SPF/RSPF sensors can be checked with the LCD/LED.
When a sensor is ON, the sensor name is displayed on the LCD/LED.
Display item
AL-2050CS
SPID

Sensor
Document set sensor
RSPF document transport sensor
RSPF paper feed cover open/close
sensor
RSPF paper exit sensor

SPPD
SDSW

Display item
AL-2030/2040CS
TD cartridge replacement required
lamp
Misfeed lamp

SPOD

[Operation] (AL-2050CS only)


1) Initial display

2) When the sensor is ON:

02-02 SPF SENSOR


03

06
08

SPF/RSPF Motor ON

Resist clutch ON (SPF)


(AL-2030/2040CS only)
RSPF paper feed solenoid
operation check
(AL-2050CS only)

02-02 SPF SENSOR


SPID SPPD SDSW SPOD

[Function]
When [ENTER]/[START] key is pressed, the motor rotates for 10sec at the speed corresponding to the set magnification ratio.
[Operation] (AL-2050CS only)
The operation is similar to simulation 1-01.
When the [START] key is pressed, the SPF resist clutch (SRRC) repeats ON (500 ms) and OFF
(500 ms) 20 times.
[Function]
The RSPF paper feed solenoid (SPUS) repeats ON for 500ms and OFF for 500ms 20 times by
the use of the solenoid drive control Bios.
[Operation] (AL-2050CS only)
1) Initial display
02-08 SPF SPUS CHK
EXECUTING...

09

RSPF reverse solenoid


operation check
(AL-2050CS only)

[Function]
The RSPF reverse solenoid (SPFS) repeats ON for 500ms and OFF for 500ms 20 times by the
use of the solenoid drive control Bios.
[Operation] (AL-2050CS only)
1) Initial display
02-09 RSPF SPFS CHK
EXECUTING...

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 3

Main
code
3

Sub
code
03

Contents

Details of function/operation

Shifter operation check


(AL-2050CS only)

[Function]
The shifter is moved back and forth in four reciprocations.
[Operation] (AL-2050CS only)
1) Initial display
03-03 SHIFTER CHK
EXECUTING...

01

Operation panel display


check

[Function]
<LED check mode (All ON/Individual ON)>
When [ENTER]/[START] key is pressed, all the LCD's on the operation panel are turned ON (all
pixels ON).
After 5sec of ON, the machine goes into the sub code entry standby mode.
When [Mode Select] key is pressed under the all ON state, the mode is shifted to the individual
ON mode, where the LED's are turned on one by one from the left upper end to the left lower
side then from the right upper side to the right lower side. (All the pixels of LCD are lighted
simultaneously.) After lighting all the LCD's sequentially, all the LCD's are lighted simultaneously. After 5sec from lighting all the LCD's simultaneously, the machine goes into the sub
code entry standby mode. (Cycle of individual ON mode: ON 300ms, OFF 20ms)
When [Clear] key is pressed in the LED check mode, the machine goes into the sub code entry
standby mode.
When [START] key is pressed, the machine goes into the key input check mode.
<Key input check mode>
When the machine goes into the key input check mode, the value display section indicates "
" (For the AL-2050CS, 0 of the LCD is indicated).
When any key is pressed after pressing a key on the operation panel, "+1" is added to the
value.
Once a key is pressed, it is not recounted.
When [START] key is pressed, counting is made and the machine goes into the LED ON check
mode (LED all ON status) after 3sec.
When [Clear] key is pressed for the first time, it is counted. When it is pressed for the second
time, the key check mode is retained as well as when another key is pressed.
(Note in the key input check mode)
Be sure to press [START] key at the last. (If it is pressed on the way, the machine goes into
the LED ON check mode.) (LED all ON status)
Multi key input is ignored.
[Operation] (AL-2050CS only)
<LED check mode (All ON/Individual ON)>
1) Initial display

2) When [Mode Select] key is pressed, the machine goes into the individual ON mode.
<Key input check mode>
1) Initial display

2) [ENTER/START] key

05-01 LCD/LED CHK.

05-01 LCD/LED CHK.


0

02

Fusing lamp, cooling fan


operation check

**

[Function]
When [ENTER]/[START] key is pressed, the fusing lamp repeats ON for 500ms and OFF for
500ms 5 times. During this period, the cooling fan motor rotates.
[Operation] (AL-2050CS only)
1) Initial display
05-02 HT LAMP CHK
EXECUTING...

03

Copy lamp ON

[Function]
When [ENTER]/[START] key is pressed, the copy lamp turns ON for 5sec.
[Operation] (AL-2050CS only)
1) Initial display
05-03 C-LAMP CHK
EXECUTING...

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 4

Main
code
6

Sub
code
01

Contents

Details of function/operation

Paper feed solenoid ON

[Function]
When [ENTER]/[START] key is pressed, the selected paper feed solenoid repeats ON for
500ms and OF for 500ms 20times.
When tray select key (or [Numeric] key or [
paper feed solenoid setting is switched.
Code number
0
1
2

Setting
CPFS1
CPFS2
MPFS

][

] key for the AL-2050CS) is pressed, the


Remark

Operation is possible only when No. 2 cassette is installed.

[Operation] (AL-2050CS only)


1) Initial display

2) [Numeric] key or [

06-01 PSOL CHK


0:CPFS1

] key

06-01 PSOL CHK


1:CPFS2
2) [Numeric] key or [

3) [ENTER]/[START] key
06-01 PSOL CHK
EXECUTING...

] key

4) Returns to the initial display.

06-01 PSOL CHK


2:MPFS
02

Resist solenoid ON

[Function]
When [ENTER]/[START] key is pressed, the resist solenoid repeats ON for 500ms and OFF for
500ms 20 times.
[Operation] (AL-2050CS only)
1) Initial display
06-02 RES.R SOL CHK
EXECUTING...

01

Warm-up display and aging


with jam

[Function]
Copying is repeated to make the set quantity of copies.
When the simulation is executed, warm-up is started and warm-up time is added for every second from 0 and displayed.
When warm-up is completed, addition is stopped. When [Clear All] key is pressed, the ready
lamp lights up.
After that, enter the copy quantity with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and
press [ENTER]/[START] key to repeat copying of the set quantity (interval 0sec).
To cancel the simulation, turn off the power or execute a simulation which causes hardware
reset.
[Operation] (AL-2050CS only)
1) Initial display

2) After 10sec

07-01 W-UP/AGING

07-01 W-UP/AGING
0

06

Intermittent aging

10

[Function]
Copying is repeated to make the set quantity of copies.
When the simulation is executed, warm-up is performed and the ready lamp is lighted.
Enter the copy quantity with the [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[ENTER]/[START] key, and copying is executed to make the set quantity of copies, and the
ready state is kept for 3sec, and copying is executed again to make the set quantity of copies.
These operations are repeated.
To cancel the simulation, turn off the power or execute a simulation which executes hardware
reset.
[Operation] (AL-2050CS only)
1) Initial display (Basic display of copy)
READY TO COPY
100%
A4

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 5

Main
code
7

Sub
code
08

Contents

Details of function/operation

Shift to copy with the


warm-up display

[Function]
Enter the simulation code, and warm-up is started and warm-up time is counted for every second from 0 and displayed.
When [Clear All] key is pressed during counting up, "0" is displayed on the display and counting
is stopped. However, warm-up is continued.
After completion of warm-up, counting is terminated. (The aging function is removed from simulation 7-01.)
[Operation] (AL-2050CS only)
1) Initial display

2) After 10sec

07-08 W-UP C-MODE

07-08 W-UP C-MODE


0

01

Developing bias

10

[Function]
When [ENTER]/[START] key is pressed, the developing bias signal is turned ON for 30sec.
When, however, an actual output value is measured, use simulation 25-01.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
08-01 DVLP BIAS SET.
EXECUTING...

02

Main charger (Grid high)

[Function]
When [ENTER]/[START] key is pressed, the main charger is outputted for 30sec in the grid voltage HIGH move.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
08-02 MHV(H) SET.
EXECUTING...

03

Grid voltage (Low)

[Function]
When [ENTER]/[START] key is pressed, the main charger is outputted for 30sec in the grid voltage LOW move.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
08-03 MHV(L) SET.
EXECUTING...

06

Transfer charger

[Function]
When [ENTER]/[START] key is pressed, the transfer charger is outputted for 30sec.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
08-06 THV SET.
EXECUTING...

01

Duplex motor normal


rotation operation check
(AL-2040CS/2050CS only)

[Function]
Use the duplex motor Bios to drive the duplex motor in the normal direction (paper exit direction) for 30sec.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
09-01 DPLX ROT.
EXECUTING...

02

Duplex motor reverse


operation check
(AL-2040CS/2050CS only)

[Function]
Use the duplex motor Bios to drive the duplex motor in the reverse direction for 30sec.
After completion of this process, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
09-02 DPLX ROT.REV.
EXECUTING...

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 6

Main
code
9

Sub
code
04

Contents

Details of function/operation

Duplex motor rotation speed


adjustment
(AL-2040CS/2050CS only)

[Function]
When this simulation is executed, the currently set value is displayed.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[ENTER]/[START] key. The entered value is stored and the machine goes into the sub code
entry standby mode. The greater the set value is, the higher the speed is. The smaller the set
value is, the lower the speed is.
(Setting range: 1 - 13, Default: 6)
[Operation]
AL-2050CS

AL-2040CS

1) Initial display

1) Press [ ] [ ] key to change the code


number.

09-04 DPLX ROT.SPEED


6( 1-13)

2) Press [START] key to fix the code number.

2) [Numeric] key
09-04 DPLX ROT.SPEED
5( 1-13)
3) [ENTER/START] key
09-04 DPLX ROT.SPEED
5( 1-13)
10

Toner motor aging

[Function]
When [ENTER]/[START] key is pressed, the toner motor is rotated for 30sec.
After completion of this process, the machine goes into the main code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
10-00 TONER MOTOR
EXECUTING...

14

Cancel of troubles other than


U2

[Function]
Used to cancel troubles other than U2.
Cancel troubles such as H trouble which writes data into EEPROM, and perform hardware
reset.
[Operation] (AL-2050CS only)
1) Initial display
14-00 TRBL CANC.
CLEARED

16

Cancel of U2 trouble

[Function]
Used to cancel U2 trouble.
When [ENTER]/[START] key is pressed, check sum of the total counter in the EEPROM is
rewritten and hardware reset is made.
[Operation] (AL-2050CS only)
1) Initial display
16-00 U2 TRBL CANC.
CLEARED

22

04

JAM total counter display

[Function]
The JAM total counter is displayed.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The count value is displayed in 3 digits X 2


times repeatedly.

22-04 JAM TTL CNT


***,***

<Display example: 12345>


012 Blank 345 Blank 012
0.7s
0.3s
0.7s
1.0s
0.7s

05

Total counter display

[Function]
The total counter value is displayed.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

22-05 TTL CNT


***,***

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 7

Main
code
22

Sub
code
08

Contents

Details of function/operation

SPF/RSPF counter display

[Function]
The SPF/RSPF counter is displayed.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

22-08 SPF CNT


***,***
12

Drum counter display

[Function]
The drum counter is displayed.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

22-12 DRUM CNT


***,***
14

ROM version display

[Function]
The P-ROM version is displayed.
Press [ ] [ ] key (or [Numeric] key or [
version.
Code number
0
1
2

Version
Main unit Program
F-IMC Program
LCD DATA

][

] key for the AL-2050CS) to switch the display

Display item
MAIN PROG.
F-IMC PROG.
LCD DATA

[Operation]
AL-2050CS

2) [Numeric] key or [

1) Initial display
22-14 ROM VER.
MAIN PROG.
00.00

] key

22-14 ROM VER.


F-IMC PROG.
00.00
2) [Numeric] key or [

] key

22-14 ROM VER.


LCD DATA
00.00
AL-2030/2040CS
The operation is similar to simulation 22-04.
16

Duplex counter display


(AL-2040CS/2050CS only)

[Function]
The duplex counter is displayed.
[Operation]
AL-2050CS

AL-2040CS

1) Initial display

The count value is displayed in 3 digits X 2


times repeatedly.

22-16 DPLX CNT


***,***

<Display example: 12345>


012 Blank 345 Blank 012
0.7s
0.3s
0.7s
1.0s
0.7s

17

Copy counter display

[Function]
The copy counter is displayed.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

22-17 COPIES CNT


***,***
18

Printer counter display

[Function]
The printer counter is displayed.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

22-18 PRT.CNT
***,***

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 8

Main
code
22

Sub
code
19

Contents

Details of function/operation

Scanner mode counter


display
(AL-2040CS/2050CS only)

[Function]
The scanner mode counter is displayed.
[Operation]
AL-2050CS

AL-2040CS

1) Initial display

The operation is similar to simulation 22-16.

22-19 S-MODE CNT


***,***
21

Scanner counter display

[Function]
The scanner counter is displayed.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

22-21 SCAN CNT


***,***
22

SPF/RSPF JAM counter


display

[Function]
The SPF/RSPF JAM counter is displayed.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

22-22 S JAM CNT


***,***
24

01

JAM total counter clear

[Function]
When [ENTER]/[START] key is pressed, the JAM total counter is cleared to 0 and "000,000" is
displayed on the LCD/display.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

24-01 JAM TTL CLR.


CLEARED
000,000
04

SPF/RSPF counter clear

[Function]
When [ENTER]/[START] key is pressed, the SPF/RSPF counter value is cleared to 0 and
"000,000" is displayed on the LCD/display.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

24-04 SPF CLR.


CLEARED
000,000
05

Duplex counter clear


(AL-2040CS/2050CS only)

[Function]
When [ENTER]/[START] key is pressed, the duplex counter value is cleared to 0, and "000,000"
is displayed on the LCD/display.
[Operation]
AL-2050CS

AL-2040CS

1) Initial display

The operation is similar to simulation 22-16.

24-05 DPLX CLR.


CLEARED
000,000
07

Drum counter clear

[Function]
When [ENTER]/[START] key is pressed, the drum counter value is cleared to 0, and "000,000"
is displayed on the LCD/display.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

24-07 DRUM CLR.


CLEARED
000,000

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 9

Main
code
24

Sub
code
08

Contents

Details of function/operation

Copy counter clear

[Function]
When [ENTER]/[START] key is pressed, the copy counter value is cleared to 0, and "000,000" is
displayed on the LCD/display.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

24-08 COPIES CLR.


CLEARED
000,000
09

Printer counter clear

[Function]
When [ENTER]/[START] key is pressed, the printer counter value is cleared to 0, and "000,000"
is displayed on the LCD/display.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

24-09 PRT.CLR.
CLEARED
000,000
13

Scanner counter clear

[Function]
When [ENTER]/[START] key is pressed, the scanner counter value is cleared to 0, and
"000,000" is displayed on the LCD/display.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

24-13 SCAN CLR.


CLEARED
000,000
14

SPF/RSPF JAM total


counter clear

[Function]
When [ENTER]/[START] key is pressed, the SPF/RSPF JAM total counter value is cleared to 0,
and "000,000" is displayed on the LCD/display.
[Operation]
AL-2050CS

AL-2030/2040CS

1) Initial display

The operation is similar to simulation 22-04.

24-14 S JAM TTL CLR.


CLEARED
000,000
15

Scanner mode counter clear


(AL-2040CS/2050CS only)

[Function]
When [ENTER]/[START] key is pressed, the scanner mode counter value is cleared to 0, and
"000,000" is displayed on the LCD/display.
[Operation]
AL-2050CS

AL-2040CS

1) Initial display

The operation is similar to simulation 22-16.

24-15 S-MODE CLR.


CLEARED
000,000
25

01

Main motor operation check


(Cooling fan motor rotation
check)

[Function]
When [ENTER]/[START] key is pressed, the main motor (and the duplex motor in the case of a
duplex model) is operated for 30sec.
To reduce toner consumption, if the developing unit is installed, the developing bias, the main
charger, and the grid are also outputted.
In this case, laser discharge is required when stopping the motor, the polygon motor is also
operated at the same time. Check for installation of the developing unit. If it is not installed, the
high voltage above is not outputted and only the motor is rotated.
To check the developing bias, install the developing unit.
After completion of 30sec operation, the machine goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
25-01 MAIN MOTOR CHK
EXECUTING...

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 10

Main
code
25

Sub
code
10

Contents

Details of function/operation

Polygon motor ON

[Function]
When [ENTER]/[START] key is pressed, the Bios is called to rotate the polygon motor for
30sec.
After completion of 30sec operation, the operation is turned off with the Bios and the machine
goes into the sub code entry standby mode.
[Operation] (AL-2050CS only)
1) Initial display
25-10 LSU CHK
EXECUTING...

26

02

SPF/RSPF setup

[Function]
When this simulation is executed, the current set SPF/RSPF is displayed. Enter the code number corresponding to the desired SPF/RSPF and press [ENTER]/[START] key to save the setting.
Code number
0
1
2

SPF/RSPF
SPF NO
SPF YES
RSPF YES

Display item
SPF OFF
SPF ON
RSPF ON

[Operation]
AL-2030/2040CS

AL-2050CS
1) The current set value is
displayed.
26-02 SPF/RSPF
1:SPF ON
(0- 2)
2) [Numeric] key or [

] key

26-02 SPF/RSPF
0:SPF OFF (0- 2)
03

Second cassette setup

Machine duplex setup

] key

26-02 SPF/RSPF
2:RSPF ON (0- 2)
3) [ENTER]/[START] key

1) Press [ ] [ ] key to
change the code number.
2) Press [START] key to fix
the code number.

26-02 SPF/RSPF
2:RSPF ON (0- 2)

[Function]
When this simulation is executed, the current set second cassette is displayed. Enter the code
number corresponding to the desired second cassette and press [ENTER]/[START] key to save
the setting.
Code number
0
1

04

2) [Numeric] key or [

Second cassette
Second cassette NO
Second cassette YES

Display item
OFF
ON

[Operation]
The operation is similar to simulation 26-02.
[Function]
When this simulation is executed, the current set duplex is displayed. Enter the code number
corresponding to the desired duplex and press [ENTER]/[START] key to save the setting.
Code number
0
1

Duplex
Duplex NO
Duplex YES*

Display item
OFF
ON

* AL-2030: cannot be executed.

06

Destination setup

[Operation]
The operation is similar to simulation 26-02.
[Function]
When this simulation is executed, the current set destination is displayed. Enter the code
number corresponding to the desired destination and press [ENTER]/[START] key to save the
setting.
Code number
0
1
2

Destination
Inch series
EX Japan AB series
Japan AB series

* Code number 2 cannot be selected.


[Operation]
The operation is similar to simulation 26-02.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 11

Display item
INCH
AB

Main
code
26

Sub
code
07

Contents

Details of function/operation

Machine conditions check

[Function]
When this simulation is executed, the current machine setting is displayed.
CPM
20 CPM

Copy quantity
20

Remark

[Operation] (AL-2050CS only)


1) The machine setting is displayed.
26-07 CPM
20 CPM
20

Rear edge void setup

[Function]
When this simulation is executed, the current set rear edge void is displayed. Enter the code
number corresponding to the desired rear edge void and press [ENTER]/[START] key to save
the setting.
Code number
0
1

30

CE mark support control


ON/OFF

Cancel of stop at drum life


over

Memory capacity check

Remark
Default

Setting
CE mark support control OFF
CE mark support control ON

Display item
OFF
ON

Remark
Default (100V series)

[Operation]
The operation is similar to simulation 26-02.
[Function]
When this simulation is executed, the current setup of the code number is displayed. Enter the
code number and press the PRINT switch to enable the setup.
Code number
0
1

39

Display item
OFF
ON

[Operation]
The operation is similar to simulation 26-02.
[Function]
When this simulation is executed, the current set CE mark support control is displayed. Enter
the code number corresponding to the desired CE mark support control and press [ENTER]/
[START] key to save the setting.
Code number
0
1

38

Setting
Rear edge void NO
Rear edge void YES

Setup
Stop at drum life over * Default (AL model)
Cancel of stop at drum life over

[Operation]
The operation is similar to simulation 26-02.
[Function]
When the simulation is executed, the currently installed SDRAM of the main unit is displayed.
Code number
8
16

Setting
8 MBYTE
16 MBYTE

Remark

[Operation] (AL-2050CS only)


1) Memory capacity display
26-39 MEM.CHK
8 MBYTE
40

Polygon motor OFF time


setup (Time required for
turning OFF after completion
of printing)

[Function]
When this simulation is executed, the current setting is displayed. Enter the code number corresponding to the desired setting and press [ENTER]/[START] key to save the setting.
Code number

Setting

0
1
2
3

0sec
30sec
60sec
90sec

Display item
AL-2050CS
AL-2030/2040CS
0 SEC.
0
30 SEC.
30
60 SEC.
60
90 SEC.
90

[Operation]
The operation is similar to simulation 26-02.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 12

Remark

Default

Main
code
26

Sub
code
42

Contents

Details of function/operation

Transfer ON timing control


setup

[Function]
AL-2030/2040CS
When this simulation is executed, the currently set code number is displayed.
Enter the code number and press the [START] key, and the setting will be changed. (For any
number different from the following ones, the default time is automatically set.)
<Paper lead edge adjustment table>
Code number
0
1
2
3
4
5
6
7
8
9
10

Setting
Default (236 msec)
20 msec
18 msec
16 msec
14 msec
12 msec
10 msec
8 msec
6 msec
4 msec
2 msec

Code number
11
12
13
14
15
16
17
18
19
20
21

Setting
Default (236 msec)
+2 msec
+4 msec
+6 msec
+8 msec
+10 msec
+12 msec
+14 msec
+16 msec
+18 msec
+20 msec

* The default value, "11," of the transfer ON timing indicates "236msec passed from PS
release."
* When set to "0," it is same as setting to the default, "11."
* The transfer ON timing can be adjusted to 236msec 2ms.
AL-2050CS
For the AL-2050CS, the adjustment can be made individually for each of the following modes.
Mode
Front surface paper lead edge
Front surface paper rear edge
Back surface paper lead edge
Back surface paper rear edge

Display item
F-REAR
F-END
B-REAR
B-END

Default
11
50
11
50

Setting range
0 - 21
1 - 99
0 - 21
1 - 99

<Paper lead edge adjustment table> is the same as that of the AL-2030/2040CS above.
<Front/back surface of paper rear edge adjustment table>
Code
1
...
49
50
51
...
99

Setting
98 msec
...
2 msec
0 msec
+2 msec
...
+98 msec

Remark

Default

* The default "50" of the transfer OFF timing indicates "210msec passed from PPD1OFF."
* The transfer OFF timing can be adjusted to 210msec 2ms.
[Operation] (AL-2050CS only)
1) Initial display
<Front surface lead edge setting>
26-42 TC ON TIMING
F-REAR
11( 0-21 )
2) [

][

] key: Mode selection

26-42 TC ON TIMING
F-END
50( 1-99 )

AL-2030/2040CS/2050CS

3) [Numeric] key: Value entry


26-42 TC ON TIMING
F-END
51( 1-99 )
4) [ENTER]/[START] key:
Settles the entered value. The display is
shifted to the sub code input standby
menu.

SIMULATION, TROUBLE CODES 10 - 13

Main
code
26

Sub
code
43

Contents

Details of function/operation

Side void setup

[Function]
When this simulation is executed, the currently set code of the side void quantity is displayed
(initial display), and the set data are saved. (Setting range: 0 10, Default: 4 (= One side
2.0mm))
Code
0
1
2
3
4
5
6
7
8
9
10

Setting
0 mm
0.5 mm
1.0 mm
1.5 mm
2.0 mm
2.5 mm
3.0 mm
3.5 mm
4.0 mm
4.5 mm
5.5 mm

Remark

Default

* When the adjustment value is increased by 1, the side void is changed as follows:
Side void adjustment: The side void is increased by 0.5mm. (The side void of "Set value x
0.5mm" is made.)

54

life correction setting

[Operation]
The operation is similar to simulation 09-04.
[Function]
Used to set the life correction.
When this simulation is executed, the current set code number is displayed.
Enter the desired code number and press [ENTER]/[START] key to save the setting.
(Setting range: 0 1, default: 1)
Code number
0
1

62

Energy-save mode copy


lamp setup

Setting
OFF
ON

Display item
OFF
ON

Remark
Default

[Operation]
The operation is similar to simulation 26-02.
[Function]
Used to set half-ON /OFF of the copy lamp in the pre-heat mode.
When this simulation is executed, the current set code number is displayed. Enter the desired
code number and press [ENTER]/[START] key to save the setting.
Code number
0
1

30

01

Paper sensor status display

Setting
Copy lamp OFF
Copy lamp half-ON

Display item
OFF
ON

Remark
Default

[Operation]
The operation is similar to simulation 26-02.
[Function]
The paper sensor status is displayed on the LCD/LED.
Sensor
Paper exit sensor
Paper entry sensor
Duplex sensor
No. 2 tray paper feed sensor
New drum cartridge sensor

Display item
(AL-2050CS)
POD
PPD1
PPD2
PPD3
DRST

Display lamp (AL-2030/2040CS)


Photoconductor cartridge replacement lamp
Developer cartridge replacement lamp
JAM lamp
2nd cassette lamp
Zoom lamp

Since the manual paper feed sensor is a single bypass sensor, its status is not displayed.
The width sensor is available only in the FAX models.
[Operation] (AL-2050CS only)
1) Initial display

2) When sensor ON

30-01 P-SENSOR

AL-2030/2040CS/2050CS

30-01 POD PD1 PD2


PPD1 PPD2 PPD3 DRST

SIMULATION, TROUBLE CODES 10 - 14

Main
code
41

Sub
code
06

Contents

Details of function/operation

OC cover float detection


level adjustment

[Function]
When this simulation is executed, the current set value is displayed. When [ENTER]/[START]
key is pressed, the mirror base unit moves to the SPF/RSPF scan position to acquire the OC
cover float detection level.
When the mirror base unit returns to the home position, the acquired value is displayed.
If the adjustment is NG, the following message is displayed.
AL-2030/2040CS: Misfeed lamp lights up, and the 7seg display remains unchanged.
AL-2050CS: The LCD indicates "ERR."
Note that, this simulation must be executed with the OC cover closed.
If the value is 0, float detection is not performed in normal jobs.
[Operation] (AL-2050CS only)
1) Initial display

<Canceling - when [Clear]/[Clear All] key is pressed->

41-06 OC FLOAT LEVEL


0
2) [ENTER/START] key
41-06 OC FLOAT LEVEL
EXECUTING...

After canceling, the machine goes into the sub code entry
standby mode.
THE JOB IS BEING
CANCELED.
3) When the level is acquired:
41-06 OC FLOAT LEVEL
**** OK
3) When the level is not acquired:
41-06 OC FLOAT LEVEL
**** ERR

07

OC cover float detection


margin setting

[Function]
For the number of pixels between black markers on the SPF/RSFP scanning position saved in
"41-06: (OC cover float detection level adjustment)", if the number of pixels between the markers when processing float detection is less than the number of pixels set with this simulation, it
is judged as the float error.
When the set value of this simulation is "0," no float error occurs.
When this simulation is executed, the current set value is displayed.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS), and press
[START] key. The setting is saved and the display is shifted to the sub code input standby menu.
Setting range: 0 99 (Copes with margin 0 99 pixels.)
Default: 30 (30 pixels)
[Operation]
The operation is similar to simulation 9-04.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 15

Main
code
43

Sub
code
01

Contents

Details of function/operation

Fusing temperature setting


(Normal copy)

[Function]
Used to set the fusing temperature of 3rd or later sheet. (For 1st and 2nd sheets, SIM 43-14 is
used.)
When this simulation is executed, the current set code number is displayed. Press [ ] [ ] key
(or [Numeric] key for the AL-2050CS) to change the setting and press [ENTER]/[START] key to
save the setting into the EERPOM. The machine goes into the sub code entry standby mode.
The [Exposure mode selector] key (or [
mode.
Code
0
1
2
3
4

Set temperature (C)


170
175
180
185
190

][

Remark

] key for the AL-2050CS) is used to select the


Code
5
6
7
8

Mode
Main cassette paper feed & 2nd cassette paper feed
Manual paper feed

Set temperature (C)


195
200
205
210
Display item
(AL-2050CS)
TRAY1
MFT

Remark
Default

Display item
(AL-2030/2040CS)
AE mode lamp
TEXT mode lamp

* The cassette feed and the manual feed are controlled similarly.
[Operation]
AL-2050CS

4) [ENTER]/[START] key

1) Initial display <Main cassette paper feed


& 2nd cassette paper feed setting>
43-01 FU TEMP
TRAY1
6( 0-8 )
2) [

][

] key: Mode selection

43-01 FU TEMP
MFT
6( 0-8 )
3) [Numeric] key: Value entry

Settles the entered value. The display is


shifted to the sub code input standby
menu.
AL-2030/2040CS
1) Press [Exposure mode selector] key to
change the mode.
2) Press [ ] [ ] key to set the value.
3) Press [START] key to fix the code
number.

43-01 FU TEMP
MFT
6( 0-8 )
04

Fusing temperature setting


in multi copy

[Function]
For 20th sheet or later in multi copy, the fusing temperature is automatically changed from the
temperature set with simulation 43-1 to the temperature set with this simulation.
When this simulation is executed, the current set code number is displayed. Enter the code
number and press [ENTER]/[START] key to change the setting.
Code
0
1
2
3
4
5
6
7

Set temperature (C)


165
170
175
180
185
190
195
200
Mode

Main cassette paper feed & 2nd cassette


paper feed
Manual paper feed
Main cassette paper feed & 2nd cassette
paper feed (small-size)
Manual paper feed (small-size)

Remark

Display item
(AL-2050CS)
TRAY1

Display lamp
(AL-2030/2040CS)
AE mode lamp

MFT
TRAY1 SH

TEXT mode lamp


PHOTO mode lamp

3
1

AE mode lamp
TEXT mode lamp

MFT SH

The cassette feed and the manual feed are controlled similarly.
[Operation]
The operation is similar to simulation 43-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 16

Default
3

Main
code
43

Sub
code
05

Contents

Details of function/operation

Fusing temperature setup in


duplex copy
(AL-2040CS/2050CS only)

[Function]
In the case of duplex copy, the shift temperature set with this simulation is applied to the fusing
temperature.
When this simulation is executed, the current set code number is displayed.
Enter the desired code number and press [ENTER]/[START] key to save the setting.
Code
0
1
2
3
4
5
6
7
8
9

14

Fusing start temperature


setting

Shift temperature (C)


0
8
6
4
2
0
+2
+4
+6
+8

Remark
Default

[Operation]
The operation is similar to simulation 26-02.
[Function]
When this simulation is started, the currently set code number is displayed.
Press [ ] [ ] key (or [Numeric] key or [
][
] key for the AL-2050CS) to switch the setting,
and press [ENTER]/[START] key to save it to the EEPROM. The machine goes to the sub code
entry standby mode.
Code
0
1
2
3
4
5
6
7
8
9
10

Set temperature (C)


160
165
170
175
180
185
190
195
200
205
210

Remark

Default

[Operation]
The operation is similar to simulation 43-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 17

Main
code
46

Sub
code
01

Contents

Details of function/operation

Copy density adjustment


(300dpi)

[Function]
Copy density is set for each mode.
When this simulation is executed, the current se value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to make a copy under the set value.
When the set value is increased, the copy becomes darker. When the set value is decreased,
the copy becomes lighter.
In this case, only Exp.3 copy is made. When, however, the setting is made to make darker copy,
Exp.1 and Exp.5 copies also become darker. When made to lighter copy, Exp1. and Exp.5 copies become lighter, too.
Press [Exposure mode selector] key (or [
][
] key for the AL-2050CS) to switch the mode.
The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 99)
The setting procedure of the magnification ratio is the same as that to copy operation.
Display item
(AL-2050CS)
AE mode (300dpi)
AE
TEXT mode (300dpi)
TEXT
PHOTO mode
PHOTO
TS mode (TEXT) (300dpi)
TSTXT
Mode

TS mode (AE) (300dpi)

TSAE

LED
(AL-2050CS)
COPY mode lamp
PRINT mode lamp
SCAN mode lamp
PRINT mode lamp
SCAN mode lamp
COPY mode lamp
SCAN mode lamp

Display lamp
(AL-2030/2040CS)
AE mode lamp
TEXT mode lamp
PHOTO mode lamp
TEXT mode lamp
PHOTO mode lamp
AE mode lamp
PHOTO mode lamp

Default
50
50
50
50
50

[Operation]
AL-2050CS
1) Initial display

4) To fix the set value without printing, press


[Enter] key.
46-01 EXP.LEVEL 300
AE
100% 62( 1-99)

46-01 EXP.LEVEL 300


AE
100% 50( 1-99)
2) [

] key: Mode selection

* To cancel manual feed paper empty MSG,


press any key.

46-01 EXP.LEVEL 300


TSAE 100% 50( 1-99)
2) [

* When performing the AE mode exposure


adjustment, place the test chart on the document table so that the center area of 10cm is
not covered.

] key: Mode selection

46-01 EXP.LEVEL 300


TEXT 100% 50( 1-99)

AL-2030/2040CS
1) Press [Exposure mode selector] key to
change the mode.

3) [Numeric] key: Value entry


46-01 EXP.LEVEL 300
AE
100% 62( 1-99)

2) Press [ ] [ ] key to set the value.

4) [START] key: Fixing and printing value


(No change on the LCD)

3) [START] Fixing and printing value


* Print is started in the set mode.

* Print is started in the set mode.


46-01 EXP.LEVEL 300
AE
100% 62( 1-99)
02

Copy density adjustment


(600dpi)

[Function]
Copy density is set for each mode.
When this simulation is executed, the current se value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to make a copy under the set value.
When the set value is increased, the copy becomes darker. When the set value is decreased,
the copy becomes lighter.
In this case, only Exp.3 copy is made. When, however, the setting is made to make darker copy,
Exp.1 and Exp.5 copies also become darker. When made to lighter copy, Exp1. and Exp.5 copies become lighter, too.
Press [Exposure mode selector] key (or [
][
] key for the AL-2050CS) to switch the mode.
The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 99)
Display item
(AL-2050CS)
AE mode (600dpi)
AE
TEXT mode (600dpi)
TEXT
PHOTO mode
PHOTO
TS mode (TEXT) (600dpi)
TSTXT
Mode

TS mode (AE) (600dpi)

TSAE

LED
(AL-2050CS)
COPY mode lamp
PRINT mode lamp
SCAN mode lamp
PRINT mode lamp
SCAN mode lamp
COPY mode lamp
SCAN mode lamp

[Operation]
The operation is similar to simulation 46-01.
AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 18

Display lamp
Default
(AL-2030/2040CS)
AE mode lamp
50
TEXT mode lamp
50
PHOTO mode lamp
50
TEXT mode lamp
50
PHOTO mode lamp
AE mode lamp
50
PHOTO mode lamp

Main
code
46

Sub
code
18

Contents

Details of function/operation

Image contrast adjustment


(300dpi)

[Function]
Contrast is set for each mode.
When this simulation is executed, the current se value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to make a copy under the set value.
When the set value is increased, the contrast becomes higher. When the set value is
decreased, the contrast becomes lower.
In this case, only Exp.3 copy is made. When, however, the setting is made to make higher contrast, Exp.1 and Exp.5 copies also become in higher contrast. When made to a lower contrast,
Exp1. and Exp.5 copies become lower contrast, too.
Press [Exposure mode selector] key (or [
][
] key for the AL-2050CS) to switch the mode.
The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 99)
Mode
AE mode (300dpi)
TEXT mode (300dpi)
PHOTO mode
TS mode (TEXT)
(300dpi)
TS mode (AE)
(300dpi)

Display item
(AL-2050CS)
AE
TEXT
PHOTO
TSTXT
TSAE

LED
(AL-2050CS)
COPY mode lamp
PRINT mode lamp
SCAN mode lamp
PRINT mode lamp
SCAN mode lamp
COPY mode lamp
SCAN mode lamp

Display lamp
(AL-2030/2040CS)
AE mode lamp
TEXT mode lamp
PHOTO mode lamp
TEXT mode lamp
PHOTO mode lamp
AE mode lamp
PHOTO mode lamp

Default
50
50
50
50
50

* No density display on LCD/display.

19

Exposure mode setup

[Operation]
The operation is similar to simulation 46-01.
[Function]
< table setting>
When this simulation is executed, the code number of the current set gamma table is displayed.
(Default: 2)
Enter the code number corresponding to the desired gamma table, and press [Exposure mode
selector] key (or [
] [
] key for the AL-2050CS) to change the mode and write into the
EEPROM.
<AE operation mode>
] key for the AL-2050CS)
When setting the table, press [Exposure mode selector] key (or [
to change to the AE operation mode, and the current set code number of the AE operation
mode is displayed. (Default: 0)
Enter the code number corresponding to the desired AE operation mode and press [Exposure
mode selector] key (or [
][
] key for the AL-2050CS) to change the mode and write into
the EEPROM.
<PHOTO image process setting>
When [Exposure mode selector] key (or [
] key for the AL-2050CS) is pressed in AE operation mode setting, the mode is changed to the PHOTO image process setting and the code
number of the current set PHOTO image process setting is displayed. (Default: 1)
Enter the code number corresponding to the desired PHOTO image process setting and press
[Exposure mode selector] key (or [
][
] key for the AL-2050CS) to change the mode and
write into the EEPROM.
Mode

Display item
(AL-2050CS)

Display lamp
(AL-2030/2040CS)

Code
number
1

GAMMA

OFF
2

AE

AE

AE

PHOTO

PHOTO

PHOTO

0
1
1
2

Setting content
Image quality priority
mode
Toner consumption
priority mode
Lead edge stop
Real time process
Error diffusion process
Dither process

[Operation]
The operation is similar to simulation 43-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 19

Remark

Default
Default
Default

Main
code
46

Sub
code
20

Contents

Details of function/operation

SPF/RSPF exposure
correction

[Function]
Used to adjust the exposure correction amount in the SPF/RSPF mode. The adjustment is
made by adjusting Vref voltage variation for the OC mode.
When this simulation is executed, the current set value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to save the setting and make a copy.
When the set value is increased, copy becomes darker. When the set value is decreased, copy
becomes lighter. (Adjustment range: 1 99)
Display item
(AL-2050CS)
SPF

Mode
RSPF/SPF

29

Image contrast adjustment


(600dpi)

Display lamp
(AL-2030/2040CS)
TEXT mode lamp

Default

Remark

50

[Operation]
The operation is similar to simulation 46-01.
[Function]
Contrast is set for each mode.
When this simulation is executed, the current se value is displayed in 2 digits (Default: 50).
Change the set value and press [START] key to make a copy under the set value.
When the set value is increased, the contrast becomes higher. When the set value is
decreased, the contrast becomes lower.
In this case, only Exp.3 copy is made. When, however, the setting is made to make higher contrast, Exp.1 and Exp.5 copies also become in higher contrast. When made to a lower contrast,
Exp1. and Exp.5 copies become lower contrast, too.
Press [Exposure mode selector] key (or [
][
] key for the AL-2050CS) to switch the mode.
The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 99)
Mode
AE mode (600dpi)
TEXT mode (600dpi)
PHOTO mode
TS mode (TEXT)
(600dpi)
TS mode (AE) (600dpi)

Display item
(AL-2050CS)
AE
TEXT
PHOTO
TSTXT
TSAE

LED
Display lamp
(AL-2050CS)
(AL-2030/2040CS)
COPY mode lamp AE mode lamp
PRINT mode lamp TEXT mode lamp
SCAN mode lamp PHOTO mode lamp
PRINT mode lamp TEXT mode lamp
SCAN mode lamp PHOTO mode lamp
COPY mode lamp AE mode lamp
SCAN mode lamp PHOTO mode lamp

Default
50
50
50
50
50

* No density display on LCD/display.

