WORK INSTRUCTION

START UP TURBINE CONDENSING

START UP TURBINE

Dok.No
Revisi
Tanggal
Jml.Hal
Halama
n
No.

1. SUBYEK
Memberikan pedoman kepada operator tentang tata cara start up turbine
Condensing kondisi cold state
2. DESKRIPSI SYSTEM
2.1. Start up turbine Condensing kondisi cold state dilakukan apabila
cylinder wall temperature turbine dalam keadaan dingin <100C dan
expantion body turbine 0 mm.
2.2. Turning gear harus sudah beroperasi > 2 jam.
3. TINDAKAN DAN KESELAMATAN
3.1. Lakukan pengecekan seluruh equipment dalam kondisi normal.
3.2. Gunakan peralatan kerja dengan baik dan benar.
3.3. Gunakan alat pelindung diri dengan baik dan benar.
4. RUTINITAS KERJA
4.1. Persiapan
4.1.1. Start ac lube oil pump sudah running 2 jam sebelum turbine start.
1. Sebelumnya open stop valve inlet dan outlet oil cooler
2. Pressure outlet 0.55 Mpa
3. Pressure lube oil 0.08 0,12 Mpa
4. Ampere motor < 12.5 A
4.1.2. Start turning gear 2 jam sebelum turbine start
1. Masukan handle
2. Start motor Ampere 3.5 A
3. Masukan interlock di DCS
4.1.3. Start circulating water pump 1 unit.
1. Isi level basin cooling tower sampai level 160 mm
2. Open inlet circulating pump
3. Open inlet cooling water to condenser side A dan side B
4. Open outlet cooling water condenser to cooling tower side dan
side B
5. Open inlet distribution cell cooling tower fan 1 dan 2
6. Start circulating water pump 1 unit
7. Open outlet circulating water pump
8. Check pressure outlet circulating pump > 0.14 Mpa
9. Temperature inlet cooling water condenser < 33C
10. Open air vent cooling water condenser setelah itu tutup
kembali
4.1.4. Start condensate water pump 1 unit.
1. Isi level condenser from chemical water 3/4 dari level indicator

2.
3.
4.
5.

Open inlet valve condensate water pump

Open outlet condensate water pump
Open stop valve inlet dan outlet condensate water to jet ejector
Open stop valve inlet dan outlet condensate water to gland
steam heater
6. Close stop valve condensate water to Lp heater
7. Open valve circulation to condenser ( di atur sesuai kebutuhan )
8. ON power source condensate water pump
9. Start condensate water pump
10. Check pressure outlet condensate water pump > 5.0 Mpa
11. Aturlah level condenser 350 mm di DCS
4.1.5. Warming up line pipe main steam temperature > 250C,pressure
>3.3 Mpa
1. Open stop valve drain main steam to atmosfher
2. Open motor valve by pass main steam side A perlahan-lahan
3. Open motor valve by pass main steam side B perlahan-lahan
4. Open motor valve total main steam
4.1.6. Pastikan semua drain to flash tank kondisi terbuka
4.2. Start up
4.2.1. Start turbo oil pump
1. Warming up turbo oil pump dengan pressure 0.2 0.3 Mpa
selama 20 30 menit
2. Naikan pressure main steam to turbo oil pump sampai denga
pressure 1.0 Mpa
3. Check pressure turbo oil pump > 0.65 Mpa
4. Stop AC lube oil pump
4.2.2. Operasikan vacuum system
1. Open valve air mixture from condenser
2. Open valve steam from main steam to starting ejector dengan
pressure 0.8 Mpa - 1.2 Mpa
3. Check pressure vacuum turun sampai 0.05 Mpa
4. Open sealing steam perlahan lahan lihat exhaust turbine
(sealing steam diatur )
5. Operasikan jet ejector stage ke 2 dengan pressure 1.0
perhatikan vacuum pressure turun sampai - 0.06 Mpa ~ -0.07
Mpa
6. Open stop valve air mixture to jet ejector
7. Operasikan jet ejector stage ke-1 dengan pressure 1.0 Mpa
4.2.3. Reset emergency turbine trip
4.2.4. Reset axial displacement pressure
4.2.5. Putar hand well synchronizer device motor sampai 0 mm
4.2.6. Open starting pilot valve untuk membuka governing system ,100
mm
4.2.7. Open auto main stop valve perlahan-lahan

1. Speed naik 0 500 Rpm rate speed 2 3 Rpm tahan 20 -30

menit
2. Pada speed 150 Rpm handle turning gear akan lepas secara
auto kemudian stop motor turning gear
3. Check temperature bearing 1,2,3,4 < 65C normal 40 - 50C
4. Check expantion body High:10 mm,High-High:20 mm normal: 5
mm
5. Check lube oil temperature normal 35 40C
6. Axial displacement normal < 0.4 mm
7. Selama warming up turbine vacuum harus -0.05 Mpa -0.07
Mpa
4.2.8. Speed naik 500 1100/1200 Rpm rate speed 2 5 Rpm tahan 40
60 menit
1. Check oil temperature bila temperature oil tinggi segera
operasikan oil cooler
2. Oil pressure
3. Level oil tank
4. Check temperature bearing dan return bearing
5. Check perbedaan temperature top dan bottom casing turbine
< 50C
4.2.9. Setelah normal naikan speed sampai melewati critical speed (1832
Rpm) dan speed naik 2800 Rpm. Main oil pump akan active dan
stop Turbo oil pump sebelumnya perhatikan pressure main oil pump
> 0.883 Mpa dan open full auto main steam valve
4.2.10. Naikan speed sampai 3000 Rpm dengan menggunakan
synchronizer device
4.2.11. Operasikan gland steam heater
1. Open stop valve steam from main steam to ejector gland steam
heater.
2. Stop valve exhaust steam leaks from turbine.
3. Open stop valve steam leaks from turbine.
4. Aturlah pressure main steam to ejector 1.0 Mpa.
5. Perhatikan exhaust gland steam harus keluar steam.
4.2.12. Kemudian check ulang semua kondisi dan equipment turbine
apabila semua kondisi normal lakukan test emergency trip,test over
speed
4.2.13.

Temperature exhaust turbine sesudah di synchrone < 60 70 C

4.2.14. Bila temperature exhaust turbine 100 - 120C segera turbine

tidak di synchrone
4.2.15.

Open stop valve air cooler generator bila sudah synchrone

4.2.16. Naikan load turbine setelah synchrone dengan rate 150 Kw /

menit. Ketika load turbine sudah mencapai 50 % dari batas total
load turbine tahan 10 sampai 20 menit kemudian naikan load ke
proses secara perlahan.

4.2.17. Setelah load mencapai lebih dari 50 % segera operasikan Lp

Heater open stop valve inlet dan outlet condensate water to lp
heater dan close stop valve make to condenser /hot well
5. TINDAKAN PENCEGAHAN DAN CARA MENGATASI MASALAH
5.1. Check semua inter lock system sudah ON.
5.2. Operator harus memonitor semua systemdalam kondisi normal.
5.3. Operator local/utilityHarus mengecek semua equipment dalam kondisi
normal,dan

apbila

ada

kondisi

abnormal

segera

informasikan

ke

Supervisor .
5.4. Supervisor harus selalu memonitor semua system dan equipment
yang ada dan bila ada abnormal pada system segera atasi dan cari
masalahnya.