Laporan warm start turbin tanggal 31/08/2021

Group A

Parameter sebelum start up

I. Temp main steam line inlet turbin 200 C

II. Turbin casing upper temperature 265 C
III. Turbin casing lower temperature 205 C
IV. Turbin casing expansion 4 mm
V. Temp lube oil turbin 40 C

Start up

1. Jam 08 : 00 buka drain valve sesudah MV 1 & sebelum MV 2 elevasi 8 m & 4 m

Buka drain valve sebelum ETV elevasi 0 meter
Buka drain valve line steam exhaust elevasi 4 m & 0 m
2. Jam 08 : 11 heating line main steam buka by pass valve MV 1
3. Jam 08 : 27 buka by pass MV 2 ,dan buka full by pass MV 1
4. Jam 08 : 55 buka full MV 1 main steam
5. Jam 09 : 04 buka MV 2,sebanyak 20 %
6. Jam 09 : 20 buka full MV 2 main steam
7. Jam 09 : 24 start AOP,stop LOP
8. Jam 09 : 28 mulai prepare low speed warming up
 Firts reset di DCS
 Start permission ENABLE di DCS
 Setpoint speed remote DISABLE di DCS (set point kembalikan ke 3000
RPM)
 Tekan tombol RESET di panel ETS
 Aktifkan switch ETS di panel ETS
 Jam 09 : 29 open ETV
 Tekan RESET di 505
 Tekan RUN
 Layar 505 akan pindah ke Mvg to Idle 500 RPM.
9. Jam 09 : 30 turbin emergency stop speed 300 RPM karena vibrasi line oil ke
servomootor
10. Jam 09 : 35 close ETV
11. Jam 09 : 46 low speed warming up 500 RPM
 Temp casing upper 265 C
 Temp casing lower 205 C
 Temp sesudah MV 2 ,335 C
 Press main steam 5,17 MPA
12. Jam 09 : 56 start blower fan GSH no 1
13. Jam 10 : 08 speed di naikan ke 1000 RPM
 Gulirkan scroll di 505 untuk menampilan seperti gambar di bawah ini


 Tekan ENTER
 Masukan setpoint 1000 RPM
 Tekan ENTER
 Temp casing upper 262 C
 Temp casing lower 204 C
 Temp main steam sesudah MV 2,384 C
 Pressure main steam 5,14 MPA
14. Jam 10 : 18 speed dinaikan ke 1500 RPM
 Tekan ENTER
 Masukan setpoint 1500 RPM
 Tekan ENTER
 Temp casing upper 261 C
 Temp casing lower 205 C
  Temp main steam sesudah MV 2,408 C
 Pressure main steam 5,14 MPA
15. Jam 10 : 40 speed dinaikan ke 3000 RPM
 ON proteksi “overspeed”
 ON proteksi “turbin lube oil press LL”
 Tekan ENTER
 Masukan setpoint 3000 RPM
 Tekan ENTER
 Temp casing upper 260 C
 Temp casing lower 208 C
 Temp main steam sesudah MV 2, 418 C
 Pressure main steam 5,14 MPA
16. Jam 10 : 44 stop AOP
17. Jam 10 : 50 buka MV exhaust steam turbin ke proses setelah pressnya 0,50 Mpa
 Set point speed turbin remote posisikan ENABLE di DCS
18. Jam 10 : 55 syncrone turbin generator dengan jaringan PLN
 Load 0,7 MW
 Naikan load turbin generator ke 2 MW secara perlahan dan monitor vibrasi
turbin ,axial displacement,periksa suara turbin di lokal
19. Jam 11 : 00 ON proteksi di panel ETS kecuali
 Exhaust pressure LL
 Generator trip
 Vibrasi front bearing turbin HH
20. Jam 11 : 00 parameter turbin
 Turbin upper casing temperature 266 C
 Turbin lower casing temperature 225 C
 Temp main steam 446 C
 Press main steam 4,94 Mpa
 Turbin front bearing vibrasi Y 103 um
21. Jam 11 : 10 stop letdowndesuperheater
22. Jam 11 : 30 parameter turbin
 Turbin upper casing temperature 291 C
 Turbin lower casing temperature 267 C
 Temp main steam 459 C
 Press main steam 4,55 Mpa
 Turbin front bearing vibrasi Y 100 um