30

AE limit adjustment

[Operation]
The operation is similar to simulation 46-01.
[Function]
Used to set the limit value in AE and AE (toner save).
Change the setting and press [ENTER]/[START] key to write the setting into the EEPROM. The
machine goes into the sub code entry standby mode.
By pressing [Exposure mode selector] key (or [
] [
] key for the AL-2050CS), setting is
changed. (Setting range: 0 31, Default: 0)
Mode
Limit value for AE
Limit value for AE (toner save)

Display item
(AL-2050CS)
AE
TEXT

Display lamp
(AL-2030/2040CS)
AE mode lamp
TEXT mode lamp

Remark

<Remark>
When simulation 26-06 (Destination setting) or simulation 46-19 Auto Exposure mode is
changed, the setting of this simulation is also changed to the default in connection.
[Operation]
The operation is similar to simulation 46-19.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 20

Main
code
46

Sub
code
31

Contents

Details of function/operation

Image sharpness
adjustment

[Function]
Used to adjust sharpening/blurring of image in each mode.
Image quality
Blurring
Standard
Sharpening

Setting No
0
1
2

Remark
Default

When this simulation is executed, warm-up and shading are performed and the current set
value is displayed. (Default: 1)
Change the set value and press [START] key to make a copy under the set conditions.
To change the mode, press [Exposure mode selector] key (or [
] [
] key for the AL2050CS). The code number of the selected mode is dip0slayed on the LCD/display.
Mode
AE mode
TEXT mode
PHOTO mode
TS mode (TEXT)
TS mode (AE)

32

Copier color reproduction


setup

Display item
(AL-2050CS)
AE
TEXT
PHOTO
TSTXT
TSAE

LED
(AL-2050CS)
COPY mode lamp
PRINT mode lamp
SCAN mode lamp
PRINT mode lamp
SCAN mode lamp
COPY mode lamp
SCAN mode lamp

Display lamp
(AL-2030/2040CS)
AE mode lamp
TEXT mode lamp
PHOTO mode lamp
TEXT mode lamp
PHOTO mode lamp
AE mode lamp
PHOTO mode lamp

Default
setting
1
1
1
1
1

[Operation]
The operation is similar to simulation 46-01.
[Function]
Used to set color reproduction in each mode. Colors easy to be copied and colors difficult to be
copied can be switched.
Set value
0
1
2

Colors easy to be copied


Purple, Blue, Red
Water blue, Green, Blue
Yellow, Red, Green

Colors difficult to be copied


Yellow, Green, Water blue
Purple, Red, Yellow
Blue, Water blue, Purple

* This setting has virtually no effect on black-and-white documents.


When this simulation is executed, warm-up and shading are performed and the current set
value is displayed. (Default: 0)
Press [START] key to make a copy under the set conditions . At that time, color components are
changed for used in copying.
To change the mode, press [Exposure mode selector] key (or [
] [
] key for the AL2050CS). The code number of the selected mode is dip0slayed on the LCD/display.
Specification component
Green
Red
Blue
Mode
AE mode (including
TS)
TEXT mode
(including TS)
PHOTO mode

Setting No
0
1
2

Remark
Default

Display item
(AL-2050CS)
AE

LED
(AL-2050CS)
COPY mode lamp

Display lamp
(AL-2030/2040CS)
AE mode lamp

TEXT

PRINT mode lamp

TEXT mode lamp

PHOTO

SCAN mode lamp

PHOTO mode lamp

[Operation]
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 21

Default
setting
0

Main
code
48

Sub
code
01

Contents

Details of function/operation

Front/rear (main scanning)


direction and scan (sub
scanning) direction
magnification ratio
adjustment

[Function]
Used to adjust the magnification ratio in the main scan (front/rear) direction and sub scan direction.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS). Press
[START] key to save the set value and make a copy. (When the adjustment value is increased
by 1, the magnification ratio is increased by 0.1%.)
The adjustment mode can be changed by pressing [Exposure mode selector] key (or [
key for the AL-2050CS). (Adjustment range: 1 99, Default: 50)
Mode
Main scan direction
magnification ratio
OC mode sub scan
direction magnification ratio

05

SPF/RSPF mode sub scan


direction magnification ratio
in copying

Display item
LED
Display lamp
(AL-2050CS)
(AL-2050CS)
(AL-2030/2040CS)
F-R
PRINT mode lamp TEXT mode lamp
SCAN

SCAN mode lamp PHOTO mode lamp

][

Default
value
50
50

[Operation]
The operation is similar to simulation 46-01.
[Function]
Used to display the current SPF/RSPF mode sub scan direction magnification ratio on the LCD/
display.
When [START] key is pressed, the entered data is acquired and saved into the EEPROM, and a
copy is made. (When the set value is increased by 1, the magnification ratio is increased by
0.1%.)
The adjustment mode can be changed by pressing [Exposure mode selector] key (or [
key for the AL-2050CS). (Adjustment range: 1 99, Default: 50)

][

When adjusting the RSPF, the mode is set to "Duplex Single," single copies of two sheets are
performed.
For printing, regardless of the density mode and the density level,
Density mode = MANUAL
Density level = 3
Display lamp
(AL-2030/
Default
2040CS)
COPY mode AE mode
50
lamp
lamp

Initial value of Display item


LED
duplex setting (AL-2050CS) (AL-2050CS)

Mode
Sub scan magnification
ratio adjustment on the
front surface of SPF/
RSPF document
Sub scan magnification
ratio adjustment on the
back surface of RSPF
document (AL-2050CS
only)

S-S

SIDE1

D-S

SIDE2

PRINT mode
lamp

* When there is no document in SPF/RSPF, copy is inhibited.


[Operation]
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 22

50

Main
code
49

Sub
code
01

Contents

Details of function/operation

Flash ROM program writing


mode

[Function]
When this simulation is executed, "d" is displayed on the display (or "DOWNLOAD MODE" is
displayed on the LCD for the AL-2050CS), the machine goes into the program writing mode
from PC to Flash ROM.
Use the writing tool on the PC and write the program.
During writing, the display shows as follows:
After completion of download, turn OFF/ON the power to reset.
AL-2050CS
Status

Display item

Download data receiving


Loader function transfer
Date delete start
Data write (Boot section)
Data write (Program
section)
Data write (EEPROM)
Data write (LCD)
During SUM CHECK
During BOOT SUM
CHECK
During EEPROM SUM
CHECK
Download complete

AL-2030/2040CS
Pre-heat
Ready
lamp
lamp
"d" ON
ON
OFF

Remark

Display

RECEIVING
LOADER COPYING
FLASH ERASE
BOOT WRITING
PROGRAM WRITING
E2PROM WRITING
LCD DATE WRITING
FLASH ROM SUM
CHECK
BOOT SUM CHECK

AL-2050CS only
"d" ON
"d" ON
"d" ON

OFF
Blink
Blink

ON
OFF
Blink
AL-2050CS only
AL-2050CS only

"d" ON

ON

ON
AL-2050CS only

EEPROM SUM CHECK


DOWNLOAD
COMPLETE!

Error state

AL-2050CS only
"0FF" ON

OFF

OFF

"E " ON

OFF

OFF

AL-2030/2040CS
only

* "" in an error display indicates the error position.


1
2
3
4
5

Data reception error


Loader function transfer
FLASH ROM delete
FLASH ROM writing (Boot section)
FLASH ROM writing (Program section)

6
7
8
9
10

Sum check (Loader section)


Sum check (Boot section)
Sum check (Program section)
Sum check (EEPROM section)
Data error

In case of an error in download, the following message is displayed on the LCD.


(AL-2050CS only)
Error status
PC data receiving
Loader function transfer
FLASH ROM delete
Boot section FLASH ROM write
Program section FLASH ROM write
Loader section SUM CHECK
Boot section SUM CHECK
Program section SUM CHECK
E2PROM SUM CHECK
E2PROM write
E2PROM read Verify
E2PROM collating Verify
Boot section lens check
Program section lens check
E2PROM lens check
Total data size check
IMC communication error
IMC FRASH ROM write
LCD section lens check
LCD section FLASH ROM write
LCD section SUM CHECK

Display item
E-01 PC TRANS
E-02 LOADER COPY
E-03 FLASH ERASE
E-04 BOOT WRITE
E-05 PROGRAM WRITE
E-06 LOADER SUM
E-07 BOOT SUM
E-08 PROGRAM SUM
E-09 E2PROM SUM
E-10 E2PROM WRITE
E-11 E2PROM READ
E-12 E2PROM COLLATE
E-13 BOOT LENGTH
E-14 PROGRAM LENGTH
E-15 E2PROM LENGTH
E-16 DATE SIZE
E-17 IMC TRANS
E-18 IMC FLASH WRITE
E-19 LCD DATE LENGTH
E-20 LCD DATE WRITE
E-21 LCD DATE SUM

To enter the download mode, there is a method to use key operations as well as to use a simulation. With the power OFF, press and hold [Clear All] key + [
] key, turn on the power.
[Operation] (AL-2050CS only)
1) Initial display
DOWNLOAD MODE

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 23

Main
code
50

Sub
code
01

Contents

Details of function/operation

Lead edge image position

[Function]
Used to adjust the copy image position and the lead edge void amount on copy paper. The
adjustment is made by adjusting the image scan start position at 100% and the print start position (resist roller ON timing). When this simulation is executed, the current set value is displayed
in 2 digits. (Center value: 50)
When [Exposure mode selector] key (or [
ting mode and the display are changed.

][

] key for the AL-2050CS) is pressed, the set-

Enter the adjustment value and press [START] key to save the set value and make a copy.
When the adjustment is made by the main cassette paper feed, the adjustment values of all the
paper feed ports become the same. (When the set value is increased by 1, shift is made by
0.1mm.)
Display item
LED
(AL-2050CS)
(AL-2050CS)
Print start position
TRAY1
COPY mode lamp
(Main cassette paper
Main cassette lamp
feed)
(*) Print start position
TRAY2
COPY mode lamp
(2nd cassette paper
2nd cassette lamp
feed)
Print start position
MFT
COPY mode lamp
(Manual paper feed)
Manual paper feed lamp
Image lead edge void
DEN-A
PRINT mode lamp
amount
Main cassette lamp
Image scan start
RRC-A
SCAN mode lamp
position
Main cassette lamp
Image rear edge void
DEN-B
COPY mode lamp
amount (Cassette
PRINT mode lamp
paper feed)
SCAN mode lamp
Main cassette lamp
Image rear edge void
RRC-B
COPY mode lamp
amount (Manual
PRINT mode lamp
paper feed)
Manual paper feed lamp
Mode

Display lamp
(AL-2030/2040CS)
AE mode lamp
Main cassette lamp

Default
50

AE mode lamp
2nd cassette lamp

50

AE mode lamp
Manual feed lamp
TEXT mode lamp
Main cassette lamp
PHOTO mode lamp
Main cassette lamp
AE mode lamp
TEXT mode lamp
PHOTO mode lamp
Main cassette lamp

50
50
50
50

50

(*): Support for the installation models. For non-installation models, skip.
* When printing with the manual paper feed tray, use paper of the letter size.
* When paper is discharged, the shifter is operated.
[Adjustment procedure]
1) Set the print start position (AE lamp ON) (A), the lead edge void amount (TEXT lamp ON)
(B), and the scan start position (PHOTO lamp ON) (C) to 0, and make a copy of a scale at
100%. (AL-2030/2040CS)
For the AL-2050CS, the following LEDs are lighted:
AE lamp/COPY mode lamp: (A)
TEXT lamp/PRINT mode lamp: (B)
PHOTO lamp/SCAN mode lamp: (C)
2) Measure the image loss (Rmm) of the scale.
Set C = 10 x R (mm). (Example: Set to 40.)
When the value of C is increased by 10, the image loss is decreased by 1mm. (Default: 50)
3) Measure the distance (Hmm) from the paper lead edge to the image print start position.
Set A = 10 x H (mm). (Example: Set to 50.)
When the value of A is increased by 10, the image lead edge is moved to the paper lead
edge by 1mm. (Default: 50).
4) Set the lead edge void amount to
B = 50 (2.5mm). (Default: 50)

(Example)
Distance from the paper lead edge
to the image lead edge, H = 5mm

When the value of B is increased by


10, the void is extended by about
0.1mm. (For 25 or less, however, the
void amount is regarded as 0.)
The SPF/RSPF adjustment is made
by adjusting the SPF/RSPF image
scan start position after OC
adjustment.

Image loss, R = 4mm

5mm

10mm

[Operation]
The operation is similar to simulation 4601.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 24

Main
code
50

Sub
code
06

Contents

Details of function/operation

Copy lead edge position


adjustment (SPF/RSPF)

[Function]
Used to adjust the SPF/RSPF copy lead edge.
When the adjustment value of the document scan position adjustment is increased by 1, the
scan start timing is advanced by 0.1mm.
The print result is shifted to the opposite direction of the scan start position.
The adjustment mode can be changed by pressing [Exposure mode selector] key (or [
key for the AL-2050CS). (Adjustment range: 1 99, Default: 50)

][

When scanning a back surface of document, the mode must be changed to operate the SPF/
RSPF by pressing [2-SIDED COPY] key.
Mode
Front surface
document scan
position adjustment
Back surface
document scan
position adjustment
(AL-2050CS only)
Rear edge void
adjustment (RSPF)

Initial value
of duplex
setting
S-S

Display item
(AL-2050CS)

LED
(AL-2050CS)

SIDE1

COPY mode
lamp

D-S

SIDE2

PRINT mode
lamp

S-S

END

SCAN mode
lamp

Display lamp
(AL-2030/
2040CS)
AE mode
lamp

PHOTO
mode lamp

Default
50

50

50

When there is no document in the SPF/RSPF, copy is inhibited.


When paper is discharged, the shifter is operated.

10

Center offset adjustment

[Operation]
The operation is similar to simulation 46-01.
[Function]
Used to adjust the center offset position of copy images on copy paper and that in scanning
document.
When this simulation is executed, the current set value is displayed.
Enter the adjustment value and press [START] key to save the setting and make a copy. (When
the set value is changed by 1, the center is shifted by 0.1mm.)
When the adjustment value is increased, the center is shifted to right. When decreased, the
center is shifted to left.
The modes can be selected by pressing [Exposure mode selector] key (or [
][
] key for the
AL-2050CS).
When the set value is changed largely, the area outside the shading area may be scanned to
cause black streaks on the edges. When the SPF/RSPF is used, select the mode for use of the
SPF/RSPF by [2-SIDED COPY] key.
Mode
Print center offset
(Main cassette paper
feed)
(*) Print center offset
(2nd cassette paper
feed)
Print center offset
(Manual paper feed)
(**) 2nd print center
offset (Main cassette
paper feed)

Display item
(AL-2050CS)
TRAY1

LED
(AL-2050CS)
COPY mode lamp
Main cassette lamp

Display lamp
(AL-2030/2040CS)
AE mode lamp
Main cassette lamp

TRAY2

COPY mode lamp


2nd cassette lamp

AE mode lamp
2nd cassette lamp

50

MFT

COPY mode lamp


Manual paper feed
lamp
PRINT mode lamp
Main cassette lamp

AE mode lamp
Manual paper feed
lamp
TEXT mode lamp
Main cassette lamp

50

SIDE2

Default
50

50

(*): Support for the installation models. For non-installation models, skip.
(**): For Simplex models, skip.
* When printing with the manual paper feed tray, use paper of the letter size.
* In the 2nd print center offset adjustment, print is made forcibly as 1to2/Short Edge from OC
regardless of duplex setting.
* When paper is discharged, the shifter is operated.
[Operation]
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 25

Main
code
50

Sub
code
12

Contents

Details of function/operation

Document off-center
adjustment

[Function]
Used to adjust document scan off-center adjustment.
The adjustment modes can be selected by pressing [Exposure mode selector] key (or [
[
] key for the AL-2050CS). (Adjustment range: 1 99, Default: 50)

When the adjustment value is increased, the print result is shifted to left.
Mode
Platen document scan
SPF document front
scan
RSPF document back
scan (AL-2050CS only)

Initial value
Display item
LED
of duplex
(AL-2050CS) (AL-2050CS)
setting
S-S
OC
COPY mode
lamp
S-S
SPF
PRINT mode
lamp
D-S
RSPF
SCAN mode
lamp

Display lamp
(AL-2030/
2040CS)
AE mode
lamp
TEXT mode
lamp

Default
50
50
50

* When paper is discharged, the shifter is operated.

18

Memory reverse position


adjustment in duplex copy
(AL-2040CS/2050CS only)

[Operation]
The operation is similar to simulation 46-01.
[Function]
When this simulation is executed, the current set correction value is displayed.
Enter the correction value and press [START] key to save the entered correction value. (Correction value range; 1 99, Default: 50)
For S-D mode front surface print and print of even paged in D-S mode, reverse memory copy
operation is performed from the rear edge of documents.
When, therefore, the print position adjustment of output images is required, adjust as follows:
In the reverse memory coping, when the document scan is made in the arrow direction, the output image is printed from the rear edge of scan image.
When, therefore, the print lead edge is shifted, set the reference chart so that the reference
position is on the rear edge, and use this simulation to adjust the set value so that the print lead
edge is matched.
Since printing is made from the image data most lately stored in memory to the lead edge data
from the print start position, the image lead edge adjustment is made by changing the end data
position stored in memory by the set value of this simulation.
Since it is performed by changing the scan end position, the image position adjustment is made
by changing the scan end position and the end data stored in memory.
The adjustment modes can be selected by pressing [Exposure mode selector] key (or [
[
] key for the AL-2050CS)
Initial value
Display item
LED
of duplex
(AL-2050CS) (AL-2050CS)
setting
OC memory reverse
S-D
OC
COPY mode
output position
lamp
SPF/RSPF memory
D-S
SPF
PRINT mode
reverse output position
lamp
Mode

Document transport direction


Scan lead edge

TEXT mode
lamp

Default
50
50

Document transport direction


Print lead edge
Lead edge void (1)
Print start position

Scan end position


(Default: Scan cut by void (1))
Scan direction

Display lamp
(AL-2030/
2040CS)
AE mode lamp

Rear edge void


Print rear edge

Scan rear edge

* The initial value of duplex setting is "1to2/Long Edge" for the duplex model, or "2to1" for the
simplex model.
When paper is discharged, the shifter is operated.
[Operation]
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 26

Main
code
50

Sub
code
19

Contents

Details of function/operation

Duplex copy rear edge void


adjustment
(AL-2040CS/2050CS only)

[Function]
Used to adjust the rear edge void amount in duplex copy.
When this simulation is executed, the current set value is displayed in 2 digits. (Center value:
50.) The adjustment modes can be selected by pressing [Exposure mode selector] key (or [
]
[
] key for the AL-2050CS). (Adjustment range; 1 99)
Enter the adjustment value and press [START] key to save the set value and make a copy. (The
paper information is cleared for every copy.)
When the set value is increased by 1, the void amount is increased by about 0.1mm.
Mode
Paper rear edge void
amount
Print start position
(Duplex back surface)

Display lamp

Display item
(AL-2050CS)

LED
(AL-2050CS)

DEN-B

PRINT mode lamp

(AL-2030/2040CS)
TEXT mode lamp

RRC-D

SCAN mode lamp

PHOTO mode lamp

Default
50
50

* The initial value for duplex setting is "1to2/Short Edge" for the OC setting, or "2to2" for the
RSPF setting.
When paper is discharged, the shifter is operated.

51

02

Resist quantity adjustment

[Operation]
The operation is similar to simulation 46-01.
[Function]
Used to adjust the contact pressure of the main unit resist roller and the SPF/RSPF resist roller
onto paper. When this simulation is executed, the current set value is displayed.
The adjustment modes can be selected by pressing [Exposure mode selector] key (or [
[
] key for the AL-2050CS).

Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[START] key to save the set value and make a copy.
Display item
LED
(AL-2050CS)
(AL-2050CS)
Main cassette paper
TRAY1
COPY mode lamp
feed
Main cassette lamp
(*) 2nd cassette paper
TRAY2
COPY mode lamp
feed
2nd cassette lamp
Manual paper feed
MFT
COPY mode lamp
Manual paper feed
lamp
RSPF document
SIDE1
COPY mode lamp
paper feed
PRINT mode lamp
(Front surface)
SCAN mode lamp
(AL-2050CS only)
Main cassette lamp
RSPF document
SIDE2
COPY mode lamp
paper feed
PRINT mode lamp
(Back surface)
Main cassette lamp
(AL-2050CS only)
(*) Duplex back
DUP-2
PRINT mode lamp
surface
SCAN mode lamp
Main cassette lamp
Mode

Display lamp
(AL-2030/2040CS)
AE mode lamp
Main cassette lamp
AE mode lamp
2nd cassette lamp
AE mode lamp
Manual paper feed
lamp

TEXT mode lamp


PHOTO mode lamp
Main cassette lamp

(*): Support for the installation models. For non-installation models, skip.
[Operation] (AL-2050CS only)
The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 27

Default
50
50
50

50

50

50

Main
code
53

Sub
code
08

Contents

Details of function/operation

SPF/RSPF scan position


automatic adjustment

[Function]
Place a A4 paper (white chart) so that it covers the SPF/RSPF scan glass and the OC glass
together, and close the SPF/RSPF.
When this simulation is executed, the current adjustment value is displayed as the initial display.
* Default is 1. Adjustment range is 1 99. Adjustment unit 1 = about 0.127mm
* If the values are kept as the default values, SPF/RSPF scan is not performed properly. The
front area of the proper scan position may be scanned.
In case of AUTO, press [START] key, and the mirror unit scans from the home position to the
SPF/RSPF scan position with the adjustment value displayed. The SPF/RSPF glass cover edge
position is calculated from the difference between the SPF/RSPF glass cover edge and the OC
side document glass CCD output level. If the adjustment is normal, the adjusted value is displayed. If abnormal, the error LED lights up with the current set value displayed.
During the error LED is lighted, when [START] key is pressed again, execution is performed
again.
Display item
(AL-2050CS)

Mode
SPF/RSPF scan position
auto adjustment
SPF/RSPF scan position
manual adjustment

LED
(AL-2050CS)

Display lamp

AUTO

COPY mode lamp

(AL-2030/2040CS)
AE mode lamp

MANU

PRINT mode lamp

TEXT mode lamp

Default
1
1

[Operation]
The operation is similar to simulation 46-01. (In MANUAL)
OK/ERR display in AUTO
<When OK>

<When ERR>

53-08 SPF AUTO


AUTO 100% **
61

03

Polygon motor check


(HSYNC output check)

OK

53-08 SPF AUTO


AUTO 100% **

ERR

[Function]
When [ENTER]/[START] key is pressed, HSYNC is performed and the polygon motor is rotated
for 30sec.
At that time, the ZOOM lamp (or the COPY mode lamp for the AL-2050CS) is lighted for
100msec every time when HSYNC is detected.
[Operation] (AL-2050CS only)
1) Initial display
61-03 LSU CHK
EXECUTING...

63

01

Shading check

[Function]
Used to display the detection level of white plate for shading.
When [ENTER]/[START] key is pressed, the mirror base unit moves to the white plate for shading and the copy lamp is lighted.
When the light quantity is stabilized, revision is made for every second, and the level of one
pixel at the center of CCD which is not corrected is detected and the value is displayed in decimal values on the LCD/display. (3 digits)
[Operation] (AL-2050CS only)
1) Initial display
63-01 SHADING CHK
EXECUTING...
000

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 28

Main
code
63

Sub
code
02

Contents

Details of function/operation

Black level automatic


correction

[Function]
Used to acquire the black level target value used for the black level adjustment of white balance.
When this simulation is executed, the current correction value is displayed in 3 digits of 12bit
hexadecimal number.
Place the gray gradation chart (UKOG-0162FCZZ) used as the correction document so that the
density 10 (black side) comes on the left side and that the chart is upside down at the center of
the plate left center.

10
Chart back surface

When [ENTER]/[START] key is pressed, the mirror base unit scans the chart and calculates the
correction value.
After completion of correction, the corrected value is displayed on the LCD/display.
* Default: 0
* If the value is set to the default, operation is made with 0x60.
[Operation] (AL-2050CS only)
1) Initial display
63-02 BLACK LEVEL
000
2) [ENTER/START] key:
Correction start
63-02 BLACK LEVEL
EXECUTING...

<During canceling - When [Clear]/[Clear All] key is


pressed->
After canceling, the machine goes into the sub
code entry standby mode.
THE JOB IS BEING
CANCELED.
3) After execution
63-02 BLACK LEVEL
*** OK
3) In case of an error
63-02 BLACK LEVEL
*** ERR

12

Light quantity stabilization


wait time setting

[Function]
Used to set the wait time before entering the light quantity level stable evaluation process in the
light quantity stable process of white balance. (Note: The light quantity stable level in the previous light quantity stable state is used as the target. When the light quantity level reaches the
target during the wait time, the set time of this simulation is ignored and the operation enters the
stable evaluation process.)
When this simulation is executed, the currently set value is displayed.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[START] key. The entered value is stored and the machine goes into the sub code entry standby
mode.
Setting range: 0 99 (Complying with the light quantity stable wait time of 0 99sec.)
Default: 15 (15sec)

13

Light quantity stabilization


band setting

[Operation]
The operation is similar to simulation 9-04.
[Function]
When the difference between the maximum and the minimum values of the light quantity level
sampled for 3.2sec in the cycle of 100msec in the white balance light quantity stable process is
within the range set with this simulation, it is judged as the light quantity is stable. (Note: The
magnification ratio of the AFE gain setting is automatically reflected on the stable width.)
When this simulation is executed, the currently set value is displayed.
Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press
[START] key. The entered value is stored and the machine goes into the sub code entry standby
mode.
Setting range: 1 99 (Light quantity stable width: Complying with 1 99 in 4095 gradations.)
Default: 16
[Operation]
The operation is similar to simulation 9-04.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 29

Main
code
64

Sub
code
01

Contents

Details of function/operation

Self print

[Function]
The status of the optical section is ignored and printing of one page is made. Also when the
print command is received from the host, printing is made.
When this simulation is executed, warm-up is performed and the ready lamp is lighted. (Since,
however, the scanner is disabled, initializing is not made.)
Enter the code number and press [ENTER]/[START] key to start paper feed from the selected
cassette and print in the selected pattern.
Code number
0
1
2
3

Pattern
1by2
Grid pattern
White paper
Black background

Display item
1 BY 2
CHECK
WHITE
BLACK

* For 4 99, flip.

67

50

USB receive speed


adjustment (USB1.1)
(AL-2030/AL-2040CS only)

[Operation]
The operation is similar to simulation 26-02.
Used to set the limitation on the print data receive speed of USB2.0 (Full speed) port (USB port
on the machine).
When print images from USB2.0 (Full speed) port are disturbed, change the setting and try
again.
When this simulation is executed, the currently set code number is displayed.
Enter the code number corresponding to the adjustment value, and press [START] key to
change the setting.
Code number
1
2
3
4

Setting
FAST
NORMAL1
NORMAL2
SLOW

Speed
Fast

Slow

5. Trouble codes
A. Trouble codes list

B. Details of trouble codes

Main Sub
Details of trouble
code code
E1
00 IMC communication trouble
10 IMC trouble
13 IMC flash ROM error
81 IMC communication interface error (Parity)
82 IMC communication interface error (Overrun)
84 IMC communication interface error (Framing)
E7
01 Duplex model memory setup error, memory notdetected error
02 LSU trouble
10 Shading trouble (Black correction)
11 Shading trouble (White correction)
16 Abnormal laser output
F5
02 Copy lamp lighting abnormality
H2
00 Thermistor open
H3
00 Heat roller high temperature detection
H4
00 Heat roller low temperature detection
L1
00 Feeding is not completed within the specified time
after starting feeding. (The scan head locking switch
is locked)
L3
00 Scanner return trouble
L4
01 Main motor lock detection
32 Exhaust fan motor lock detection trouble
L6
10 Polygon motor lock detection
U2
04 EEPROM read/write error (Serial communication
error)
11 Counter check sum error (EEPROM)

AL-2030/2040CS/2050CS

Main Sub
Details of trouble
code code
E1
00 Content IMC communication trouble
Detail
An abnormality occurs in communication
between the CPU and the IMC.
Cause IMC abnormality
IMC memory defect/data abnormality
Check Replace the MCU PWB with new one.
and
remedy
10 Content IMC trouble
Detail
An abnormality occurs in the IMC.
Cause USB chip error/CODEC error on the IMC.
Check Replace the MCU PWB with a new one.
and
remedy
13 Content IMC flash ROM error
Detail
An abnormality occurs in the IMC flash
ROM.
Cause IMC abnormality
Check Replace the MCU PWB with a new one.
and
If downloading of the program is abnormally
remedy terminated, it may cause an error. Download
the program again to avoid this.
81 Content IMC communication interface error (Parity)
Detail
A parity error occurs in communication
between the CPU and the IMC.
Cause IMC abnormality
IMC memory defect/data abnormality
Check Replace the MCU PWB with new one.
and
remedy

SIMULATION, TROUBLE CODES 10 - 30

Main Sub
Details of trouble
code code
E1
82 Content IMC communication interface error
(Overrun)
Detail
An overrun error occurs in communication
between the CPU and the IMC.
Cause IMC abnormality
IMC memory defect/data abnormality.
Check Replace the MCU PWB with new one.
and
remedy
84 Content IMC communication interface error
(Framing)
Detail
A framing error occurs in communication
between the CPU and the IMC.
Cause IMC abnormality
IMC memory defect/data abnormality.
Check Replace the MCU PWB with new one.
and
remedy
E7
01 Content Duplex model memory setup error, memory
not-detected error
Detail
The memory is not set properly or the
memory capacity is not set to the duplex
setup (6M).
Check Set SIM 26-39 code number to 2.
and
remedy
02 Content LSU trouble
Detail
The BD signal from the LSU cannot be
detected in a certain cycle. (Always OFF or
always ON)
Cause LSU connector or LSU harness defect or
disconnection
Polygon motor rotation abnormality
Laser beams are not generated.
MCU PWB abnormality.
Check Check connection of the LSU connector.
and
Execute SIM 61-03 to check the LSU
remedy operations.
Check that the polygon motor rotates
normally.
Check that the laser emitting diode
generates laser beams.
Replace the LSU unit.
Replace the MCU PWB.
10 Content Shading trouble (Black correction)
Detail
The CCD black scan level is abnormal when
the shading.
Cause Improper connection of the CCD unit flat
cable
CCD unit abnormality
MCU PWB abnormality
Check Check connection of the CCD unit flat cable.
and
Check the CCD unit.
remedy

AL-2030/2040CS/2050CS

Main Sub
Details of trouble
code code
E7
11 Content Shading trouble (White correction)
Detail
The CCD white scan level is abnormal when
the shading.
Cause Improper connection of the CCD unit flat
cable
Dirt on the mirror, the lens, and the reference
white plate
Copy lamp lighting abnormality
CCD unit abnormality
MCU PWB abnormality
(When occurred in the SPF/RSPF scan
position.)
Improper installation of the mirror unit
Check Clean the mirror, lens, and the reference
and
white plate.
remedy Check the light quantity and lighting status of
the copy lamp (SIM 05-03).
Check the MCU PWB.
16 Content Abnormal laser output
Detail
When the laser output is stopped, HSYNC is
detected.
Cause Laser abnormality
MCU PWB abnormality.
Check Check the laser emitting diode operation.
and
Replace the MCU PWB.
remedy
F5
02 Content Copy lamp lighting abnormality
Detail
The copy lamp does not turn on.
Cause Copy lamp abnormality
Copy lamp harness abnormality
CCD PWB harness abnormality.
Check Use SIM 5-3 to check the copy lamp
and
operations.
remedy When the copy lamp lights up.
Check the harness and the connector
between the CCD unit and the MCU PWB.
When the copy lamp does not light up.
Check the harness and the connector
between the copy lamp unit and the MCU
PWB.
Replace the copy lamp unit.
Replace the MCU PWB.
H2
00 Content Thermistor open
Detail
The thermistor is open.
The fusing unit is not installed.
Cause Thermistor abnormality
Control PWB abnormality
Fusing section connector disconnection
The fusing unit is not installed.
Check Check the harness and the connector
and
between the thermistor and the PWB.
remedy Use SIM 14 to clear the self diagnostic
display.

SIMULATION, TROUBLE CODES 10 - 31

Main Sub
Details of trouble
code code
H3
00 Content Heat roller high temperature detection
Detail
The fusing temperature exceeds 240C.
Cause Thermistor abnormality
Control PWB abnormality
Fusing section connector disconnection.
Check Use SIM 5-02 to check the heater lamp
and
blinking operation.
remedy When the lamp blinks normally.
Check the thermistor and its harness.
Check the thermistor input circuit on the
control PWB.
When the lamp keeps ON.
Check the power PWB and the lamp control
circuit on the MCU PWB.
Use SIM 14 to clear the self diagnostic
display.
H4
00 Content Heat roller low temperature detection
Detail
1) When the target temperature (165C) is
not reached in 55 sec after starting
warming-up.
2) When the temperature below 100C is
detected for 300ms under the ready print
state.
"Starting warming-up" means not only that
in power supply but also reset that in reset
from shut-off and in side door close. (The
timing of generating H4 is not limited to
that in power supply.)
Cause Thermistor abnormality
Heater lamp abnormality
Thermostat abnormality
Control PWB abnormality
Check Use SIM 5-02 to check the heater lamp
and
blinking operation.
remedy When the lamp blinks normally.
Check the thermistor and its harness.
Check the thermistor input circuit on the
control PWB.
When the lamp does not light up.
Check for disconnection of the heater lamp
and the thermostat. Check the interlock
switch.
Check the power PWB and the lamp control
circuit on the MCU PWB.
Use SIM 14 to clear the self diagnostic
display.

AL-2030/2040CS/2050CS

Main Sub
Details of trouble
code code
L1
00 Content Feeding is not completed within the
specified time after starting feeding. (The
scan head locking switch is locked)
Detail
The white area and the black marking on the
shading plate are used to obtain the
difference in the CCD level values for
judgment of lock. When the difference in the
levels of which and black is small, it is judged
that the black mark could not be scanned by
lock and the trouble code "L1" is displayed.
Cause The scan head is locked by the lock switch.
Mirror unit abnormality
The scanner wire is disconnected.
The origin detection sensor abnormality
Mirror motor harness abnormality
Check Check to confirm that the scan head lock
and
switch is released.
remedy Use SIM 1-1 to check the mirror
reciprocating operations.
When the mirror does not feed.
Check for disconnection of the scanner wire.
Check the harness and the connector
between the mirror motor and the MCU
PWB.
Replace the mirror unit.
Replace the MCU PWB.
When the mirror does feed.
Use SIM 1-2 to check the mirror home
position sensor.
L3
00 Content Scanner return trouble
Detail
When the mirror base is returned for the
specified time (6 sec) in mirror initializing
after turning on the power, the mirror home
position sensor (MHPS) does not turn ON.
Or when the mirror base is returned for the
specified time (about 6 sec) after start of
copy return, the mirror home position sensor
(MHPS) does not turn ON.
Cause Mirror unit abnormality
Scanner wire disconnection
Origin detection sensor abnormality
Mirror motor harness abnormality
Check Use SIM 1-1 to check the mirror
and
reciprocating operations.
remedy When the mirror does not return.
Check for disconnection of the scanner wire.
Check the harness and the connector
between the mirror motor and the MCU
PWB.
Replace the mirror unit.
Replace the MCU PWB.
When the mirror does feed.
Use SIM 1-2 to check the mirror home
position sensor.

SIMULATION, TROUBLE CODES 10 - 32

Main Sub
Details of trouble
code code
L4
01 Content Main motor lock detection
Detail
When the main motor encoder pulse is not
detected for 100 msec.
Cause Main motor unit abnormality
Improper connection or disconnection the
main motor and the harness.
MCU PWB abnormality
Check Use SIM 25-01 to check the main motor
and
operations.
remedy Check connection of the main motor
harness/connector.
Replace the main motor.
Replace the MCU PWB.
32 Content Exhaust fan motor lock detection trouble
Detail
The error detection is started after 2 sec
from starting rotation of the exhaust fan
motor.
1) The continuous rotation state of 250ms is
not detected for 1 sec after starting
detection.
2) When the lock sensor (in the exhaust fan)
detects the HIGH level (unstable) after
detection the lock state (stable state).
Cause Exhaust fan motor connector connection
trouble
Exhaust fan motor trouble
MCU PWB trouble
Check Exhaust fan motor connector connection
and
check
remedy Exhaust fan motor replacement
Replace the MCU PWB.
L6
10 Content Polygon motor lock detection
Detail
The lock signal (specified rpm signal) does
not return within a certain time (about 20
sec) from starting the polygon motor
rotation.
Cause Polygon motor unit abnormality
Improper connection or disconnection of the
polygon motor and the harness.
MCU PWB abnormality
Check Use SIM 61-1 to check the polygon motor
and
operations.
remedy Check connection of the polygon motor
harness/connector.
Replace the polygon motor.
Replace the MCU PWB.
U2
04 Content EEPROM read/write error (Serial
communication error)
Detail
EEPROM access process error
Cause EEPROM abnormality
Check Check that the EEPROM is properly set.
and
Use SIM 16 to cancel the trouble.
remedy Replace the MCU PWB.
11 Content Counter check sum error (EEPROM)
Detail
Check sum error of the counter area in the
EEPROM
Cause EEPROM abnormality
Check Check that the EEPROM is properly set.
and
Use SIM 16 to cancel the trouble.
remedy Replace the MCU PWB.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 33

[11] USER PROGRAM


The conditions of factory setting can be changed according to the
use conditions.

3) To enter the toner save mode, press the light (


) key. The
light and dark indicator marked "1" will light up, indicating the
toner save mode is selected.

1. Functions that can be set with user


programs
Toner save mode
Reduces toner consumption by approximately 10%.

Power save modes


The unit has two power save modes of operation: preheat mode
and auto power shut-off mode.
Preheat mode
When the unit enters the preheat mode, the power save ( ) indicator will light up and other indicators will remain on or off as
before. In this condition, the fuser in the unit is maintained at a
lower heat level, thereby saving power. To copy from the preheat
mode, make desired copier selections and press the start (
)
key using the normal copying procedure.
Auto power shut-off mode
When the unit enters the auto power shut-off mode, the power
save ( ) indicator will light up and other indicators except the
ONLINE indicator will go out. The auto power shut-off mode saves
more power than the preheat mode but requires a longer time
before starting copying. To copy from the auto power shut-off
mode, press the start (
) key. Then make desired copier selections and press the start (
) key using the normal copying procedure.

