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B I Oma S S and B I o Energy Paper
B I Oma S S and B I o Energy Paper
Available at www.sciencedirect.com
http://www.elsevier.com/locate/biombioe
Environmental Systems Engineering, University of Regina, 3737 Wascana Parkway, Regina, Saskatchewan, Canada S4S 0A2
Process Systems Engineering, University of Regina, 3737 Wascana Parkway, Regina, Saskatchewan, Canada S4S 0A2
ab st rac t
Article history:
fluidized bed gasifier using the ASPEN PLUS simulator. The proposed model addresses both
19 February 2008
equations for a bubbling bed and kinetic expressions for the char combustion are adopted
from the literature. Four ASPEN PLUS reactor models and external FORTRAN subroutines
for hydrodynamics and kinetics nested in ASPEN PLUS simulate the gasification process.
Keywords:
Biomass
Gasification
Fluidized bed
Simulation
ASPEN PLUS
Different sets of operating conditions for a lab-scale pine gasifier are used to demonstrate
validation of the model.
Temperature increases the production of hydrogen and enhances carbon conversion
efficiency. Equivalence ratio is directly proportional to carbon dioxide production and
carbon conversion efficiency. Increasing steam-to-biomass ratio increases hydrogen and
carbon monoxide production and decreases carbon dioxide and carbon conversion
efficiency. Particle average size in the range of 0.250.75 mm does not seem to contribute
significantly to the composition of product gases.
& 2008 Elsevier Ltd. All rights reserved.
1.
Introduction
Corresponding author at: Environmental Systems Engineering, University of Regina, 3737 Wascana Parkway, Regina, Saskatchewan,
Canada S4S 0A2. Tel.: +1 306 558 4490; fax: +1 306 585 4855.
E-mail address: Nader.Mahinpey@uregina.ca (N. Mahinpey).
0961-9534/$ - see front matter & 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biombioe.2008.02.020
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1246
Nomenclature
a
Ar
dp
E
g
k
MC
N
P
R
rC
T
t
u
umf
XCO
XSG
YC
yi
material balance, energy balance, and chemical equilibrium relations. Because of the high amount of volatile
material in biomass and the complexity of biomass
reaction rate kinetics in fluidized beds, they ignored the char
gasification and simulated the gasification process by the
assumption that biomass gasification follows Gibbs equilibrium.
In a typical atmospheric fluidized bed gasifier, feed,
together with bed material, are fluidized by the gasifying
agents, such as air and/or steam, entering at the bottom of
the bed. The product gas resulting from the gasification
process is fed to a gassolid separator (i.e., cyclone) to
separate solid particles carried by exhaust gas.
The objective of this study is to develop simulation capable
of predicting the steady-state performance of an atmospheric
fluidized bed gasifier by considering the hydrodynamic and
reaction rate kinetics simultaneously. The products of homogeneous reactions are defined by Gibbs equilibrium, and
reaction rate kinetics are used to determine the products of
char gasification. A drawback in using ASPEN PLUS is the lack
of a library model to simulate fluidized bed unit operation.
However, it is possible for users to input their own models,
using FORTRAN codes nested within the ASPEN PLUS input
file, to simulate operation of a fluidized bed. This paper
presents the details of the modeling approaches taken to
obtain a process simulation program for biomass gasification
in a fluidized bed reactor.
Greek letters
kinetics parameter
kinetics parameter
volume fraction of bed occupied by bubble
average voidage of bed
average voidage of freeboard
voidage in emulsion at minimum fluidization
volume fraction of solid in bed
carbon conversion efficiency
density of carbon (kg/m3)
density of gas (kg/m3)
density of solid (kg/m3)
viscosity (kg/m s)
a
b
eb
ef
efb
emf
es
ZC
rC
rg
rs
m
Subscripts
e
p
experimental
predicted
2.1.
Assumptions
2.2.
Reaction kinetics
(1)
2.
Modeling approach
C H2 O ! CO H2
(2)
CO H2 O ! CO2 H2
(3)
(4)
(5)
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BIOMASS AND BIOENERGY
dXCO dXSG
r s Y C
C
dt
dt
MC
(8)
2.3.
