Required Data for Injection Molding Simulation

Major Issues for Simulation

Please describe your problem here

Please attach picture for details

Check List for CAE Simulation

Item

Object

Status

Remark

Part
Mold

Runner System
Cooling System

Material

Brand/Type/Grade
Machine Spec.

Process
Machine Setting

Injection Molding Process

> In a injection molding simulation, we need

to prepare three objects:
1. Mold Unit
2. Material
3. Machine & Process

3
4

1. Mold Unit

> Please provide:

1-1. 3D Product
1-2. Runner System
1-3. Cooling Channel

Item
1-1. Product Geometry
1-2. Runner System Layout
&
1-3. Cooling Channel
Layout

Type

Accept Format

3D

- CATIA, NX, Pro/E, SolidWorks

- IGES or STEP

2D or 3D

- IGES or STEP

2. Material

> Please provide:

Material Information
Material Type

LCP

Producer

TICONA

Grade

VECTRA E130i

Filler

30% GF

Example

3. Machine & Process

> Please provide:

3-1. Machine Specification
Maker

SUMITOMO

Grade

SH50C

Screw Diameter

25 mm

Max. Injection Rate

93 cc/sec

Max. Injection Pressure

212 MPa

Clamping Force

50 Ton

Example

3. Machine & Process

3-2. Process Condition
sec

Injection Time

Section

Ram Speed

Packing/Holding Settings
mm

Max.
Injection
Pressure

Ram position

Velocity-Pressure Switch
(Ram position)
Section

II

II

III

III

IV

IV

Unit

______

______

sec

Packing Time

Filling Settings
Initial Ram position

Page 1 of 2

mm

Unit

mm

Pressure

Ram Speed

Duration

______

______

sec

NoteUnit should be notified in Speed, Pressure and Ram position

8

3. Machine & Process

3-2. Process Condition
Temperature

Page 2 of 2

Time
Water

Oil

Feeding zone

Coolants Type

Compression zone

Coolant Flow rate

Nozzle

Mold Open/Close time

sec

Environmental
temperature

Cooling time

sec

Cycle time

sec

Cooling line temperature

Core side
Cavity side

cc/sec

Specific molding process (if this is any, please provide more details below)