Auto clear
The unit returns to the initial settings a preset amount of time after
the end of job.
This preset amount of time (auto clear time) can be changed.

Resolution of AUTO & MANUAL mode


You can set the copy resolution used for AUTO and MANUAL
(
) exposure mode.

2. Toner save mode (AL-2030/2040CS)


1) Press the exposure mode selector key to select the MANUAL
(
) mode.

4) Press the exposure mode selector key. The PHOTO (


) indicator will stop blinking and light up steadily. The light and dark
indicator marked "3" will light up. The toner save mode is now
active.
Note: To return to the standard mode, repeat the procedure but
use the dark (
) key to select exposure level "5" in step
3).

3. User programs (AL-2030/2040CS)


The user programs allow the parameters of certain functions to be
set, changed, or canceled as desired.
Set the power save modes, auto clear time, preheat mode, SPF
automatic original discharge time, resolution of AUTO &
MANUAL mode and reset factory setting.
1) Press and hold down the light (
) key simultaneously for
more than 5 seconds until all the alarm indicators (
,
,
) blink and "
" appears in the display.
2) Use the left copy quantity (
) key to select a user program
number (1: Auto clear time, 2: Preheat mode, 3: Auto power
shut off mode, 4: Auto power shut off timer, 6: SPF automatic
original discharge time, 10: Resolution of AUTO & MANUAL
mode, 21: Reset factory, 24: Prevention of OC copies when
the SPF is up function, 25: Copy effective paper width setting
function (Bypass tray), 26: Copy effective paper width setting
function (Tray 1), 27: Copy effective paper width setting function (Tray 2) (AL-2040CS only), 28: Selection of copy start
state (Polygon rotation on/off), 29: Fusing temperature setting
when the bypass tray is used). The selected number will blink
in the left side of the display.
3) Press the start (
) key. The entered program number will be
steadily lit and the currently selected parameter number for the
program will blink on the right side of the display.
4) Select the desired parameter using the right copy quantity
(
) key. The entered parameter number will blink on the
right of the display.
Program
Mode
No.
1
Auto clear time

2) Press and hold down the exposure mode selector key for
approximately 5 seconds. The MANUAL (
) indicator will
go out and the PHOTO (
) indicator will begin to blink. The
light and dark indicator marked "5" will light up, indicating the
standard toner mode is active.

3
4

10
21
AL-2030/2040CS/2050CS

Parameters

1 10 sec., 2 30 sec.,
*3 60 sec., 4 90 sec.,
5 120 sec., 6 OFF
Preheat mode
*1 30 sec., 2 60 sec.,
3 5 min., 4 30 min.,
5 60 min.,
6 120 min.,
7 240 min.
Auto power shut off mode *1 ON, 2 OFF
Auto power shut off timer *1 5 min., 2 30min.,
3 60 min.,
4 120 min.,
5 240 min.
SPF automatic original
1 5 min., *2 30 min.,
discharge time
3 60 min.,
4 120 min.,
5 240 min., 6 OFF
Resolution of AUTO &
*1 300dpi, 2 600dpi
MANUAL mode
Reset factory
1 YES, *2 NO

USER PROGRAM 11 - 1

Program
Mode
No.
24
Prevention of OC copies
when the SPF is up
function
25
Copy effective paper
width setting function
(Bypass tray)
26
Copy effective paper
width setting function
(Tray 1)
27
Copy effective paper
width setting function
(Tray 2)
(AL-2040CS only)
28
Selection of copy start
state (Polygon rotation on/
off)
29
Fusing temperature
setting when the bypass
tray is used

4. User programs (AL-2050CS)

Parameters
*1 ON, 2 OFF

1) Press the [MENU] key and then press the [ENTER] key.

*1 Large (LETTER/A4
width), 2 Small
(INVOICE/B5R width)
*1 Large (LETTER/A4
width), 2 Small
(INVOICE/B5R width)
*1 Large (LETTER/A4
width), 2 Small
(INVOICE/B5R width)

2) Press the [
] key (
) or [
] key (
) to select the item
that you wish to configure in the USER PROGRAM items, and
then press the [ENTER] key.

In printer mode, the user programs are accessed by simply


pressing the [MENU] key.

*1 ON, 2 OFF

You can also select a program by directly entering the program number with the numeric keys.
3) Press the [
] key (
) or [
ting of the selected item.

] key (

) to change the set-

Note:
If you mistakenly select the wrong item, press the [CLEAR] key
(
) and repeat the procedure from step 2.
To cancel a setting for a user program, press the [MENU] key.
4) Press the [ENTER] key.

1 Low, *2 High

Your selection appears briefly and then the previous screen


appears.

Factory default settings are indicated with an asterisk (*).


5) Press the start (
) key. The right-hand number in the display
will be steadily lit and the entered value will be stored.

Note: When "AE LEVEL ADJUST" is selected in the user programs


and the [ENTER] key is pressed, the automatic exposure
adjustment screen appears. Adjust the exposure and press
the [ENTER] key.

Note: To change the setting or to set another mode, press the clear
key. The unit will return to step 2).
6) Press the light (

) key to return to the normal copy mode.

A. Copy mode
Program
number

Program name

Setting codes
(factory default setting
appears in bold)
1: 10 SEC.
2: 30 SEC.
3: 60 SEC.
4: 90 SEC.
5: 120 SEC.
6: OFF
1: 30 SEC.
2: 1 MIN.
3: 5 MIN.
4: 30 MIN.
5: 60 MIN.
6: 120 MIN.
7: 240 MIN.
1: ON
2: OFF
1: 5 MIN.
2: 30 MIN.
3: 60 MIN.
4: 120 MIN.
5: 240 MIN.

AUTO CLEAR

PREHEAT MODE

AUTO SHUT-OFF

AUTO SHUT-OFF
TIME

LAYOUT IN 2IN1

OFFSET
FUNCTION
ROTATE ORIG.
IMAGE

1:
2:
1:
2:
1:
2:

AE/TEXT
RESOLUTION

1: 300dpi
2: 600dpi

10

PATTERN 1
PATTERN 2
ON
OFF
ON
OFF

Explanation
Auto clear time automatically returns the copy settings to the initial settings if
no keys are pressed for a preset period of time following the end of a copy
job.
This program is used to select the period of time. Auto clear time can also be
disabled.
This function automatically switches the machine to a low power consumption
state if the set duration of time elapses without the machine being used when
the power is on. The power save indicator lights up, however, the keys on the
operation panel can be used. Normal operation automatically resumes when
a key on the operation panel is pressed, an original is placed, a print job is
received.
Use this setting to enable or disable auto power shut-off mode.
This function automatically switches the machine to a state that consumes
even less power than preheat mode if the set duration of time elapses without
the machine being used when the power is on. All lights except the power
save indicator go off.
To resume normal operation, press the [START] key ( ).
Normal operation also resumes automatically when a print job is received or
scanning is begun from a computer. While in auto power shut-off mode, no
keys (except the [START] key ( )) can be used.
Use this setting to select the layout pattern when two original pages are
copied onto a single sheet of paper.
When enabled, this function offsets the position of each set of copies in the
output tray in copy mode, and each print job in printer mode.
When two-sided copying is performed, this function rotates the image on the
back of the original. This is convenient when binding the copies at the top
(tablet binding).
This setting is used to change the copy resolution in AUTO and TEXT mode
from 600 x 300 dpi to 600 x 600 dpi (high-quality mode). Scanning is slower
when high-quality mode is used.

AL-2030/2040CS/2050CS

USER PROGRAM 11 - 2

Program
number

Program name

11

2-SIDED COPY
MODE

12

MARGIN WIDTH

13

MEM. FOR
PRINTER

14

AUTO KEY
REPEAT

15

KEY PRESS TIME

16

KEY TOUCH
SOUND

17

SOUND AT
DEFAULT
TONER SAVE
MODE
AE LEVEL
ADJUST

18
19

Setting codes
(factory default setting
appears in bold)
1: HI-SPEED
2: NORMAL

1:
2:
3:
4:
1:
2:
3:
4:
5:
1:
2:

1/4"
1/2"
3/4"
1"
30%
40%
50%
60%
70%
ON
OFF

1:
2:
3:
4:
5:
1:
2:
3:
1:
2:
1:
2:
1:

1:
2:
3:
4:
1:
2:
1:
2:
1:
2:
1:
2:

NORMAL
0.5 SEC.
1.0 SEC.
1.5 SEC.
2.0 SEC.
LOW
HIGH
OFF
ON
OFF
ON
OFF
SPF/RSPF
(Adjustment to
5 levels is possible.)
DOCUMENT GLASS
(Adjustment to
5 levels is possible.)
AMERICAN ENGLISH
ENGLISH
FRENCH
SPANISH
YES
NO
ON
OFF
ON
OFF
8.5x11
5.5x8.5

1:
2:
1:
2:
1:
2:
3:
4:
5:

ON
OFF
PLAIN PAPER
HEAVY PAPER
LIGHTER
LIGHT
NORMAL
DARK
DARKER

2:

20

LANGUAGE

21

RESET FACTORY

22

SORT AUTO
SELECT
CHECK RSPF
OPEN
VALID COPY
WIDTH

24
25

28

LSU SETTING

29

PAPER TYPE

30

DISPLAY
CONTRAST

Explanation
If the memory fills up when two-sided copying is performed, "NORMAL" can
be selected to make copying possible. However, "NORMAL" results in a
slower copying speed. Normally "HI-SPEED" is selected to enable fast twosided copying.
Use this setting to set the margin width.

Use this to change the proportion of machine memory used for printer mode.

Use this setting to select whether or not holding down a key causes repeated
input of the key. For keys that normally cause a set value to decrease or
increase when held down (for example, the [
] key (
) or [
] key
(
)), this program can be used to have the set value not change when the
key is held down.
Use this setting to select how long a key must be pressed for the input to be
accepted.
By selecting a longer time, you can prevent settings from being changed by
the accidental pressing of a key.
This sets the volume of beep signals.

Use this to sound a beep when a base setting is selected.


This mode reduces toner usage by about 10% when copying. Toner save
mode is effective when the exposure mode is AUTO or TEXT.
This is used to adjust the exposure level.
The automatic exposure level can be adjusted separately for the document
glass and the RSPF.
For the procedure for adjusting the exposure and guidelines for numeric
values. The factory default setting for the exposure level is center.
This is used to set the language used in the display.

This is used to return all settings to the factory default settings.


Use this setting to enable or disable sort auto select mode.
You can set the operation that takes place if the [START] key ( ) is pressed
when the RSPF is not completely closed.
Set the allowed paper sizes for copying from the bypass tray. When "5.5x8.5"
is selected, a copy of a letter size original will only be printed up to invoice
size.
Select whether copying is only allowed when the polygon motor is rotating, or
also when the polygon motor is stopped.
Set the temperature of the fusing unit when the bypass tray is used. Normally
"PLAIN PAPER" should be selected.
Set the contrast of the display.

AL-2030/2040CS/2050CS

USER PROGRAM 11 - 3

B. Print mode

FORCED
OUTPUT

Setting codes
(factory default setting
appears in bold)
1: ON
2: OFF

USB 2.0 MODE


SWITCH*

1: FULL-SPEED
2: HI-SPEED

AUTO TRAY
SWITCH

1: ON
2: OFF

Program
number

Program name

Explanation
When this function is enabled, printing in printer mode will automatically
continue using a different size of paper if the specified size of paper runs out
in all trays. This feature does not function in copy mode.
This sets the USB 2.0 data transfer speed. To obtain the fastest speed when
using the USB 2.0 connector, first verify that your computer meets the
system requirements (operating system and driver), and then use this
program to change the USB 2.0 mode to "Hi-Speed". Note that the setting
should not be changed while running a TWAIN driver.
If the paper runs out during printing and there is paper of the same size in
another tray, this function automatically switches to that tray (excluding the
bypass tray). The function can be disabled.

* The scanning speed increases when the USB 2.0 mode is set to "HI-SPEED", however, the printing speed does not increase considerably.

AL-2030/2040CS/2050CS

USER PROGRAM 11 - 4

SRAM
256kbit

FlashROM
1Mbit

ELECTRICAL SECTION 12 - 1

1284 I/F

CDS

AGC

USB I/F

MPX

A5V

Main Motor

Sensor/SW
PAPD,PPD3,
PD2,CED2

Mechanical load
CPFS2

Driver

12V

USB1T20

Scanner CLK(48MHz)

Printer CLK
(18.3856MHz)

Driver

24V

2nd Cassette
(AL2040 only)

Fan Motor
(2speed,Lock sensor)

Duplex Motor

AL2040 only

FPGA

Ether Chip
RTL8019AS

NIC PCBA
(AL2040 only)

CPU
uPD703100

RJ45
(N/W
connector)

CCD Driver

MCU-PWB

5V

R
G
B

NF

AFE (HT82V24)

MMCLK

CCD
(ILX558X)

USB2.0
Full Speed

5V

/MMD

12V

/MMRDY

CCD PWB

Mirror Motor

Driver

(296pin)

LSU
LASER

SDRAM

A[191]
D[150]

HC151

MHPS

Driver

SPF Motor

POWER SUPPLY

AC Code

/POFF,HL,PR
FW
3.3V,5VEN,5V,12V,24V

TC, GRID, MC, BIAS

HVU

PSW

SELIN1,2,3
KEYIN1,2

PSL

ONL

OP-CLK
OP-LATCH
OP-DATA

I2C Bus
8Kbyte
EEPROM
CPU CLK(19.6608MHz)

SSCG

CPU
H8S/2321
(19.6608MHz)

System Reset

16Mbyte (AL2040)
or 8Mbyte (AL2030)

Reset IC

3.3V

Polygon
Motor

DC-DC
PWM

HOME
POSITION
SENSOR

SRAM
1Mbit
Flash ROM 16Mbit

Lamp Inverter
for CCFL

CCFL x 2

0 - 24V

8bits (MSB/LSB)

5V

KRONOS ASIC

Reg

Toner Motor

Driver

3.3V

AD
16bits

3.3V

PMD

AL-2030/2040CS/2050CS
PMCLK

HC151 x 2

PSL LED

ONL LED

OPE PWB

16bit

LED Driver

START KEY

KEY Matrix
AL2030 13 pcs
AL2040 15 pcs

LED
AL2030 44 pcs
AL2040 48 pcs

CPU INTERRUPT
SPPD
PSW
FW
MHPS
CPU I/O
Interlock SW
Cassette detector X 2
Drum Initial detector
PPD1
POD
MFD
PPD2
SPOD

Sensor/SW
(Electorical detector/SW/Sensor)

(Counter) MCNT

MPFS,RRS,CPFS1

Mechanical Load

(1)

Carriage Unit

[12] ELECTRICAL SECTION

1. Block diagram

A. Overall block diagram


AL-2030/2040CS

SRAM
256kbit

FlashROM
1Mbit

Fan Motor

Shifter Motor

Duplex Motor

ELECTRICAL SECTION 12 - 2

1284 I/F

18.3856MHz

Printer CLK

A
G
C

12V

Main Motor

Sensor/SW
PPD3,
PD2,CED2

Mechanical load
CPFS2

Driver

24V

Driver

Driver

SSCG
Scanner CLK(12MHz x4 48MHz)

2nd Cassette

Duplex Model Only

FPGA

CPU
uPD703100

Ether Chip
RTL8019AS

C
D
S

/MMD

NIC PCBA
(AL Model only)

A5V

M
P
X

/MMLD

RJ45
(N/W
connector)

MCU-PWB

CCD Driver

R
G
B

Reg

AFE(HT86V26)

12V

MMCLK

5V

CCD
(ILX558K)

12V

Toner Motor

Mirror Motor

Driver

(296pin)

DC-DC

LASER

LSU

PWM

D[150]

A[191]

Reset IC

3.3V

IO ASIC

Polygon
Motor

OP-CLK
OP-LATCH
OP-DATA

EEPROM

I2C Bus
8Kbyte

UART

/ESPRD

POWER SUPPLY

AC Code

TC, GRID, MC, BIAS

HVU

D[7..0]
RD
CS
INT

PSW

KEYSCAN1-3

SELIN1,2,3
KEYIN

PSL

SDRAM

256Mbx1

LCD E
LCD RS
LCD R/W(TBD)
LCD DB7-4

EEPROM
(AR Model Only)
(CRUM)

CPU CLK(19.6608MHz)

SSCG

/POFF,HL,PR
FW
3.3V,5VEN,5V,12V,24V

D[158]

CPUCLK

MHPS

Driver

SPF Motor

CPU
H8S/2321
(19.6608MHz)

System Reset

Image BUS(PI-Bus)
Image BUS(PO-Bus)

SDRAM
8Mbyte

HOME
POSITION
SENSOR

SRAM
1Mbit
Flash ROM 16Mbit

8
8

Lamp Inverter
for CCFL

CCFL x 2

0 - 24V

8bits (MSB/LSB)

KRONOS ASIC

Driver

3.3V

AD
16bits

3.3V

PMCLK

AL-2030/2040CS/2050CS
PMRDY
PMD

Carriage Unit

P-Bus

8bit
Buzzer

KEY Matrix

LED

18.3856MHz

Speaker

AR-FX13

ISP1583

12MHz

FAX I/F

LED Driver

8bit

LCD
(2 x 20)

START KEY

HC238
(3 to 8 decode)

HC151

PSL LED

OPE PWB

OA982

Flash ROM

8Mb
or 16Mb

FAX Main PCBA

FAX Model Only

USB2.0
High-speed

NW PWB

Network Box
100Base-T

AR-NB2A
(AR Option)

Sensor/SW
(Electorical detector/SW/Sensor)

AR-FX13

CPU I/O

LED

SPID
SRJD
SCOD

Interlock SW
Cassette detector X 2
Drum Initial detector
PPD1
POD
MFD
PPD2

CPU INTERRUPT
SPPD

KEY Matrix

FAX Model Only


FAX OPE PWB

Ethernet

(RSPF UNIT SPUS,SRVC)

MPFS,RRS,CPFS1

Mechanical Load

(2)
AL-2050CS

AL-2030/2040CS/2050CS

ELECTRICAL SECTION 12 - 3

1
2
3
4
5

CASSETTE
PAPER
SOLENOID

MPFS
SOLENOID

PPD1

CED1
D-GND

RESIST ROLLER
SOLENOID

TONER MT

CED1

5
4
3
2
1

1
2

POLYGON MT

24V
P-GND
/PMD
PMRDY
PMCLK_A

LD

8
7
6
5
4
3
2
1

DHAI-0519QSPZ

-HSYNC
D-GND
+5V
D-GND
-LDEN
-VIDEO
-S/H
D-GND

MAIN MT

INT24V
PGND
/MMD
MMLD
/MMCLK

POD

Fan MT

Thermistor

PPD2

RTH_IN
D-GND

1
2

CN16
1 LEDPPD1
2 PPD1
3 D-GND
B3B-PH-K-R

DHAI-0289QSZZ

CN15
1 24V
2 24V1(DSWS)
B2P-VH-R

CN26
1 24V
2 /MPFS
3 5
4 MFD
5 DGND
B5B-PH-K-R

CN7
1 CED1
2 D-GND
3 D-GND
B3B-PH-K-K

1
2
3
B3B-PH-K-S

CN10
24V
/CPFS1

1
2
3
B3B-PH-K-E

CN12
24V
/RRS

CN23
1 TMA_O
2 TMB_O
B2P-VH

CN6
1 INT24V
2 PGND
3 /MMD
4 MMLD
5 /MMCLK
B5B-PASK-1

DHAI-0269QSZZ

DHAI-0514QSPZ

1
2 PD1
3 D-GND
B3B-PH-K-M

CN25

CN41
1 24V
2 P-GND
3 /PMD
4 PMRDY
5 PMCLK_A
B05B-CZHK-B

CN19
1 LEDPOD
2 POD
3 D-GND
B3B-PH-K-S

CN13
1 24VDupMT
2 /DMT_0
3 /DMT_1
4 /DMT_2
5 /DMT_3
B05B-XASK-1

CN11
1 VFMOUT
2 FANLK
3 /VFMCNT
4 PGND
B4B-PH-K-S

CN22
1 LEDPPD2
2 PPD2
3 D-GND
4 RTH_IN
5 D-GND
B5B-PH-K-S

DHAI-0529QSPZ

DHAI-0272QSZZ

DHAI-0287QSZZ

CN42
1 /SYNC
2 D-GND
3 INT5V
4 D-GND
5 /LDEN
6 /VIDEO
7 SHOLD
8 D-GND
B08B-CZHK-B

1
2

1
2
3

DHAI-0530QSPZ

DHAI-0286QSZZ

LEDPPD2
PPD2
D-GND

1
2
3

MCU
PWB

CN1
D-GND
9
P-GND
10
D-GND
11
3.3VIN
12
EN5V
13
3.3VIN
14
5V
15
/POFF
16
12VIN
17
24V
18
FW
19
24V
20
/PR
21
HLOUT
22
P-GND
23
P-GND
24
B24B-PNDZS-1

1
2
3
4
/BIAS
5
/TC
6
/GRIDL
7
/MC
8
B24B-PNDZS-1

CN1
INT5V
INT24V

CN5
24V
1
TCS
2
DVSEL
3
D-GND
4
B4B-PH-K-R

CN3
P-GND
1
P-GND
2
VCL
3
VCL
4
12V
5
12V
6
EN5V
7
D-GND
8
(VSAMP)
9
CCD-TG
10
D-GND
11
CCD-RS
12
(BSAMP)
13
CCD-CP
14
(AFE_SDI)
15
CCD_PHI2
16
D-GND
17
CCD_PHI1
18
(AFE_SEN)
19
(ADCLK)
20
D-GND
21
(AFE_SCK)
22
(AFE_DB7)
23
mt_at_home
24
(AFE_DB5)
25
(AFE_DB6)
26
D-GND
27
(AFE_DB4)
28
(AFE_DB3)
29
(AFE_DB2)
30
(AFE_DB1)
31
(AFE_DB0)
32
FF4-32-S15D5

CN4
OUTA+
1
OUTB+
2
OUTA3
OUTB4
B4B-PH-K-R

CN2
D-GND
1
KEYIN1#
2
SELIN3
3
STROBE
4
SELIN1
5
OP-CLK
6
SELIN2
7
OP-LATCH
8
OP-DATA
9
EN5V
10
D-GND
11
PSL
12
ONL
13
PSW
14
KEYIN2#
15
5V
16
DRST
17
D-GND
18
IMSA-9619S-18A

DHAI-0525QSPZ

DHAI-0268QSZ3

DHAI-0513QSPZ

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
2
3
4
5
6
7
8

1
2

D-GND
P-GND
D-GND
3.3VIN
EN5V
3.3VIN
5V
/POFF
12VIN
24V
FW
24V
/PR
HLOUT
P-GND
P-GND

/BIAS
/TC
/GRIDL
/MC

INT5V
INT24V

BIAS
F-GND

POWER
SUPPLY
PWB

D-GND

CN303
DRST

L
N

HLN

HLL

BC

TC

MCFB
GRID

MC

CCD
PWB

VCL
P-GND

OPE
PWB

HVT PWB

P-GND
P-GND
VCL
VCL
12V
12V
EN5V
D-GND
(VSAMP)
CCD-TG
D-GND
CCD-RS
(BSAMP)
CCD-CP
(AFE_SDI)
CCD_PHI2
D-GND
CCD_PHI1
(AFE_SEN)
(ADCLK)
D-GND
(AFE_SCK)
(AFE_DB7)
MHPS
(AFE_DB5)
(AFE_DB6)
D-GND
(AFE_DB4)
(AFE_DB3)
(AFE_DB2)
(AFE_DB1)
(AFE_DB0)

CN304
D-GND
KIN1
SELIN3
OP-STB
SELIN1
OP-CLK
SELIN2
OP-LATCH
OP-DATA
5VEN
D-GND
PSL
ONL
PSW
KIN2
5V
DRST
D-GND

DHAI-0526QSPZ

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1
2

1
2
3

1
4

1
2

1
2

24V
TCS
DVSEL
D-GND
BIAS

HLL
HLN

1
2
6
5
8

AC-CORD

1
2

DHAI-0267QSPZ

DHAI-0292QSZZ

DHAI-0273QSZZ

DHAI-0515QSPZ

1
2
6
5
8

INVERTER
PWB

1
2

DRST
D-GND

SCANNER
UN

SCANNER
MT

DHAI-0270QSZZ

DHAI-0510QSP1

1
2
3

DV
un

DHAI-0511QSP1

TCS

CL

CL

HL

THERMOSTAT

AL MODEL ONLY

DRST

2. Actual wiring diagram

A. AL-2030

(1) MCU PWB (1/2)

MCU
PWB

CN24
24VSPFMT
1
2
24VSPFMT
SPMT_0
3
SPMT_2
4
SPMT_1
5
SPMT_3
6
SPID
7
DGND
8
LEDSPID
9
SPPD
10
DGND
11
LEDSPPD
12
B12B-PH-K-S
DHAI-0532QSP1

AL-2030/2040CS/2050CS

SPF UNIT

SPPD
DGND
LEDSPPD

SPID
DGND
LEDSPID

1
2
3

1
2
3

COMA
COMB
A
/A
B
/B

5
2
4
6
3
1

SPPD

SPID

SPMT

(2) SPF unit (2/2)

ELECTRICAL SECTION 12 - 4

DHAI-0272QSZZ

CN22
1 LEDPPD2
2 PPD2
3 D-GND
4 RTH_IN
5 D-GND
B5B-PH-K-S

AL-2030/2040CS/2050CS

ELECTRICAL SECTION 12 - 5

1
2
3
4
5

CASSETTE
PAPER
SOLENOID

MPFS
SOLENOID

PPD1

CED1
D-GND

RESIST ROLLER
SOLENOID

TONER MT

CED1

5
4
3
2
1

1
2

POLYGON MT

24V
P-GND
/PMD
PMRDY
PMCLK_A

LD

-HSYNC
D-GND
+5V
D-GND
-LDEN
-VIDEO
-S/H
D-GND

MAIN MT

INT24V
PGND
/MMD
MMLD
/MMCLK

POD

DSW

CN16
1 LEDPPD1
2 PPD1
3 D-GND
B3B-PH-K-R

DHAI-0289QSZZ

CN15
1 24V
2 24V1(DSWS)
B2P-VH-R

CN26
1 24V
2 /MPFS
3 5
4 MFD
5 DGND
B5B-PH-K-R

CN7
1 CED1
2 D-GND
3 D-GND
B3B-PH-K-K

1
2
3
B3B-PH-K-S

CN10
24V
/CPFS1

1
2
3
B3B-PH-K-E

CN12
24V
/RRS

CN23
1 TMA_O
2 TMB_O
B2P-VH

CN6
1 INT24V
2 PGND
3 /MMD
4 MMLD
5 /MMCLK
B5B-PASK-1

1
2 PD1
3 D-GND
B3B-PH-K-M

DHAI-0269QSZZ

DHAI-0514QSPZ

CN41
1 24V
2 P-GND
3 /PMD
4 PMRDY
5 PMCLK_A
B05B-CZHK-B

DHAI-0529QSPZ

CN25

CN42
1 /SYNC
2 D-GND
3 INT5V
4 D-GND
5 /LDEN
6 /VIDEO
7 SHOLD
8 D-GND
B08B-CZHK-B

CN19
1 LEDPOD
2 POD
3 D-GND
B3B-PH-K-S

DHAI-0530QSPZ

DHAI-0286QSZZ

CN13
1 24VDupMT
2 /DMT_0
3 /DMT_1
4 /DMT_2
5 /DMT_3
B05B-XASK-1

1
2

RTH_IN
D-GND

1
2

DHAI-0287QSZZ

DUPLEX MT

1
2
3

LEDPPD2
PPD2
D-GND

1
2
3

CN11
1 VFMOUT
2 FANLK
3 /VFMCNT
4 PGND
B4B-PH-K-S

8
7
6
5
4
3
2
1

DHAI-0519QSPZ

Fan MT

Thermistor

PPD2

MCU
PWB

CN1
D-GND
9
P-GND
10
D-GND
11
3.3VIN
12
EN5V
13
3.3VIN
14
5V
15
/POFF
16
12VIN
17
24V
18
FW
19
24V
20
/PR
21
HLOUT
22
P-GND
23
P-GND
24
B24B-PNDZS-1

1
2
3
4
/BIAS
5
/TC
6
/GRIDL
7
/MC
8
B24B-PNDZS-1

CN1
INT5V
INT24V

CN5
24V
1
TCS
2
DVSEL
3
D-GND
4
B4B-PH-K-R

CN3
P-GND
1
P-GND
2
VCL
3
VCL
4
12V
5
12V
6
EN5V
7
D-GND
8
(VSAMP)
9
CCD-TG
10
D-GND
11
CCD-RS
12
(BSAMP)
13
CCD-CP
14
(AFE_SDI)
15
CCD_PHI2
16
D-GND
17
CCD_PHI1
18
(AFE_SEN)
19
(ADCLK)
20
D-GND
21
(AFE_SCK)
22
(AFE_DB7)
23
mt_at_home
24
(AFE_DB5)
25
(AFE_DB6)
26
D-GND
27
(AFE_DB4)
28
(AFE_DB3)
29
(AFE_DB2)
30
(AFE_DB1)
31
(AFE_DB0)
32
FF4-32-S15D5

CN4
OUTA+
1
OUTB+
2
OUTA3
OUTB4
B4B-PH-K-R

CN2
D-GND
1
KEYIN1#
2
SELIN3
3
STROBE
4
SELIN1
5
OP-CLK
6
SELIN2
7
OP-LATCH
8
OP-DATA
9
EN5V
10
D-GND
11
PSL
12
ONL
13
PSW
14
KEYIN2#
15
5V
16
DRST
17
D-GND
18
IMSA-9619S-18A

DHAI-0525QSPZ

DHAI-0268QSZ3

DHAI-0513QSPZ

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
2
3
4
5
6
7
8

1
2

D-GND
P-GND
D-GND
3.3VIN
EN5V
3.3VIN
5V
/POFF
12VIN
24V
FW
24V
/PR
HLOUT
P-GND
P-GND

/BIAS
/TC
/GRIDL
/MC

INT5V
INT24V

BIAS
F-GND

POWER
SUPPLY
PWB

D-GND

CN303
DRST

L
N

HLN

HLL

BC

TC

MCFB
GRID

MC

CCD
PWB

VCL
P-GND

OPE
PWB

HVT PWB

P-GND
P-GND
VCL
VCL
12V
12V
EN5V
D-GND
(VSAMP)
CCD-TG
D-GND
CCD-RS
(BSAMP)
CCD-CP
(AFE_SDI)
CCD_PHI2
D-GND
CCD_PHI1
(AFE_SEN)
(ADCLK)
D-GND
(AFE_SCK)
(AFE_DB7)
MHPS
(AFE_DB5)
(AFE_DB6)
D-GND
(AFE_DB4)
(AFE_DB3)
(AFE_DB2)
(AFE_DB1)
(AFE_DB0)

CN304
D-GND
KIN1
SELIN3
OP-STB
SELIN1
OP-CLK
SELIN2
OP-LATCH
OP-DATA
5VEN
D-GND
PSL
ONL
PSW
KIN2
5V
DRST
D-GND

DHAI-0526QSPZ

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1
2

1
2
3

1
4

1
2

1
2

24V
TCS
DVSEL
D-GND
BIAS

HLL
HLN

1
2
6
5
8

AC-CORD

120V/60Hz

1
2

DHAI-0267QSPZ

DHAI-0292QSZZ

DHAI-0273QSZZ

DHAI-0515QSPZ

1
2
6
5
8

INVERTER
PWB

SCANNER
UN

SCANNER
MT

DHAI-0270QSZZ

DHAI-0510QSP1

1
2
3

1
2

DRST
D-GND

DV
un

DHAI-0511QSP1

TCS

CL

CL

HL

THERMOSTAT

AL MODEL ONLY

DRST

B. AL-2040CS

(1) MCU PWB (1/2)

MCU
PWB

CN24
1
24VSPFMT
24VSPFMT
2
SPMT_0
3
SPMT_2
4
SPMT_1
5
SPMT_3
6
SPID
7
DGND
8
LEDSPID
9
SPPD
10
DGND
11
LEDSPPD
12
B12B-PH-K-S
DHAI-0532QSP1

AL-2030/2040CS/2050CS

SPF UNIT

SPPD
DGND
LEDSPPD

SPID
DGND
LEDSPID

1
2
3

1
2
3

COMA
COMB
A
/A
B
/B

5
2
4
6
3
1

SPPD

SPID

SPMT

(2) SPF unit (2/2)

ELECTRICAL SECTION 12 - 6

AL-2030/2040CS/2050CS

24V
P-GND
/PMD
PMRDY
PMCLK_A

ELECTRICAL SECTION 12 - 7

1
2
3
4
5

MPFS
SOLENOID

PPD1

CED1
D-GND

CASSETTE PAPER
SOLENOID

RESIST ROLLER
SOLENOID

TONER MT

CED1

LD

- HSYNC
D-GND
+5V
D-GND
- LDEN
- VIDEO
- S/H
D-GND

5
4
3
2
1

8
7
6
5
4
3
2
1

1
2

POLYGON MT

MAIN MT

INT24V
PGND
/MMD
MMLD
/MMCLK

POD

Duplex Model only

DUPLEX MT

SHIFTER MT

Fan MT

DHAI-0519QSPZ

D-GND

LEDPPD2
PPD2
D-GND

CN27
24VSFTMT
/SFTMT_0
/SFTMT_1
/SFTMT_2
/SFTMT_3

DSW

CN24
1 LEDPPD1
2 PPD1
3 D-GND
B3B-PH-K-R

DHAI-0289QSZZ

CN10
1 24V
2 24V1(DSWS)
B2P-VH-R

CN14
24V
1
/MPFS
2
5
3
4
MFD
5
DGND
B5B-PH-K-R

CN21
1 CED1
2 D-GND
3 D-GND
B3B-PH-K-K

CN15
1 24V
2 /CPFS1
3
B3B-PH-K-S

CN18
1 24V
2 /RRS
3
B3B-PH-K-E

CN25
1 TMA_O
2 TMB_O
B2P-VH

CN12
1 INT24V
2 PGND
3 /MMD
4 MMLD
5 /MMCLK
B5B-PASK-1

DHAI-0269QSZZ

DHAI-0514QSPZ

CN28
1
2 PD1
3 D-GND
B3B-PH-K-M

CN41
1 24V
2 P-GND
3 /PMD
4 PMRDY
5 PMCLK_A
B05B-CZHK-B

CN26
1 LEDPOD
2 POD
3 D-GND
B3B-PH-K-S

CN20
1 24VDupMT
2 /DMT_0
3 /DMT_1
4 /DMT_2
5 /DMT_3
B05B-XASK-1

1
2
3
4
5

CN16
1 VFMOUT
2 FANLK
3 /VFMCNT
4 PGND
B4B-PH-K-S

CN11
1 LEDPPD2
2 PPD2
3 D-GND
4 RTH_IN
5 D-GND
B5B-PH-K-S

DHAI-0529QSP1

DHAI-0272QSZZ

DHAI-0287QSZZ

CN42
1 /SYNC
2 D-GND
3 INT5V
4 D-GND
5 /LDEN
6 /VIDEO
7 SHOLD
8 D-GND
B08B-CZHK-B

1
2
3

DHAI-0530QSP1

DHAI-0286QSZZ

1
2
3

MCU
PWB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

CN2
D-GND
9
P-GND
10
D-GND
11
3.3VIN
12
EN5V
13
3.3VIN
14
5V
15
/POFF
16
12VIN
17
18
24V
FW
19
24V
20
/PR
21
HLOUT
22
P-GND
23
P-GND
24
B24B-PNDZS-1

CN2
INT5V
1
INT24V
2
P-GND
3
P-GND
4
/BIAS
5
/TC
6
/GRIDL
7
/MC
8
B24B-PNDZS-1

CN6
24V
1
TCS
2
DVSEL
3
D-GND
4
B4B-PH-K-R

CN4
P-GND
1
P-GND
2
VCL
3
VCL
4
12V
5
12V
6
EN5V
7
D-GND
8
(VSAMP)
9
CCD-TG
10
D-GND
11
CCD-RS
12
(BSAMP)
13
CCD-CP
14
(AFE_SDI)
15
CCD_PHI2
16
D-GND
17
CCD_PHI1
18
(AFE_SEN)
19
(ADCLK)
20
D-GND
21
(AFE_SCK)
22
(AFE_DB7)
23
mt_at_home
24
(AFE_DB5)
25
(AFE_DB6)
26
D-GND
27
(AFE_DB4)
28
(AFE_DB3)
29
(AFE_DB2)
30
31
(AFE_DB1)
(AFE_DB0)
32
FF4-32-S15D5

CN22
OUTA+
1
OUTB+
2
OUTA3
OUTB4
B4B-PH-K-R

CN3
D-GND
BL
INFOLED
OP_LATCH
D-GND
OP_CLK
OP_DATA
PSW
PSL
DRST
LCDD7
LCDD6
LCDD5
LCDD4
LCDE
LCDRS
LCDCONT
BZR
KEYSC1
KEYSC2
KEYSC3
KEYIN
SELIN3
SELIN2
SELIN1
D-GND
EN5V
D-GND
5V
D-GND
VCC3
D-GND

DHAI-0525QSPZ

DHAI-0525QSPZ

DHAI-0268QSZ4

DHAI-0517QSPZ

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
2
3
4
5
6
7
8

1
2

CN302
D-GND
BL
INFOLED
OP_LATCH
D-GND
OP_CLK
OP_DATA
PSW
PSL
DRST
LCDD7
LCDD6
LCDD5
LCDD4
LCDE
LCDRS
LCDCONT
BZR
KEYSC1
KEYSC2
KEYSC3
KEYIN
SELIN3
SELIN2
SELIN1
D-GND
EN5V
D-GND
5V
D-GND
VCC3
D-GND

D-GND
P-GND
D-GND
3.3VIN
EN5V
3.3VIN
5V
/POFF
12VIN
24V
FW
24V
/PR
HLOUT
P-GND
P-GND

INT5V
INT24V
P-GND
P-GND
/BIAS
/TC
/GRIDL
/MC

D-GND

CN303
DRST
1
2
3

POWER
SUPPLY
PWB
L
N

HLN

HLL

MC

1
2

BC

1
2
3

1
4

1
2

TC

MCFB
GRID

CCD
PWB

VCL
P-GND

24V
TCS
DVSEL
D-GND
BIAS

DHAI-0267QSPZ

DHAI-0292QSZZ

DHAI-0273QSZZ

1
2
6
5
8

CN3
AC VOUT
GND

INVERTER
PWB

CN2
AC VOUT
GND

DHAI-0515QSPZ

1
2
6
5
8

1
2

1
2

HLL
HLN

DHAI-0491QSZZ

AC-INLET

For 200V area

AC-CORD

For 120V area

DRST
D-GND

1
3

1
3

1
2

HL

THERMOSTAT

AC-CORD

DHAI-0511QSP1 (for 100V area)


DHAI-0537QSPZ (for 200V area)

TCS

CCFL

AL MODEL ONLY

DV
un

DRST

CCFL

SCANNER
Carriage
UN

SCANNER
MT

DHAI-0270QSZZ

DHAI-0510QSP1 (for 100V area)