Hydrodynamic assumptions
Combustion
Steam gasification
Ar
Bed hydrodynamics
d3p rg rs rg g
m2
k (s1 atm1)
13,523
19,544
0.046
6474.7
(10)
(11)
(12)
(13)
Freeboard hydrodynamics
(14)
1:8
.
u
2.4.
(15)
2.4.1.
E/R (K)
1247
33:7m p
1 3:59 105 Ar 1
(9)
umf
rg dp
2.3.2.
2.3.1.
b 1 1=B
dXSG
ESG n
kSG exp
PH O 1 XSG 2=3
2
dt
RT
rC
Biomass decomposition
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2.4.2.
Volatile reactions
The ASPEN PLUS Gibbs reactor, RGIBBS, was used for volatile
combustion, in conformity with the assumption that volatile
reactions follow the Gibbs equilibrium. Biomass consists of
mainly C, H, N, O, S, Cl, ash, and moisture. Carbon will partly
constitute the gas phase, which takes part in devolatilization,
and the remaining carbon comprises part of the solid phase
(char) and subsequently results in char gasification.
A SEPARATION COLUMN model was used before the RGIBBS
reactor to separate the volatile materials and solids in order to
perform the volatile reactions. Within the ASPEN PLUS
environment, the separation column is the most appropriate
unit operation to achieve this goal. The amount of volatile
material can be specified from the biomass approximate
analysis. Also considering the assumption that char contains
only carbon and ash, the amount of carbon in the volatile
portion can be calculated by deducting the total amount of
carbon in char from the total carbon in biomass.
2.4.3.
Char gasification
Description
RYIELD
RGIBBS
RCSTR
82.29
17.16
0.55
50.54
7.08
41.11
0.15
0.57
0.250.75
1300
0.4450.512
3.
Model validation
ER
(16)
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BIOMASS AND BIOENERGY
ZC 1
(17)
Simulation results were compared with all sets of experimental data. The sum squared deviation method was used to
estimate the accuracy of simulation results [29].
N y y 2
X
ie
ip
(18)
RSS
yie
i1
MRSS
RSS
N
Mean error
(19)
p
MRSS
1249
(20)
3.1.
Effect of temperature
3.1.1.
Gas composition
Figs. 25 show the simulation results compared with experimental data for product gas composition versus five different
temperatures in the range of 700900 1C.
Fig. 2 shows better agreement between simulation prediction and experimental data for hydrogen production in the
700900
1.05
40
60
1400
Air
Temperature (1C)
Flow rate (N m3/h)
65
0.50.7
Steam
Temperature (1C)
Flow rate (kg/h)
145
01.8
Bed material
Silica sand
Average particle size (mm)
Weight (g)
0.275
30
Gas
Gas
Gas
Gas
composition
composition
composition
composition
versus
versus
versus
versus
temperature
ER
particle size
S/B ratio
H2
CO
CO2
CH4
0.36057
0.19811
0.1847
0.2045
0.10442
0.0939
0.0868
0.1143
0.3009
0.23079
0.2038
0.2382
0.21523
0.19974
0.1632
0.2712
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3.1.2.
3.2.
3.2.1.
Gas composition
3.2.2.
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BIOMASS AND BIOENERGY
1251
(21)
(22)
3.3.
3.3.1.
Gas composition
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1252
3.3.2.
3.4.
3.4.1.
Gas composition
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BIOMASS AND BIOENERGY
3.4.2.
1253
4.
Fig. 18 Effect of biomass particle size on carbon monoxide.
Biomass feed rate: 0.512 kg/h; temperature: 800 1C, air:
0.6 N m3/h.
Future work
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5.
Conclusion
Acknowledgments
The authors express their gratitude to Communities of
Tomorrow (CT) and Saskatchewan Power Corporation (SaskPower) for providing funding for this study and also Petroleum Technology Research Centre (PTRC) for providing
computational resources. Special thanks are also extended
to Dr. Malcolm Wilson for his instrumental support and
valuable comments provided toward accomplishing this
study.
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