DHAI-0536QSPZ (for 200V area)

LCD_OPE
PWB

HVT PWB

P-GND
P-GND
VCL
VCL
12V
12V
EN5V
D-GND
(VSAMP)
CCD-TG
D-GND
CCD-RS
(BSAMP)
CCD-CP
(AFE_SDI)
CCD_PHI2
D-GND
CCD_PHI1
(AFE_SEN)
(ADCLK)
D-GND
(AFE_SCK)
(AFE_DB7)
MHPS
(AFE_DB5)
(AFE_DB6)
D-GND
(AFE_DB4)
(AFE_DB3)
(AFE_DB2)
(AFE_DB1)
(AFE_DB0)

BIAS
F-GND

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

(1)

Thermistor

PPD2

C. AL-2050CS
MCU PWB (1/2)

MCU
PWB

AL-2030/2040CS/2050CS

B24B-PNDZS-1

CN30
LED_SRJD
DGND
SRJD
LED_SPPD
DGND
SPPD
LED_SCOD
DGND
SCOD
LED_SPID
DGND
SPID
24VSPFSOL
SPUS
24VSPFSOL
SRVC
SPMT_3
24VSPFMT
SPMT_1
SPMT_0
24VSPFMT
SPMT_2
24VSPFSOL
NC

1
3
5
2
4
6
7
9
11
8
10
12
17
19
21
23
14
22
16
20
24
18
13
15

DHAI-0533QSPZ

1
2

3
2
1

24V
_SPUS

LED_SRJD
D-GND
SRJD

1
2

3
2
1

1
2

3
2
1

3
2
1

24V
SRVC

LED_SPID
D-GND
SPID

LED_SPPD
D-GND
SPPD

1
2

3
2
1

3
2
1

DHAI-0539QSPZ

DHAI-0541QSPZ
LEDSRJD
DGND
SRJD

1
2
3
4
5
6

3
2
1

3
2
1

3
2
1

ELECTRICAL SECTION 12 - 8

/B
COMB
B
A
COMA
/A

SRVC

SPUS

LEDSPID
DGND
SPID

LEDSCOD
DGND
SCOD

LEDSPPD
DGND
SPPD

DHAI-0540QSPZ

3
2
1

SPMT

SPID

SCOD

SPPD

SRJD

RSPF UNIT

(2)
RSPF section (2/2)

D. AL-2040CS/2050CS
(1) 2nd cassette unit (1/2)

DHAI-0306QSZZ
2
1

CPFS2

PPD3

5V
PPD3
D-GND

3
2
1

PD2

PD2
D-GND

1
2

/CPFS2
24V

2
1

14
13
11
8
7
6
4
2
1
9
3
5
9
10

/CPFS2
24V
5V
PPD3
D-GND
PD2
D-GND
CED2
D-GND
FG

1
2
4
7
8
9
11
13
14
6
3
5
9
10

1
2
4
7
8
11
12
13
14
3
5
6
9
10

CN18
/CPFS2
24V
5V
PPD3
D-GND
PD2
D-GND
CED2
D-GND

B14B-PHDSS-B

CED2

CED2
D-GND

MCU PWB

1
2

2nd CASSETTE UN
(2) NIC PWB (2/2)

TO
NETWORK

NIC
PWB

CN1
D-GND
DIR3
/IT3
/SELIN3
/AFFFD3
/STB
/FLT
SLCT
PFRR
PBSY
/PACK
P7
P6
P5
P4
P3
P2
P1
P0
/RESET
VCC3
5V
5V
D-GND

DHAI-0518QSPZ
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

CN39
24 D-GND
23 /REV
22 /INIT
21 /SLCTIN
20 /AUTOFD
19 /STB
18 /FAULT
17 SLCT
16 PE
15 BUSY
14 /ACK
13 PARAD7
12 PARAD6
11 PARAD5
10 PARAD4
9 PARAD3
8 PARAD2
7 PARAD1
6 PARAD0
5 /OA_RST
4 VCC3
3 EN5V
2 EN5V
1 D-GND
24FMN-BTK-A

MCU
PWB

3. Signal name list


Signal name
LEDPPD2
PPD2
RTH_IN
FANLK
MHPS
/MPFS
/VFMCNT
VFMOUT
/DMT_0
/DMT_1
/DMT_2
/DMT_3
LEDPOD
POD
PMCLK_A
PMRDY
/PMD

Name
PPD2 sensor power
PPD2 sensor
Thermistor
Fusing fan
MHPS sensor
Multi bypass solenoid
Fan speed signal
Fusing fan
DUP motor
DUP motor
DUP motor
DUP motor
POD sensor power
POD sensor
Polygon motor
Polygon motor
Polygon motor

Function/Operation
Paper transport detection
Fusing section thermistor temperature detection
Fan lock detection signal
Carriage HP detection
Fan rotation speed control
Fan drive signal
DUP motor phase control
DUP motor phase control
DUP motor phase control
DUP motor phase control
Paper transport detection
Clock signal to the polygon motor
Polygon motor ON/OFF detection signal
Polygon motor drive signal

AL-2030/2040CS/2050CS

ELECTRICAL SECTION 12 - 9

Section
Fusing section
Fusing section
Fusing section
Optical section
Optical section
Optical section
Optical section
Optical section
Duplex drive section
Duplex drive section
Duplex drive section
Duplex drive section
Paper exit section
Paper exit section
LSU
LSU
LSU

Signal name
/LDEN
SHOLD
/SYNC
/VIDEO
PD1
/MMCLK
/MMD
MMLD
TMA_O
TMB_O
CED1
/CPFS1
LEDPPD1
PPD1
/RRS
BZR
DRST
KEYIN
KEYIN1#
KEYIN2#
KEYSC1
KEYSC2
KEYSC3
LCDCON
LCDDB4
LCDDB5
LCDDB6
LCDDB7
LCDE
LCDRS
ONL
OP-CLK
OP-DATA
OP-LATCH
PSL
PSW
SELIN1
SELIN2
SELIN3
STROBE
OUTA+
OUTAOUTB+
OUTB(ADCLK)
(AFE_DB0)
(AFE_DB1)
(AFE_DB2)
(AFE_DB3)
(AFE_DB4)
(AFE_DB5)
(AFE_DB6)
(AFE_DB7)
(AFE_SCK)
(AFE_SDI)
(AFE_SEN)
(BSAMP)
(VSAMP)
CCD-CP
CCD-RS
CCD-TG
CCD_PHI1
CCD_PHI2
VCL

Name
Laser
Laser
Laser
Laser
PD SW sensor
Main motor
Main motor
Main motor
Toner motor
Toner motor
Machine cassette detection
1st CS pickup solenoid
PPD sensor power
PPD sensor
1st transport solenoid
Buzzer signal
Drum reset detection
Key scan input
Key scan input
Key scan input
Key scan output
Key scan output
Key scan output
LCD control signal
LCD data signal
LCD data signal
LCD data signal
LCD data signal
LCD control signal
LCD control signal
Online LED
LED driver control
LED driver control
LED driver control
Power save LED
Start button control
Select signal 1
Select signal 2
Select signal 3
LED driver control
Scanner motor
Scanner motor
Scanner motor
Scanner motor
AFE
AFE
AFE
AFE
AFE
AFE
AFE
AFE
AFE
AFE
AFE
AFE
AFE
AFE
CCD
CCD
CCD
CCD
CCD
Copy lamp

Function/Operation
Laser circuit control signal
Laser APC signal
Horizontal sync signal from the LSU
Laser drive signal
1st CS paper width sensor
Clock signal to the polygon motor
Polygon motor drive signal
Polygon motor ON/OFF detection signal
Toner motor phase control
Toner motor phase control

Paper transport detection


Buzzer
CRU initial detection
Key detection control
Key detection control
Key detection control
Key scan output
Key scan output
Key scan output
Signal for LCD
Signal for LCD
Signal for LCD
Signal for LCD
Signal for LCD
Signal for LCD
Signal for LCD

HC151 select signal


HC151 select signal
HC151 select signal
Scanner motor phase control
Scanner motor phase control
Scanner motor phase control
Scanner motor phase control
AFE control signal
Image scan data
Image scan data
Image scan data
Image scan data
Image scan data
Image scan data
Image scan data
Image scan data
AFE control signal
AFE serial data
AFE control signal
AFE control signal
AFE control signal
CCD control signal
CCD control signal
CCD control signal
CCD control signal
CCD control signal
Copy lamp control

AL-2030/2040CS/2050CS

ELECTRICAL SECTION 12 - 10

Section
LSU
LSU
LSU
LSU
Not used
Main drive section
Main drive section
Main drive section
Toner motor drive section
Toner motor drive section
Paper transport section
Paper transport section
Paper transport section
Paper transport section
Paper transport section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Operation section
Optical drive section
Optical drive section
Optical drive section
Optical drive section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section
Scanner unit section

Signal name
DVSEL
TCS
/BIAS
/GRIDL
/MC
/TC
/POFF
FW
/PR
HLOUT
LEDSCOD
LEDSPID
LEDSPPD
LEDSRJD
/RSV_SOL
SCOD
SPID
SPMT_0
SPMT_1
SPMT_2
SPMT_3
SPPD
/SPUS
SRJD
/SRVC
CED2
/CPFS2
PD2
PPD3
/ACK
/AUTOFD
BUSY
/FAULT
/INIT
PARAD0
PARAD1
PARAD2
PARAD3
PARAD4
PARAD5
PARAD6
PARAD7
PE
/REV
SLCT
/SLCTIN
/STB
/OA_RST
USB +D
USB -D
/SFTMT0
/SFTMT1
/SFTMT2
/SFTMT3

Name
Developing tank detection
Toner sensor
HV bias signal
HV grid signal
HV MC signal
HV TC signal
Low voltage power
Low voltage power
Heater lamp
Heater lamp
SCOD sensor power
SPID sensor power
SPPD sensor power
SRJD sensor power
Reverse solenoid
SCOD sensor
SPID sensor
SPF/RSPF motor
SPF/RSPF motor
SPF/RSPF motor
SPF/RSPF motor
SPPD sensor
Paper feed solenoid
SRJD sensor
Reverse clutch
2nd CS cassette detection
2nd CS pickup solenoid
PD2 SW sensor
PPD3 sensor
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
IEEE1284
Option reset
USB signal
USB signal
Shifter motor
Shifter motor
Shifter motor
Shifter motor

Function/Operation
Toner quantity detection
HV bias drive
Main charger grid control
Main charger control
Transfer charger grid control
Output power control
Zero cross detection
Power relay control
Heater lamp control

SPF/RSPF cover open sensor


SPF/RSPF UN paper entry sensor
SPF/RSPF motor phase control
SPF/RSPF motor phase control
SPF/RSPF motor phase control
SPF/RSPF motor phase control
SPF/RSPF transport detection
SPF/RSPF paper exit sensor

2nd CS paper width detection


2nd CS paper transport detection
/ACK signal
/AUTOFD signal
BUSY signal
/FAULT signal
/INIT signal
Data bus
Data bus
Data bus
Data bus
Data bus
Data bus
Data bus
Data bus
PE signal
/REV signal
SLCT signal
/SLCTIN signal
/STB signal
Reset signal to the NIC PWB

Shifter motor phase control


Shifter motor phase control
Shifter motor phase control
Shifter motor phase control

AL-2030/2040CS/2050CS

ELECTRICAL SECTION 12 - 11

Section
Developing section
Developing section
Process section
Process section
Process section
Process section
Power section
Power section
Power section
Power section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
SPF/RSPF section
2nd cassette section
2nd cassette section
2nd cassette section
2nd cassette section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
Network section
USB section
USB section
Shifter motor section
Shifter motor section
Shifter motor section
Shifter motor section

CPU3.3

0.1u

0.1u

C20

(2) /CS2
(3) /CS1
(3) /CS0

0.1u

C21

(8) PSL

(2) /SCANSP
(2) /SCANST
(2) /TRANSST
(5) PMCLK
(4) SPFMT3
(4) SPFMT2/MIRCNT
(4) SPFMT1
(4) SPFMT0

0.1u

C22

0J

N.M.

10u/16V

C19

PSL

7
6
4
3

TP231
TP232
TP233
TP234
TP235
TP236
TP237
TP238

(3) RY/BY

5
TP248
6
TP154 7
8
TP155

33Jx4

BR21

VCC3

4
3
2
1

/CS3#
/CS2#
/CS1#
/CS0#

TP245

TP240
TP241
TP242
TP243
TP244

TP246

(8) ONL
(4) (KEYIN2)

(2) /PRINTST
(2,3) /RD
(3) /HWR
(2) /LWR

TP257
1
8
5
2

R18 /SCANSP# TP239


33J

/MSU_ST1

/ES_PAGE

0J (1608)

XIN/CLKIN
XOUT
SSCLK
VSS

N.M._CY25811SC

VDD
FRSEL
S0
S1

IC1

L1
ZJSR5101-223(open)

L11

TP2

SPFMT3
SPFMT2/MIRCNT
SPFMT1
SPFMT0

/SCANST
/TRANSST

C11
N.M.

(4) (KEYIN1)

(5) RTH
(5) (TCS_AN)
(4) (SIN1)
(4) (SIN2)
(4) (SIN3)

TP253

0.1u

C2

(4) SELIN3
(4) SELIN2
(4) SELIN1

R6

R5

TP255

N.M.

TP254

R2

33p

N.M.

33p

C8

33p

C9

R1

C12
22pF

0.1u

C23

C14
N.M.

C7

C13
N.M.

C5

IC2

R12
R13
R14

ONL
(KEYIN2)
/ESSRDY
RY/BY

TP222
TP224
TP226

33J
33J
33J

33J
33J
100J

R8

R7

X1
HC-49U/S
19.6608MHz

R4

/PRINTST
/RD#
/HWR#
/LWR#

*4

*3

*1

TP131
TP132

AVcc
Vref
P40/AN0
P41/AN1
P42/AN2
P43/AN3
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
AVss
Vss
P17/PO15/TIOCB2/TCLKD
P16/PO14/TIOCA2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0/DACK1
P10/PO8/TIOCA0/DACK0
MD0
MD1
MD2
PG0/CAS
PG1/CS3
PG2/CS2

*5
TP256

103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128

*2

TP1
R9
TP218 R10
TP220 R11

R3

C1
*6

TP229

0.1u

C24

BR22
33Jx4

8
7
6
5
1
2
3
4

12p

C6

C78
100p

EXTAL

XTAL

HD6412321VF25(H8S/2321)

TP156
TP157
TP158
TP159
A0
A1
A2
A3

C15
N.M.

TP228
TP227
TP225
TP223
TP221
TP219
TP7
TP216
BR25
33Jx4

VCC3

MCU PWB (CPU section) (AL-2030/2040CS)

TP247

CPUCLK(NC)
TP217

8 BR23
7 33Jx4
6
5
1
2
3
4

1
2
3
4
TP160
TP161
TP162
TP163
TP164
TP165
TP166
TP167
A4
A5
A6
A7
A8
A9
A10
A11

8
7
6
5

BR24
8
7 33Jx4
6
5

1
2
3
4
TP168
TP169
TP170
TP171
TP172
TP173
TP174
TP175
A12
A13
A14
A15
A16
A17
A18
A19

BR26
8
7 33Jx4
6
5
1
2
3
4
TP176
A20

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 1

C25

R16
33J

TP230

EXTAL
XTAL
TP215
TP214

(2,4)
/RESET1
/STBY
TP213
NMI
TP212
TP211
/WDTOVF
TP210

102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
P53/ADTRG
P52/SCK2
Vss
Vss
P51/RxD2
P50/TxD2
PF0/BREQ
PF1/BACK
PF2/LCAS/ WAIT/BREQO
PF3/LWR
PF4/HWR
PF5/RD
PF6/AS
VCC
PF7/0
Vss
EXTAL
XTAL
VCC
STBY
NMI
RES
WDTOVF
P20/PO0/TIOCA3
P21/PO1/YICOB3
P22/PO2/TIOCC3
P23/PO3/TIOCD3
P24/PO4/TIOCA4
P25/PO5/TIOCB4
P26/PO6/TIOCA5
P27/PO7/TIOCB5
P63/TEND1
P62/DREQ1
P61/TEND0/CS5
Vss
Vss
P60/DREQ0/CS4
Vss

PG3/CS1
PG4/CS0
Vss
NC
VCC
PC0/A0
PC1/A1
PC2/A2
PC3/A3
Vss
PC4/A4
PC5/A5
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
Vss
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
PA2/A18
PA3/A19
Vss
PA4/A20/IRQ4
PA5/A21/IRQ5
PA6/A22/IRQ6
PA7/A23/IRQ7
P67/CS7/IRQ3
P66/CS6/IRQ2
Vss
Vss
P65/IRQ1
P64/IRQ0

1
2
3
4
5
TP133 6
TP134 7
TP135 8
TP136 9
10
TP137 11
TP138 12
TP139 13
TP140 14
TP141 15
TP142 16
TP143 17
TP144 18
19
TP145 20
TP146 21
TP147 22
TP148 23
TP149 24
TP150 25
TP151 26
TP152 27
28
TP153 29
30
31
32
33
34
35
36
37
38

64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39

A[20..0] (2,3)

TP252
TP249
TP251
TP250
TP261
TP178
TP177

H8S/2321

P35/SCK1
P34/SCK0
P33/RxD1
P32/RxD0
P31/TxD1
P30/TxD0
VCC
PD7/D15
PD6/D14
PD5/D13
PD4/D12
Vss
PD3/D11
PD2/D10
PD1/D9
PD0/D8
PE7/D7
PE6/D6
PE5/D5
PE4/D4
Vss
PE3/D3
PE2/D2
PE1/D1
PE0/D0
VCC

CPU3.3

TP209
TP208
TP207
TP206
TP205
TP204
TP203
TP202
TP201
TP200
TP199
TP198

1
2
3
4
1
2
3
4
1
2
3
4

TP24
TP25
TP30
TP31
TP32
TP33
TP125
TP126
TP127
TP128
TP129
TP130

CCD_TG
(SPPD)
(PSW)

ARB_INT
(FW)
CPU_SYNC

1
2
3
4

TP6
TP8
TP9
TP10

/CS5

BR19
33Jx4

BR18
33Jx4

8 BR20
7 33Jx4
6
5

8
7
6
5
8
7
6
5

8 BR17
7 33Jx4
6
5

MCNT

STROBE
CRUMSCL
CRUMSDTA

DMT0
DMT1
DMT2
DMT3
MMCLK
RESETOUT1

ARB_INT (2)
(FW) (4)
CPU_SYNC (2)
mt_at_home# (4)
CCD_TG (2,4)
(SPPD) (7)
(PSW) (7)

TP182
TP181
TP180
TP179

TP190
TP189
TP188
TP187
TP186
TP185
TP184
TP183

TP194
TP193
TP192
TP191

TP195

TP196

TP197

MCNT (5)

D_CONT (4)
STROBE (4)
CRUMSCL (12)
CRUMSDTA (12)

DMT0 (6)
DMT1 (6)
DMT2 (6)
DMT3 (6)
MMCLK (5)

D3
D2
D1
D0

D11
D10
D9
D8
D7
D6
D5
D4

D15
D14
D13
D12

100p

100p

D[15..0]

R19
10kJ

C4

C3

(2,3)

SCL
RxD
SDA
TxD
POFF

DMT0
DMT1
DMT2
DMT3

10kJx4

BR1

1
2
3
4

10kJx4

BR14

10kJx4

RESETOUT1

8
7
6
5

VCC3

8
7
6
5

5
6
7
8

8
7
6
5

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

10kJx4

BR10

10kJx4

BR8

10kJx4

BR5

10kJx4

BR2

CT

R22
10kJ

R21

33J

C26
47p

TP258

0.01uF

C17

TP259

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

TP260

C18
N.M.

VCC3

R20
100kJ

ASIC_RESET

BU4212F

GND

Reset Circuit

D3
D2
D1
D0

D7
D6
D5
D4

D11
D10
D9
D8

D15
D14
D13
D12

VDD VOUT

IC3

10kJ(open)
10kJ
10kJ
10kJ

(USB_IN) (4)
SCL (3)
RxD (9)
SDA (3)
TxD (9)
POFF (2,5)

1
2
3
4

BR12

10kJx4

BR7

R245
R246
R247
R248

1
2
3
4

SPFMT3
4
SPFMT2/MIRCNT 3
SPFMT1
2
SPFMT0
1

RY/BY
/ESSRDY
(KEYIN2)
TP263

MCNT
/CS5
CRUMSCL
/PRINTST

/STBY
NMI
/WDTOVF
TP262

C10
1uF

C16
0.1u

10kJx4

BR11

10kJx4

BR6

10kJx4

BR3

/ASIC_RST (2,4,12)

/RESET0 (2,3,4)

R421

STROBE

10kJx4

BR16

10kJx4

BR15

R17
R261
R262
R263

4
3
2
1

1
2
3
4

R249
R250
R251
R252

4
3
2
1

1
2
3
4

1
2
3
4

/ES_PAGE
/MSU_ST1
RxD
CRUMSDTA

(SIN1)
(SIN2)
(SIN3)
(KEYIN1)

/TRANSST
/SCANST
/SCANSP#
TP267

POFF
TxD
SDA
SCL

CPUCLK(NC)
/RD#
/HWR#
/LWR#

ARB_INT
(FW)
CPU_SYNC
CCD_TG

/CS0#
/CS1#
/CS2#
/CS3#

10kJ

10kJ
10kJ
10kJ
10kJ

5
6
7
8

8
7
6
5

N.M._10kJ
10kJ
2kJ
2kJ

5
6
7
8

8
7
6
5

8
7
6
5

VCC3

1/13

[13] CIRCUIT DIAGRAM

1. MCU PWB (AL-2030/2040CS)

33J

L10

VCC3

0J (1608)

C74
N.M.

N.C.

VCC

X2

C264

1000p

GND

OUTPUT

MAD7
MAD6
MAD5
MAD4

MAD12
MAD11
MAD9
MAD8

(3) DQM1
(3) SDCKE

N.C.

VCC

GND

OUTPUT

SG8002DC(18.3856MHz)

CLK_CONT 1

X3

SG8002DC(48.0000MHz)

C76
0.1u
CLK_CONT 1

10kJx4
8 RAMDB11
7 RAMDB10
6 RAMDB9
5 RAMDB8

BR48
1
2
3
4

R47

10kJx4
8 RAMDB15
7 RAMDB14
6 RAMDB13
5 RAMDB12

BR45
1
2
3
4

TP449

RAMDB15
RAMDB14
RAMDB13
RAMDB12

10kJx4
8 RAMDB3
7 RAMDB2
6 RAMDB1
5 RAMDB0

BR42
1
2
3
4

RAMDB11
RAMDB10
RAMDB9
RAMDB8

RAMDB3
RAMDB2
RAMDB1
RAMDB0

RAMDB7
RAMDB6
RAMDB5
RAMDB4

RAMDB7
RAMDB6
RAMDB5
RAMDB4

(3) /SDRAS
(3) /SDCAS
(3) /SDWDE
(3) DQM0

C77
82p

R53

C231
120p

R363

1
2
3
4
BR34
1
2
3
4
BR35
1
2
3
4
BR36

33J

MM_AI0
MM_AI1
MM_AI2

MM_BI0
MM_BI1
MM_BI2

PFCLKIN

(1,3) A[20..0]

(1,3) D[15..0]

33J SFCLK48

1
2
3
4
BR37
TP435
1
TP436
2
TP437
3
TP438
4
BR40
TP439
1
TP440
2
TP441
3
TP442
4
BR41
TP443
1
TP444
2
TP445
3
TP446
4
BR44
TP429
1
TP430
2
TP447
3
TP448
4
BR47
TP414
1
TP415
2
TP416
3
TP417
4
BR49
TP418
1
TP419
2
TP420
3
TP421
4
BR50
RAM_CLK_OUT

TP431
TP432
TP433
TP434

TP425
TP426
TP427
TP428

TP413
TP422
TP423
TP424

MAD10

(3) BANK1
(3) BANK0
(3) /SDCS

TP409
TP410
TP411
TP412

(6) MM_PH_A
(6) MM_AI0
(6) MM_AI1

(6) MM_PH_B
(6) MM_BI0
(6) MM_BI1

(5) MM_Y3
(5) MM_Y2
(5) MM_Y1

MAD3
MAD2
MAD1
MAD0

MM_AI1
MM_AI2

MM_BI0
MM_BI1
MM_BI2
MM_AI0

(10) CL

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

33Jx4

33Jx4

TP399
82Jx4

33Jx4

33Jx4

33Jx4

33Jx4

33Jx4
8
7
6 TP374
5 TP375
33Jx4
8
7
6
5
33Jx4

8
7
6
5

47p 47p 47p 47p 47p N.M. 47p 47p N.M. 47p N.M.

TP405
TP406
TP407
TP408

TP401
TP402
TP403
TP404

223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296

IC4

BR29
AFE_DB7 0Jx4
AFE_DB6
AFE_DB5
AFE_DB4
BR31
AFE_DB3 0Jx4
AFE_DB2
AFE_DB1
AFE_DB0

TP396
TP397
TP398
TP400

TP392
TP393
TP394
TP395

TP388
TP389
TP390
TP391

TP384
TP385
TP386
TP387

TP380
TP381
TP382
TP383

TP376
TP377
TP378
TP379

TP372
TP373

TP368
TP369
TP370
TP371

TP360
TP361
TP362
TP363
TP364
TP365
TP366
TP367

TP357
TP358
TP359

TP356

TP347

TP346

TP345

TP344

TP343

TP342

C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58

10kJx4
8
7
6
5

(3) RAMDB[15..0]

10kJ
10kJ

10kJx4
8
7
6
5

AFE_DB7
AFE_DB6
AFE_DB5
AFE_DB4
10kJx4
AFE_DB3
8
AFE_DB2
7
AFE_DB1
6
AFE_DB0
5
10kJx4
AFE_SDI
10kJ

8
7
6
5

BR33
1
2
3
4

R37
R38

VCC3

(3) MAD[12..0]

1
2
3
4
BR30
1
2
3
4
BR32
R36

VCC3

(4) AFE_DB[7..0]

0J (1608)
L13

VCC3

(4) ADCLK

(4) AFE_SEN

(4) AFE_SCK

AFE_SDI

BR39
1
2
3
4

(3) SDCLK

VCC3

(4) CCD_PHI2

(4) AFE_SDI

(4) CCD_PHI1

33J

8
7
6
5

8
7
6
5

33J

33J

33J

33J

33J

GND(CORE)
MM_Y3
MM_Y2
MM_Y1
VCC(CORE)
MM_PH_B
MM_BI0
MM_BI1
MM_BI2
MM_PH_A
MM_AI0
MM_AI1
MM_AI2
GND(AC)
RAM_MAD3
RAM_MAD2
GND(CORE)
RAM_MAD1
RAM_MAD0
RAM_MAD10
VCC(CORE)
RAM_BANKS1
RAM_BANKS0
RAM_CS
RAM_RAS
RAM_CAS
VCC(AC)
RAM_WDE
RAM_DQM0
GND(AC)
RAM_DATA7
RAM_DATA6
RAM_DATA5
RAM_DATA4
GND(CORE)
RAM_DATA3
RAM_DATA2
RAM_DATA1
RAM_DATA0
GND(AC)
RAM_DATA15
RAM_DATA14
VCC(CORE)
RAM_DATA13
RAM_DATA12
RAM_DATA11
RAM_DATA10
RAM_DATA9
RAM_DATA8
VCC(CORE)
RAM_DQM1
RAM_CKE
GND(AC)
RAM_CLK_OUT
GND(CORE)
RAM_MAD12
RAM_MAD11
RAM_MAD9
VCC(CORE)
RAM_MAD8
RAM_MAD7
VCC(AC)
RAM_MAD6
RAM_MAD5
RAM_MAD4
GND(AC)
CPUDATA15
CPUDATA14
CPUDATA13
CPUDATA12
CPUDATA11
CPUDATA10
CPUDATA9
CPUDATA8

1
2
3
4

1
2
3
4

R35

R33

R32

R31

R30

R29

D7
D6
D5
D4

(4) CCD_CP

33J

33J

33J

TP352
TP353
TP354
TP355

TP348
TP349
TP350
TP351

D3
D2
D1
D0

R27

TP268

R26

TP336
(1) ARB_INT

R25

A9
A8
A7
A6

TP341

TP271

TP340

RAM_CLK_OUT
A5
A4
A3
A2
A1

TP339

10KJ

10kJx4
5
6
7
8

10KJ

10kJx4
5
6
7
8

VCC3

1 1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1 1 1 1

R34

BR28
4
3
2
1

JTG_TCK
JTG_TMS
JTG_TDI
JTG_TDO
/OUTCS

R28

BR27
4
3
2
1

/INREQ

/PCLPRO
/FAXPRO
/ESPRD
/OUTACK

HG73C141HFV

ASIC

TP272
TP273
PFCLK
CLKSW

(4) BSAMP

TP274
TP275
PFCLKOUT
PFCLKIN

(4) CCD_RS

33J

R24

TP269
MEM_INT

TP337
(4) MIRCNT
(1) CPU_SYNC

TP276
SYNC#

(4) VSAMP

1 1 1 1

1 1 1

(5) PTPULSE

(1,4) CCD_TG

33J

R23

SFCLK48
/CS2
(1)

TP286
TP288
TP289
TP290
TP291

TP338

TP335
TP334
TP333
TP332
TP331
TP330
TP329
TP328
TP327

MCU PWB (Graphic_ASIC section) (AL-2030/2040CS)

(1,3,4)

TP326
TP325
JTG_TDO
JTG_TDI

/RESET0
TP324
TP323
JTG_TMS
JTG_TCK
(1) /LWR
/RD
(1,3)
/ASIC_RST
(1,4,12)

TP277
TP278
(4) VIDEO#
(5) /LEND

C75
22000p

C232
22000p

TP99
TP100
TP101

(5) MMD
(5) PMD
(5) TC
(5) GRIDL
(5) MC
(5) BIAS

TP279
TP280
TP281
TP282
TP283
TP284
TP3
TP285
VFMCNT_12V
(5)

TP287
TP4
VFM_24V
(5)

0.1u

C230

TP77
TP78
TP79
TP80
TP81
TP82
/INREQ
/OUTCS
/OUTACK
/ESPRD
/FAXPRO
/PCLPRO

TP83
TP84
TP85
MTAD15
MTAD14
MTAD13

TP86
TP87
TP88
MTAD12
MTAD11
MTAD10

TP89
TP90
TP91
MTAD9
MTAD8
MTAD7

TP92
TP93
TP94
MTAD6
MTAD5
MTAD4

TP95
TP96
TP97
TP98
MTAD3
MTAD2
MTAD1
MTAD0

MTAD12
MTAD13
MTAD14
MTAD15

MTAD8
MTAD9
MTAD10
MTAD11

MTAD4
MTAD5
MTAD6
MTAD7

MTAD0
MTAD1
MTAD2
MTAD3

1 1 1 1 1 1

TP106
TP107
TP108
TP109
TP110
TP111

D15
D14
D13
D12
D11
D10
D9
D8

TP102
TP103
TP104
TP105
PIDATA0
PIDATA1
PIDATA2
TP292
TP293

10kJx4
5
6
7
8
10kJx4
5
6
7
8

BR68
4
3
2
1
BR69
4
3
2
1

C256
N.M.

R409
N.M._10KJ

VCC3

148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75

10kJx4
5
6
7
8

BR66
4
3
2
1

/POREQ
VCC(AC)
/PIWT
/PIACK
GND(AC)
/POACK
/PIREQ
GND(CORE)
PODATA0
PODATA1
PODATA2
PODATA3
PODATA4
PODATA5
PODATA6
PODATA7
VCC(CORE)
/TRANSST
/RECEPTST
/PRINTST
/SCANST
RCV
VPIN
VMIN
GND(CORE)
VPOUT
VMOUT
OEN
GND(AC)
SUSPEND
IE1284_PARAD0
IE1284_PARAD1
VCC(AC)
IE1284_PARAD2
IE1284_PARAD3
IE1284_PARAD4
IE1284_PARAD5
IE1284_PARAD6
IE1284_PARAD7
IE1284_REV
VCC(CORE)
IE1284_FAULT
IE1284_ACK
IE1284_BUSY
IE1284_PE
GND(CORE)
IE1284_SLCT
IE1284_INIT
IE1284_SLCTIN
VCC(CORE)
IE1284_AUTOFD
IE1284_STB
TSP_MODE
TSO0
/SCANSP
VCC(AC)
OPE_CLK
GND(AC)
OPE_LATCH
OPE_DATA
TM
/TM
VCC(CORE)
OUTP14B
OUTP13B
OUTP12B
OUTP11B
OUTP10B
OUTP09B
OUTP08B
GND(CORE)
OUTP07B
OUTP06B
OUTP05B

10kJx4
5
6
7
8

BR67
4
3
2
1

TP44
TP43
TP42
TP41

TP46
TP45

TP50
TP49
TP48
TP47

TP67
TP54
TP53
TP52
TP51

TP70
TP69
TP68

TP75
TP74
TP73
TP72
TP71

TP56
TP57
TP58
TP59
TP60

TP61
TP62
TP63
TP64
TP65
TP66

(1,4) /RESET1

33J
33J

33Jx4

BR60

33Jx4

BR61

R404
R403

33Jx4

BR62

33Jx4

BR63

TP451

HL (5)
PR (5)
CPFS2 (5)

SPFON (4)
MIRON (4)
MPFS (5)

OP_LATCH (4)
OP_DATA (4)
TM (4)
TM_ (4)

OP_CLK (4)

/SCANSP (1)

1
2
3
4

TP5
TP34
TP35
TP36

(4) (/ASIC_RST)

TP55

TP40
TP39
TP38
TP37

1
2
3
4

1
2
3
4

1
2
3
4

TP322

TP117
TP118
TP119
TP120
TP121
TP122
TP123
TP124

PODATA0
PODATA1
PODATA2
PODATA3
PODATA4
PODATA5
PODATA6
PODATA7
TP76

TP115
TP116

/POACK
/PIREQ

TP113
TP114

BR71

1
2
3
4

BR70

1
2
3
4

TP112

PIDATA4
PIDATA5
PIDATA6
PIDATA7

PIDATA0
PIDATA1
PIDATA2
PIDATA3

G3.3V

VCC3

PIDATA3
PIDATA4
PIDATA5
PIDATA6
PIDATA7

RRS
(5) LDEN

222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149
(5)

1
1
1 1 1 1
1 1 1
1 1 1

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

TP298

C257
47p

N.M.

N.M.

R407
R408

33J

R406

TP303
TP302
TP301
TP300

/INIT
/SLCTIN
/AUTOFD
/STB

TP452

R50
N.M.

/OA_RST (13)

R49
10kJ

R45
N.M.

VCC3

TP299

/INIT (13)
/SLCTIN (13)
/AUTOFD (13)
/STB (13)

/ACK (13)
BUSY (13)
PE (13)
SLCT (13)

/REV (13)
/FAULT (13)

R44
10kJ

VCC3

TP307
TP306
TP305
TP304

/ACK
BUSY
PE
SLCT

TP313
TP312
TP311
TP310
TP309
TP308

/REV
FAULT

PARAD4
PARAD5
PARAD6
PARAD7

G3.3V

TP317
TP316
TP315
TP314

10kJ

R39

VCC3

PARAD0
PARAD1
PARAD2
PARAD3

VCC3

10kJx4

8
7
6
5

10kJx4

8
7
6
5

10J

R52
SYNC#

(1,5) POFF

C79
47p

PFCLK

R236

R51
10kJ

R48
N.M.

VCC3

(13)

33J

R43

PARAD[7..0]

33J
33J
33J

R40
R41
R42

N.M.

TP450

RCV
VPIN
VMIN

47u/16V

C37

(4)

PFCLKOUT

10kJx4
8
7
6
5

BR54
1
2
3
4
/INIT
/SLCTIN
/AUTOFD
/STB

(/SYNC)

10kJx4
8
7
6
5

10kJx4
8
7
6
5

10kJx4
8
7
6
5

10kJx4
8
7
6
5

10kJx4
8
7
6
5

BR53
1
2
3
4

BR52
1
2
3
4

BR51
1
2
3
4

BR46
1
2
3
4

BR43
1
2
3
4

R253
R254
R255
R256

SUSPEND (11)

VPOUT (11)
VMOUT (11)
OEN (11)

/PRINTST (1)
/SCANST (1)
RCV (11)
VPIN (11)
VMIN (11)

10kJ
10kJ
10kJ
10kJ

ZJSR5101-223

R375
N.M.

R374
N.M.

VCC3

VCC3

VCC3

VCC3

2/13

/TRANSST (1)

L2

N.M.

PARAD4
PARAD5
PARAD6
PARAD7

PARAD0
PARAD1
PARAD2
PARAD3

RCV
VPIN
VMIN

PODATA4
PODATA5
PODATA6
PODATA7

PODATA0
PODATA1
PODATA2
PODATA3

CLK_CONT

L12

MEM_INT
CLKSW
/POACK
/PIREQ

TP318

TP321
TP320
TP319

N.M.
.M.
C70

1 1 1 1 1

0.1u

0.1u
C59

N.M.
.M.
C71

1 1 1
1 1 1 1 1
1 1 1 1

0.1u

0.1u
C60

N.M.
.M.
C72

1 1
1 1 1 1 1 1 1 1

0.1u
C27
0.1u

0.1u
C28
0.1u

0.1u

0.1u
C61

C38

C29
0.1u

0.1u

0.1u
C62

C39

C30
0.1u

0.1u

0.1u
C63

C40

C31
0.1u

0.1u

0.1u
u

C41

C32
0.1u

0.1u

C64

C42

C33
0.1u
0.1u

C43

C34
0.1u

C65

C44

C35
0.1u

0.1u
C36
0.1u

0.1u
C66

C45

0.1u
C67

C46

0.1u
C68

C47
0.1u
C69
N.M.
.M.
C73

1 1

1
1
1 1

1
1 1 1
1
1

CLPWM
VCC(AC)
AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3
AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7
GND(AC)
AFESCK
VCC(CORE)
ADCLK
GND(CORE)
AFE_SEN
CCD_PH1
CCD_PH2
AFE_SDI
CCD_CP
BSAMP
CCD_RS
CCD_TG
VSAMP
GND(CORE)
TD0
TDI
TRSK
TMS
TCK
VCC(CORE)
/INREQ
/OUTCS
/OUTACK
/ESPRD
/FAXPRD
/PCLPRD
GND(AC)
MDAT15
MDAT14
MDAT13
VCC(CORE)
MDAT12
MDAT11
MDAT10
VCC(AC)
MDAT09
MDAT08
MDAT07
GND(CORE)
MDAT06
MDAT05
MDAT04
VCC(CORE)
MDAT03
MDAT02
MDAT01
MDAT00
GND(AC)
/INCS
/INACK
/OUTREQ
GND(CORE)
/HSYNC
PIDATA0
PIDATA1
PIDATA2
VCC(AC)
PIDATA3
PIDATA4
PIDATA5
PIDATA6
PIDATA7
/POCS

CPU_DATA7
CPU_DATA6
CPU_DATA5
CPU_DATA4
VCC(AC)
CPU_DATA3
CPU_DATA2
CPU_DATA1
CPU_DATA0
GND(AC)
MIRCNT
/CPUSYNC
MEM_INT
ARB_INT
VCC(CORE)
CPU_AD8
CPU_AD7
CPU_AD6
CPU_AD5
GND(CORE)
RAM_CLK_IN
CPU_AD4
CPU_AD3
CPU_AD2
CPU_AD1
CPU_AD0
/CPUCS
SFCLK48
GND(CORE)
/CPUWR
/CPURD
/RESET
VCC(CORE)
PFCLK
CLKSW
GND(CORE)
PFCLKOUT
PFCLKIN
GND(PLL)
VCC(PLL)
GND(PLL)
VCC(PLL)
TM2_15M
/SYNC
GND(AC)
/VIDEO
/LEND
VCC(AC)
OUTP00A
OUTP01A
OUTP02A
OUTP03A
OUTP04A
OUTP05A
OUTP06A
OUTP15A
VCC(CORE)
OUTP07A
OUTP08A
GND(CORE)
OUTP09A
OUTP10A
OUTP11A
OUTP12A
OUTP13A
VCC(CORE)
OUTP14A
OUTP00B
GND(AC)
OUTP01B
OUTP02B
OUTP03B
OUTP04B
VCC(AC)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
TP294
TP295
TP296
TP297
(5) MRPS1
(5) MRPS2
(5) MRPS3
(5) CPFS1

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 2

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 3

(1,2) D[15..0]

(1,2) A[20..0]

(1) /CS1
(1,2) /RD
(1) /HWR

/RD
/HWR

(1) SCL
(1) SDA

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16

N.M.

C235

5
28
12

1
2
3
4
13
14
15
16
17
18
19
20
21
29
30
31
32

1kJ

GND
GND

VDD
VDD

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

C81
0.1u

9
25

8
24

6
7
10
11
22
23
26
27

8
7
6
5

VCC
WC
SCL
SDA

IC5

E0
E1
E2
VSS

1
2
3
4

0.1u

C83
0.1u

C84

VCC3 VCC3

D8
D9
D10
D11
D12
D13
D14
D15

24C02/24WC04/24WC08

VCC3

IS63LV1024L-12J-TR

CS1
OE
WE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16

IC8

SRAM

R58

VCC3

Serial EE-PROM

R59
N.M.

R56
10kJ

VCC3

A17
A1

A19
A18
A8
A7
A6
A5
A4
A3
A2
R69

(1,2,4) /RESET0

A16
A15
A14
A13
A12
A11
A10
A9
A20

0J

(1) RY/BY

R68

MCU PWB (Memory section) (AL-2030/2040CS)

N.M.

C236

0J

/HWR
TP454 VPP

N.M.
R64

Flash ROM

A15
A14
A13
A12
A11
A10
A9
A8
A19
NC
WE
RP
VPP
WP
RY/BY
A18
A17
A7
A6
A5
A4
A3
A2
A1

IC7

A16
BYTE
GND
DQ15
DQ7
DQ14
DQ6
DQ13
DQ5
DQ12
DQ4
VCC
DQ11
DQ3
DQ10
DQ2
DQ9
DQ1
DQ8
DQ0
OE
GND
CE
A0

R66
10kJ

48
47
46 TP457
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

FLASH ROM

VPP

VCC3

0.1u

C87

A17

J1,J2

A1

1
2
3

VCC3

FlashROM VPP Controll

1
2
3
4
5
6
7
8
9
10
TP453 11
12
13
14
TP455 15
16
TP456 17
18
19
20
21
22
23
24

VCC3

N.M.
R65

10kJ
R63
N.M.
R70

0.1u
.1u
C85

N.M.
C86

N.M.
.M.
R62

N.M.
C233

N.M.
C234

/RD
/CS0 (1)

D11
D3
D10
D2
D9
D1
D8
D0

D15
D7
D14
D6
D13
D5
D12
D4
MAD10
MAD0
MAD1
MAD2
MAD3

(2) DQM0
(2) /SDWDE
(2) /SDCAS
(2) /SDRAS
(2) /SDCS
(2) BANK0
(2) BANK1

RAMDB7

RAMDB5
RAMDB6

RAMDB3
RAMDB4

RAMDB1
RAMDB2

RAMDB0

C88
0.1u

VCC3

VCC3

C90
0.1u

C91
0.1u

SDRAM (16bit x 4bank)

VSS
DQ15
VSSQ
DQ14
DQ13
VCCQ
DQ12
DQ11
VSSQ
DQ10
DQ9
VCCQ
DQ8
VSS
NC
UDQM
CLK
CLKE
NC
A11
A9
A8
A7
A6
A5
A4
VSS

SDRAM
VCC
DQ0
VCCQ
DQ1
DQ2
VSSQ
DQ3
DQ4
VCCQ
DQ5
DQ6
VSSQ
DQ7
VCC
LDQM
WE
CAS
RAS
CS
BA0
BA1
A10
A0
A1
A2
A3
VCC

C89
0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

IC6

C92
0.1u

54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39 TP458
38
37
36
35
34
33
32
31
30
29
28

C93
0.1u

VCC3

C94
0.1u

C82
N.M.

DQM1 (2)
SDCLK (2)
SDCKE (2)

RAMDB8

R67

RAMDB10
RAMDB9

RAMDB12
RAMDB11

RAMDB14
RAMDB13

RAMDB15

0J

MAD12
MAD11
MAD9
MAD8
MAD7
MAD6
MAD5
MAD4

MAD[12..0] (2)

RAMDB[15..0]

3/13

(2)

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 4

R2050

R2030

5V

N.M.

(7) (PD1)
(7) (PD2)

(7) (SPID)

(7) (FANLK)

(7) (PPD2)
(7) (PPD3)
(5) THOPEN
10kJ
(7) (CED2)
(7) DSWS
(7) (MMLD)
PROTECT

(8) (SELIN1)
(8) (SELIN2)
(8) (SELIN3)

(7) (PPD1)
(7) (POD)
(7) (MFD)
(7) (CED1)
(7) (TCS)
(7) (PMRDY)
(7) DVS1
(7) (DRST)

TP482
TP483

TP480

TP471
TP472
TP473
TP474
TP475
TP476
TP477
TP478

TP484
TP485
TP486

TP463
TP464
TP465
TP466
TP467
TP468
TP469
TP470

11
10
9
7

4
3
2
1
15
14
13
12

11
10
9
7

4
3
2
1
15
14
13
12

11
10
9
7

4
3
2
1
15
14
13
12

IC10

GND

IC12

GND

IC13

GND

VCC

74HC151

A
B
C
G

D0
D1
D2
D3
D4
D5
D6
D7

VCC

74HC151

A
B
C
G

D0
D1
D2
D3
D4
D5
D6
D7

VCC

74HC151

A
B
C
G

D0
D1
D2
D3
D4
D5
D6
D7

5V

5V

5
TP491
6
TP492

16

5
TP489
6
TP490

16

5
TP487
6
TP488

16

5V

Digital Input Multiprexer

C104
33p

C103
0.1u

10J

33p

0.1u

TP495

C100

TP494

C99

R86

10J

R80

C97
33p

C96

TP493

0.1u

10J

R74

5V

SIN2

SIN1

R85
10kJ

SIN3

(8) FW

(10) mt_at_home

(9) /SYNC

(1) SELIN1
(1) SELIN2
(1) SELIN3
(2) OP_CLK
(2) OP_DATA
(2) OP_LATCH
(2) TM
(2) TM_

(1) SPFMT0
(1) SPFMT1
(1) SPFMT2/MIRCNT
(1) SPFMT3
(2) MIRON
(2) SPFON

(2) MIRCNT

(1,2,12) /ASIC_RST

(1) D_CONT

(8) KEYIN1
(8) KEYIN2
(1,2,3) /RESET0

(11) USB_IN
SIN1
SIN2
SIN3
(2) AFE_SDI
(2) AFE_SEN
(2) AFE_SCK

R99
10kJ

VCC3

TP496

3.3V

3.3V

100J

TP500
TP501

5V/3.3V

R15
0J

R78

5V/3.3V

/RESET#
TP503

AFE_SDI

5V/3.3V

R81
1

3.3V

0.1u(N.M.)

C258

47p

C109

2
4
6
8
11
13
15
17
1
19
10

2
4
6
8
11
13
15
17
1
19
10

2
4
6
8
11
13
15
17
1
19
10

TP506

R98
N.M.

5V

TP502

TP18

2
4
6
8
11
13
15
17
1
19
10

TP505

10kJ

MCU PWB (Driver section 1) (AL-2030/2040CS)

R97
10kJ

R96
10kJ

R128
10kJ

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

GND

Y2

Y1

Vcc

GND

Y2

Y1

Vcc

NC7WZ17

A2

A1

IC35

NC7WZ17

A2

A1

IC18

74VHCT244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC15

74LCX244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC14

74LCX244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC11

74LCX244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC9

20
18
16
14
12
9
7
5
3

20
18
16
14
12
9
7
5
3

20
18
16
14
12
9
7
5
3

20
18
16
14
12
9
7
5
3

C98
0.1u

0.1u

C107

C105
0.1u

0.1u

R75
R76
R77
R79

0.01uF

R87
R88
R89
R90
R91
R92
R93
R94

TP531 R100

TP533 R101

33J

4
3
2
1

33J

N.M.

(FW) (1)

(6)
(6)
(6)
(6)

(2)
(1)

(SELIN1) (8)
(SELIN2) (8)
(SELIN3) (8)
(OP_CLK) (8)
(OP_DATA) (8)
(OP_LATCH) (8)
(TM) (6)
(TM_) (6)

(SPFMT0)
(SPFMT1)
(SPFMT2)
(SPFMT3)

(10) AFE_DB#[7..0]

(/ASIC_RST) (2)

/RESET1 (1,2)
(D_CONT) (11)

(KEYIN1) (1)
(KEYIN2) (1)

mt_at_home#

(/SYNC)

TP528
TP529
TP530

N.M.

C255

(USB_IN) (1)
(SIN1) (1)
(SIN2) (1)
(SIN3) (1)
AFE_SDI# (10)
AFE_SEN# (10)
AFE_SCK# (10)

AFE_SDI#

/RESET#

AFE_SDI#

R133
open

C102

33J
33J
33J
33J
33J
33J
33J
33J

33Jx4

BR55

3.3V

5
6
7
8

33J
33J
1kJ
33J

AFE_SDI

33J
33J
33J

C101

3.3V

3.3V

TP520
TP521
TP522
TP523
TP524
TP525
TP526
TP527

5V

TP516
TP517
TP518
TP519

3.3V

C221

VCC3

0.1u

C110

VCC3

5V

TP513
TP514
TP515

3.3V

TP497
R71
TP498
R72
TP499
R73
TP19 R130
0J

TP507
TP508
TP509
TP510
TP511

VCC3

TP12

TP11

TP270

C95
0.1u

VCC3

TP17

VCC3

(1) STROBE

(2) VIDEO#

(2) VSAMP
(1,2) CCD_TG
(2) CCD_RS
(2) BSAMP
(2) CCD_CP
(2) CCD_PHI2
(2) CCD_PHI1
(2) ADCLK

3.3V

3.3V

AFE_DB#4
AFE_DB#5
AFE_DB#6
AFE_DB#7

AFE_DB#0
AFE_DB#1
AFE_DB#2
AFE_DB#3

AFE_DB#0
AFE_DB#1
AFE_DB#2
AFE_DB#3
AFE_DB#4
AFE_DB#5
AFE_DB#6
AFE_DB#7

5
6
7
8

8
7
6
5

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

0.1u

C263

0.1u

2
3

5
1

2
3

5
1

0Jx4

BR65

0Jx4

BR64

5V

5V

4
3
2
1

1
2
3
4

20
18
16
14
12
9
7
5
3

20
18
16
14
12
9
7
5
3

4
TP542

AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7

AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3

AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3
AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7

VCC3

4
TP543
NC7ST08M5X

IC45

R422

R95

5V

5V

C262
0.1u

C108
82p
C124
82p
C125
82p
C126
N.M.
C129
N.M.
C130
82p
C132
33p
C133
82p

R54
56J
R57
56J
R61
100J
R83
47J

VCC3

TP534
TP535
TP536
TP537
TP538
TP539
TP540
TP541

VCC3

NC7ST08M5X

IC16

74LCX244(open)

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

74LCX244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC44

C106

2
4
6
8
11
13
15
17
1
19
10

2
4
6
8
11
13
15
17
1
19
10

IC43

VCC3

100J

100J

R46
56J
R55
100J
R60
56J
R82
100J

C80
0.1u

TP544

CCD_TG#

CCD_RS#

CCD_CP#

AFE_DB[7..0]

(STROBE) (8)

(2)

VSAMP# (10)
CCD_TG# (10)
CCD_RS# (10)
BSAMP# (10)
CCD_CP# (10)
CCD_PHI2# (10)
CCD_PHI1# (10)
ADCLK# (10)

/VIDEO (9)

CCD_PHI2#

CCD_PHI1#

ADCLK#

BSAMP#

VSAMP#

VSAMP#
CCD_TG#
CCD_RS#
BSAMP#
CCD_CP#
CCD_PHI2#
CCD_PHI1#
ADCLK#

4/13

(1) MMCLK

(2) VFM_24V
(2) VFMCNT_12V

5
6
7
8

R142
10kJ(open)

R414
N.M._10kJ

VCC3

Q14

KRC102S

R418
N.M._10kJ

VCC3

1.5kJx4
8
7
6
5

R370 1.5kJ

BR56
1
2
3
4

R138
10kJ

4
3
2
1

R419
N.M._10kJ

(1) MCNT

(2) MC
(2) BIAS
(2) TC
(2) GRIDL

BR72
10kJx4

TP549

TP545
TP546
TP547
TP548

1C
2C
3C
4C
5C
6C
7C
COM

Q16

R379
R380

BR57
1
2
3
4

16
15
14
13
12
11
10
9

Q17

/MMCLK (9)

KRC102S

KRC102S

KID65001AF

1B
2B
3B
4B
5B
6B
7B
E

IC19

(2) CPFS1
(2) CPFS2
(2) MPFS
(2) RRS

PGND

TP551

1
2
3
4
5
6
7
8

N.M._1.5kJ
N.M._1.5kJ

1.5kJx4
8
7
6
5

R116
10kJ

R84
10kJ

TP604

TP603

(2) PR

R196
10kJ

PGND

TP554
TP555
TP556
TP557
TP558
TP559
TP560

/MC (8)
/BIAS (8)
/TC (8)
/GRIDL (8)
/MCNT (9)

(2) MM_Y1
(2) MM_Y2
(2) MM_Y3
(2) PMD
(1) PMCLK
(2) LDEN
(2) /LEND

(2) MMD
(2) MRPS1
(2) MRPS2
(2) MRPS3
(1,2) POFF
(2) HL
FTH

24V

1
1

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

TP22

1C
2C
3C
4C
5C
6C
7C
COM

100J

(S)

(D)

TP614

4.7kJ 1/4W

R387

16
15
14
13
12
11
10
9

16
15
14
13
12
11
10
9

(G)

1C
2C
3C
4C
5C
6C
7C
NC

1C
2C
3C
4C
5C
6C
7C
NC

KID65503F

1B
2B
3B
4B
5B
6B
7B
G

IC25

KID65503F

1B
2B
3B
4B
5B
6B
7B
G

IC24

PGND

R386

16
15
14
13
12
11
10
9

RLS-73

D58

5V

TP613

TP615

MMref0 (6)
MMref1 (6)
MMref2 (6)
/PMD (9)
PMCLK_A (9)
/LDEN (9)

Q11
2SK3018(open)

0J

TP610

12V

1SS355

D5

TP611

INT5V

R117
10kJ Q4
KRC102S

Q3
KRA119S

CRH01

D56

0603FA1.5A/0603SFF150FM

CP17

CRH01

D55

Q13
2SB1132

TP609

TP607

Q12
2SB1132

0603FA1.5A/0603SFF150FM

24V

R109

PGND

SHOLD (9)

HLOUT (8)

R115
100J 1/4W

TP612

TP562

N.M._47kJ

R108

24V

Q2
N.M._KTA1505S

(2) PTPULSE

/PR (8)

D35
1SS355

/PR

N.M._4.7kJ 1/4W

D34
1SS355
TP265

INT24V

/VFMCNT (9)

Q20
KRA119S

R413
N.M._10kJ

CP16

5V

3
TP266

TP606

TP561

47kJ

/MMD (9)
MRPS_1 (6)
MRPS_2 (6)
MRPS_3 (6)
/POFF (8)

TP608

R389

47kJ

D57

RLS-73

TP605

R388

R405

/CPFS1 (9)
/CPFS2 (9)
/MPFS (9)
/RRS (9)

KRC102S

D49
MTZ J22B

TP21

24V

PR#

4.7kJ 1/4W

R194

KID65001AF

1B
2B
3B
4B
5B
6B
7B
E

IC21

1
2
3
4
5
6
7
8

100J

R195

Q21

E
C

MCU PWB (Driver section 2) (AL-2030/2040CS)

PGND

R144
47kJ

1SS355

TP29
1uF/16V

C134

VFMOUT (9)

TP264

D4

R146
1.5kF

D2

5V

0J

R364

VCC3

MA700

D1

R103
1MF

TP27

VCC3

R153
100J

D46

5V

R365
0J

KDS226(open)

R114
10kF

TP622

R112
1.2kF

R107
4.3kF

R104
7.5kF

R192
10kJ

R191
4.7kJ

12V

12V

12V

12V

12V

IC20B
KIA393F

5V

1
TP620

IC22A
KIA358F

IC20A
KIA393F

TP624

12V

IC22B
KIA358F
TP623

R366
N.M.

22000p

C115

10kJ

R367

0.1u/50V

C114

R113
10kJ

12V

R110
300J

0.1u/50V

C111

TP621

C162
0.1u

R105
1kJ

VCC3

12V

VCC3

TP23

IC17A
KIA393F

Analog Tonner Sensor Buffer

TP618

VCC3

C160
2.2uF/10V

TP26

R155
470kJ

VCC3

C112
22000p

KDS226(open)

R106
10kF

TP617

R102
1kF

TP28

R129
N.M.

(12) TCS_AN

(9) RTH_IN

D33
1SS355

Q18
KRC102S

8
4

1
1

8
4
8
4
8
4

D47

Q19
2SK3018

VCC3

0.1u

C113

VCC3

(S)

(D)

N.M.

C237

KDS226(open)

R111
100J

KDS226

D3

TP619

(G)

R193
10kJ

PR#

5/13

(TCS_AN) (1)

THOPEN (4)

TP479

KIA393F

IC17B

RTH (1)

FTH

12V

8
4

8
4

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 5

(5) MRPS_1
(5) MRPS_2
(5) MRPS_3

(4) (SPFMT0)
(4) (SPFMT2)
(4) (SPFMT1)
(4) (SPFMT3)

(5) MMref0
(5) MMref1
(5) MMref2

(9) OUT_A(9) OUT_A+


(9) OUT_B+
(9) OUT_B-

TP595
TP596
TP597

R134
J
300J

TP588
TP589
TP590

R125
2kJ

R126
1kJ

R135
J
620J

R136
1.2kJ

10kJx4

BR59

R127
J
510J

0.1u

PGND

C131

R131
1.2kJ

PGND

5V

PGND

C118
p
820p
TP587

(2) MM_BI0
(2) MM_BI1
(2) MM_PH_B

TP586

R121
1.5kJ

PGND

C120
0.1u

R137
J
100J

5V

C117
p
820p

R122
1kJ

PGND

0.68J 1W

R119

PGND

R123
30kJ

TP591

PGND

1
2
3
4
5
6
7
8
9
10
11
12
VS
SENSE 1
COMP 1
OUT 1B
I01
GND
GND
I11
PHASE 1
VREF 1
RC 1
VSS

24
23
22
21
20
19
18
17
16
15
14
13

PGND

R141
1J 2W

PGND

R132
1J 2W

14

8
7
11
12

GND

OUT A
OUT A
OUT A/
OUT A/
OUT B
OUT B
OUT B/
OUT B/

STA7100M
M

Sense B

Sense A

Sync

REF

IN A
IN A/
IN B
IN B/

IC28

Vs

R124
30kJ

5V

SPF Motor Driver

PGND

C121
0.1u

5V

L6219DS

OUT 1A
OUT 2A
SENSE 2
COMP 2
OUT 2B
GND
GND
I02
I12
PHASE 2
VREF 2
RC 2

IC27

TP594

24VSCMT

Scanner Motor Driver

MCU PWB (Driver section 3) (AL-2030/2040CS)

4
3
2
1

5
6
7
8

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 6

TP593

10

1
2
3
4
17
18
15
16

13

PGND

24VSPFMT

C119
820p

TP592

MM_AI1 (2)
MM_PH_A (2)

MM_AI0 (2)

R120
1.5kJ

PGND

SPMT_3 (9)

SPMT_1 (9)

SPMT_2 (9)

SPMT_0 (9)

C116
p
820p

0.68J 1W

R118

C122
47u/35V

PGND

24V

C123
V
0.1u/50V

(4) (TM_)

(4) (TM)

24VDupMT

CP3
0603FA1.5A/0603SFF150FM

24VSPFMT

CP2
0603FA1.5A/0603SFF150FM

24VSCMT

CP1
0603FA1.5A/0603SFF150FM

(1) DMT3

(1) DMT2

(1) DMT1

(1) DMT0

0.1u

C222

O4

O3

O2

O1

COM
COM

TD62064AF

GND
GND

I1
NC
NC
I2
NC
I3
NC
NC
I4
NC

IC26

1
8

16

5V

Vref

Vs

N.C

OUT2

OUT1

TA7291AS

GND

IN2

IN1

Vcc

IC29

Tonner Motor Driver

PGND

17
18

3
4
5
6
10
11
12
13
14
15

R244
4.7kJ

24VDupMT

C127
10u/35V

MTZ J22B

D6

/DMT3 (9)

/DMT2 (9)

/DMT1 (9)

/DMT0 (9)

For AL2040 Model Only

Duplex Motor Driver

24V

TMB_O (9)

TMA_O (9)

0.1u/50V
V

C128

6/13

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 7

C145

N.M.

C152

0.1u

C144

N.M.

C151

0.1u

(8) 12VIN

N.M.

0.1u

0J (1608)

47u/35V

22u/16V

C181

47u/25V

C177

L4
ZJSR5101-223(open)

L14

1000p

1000p

C169

C224

C223

TP14

0.1u

1000p

C225

TP15

R242
10J

0.1u

C156

0.1u

C149

N.M.

C140

PGND

C155

N.M.

C148

N.M.

C139

TP13

0.1u

C154

N.M.

C147

0.1u

C138

R241
10J

0.1u

C153

N.M.

C146

0.1u

C137

R240
10J

VCC3

C136

C135

0.1u

C183

0.1u

C179

R398
100kJ

5V

100kJ

R396

1000p

C226

TP16

24V

N.M.

C159

N.M.

C143

12V

R394
100kJ

0.1u

C158

N.M.

C142

R243
10J

0.1u/50V

C170

0.1u

C157

0.1u

C150

N.M.

C141

VCC3

22u/16V

C182

47u/35V

C175

R172
100J 2W

(8) 3.3VIN

INT24V

1SS355

IN

0.1u

C184

22u/16V

C178

0.22J 2W

R143

R397
100kJ

EN5V

0.1u

0.1u

C180

0.1u

C176

KDS226

D13

C168

D11
1SS355

2 KIA7805

GND

OUT

D20
1SS355

R163
2.7kJ

R162
20kJ

TP585

IC30

N.M.

PGND

D12

L5
ZJSR5101-223

L15

R161
20kJ

(9) 24V1(DSWS)

5V

R399
100kJ

VCC3

INT5V

PGND

R152
1kJ 2W

INT24V

MCU PWB (Noise filter/Pull-up section) (AL-2030/2040CS)

DSWS (4)

(9) SPID

(9) CED1
(9) CED2
(8) DRST

(9) PPD1
(9) PPD2
(9) SPPD
(8) PSW

(12) DVSEL
(12) TCS
(9) MFD
(9) MMLD
(9) FANLK

(9) POD
(9) PMRDY

(9) PPD3
(9) PD1
(9) PD2

5V

5V

5V

5V

5V

5V

D19

KDS226(open)

D15

D24

KDS226(open)

D22

1
3
KDS226(open)

D27

1
3
KDS226(open)

D28

KDS226(open)

KDS226(open)

KDS226(open)

D23

KDS226

D21

KDS226

D18

KDS226

D14

D25

KDS226(open)

D50

KDS226(open)

D16

KDS226(open)

D9

KDS226(open)

D10

1
3

C186
1000p

1000p

1000p

C187

R175
7.5kJ

1000p

C188

R176
7.5kJ

1000p

1000p

R174
15kJ

C173

C172

R166
15kJ

1000p

R165
10kJ

C171

R164
10kJ

KDS226(open)

D17

C185

3
KDS226(open)

R173
15kJ

R167
10kJ

1000p

C161

R145
15kJ

R177
7.5kJ

D51

D52

ZENER_UDZS4.7B(open)

VCC3

KDS226(open)

D29

KDS226

D26

1000p

C163

R147
4.7kJ

ZENER_UDZS4.7B(open)

1000p

C248

R377
10kJ

1000p

C164

R148
10kJ

1000p

C189

R178
12kJ

1000p

C166

R150
15kJ

1000p

C190

R184
R185
R186

R180
R181
R182
R183

R179
3.3kJ

VCC3

R168
R169
R170
R171
R378

1000p

C165

R149
10kJ

1kJ
1kJ
1kJ
1kJ
1kJ

1000p

C167

R151
10kJ

1kJ
1kJ
1kJ

1kJ
1kJ
1kJ
1kJ

1kJ
1kJ

R159
R160

(CED1) (4)
(CED2) (4)
(DRST) (4)

(PPD1) (4)
(PPD2) (4)
(SPPD) (1)
(PSW) (1)

DVS1 (4)
(TCS) (4)
(MFD) (4)
(MMLD) (4)
(FANLK) (4)

1kJ
1kJ
1kJ

1kJ
R156
R157
R158

R154

(POD) (4)
(PMRDY) (4)

(PPD3) (4)
(PD1) (4)
(PD2) (4)

(SPID) (4)

7/13

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 8

EN5V
5V
(7) 12VIN
(4) FW
(5) /PR

(5) /BIAS
(5) /GRIDL

N.M._1608size

0.1u/50V

C194

C193

INT5V

PGND

PGND

R400 N.M._1608size

PGND

2
4
6
8
10
12
14
16
18
20
22
24

B24B-PNDZS-1

1
3
5
7
9
11
13
15
17
19
21
23

CN1

INT24V

To Power unit

HLOUT (5)

(1) ONL

Q6
KRC106S

3
(1) PSL

Q5
KRC106S

5V

(4) KEYIN2
(4) KEYIN1

R189
R190

1kJ
1kJ

3
KDS226(open)

D31

KDS226(open)

EN5V

D30

(4) (OP_DATA)
(4) (OP_LATCH)
(4) (SELIN2)
(4) (OP_CLK)
(4) (SELIN1)
(4) (STROBE)
(4) (SELIN3)

(7) PSW

/POFF (5)
24V

3.3VIN (7)

(7) DRST

/TC (5)
/MC (5)

1000p

C195

5V

1000p

C192

KEYIN2#
KEYIN1#

1000p

R188
10kJ

C191

R187
10kJ

KEYIN1#

KEYIN2#

To Operational PWB

CP7

MCU PWB (Connector section 1) (AL-2030/2040CS)

CP8

0603FA1.5A/0603SFF150FM

0603FA1.5A/0603SFF150FM

IMSA-9619S-18A

18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN2

8/13

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 9

PGND

24V

(White)

B2P-VH

1
2

CN23

24V

PGND

PGND

R206

PGND

1kJ

(Red)

B2P-VH-R

1
2

CN15

(White)

B4B-PH-K-S

1
2
3
4

CN11

B5B-PASK-1

1
2
3
4
5

CN6

KDS226

D42

5V
INT5V

B08B-CZHK-B

1
2
3
4
5
6
7
8

CN42

To Interlock switch

To Fan motor

To Main motor

To Polygon motor

(5) /LDEN
(4) /VIDEO
(5) SHOLD

B05B-CZHK-B

1
2
3
4
5

1000p

1000p

(4) /SYNC

C201

C200

CN41

1000p

1000p

To Toner motor

(6) TMA_O
(6) TMB_O

(5) /PMD
(7) PMRDY
(5) PMCLK_A

To LD

(7) 24V1(DSWS)

(5) VFMOUT
(7) FANLK
(5) /VFMCNT

C199

0.1u/50V

C205

C198

0.1u/50V

C206

(5) /MMD
(7) MMLD
(5) /MMCLK

INT24V

24V

(7) PD1

(White)

N.M._B4B-PH-K-S

1
2
3
4

CN17

(For debug)

B05B-XASK-1

(Green)

B3B-PH-K-M

1
2
3

CN25

To Duplex motor

To Paper detect

(Red)

B4B-PH-K-R

1
2
3
4

CN4

(7) MFD

R208
200J 1/4W

(5) RTH_IN

(7) PPD2

(7) POD

(7) PPD1

(5) /RRS

(5) /MPFS

To Cassette paper solenoid

To Cassette detect

To Mirror motor

(6) OUT_A+
(6) OUT_B+
(6) OUT_A(6) OUT_B-

(1) RxD
(1) TxD

VCC3

CPU Serial

Not mounted

(6) /DMT0
(6) /DMT1
(6) /DMT2
(6) /DMT3

1
2
3
4
5

CN13

(White)

B3B-PH-K-S

1
2
3

CN10

(Black)

B3B-PH-K-K

1
2
3

CN7

24VDupMT

For AL2040 Model Only

(5) /CPFS1

(7) CED1

5V

24V

5V

5V

5V

24V

(Red)

B5B-PH-K-R

1
2
3
4
5

CN26

(White)

B5B-PH-K-S

1
2
3
4
5

CN22

R205
200J 1/4W

(White)

B3B-PH-K-S

1
2
3

CN19

R204
200J 1/4W

(Red)

B3B-PH-K-R

1
2
3

CN16

R203
200J 1/4W

(Blue)

B3B-PH-K-E

1
2
3

CN12

To Multi unit

To HL unit

To Paper out detect

To Resist roller solenoid

(Red)

N.M._B03B-PH-K-R

3
2
1

CN28

To Paper pass detect

(5) /MCNT

24V

To Mecha. COUNTER

(7) PD2
(7) CED2

(7) PPD3

(5) /CPFS2

SPMT_0
SPMT_2
SPMT_1
SPMT_3
(7) SPID
(7) SPPD

(6)
(6)
(6)
(6)

PGND

2
4
6
8
10
12
14

5V

24VSPFMT

24V 5V

5V

To SPF unit

B14B-PHDSS-B

1
3
5
7
9
11
13

CN18

To 2nd. cassette

1000p
C202

1000p
C203

MCU PWB (Connector section 2) (AL-2030/2040CS)

1000p
C204

R207

R140

9/13

For AL2040 Model Only


5V 24V

B12B-PH-K-S

1
2
3
4
5
6
7
8
9
10
11
12

CN24

PGND

N.M._1608size

200J 1/4W

N.M.
C246

200J 1/4W

C247

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 10

0.1u/50V

C209

R210
15kJ

VCL

(4) mt_at_home

R213
1kJ

1000p

C211

R211
12kJ

VCC3

KDS226

D43

(4) AFE_DB#[7..0]

(4) AFE_SCK#
(4) ADCLK#
(4) CCD_PHI1#
(4) CCD_PHI2#
(4) CCD_CP#
(4) CCD_RS#
(4) CCD_TG#

CP9

VCL

AFE_DB#0
AFE_DB#2
AFE_DB#4
AFE_DB#6

PGND

0603FA1.5A/0603SFF150FM

31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1

AFE_DB#0
AFE_DB#1
AFE_DB#2
AFE_DB#3
AFE_DB#4
AFE_DB#5
AFE_DB#6
AFE_DB#7

FF4-32-S15D5

32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2

CN3

PGND

EN5V

VCL

VSAMP# (4)

AFE_SDI# (4)
BSAMP# (4)

AFE_SEN# (4)

AFE_DB#5
AFE_DB#7

AFE_DB#1
AFE_DB#3

CP10
0603FA1.5A/0603SFF150FM

PGND

Q8
KTC3198

47u/35V

+ C208

CP6
0603FA1.5A/0603SFF150FM

12V

To Scanner unit

10/13

R215
56kJ

D44
11EQS06

TWKA-221K

L6
220uH

R214
15kJ

33p

R209
910J

Q9 2SJ537

(2) CL

C210

C207
47u/35V

24V

Copy Lamp Inverter

R212

MCU PWB (Scanner I/F section) (AL-2030/2040CS)

5.6kJ 1/4W

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 11

(2) SUSPEND

(2) RCV
(2) VPIN
(2) VMIN

(2) VPOUT
(2) VMOUT

(2) OEN

(4) (D_CONT)

(4) USB_IN

N.M.

N.M.

N.M.

C216 C217

C215

R221
R223
R224

33J
33J
33J

TP563
TP564
TP565

VCC3

3
4
5

2
9
12
13
VCC

GND

NC

D+
D-

MODE

USB1T20

SUSPEND

RCV
VP
VM

OE#
SPEED
VPO
VMO/FSEO

IC31

8
TP566
0.1u

C214

R219

1 TP567
11
10

R420

14

VCC3

TP568
TP569

N.M.

N.M.

MCU PWB (USB2.0 (FULL) I/F section) (AL-2030/2040CS)

R220
R222

24J
24J

1.5kJ

R218

R216

24J

10kJ

R217

TP570
TP571

100p

C212

BLM18BB121SN1D
BLM18BB121SN1D

ZENER_6.2V

D45

L8

L7

0.1u

C213

L16
0J (1608)

L9
0J (1608)

F.G

CN33

UBS21-4K2J00(ACON)

Shield

+5V
DD+
GND

D32
HZM6.2Z4MWA(open)

1
2
3
4

11/13

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 12

(1) CRUMSCL

(1,2,4) /ASIC_RST

(1) CRUMSDTA

R231

0J

3.3V

3.3V

TP572

R139
1kJ

GND

Vcc

N.M.

2
3

5
1

EN5V

5V

C218
0.1u

EN5V

NC7ST08M5X(open)

IC34

TC7SBD385AFU(open)

OE

IC32

CRUM Control

0.1u

C220

R232
10kJ(open)

R225
N.M.

VCC3

R376

TP574

TP573

R226
10kJ

(CRUMSCL)

(CRUMSDTA)

5V

MCU PWB (CRUM I/F section) (AL-2030/2040CS)

(5) TCS_AN
(7) TCS
(7) DVSEL

TP575
TP576
R368
R369

N.M.
0J

24V

24V

2
4
6
8
10

R200
10J

PGND

(White)

KDS226

D39

0J (1608)

FB4

0J (1608)

FB3

0J (1608)

FB2

0J (1608)

FB1

EN5V

N.M._B10B-PHDSS-B

1
3
5
7
9

CN9

(Red)

B4B-PH-K-R

1
2
3
4

CN5

3
2

1
3

F-GND 4

F-GND 3

F-GND 2

F-GND 1

KDS226

D40

To DV Unit
(Analog Tonner Sensor)

N.M._300J

N.M._300J

R201

R202

(CRUMSDTA)
(CRUMSCL)

To DV Unit with CRUM


(Analog Tonner Sensor)

12/13

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 13

N.M.

1kJ

24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

24FMN-BTK-A

TP459

TP461
TP462
TP460

CN39

To NIC PWB

C252
0.1u

C251
0.1u

VCC3

0.1u

C253

0.1u

C254

EN5V

PARAD0
PARAD1
PARAD2
PARAD3
PARAD4
PARAD5
PARAD6
PARAD7
/ACK
BUSY
PE
SLCT
/FAULT
/STB
/AUTOFD
/SLCTIN
/INIT
/REV R402

R401

EN5V

13/13

(2) /ACK
(2) BUSY
(2) PE
(2) SLCT
(2) /FAULT
(2) /STB
(2) /AUTOFD
(2) /SLCTIN
(2) /INIT
(2) /REV

VCC3

(2) PARAD[7..0]

(2) /OA_RST

For AL2040 Model Only

MCU PWB (NIC Interface section) (AL-2030/2040CS)

CP11

0603FA1.5A/0603SFF150FM
CP12

0603FA1.5A/0603SFF150FM

CN304

18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

D-GND
DRST
5V
KIN2
PSW
ONL
PSL
D-GND
5VEN
OP-DATA
OP-LATCH
SELIN2
OP-CLK
SELIN1
OP-STB
SELIN3
KIN1
D-GND

18FMN-BMTTR-A-TB

+5V

D-GND

DRST

D-GND
DRST
5V
PSW
KIN2
KIN1
OP-STB
OP-CLK
OP-LATCH
OP-DATA
SELIN1
SELIN2
SELIN3
D-GND
5VEN
PSL
ONL
D-GND

TP1

22000PF

47uF/16V

TP49
TP50

N.M.

C354

PSW

150J

SW16

R410

R365
150J

SKQNABD010

5VEN
PSL
ONL

150J

R409

g1

g2

g3

LEDM

R408

R429
1kJ

Q306
2SB1197K
3

TP46
TP47
TP48

C343

TP3

R428
10kJ

R427
1kJ

Q304
2SB1197K
3

C342

TP2

R426
10kJ

R425
1kJ

Q305
2SB1197K
3

R424
10kJ

S3B-PH-K-S

1
2
3

CN303

+5V

e1

e1

e2

e3

c1
d2

g2

IC304

D316
1SS133

D317
1SS133

D319
D312
D320
1SS133 1SS133 1SS133

D318
D315 1SS133 D314
1SS133
1SS133

TP6

D311
1SS133

R413

R416

TP7

b1

b2

b3

g3

R368
150J

d3

+5V

R419

R417
1KJ
R415

510J
R414

1KJ

R339

1KJ

1KJ

510J

22000PF

a1

a2

a3

TP9

R369
150J

TP8

c3

b3

TP40 C348

1KJ

TP41

D313
1SS133

R421

R418

+5V

200PF 200PF 200PF

200PF

C328

C344 C345

C346

TP42
TP43
TP44
TP45

c1

c2

c3

TP5

R367
150J

c2

e3

LC7935AN

R412
1.5KJ

R378
150J

d1

d2

d3

LEDM

e2

R423
1.5KJ

+5V

R366
150J

R411
1.5KJ

150J

f1

f2

f3

d1

g1

13

a3

b2
f3

/Q28
/Q29
15

/Q21
/Q30
16

9
/Q24

LED75

AE
LED69

MPL
LED71

PE

LTL-1LHG-002A

1KJ

1KJ

N.M.

N.M.

C351 C353

TP55
TP56
TP57

TP52
TP54

TP39

LED73

ME
LED91

ZPL
LED70

DU21
LED76

RPL

LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A

CS1L
LED102

JPL
LED68

DPL
LED74

EXL
LED77

EXD
LED78

EXN
LED79

CS2L
LED80

DAA1
LED81

SCNL
LED92

TP12

LED89

SJAL

TP13

R371
150J

LED90

BPL

TP15

R372
150J

LED93

1ENR

TP16

R420
150J

LED94

TPL

TP17

R379
150J

+5V

0.1uF

N.M. C349

C352

0.1uF

C350

+5V

GND

VCC

IC306

A
B
C
G

D0
D1
D2
D3
D4
D5
D6
D7

74HC151

GND

A
B
C
G

74HC151
TP53 IC305
6 W
D0
D1
5 Y
D2
D3
D4
D5
D6
16 VCC
D7

16

TP51 6

TP38 TP37 TP36

TP35

11
10
9
7

4
3
2
1
15
14
13
12

11
10
9
7

TP66
TP67
TP68
TP69
TP70
TP71

4 TP58 R390
TP59 R389
3
TP60 R388
2
TP61 R387
1
15 TP62 R386
14 TP63 R402
13 TP64 R385
12 TP65 R384

TP18

LED95

3RE

100J
100J
100J
100J
100J
100J
100J
100J

TP19

R422
150J

LED96

2RE

TP21
TP23 TP24

TP20

R373
150J

LED97

1RE

TP34 TP33 TP32

R383
R382
R381
R407
R380
R404

100J
100J
100J
100J
100J
100J

TP29 TP28

+5V

TP31 TP30

R430

R375
150J

LED99

DAA2

TP25 TP26 TP27

TP22

R374
150J

LED98

NOR

100J

IC304

R376
150J

LED101

2ENR

+5V

R377
150J

LTL-1LHG-002A
LTL-1LHEE-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHEE-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A

LED67

SPFL

LTL-1LHEE-002A
LTL-1LHEE-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A

LED60

DU22

LTL-1LHG-002A
LTL-1LHG-002A
NM_LTL-1LHEE-002A

TP11

R370
150J

TP10

11

/Q22
VCC
63

/Q26
51

/STROBE

10

/Q27
BEO
49

/Q25

8
/Q23

50

/LATCH
30

31

TP14

40

S IN

42
/Q11
64

CLOCK

38

/Q9
5

/Q7

19

S OUT

33

GND1

41
/Q10
14

GND2

34

/Q3
35

GND3

36

/Q4
GND4
44

/Q5

37
/Q6

32

a2

R394
4.7KJ
C329
1000p

45

b1
f2

R399
4.7KJ
C336
1000p

GND5

39
R406
4.7KJ
C332
1000p

62

43
/Q12
/Q32
18

/Q8
/Q31
17

/Q1
/Q20

46

a1

R403
4.7KJ
C339
1000p

4
R398
4.7KJ
C338
1000p

/Q2
/Q19
3
R397
4.7KJ
C330
1000p

/Q13
/Q18
2
R396
4.7KJ
C340
1000p

/Q14

47
/Q15
/Q17

C333
1000p

f1

C347
1000p

/Q16
C334
1000p

OPERATION PWB (7SEG) (AL-2030/2040CS)

C335
1000p

12

C337
1000p

R395
4.7KJ
C331
1000p

48
R401
4.7KJ
R393
4.7KJ
R392
4.7KJ
R391
4.7KJ
R400
4.7KJ
R405
4.7KJ
C341
1000p

SW26
SKQNABD010
SW27
SKQNABD010
SW28
SKQNABD010

OLK

CLK

1UPK

CVOP

SW21
SKQNABD010

SCNK

SW19
SKQNABD010

CRSK

SW20
SKQNABD010

SW22
SKQNABD010
ZDWK

SW25
SKQNABD010

SW23
SKQNABD010

ZUPK

MAGK

SW24
SKQNABD010

EXMODK

SW30
SKQNABD010

SW18
SKQNABD010

EXDWK

BPK

SW17
SKQNABD010

10UPK

SW29
SKQNABD010

1
2
3

CN305

+5V

LED72

PML

LED61

ONLL

LTL-1LHG-002A
LTL-1LHG-002A

NM_ S3B-PH-K-R (RED)

470J

R363

EXUPK

470J

R364

DUPK

PSL
ONL

5VEN

+5V
R431
4.7KJ
C355

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 14

NM_1000p

1/1

2. OPERATION PWB (AL-2030/2040CS)

(6)

CPU3.3

LCDCONT

33J

(8)
(9)

TP109

(3)
(2)
(4)
(4)

C11

NM

TP724

33P

R25

33P

5
6
7
8

C19
10U/10V<2012>

L1
NM_ZJSR5101-223TA

FB1
0J <1608>

SPFMT3
SPFMT2
SPFMT1
SPFMT0
/RES_USB20

/SCANSP
/SCANST
/TRANSST

/ES_PAGE

PROTECT

/RES_OA982
/RES_IOASIC
/RES_GASIC

(PSFANLK)
/ES_PAGE

/CSIOASIC
/CSGASIC
/CSSRAM
/CSFROM

(2)
/SCANSP
(2)
/SCANST
(2)
/TRANSST
(6)
PMCLK
(5)
SPFMT3
(5) SPFMT2/MIRCNT
(5)
SPFMT1
(5)
SPFMT0
(10) /RES_USB20

R51

RTH
(TCS_AN)

0.1U

C20

(2,5) VIDEO#

(6)
(6)

/RES_OA982
/RES_IOASIC
/RES_GASIC

0.1U

C21

(9)
(3)
(2)

0.1U

C22

33P

C9

(2)
/PRINTST
(2,3,4,5)
/RD
(3,4)
/HWR
(2)
/LWR

0.1U

C23

0J

NM

0.1U

C2

VCC3

33JX4

BR20

33J

(9)
(9)
(9)
(4)

TP2

4
3
2
1

/CS3#
/CS2#
/CS1#
/CS0#

ES_STS
ES_CMD
/ES_SRDY
RY/BY

TP729
TP734
TP735

R7

R6

TP4

NM

NM

TP3

R2

R1

7
6
4
3

VCC3

TP79
TP80

TP74
TP76
TP78

TP62
TP64
TP66
TP68
TP70

TP56

TP40
TP42
TP44
TP46
TP48
TP49
TP51
TP53

ES_STS
ES_CMD
/ES_SRDY
RY/BY

R16
R17
R18

R13
R14
R15

XIN/CLKIN
XOUT
SSCLK
VSS

103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128

IC2

33J
33J
33J

TP6

TP5

TP1
1
8
5
2

R20

/PRINTST
/RD#
/HWR#
/LWR#

R3

0J

15PF

C1
15PF

330J

C5

AVcc
Vref
P40/AN0
P41/AN1
P42/AN2
P43/AN3
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
AVss
Vss
P17/PO15/TIOCB2/TCLKD
P16/PO14/TIOCA2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0/DACK1
P10/PO8/TIOCA0/DACK0
MD0
MD1
MD2
PG0/CAS
PG1/CS3
PG2/CS2

33J
33J
100J

CY25811SC

VDD
FRSEL
S0
S1

IC1

TP8
TP9

0.1U

C24

TP81
TP82
TP83
TP84
BR21
8
7 33JX4
6
5

1
2
3
4
A0
A1
A2
A3

MCU PWB (CPU section) (AL-2050CS)

0.1U

C25

TP10
TP11
TP12
TP13
TP14
TP15
TP16
TP17

R384

R12

R8

X1
AT-49
19.6608MHz

R4

33J

22J

12P

CPUCLK#
/RESET1

EXTAL

NM
C6

XTAL

NM

HD6412321VF25(H8S/2321)

BR24
8
7 33JX4
6
5

C12
22P

CPUCLK
TP19

C70
NM
/STBY
NMI

1
2
3
4

C14
NM

EXTAL
XTAL
TP20
TP21

A20

TP85
TP86
TP87
TP88
TP89
TP90
TP91
TP92
BR22
8
7 33JX4
6
5

1
2
3
4

A4
A5
A6
A7
A8
A9
A10
A11

TP101
TP102
TP103
33J

TP93
TP94
TP95
TP96
TP97
TP98
TP99
TP100
BR23
8
7 33JX4
6
5
BR25
8
7 33JX4
6
5
1
2
3
4

1
2
3
4
A12
A13
A14
A15
A16
A17
A18
A19

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 15


R50

C8

C15
NM

/WDTOVF

TP22
TP23
TP24
TP25
TP26
TP27
TP28
TP29
TP30
TP31
TP32
TP33
TP34
TP35
TP36
TP105
TP106

C7

C13
NM

TP37

P60

A[20..0]

H8S/2321

64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39

/CS5#

P35/SCK1
P34/SCK0
P33/RxD1
P32/RxD0
P31/TxD1
P30/TxD0
VCC
PD7/D15
PD6/D14
PD5/D13
PD4/D12
Vss
PD3/D11
PD2/D10
PD1/D9
PD0/D8
PE7/D7
PE6/D6
PE5/D5
PE4/D4
Vss
PE3/D3
PE2/D2
PE1/D1
PE0/D0
VCC

(3)
(5)

102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
P53/ADTRG
P52/SCK2
Vss
Vss
P51/RxD2
P50/TxD2
PF0/BREQ
PF1/BACK
PF2/LCAS/ WAIT/BREQO
PF3/LWR
PF4/HWR
PF5/RD
PF6/AS
VCC
PF7/0
Vss
EXTAL
XTAL
VCC
STBY
NMI
RES
WDTOVF
P20/PO0/TIOCA3
P21/PO1/YICOB3
P22/PO2/TIOCC3
P23/PO3/TIOCD3
P24/PO4/TIOCA4
P25/PO5/TIOCB4
P26/PO6/TIOCA5
P27/PO7/TIOCB5
P63/TEND1
P62/DREQ1
P61/TEND0/CS5
Vss
Vss
P60/DREQ0/CS4
Vss

PG3/CS1
PG4/CS0
Vss
NC
VCC
PC0/A0
PC1/A1
PC2/A2
PC3/A3
Vss
PC4/A4
PC5/A5
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
Vss
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
PA2/A18
PA3/A19
Vss
PA4/A20/IRQ4
PA5/A21/IRQ5
PA6/A22/IRQ6
PA7/A23/IRQ7
P67/CS7/IRQ3
P66/CS6/IRQ2
Vss
Vss
P65/IRQ1
P64/IRQ0

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
TP107
TP108

(2,3,4)

TP72
TP73
TP75
TP77

TP57
TP59
TP61
TP63
TP65
TP67
TP69
TP71

TP50
TP52
TP54
TP55

TP47

TP41
TP43

TP38

CPU3.3

1
2
3
4

1
2
3
4

CCD_TG
(SPPD)
(PSW)

/RES_NIC

33J
33J

1KJ

ARB_INT
(FW)
CPU_SYNC

R78
R364
R22

DMT0
DMT1
DMT2
DMT3

1
2
3
4

1
2
3
4
8 BR18
7 33JX4
6
5

(2)
(5,9)
(2)
(5)
(2,5)
(8)
(8)

8 BR19
7 33JX4
6
5

8 BR17
7 33JX4
6
5

DMT0
(7)
DMT1
(7)
DMT2
(7)
DMT3
(7)
MMCLK
(6)
RESETOUT1 (5)
/RES_NIC (15)
BZR
(11)
CRUMSCL
(16)
CRUMSDA (16)
/CS5
(13)

ARB_INT
(FW)
CPU_SYNC
mt_at_home#
CCD_TG
(SPPD)
(PSW)

8 BR16
7 33JX4
6
5

C369
NM
C10
NM

D3
D2
D1
D0

D11
D10
D9
D8
D7
D6
D5
D4

D15
D14
D13
D12

RSV_IN0

SCL
RxD
SDA
TXD
POFF

D[15..0]

SCL
RxD
SDA
TxD
POFF

100P

100P

TP7

C4

C3

(2,3,4,13)

(4)
(12)
(4)
(12)
(6)

SPFMT0
SPFMT1
SPFMT2
SPFMT3

DMT0
DMT1
DMT2
DMT3

/CS5#

/ES_SRDY
ES_CMD
ES_STS

10KJX4

BR12

10KJX4

BR11

/RES_FAX

1
2
3
4

1
2
3
4

8
7
6
5

10KJ

10KJ
10KJ

8
7
6
5

R95
R132
R131
R94
R66
R26

/RES_NIC
/RES_FAX

D3
D2
D1
D0

D7
D6
D5
D4

D11
D10
D9
D8

D15
D14
D13
D12

/RES_OA982
/RES_GASIC
/RES_IOASIC
/RES_USB20

/RES_FAX (13)

8
7
6
5

8
7
6
5

10KJ

10KJX4
R392

1
2
3
4

BR6

R11

P60

10KJX4

BR1

R5
R9

1
2
3
4

/PRINTST
/ES_PAGE

/STBY
NMI
/WDTOVF

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5
NM_10KJX4

BR9

NM_10KJX4

BR7

10KJX4

BR4

10KJX4

BR2

10KJ
10KJ

10KJ
10KJ
10KJ
10KJ

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

10KJX4

BR5

10KJX4

BR3

R24
R53
R52

10KJX4

BR13

CRUMSDA

1
2
3
4

RxD
TxD

/SCANSP
/TRANSST
/SCANST
RY/BY

R21
R23

SDA
SCL

10KJX4

BR10

R19

4
3
2
1

R67

1
2
3
4

1
2
3
4

POFF

CPUCLK
/RD#
/HWR#
/LWR#

CCD_TG

ARB_INT
(FW)
CPU_SYNC

/CS0#
/CS1#
/CS2#
/CS3#

10KJ

10KJ
10KJ

8
7
6
5

2KJ
2KJ

10KJ

5
6
7
8

10KJ

8
7
6
5

8
7
6
5

1/16
VCC3

3. MCU PWB (AL-2050CS)

VCC3

(4)

CCD_CP

AFE_SEN

ADCLK

AFE_SCK

(5)

(5)

(5)

(5)

10KJX4
8 RAMDB11
7 RAMDB10
6 RAMDB9
5 RAMDB8

BR53
1
2
3
4

PFCLKIN

PFCLKOUT

TP720

R68

R70

10KJX4
8 RAMDB15
7 RAMDB14
6 RAMDB13
5 RAMDB12

BR49
1
2
3
4

TP719

10KJX4
8 RAMDB3
7 RAMDB2
6 RAMDB1
5 RAMDB0

BR45
1
2
3
4

SDCLK

10KJX4
8 RAMDB7
7 RAMDB6
6 RAMDB5
5 RAMDB4

RAMDB[15..0]

MAD[12..0]

0J

0J

C74
NM

R59
33J

NM

10KJ
10KJ

10KJX4
8
7
6
5

C351

BR34
1
2
3
4

R45
R46

VCC3

AFE_SDI

AFE_DB7
8
AFE_DB6
7
AFE_DB5
6
AFE_DB4
5
10KJX4
AFE_DB3
8
AFE_DB2
7
AFE_DB1
6
AFE_DB0
5
10KJX4
10KJ AFE_SDI

BR41
1
2
3
4

(4)

(4)

1
2
3
4
BR31
1
2
3
4
BR33
R42

VCC3

(14) AFE_DB[7..0]

CCD_PHI2

CCD_PHI1

(5)

AFE_SDI

BSAMP

(5)

CCD_RS

(5)

(5)

TP866
TP867
TP868
TP869

RAMDB11
RAMDB10
RAMDB9
RAMDB8

TP826
TP827
TP828
TP829

TP822
TP823
TP824
TP825

C108

12P

C107

10P

X5
AT-49(18.3856MHz)

MAD7
MAD6
MAD5
MAD4

MAD12
MAD11
MAD9
MAD8

TP862
TP863
TP864
TP865

RAMDB15
RAMDB14
RAMDB13
RAMDB12

DQM1
SDCKE

TP858
TP859
TP860
TP861

RAMDB3
RAMDB2
RAMDB1
RAMDB0

(4)
(4)

TP854
TP855
TP856
TP857

/SDRAS
/SDCAS
/SDWDE
DQM0

(4)
(4)
(4)
(4)

RAMDB7
RAMDB6
RAMDB5
RAMDB4

BANK1
BANK0
/SDCS

(4)
(4)
(4)

TP821

MAD10

1
2
3
4
BR36
1
2
3
4
BR37
1
2
3
4
BR38

(1,3,4,13) D[15..0]

1
2
3
4
BR39
1
2
3
4
BR42
1
2
3
4
BR44
1
2
3
4
BR48
1
2
3
4
BR51
1
2
3
4
BR54
1
2
3
4
BR56
RAM_CLK_OUT

MM_PH_A
MM_AI0
MM_AI1

(7)
(7)
(7)

TP817
TP818
TP819
TP820

MM_PH_B
MM_BI0
MM_BI1

MM_Y3
MM_Y2
MM_Y1

(7)
(7)
(7)

(6)
(6)
(6)

MAD3
MAD2
MAD1
MAD0

MM_AI1
MM_AI2

MM_BI0
MM_BI1
MM_BI2
MM_AI0

CL

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

8
7
6
5

33JX4

33JX4

82JX4

33JX4

33JX4

33JX4

33JX4

33JX4

33JX4

33JX4

MM_AI0
MM_AI1
MM_AI2

MM_BI0
MM_BI1
MM_BI2

47P 47P 47P 47P 47P NM 47P 47P NM 47P NM

(14)

TP848
TP847
TP846
TP845

C80
47P

SYNC#
TP746

TP238
TP239
TP241

TP233
TP235

TP228
TP229
TP231

TP225

TP220
TP222

TP209
TP211
TP213
TP214
TP216
TP218

TP205
TP206

TP196
TP198
TP200
TP202

TP188
TP190
TP192
TP193

TP184
TP186

TP174
TP176
TP178
TP180
TP181

TP167
TP169
TP171

TP163
TP165

TP147
TP149
TP151
TP152
TP154
TP156
TP158
TP160

TP142
TP143
TP145

BR32

10J

R69

8 33JX4
7
6
5

8 33JX4
7
6
5

33J

33J

33J

33J

33J

33J

33J

33J

33J

33J

(1,3,4)

(5)

MIRCNT
CPU_SYNC
ARB_INT

(/SYNC)

(5)
(1)
(1)

GND(CORE)
MM_Y3
MM_Y2
MM_Y1
VCC(CORE)
MM_PH_B
MM_BI0
MM_BI1
MM_BI2
MM_PH_A
MM_AI0
MM_AI1
MM_AI2
GND(AC)
RAM_MAD3
RAM_MAD2
GND(CORE)
RAM_MAD1
RAM_MAD0
RAM_MAD10
VCC(CORE)
RAM_BANKS1
RAM_BANKS0
RAM_CS
RAM_RAS
RAM_CAS
VCC(AC)
RAM_WDE
RAM_DQM0
GND(AC)
RAM_DATA7
RAM_DATA6
RAM_DATA5
RAM_DATA4
GND(CORE)
RAM_DATA3
RAM_DATA2
RAM_DATA1
RAM_DATA0
GND(AC)
RAM_DATA15
RAM_DATA14
VCC(CORE)
RAM_DATA13
RAM_DATA12
RAM_DATA11
RAM_DATA10
RAM_DATA9
RAM_DATA8
VCC(CORE)
RAM_DQM1
RAM_CKE
GND(AC)
RAM_CLK_OUT
GND(CORE)
RAM_MAD12
RAM_MAD11
RAM_MAD9
VCC(CORE)
RAM_MAD8
RAM_MAD7
VCC(AC)
RAM_MAD6
RAM_MAD5
RAM_MAD4
GND(AC)
CPUDATA15
CPUDATA14
CPUDATA13
CPUDATA12
CPUDATA11
CPUDATA10
CPUDATA9
CPUDATA8

1
2
3
4

1
2
3
4

TP747

223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296

IC4

TP844
TP843
TP842
TP841

R41

TP877

AFE_DB3
AFE_DB2
AFE_DB1
AFE_DB0

R39

TP876

AFE_DB7
AFE_DB6
AFE_DB5
AFE_DB4

R38

TP836

C58 C59 C60 C61 C62 C63 C64 C65 C66 C67 C68

R37

TP873

BR30

R36

TP875

R34

TP874
R35

R33

TP835

TP834

R32

D7
D6
D5
D4

(5)

R31

TP878

TP110

TP879

10KJX4
5
6
7
8

BR27
4
3
2
1

JTG_TCK
JTG_TMS
JTG_TDI
JTG_TDO

/RESET0

(4,5,9,12)

10KJ

R40

10KJX4
5
6
7
8

BR26
4
3
2
1

/OUTCS

TP495
TP493
TP490

VCC3
/PCLPRO
/FAXPRO
/OUTACK
/INREQ

TP630
TP628
TP627

CCD_TG

TP111
TP112
TP113
TP114
TP115
TP116
TP117
TP118
A[20..0]

D3
D2
D1
D0

HG73C141HFV(LF)

ASIC

(1)

/RES_GASIC

(3,5) (/ASIC_RST)

(1)
/CSGASIC
(1)
/LWR
(1,3,4,5) /RD

R134

R133

TP881

TP872

TP727

NM

33J

(1,5)
(6)
(6)
(6)
(6)
(6)

1000P

C97

VIDEO#
/LEND
MMD
PMD
TC
GRIDL

TP486
TP471
TP468

(6)
MC
(6)
BIAS
(6) VFMCNT_12V
(6) VFM_24V
(9) /FPOFF

TP130
TP131
TP132
TP133
TP255
TP259
TP260
TP261

RSV_OUT0
RSV_OUT1
RSV_OUT2

TP882

8
7
6
5

148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
TP144
TP146

TP248
TP249
TP250

TP240
TP242
TP243
TP244
TP245
TP246
TP247

TP232
TP234
TP236
TP237

TP230

TP221
TP223
TP224
TP226
TP227

FWREN

(5)

R73
NM

R75
NM

R79
0J

(9)

PODATA0
PODATA1
PODATA2
PODATA3
PODATA4
PODATA5
PODATA6
PODATA7

(9)
(9)
(9)
(9)
(9)

/PIWR
/PIACK
/POACK
/PIREQ

(9)

/POREQ

PIDATA[7..0]

G3.3V

C411
0.1U

TP257

TP254
S0
S1

7
6
4
3

N.C.

GND

XIN/CLKIN
XOUT
SSCLK
VSS
CY25814SC

VDD
FRSEL
S0
S1

1
8
5
2

SFCLK48B

SFCLK48A

TP891
TP885

R49

R48

10KJX4
8
7
6
5

BR60
1
2
3
4
/INIT
/SLCTIN
/AUTOFD
/STB

TP258

TP253

R65 33J

C375
X7
AT-49(12MHz)

C402

12P

12P

10KJX4
8
7
6
5

BR59
1
2
3
4
PARAD4
PARAD5
PARAD6
PARAD7

TP892

10KJX4
8
7
6
5
PARAD0
PARAD1
PARAD2
PARAD3

BR58
1
2
3
4

VCC3

10KJX4
8
7
6
5

10KJX4
8
7
6
5

10KJX4
8
7
6
5

BR55
1
2
3
4

BR52
1
2
3
4

VCC3

BR57
1
2
3
4
RCV
VPIN
VMIN

PODATA4
PODATA5
PODATA6
PODATA7

PODATA0
PODATA1
PODATA2
PODATA3

10KJ
10KJ
10KJ
10KJ

(1)
(1)
(1)

/PRINTST
/SCANST

R356
R357
R358
R359

(9)
/TRANSST

(9)
/SC_LINE

/PR_LINE

C401
10U/10V<2012>

C400
10U/10V<2012>

MEM_INT
CLKSW
/POREQ
/PIREQ

10J

10J

C399
10U/10V<2012>

C37
10U/10V<2012>

VCC3

2/16
L2
ZJSR5101-223TA

FB2
NM_0J <1608>

R63 NM_33J
SFCLK48

SFCLK48B

C77
NM_12P

SFCLK48A

R62
10KJ

TP743

(15)

(9)

R58
NM

VCC3

OUTPUT

PFCLK

VCC

10KJ

R47

PARAD[7..0]

VCC3

PODATA[7..0]

NM_SG8002DC(48MHz)

IC9

TP252

X2

R61
10KJ

R60
NM

TP251 8

R57
NM

C76
0.1U

(15)
(15)
(15)
(15)

(15)

VCC3

/INIT_I
/SLCTIN_I
/AUTOFD_I
/STB_I

(15)
(15)
(15)
(15)
(15)

R56
10KJ

VCC3

8
7
6
5
BR46 33JX4

PARAD0
8
PARAD1
7
PARAD2
6
PARAD3
5
8BR40 33JX4 PARAD4
PARAD5
7
PARAD6
6
PARAD7
5
BR43 33JX4
33J
/REV_O
8
/FAULT_O
7
/ACK_O
6
BUSY_O
5
PE_O
BR47 33JX4
33J
SLCT_O

VCC3
R314
0J

FB3
0J <1608>

(6)
(6)
(6)

(9)
(5)
(5)
(5)
(5)
(5)
(6)

(5)
(5)
(5)
(5)

(5)

(1)

R92
NM
S1
TP256

VCC3

VCC3

HL
PR
CPFS2

/IMC_READY
KEYSC3
KEYSC2
KEYSC1
SPFON
MIRON
MPFS

OP_LATCH
OP_DATA
TM
TM_

OP_CLK

/SCANSP

1
2
3
4

R55

SLCT
TP215
TP217
TP219

/INIT
/SLCTIN
/AUTOFD
/STB

R54
1
2
3
4

/REV
/FAULT
/ACK
BUSY
PE
TP207
TP208
TP210
TP212

1
2
3
4
1
2
3
4

RCV
VPIN
VMIN

8
7
6
5
BR35 33JX4

33J

/H_SYNC

PIDATA4
PIDATA5
PIDATA6
PIDATA7

PIDATA0
PIDATA1
PIDATA2
PIDATA3

TP194
TP195
TP197
TP199
TP201
TP203
TP204

TP187
TP189
TP191

TP182
TP183
TP185

TP168
TP170
TP172
TP173
TP175
TP177
TP179

TP153
TP155
TP157
TP159
TP161
TP162
TP164
TP166

TP148
TP150

R44

1
2
3
4

TP141

G3.3V

CPFS1
(6)
MRPS3
(6)
MRPS2
(6)
MRPS1
(6)
LDEN
(6)
RRS
(6)
PTPULSE (6)
GASIC_READY (12)

/POREQ
VCC(AC)
/PIWT
/PIACK
GND(AC)
/POACK
/PIREQ
GND(CORE)
PODATA0
PODATA1
PODATA2
PODATA3
PODATA4
PODATA5
PODATA6
PODATA7
VCC(CORE)
/TRANSST
/RECEPTST
/PRINTST
/SCANST
RCV
VPIN
VMIN
GND(CORE)
VPOUT
VMOUT
OEN
GND(AC)
SUSPEND
IE1284_PARAD0
IE1284_PARAD1
VCC(AC)
IE1284_PARAD2
IE1284_PARAD3
IE1284_PARAD4
IE1284_PARAD5
IE1284_PARAD6
IE1284_PARAD7
IE1284_REV
VCC(CORE)
IE1284_FAULT
IE1284_ACK
IE1284_BUSY
IE1284_PE
GND(CORE)
IE1284_SLCT
IE1284_INIT
IE1284_SLCTIN
VCC(CORE)
IE1284_AUTOFD
IE1284_STB
TSP_MODE
TSO0
/SCANSP
VCC(AC)
OPE_CLK
GND(AC)
OPE_LATCH
OPE_DATA
TM
/TM
VCC(CORE)
OUTP14B
OUTP13B
OUTP12B
OUTP11B
OUTP10B
OUTP09B
OUTP08B
GND(CORE)
OUTP07B
OUTP06B
OUTP05B

BR29 33JX4

1
2
3
4

BR28 33JX4
1
8
2
7
3
6
4
5

12P
C291

VSAMP

MEM_INT

12P
C292

(1,5)

A9
A8
A7
A6

12P
C293

(5)

TP121
TP122
TP123
TP124
TP125
TP126
TP127
TP128
TP129
RAM_CLK_OUT
A5
A4
A3
A2
A1

12P
C294

33J

JTG_TDO
JTG_TDI
TP742
TP741
SFCLK48

12P
C295

R30

JTG_TMS
JTG_TCK
TP740
TP739

TP738
TP737
TP736
PFCLK
CLKSW

12P
C296

TP837

/INREQ
/OUTCS
/OUTACK
/ESPRD
/FAXPRO
/PCLPRO
TP325
TP270
PFCLKOUT
PFCLKIN

12P
C297

0.1U

0.1U
C48

TP507
TP500
TP498
SYNC#

12P
C298

0.1U
C27
0.1U

0.1U

0.1U
C49

C38

0.1U
C28
0.1U

0.1U

0.1U
C50

C39

C29
0.1U

0.1U

0.1U
C51

C40

C30
0.1U

0.1U

0.1U
C52

C41

C31
0.1U

0.1U

0.1U
C53

C42

C32
0.1U
0.1U

C43

C33
0.1U

0.1U
C35
0.1U

0.1U
C36
0.1U

C54

C44

C34
0.1U
C45
0.1U
C55

C46
0.1U
C56

C47
0.1U
C57

D15
D14
D13
D12
D11
D10
D9
D8

TP134
TP135
TP136
TP137
TP138
TP139

TP364
TP351
TP140

TP462
TP403
TP402
TP382

TP120

TP119

222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149

0.1U
C69

MCU PWB (ASIC section) (AL-2050CS)

C75
22000P

CLPWM
VCC(AC)
AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3
AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7
GND(AC)
AFESCK
VCC(CORE)
ADCLK
GND(CORE)
AFE_SEN
CCD_PH1
CCD_PH2
AFE_SDI
CCD_CP
BSAMP
CCD_RS
CCD_TG
VSAMP
GND(CORE)
TD0
TDI
TRSK
TMS
TCK
VCC(CORE)
/INREQ
/OUTCS
/OUTACK
/ESPRD
/FAXPRD
/PCLPRD
GND(AC)
MDAT15
MDAT14
MDAT13
VCC(CORE)
MDAT12
MDAT11
MDAT10
VCC(AC)
MDAT09
MDAT08
MDAT07
GND(CORE)
MDAT06
MDAT05
MDAT04
VCC(CORE)
MDAT03
MDAT02
MDAT01
MDAT00
GND(AC)
/INCS
/INACK
/OUTREQ
GND(CORE)
/HSYNC
PIDATA0
PIDATA1
PIDATA2
VCC(AC)
PIDATA3
PIDATA4
PIDATA5
PIDATA6
PIDATA7
/POCS

CPU_DATA7
CPU_DATA6
CPU_DATA5
CPU_DATA4
VCC(AC)
CPU_DATA3
CPU_DATA2
CPU_DATA1
CPU_DATA0
GND(AC)
MIRCNT
/CPUSYNC
MEM_INT
ARB_INT
VCC(CORE)
CPU_AD8
CPU_AD7
CPU_AD6
CPU_AD5
GND(CORE)
RAM_CLK_IN
CPU_AD4
CPU_AD3
CPU_AD2
CPU_AD1
CPU_AD0
/CPUCS
SFCLK48
GND(CORE)
/CPUWR
/CPURD
/RESET
VCC(CORE)
PFCLK
CLKSW
GND(CORE)
PFCLKOUT
PFCLKIN
GND(PLL)
VCC(PLL)
GND(PLL)
VCC(PLL)
TM2_15M
/SYNC
GND(AC)
/VIDEO
/LEND
VCC(AC)
OUTP00A
OUTP01A
OUTP02A
OUTP03A
OUTP04A
OUTP05A
OUTP06A
OUTP15A
VCC(CORE)
OUTP07A
OUTP08A
GND(CORE)
OUTP09A
OUTP10A
OUTP11A
OUTP12A
OUTP13A
VCC(CORE)
OUTP14A
OUTP00B
GND(AC)
OUTP01B
OUTP02B
OUTP03B
OUTP04B
VCC(AC)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 16

(2,5) (/ASIC_RST)

(1) /RES_IOASIC

R135
33J
R136
NM

1000P

C98

A[20..0]

(1,2,4,13) D[15..0]

(1,2,4)
A4
A3
A2
A1
A0

(1)

D13
D12
D11

D15
D14

CPUCLK#

/RD
/HWR

/CSIOASIC

(1,2,4,5)
(1,4)

(1)

(11)

KEYIN

MCU PWB (I/O ASIC section) (AL-2050CS)

R706
NM_10KJ

IC52

TP635

TP294
TP296

TP285
TP287

TP282

IOIC3.3V

(11)
(11)
(11)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
VDD
PHICLK
gnd
XCE0(PU50K)
CE1(PU50K)
XOE(PU50K)
XWR(PU50K)
A4(PU50K)
A3(PU50K)
A2(PU50K)
A1(PU50K)
A0(PU50K)
XRST(Sch)
vdd
D7(PU50K)
D6(PU50K)
SMC(SCAN)(PD50K)
SIN(SCAN)(PD50K)
SOUT(SCAN)
AMC(SCAN)(PD50K)
SCK(SCAN)
D5(PU50K)
D4(PU50K)
D3(PU50K)
VDD

SELIN1
SELIN2
SELIN3

TP262
TP263
TP264
TP265
TP266
TP267
TP268
TP269

TP636

SC65892(IO ASIC) <LQFP100>

VDD
PORTE0(PD50K)
PORTE1(PD50K)
PORTE2(PD50K)
PORTE3(PD50K)
PORTE4(PD50K)
PORTE5(PD50K)
PORTE6(PD50K)
PORTE7(PD50K)
gnd
PORTD0(PD50K)
PORTD1(PD50K)
PORTD2(PD50K)
PORTD3(PD50K)
PORTD4(PD50K)
PORTD5(PD50K)
PORTD6(PD50K)
PORTD7(PD50K)
gnd
PORTC0(PD50K)
PORTC1(PD50K)
PORTC2(PD50K)
PORTC3(PD50K)
PORTC4(PD50K)
VDD

75
74 TP283
73 TP284
72 TP286
71 TP288
70 TP289
69 TP290
68 TP291
67 TP292
66
65 TP293
64 TP295
63
62 TP297
61 TP298
60 TP299
59 TP300
58 TP301
57
56 TP832
55 TP302
54 TP303
53 TP304
52 TP305
51

RSV_IN1

TP811

RSV_OUT17
RSV_OUT16

RSV_OUT15
RSV_OUT14
RSV_OUT13
RSV_OUT12
RSV_OUT11
RSV_OUT10
RSV_OUT9
RSV_OUT8

(8)
(8)
(8)
(8)
(8)
(8)
(8)
(8)

(PPD1)
(PPD2)
(PPD3)
(POD)
(SPID)
(CED1)
(CED2)
(DRST)

(8)
(8)
(8)
(8)
(8)
(8)
(8)
(8)

(13)
DSWS
(TCS)
DVS1
(PD1)
(PD2)
(SCOD)
(SRJD)
(MFD)

MSU_ST1

(11)

(8)
(8)
(8)
(6)

(PMRDY)
(MMLD)
(FANLK)
THOPEN

BL

(7)
(7)
(7)
(7)

(5)
(5)
(5)
(5)
(5)
(5)
(9)
(6)

(7)
(6)

(RSV_SOL)
PSFM

LCDDB4
LCDDB5
LCDDB6
LCDDB7
LCDE
LCDRS
/ES_CRDY
MCNT

(11)
(11)
(7)
(7)

INFOLED
PSL
SPUS
SRVC

SFTMT0
SFTMT1
SFTMT2
SFTMT3

IO ASIC

RSV_IN2

IOIC3.3V

LCDE
LCDRS

R707
4.7KJ

VCC3

/ES_CRDY

0.1U
C568

0.1U
C662

2
1

MSU_ST1

R10
4.7KJ

VCC3

0.1U
C575

TP271
TP272
TP273
TP274
D10
D9
D8

0.1U
C660

TP275
TP276
TP277
TP278
TP279
TP306
TP280
TP281

100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
TP307
TP308
TP309
TP815
TP310
TP311
TP312
TP313

0.1U
C574
NM_10KJ

GND
YIN(PD50K)(5VFS)
SELC(OD,5VFS)
SELB(OD,5VFS)
SELA(OD,5VFS)
gnd
XCE_EXT
PORTG0(PD50K)
PORTG1(PD50K)
PORTG2(PD50K)
PORTG3(PD50K)
PORTG4(PD50K)
PORTG5(PD50K)
PORTG6(PD50K)
PORTG7(PD50K)
vdd
PORTF0(PD50K)
PORTF1(PD50K)
PORTF2(PD50K)
PORTF3(PD50K)
PORTF4(PD50K)
PORTF5(PD50K)
PORTF6(PD50K)
PORTF7(PD50K)
GND

0.1U
C569
R122

GND
D2(PU50K)
D1(PU50K)
D0(PU50K)
PORTA7(PD50K)(5VFS)
PORTA6(PD50K)(5VFS)
PORTA5(PD50K)(5VFS)
PORTA4(PD50K)(5VFS)
PORTA3(PD50K)(5VFS)
PORTA2(PD50K)(5VFS)
PORTA1(PD50K)(5VFS)
PORTA0(PD50K)(5VFS)
vdd
PORTB7(PD50K)(5VFS)
PORTB6(PD50K)(5VFS)
PORTB5(PD50K)(5VFS)
PORTB4(PD50K)(5VFS)
PORTB3(PD50K)(5VFS)
PORTB2(PD50K)(5VFS)
PORTB1(PD50K)(5VFS)
PORTB0(PD50K)(5VFS)
PORTC7(PD50K)
PORTC6(PD50K)
PORTC5(PD50K)
GND

0.1U
C663
NM_10KJ

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
TP314
TP315
TP316
TP317
TP318
TP319
TP320
TP321
TP322
TP323
TP324

0.1U
C700
R263

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 17

C304
10U/10V<2012>

L15
NM_ZJSR5101-223TA

FB13
0J <1608>

VCC3

3/16

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 18

R76

(1)
/CSSRAM
(1,2,3,5)
/RD
(1,3)
/HWR

A[20..0]

(1,2,3,13) D[15..0]

(1,2,3)

(1) SCL
(1) SDA

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16

TP726

100J

NM

C352

5
28
12

1
2
3
4
13
14
15
16
17
18
19
20
21
29
30
31
32

GND
GND

VDD
VDD

9
25

8
24

6
7
10
11
22
23
26
27

VCC3

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

C82
0.1U

IS63LV1024L-12J-TR

CS1
OE
WE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16

IC8

VCC3

8
7
6
5
E0
E1
E2
VSS

0.1U

C84

1
2
3
4

0.1U

C85

VCC3 VCC3

CAT24WC08LI

VCC
WC
SCL
SDA

IC5

Serial EE-PROM

D8
D9
D10
D11
D12
D13
D14
D15

R77
NM

TP889

R74
10KJ

VCC3

A17
A1

A19
A18
A8
A7
A6
A5
A4
A3
A2

(1,3)
/HWR
(2,5,9,12) /RESET0
(9)
VPP

A16
A15
A14
A13
A12
A11
A10
A9
A20

MCU PWB (Memory section) (AL-2050CS)

NM

C353

(1)

R86

RY/BY

NM

TP353
TP355
TP357
TP359
TP361
TP363
TP365
TP366
TP368

TP344
TP346
TP347

TP326
TP328
TP330
TP331
TP333
TP335
TP337
TP339
TP341

VCC3

10KJ

NM
TP349

TP888

NM
R88

R81

NM
R82
NM
C86

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

(9)

A16
BYTE
GND
DQ15
DQ7
DQ14
DQ6
DQ13
DQ5
DQ12
DQ4
VCC
DQ11
DQ3
DQ10
DQ2
DQ9
DQ1
DQ8
DQ0
OE
GND
CE
A0

S29AL016D70TFI020

A15
A14
A13
A12
A11
A10
A9
A8
A19
NC
WE
RP
VPP
WP
RY/BY
A18
A17
A7
A6
A5
A4
A3
A2
A1

IC7

VPP

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

R84
10KJ

VCC3

TP367
TP369

TP348
TP350
TP352
TP354
TP356
TP358
TP360
TP362

TP332
TP334
TP336
TP338
TP340
TP342
TP343
TP345

TP327
TP329

C88
0.1U

VCC3

FlashROM VPP Controll

A17

NM
C354

R83
22000P
C87

NM
R80
NM
C355

J1,J2

A1

/RD

1
2
3

(1,2,3,5)
/CSFROM

D11
D3
D10
D2
D9
D1
D8
D0

D15
D7
D14
D6
D13
D5
D12
D4

(1)

(2)
(2)
(2)
(2)
(2)
(2)
(2)
MAD10
MAD0
MAD1
MAD2
MAD3

RAMDB7

RAMDB5
RAMDB6

RAMDB3
RAMDB4

RAMDB1
RAMDB2

RAMDB0

DQM0
/SDWDE
/SDCAS
/SDRAS
/SDCS
BANK0
BANK1

C89
0.1U

VCC3

TP850
TP849
TP813
TP840
TP838
TP853
TP839

VCC3

VSS
DQ15
VSSQ
DQ14
DQ13
VCCQ
DQ12
DQ11
VSSQ
DQ10
DQ9
VCCQ
DQ8
VSS
NC
UDQM
CLK
CLKE
NC
A11
A9
A8
A7
A6
A5
A4
VSS

C91
0.1U

C92
0.1U

SDRAM (16bit x 4bank)

VCC
DQ0
VCCQ
DQ1
DQ2
VSSQ
DQ3
DQ4
VCCQ
DQ5
DQ6
VSSQ
DQ7
VCC
LDQM
WE
CAS
RAS
CS
BA0
BA1
A10
A0
A1
A2
A3
VCC

IC6

C90
0.1U

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

C93
0.1U

54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28

C94
0.1U

TP851
TP816
TP812
TP852

VCC3

C95
0.1U

C83
NM

DQM1
SDCLK
SDCKE

(2)
(2)
(2)
R85

RAMDB8

RAMDB10
RAMDB9

RAMDB12
RAMDB11

RAMDB14
RAMDB13

RAMDB15

0J

MAD12
MAD11
MAD9
MAD8
MAD7
MAD6
MAD5
MAD4

RAMDB[15..0]

(2)

MAD[12..0] (2)

4/16

C16

(2,3) (/ASIC_RST)

(1)

R64

RESETOUT1

1U<2012> 0.1U

C290

33J

CT

33J

C79
47P

TP395

R345
1KJ

OP Reset

R28

ASIC Reset

BU4212F

GND

VDD VOUT

IC3

Reset Circuit

R29
10KJ

VCC3

C26
47P

C18
NM

/OP_RST

TP386

0.01U

C17

TP786

R27
100KJ

VCC3

(9,10)

/ASIC_RST

TP383

(16)

/RESET0

(2,4,9,12)

(2,4,9,12) /RESET0

MIRCNT

AFE_SDI
AFE_SEN
AFE_SCK

(2)
(1,2)
(2)
(2)
(2)
(2)
(2)
(2)

VSAMP
CCD_TG
CCD_RS
BSAMP
CCD_CP
CCD_PHI1
CCD_PHI2
ADCLK

(9,10)
PB_NOE
(9,10) PB_NAE0
(9,10) PB_NWE
(1,2,3,4)
/RD

(2)
(2)
(2)

LCDDB4
LCDDB5
LCDDB6
LCDDB7
LCDE
LCDRS

(3)
(3)
(3)
(3)
(3)
(3)

VIDEO#
KEYSC1
KEYSC2
KEYSC3
TM
TM_

(2)
(2)
(2)
(2)
(2)

(1,2)

(1)
SPFMT0
(1)
SPFMT1
(1) SPFMT2/MIRCNT
(1)
SPFMT3
(2)
MIRON
(2)
SPFON

(2)

/ASIC_RST

/RESET#
(16)

R71
10KJ

R121

/OP_RST

OP_CLK
OP_DATA
OP_LATCH

(9,10)

(2)
(2)
(2)

R72
10KJ

100J

TP718

3.3V

3.3V

3.3V

33P

3.3V

C117

TP378

2
4
6
8
11
13
15
17
1
19
10

2
4
6
8
11
13
15
17
1
19
10

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

IC23

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

20
18
16
14
12
9
7
5
3

20
18
16
14
12
9
7
5
3

TC74VHC244FT

VCC
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

74LCX244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

20
18
16
14
12
9
7
5
3

20
18
16
14
12
9
7
5
3

20
18
16
14
12
9
7
5
3

20
18
16
14
12
9
7
5
3

NM_100J

74LCX244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC26

74VHCT244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC20

74LCX244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC16

74LCX244

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC13

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
1G
2G
GND

IC19

R110

2
4
6
8
11
13
15
17
1
19
10

2
4
6
8
11
13
15
17
1
19
10

2
4
6
8
11
13
15
17
1
19
10

2
4
6
8
11
13
15
17
1
19
10

TP396
TP397
TP398

5V

TP384
TP385
TP387
TP388
TP389
TP390
TP391

TP900
TP899
TP898
TP897
TP896
TP895
TP894
TP893

TP412
TP413
TP414
TP415
TP416
TP417
TP418
TP419

R332
R333
R336
R338
R344
R354
R355
R360

FWREN

R226
NM_10KJ

R237
10KJ

(PB_NOE)
(PB_NAE0)
(PB_NWE)
(/RD)

VSAMP#
33J
CCD_TG#
33J
CCD_RS#
33J
33J BSAMP#
CCD_CP#
33J
CCD_PHI1#
33J
CCD_PHI2#
33J
ADCLK#
33J

33J
33J
33J
33J

4
3
2
1

TP833

AFE_SDI#
AFE_SEN#
AFE_SCK#

R224
0J

VCC3

R373
R374
R375
R376

R223
NM_0J

100J

33JX4

BR61

5V

5
6
7
8

100J

33J
33J
33J

3.3V

33J
33J
33J

5V

R109

R101

R96
R97
R98

3.3V

R361
R370
R371

C110
0.1U

C127
0.1U

VCC3

(2)

TP404
TP405
TP406
TP407
TP408
TP409
TP410
TP411

VCC3

C128
0.1U

0.1U

C105

VCC3

TP370
TP371
TP372
TP373
TP374
TP375
TP379
TP380

VCC3

C255
0.1U

NM

C104

(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)

NM_TC7SH32FU

IC46

VSAMP#
CCD_TG#
CCD_RS#
BSAMP#
CCD_CP#
CCD_PHI1#
CCD_PHI2#
ADCLK#

(13)
(13)
(13)
(13)

(PB_NOE)
(PB_NAE0)
(PB_NWE)
(/RD)

VCC3

(14)
(14)
(14)

(11)
(11)
(11)
(11)
(11)
(11)

LCDDB4#
LCDDB5#
LCDDB6#
LCDDB7#
LCDE#
LCDRS#

AFE_SDI#
AFE_SEN#
AFE_SCK#

(11)
(11)
(11)
(11)
(7)
(7)

/VIDEO
(KEYSC1)
(KEYSC2)
(KEYSC3)
(TM)
(TM_)

(7)
(7)
(7)
(7)

R119
R120
(2,3)

(11)
(11)
(11)
(13)
(15)

(SPFMT0)
(SPFMT1)
(SPFMT2)
(SPFMT3)

(/ASIC_RST)

(OP_CLK)
(OP_DATA)
(OP_LATCH)
/FAX_RST
/NIC_RST
1KJ
33J

TP814

C116
NM
C120
NM
C121
NM
C122
NM
C123
NM
C124
NM
C125
NM
C126
NM

/RESET1

ADCLK#

CCD_PHI1#

CCD_PHI2#

CCD_CP#

BSAMP#

CCD_RS#

CCD_TG#

VSAMP#

/RESET#

0.01U
C310

MCU PWB (Driver section 1) (AL-2050CS)

0.1U
C114
0.1U
C115

NM
C311

5
3

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 19

(1)

(11)

/SYNC

FW

R93
10KJ

C306
NM
C307
NM
C308
NM
C309
NM

C129
NM
C130
NM
C131
NM

NM

C376

VCC3

(14) mt_at_home

(11)

R89
NM

(/RD)

(PB_NWE)

(PB_NAE0)

(PB_NOE)

AFE_SCK#

AFE_SEN#

AFE_SDI#

5V

47P

GND

Y2

GND

Y2

Y1

Vcc

TP394

0.1U

R100

3.3V

0.1U

C96

TP377

VCC3

C103

VCC3

TP393

NC7WZ17

A2

Y1

NC7WZ17

A2

A1

IC11

A1

Vcc

TP381

IC14

TP376

C99

3.3V

5V

33J

R91

3.3V

33J

(FW)

(1,9)

mt_at_home#

(/SYNC)

5/16

(2)
(1)

PR

MM_Y1
MM_Y2
MM_Y3
PMD
PMCLK
LDEN
/LEND

R116
10KJ

(1) MMCLK

100J

R339

(2)
VFM_24V
(2) VFMCNT_12V

TP474

TP797
TP799

TP798

100J

10KJ

R268

PR#

16
15
14
13
12
11
10
9

TP475

1C
2C
3C
4C
5C
6C
7C
NC

(2)
(2)
(2)
(2)

Q21

TP464

TP805
TP806
TP807

KRC102S

KRC102S

TP723
TP722

Q14

10KJ

R269

R418
NM_10KJ

KID65503F

1B
2B
3B
4B
5B
6B
7B
G

R304

1
2
3
4
5
6
7
8

IC27

R142
NM_10KJ

R414
NM_10KJ

VCC3

R419
NM_10KJ

VCC3

TP792
TP785
TP790
TP789

10KJ

R265

10KJ

R271

10KJ

R270

10KJ

R266

MC
BIAS
TC
GRIDL
MCNT
PSFM

(2)
(2)
(2)
(2)
(3)
(3)

3
TP467

MMref0
MMref1
MMref2
/PMD
PMCLK_A
/LDEN

CPFS1
CPFS2
MPFS
RRS

R395 1.5KJ
R396 1.5KJ

(7)
(7)
(7)
(11)
(11)
(11)

Q16

R379
R380

Q17

KRC102S

(2)
(2)
(2)
(2)
(1)
(2)

Q4

(12)

D45
1SS355

TP466

INT24V

NM_1.5KJ
NM_1.5KJ

1.5KJX4
8
7
6
5

PGND

TP429

D61
1SS355

/PR

SHOLD

TP801

TP800
TP795
TP793
TP794

PGND

TP437
TP439
TP440
TP441
TP442
TP445
TP446

24V

/PR

TP455

TP449

16
15
14
13
12
11
10
9

MMD
MRPS1
MRPS2
MRPS3
POFF
HL
FTH

1C
2C
3C
4C
5C
6C
7C
COM

KID65001AF

1B
2B
3B
4B
5B
6B
7B
E

IC25

KRC102S

R117
10KJ

Q20
KRA119S

5V

1
2
3
4
5
6
7
8

BR62
1
2
3
4

KRC102S

/MMCLK

TP784

TP781

PGND

1.5KJX4
TP420
8
TP421
7
TP422
6
TP423
5
TP426
TP428
TP435

1
1

1C
2C
3C
4C
5C
6C
7C
COM

(11)

(11)

R296
10KJ

PGND

KID65001AF

1B
2B
3B
4B
5B
6B
7B
E

R90
10KJ

1
2
3
4
5
6
7
8

IC21

R386

16
15
14
13
12
11
10
9

TP430

47KJ

R363

1
2
3
4
5
6
7
8
KID65503F

1B
2B
3B
4B
5B
6B
7B
G

IC24

1C
2C
3C
4C
5C
6C
7C
NC

16
15
14
13
12
11
10
9
TP461

TP802
TP803
TP804

D56

CRH01

/MMD
MRPS_1
MRPS_2
MRPS_3
/POFF

TP457

12V

(12)
(7)
(7)
(7)
(11)

0603SFF150FM/32-2
Q13
2SB1132

TP454

CP17

CRH01

D55

0603SFF150FM/32-2

24V

R413
NM_10KJ

1SS355

(12)

/VFMCNT

PSFMOUT

D51

CP16

5V

PGND

Q12
2SB1132

TP451

47KJ

D58

RLS-73

TP456

R389

TP448

(12)
(12)
(12)
(12)

Q7
KTA1505S

47KJ

D57

RLS-73

TP450

4.7KJ1/4W<3216>

R387

24V

/CPFS1
/CPFS2
/MPFS
/RRS

R388

TP447

D52
MTZ J22B

TP443

24V

4.7KJ1/4W<3216>

(11)
(11)
(11)
(11)
(12)

4.7KJ1/4W<3216>

R362

/MC
/BIAS
/TC
/GRIDL
/MCNT

E
C

1SS355

D5
TP459

INT5V

R298
1.5KF

24V

HLOUT

TP431

(11)

Q2
NM_KTA1505S

R297
47KJ

R115
100J1/4W<3216>

TP460

TP444

NM_47KJ

R108

PTPULSE

NM_4.7KJ1/4W<3216>

Q3
KRA119S

(12)

R112

(2)

PGND

EN5V

TP470

(12)

KIA358F-EL/P

IC45B

VFMOUT

D36
1SS355

TP432

1SS355

D4

1U<2012>

C312

Q18
KRC102S

NM

R368

LCDCONT

R316
NM

VCC3

12KF

R264

(16)

TCS_AN

R129
NM

MA700

D1

5V

R378
0J

R103
1MF

VCC3

R302
10KJ

VCC3

5V

R366 0J

NM_KDS226

D59

R307
7.5KF

TP469

12V

TP463

TP458

R107
4.3KF

TP436

VCC3

12V

+
-

5
6

+
-

3
2

12V

+
-

5
6

TP472

R393
0J

IC22B
KIA393F

TP465
KIA358F-EL/P

IC53B

0.1U

C305

EN5V

TP473

R381
NM

10KJ

R382

Q15

TP553

VCC3

0.1U

C113

NM

C371

NM_KDS226

VCC3

TP476
0.1U

C398

NM_2SB1197K

D60

R383
NM

R114
100J

VCC3

KDS226

D3

KDS226

D67

R394
NM

C407
NM

22000P

C119

R308
NM

PR#

0.1U/50V<1608>

R124
4.7KJ

VCC3

TP453

C118

R113
300J

0.1U/50V<1608>

C111

KIA358F-EL/P
12V

12V

Q19
2SK3018

R105
1KJ

VCC3

(S)

(D)

TP452

IC53A

IC22A
KIA393F

(G)

KIA358F-EL/P

IC45A

EN5V

12V

12V

C379
0.1U

TP427

R303
10KJ
IC17A
KIA393F

R104
7.5KF

VCC3

12V

NM_KDS226

D66

R123
10KF

R118
1.2KF

VCC3

C112
22000P

NM_KDS226

D2

R106
10KF

TP438

R301
4.7KJ

TP433

R102
1KF

LCD Contrast Buffer

RTH_IN

C367
2.2U<2012>

TP425

R300
470KJ

Analog Tonner Sensor Buffer

(1)

(12)

3
TP424

R299
100J

VCC3

8
4

BR63
1
2
3
4

E
C

8
4

8
4
8
4

+
-

5
6

(TCS_AN)

(LCDCONT)

(11)

(1)

(3)

(1)

TP434

KIA393F

IC17B

THOPEN

RTH

FTH

12V

6/16

8
4

MCU PWB (Driver section 2) (AL-2050CS)

8
4

4
8
4

E
C

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 20

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 21

(12)
(12)
(12)
(12)

(TM)

(TM_)

(5)

MRPS_1
MRPS_2
MRPS_3

(SPFMT0)
(SPFMT2)
(SPFMT1)
(SPFMT3)

MMref0
MMref1
MMref2

OUT_AOUT_A+
OUT_B+
OUT_B-

(5)

(6)
(6)
(6)

(5)
(5)
(5)
(5)

(6)
(6)
(6)

R160
300J

R150
2KJ

R161
620J

R162
1.2KJ

PGND

C144
NM_10U/10V<2012>

PGND

1
2
3
4
5
6
7
8
9
10
11
12

5V

TP478

VS
SENSE 1
COMP 1
OUT 1B
I01
GND
GND
I11
PHASE 1
VREF 1
RC 1
VSS

PGND

C138
0.1U

L6219DS

OUT 1A
OUT 2A
SENSE 2
COMP 2
OUT 2B
GND
GND
I02
I12
PHASE 2
VREF 2
RC 2

IC32

R158
1J 2W

2
Vs

N.C

OUT2

OUT1

Vref

TA7291AS

GND

IN2

IN1

Vcc

IC36

R312
0J <1608>

Vs

R149
30KJ

R164
4.7KJ

GND

OUT A
OUT A
OUT A/
OUT A/
OUT B
OUT B
OUT B/
OUT B/

PGND

STA7100M

Sense B

Sense A

Sync

REF

IN A
IN A/
IN B
IN B/

24
23
22
21
20
19
18
17
16
15
14
13

24VSCMT 5V

Tonner Motor Driver

PGND

R157
1J 2W

14

8
7
11
12

IC34

SPF Motor Driver

PGND

C145
0.1U/50V<1608>

5V

PGND

R309
NM_0J <1608>

0.1U

C141

R159
1.2KJ

PGND

5V

PGND

R148
30KJ

TP488

MM_BI0
MM_BI1
MM_PH_B

C135
820P
TP489

(2)
(2)
(2)

TP483

R146
1.5KJ

PGND

C137
0.1U

R163
100J

R152
510J

10KJX4

BR66

R151
1KJ

5V

C134
820P

R147
1KJ

PGND

0.68J 1W

R144

Scanner Motor Driver

MCU PWB (Driver section 3) (AL-2050CS)

4
3
2
1

5
6
7
8

10

1
2
3
4
17
18
15
16

13

PGND

(2)
(2)

(2)

24VSPFMT

C136
820P

TP487

MM_AI1
MM_PH_A

MM_AI0

SPMT_3

TMB_O

TMA_O

24V

(12)

(12)

(11)

(11)

(11)

SPMT_1

(11)

SPMT_2

PGND

SPMT_0

C133
820P

0.68J 1W

C142
10U/35V
0.1U/50V<1608>

C143

TP481

R145
1.5KJ

R143

C139
47U/35V

PGND

24V

C140
0.1U/50V
<1608>

24VSFTMT

CP6
0603SFF150FM/32-2

24VSPFSOL

CP5
0603SFF150FM/32-2

24VDupMT

CP3
0603SFF150FM/32-2

24VSPFMT

CP2
0603SFF150FM/32-2

24VSCMT

CP1
0603SFF150FM/32-2

(3)

(3)

(3)

SPUS

SRVC

(RSV_SOL)

TP503

TP502

TP501

PGND

1.2KJ

R404

1.2KJ

R403

NM_1.2KJ

R275

PGND

TP499

TP496
TP497

TP494

TP491
TP492

PGND

TP485

TP482
TP484

TP480

TP477
TP479

R408
10KJ

R407
10KJ
TP506

17
18

3
4
5
6
10
11
12
13
14
15

1
8

16

IC33

O4

O3

O2

O1

COM
COM
TD62064AF

GND
GND

I1
NC
NC
I2
NC
I3
NC
NC
I4
NC

1
8

16

D41
D42
D43
1SS355 1SS355 1SS355

Q23
2SD1781K

Q24
2SD1781K

Q25
NM_2SD1781K

TP505

R406
NM_10KJ

TP504

O4

O3

O2

O1

COM
COM
TD62064AF

GND
GND

I1
NC
NC
I2
NC
I3
NC
NC
I4
NC

IC31

/SPUS

/SRVC

MTZ J22B

D9

/SFTMT3

/SFTMT2

/SFTMT1

/SFTMT0

MTZ J22B

D8

/DMT3

/DMT2

/DMT1

/DMT0

(11)

(11)

(11)

24VSPFSOL

/RSV_SOL

Shifter Motor Driver

17
18

3
4
5
6
10
11
12
13
14
15

Duplex Motor Driver

RSPF Solenoid Driver

SFTMT3

SFTMT2
(3)

SFTMT1
(3)

SFTMT0

DMT3

DMT2

DMT1

DMT0

(3)

(3)

(1)

(1)

(1)

(1)

24VSFTMT

(12)

(12)

(12)

(12)

24VDupMT

(12)

(12)

(12)

(12)

7/16

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 22

NM

C156

NM

C163

0.1U

C155

NM

C162

0.1U

(11)

C181

1000P

C180

1000P

12VIN

TP510

TP509

0.1U

C165

NM

C158

0.1U

C149

1000P

C182

TP511

R194
10J

0.1U

C166

NM

C159

NM

C150

47U/35V

C190

22U/16V

C204

47U/25V

C194

0.1U

C168

0.1U

C161

NM

C152

PGND

1000P

C183

TP512

R195
10J

0.1U

C167

0.1U

C160

NM

C151

L4
NM_ZJSR5101-223TA

FB4
0J <1608>

R193
10J

0.1U

C164

NM

C157

0.1U

C148

R192
10J

VCC3

C147

24V

1000P

C185

TP514

R197
10J

NM

C170

NM

C154

12V

0.1U

C206

R127
100KJ

5V

R126
100KJ
0.1U/50V<1608>

C196

R125
100KJ
0.1U/50V<1608>

C191

1000P

C184

TP513

R196
10J

0.1U

C169

NM

C153

(11)

INT24V

3.3VIN

R203
0J

IN

IC37

C195

22U/16V

C205

22U/16V

2 KIA7805

GND

OUT

D25
1SS355

R204
0J

L5
ZJSR5101-223TA

FB5
NM_0J <1608>

47U/35V

C192

R206
100J 2W

R202
0J

0.1U

C207

0.1U

C197

0.1U

C193

R205
0J

TP518

0.1U

TP517

KDS226

D20

C179

5V

PGND

R179
1KJ 2W

INT24V

TP516

R187
2.7KJ

R186
20KJ

TP508

1SS355

D19

PGND

D14
1SS355

0.22J 2W

R175

TP515

R185
20KJ

(12) 24V1(DSWS)

0.1U

C146

VCC3

MCU PWB (Noise filter/Pull-up section) (AL-2050CS)

R130
100KJ

EN5V

R128
100KJ

VCC3

INT5V

DSWS

(3)

(16)
(16)
(12)
(12)
(12)
(12)

R305
R306

(12)
(11)

(11)
(11)
(11)
(12)
(12)
(12)

(12)
(12)
(11)

(12)
(12)
(11)
(11)

MFD
MMLD
FANLK
PSFANLK

DVSEL
TCS

POD
PMRDY

SCOD
SPID
SRJD
PPD3
PD1
PD2

CED1
CED2
DRST

PPD1
PPD2
SPPD
PSW

D63

100J
100J

D62

UDZS3.9B

UDZS3.9B

KDS226

D21

KDS226

D15

KDS226

D10

5V

5V

KDS226

D30

KDS226

D26

KDS226

D23

VCC3

TP831
TP830

5V

5V

5V

KDS226

D31

KDS226

D27

KDS226

D24

KDS226

D22

KDS226

D16

KDS226

D11

1
3

KDS226

D54

KDS226

D37

KDS226

D17

KDS226

D12

KDS226

D28

1000P

C198

R207
15KJ

1000P

C199

1000P

C200

R209
4.7KJ

1000P

R208
15KJ

C187

R189
1KJ

1000P

C186

R188
1KJ

KDS226

D18

KDS226

D13

1000P

C201

R210
4.7KJ

1000P

C188

R190
15KJ

1000P

C171

R167
15KJ

R211
4.7KJ

1000P

C189

R191
4.7KJ

1000P

C172

R168
15KJ

VCC3

1000P

C372

R340
4.7KJ

KDS226

D32

KDS226

D29

1000P

C380

1000P

C174

R170
4.7KJ

R377
4.7KJ

VCC3

1000P

C173

R169
15KJ

R198
R199
R200
R201
R367
R372

1000P

C175

R171
4.7KJ

1000P

C202

R212
12KJ

1000P

C177

R173
15KJ

1KJ
1KJ
1KJ
1KJ
1KJ
1KJ

1000P

C203

R218
R219
R220

R214
R215
R216
R217

R213
3.3KJ

VCC3

1000P

C176

R172
4.7KJ

R183
R184

R176
R177
R178
R180
R181
R182

1KJ
1KJ
1KJ

1KJ
1KJ
1KJ
1KJ

DVS1
(TCS)
(MFD)
(MMLD)
(FANLK)
(PSFANLK)

1000P

C178

R174
4.7KJ

VCC3

(3)
(3)
(3)
(3)
(3)
(1)

(CED1)
(CED2)
(DRST)

(PPD1)
(PPD2)
(SPPD)
(PSW)

1KJ
1KJ

1KJ
1KJ
1KJ
1KJ
1KJ
1KJ

(3)
(3)
(3)

(3)
(3)
(1)
(1)

(POD)
(PMRDY)

(SCOD)
(SPID)
(SRJD)
(PPD3)
(PD1)
(PD2)

8/16

(3)
(3)

(3)
(3)
(3)
(3)
(3)
(3)

R239

VCC3

R240
R241
R242
R243
R244

TDO
TCK
TMS
TDI
TRST_L

R137
33J
R138
NM

10KJ

10KJ
10KJ
10KJ
10KJ
NM_10KJ

(2,4,5,12) /RESET0

(1) /RES_OA982

(5,10) /OP_RST

(2) PODATA[7..0]

/FPOFF

C216
NM

R342

R343

C100
1000P
(12)

PODATA7
PODATA6
PODATA5
PODATA4
PODATA3
PODATA2
PODATA1
PODATA0

10KJ

R238

(10,13) PB_ADDR[7:0]

/ES_PAGE
/ES_CRDY
/ES_SRDY
WAKEUP

(1)
(3)
(1)
(10)

(2)
(2)

(2)

(2)
(10)
(2)
(2)

C254
33P

R247
R248

(12)
(12)
(12)
(12)
TRST_L
VCC3
R245
R246

X4
AT-49(18.3856MHz)
R249
0J

4.7KJ

NM_0J

C252
33P

TRST_L

33JX4

R369
NM

XIN
XOUT

4.7KJ
4.7KJ

NM
NM

8
7
6
5
8
7
6
5

8
7
6
5
8
7
6
5

TP667
TP668

TDO
TCK
TMS
TDI

/FPOFF

33JX4

TDO
TCK
TMS
TDI

1
2
3
4
BR80 1
2
3
4
BR81

/POREQ
/POACK

/H_SYNC

/SC_LINE
INT_USBD
/PR_LINE
/FPOFF

(2) /IMC_READY
(13)
MDM_IRQ
(10) SUSPEND(USB2.0)

(12) OA982_READY

MODEM_IN

(FW)
DT_ACKB
DT_REQB

ES_CMD
ES_STS

BR78 1 33JX4
2
3
4
BR79 1
2
3
4
33JX4

PB_NWE
PB_NOE

PB_NCS3
PB_NAE0

8
7
6
5
8
7
6
5

RY_BY

BR76 1 33JX4
2
3
4
BR77 1
2
3
4
33JX4

PB_NCS1

CLK_EXT

OA_RX
OA_TX

(13)

(1,5)
(10)
(10)

(1)
(1)

PB_ADDR0
PB_ADDR1
PB_ADDR2
PB_ADDR3
PB_ADDR4
PB_ADDR5
PB_ADDR6
PB_ADDR7

(5,10)
(5,10)

(10)
(5,10)

PB_DATA7
PB_DATA6
PB_DATA5
PB_DATA4
PB_DATA3
PB_DATA2
PB_DATA1
PB_DATA0

(13)

12P

C366

(10,13) PB_DATA[7:0]

RY_BY

12P

C362

10KJ

(12)
(12)

12P

C381

R351

PIDATA7
PIDATA6
PIDATA5
PIDATA4
PIDATA3
PIDATA2
PIDATA1
PIDATA0

/PIACK
/PIREQ

(2)
(2)

12P

C382

VCC3

PIDATA[7..0]

12P

C383

(2)

/PIWR

(2)

12P

C384

TP596
TP598
TP600
TP602
TP604
TP606
TP607
TP609
TP611
TP612
TP613
TP614
TP615
TP616
TP617
TP618

TP669

5
4

172
177

CLK_EXT

TP666

112
113
114
116
117
118

175
176

TP663
TP664

TP665

37
38
39
40
42
43
44
45
47
48
49
50
51
52

24
26
28
29
30
31
32
34

15
16
19
21
22
23

1
2
8
9
11
12
13
14

TP650
TP651
TP652
TP653
TP654
TP655
TP656
TP657
TP658
TP659
TP660
TP661
TP662

TP642
TP643
TP644
TP645
TP646
TP647
TP648

TP638
TP639
TP640

TP631
TP632
TP633
TP634

TP629

199
201
202
203
204
205
207
208

178
180
181
182
183
185
186
187
188
189
190
194
195
196
197
198

TP589
TP591
TP593

TP619
TP620
TP621
TP622
TP623
TP624
TP625
TP626

168
169
170

TP557
TP559
TP560
TP562
TP564
TP566
TP568
TP569
TP571
TP573
TP575
TP576
TP578
TP580
TP582
TP584
TP586

119
120
124
125
126
127
128
129
131
132
133
134
135
137
138
141
142
143
145
146
147
151
152
153
154
155
156
157
159
160
161
162
163
165
166
167

TP519
TP521
TP523
TP525
TP527
TP529
TP531
TP533
TP535
TP537
TP539
TP541
TP543
TP545
TP547
TP549
TP551

CLK_EXT

OA-982

XIN
XOUT

TEST_MODE0
TEST_MODE1

RESET_L
TDO
TCK
TMS
TDI
TRST_L

USB_DM
USB_DP

R250
4.7KJ

PO_LINE_SYNC/ANA_SCLK
PO_PAGE_SYNC/ANA_NCS
PO_REQ/ANA_SD0
PO_ACK/PDATA0/PDS0
PO_DONE/PDATA2/PDS2
PO_WR/PDATA1/PDS1
PO_DATA7/LHEAT/PAS_M
PO_DATA6/LCTRL/CFIRE2
PO_DATA5/AGATE/CFIRE1
PO_DATA4/ACLK/MFIRE2
PO_DATA3/PENABLE/MFIRE1
PO_DATA2/PLOAD
PO_DATA1/PCLK
PO_DATA0/PDATA3/PAS_C

GP_A0
GP_A1
GP_A2/DC_CHY1
GP_A3/DC_CHX1
GP_A4/DC_PWM1
GP_A5/DC_CHY0
GP_A6/DC_CHX0
GP_A7/DC_PWM0

GP_D0/ADC_A0
GP_D1/ADC_A1
GP_D2/ADC_A2
GP_D3/ADC_CLK
GP_D4/ADC_DATA
GP_D5/ADC_NCS

GP_B0/USART0_TX
GP_B1/USART0_RX
GP_B2/USART0_CK
GP_B3/ANA_SD1
GP_B4/DT_ACKB
GP_B5/DT_REQB
GP_B6/DT_ACKA
GP_B7/DT_REQA

GP_C0/PB_ADDR0
GP_C1/PB_ADDR1
GP_C2/PB_ADDR2
GP_C3/PB_ADDR3
GP_C4/PB_ADDR4
GP_C5/PB_ADDR5
GP_C6/PB_ADDR6
GP_C7/PB_ADDR7

REG_A9/PB_NCS1
REG_A8/PB_NCS2
REG_AD7/PB_DATA7
REG_AD6/PB_DATA6
REG_AD5/PB_DATA5
REG_AD4/PB_DATA4
REG_AD3/PB_DATA3
REG_AD2/PB_DATA2
REG_AD1/PB_DATA1
REG_AD0/PB_DATA0
REG_ADDR_VALID/PB_NCS0
REG_RD_L/PB_NCS3
REG_WR_L/PB_NAE0
REG_CS_L/PB_NAE1
REG_RDY/PB_NWE
INTERRUPT_L/PB_NOE

BASE_CLK/GP_PWM1
CLK_EXT/GP_PWM2
MAIN_CLK/GP_PWM0

PP_HIDRIVE/USART1_RX
PP_DRIVE/USART1_TX
PP_NINIT
PP_NFAULT
PP_NSELECTIN
PP_NAUTOFD
PP_SELECT
PP_PERROR
PP_BUSY
PP_NACK
PP_DATA7
PP_DATA6
PP_DATA5
PP_DATA4
PP_DATA3
PP_DATA2
PP_DATA1/USART1_CK
PP_DATA0
PP_NSTROBE

PI_LINE_SYNC/GP_D6
PI_TR_TGEN
PI_TGEN6
PI_TGEN5
PI_TGEN4
PI_TGEN3
PI_TGEN2
PI_TGEN1
PI_TGEN0
PI_DATA7
PI_DATA6
PI_DATA5
PI_DATA4
PI_DATA3
PI_DATA2
PI_DATA1
PI_DATA0

IC38

VSS_CORE
VSS_CORE
VSS_CORE
VSS_CORE
VSS_CORE
VSS_CORE
VSS_CORE
VSS_CORE

VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO
VSS_IO

VDD_CORE
VDD_CORE
VDD_CORE
VDD_CORE
VDD_CORE
VDD_CORE
VDD_CORE
VDD_CORE

VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO
VDD_IO

PLLSS_VSSA

PLLSS_VDDA

PLLCS_VSSA

PLLCS_VDDA

SDRAM_CLK
SDRAM_CKE

SDRAM_BANK0
SDRAM_BANK1

SDRAM_ADDR0
SDRAM_ADDR1
SDRAM_ADDR2
SDRAM_ADDR3
SDRAM_ADDR4
SDRAM_ADDR5
SDRAM_ADDR6
SDRAM_ADDR7
SDRAM_ADDR8
SDRAM_ADDR9
SDRAM_ADDR10
SDRAM_ADDR11
SDRAM_ADDR12

SDRAM_WE_L
SDRAM_CAS_L
SDRAM_RAS_L

SDRAM_CS0_L
SDRAM_CS1A_L
SDRAM_CS1B_L
ROM_CS_L

SDRAM_DQMA0
SDRAM_DQMB0
SDRAM_DQMA1
SDRAM_DQMB1

SDRAM_DATA0
SDRAM_DATA1
SDRAM_DATA2
SDRAM_DATA3
SDRAM_DATA4
SDRAM_DATA5
SDRAM_DATA6
SDRAM_DATA7
SDRAM_DATA8
SDRAM_DATA9
SDRAM_DATA10
SDRAM_DATA11
SDRAM_DATA12
SDRAM_DATA13
SDRAM_DATA14
SDRAM_DATA15

17
35
69
87
121
139
173
191

10
27
41
54
64
76
86
98
108
123
136
150
164
179
193
206

18
36
70
88
122
140
174
192

3
20
25
33
46
59
71
81
93
103
115
130
144
158
171
184
200

148

149

79
78

OA3.3V

OA3.3V

C214
0.01U

C212
0.01U

C240
0.1U

33J
TP610

33JX4

33JX4

33JX4

33JX4

C241
0.1U

C228
0.1U

C219
0.1U

C242
0.1U

C229
0.1U

C220
0.1U

C397
10U/10V<2012>

C215
1U<2012>

C227
0.1U

8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5

OA3.3V

R227
R228
R229

C213
1U<2012>

1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4

C218
0.1U

TP608
R234
SDRAM_CKE

TP577
BR72
TP579
TP581
TP583
TP585
BR73
TP587
TP588
TP590
TP592
BR74
TP594
TP595
TP597
TP599
BR75
TP601
TP603
TP605

100
99
97
96
95
94
92
91
90
89
85
82
80
84
83

TP570
TP572
TP574

111
110
101

1 BR71
2
3
4

1 BR67
2
3
4
1 BR68
2
3
4
1 BR69
2
3
4
1 BR70
2
3
4

R222
R390

R225

TP561
TP563

109
107
106
105
SDRAM_CS0_L
SDRAM_CS1A_L
TP565
TP567

TP552
TP554
TP556
TP558

SDRAM_DQMA0
SDRAM_DQMB0
SDRAM_DQMA1
SDRAM_DQMB1

74
73
72
68
67
66
65
63
62
61
60
58
57
56
55
53

104
102
77
75

TP520
TP522
TP524
TP526
TP528
TP530
TP532
TP534
TP536
TP538
TP540
TP542
TP544
TP546
TP548
TP550

SDRAM_DATA0
SDRAM_DATA1
SDRAM_DATA2
SDRAM_DATA3
SDRAM_DATA4
SDRAM_DATA5
SDRAM_DATA6
SDRAM_DATA7
SDRAM_DATA8
SDRAM_DATA9
SDRAM_DATA10
SDRAM_DATA11
SDRAM_DATA12
SDRAM_DATA13
SDRAM_DATA14
SDRAM_DATA15

C243
0.1U

C230
0.1U

C221
0.1U

C244
0.1U

C231
0.1U

C222
0.1U

C396
10U/10V<2012>

C211
NM

C245
0.1U

C232
0.1U

C223
0.1U

R235
R236

SDRAM_BANK0
SDRAM_BANK1

C246
0.1U

C233
0.1U

C224
0.1U

C226
0.1U

10KJX4

10KJX4

10KJX4

10KJX4

C251
NM
C253
47P
_SDRAM_CKE

C303
NM

8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5

VCC3

L6
NM_ZJSR5101-223TA

FB6
0J <1608>

_SDRAM_CS0_L

_SDRAM_CS1A_L

BR82 1
2
3
4
BR83 1
2
3
4
BR84 1
2
3
4
BR85 1
2
3
4

C217
10U/10V<2012>

_SDRAM_DATA0
_SDRAM_DATA1
_SDRAM_DATA2
_SDRAM_DATA3
_SDRAM_DATA4
_SDRAM_DATA5
_SDRAM_DATA6
_SDRAM_DATA7
_SDRAM_DATA8
_SDRAM_DATA9
_SDRAM_DATA10
_SDRAM_DATA11
_SDRAM_DATA12
_SDRAM_DATA13
_SDRAM_DATA14
_SDRAM_DATA15

C247
0.1U

C234
0.1U

C225
0.1U

C395
10U/10V<2012>

OA3.3V

VCC3

(2,4,5,12) /RESET0

_SDRAM_DATA[15:0]

_SDRAM_CLK

SDRAM_BANK[1:0]

SDRAM_ADDR[12:0]

_SDRAM_DATA[15:0]

_SDRAM_CLK
_SDRAM_CKE

TP730
TP731
TP732
TP733

33J
4.7KJ

SDRAM_WE_L
SDRAM_CAS_L
SDRAM_RAS_L

ROM_CS_L

_SDRAM_CS0_L
_SDRAM_CS1A_L

_SDRAM_DQMA0
_SDRAM_DQMB0
_SDRAM_DQMA1
_SDRAM_DQMB1

_SDRAM_DATA0
_SDRAM_DATA1
_SDRAM_DATA2
_SDRAM_DATA3
_SDRAM_DATA4
_SDRAM_DATA5
_SDRAM_DATA6
_SDRAM_DATA7
_SDRAM_DATA8
_SDRAM_DATA9
_SDRAM_DATA10
_SDRAM_DATA11
_SDRAM_DATA12
_SDRAM_DATA13
_SDRAM_DATA14
_SDRAM_DATA15

SDRAM_ADDR0
SDRAM_ADDR1
SDRAM_ADDR2
SDRAM_ADDR3
SDRAM_ADDR4
SDRAM_ADDR5
SDRAM_ADDR6
SDRAM_ADDR7
SDRAM_ADDR8
SDRAM_ADDR9
SDRAM_ADDR10
SDRAM_ADDR11
SDRAM_ADDR12

33J
33J
33J

33J

33J
33J

8 33JX4
7
6
5

8 100JX4
7
6
5
8 100JX4
7
6
5
8 100JX4
7
6
5
8 100JX4
7
6
5

NM

TP728

_SDRAM_CLK

SDRAM_BANK[1:0]

SDRAM_ADDR[12:0]

_SDRAM_CLK

SDRAM_BANK[1:0]

SDRAM_ADDR[12:0]

R232

VCC3

_SDRAM_DQMB0
_SDRAM_DQMB1
_SDRAM_DATA8

SDRAM_BANK[1:0]

SDRAM_ADDR[12:0]

10KJ

MCU PWB (IMC2 section 1/2) (AL-2050CS)

12P

C385

NM
R230
NM
R233

R231
22000P
C210

12P

C386

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 23

15

_SDRAM_DQMA1
_SDRAM_DQMA0
ROM_CS_L
RY_BY

C265
NM

_SDRAM_CLK

TP925

IC39

GND
GND

VCC

VCCW

IO0
IO1
IO2
IO3
IO4
IO5
IO6
IO7
IO8
IO9
IO10
IO11
IO12
IO13
IO14
IO15/A-1

TP764
TP765
TP766
TP767
TP768
TP769
TP770
TP771
TP772
TP773
TP774
TP775
TP776
TP777
TP778

TP930

_SDRAM_DQMA0
_SDRAM_DQMA1

TP926
_SDRAM_CKE

_SDRAM_CS1A_L
SDRAM_WE_L
SDRAM_CAS_L
SDRAM_RAS_L

TP912

_SDRAM_DQMA0
_SDRAM_DQMA1

TP791
_SDRAM_CKE

40

15
39

38
37

19
16
17
18

23
24
25
26
29
30
31
32
33
34
22
35
36
20
21

40

15
39

38
37

19
16
17
18

23
24
25
26
29
30
31
32
33
34
22
35
36
20
21

46
27

37

13

29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45

VSS
VSS
VSS

VSSQ
VSSQ
VSSQ
VSSQ

VDD
VDD
VDD

VDDQ
VDDQ
VDDQ
VDDQ

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

VCC3

VSS
VSS
VSS

VSSQ
VSSQ
VSSQ
VSSQ

VDD
VDD
VDD

VDDQ
VDDQ
VDDQ
VDDQ

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

HY57V561620FTP-H-C

N.C

LDQM
UDQM

CLK
CKE

CS
WE
CAS
RAS

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
BA0
BA1

IC44

54
41
28

52
46
12
6

27
14
1

49
43
9
3

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

54
41
28

52
46
12
6

27
14
1

49
43
9
3

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

C209
0.1U

10KJ

R346

VCC3

VCC3

_SDRAM_DATA0
_SDRAM_DATA1
_SDRAM_DATA2
_SDRAM_DATA3
_SDRAM_DATA4
_SDRAM_DATA5
_SDRAM_DATA6
_SDRAM_DATA7
_SDRAM_DATA8
_SDRAM_DATA9
_SDRAM_DATA10
_SDRAM_DATA11
_SDRAM_DATA12
_SDRAM_DATA13
_SDRAM_DATA14
_SDRAM_DATA15

VCC3

C300
0.1U

C235
0.1U

TP748
TP749
TP750
TP751
TP752
TP753
TP754
TP755
TP756
TP757
TP758
TP759
TP760
TP761
TP762
TP763

9/16

C256
0.1U

C299
0.1U

C248
0.1U

C236
0.1U

VPP

(4)

C250
0.1U

C238
0.1U

C263
0.1U

C302
0.1U

C264
0.1U

C301
0.1U

VCC3

_SDRAM_DATA[15:0]

C249
0.1U

C237
0.1U

VCC3

_SDRAM_DATA[15:0]

C208
NM

NM

R221

VCC3

SDRAM_ADDR[12:0]

_SDRAM_DATA[15:0]

_SDRAM_DATA0
_SDRAM_DATA1
_SDRAM_DATA2
_SDRAM_DATA3
_SDRAM_DATA4
_SDRAM_DATA5
_SDRAM_DATA6
_SDRAM_DATA7
_SDRAM_DATA8
_SDRAM_DATA9
_SDRAM_DATA10
_SDRAM_DATA11
_SDRAM_DATA12
_SDRAM_DATA13
_SDRAM_DATA14
_SDRAM_DATA15

_SDRAM_DATA0
_SDRAM_DATA1
_SDRAM_DATA2
_SDRAM_DATA3
_SDRAM_DATA4
_SDRAM_DATA5
_SDRAM_DATA6
_SDRAM_DATA7
TP809
TP810
TP901
TP902
TP909
TP910
TP911
SDRAM_ADDR0

HY57V561620FTP-H-C

N.C

LDQM
UDQM

CLK
CKE

CS
WE
CAS
RAS

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
BA0
BA1

IC40

8M/16M Flash ROM

BYTE
WP/ACC
RESET

RY/BY

WE
OE
CE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20

_SDRAM_CS0_L
SDRAM_WE_L
SDRAM_CAS_L
SDRAM_RAS_L

SDRAM_ADDR0
SDRAM_ADDR1
SDRAM_ADDR2
SDRAM_ADDR3
SDRAM_ADDR4
SDRAM_ADDR5
SDRAM_ADDR6
SDRAM_ADDR7
SDRAM_ADDR8
SDRAM_ADDR9
SDRAM_ADDR10
SDRAM_ADDR11
SDRAM_ADDR12
SDRAM_BANK0
SDRAM_BANK1

C239
NM

_SDRAM_CLK
TP796

TP788
TP787
TP780
TP779

SDRAM_ADDR0
SDRAM_ADDR1
SDRAM_ADDR2
SDRAM_ADDR3
SDRAM_ADDR4
SDRAM_ADDR5
SDRAM_ADDR6
SDRAM_ADDR7
SDRAM_ADDR8
SDRAM_ADDR9
SDRAM_ADDR10
SDRAM_ADDR11
SDRAM_ADDR12
SDRAM_BANK0
SDRAM_BANK1

TP744
TP745

11
28
26

TP808

47
14
12

25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10

SDRAM_ADDR1
SDRAM_ADDR2
SDRAM_ADDR3
SDRAM_ADDR4
SDRAM_ADDR5
SDRAM_ADDR6
SDRAM_ADDR7
SDRAM_ADDR8
SDRAM_ADDR9
SDRAM_ADDR10
SDRAM_ADDR11
SDRAM_ADDR12
SDRAM_BANK0
SDRAM_BANK1
SDRAM_WE_L
SDRAM_CAS_L
SDRAM_RAS_L

(9)

PB_NAE0

DT_ACKB

(5,9)

L7

C410
0.1U

BLM21PG600SN1

TP880

5
4
3
2
1

VCC3

IC183

TC7SH126FU

USB2.0 DEV1

SHIELD
GND
+D
-D
+5V

CN1
UBR23-4K2200

FG

100KJ

R399

(9)

C274
0.01U
DLW21SN900SQ2

TP908

VCC3

BLM21PG600SN1

L9

L8

R111
1MF

C271
0.1U

PB_NCS3

R267
NM_<1608>

C404
1U<2012>

TP907

GND

C270
0.1U

VCC3

C409
0.1U

C408
0.1U

(5,9) /OP_RST

TC7SH04FU

TC7SH08FU

IC43

FG

(1) /RES_USB20

IC42

VCC3

2
3

5
1

VCC3

12KF

R272

TP709

GND

L11

0J <1608>

MCU PWB (IMC2 USB2.0 section 2/2) (AL-2050CS)

TP708

TP703

R139
33J
R310
NM

R257
10KJ

R254
NM

VCC3

NM

R273

(9,13) PB_DATA[7:0]

C101
1000P

TP706
TP705

(9)
WAKEUP
(9) SUSPEND(USB2.0)

VCC3

PB_NOE
PB_NWE

TP702

R260
10KJ

10KJ
R251

0.1U
10KJ
R401

10KJ
R252

PB_DATA0
PB_DATA1
PB_DATA2
PB_DATA3
PB_DATA4
PB_DATA5
PB_DATA6
PB_DATA7

0J

R274

TP707

R261
10KJ

C266
0.1U

C257
0.01U

(9)

TP704

C268
0.1U

C259
0.01U

INT_USBD

10KJ
NM

DT_REQB
DT_ACKB

1.5KJ

R262

R258
R259

(9)
(9)

VCC3

C267
0.1U

C258
0.01U

(5,9)
(5,9)

TP683
TP685

PB_NOE
PB_NWE

R255
10KJ

VCC3

C269
0.1U

ISP33

C260
0.01U

ISP33

TP870

AGND
RPU
DP
DM
AGND
RREF
RESET_N
EOT
DREQ
DACK
DIOR
DIOW
DGND
INTRQ
READY/IORDY
INT

PB_NOE
PB_NWE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

IC41

TP677

TP871

R253
1.2KJ

VCC3

C273
18P

TP783

AT-49(12MHz)

X6

C272
15P

GND

0.1U
C403

64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
ISP1583BS

TP682

TP681

TP782

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33

C406
10U/10V<2012>

TP675
TP701

TP695
TP694
TP693
TP692
TP691
TP690
TP689
TP688
TP687
TP686
TP684

PB_ADDR2
PB_ADDR1
PB_ADDR0
PB_DATA7
PB_DATA6
PB_DATA5
PB_DATA4
PB_DATA3
PB_DATA2
PB_DATA1
PB_DATA0
R256

TP700
TP699
TP698
TP697
TP696

10KJ

VCC3

PB_ADDR7
PB_ADDR6
PB_ADDR5
PB_ADDR4
PB_ADDR3

C262
0.1U

0J <1608>
TP670
L13

C261
10U/10V<2012>

ISP33

DATA10
DATA9
DATA8
DATA7
DATA6
DATA5
DATA4
VCC(I/O)
DATA3
DATA2
DATA1
DATA0
ALE/A0
DGND
MODE1
N.C.

SUSPEND
WAKEUP
BUS_CONF/DA0
VCC(3V3)
MODE0/DA1
DGND
XTAL1
XTAL2
VCC1V8
VBUS
VCC(I/O)
DATA15
DATA14
DATA13
DATA12
DATA11

DA2
CS_N
RW_N/RD_N
DS_N/WR_N
CS0_N
CS1_N
AD0
AD1
AD2
VCC(I/O)
AD3
AD4
AD5
AD6
AD7
VCC1V8
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

C405
10KJ
R400

DGND
DIE

0.1U
C370

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 24

(9,13)

PB_DATA[7:0] (9,13)

PB_ADDR[7:0]

10/16

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 25

To LD

(6)
(5)
(6)

/LDEN
/VIDEO
SHOLD

/SYNC

SPPD

(8)

(5)

SPMT_0
SPMT_2
SPMT_1
SPMT_3
SPID

(7)
(7)
(7)
(7)
(8)

(8)
(5)
(6)

5V

C275

0.1U/50V<1608>

EN5V
5V

1KJ

5V

KDS226

D65

24VSPFMT

INT5V

(6)
(8)
(6)

PGND

24V

(8)
(7)
(7)
(7)
(7)

/PMD
PMRDY
PMCLK_A

B08B-CZHK-B(LF)(SN)(V)

1
2
3
4
5
6
7
8

CN42

To LSU

SPPD
SPID
SPMT_3
SPMT_1
SPMT_2
SPMT_0

(8)

1
3
5
7
9
11
13
15
17
19
21
23

(6)
(6)

5V

200J1/4W<3216>

5V

PGND

(7)

/SRVC

(7)
(7)

/SPUS

(8)

/RSV_SOL

(8)

SCOD

SRJD

NM_<1608>

24VSPFSOL

R347

To Polygon motor
B05B-CZHK-B(LF)(SN)(V)

1
2
3
4
5

CN41

B24B-PNDZS-1(LF)(SN)

2
4
6
8
10
12
14
16
18
20
22
24

To RSPF unit

PGND

HLOUT

/POFF
24V

3.3VIN

CN30

PGND

(White)

24V

(6)
(6)
(8)

/TC
/MC

1
2
3
4
5
6
7
8
9
10
11
12
B12B-PH-K-S(LF)(SN)

5V

2
4
6
8
10
12
14
16
18
20
22
24

B24B-PNDZS-1(LF)(SN)

1
3
5
7
9
11
13
15
17
19
21
23

CN2

CN29

NM_<1608>

C276

24VSPFMT

To SPF unit

R282

R278

EN5V
5V
12VIN
FW
/PR

R140

/BIAS
/GRIDL

200J1/4W<3216>

INT24V

200J1/4W<3216>

(6)
(6)

200J1/4W<3216>

(3)

KEYIN

R277

C277
1000P

1KJ

R276
10KJ

5V

1
3

LCDDB4#

(5)

(5)

LCDRS#

LCDE#

LCDDB5#

(5)

(5)

LCDDB6#

(5)

LCDDB7#

INFOLED
BL

(3)
(3)

(5)

PSL

(3)

(6) (LCDCONT)

KDS226

D33

R290

R291

R292

R293

R294

100J

100P

C317

100J

100P

C347

100P

C349

(LCDRS)

(LCDE)

(LCDDB4)

100P

100J

100P

SELIN3

C359

(3)
C356

(LCDDB5)

100P

100J

100P

R328

C360

100J
C357

100J

SELIN2

R329

R330

100P

(3)

SELIN1

100P

(LCDDB6)

(3)

R365
100J

C361

100J

0J

0J

(LCDDB7)

R398
0J

R385

PSW
(OP_DATA)
(OP_CLK)
(OP_LATCH)

(5)

(LCDRS)
(LCDE)
(LCDDB4)
(LCDDB5)
(LCDDB6)
(LCDDB7)
DRST

(KEYSC3)
(KEYSC2)
(KEYSC1)
BZR

(8)
(5)
(5)

(8)

(5)
(5)
(5)
(1)

5V

C358

100J

NM
NM

R352
R331

R295

0J

0J

R350

R353

(SELIN1)
(SELIN2)
(SELIN3)

EN5V

To Operational PWB

NM
C363

NM
C365

INT5V

R349

NM
C364

CP10

To Power unit

R141

VCC3

1000P
C278

MCU PWB (Connector section 1) (AL-2050CS)

0603SFF150FM/32-2
CP8
1000P
C279

0603SFF150FM/32-2

0603SFF150FM/32-2
CP9
1000P
C280

(SELIN3)

(SELIN2)

(SELIN1)

FF4-32-S15D5

32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN3

11/16

(6)
(8)
(6)

(6)
(8)
(6)

TMA_O
TMB_O

/SFTMT0
/SFTMT1
/SFTMT2
/SFTMT3

(7)
(7)
(7)
(7)

OUT_A+
OUT_B+
OUT_AOUT_B-

(7)
(7)
(7)
(7)

1000P

To Duplex motor

(White)

To Mirror motor

24VSFTMT

To Toner motor

To Shifter motor

(White)

B5B-PH-K-S(LF)(SN)

1
2
3
4
5

CN27

(White)

B2P-VH(LF)(SN)

1
2

CN25

(Red)

To VF Fan motor

B4B-PH-K-S(LF)(SN)

1
2
3
4

CN16

(White)

B4B-PH-K-R(LF)(SN)

1
2
3
4

To Main motor

B5B-PASK-1(LF)(SN)

B05B-XASK-1(LF)(SN)

1
2
3
4
5

CN20

PGND

PGND

CN22

24VDupMT

C286

1000P

1000P

1000P

C285

C282

C281

(7)
(7)

/DMT0
/DMT1
/DMT2
/DMT3

(7)
(7)
(7)
(7)

VFMOUT
FANLK
/VFMCNT

/MMD
MMLD
/MMCLK

1
2
3
4
5

(8)

(6)

(6)

PD1

POD

PPD1

CED1

/RRS

/CPFS1

24V1(DSWS)

(8)

(8)

(8)

(8)

5V

5V

(Black)

To Paper pass detect

To Paper out detect

To Paper detect
(Green)

B3B-PH-K-M(LF)(SN)

1
2
3

CN28

(White)

B3B-PH-K-S(LF)(SN)

1
2
3

CN26

R286
200J1/4W<3216>

(Red)

B3B-PH-K-R(LF)(SN)

1
2
3

CN24

To Cassette paper
solenoid

(Red)

To Cassette detect

B3B-PH-K-K(LF)(SN)

1
2
3

CN21

(Blue)

To Interlock switch

B2P-VH-R(LF)(SN)

1
2

CN10

To Resist roller
solenoid

B3B-PH-K-E(LF)(SN)

1
2
3

CN18

(White)

B3B-PH-K-S(LF)(SN)

1
2
3

CN15

R285
200J1/4W<3216>

24V

24V

PGND

0.1U/50V<1608>

CN12
0.1U/50V<1608>

C283

CP21

(8)
(8)

(8)

(6)

(6)

PD2
CED2

PPD3

PGND

/MCNT

MFD

(8)

/CPFS2

/MPFS

(6)

RTH_IN

(6)

5V

24V

24V

CN19

(Red)

2
4
6
8
10
12
14

24V

(Red)

NM_B3B-PH-K-R

3
2
1

CN23

(White)

5V

PGND

VCC3

LT1P67A

D38

TP712

(2) GASIC_READY

To Mecha. COUNTER

B14B-PHDSS-B(LF)(SN)

1
3
5
7
9
11
13

To Multi unit

To HL unit

B5B-PH-K-R(LF)(SN)

1
2
3
4
5

CN14

(White)

B5B-PH-K-S(LF)(SN)

1
2
3
4
5

CN11

To 2nd. cassette

R284
200J1/4W<3216>

PPD2

(8)

1000P

0J <1608>

1000P

C287

1000P

C288

C284

R283
200J1/4W<3216>
1/4W

NM_<1608>

5V

NM
C373

24V

C374

INT24V

390J

MCU PWB (Connector section 2) (AL-2050CS)

R287

C289

PSFMOUT
PSFANLK

VCC3

LED for Checker

(6)
(8)

NM_LT1P67A
Q9
NM_KRC106S
3

(White)

1
3
5
7
9

CN17

TP713

TP710

1000P

C368

2
4
6
8
10

VCC3

D40

NM_LT1P67A
Q10
NM_KRC106S
3

PGND

(White)

NM_B03B-PASK-1(LF)(SN)

3
2
1

CN35

TCK
/RESET0 B10B-PHDSS-B(LF)(SN)
OA_TX
OA_RX

VCC3

TCK
/RESET0
OA_TX
OA_RX

B4B-PH-K-S(LF)(SN)

1
2
3
4

CN13

To PS Fan motor

(9) OA982_READY

D39

VCC3

(For debug)

12/16

OA982 JTAG & Serial

RxD
TxD

(9)
TRST_L
(9)
TMS
(9)
TDO
(9)
TDI
(9)
TCK
(2,4,5,9) /RESET0
(9)
OA_TX
(9)
OA_RX

(1)
(1)

CPU Serial

Not mounted

NM

R288

TP714

TP711

NM

R289

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 26

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 27

(1)

/CS5

TP725

100J

R391

NM

C378

(3)

(5)

/FAX_RST

MSU_ST1

(1) /RES_FAX

(9)

MDM_IRQ

R313
100J
R325
NM

KDS226

D47

VCC3

R311
1KJ

PB_ADDR7
PB_ADDR6
PB_ADDR5
PB_ADDR4
PB_ADDR3
PB_ADDR2
PB_ADDR1
PB_ADDR0

D7
D6
D5
D4
D3
D2
D1
D0
MSU_ST1

D[15..0]

33JX4

C327
10KJ

C322
10KJ

C333
10KJ

C326
10KJ

33JX4

33JX4
4
3
2
1
4
3
2
1

BR90

BR89
5
6
7
8
5
6
7
8

BR88

D7
D6
D5
D4
D3
D2
D1
D0

33JX4

C321
10KJ

C332
10KJ

BR92

C330
10KJ

C320
10KJ

R315
10KJ

VCC3

(1,2,3,4)

(9)
PB_NCS1
(5) (PB_NAE0)
(5) (PB_NWE)
(5) (PB_NOE)

KDS226

D46

(9)
MODEM_IN
(5) (/RD)

(MDM_IRQ)

1KJ
VCC3

R317

(9,10) PB_ADDR[7:0]

C102
0.1U

33JX4
4
3
2
1
4
3
2
1

C334
NM

MCU_D7
MCU_D6
MCU_D5
MCU_D4
MCU_D3
MCU_D2
MCU_D1
MCU_D0
MODEM_IN
(/RD)
MCU_nCS
MCU_INT

PB_NCS1
(PB_NAE0)
(PB_NWE)
(PB_NOE)
(/FAX_RST)
#MDM_IRQ

#PB_ADDR7
#PB_ADDR6
#PB_ADDR5
#PB_ADDR4
#PB_ADDR3
#PB_ADDR2
#PB_ADDR1
#PB_ADDR0

#PB_DATA7
#PB_DATA6
#PB_DATA5
#PB_DATA4
#PB_DATA3
#PB_DATA2
#PB_DATA1
#PB_DATA0

CP11
PB_DATA7
PB_DATA6
PB_DATA5
PB_DATA4
PB_DATA3
PB_DATA2
PB_DATA1
PB_DATA0
(MDM_IRQ)

24V
0603SFF150FM/32-2
C323
NM

BR91
5
6
7
8
5
6
7
8

TP903

VCC3

CP13
C331
NM

0603SFF150FM/32-2
C324
NM

PB_DATA7
PB_DATA6
PB_DATA5
PB_DATA4
PB_DATA3
PB_DATA2
PB_DATA1
PB_DATA0
BR93
33JX4
5
4
6
3
7
2
8
1
5
4
6
3
7
2
8
1

C335
NM

L16

0J <1608>

C325
NM

(9,10) PB_DATA[7:0]

C328
NM

MCU PWB (Modem I/F Connector) (AL-2050CS)

C336
NM

(/FAX_RST)
(PB_NWE)
PB_NCS1
#PB_ADDR1
#PB_ADDR3
#PB_ADDR5
#PB_ADDR7
#PB_DATA1
#PB_DATA3
#PB_DATA5
#PB_DATA7
MCU_nCS
MCU_D0
MCU_D2
MCU_D4
MCU_D6
MODEM_IN

C329
NM

C337
NM

40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2

B40B-PNDZS-1(LF)(SN)

39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1

CN5

#MDM_IRQ
(PB_NOE)
(PB_NAE0)
#PB_ADDR0
#PB_ADDR2
#PB_ADDR4
#PB_ADDR6
#PB_DATA0
#PB_DATA2
#PB_DATA4
#PB_DATA6
MCU_INT
(/RD)
MCU_D1
MCU_D3
MCU_D5
MCU_D7

To Modem PWB

PGND

L14

0J <1608>

0603SFF150FM/32-2
TP904

EN5V

CP12

13/16

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 28

(2)

CL

33P

R323
15KJ

C341

R324
56KJ

C338
47U/35V

24V

R318
910J

Q5 2SJ537

PGND

Q6
KTC3198

CP18
0603SFF150FM/32-2

D49
11EQS06

TWKA-221K

L12
220UH

47U/35V

+ C339

Copy Lamp Inverter

R321

R319
15KJ
0.1U/50V<1608>

C340

MCU PWB (Scanner I/F section) (AL-2050CS)

5.6KJ1/4W<3216>

VCL

(5)

mt_at_home

R320
1KJ

1000P

C342

R322
12KJ

VCC3

KDS226

D48

AFE_SCK#
ADCLK#
CCD_PHI1#
CCD_PHI2#
CCD_CP#
CCD_RS#
CCD_TG#

(2) AFE_DB[7..0]

(5)
(5)
(5)
(5)
(5)
(5)
(5)

VCL

AFE_DB#0
AFE_DB#2
AFE_DB#4
AFE_DB#6

PGND

CP14

AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3
AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7

0603SFF150FM/32-2

12V

31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1

BR87 33JX4

47P 47P 47P 47P 47P 47P 47P 47P

(5)

AFE_DB#0
AFE_DB#1
AFE_DB#2
AFE_DB#3
AFE_DB#4
AFE_DB#5
AFE_DB#6
AFE_DB#7

VCL

VSAMP#

(5)
(5)
(5)

AFE_SDI#
BSAMP#

AFE_SEN#

AFE_DB#5
AFE_DB#7

AFE_DB#1
AFE_DB#3

L17
1J <1608>

C109C318C132C314C313C319C315C316

AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3
AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7

PGND

14/16

CP15
0603SFF150FM/32-2
TP886

EN5V

BR86 33JX4
1
8
2
7
3
6
4
5
1
8
2
7
3
6
4
5

FF4-32-S15D5

32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2

CN4

To Scanner unit

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 29


B

(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)

/ACK_O
BUSY_O
PE_O
SLCT_O
/FAULT_O
/STB_I
/AUTOFD_I
/SLCTIN_I
/INIT_I
/REV_O

1
2
3
4
1
2
3
4
/ACK_O
BUSY_O
PE_O
SLCT_O
/FAULT_O
/STB_I
/AUTOFD_I
/SLCTIN_I
/INIT_I
/REV_O
R402

NM

8
7
6
5
8 BR94 33JX4
7
6
5
BR95 33JX4

L19
0J <1608>

TP906

EN5V

24FMN-BTK-A

24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN39

C346
0.1U

C345
0.1U

VCC3

To NIC PWB

0.1U

C343

0.1U

C344

EN5V

15/16

TP672
TP673
TP674
TP676
TP678
TP679
TP680
TP717

L18
0J <1608>

TP905

VCC3

PARAD[7..0]

0.1U
C106

0603SFF150FM/32-2

(2)

PARAD0
PARAD1
PARAD2
PARAD3
PARAD4
PARAD5
PARAD6
PARAD7

12P
C388

/NIC_RST

12P
C387

(5)
(1) /RES_NIC

12P
C389

R326
1KJ
R327
NM

12P
C391

12P
C390

12P
C392

MCU PWB (NIC I/F section) (AL-2050CS)

12P
C393

CP19

CP20

12P
C394

0603SFF150FM/32-2

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 30

(1)

CRUMSCL

/ASIC_RST

(1) CRUMSDA

(5)

R337

3.3V

0J

3.3V

TP883

GND

Vcc

2
3

5
1
4

TC7SET08F

IC51

FB8

EN5V

TC7SBD385AFU

OE

IC49

FB9

0J or CHIP INDUCTER(NM) <1608>

R335
10KJ

TP887

TP884

F-GND 2

F-GND 1

5V

C348
0.1U

EN5V

0J or CHIP INDUCTER(NM) <1608>

0.1U

C350

R341
10KJ

TP715

R334
NM

VCC3

CRUM Control

(CRUMSCL)

(CRUMSDA)

5V

MCU PWB (CRUM I/F section) (AL-2050CS)

R348

FB10

24V

NM

2
4
6
8
10

R279
10J

EN5V

(White)

FB11

0J or CHIP INDUCTER(NM) <1608>

FB12

0J or CHIP INDUCTER(NM) <1608>

KDS226

D34

F-GND 5

F-GND 4

F-GND 3

(Red)

KDS226

D35

R281

R280

300J

300J
(CRUMSDA)
(CRUMSCL)

FB14

0J or CHIP INDUCTER(NM) <1608>

FB15

0J or CHIP INDUCTER(NM) <1608>

To DV Unit with CRUM


(To Analog Tonner Sensor)

To DV Unit
(To Analog Tonner Sensor)

NM_B4B-PH-K-R

1
2
3
4

CN6

B10B-PHDSS-B(LF)(SN)

1
3
5
7
9

CN7

24V

0J or CHIP INDUCTER(NM) <1608>

TP721

PGND

TCS
DVSEL

TCS_AN

(6)
(8)
(8)

F-GND 7

F-GND 6

16/16

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 31

OP-LATCH

OP-DATA
OP-CLK

Open

C308

KRC106S

Q302

3.3V

R324
0J

R323
10KJ

3
Q303
KRA225S

3.3V

TP1

R326
0J

Q305
KRA225S

R304
100J
R302

0.1u

C322

R325
0J

Q304
KRA225S

R303
TP11

TP13

5V

TP14
100J

100J

TP2

TP3

LTL-1LHG-002A

SCAN

LED306

LTL-1LHG-002A

PRINT

C306

C307

1000p 1000p open

C305

R305
0J

R306
OPEN

R327
820J
open

C323

TB62725AF

IC304

LTL-1LHG-002A

LTL-1LHG-002A

LED310

LTL-1LHG-002A

BPL

LED309

OPEN

SJAL

LED303

RPL

TP4

LTL-1LHG-002A

SPFL

LED314

LTL-1LHEE-002A

HPL

LED304

FAX

LED305

LTL-1LHG-002A

CS2L

LED307

LTL-1LHG-002A

LTL-1LHG-002A

LED308

CS1L

LED302

COPY

LED301

TP12

DATA1

LED_V3

LED_V2

LED_V1

LCDDB[7..4]
LCDDB4
LCDDB5
LCDDB6
LCDDB7

LCDDB7#
LCDDB6#
LCDDB5#
LCDDB4#
LCDE#
LCDRS#

PSL

LCDE

R333

LCDRS

LCDCONT

R328
10kJ

R332
R331
R330
R329

R334

R335

KRC106S

Q307

100J

C332
100p
C327
100p
C328
100p
C329
100p
C330
100p
C331
100p

OPERATION PWB (LED/LCD section) (AL-2050CS)

5
16

LCDE#
LCDDB4#
LCDDB5#
LCDDB6#
LCDDB7#

TP15

LCDRS#

100J
100J
100J
100J

100J

0J

R301

10
9
8
7
6
5
4
3
2
1

GPM181C0

GND
V5
VDD
RS
R/W
E
DB4
DB5
DB6
DB7

IC301

LTL-1LHG-002A

PSL

LED311

5VEN

1/3

To LCD

ZENER_3.3V

D304

R344
100J

470J

5VEN

0.1u
C338

/OUT0
TP5

VCC

/OUT1
2

S-IN

3
TP6

/OUT2
4
TP7

CLOCK

/OUT3
/LATCH

10

13
TP8

/OUT4
14
TP9

/ENABLE

11

/OUT5
TP10

S-OUT

12

/OUT6
R-EXT
15

/OUT7
GND
1

0.1u
C333

4. OPERATION PWB (AL-2050CS)

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 32

SELIN3
SELIN2
SELIN1

5V

KEYSC1
KEYSC2
KEYSC3

Open

Open

C310

C311

Open

C309

47pF

C315

Open

Open

Open

KEYIN

C320

C319

BZR

C318

2kJ

R346

2kJ

R347

0.1u

PSW

5V

0.1u

C312

C321

1kJ
1kJ
1kJ

33J

1kJ
1kJ
1kJ

KRC106S

R317
R316
R315

R318

R338
R337
R336

Q306

TP25

5V

16

16

6
4
5

Open

C304

74HC151

GND

VCC

IC302

Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7

10kJ

A
B
C
G

D0
D1
D2
D3
D4
D5
D6
D7

74HC238

GND

G1
G2A
G2B

A
B
C

VCC

IC303

R339

TP16 1
TP17 2
TP18 3

TP24

BZ301

PS1720P02

SKQNABD010

PSW

TP34
TP35
TP36

TP26
TP27
TP28
TP29
TP30
TP31
TP32
TP33

TP20
TP21
TP22
TP23

TP19

KEY310

11
10
9
7

4
3
2
1
15
14
13
12

15
14
13
12
11
10
9
7

5VEN

R314
R313
R312
R311
R307
R308
R309
R310

OPERATION PWB (KEY / Buzzer section) (AL-2050CS)

2kJ

R348

100J
100J
100J
100J
100J
100J
100J
100J

1SS133

D303

1SS133

D302

1SS133

D301

Open

C337

F-KEYSC1
F-KEYSC2
F-KEYSC3

2kJ

R342

SKQNABD010

MENU

KEY324

SKQNABD010

LK

KEY325

SKQNABD010

ESRT

KEY321

Open

C335

2kJ

R341

F-KEYIN1

SKQNABD010

NM5K

KEY319

SKQNABD010

NM8K

KEY323

SKQNABD010

NM2K

KEY320

Open

C334

2kJ

R340

F-KEYIN2

SKQNABD010

NM3K

KEY317

SKQNABD010

CLK

KEY318

SKQNABD010

NM6K

KEY322

Open

C313

2kJ

R319

F-KEYIN3

SKQNABD010

ASTK

KEY308

SKQNABD010

NM0K

KEY309

SKQNABD010

RAT

KEY316

NM9K

KEY306

Open

C314

2kJ

R320

F-KEYIN4

SKQNABD010

CAK

KEY307

SKQNABD010

SHPK

KEY315

SKQNABD010

Open

C316

2kJ

R321

F-KEYIN5

SKQNABD010

EXP

KEY305

SKQNABD010

ENT

KEY313

SKQNABD010

RK

KEY314

Open

C317

2kJ

R322

F-KEYIN6

SKQNABD010

NM7K

KEY304

SKQNABD010

NM4K

KEY311

SKQNABD010

NM1K

KEY312

Open

C336

2kJ

R343

F-KEYIN7

SKQNABD010

2SIDE

KEY303

SKQNABD010

BPK

KEY302

SKQNABD010

MODK

KEY301

2/3

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 33

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

OP-LATCH

PSL
PSW
OP-DATA
OP-CLK

C302
47uF/16v

LCDDB[7..4]

0.1u

C325

C301
47uF/16v

0.1u

C326

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

BM15B-GHS-TBT

CN301

To FAX Key PWB

F-KEYSC3
F-KEYSC2
F-KEYSC1
F-KEYIN7
F-KEYIN6
F-KEYIN5
F-KEYIN4
F-KEYIN2
F-KEYIN3
F-KEYIN1
LED_V3
LED_V2
LED_V1
DATA1

S3B-PH-K-S

1
2
3

CN303
DRST

To Drum Initial Detector

3/3

LCDDB4
LCDDB5
LCDDB6
LCDDB7
DRST

SELIN1
SELIN2
SELIN3
KEYIN
KEYSC3
KEYSC2
KEYSC1
BZR
LCDCONT
LCDRS
LCDE

0.1u

5VEN

TP57

TP55
TP56

TP54

TP39
TP40
TP41
TP42
TP43
TP44
TP45
TP46
TP47
TP48
TP49
TP50
TP51
TP52
TP53

TP38

TP37

C324

C303

47uF/16v

5V

32FMN-BMTTR-A-TB

CN302

3.3V

To MCU PWB

OPERATION PWB (Connector section) (AL-2050CS)

Open

R352

LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder.
The alphabet following the LF mark shows the kind of lead-free solder.

Example:
<Solder composition code of lead-free solder>

Lead-Free

5mm

Solder composition
code (Refer to the
table at the right.)

Solder composition

Solder composition code

Sn-Ag-Cu

Sn-Ag-Bi
Sn-Ag-Bi-Cu

Sn-Zn-Bi

Sn-In-Ag-Bi

Sn-Cu-Ni

Sn-Ag-Sb

Bi-Sn-Ag-P
Bi-Sn-Ag

(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD


When repairing a lead-free solder PWB, use lead-free solder thread.
Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use of the exclusive-use
soldering iron is recommendable.

(2) NOTE FOR SOLDERING WORK


Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, and its soldering capacity is
inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed
the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is
confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after
completion of soldering work.
If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.

CAUTION FOR BATTERY REPLACEMENT


(Danish)
ADVARSEL !
Lithiumbatteri Eksplosionsfare ved fejlagtig hndtering.
Udskiftning m kun ske med batteri
af samme fabrikat og type.
Levr det brugte batteri tilbage til leverandoren.
(English)
Caution !
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to manufacturers instructions.
(Finnish)
VAROITUS
Paristo voi rjht, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan
tyyppiin. Hvit kytetty paristo valmistajan ohjeiden
mukaisesti.
(French)
ATTENTION
Il y a danger dexplosion s il y a remplacement incorrect
de la batterie. Remplacer uniquement avec une batterie du
mme type ou dun type quivalent recommand par
le constructeur.
Mettre au rebut les batteries usages conformment aux
instructions du fabricant.
(Swedish)

VARNING
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent
typ som rekommenderas av apparattillverkaren.
Kassera anvnt batteri enligt fabrikantens
instruktion.

(German)
Achtung
Explosionsgefahr bei Verwendung inkorrekter Batterien.
Als Ersatzbatterien drfen nur Batterien vom gleichen Typ oder
vom Hersteller empfohlene Batterien verwendet werden.
Entsorgung der gebrauchten Batterien nur nach den vom
Hersteller angegebenen Anweisungen.

CAUTION FOR BATTERY DISPOSAL


(For USA, CANADA)
"BATTERY DISPOSAL"
THIS PRODUCT CONTAINS A LITHIUM PRIMARY
(MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY
THAT MUST BE DISPOSED OF PROPERLY. REMOVE THE
BATTERY FROM THE PRODUCT AND CONTACT YOUR
LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION
ON RECYCLING AND DISPOSAL OPTIONS.
"TRAITEMENT DES PILES USAGES"
CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE
MMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANSE)
QUI DOIT TRE TRAITE CORRECTEMENT. ENLEVEZ LA
PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE
AGENCE ENVIRONNEMENTALE LOCALE POUR DES
INFORMATIONS SUR LES MTHODES DE RECYCLAGE ET
DE TRAITEMENT.

COPYRIGHT 2008 BY SHARP CORPORATION


All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted,
in any form or by any means,
electronic; mechanical; photocopying; recording or otherwise
without prior written permission of the publisher.

Trademark acknowledgements
Microsoft, Windows, Windows 98, Windows Me, Windows 2000,
Windows XP, Windows Vista and Internet Explorer are registered trademarks
or trademarks of Microsoft Corporation in the U.S.A. and other countries.
Adobe, the Adobe logo, Acrobat, the Adobe PDF logo, and ReaderTM are
registered trademarks or trademarks of Adobe Systems Incorporated in the United
States and other countries.
IBM, PC/AT, and PowerPC are trademarks of International Business Machines
Corporation.
Sharpdesk is a trademark of Sharp Corporation.
All other trademarks and copyrights are the property of their respective owners.

SHARP CORPORATION
Digital Document System Group
CS Promotion Center
Yamatokoriyama, Nara 639-1186, Japan
2008 February Printed in Japan

You might also like